JP6905846B2 - Insulation wall structure construction method, insulation wall structure, and insulation material - Google Patents

Insulation wall structure construction method, insulation wall structure, and insulation material Download PDF

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JP6905846B2
JP6905846B2 JP2017065007A JP2017065007A JP6905846B2 JP 6905846 B2 JP6905846 B2 JP 6905846B2 JP 2017065007 A JP2017065007 A JP 2017065007A JP 2017065007 A JP2017065007 A JP 2017065007A JP 6905846 B2 JP6905846 B2 JP 6905846B2
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heat insulating
primer
insulating material
wall structure
adhesive tape
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JP2018168548A (en
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征希 遠山
征希 遠山
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Fukuvi Chemical Industry Co Ltd
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本発明は、ビル等の建築物に適用可能な断熱壁構造の施工方法、断熱壁構造、及び断熱材に関する。 The present invention relates to a method of constructing a heat insulating wall structure applicable to a building such as a building, a heat insulating wall structure, and a heat insulating material.

近年、建築物の躯体の施工には、PC(プレキャストコンクリート)板を壁体に用いたPC工法が多く用いられている。PC工法では、躯体の基本となるPC板が工場で製造された後、建設現場に持ち込まれ、設計通りに組み立て及び設置が行われる。なお、PC板に替えてALC(軽量気泡コンクリート)板が用いられる場合もある。 In recent years, a PC method using a PC (precast concrete) plate as a wall body is often used for the construction of a building frame. In the PC method, after the PC board, which is the basis of the skeleton, is manufactured at the factory, it is brought to the construction site and assembled and installed as designed. An ALC (lightweight cellular concrete) plate may be used instead of the PC plate.

また、近年の省エネルギー化や零エネルギーハウス/ビルのニーズの高まりに伴い、上述のようにPC工法によって組み立てられた建築物には、良好な断熱性能が求められている。PC工法で施工されたコンクリート製の壁に断熱構造を設ける方法としては、主に、スチレン系のパネル状断熱材を接着材によって壁に貼り付ける接着工法と、ウレタン系の材料を壁に向けて発泡させると共に壁に直接吹き付ける吹付工法が挙げられる。しかしながら、施工性の悪さと施工コストの高さから、接着工法の使用頻度は減少し、吹付工法の使用が略主流となっている。 Further, with the recent increase in energy saving and needs for zero energy houses / buildings, the buildings assembled by the PC method as described above are required to have good heat insulation performance. As a method of providing a heat insulating structure on a concrete wall constructed by the PC method, there are mainly an adhesive method in which a styrene-based panel-shaped heat insulating material is attached to the wall with an adhesive, and a urethane-based material is directed toward the wall. An example is a spraying method in which foam is foamed and sprayed directly onto the wall. However, due to poor workability and high construction cost, the frequency of use of the adhesive method has decreased, and the use of the spray method has become the mainstream.

ところが、吹付工法では、ウレタン系の材料の吹付作業に高い専門性、技術力が求められる点や、念入りな養生作業を要する点等の問題があり、吹付工法に代わる施工方法が望まれていた。例えば、特許文献1には、コンクリート成形板の内側に合成樹脂発泡体製の断熱板が取り付けられた断熱壁構造において、断熱板がコンクリート成形板毎に分かれて接着されており、断熱板の側縁部が、断熱板の中央部に比して柔軟な易圧縮部となっている断熱壁構造が開示されている。 However, the spraying method has problems such as requiring a high degree of specialization and technical ability for the spraying work of urethane-based materials and requiring careful curing work, and a construction method alternative to the spraying method has been desired. .. For example, in Patent Document 1, in a heat insulating wall structure in which a heat insulating plate made of a synthetic resin foam is attached to the inside of a concrete molded plate, the heat insulating plate is separately bonded to each concrete molded plate, and the heat insulating plate side. A heat insulating wall structure is disclosed in which the edge portion is a flexible easily compressed portion as compared with the central portion of the heat insulating plate.

特許第5057470号公報Japanese Patent No. 5057470

上述の特許文献1に開示されているように、コンクリート成形板等のコンクリート製の壁構造に発泡樹脂系の断熱材を施工するために、接着剤を用いる工法が提案されている。しかしながら、接着剤を用いる工法では、断熱壁構造に所定の強度を発現させるために、一定の期間の養生が必要となるという問題点が残り、作業効率が低下すると共に施工コストが増えるという問題があった。 As disclosed in Patent Document 1 described above, a construction method using an adhesive has been proposed for applying a foamed resin-based heat insulating material to a concrete wall structure such as a concrete molded plate. However, the construction method using an adhesive has the problem that it is necessary to cure for a certain period of time in order to develop a predetermined strength in the heat insulating wall structure, and there is a problem that the work efficiency is lowered and the construction cost is increased. there were.

本発明は、上述の事情を鑑みてなされたものであり、作業効率を高め、施工コストを抑えることができる断熱壁構造の施工方法、断熱壁構造、及び断熱材を提供する。 The present invention has been made in view of the above circumstances, and provides a method for constructing a heat insulating wall structure, a heat insulating wall structure, and a heat insulating material, which can improve work efficiency and reduce construction costs.

本発明に係る断熱壁構造の施工方法は、コンクリート製の壁の一方の壁面にプライマーを塗布するプライマー塗布工程と、前記プライマーの表面に粘着テープ材を介して圧縮強さが10N/cm 2 以上100 N/cm 2 以下であり、かつ、曲げ強さが15N/cm 2 以上200N/cm 2 以下である長方形の断熱材を設置する断熱材設置工程と、を有し、前記プライマーの表面に前記断熱材を接着剤を用いることなく設けることを特徴とする。
The method for constructing the heat insulating wall structure according to the present invention includes a primer application step of applying a primer to one wall surface of a concrete wall and a compressive strength of 10 N / cm 2 or more on the surface of the primer via an adhesive tape material. 100 N / cm 2 or less, and possess a thermal insulating material placing step of bending strength is placed a rectangular insulation is 15N / cm 2 or more 200 N / cm 2 or less, wherein the the surface of the primer It is characterized in that the heat insulating material is provided without using an adhesive.

上述の構成によれば、プライマー塗布工程において、壁の一方の壁面にプライマーを塗布することでプライマーの表面に平滑面を形成することができる。続く断熱材設置工程では、前述の平滑面に粘着テープ材を介して断熱材を設置するので、平滑面をなすプライマーに対して粘着テープ材を確実に接着させることができる。そのため、従来の接着剤を使用する場合のような強度発現に必要な養生期間を短縮することが可能となることから、作業効率を高め、施工コストを抑えることができる。 According to the above configuration, in the primer coating step, a smooth surface can be formed on the surface of the primer by applying the primer to one wall surface of the wall surface. In the subsequent heat insulating material installation step, since the heat insulating material is installed on the smooth surface via the adhesive tape material, the adhesive tape material can be reliably adhered to the primer forming the smooth surface. Therefore, it is possible to shorten the curing period required for developing strength as in the case of using a conventional adhesive, so that the work efficiency can be improved and the construction cost can be suppressed.

本発明に係る断熱壁構造の施工方法において、前記粘着テープ材を前記プライマーと対向する面の外周部に非交差状態で設けるとともに前記外周部の長辺間に掛け渡すように非交差状態で設けた前記断熱材を、前記プライマーの表面に接着剤を用いることなく設置してもよい。
In the method for constructing the heat insulating wall structure according to the present invention, the adhesive tape material is provided on the outer peripheral portion of the surface facing the primer in a non-intersecting state and is provided in a non-intersecting state so as to hang between the long sides of the outer peripheral portion. The heat insulating material may be installed on the surface of the primer without using an adhesive.

上述の構成によれば、粘着テープ材同士が重なることなくプライマーの平滑面と断熱材におけるプライマーと対向配置される面(以下、プライマー対向面という場合がある)との間に配置されるので、プライマーの平滑面と断熱材におけるプライマーとの対向面との厚み間隔が略均一になり、壁と断熱材に形成される不陸に対応した施工をすることができ、壁と断熱材との接着性を良好にすることができる。 According to the above configuration, the adhesive tape materials are arranged between the smooth surface of the primer and the surface of the heat insulating material facing the primer (hereinafter, may be referred to as the primer facing surface) without overlapping each other. The thickness interval between the smooth surface of the primer and the surface facing the primer in the heat insulating material becomes substantially uniform, and it is possible to carry out construction corresponding to the unevenness formed on the wall and the heat insulating material, and the adhesion between the wall and the heat insulating material can be performed. The sex can be improved.

本発明に係る断熱壁構造の施工方法では、前記断熱材設置工程において、前記粘着テープ材を前記プライマーの表面のうち前記断熱材における前記プライマーと対向配置される面の外周部に対向する部分に非交差状態で設けるとともに前記外周部の長辺間に掛け渡すように非交差状態で設けた後、前記プライマーの表面に前記断熱材を接着剤を用いることなく設置してもよい。
In the method for constructing a heat insulating wall structure according to the present invention, in the heat insulating material installation step, the adhesive tape material is applied to a portion of the surface of the primer facing the outer peripheral portion of the surface of the heat insulating material which is arranged to face the primer. The heat insulating material may be installed on the surface of the primer without using an adhesive after it is provided in a non-intersecting state and is provided in a non-intersecting state so as to hang between the long sides of the outer peripheral portion.

上述の構成によれば、予め断熱材のプライマー対向面に粘着テープ材を設けておき、建設現場等において粘着テープ材を介して断熱材をプライマーの表面に貼り付ければよいので、作業効率を高めることができる。なお、断熱材のプライマー対向面に粘着テープ材を設ける作業は、プライマー塗布工程の前に行ってもよく、プライマー塗布工程後かつ断熱材設置工程前に行ってもよい。 According to the above configuration, an adhesive tape material may be provided in advance on the surface of the heat insulating material facing the primer, and the heat insulating material may be attached to the surface of the primer via the adhesive tape material at a construction site or the like, thus improving work efficiency. be able to. The work of providing the adhesive tape material on the primer facing surface of the heat insulating material may be performed before the primer coating step, or may be performed after the primer coating step and before the heat insulating material installation step.

本発明に係る断熱壁構造の施工方法では、前記断熱材設置工程において、前記プライマーの表面に複数の前記断熱材を設置してもよい。また、本発明に係る断熱壁構造の施工方法は、前記断熱材設置工程後に、前記複数の断熱材同士の継ぎ目を覆うように気密テープ材を設置する気密テープ材設置工程を有してもよい。 In the method for constructing a heat insulating wall structure according to the present invention, a plurality of the heat insulating materials may be installed on the surface of the primer in the heat insulating material installation step. Further, the method for constructing the heat insulating wall structure according to the present invention may include an airtight tape material installation step of installing the airtight tape material so as to cover the seams between the plurality of heat insulating materials after the heat insulating material installation step. ..

上述の構成によれば、断熱材を運搬や取り扱いが容易なサイズで複数形成して用いることができ、作業効率を高めることができる。また、複数の断熱材同士の継ぎ目が気密テープで覆われるので、室内側の湿気が複数の断熱材同士の継ぎ目から室外側に浸入することを防ぎ、良好な断熱性能を達成することができる。 According to the above configuration, a plurality of heat insulating materials can be formed and used in a size that is easy to transport and handle, and work efficiency can be improved. Further, since the joint between the plurality of heat insulating materials is covered with the airtight tape, it is possible to prevent the moisture on the indoor side from entering the outdoor side from the joint between the plurality of heat insulating materials, and to achieve good heat insulating performance.

本発明に係る断熱壁構造の施工方法では、前記断熱材として熱硬化性樹脂発泡体で構成された断熱材を用いてもよい。 In the method for constructing a heat insulating wall structure according to the present invention, a heat insulating material composed of a thermosetting resin foam may be used as the heat insulating material.

上述の構成によれば、熱硬化性樹脂発泡体で構成された断熱材を用いることで、断熱材の熱伝導率を低減し、断熱壁構造の断熱性能を高めることができる。したがって、断熱材の厚み及び使用量を抑えると共に、施工コストを抑えることができる。 According to the above configuration, by using the heat insulating material composed of the thermosetting resin foam, the thermal conductivity of the heat insulating material can be reduced and the heat insulating performance of the heat insulating wall structure can be improved. Therefore, the thickness and amount of the heat insulating material can be suppressed, and the construction cost can be suppressed.

本発明に係る断熱壁構造は、コンクリート製の壁と、前記壁の一方の壁面に長方形に塗布されたプライマーと、前記プライマーの表面の外周部に非交差状態で配されるとともに前記外周部の長辺間に掛け渡すように非交差状態で配された粘着テープ材と、前記粘着テープ材の表面に接着剤を用いることなく配置された圧縮強さが10N/cm 2 以上100 N/cm 2 以下であり、かつ、曲げ強さが15N/cm 2 以上200N/cm 2 以下である長方形の断熱材と、を有することを特徴とする。
In the heat insulating wall structure according to the present invention, a concrete wall, a primer applied in a rectangular shape to one wall surface of the wall, and an outer peripheral portion of the surface of the primer are arranged in a non-intersecting state, and the outer peripheral portion thereof. Adhesive tape material arranged in a non-intersecting state so as to span between the long sides, and compressive strength placed on the surface of the adhesive tape material without using an adhesive is 10 N / cm 2 or more 100 N / cm 2 It is characterized by having a rectangular heat insulating material having a bending strength of 15 N / cm 2 or more and 200 N / cm 2 or less.

上述の構成によれば、プライマーの平滑な表面に粘着テープ材を介して断熱材が設置されているので、壁と断熱材に形成される不陸に対応した施工が可能となり、壁と断熱材とが良好に接着されている。このような断熱壁構造によれば、施工時の作業が円滑かつ容易に進められ、施工コストが抑えられる。 According to the above configuration, since the heat insulating material is installed on the smooth surface of the primer via the adhesive tape material, it is possible to carry out the construction corresponding to the unevenness formed on the wall and the heat insulating material, and the wall and the heat insulating material can be constructed. And are well adhered. According to such a heat insulating wall structure, the work at the time of construction can be smoothly and easily carried out, and the construction cost can be suppressed.

本発明に係る断熱壁構造において、前記粘着テープ材は、前記断熱材において前記プライマーと対向する面の外周部に非交差状態で設けられるとともに前記外周部の長辺間に掛け渡すように非交差状態で設けられていてもよい。
In the heat insulating wall structure according to the present invention, the adhesive tape material is provided in a non-intersecting state on the outer peripheral portion of the surface of the heat insulating material facing the primer and is non-intersecting so as to hang between the long sides of the outer peripheral portion. It may be provided in a state.

上述の構成によれば、粘着テープ材同士が重なることなく配置されているので、プライマーの平滑面と断熱材のプライマー対向面との厚み間隔が略均一になり、壁と断熱材に形成される不陸に対応した施工が可能となる。 According to the above configuration, since the adhesive tape materials are arranged so as not to overlap each other, the thickness interval between the smooth surface of the primer and the primer facing surface of the heat insulating material becomes substantially uniform, and is formed on the wall and the heat insulating material. Construction can be done in response to uneven land.

本発明に係る断熱壁構造において、前記断熱材は複数設置され、複数の前記断熱材同士の継ぎ目を覆う気密テープ材を備えていてもよい。 In the heat insulating wall structure according to the present invention, a plurality of the heat insulating materials may be installed, and an airtight tape material may be provided to cover the seams between the plurality of the heat insulating materials.

上述の構成によれば、複数の断熱材同士の継ぎ目が気密テープで覆われているので、室内側の湿気が複数の断熱材同士の継ぎ目から室外側に浸入せず、良好な断熱性能が得られる。 According to the above configuration, since the seams between the plurality of heat insulating materials are covered with the airtight tape, the humidity on the indoor side does not infiltrate from the seams between the plurality of heat insulating materials to the outdoor side, and good heat insulating performance can be obtained. Be done.

本発明に係る断熱壁構造において、前記断熱材は熱硬化性樹脂発泡体であることが好ましい。 In the heat insulating wall structure according to the present invention, the heat insulating material is preferably a thermosetting resin foam.

上述の構成によれば、断熱材の熱伝導率が低減され、断熱壁構造の断熱性能が確実に高められる。したがって、断熱材の厚み及び使用量が抑えられると共に、断熱壁構造の施工コストが抑えられる。 According to the above configuration, the thermal conductivity of the heat insulating material is reduced, and the heat insulating performance of the heat insulating wall structure is surely enhanced. Therefore, the thickness and the amount of the heat insulating material used can be suppressed, and the construction cost of the heat insulating wall structure can be suppressed.

本発明に係る断熱材は、一方の壁面にプライマーが塗布されたコンクリート製の壁の前記一方の壁面に接着剤を用いることなく設置するための圧縮強さが10N/cm 2 以上100 N/cm 2 以下であり、かつ、曲げ強さが15N/cm 2 以上200N/cm 2 以下である長方形の断熱材であって、前記プライマーと対向する面の外周部に非交差状態で設けられるとともに前記外周部の長辺間に掛け渡すように非交差状態で設けられた粘着テープ材を有することを特徴とする。
The heat insulating material according to the present invention has a compressive strength of 10 N / cm 2 or more and 100 N / cm for installation on the one wall surface of a concrete wall coated with a primer on one wall surface without using an adhesive. A rectangular heat insulating material having a bending strength of 15 N / cm 2 or more and 200 N / cm 2 or less, which is provided on the outer peripheral portion of the surface facing the primer in a non-intersecting state and is provided on the outer peripheral portion in a non-intersecting state. It is characterized by having an adhesive tape material provided in a non-intersecting state so as to hang between the long sides of the portion.

上述の構成によれば、粘着テープ材同士が重なることなく配置されていることで、プライマーの表面に専門的な技術を要さずに容易に設置され、かつプライマーの平滑面と断熱材のプライマー対向面との厚み間隔が略均一になる断熱材が得られる。このような断熱材を用いることにより、コンクリート製の壁に施されたプライマーの表面に断熱材を設置する際の作業効率が高められ、施工コストが抑えられる。 According to the above configuration, since the adhesive tape materials are arranged so as not to overlap each other, they can be easily installed on the surface of the primer without requiring specialized techniques, and the smooth surface of the primer and the primer of the heat insulating material can be easily installed. A heat insulating material having a substantially uniform thickness interval with the facing surface can be obtained. By using such a heat insulating material, the work efficiency when installing the heat insulating material on the surface of the primer applied to the concrete wall is improved, and the construction cost can be suppressed.

本発明に係る断熱壁構造の施工方法、断熱壁構造、及び断熱材によれば、作業効率を高め、施工コストを抑えることができる。 According to the method of constructing the heat insulating wall structure, the heat insulating wall structure, and the heat insulating material according to the present invention, the work efficiency can be improved and the construction cost can be suppressed.

本発明に係る断熱壁構造の背面図(即ち、屋内側から見た図)である。It is a rear view (that is, the view seen from the indoor side) of the heat insulating wall structure which concerns on this invention. 本発明に係る断熱壁構造の上面図である。It is a top view of the heat insulating wall structure which concerns on this invention. 断熱材の正面図(即ち、屋外側から見た図)であって、(a)は本発明に係る断熱材の図であり、(b)は従来のように粘着テープ材が交差状態で設けられている断熱材の図である。It is a front view of the heat insulating material (that is, the view seen from the outdoor side), (a) is a view of the heat insulating material according to the present invention, and (b) is provided with adhesive tape materials in an intersecting state as in the conventional case. It is a figure of the heat insulating material which is used. 本発明に係る断熱壁構造の施工方法を説明するための上面図である。It is a top view for demonstrating the construction method of the heat insulating wall structure which concerns on this invention. 本発明に係る断熱壁構造の施工方法の変形例を説明するための上面図である。It is a top view for demonstrating the modification of the construction method of the heat insulating wall structure which concerns on this invention. 本発明に係る断熱壁構造の施工方法の別の変形例を説明するための上面図である。It is a top view for demonstrating another modification of the construction method of the heat insulating wall structure which concerns on this invention. 本発明に係る断熱壁構造の変形例の側断面図である。It is a side sectional view of the modification of the heat insulating wall structure which concerns on this invention. 本発明に係る断熱壁構造の別の変形例の側断面図である。It is a side sectional view of another modification of the heat insulating wall structure which concerns on this invention.

以下、本発明に係る断熱壁構造の施工方法、断熱壁構造、及び断熱材の実施形態について、図面を参照して説明する。なお、以下の説明で用いる図面は模式的なものであり、長さ、幅、及び厚みの比率等は実際のものと同一とは限らず、適宜変更することができる。 Hereinafter, a method of constructing a heat insulating wall structure, a heat insulating wall structure, and an embodiment of a heat insulating material according to the present invention will be described with reference to the drawings. The drawings used in the following description are schematic, and the length, width, thickness ratio, etc. are not always the same as the actual ones and can be changed as appropriate.

(断熱壁構造、断熱材)
始めに、本発明に係る断熱壁構造及び断熱材の実施形態について説明する。図1及び図2に示すように、本発明を適用した断熱壁構造2は、コンクリート製の壁4と、壁4の屋内側の壁面(一方の壁面)4aに塗布されたプライマー6と、プライマー6の表面6aに配された粘着テープ材8と、粘着テープ材8の表面8aに配置された複数の断熱材10と、複数の断熱材10同士の継ぎ目Gを覆う気密テープ材20と、を有する。
(Insulation wall structure, insulation)
First, an embodiment of a heat insulating wall structure and a heat insulating material according to the present invention will be described. As shown in FIGS. 1 and 2, the heat insulating wall structure 2 to which the present invention is applied includes a concrete wall 4, a primer 6 applied to a wall surface (one wall surface) 4a on the indoor side of the wall 4, and a primer. The adhesive tape material 8 arranged on the surface 6a of the adhesive tape material 8, the plurality of heat insulating materials 10 arranged on the surface 8a of the adhesive tape material 8, and the airtight tape material 20 covering the joint G between the plurality of heat insulating materials 10 are attached. Have.

壁4は、少なくともコンクリート製のものであるが、例えばPC工法によって施工された壁でもよく、その施工方法は特に限定されない。壁4を構成するコンクリートとしては、PCやALCが挙げられるが、コンクリートであれば特に限定されない。 The wall 4 is at least made of concrete, but may be a wall constructed by, for example, a PC construction method, and the construction method is not particularly limited. Examples of the concrete constituting the wall 4 include PC and ALC, but the concrete is not particularly limited as long as it is concrete.

図2に示すように、プライマー6は、壁4の壁面4aに所謂下地材として塗布されるものであり、コンクリート製の壁に塗布可能なものであれば特に限定されない。プライマー6の厚みは、プライマー6の表面6aの表面粗さが適度に達成されれば、特に限定されない。 As shown in FIG. 2, the primer 6 is applied to the wall surface 4a of the wall 4 as a so-called base material, and is not particularly limited as long as it can be applied to a concrete wall. The thickness of the primer 6 is not particularly limited as long as the surface roughness of the surface 6a of the primer 6 is appropriately achieved.

プライマー6の好適な一例としては、例えば壁4の壁面4aのように比較的粗い面に対しても使用可能であり、スプレーによる噴射によって壁面4aに塗布可能なスプレーのりZ3(製造販売元:コニシ株式会社)等が挙げられ、プライマー6としては、ゴム系樹脂、エポキシ樹脂、ポリエチレンやポリプロピレン等のポリオレフィン樹脂、アルキド樹脂、ポリエステル樹脂等が挙げられ、これらは溶剤に溶解・分散されている溶剤型でも、無溶剤型でもよい。 As a preferable example of the primer 6, it can be used on a relatively rough surface such as the wall surface 4a of the wall 4, and can be applied to the wall surface 4a by spraying with a spray glue Z3 (manufacturer / distributor: Konishi). (Co., Ltd.), etc., and examples of the primer 6 include rubber-based resins, epoxy resins, polyolefin resins such as polyethylene and polypropylene, alkyd resins, polyester resins, etc., and these are solvent-based resins that are dissolved and dispersed in a solvent. However, it may be a solvent-free type.

図3(a)に示すように、粘着テープ材8は、少なくとも断熱材10のプライマー対向面(断熱材においてプライマーと対向する面)10bの外周部10rと外周部10rの内側部分10nとに設けられている。具体的に、断熱材10のプライマー対向面10bには、外周部10rにおいて断熱材10の短辺(ここでは、紙面横方向)に正面視で平行する粘着テープ材8A、断熱材10の長辺(ここでは、紙面縦方向)に正面視で平行する粘着テープ材8B、及び内側部分10nにおいて断熱材10の短辺に正面視で平行し、互いに所定の間隔をあけて配置された複数の粘着テープ材8Cが設けられている。 As shown in FIG. 3A, the adhesive tape material 8 is provided at least on the outer peripheral portion 10r of the primer facing surface (the surface facing the primer in the heat insulating material) 10b of the heat insulating material 10 and the inner portion 10n of the outer peripheral portion 10r. Has been done. Specifically, on the primer facing surface 10b of the heat insulating material 10, the adhesive tape material 8A and the long side of the heat insulating material 10 are parallel to the short side of the heat insulating material 10 (here, the lateral direction of the paper surface) in front view on the outer peripheral portion 10r. Adhesive tape material 8B parallel to (here, in the vertical direction of the paper surface) in front view, and a plurality of adhesives arranged in parallel to the short side of the heat insulating material 10 in front view at the inner portion 10n and at predetermined intervals from each other. A tape material 8C is provided.

粘着テープ材8は、非交差状態で設けられている。ここで、「非交差状態」とは、図3(b)に示すように、複数の粘着テープ材8同士が互いに交差する交差部8xが存在する状態ではなく、図3(a)に示すように、断熱材10のプライマー対向面10bに設けられている複数の粘着テープ材8同士が全く交差していない状態(複数の粘着テープ材が積層されていない状態)をいう。即ち、粘着テープ材8A,8Cは、それぞれの長手方向の端部が粘着テープの8Bに対して接続、又は僅かな隙間を開けて配置されている。これにより、粘着テープ材による段差が小さくなり、断熱材10と壁面4aの間に隙間が生じにくくなる。なお、複数の粘着テープ材が積層されていないことが望ましいが、複数の粘着テープ材同士がわずかに積層した状態を排除するものではなく、わずかに積層していても断熱材10と壁面4aの間に隙間が生じなければよい。 The adhesive tape material 8 is provided in a non-intersecting state. Here, the "non-intersecting state" is not a state in which an intersecting portion 8x in which a plurality of adhesive tape materials 8 intersect with each other exists as shown in FIG. 3 (b), but as shown in FIG. 3 (a). In addition, a state in which the plurality of adhesive tape materials 8 provided on the primer facing surface 10b of the heat insulating material 10 do not intersect at all (a state in which the plurality of adhesive tape materials are not laminated). That is, the adhesive tape materials 8A and 8C are arranged with their respective longitudinal ends connected to the adhesive tape 8B or with a slight gap. As a result, the step due to the adhesive tape material is reduced, and a gap is less likely to occur between the heat insulating material 10 and the wall surface 4a. It is desirable that the plurality of adhesive tape materials are not laminated, but the state in which the plurality of adhesive tape materials are slightly laminated is not excluded, and even if the plurality of adhesive tape materials are slightly laminated, the heat insulating material 10 and the wall surface 4a It suffices if there is no gap between them.

なお、図3(a)は粘着テープ材8が非交差状態で設けられている状態の一例を示すものであって、複数の粘着テープ材8同士が全く交差していなければ「非交差状態」に含まれる。非交差状態には、図3(a)の示す例の他に、例えば粘着テープ材8Cの少なくとも一つが正面視において左下がりまたは右下がりに傾斜しているものが挙げられる。
3 (a) is a view illustrating the one example of a state in which the adhesive tape material 8 is provided in a non-cross state, unless each other a plurality of adhesive tape material 8 intersect at all "non-intersecting state" include. In the non-intersecting state, in addition to the example shown in FIG. 3A , for example, at least one of the adhesive tape materials 8C may be inclined downward to the left or downward to the right in front view.

粘着テープ材8の厚みは、0.1mm以上3.0mm以下であることが好ましく、0.5mm以上1.5mm以下であることが好ましい。粘着テープ材8の厚みが0.1mm以上であれば、プライマー6の表面6aや断熱材10のプライマー対向面10bに凹凸状に形成される不陸がこれらの面同士の間に介在する粘着テープ材8によって吸収される。また、粘着テープ材8の厚みが3.0mm以下であれば、プライマー6の表面6aと断熱材10のプライマー対向面10bとの隙間を適度に抑え、該隙間への湿気の浸入や滞留を防止することができる。 The thickness of the adhesive tape material 8 is preferably 0.1 mm or more and 3.0 mm or less, and preferably 0.5 mm or more and 1.5 mm or less. If the thickness of the adhesive tape material 8 is 0.1 mm or more, the adhesive tape has irregularities formed on the surface 6a of the primer 6 and the primer facing surface 10b of the heat insulating material 10 intervening between these surfaces. It is absorbed by the material 8. Further, when the thickness of the adhesive tape material 8 is 3.0 mm or less, the gap between the surface 6a of the primer 6 and the primer facing surface 10b of the heat insulating material 10 is appropriately suppressed to prevent moisture from entering or staying in the gap. can do.

上述の条件を満たす粘着テープ材8としては、所謂強力な両面テープであり、アクリル・オレフィン特殊共重合したポリプロピレンからなる長尺の基材の両面に離型フィルムまたは離型紙が設けられることによって構成されているものとしてもよい。このような粘着テープ材8を用いることにより、手軽に短時間で粘着テープ材8を断熱材10のプライマー対向面10bの所望の位置に貼着することができる。このような粘着テープ材8の一例としては、SJテープ(製造販売元:積水化学工業株式会社)が挙げられる。 The adhesive tape material 8 satisfying the above conditions is a so-called strong double-sided tape, which is formed by providing a release film or a release paper on both sides of a long base material made of polypropylene specially copolymerized with an acrylic olefin. It may be the one that has been done. By using such an adhesive tape material 8, the adhesive tape material 8 can be easily and quickly attached to a desired position on the primer facing surface 10b of the heat insulating material 10. An example of such an adhesive tape material 8 is SJ tape (manufacturer / distributor: Sekisui Chemical Co., Ltd.).

断熱材10は、プライマー6が塗布されたコンクリート製の壁4の壁面4aに設置するための断熱材であって、断熱壁構造2において断熱の機能を発揮する本体部分である。図2に示すように、断熱材10は、断熱素材12と、断熱素材12の表面12a及び裏面12bに積層された面材14と、を備えている。なお、面材14は表面12a又は裏面12bのいずれか一方のみでもよく、面材14が両面とも無くともよい。 The heat insulating material 10 is a heat insulating material for being installed on the wall surface 4a of the concrete wall 4 coated with the primer 6, and is a main body portion that exerts a heat insulating function in the heat insulating wall structure 2. As shown in FIG. 2, the heat insulating material 10 includes a heat insulating material 12 and a face material 14 laminated on the front surface 12a and the back surface 12b of the heat insulating material 12. The face material 14 may be only one of the front surface 12a and the back surface 12b, and the face material 14 may not be on both sides.

断熱素材12としては、例えば、フェノールフォーム断熱材、ビーズ法ポリスチレンフォーム断熱材、押出法ポリスチレンフォーム断熱材、硬質ウレタンフォーム断熱材、ポリエチレンフォーム断熱材、グラスウール、ロックウール、無機質系発泡体、ポリプロピレン発泡体等が挙げられるが、適度な断熱性能と次に説明するJISA9521又はJISA9511の規格に沿って好適な圧縮強さ、曲げ強さを有する素材であれば特に限定されない。 Examples of the heat insulating material 12 include phenol foam heat insulating material, bead method polystyrene foam heat insulating material, extruded polystyrene foam heat insulating material, rigid urethane foam heat insulating material, polyethylene foam heat insulating material, glass wool, rock wool, inorganic foam, and polypropylene foam. Examples thereof include a body, but the material is not particularly limited as long as it has appropriate heat insulating performance and suitable compressive strength and bending strength in accordance with the standards of JISA9521 or JISA9511 described below.

断熱素材12のJISA9521に準拠して測定される圧縮強さは、10N/cm以上100N/cm以下であることが好ましい。断熱素材12の圧縮強さが10N/cm未満になると、後述する断熱壁構造の施工方法で説明するように断熱材10をプライマー6の表面6aに設置する際に断熱材10をプライマー6の表面6aに押し当てると断熱材10に凹みや破損が生じる虞がある。また、断熱素材12の圧縮強さが100N/cmを超えると、断熱素材12の密度が著しく高くなるため、断熱素材12自体が重くなり、粘着テープ材8で断熱材10と壁面4aとの接着状態を保つのが難しくなる。 The compressive strength of the heat insulating material 12 measured in accordance with JIS A9521 is preferably 10 N / cm 2 or more and 100 N / cm 2 or less. When the compressive strength of the heat insulating material 12 is less than 10 N / cm 2 , the heat insulating material 10 is applied to the primer 6 when the heat insulating material 10 is installed on the surface 6a of the primer 6 as described later in the method of constructing the heat insulating wall structure. When pressed against the surface 6a, the heat insulating material 10 may be dented or damaged. Further, when the compressive strength of the heat insulating material 12 exceeds 100 N / cm 2 , the density of the heat insulating material 12 becomes remarkably high, so that the heat insulating material 12 itself becomes heavy, and the adhesive tape material 8 is used to connect the heat insulating material 10 and the wall surface 4a. It becomes difficult to keep the adhesive state.

また、断熱素材12のJISA9521に準拠して測定される曲げ強さは、15N/cm以上200N/cm以下であることが好ましい。断熱素材12の曲げ強さが15N/cm未満であると、壁面4aに設置する施工時の押圧で断熱素材12が折れ曲がりやすくなってしまう。また、断熱素材12の曲げ強さが200N/cmを超えると、壁面4aの表面の不陸や凹凸に追従した施工が困難になる虞がある。 Further, the bending strength of the heat insulating material 12 measured in accordance with JIS A9521 is preferably 15 N / cm 2 or more and 200 N / cm 2 or less. If the bending strength of the heat insulating material 12 is less than 15 N / cm 2 , the heat insulating material 12 is likely to bend due to the pressure during construction when it is installed on the wall surface 4a. Further, if the bending strength of the heat insulating material 12 exceeds 200 N / cm 2 , there is a risk that it will be difficult to carry out the construction in accordance with the unevenness and unevenness of the surface of the wall surface 4a.

上述の特性を有し、断熱素材12として好ましい素材としては、断熱素材12の表面に後述する面材14が積層されているものが好ましく、例えばレゾール型フェノール樹脂を発泡硬化させたフェノール樹脂発泡体や、ポリイソシアネートとポリオールを発泡硬化させた硬質ポリウレタン樹脂発泡体や硬質ポリイソシアヌレート樹脂発泡体等の熱硬化性樹脂発泡体が挙げられ、これらの中でもフェノール樹脂発泡体が最も熱伝導率が低いため好ましい。断熱素材12として熱硬化性樹脂発泡体を用いることで、断熱材10の熱伝導率が低減され、断熱壁構造2の断熱性能が高まる。 As the material having the above-mentioned characteristics and preferable as the heat insulating material 12, it is preferable that the face material 14 described later is laminated on the surface of the heat insulating material 12, for example, a phenol resin foam obtained by foaming and curing a resol type phenol resin. Examples thereof include thermosetting resin foams such as rigid polyurethane resin foams obtained by foaming and curing polyisocyanate and polyol, and rigid polyisocyanurate resin foams. Among these, phenol resin foams have the lowest thermal conductivity. Therefore, it is preferable. By using the thermosetting resin foam as the heat insulating material 12, the thermal conductivity of the heat insulating material 10 is reduced, and the heat insulating performance of the heat insulating wall structure 2 is enhanced.

面材14は、所謂発泡層を構成する断熱素材12とプライマー6の表面6aとの接着性を確保するために設けられているものである。面材14としては、例えばクラフト紙や炭酸カルシウム紙、水酸化アルミニウム紙、ガラス繊維混抄紙等のセルロース繊維を含む紙類及びこれらの積層紙、ガラス繊維を含有するガラス繊維不織布やガラス繊維織布、ポリエステル、ポリエチレン、ポリプロピレン、またはナイロンを含有する合成繊維不織布等が挙げられるが、上述のように断熱素材12とプライマー6の表面6aとの接着性を確保可能なものであれば特に限定されない。面材14は、断熱素材12の発泡成形工程等において、接着剤を使用せず、断熱素材12自体の接着力で面材14と断熱素材12とが一体になるよう成形されている。また、面材14としては表面に凹凸があることが好ましく、合成繊維不織布の熱圧着部分(所謂、エンボス)のように面材14自体に凹凸があってもよく、断熱素材12の表面に凹凸が設けられ、この凹凸に面材14が追従した結果面材14に凹凸が設けられていてもよい。 The face material 14 is provided to ensure the adhesiveness between the heat insulating material 12 constituting the so-called foam layer and the surface 6a of the primer 6. Examples of the face material 14 include papers containing cellulose fibers such as kraft paper, calcium carbonate paper, aluminum hydroxide paper, and glass fiber mixed paper, laminated papers thereof, glass fiber non-woven fabric containing glass fibers, and glass fiber woven fabric. , Polyester, polyethylene, polypropylene, synthetic fiber non-woven fabric containing nylon, and the like, but are not particularly limited as long as the adhesiveness between the heat insulating material 12 and the surface 6a of the primer 6 can be ensured as described above. The face material 14 is molded so that the face material 14 and the heat insulating material 12 are integrated by the adhesive force of the heat insulating material 12 itself without using an adhesive in the foam molding step of the heat insulating material 12. Further, the surface material 14 preferably has irregularities on the surface, and the surface material 14 itself may have irregularities such as a thermocompression bonding portion (so-called embossing) of a synthetic fiber non-woven fabric, and the surface of the heat insulating material 12 has irregularities. Is provided, and as a result of the face material 14 following the unevenness, the face material 14 may be provided with unevenness.

なお、断熱素材12がポリスチレン系の樹脂からなる場合や断熱素材12とプライマー6の表面6aとの接着性がもともと確保可能である場合は、面材14は省略されてもよい。 The face material 14 may be omitted if the heat insulating material 12 is made of a polystyrene-based resin or if the adhesiveness between the heat insulating material 12 and the surface 6a of the primer 6 can be ensured from the beginning.

図1及び図2に示すように、断熱材10は、壁4の壁面4aを覆うように複数設置されている。断熱材10の正面視での大きさは、例えば縦(鉛直方向)1820mm×横(水平方向)910mm程度であることが好ましいが、適切に調整されていればよい。断熱材10が複数設置されていることにより、一つ一つの断熱材10の取り扱いや運搬、管理が円滑に行われる。 As shown in FIGS. 1 and 2, a plurality of heat insulating materials 10 are installed so as to cover the wall surface 4a of the wall 4. The size of the heat insulating material 10 in the front view is preferably, for example, about 1820 mm in the vertical direction (vertical direction) × 910 mm in the horizontal direction (horizontal direction), but it may be adjusted appropriately. By installing a plurality of heat insulating materials 10, the handling, transportation, and management of each heat insulating material 10 can be smoothly performed.

気密テープ材20は、住宅や建築の用途で広く用いられているものであり、室内側の湿気が継ぎ目Gを介して室外側に浸入しないように継ぎ目Gを封止できるものであれば、特に限定されない。 The airtight tape material 20 is widely used in residential and architectural applications, and is particularly capable of sealing the seam G so that moisture on the indoor side does not enter the outdoor side through the seam G. Not limited.

気密テープ材20の幅は、継ぎ目Gを中心として継ぎ目Gの延在方向に直交する方向に沿って40mm以上200mm以下であることが好ましい。気密テープ材20の幅が40mm未満になると、室内側の湿気が継ぎ目Gを介して室外側に浸入するおそれがあると共に気密テープ材20の継ぎ目Gを含む断熱材10に対する接着性が低下し、断熱材10の表面10aから剥がれ易くなるという問題がある。また、気密テープ材20の幅が200mmを超えると、気密テープ材20の粘着面が大きすぎるために、気密テープ材20の粘着面同士が接着してしまい、断熱材10と気密テープ材20との間に隙間が生じやすいという問題がある。 The width of the airtight tape material 20 is preferably 40 mm or more and 200 mm or less along the direction orthogonal to the extending direction of the seam G with the seam G as the center. If the width of the airtight tape material 20 is less than 40 mm, moisture on the indoor side may infiltrate the outdoor side through the seam G, and the adhesiveness of the airtight tape material 20 to the heat insulating material 10 including the seam G is lowered. There is a problem that the heat insulating material 10 is easily peeled off from the surface 10a. Further, when the width of the airtight tape material 20 exceeds 200 mm, the adhesive surfaces of the airtight tape material 20 are too large, so that the adhesive surfaces of the airtight tape material 20 adhere to each other, and the heat insulating material 10 and the airtight tape material 20 There is a problem that a gap is likely to occur between the two.

好適な気密テープ材20の例としては、気密防水テープ#740(製造販売元:積水化学工業株式会社)やエースクロス(製造販売元:光洋化学株式会社)等が挙げられる。 Examples of the suitable airtight tape material 20 include airtight waterproof tape # 740 (manufacturer / distributor: Sekisui Chemical Co., Ltd.) and ace cloth (manufacturer / distributor: Koyo Chemical Co., Ltd.).

(断熱壁構造の施工方法)
次いで、本発明に係る断熱壁構造の施工方法の実施形態について説明する。本発明を適用した断熱壁構造の施工方法は、コンクリート製の壁4の壁面4aにプライマー6を塗布するプライマー塗布工程、プライマー6の表面6aに粘着テープ材8を介して断熱材10を設置する断熱材設置工程、及び断熱材設置工程後に、複数の断熱材10同士の継ぎ目Gを覆うように気密テープ材20を設置する気密テープ材設置工程と、を有する。
(Construction method of heat insulating wall structure)
Next, an embodiment of a method for constructing a heat insulating wall structure according to the present invention will be described. The method of constructing the heat insulating wall structure to which the present invention is applied is a primer coating step of applying the primer 6 to the wall surface 4a of the concrete wall 4, and installing the heat insulating material 10 on the surface 6a of the primer 6 via the adhesive tape material 8. After the heat insulating material installation step and the heat insulating material installation step, the airtight tape material installation step of installing the airtight tape material 20 so as to cover the joint G between the plurality of heat insulating materials 10 is included.

プライマー塗布工程を行う前に、図3(a)に示すようにプライマー対向面10bの外周部10rと外周部10rの内側部分10nとに非交差状態で粘着テープ材8を設けた断熱材10を予め用意する。この際、粘着テープ材8の裏面8bに離型紙を配しておく等の方法で、後述するように断熱材10をプライマー6の表面6aに押し当てる作業を行う直前まで粘着テープ材8の裏面8bを保護し、裏面8bの粘着性が低下しないようにする。粘着テープ材8として前述の両面に離形紙が設けられた粘着テープを用いた場合は、粘着テープの離型フィルム又は離型紙が設けられていない方の面を、プライマー対向面10bの外周部10rと外周部10rの内側部分10nとに非交差状態で貼着し、粘着テープの他方の面の離型フィルムまたは離型紙は残しておけばよい。 Before performing the primer coating step, as shown in FIG. 3A, the heat insulating material 10 provided with the adhesive tape material 8 in a non-intersecting state is provided on the outer peripheral portion 10r of the primer facing surface 10b and the inner portion 10n of the outer peripheral portion 10r. Prepare in advance. At this time, by arranging a release paper on the back surface 8b of the adhesive tape material 8, the back surface of the adhesive tape material 8 is pressed until immediately before the work of pressing the heat insulating material 10 against the front surface 6a of the primer 6 as described later. 8b is protected so that the adhesiveness of the back surface 8b does not decrease. When the above-mentioned adhesive tape provided with release paper on both sides is used as the adhesive tape material 8, the release film of the adhesive tape or the side on which the release paper is not provided is the outer peripheral portion of the primer facing surface 10b. It may be attached to 10r and the inner portion 10n of the outer peripheral portion 10r in a non-intersecting state, and the release film or release paper on the other side of the adhesive tape may be left.

先ず、図2に示すコンクリート製の壁4をPC工法等の公知の方法で所定の位置に設置する。 First, the concrete wall 4 shown in FIG. 2 is installed at a predetermined position by a known method such as a PC method.

<プライマー塗布工程>
壁4の屋内側の壁面4aにプライマー6を塗布する。プライマー6の塗布方法は、プライマー6の種類等を勘案して適切な方法や公知の方法を採用すればよい。この後、プライマー6を充分に乾燥させる。
<Primer coating process>
The primer 6 is applied to the wall surface 4a on the indoor side of the wall 4. As the method of applying the primer 6, an appropriate method or a known method may be adopted in consideration of the type of the primer 6 and the like. After this, the primer 6 is sufficiently dried.

<断熱材設置工程>
次に、図4に示すように、断熱材10に設けた粘着テープ材8の裏面8bに配された離型フィルムまたは離型紙等を剥がし、粘着テープ材8の裏面8bをプライマー6の表面6aの所定の位置に当接させるように(図4に示す矢印の方向に沿って)断熱材10をプライマー6に押し当てる。同様の作業を繰り返し、複数の断熱材10をプライマー6の表面6aに設置する。
<Insulation material installation process>
Next, as shown in FIG. 4, the release film or release paper or the like arranged on the back surface 8b of the adhesive tape material 8 provided on the heat insulating material 10 is peeled off, and the back surface 8b of the adhesive tape material 8 is attached to the front surface 6a of the primer 6. The heat insulating material 10 is pressed against the primer 6 (along the direction of the arrow shown in FIG. 4) so as to bring it into contact with the predetermined position. The same operation is repeated, and a plurality of heat insulating materials 10 are placed on the surface 6a of the primer 6.

<気密テープ材設置工程>
次に、前述のように複数の断熱材10同士の継ぎ目Gを覆うように気密テープ材20を設置する。
<Airtight tape material installation process>
Next, as described above, the airtight tape material 20 is installed so as to cover the joint G between the plurality of heat insulating materials 10.

以上の工程を行うことにより、図1及び図2に示す断熱壁構造2の施工が完了する。断熱壁構造2の施工完了後、断熱材10の表面10aや気密テープ材20の表面20aに適宜内装材等を設けてもよく、壁4の屋外側の壁面4bに適宜外装材等を設けてもよい。 By performing the above steps, the construction of the heat insulating wall structure 2 shown in FIGS. 1 and 2 is completed. After the construction of the heat insulating wall structure 2 is completed, an interior material or the like may be appropriately provided on the surface 10a of the heat insulating material 10 or the surface 20a of the airtight tape material 20, and an exterior material or the like may be appropriately provided on the wall surface 4b on the outdoor side of the wall 4. May be good.

以上説明した本実施形態の断熱壁構造2では、プライマー6の平滑な表面6aに粘着テープ材8を介して断熱材10が設置されているので、壁4と断熱材10に形成される不陸に対応した施工が可能となり、プライマー6及び粘着テープ材8を介して壁4と断熱材10とが良好に接着されている。そのため、従来のような接着剤を使用する場合のような強度発現に必要とされる養生期間が短縮されることから、断熱壁構造2の施工時の作業効率が高まり、施工コストが抑えられる。 In the heat insulating wall structure 2 of the present embodiment described above, since the heat insulating material 10 is installed on the smooth surface 6a of the primer 6 via the adhesive tape material 8, the non-landing material formed on the wall 4 and the heat insulating material 10 The wall 4 and the heat insulating material 10 are well adhered to each other via the primer 6 and the adhesive tape material 8. Therefore, since the curing period required for developing strength as in the case of using a conventional adhesive is shortened, the work efficiency at the time of constructing the heat insulating wall structure 2 is increased, and the construction cost is suppressed.

また、本実施形態の断熱壁構造2では、粘着テープ材8が断熱材10のプライマー対向面10bの外周部10rと内側部分10nとに非交差状態で設けられているので、粘着テープ材8同士が重なることなく、断熱材10のプライマー対向面10bに設置された粘着テープ材8の厚みが側面視において略均一になる。本実施形態の断熱壁構造2によれば、断熱材10が粘着テープ材8を介してプライマー6の表面6aに設置されていることで、プライマー6の表面6aと断熱材10のプライマー対向面10bとの厚み間隔が略均一になり、平滑面をなすプライマー6に対して粘着テープ材8を確実に接着させることができる。なお、図3(b)に例示したように従来の断熱材100では、粘着テープ材8(公知の粘着材を含む)が交差する交差部8xが存在することで、交差部8xの厚みが交差部8x以外の粘着テープ材8の厚みより大きくなり、壁4と断熱材10に形成される不陸によって接着性が低下していた。 Further, in the heat insulating wall structure 2 of the present embodiment, since the adhesive tape material 8 is provided on the outer peripheral portion 10r and the inner portion 10n of the primer facing surface 10b of the heat insulating material 10 in a non-intersecting state, the adhesive tape materials 8 are provided with each other. The thickness of the adhesive tape material 8 installed on the primer facing surface 10b of the heat insulating material 10 becomes substantially uniform in the side view without overlapping. According to the heat insulating wall structure 2 of the present embodiment, the heat insulating material 10 is installed on the surface 6a of the primer 6 via the adhesive tape material 8, so that the surface 6a of the primer 6 and the primer facing surface 10b of the heat insulating material 10 The thickness interval between the two and the primer 6 becomes substantially uniform, and the adhesive tape material 8 can be reliably adhered to the primer 6 forming a smooth surface. As illustrated in FIG. 3B, in the conventional heat insulating material 100, the thickness of the intersection 8x intersects due to the existence of the intersection 8x where the adhesive tape material 8 (including the known adhesive) intersects. The thickness of the adhesive tape material 8 other than the portion 8x was larger than that of the adhesive tape material 8, and the adhesiveness was lowered due to the non-landing formed on the wall 4 and the heat insulating material 10.

また、本実施形態の断熱壁構造2では、複数の断熱材10が設置され、断熱材10同士の継ぎ目Gが気密テープ材20で覆われているので、室内側の湿気が断熱材10同士の継ぎ目Gから室外側に浸入せず、良好な断熱性能が得られる。 Further, in the heat insulating wall structure 2 of the present embodiment, since a plurality of heat insulating materials 10 are installed and the joint G between the heat insulating materials 10 is covered with the airtight tape material 20, the humidity on the indoor side is between the heat insulating materials 10. Good heat insulation performance can be obtained without invading the outdoor side from the seam G.

また、本実施形態の断熱壁構造2では、断熱材10がフェノール樹脂発泡体から構成されることで、断熱材10の熱伝導率がより低減され、断熱壁構造2の断熱性能が確実に高められる。したがって、断熱材10の厚み及び使用量が抑えられると共に、断熱壁構造2の施工コストが抑えられる。 Further, in the heat insulating wall structure 2 of the present embodiment, since the heat insulating material 10 is composed of the phenol resin foam, the thermal conductivity of the heat insulating material 10 is further reduced, and the heat insulating performance of the heat insulating wall structure 2 is surely enhanced. Be done. Therefore, the thickness and amount of the heat insulating material 10 can be suppressed, and the construction cost of the heat insulating wall structure 2 can be suppressed.

また、本実施形態の断熱材10によれば、予めプライマー対向面10bの外周部10rと内側部分10nとに粘着テープ材8が非交差状態で設けられているので、建設現場への持ち運びや建設現場でのプライマー6の表面6aへの設置が手軽に行われる。断熱材10により、断熱壁構造2の施工時の作業効率が高まり、施工コストが低減される。 Further, according to the heat insulating material 10 of the present embodiment, since the adhesive tape material 8 is provided in advance on the outer peripheral portion 10r and the inner portion 10n of the primer facing surface 10b in a non-intersecting state, it can be carried to a construction site or constructed. Installation of the primer 6 on the surface 6a at the site is easily performed. The heat insulating material 10 increases the work efficiency at the time of construction of the heat insulating wall structure 2 and reduces the construction cost.

また、本実施形態の断熱壁構造の施工方法によれば、プライマー塗布工程において、壁4の壁面4aにプライマー6を塗布することでプライマー6の表面6aに平滑面を形成することができる。断熱材設置工程では、平滑にしたプライマー6の表面6aに粘着テープ材8を介して断熱材10を設置することで、壁4と断熱材10に形成される不陸に対応した施工をすることができ、プライマー6の表面6aに断熱材10を良好な接着性をもって設置することができる。これにより、断熱壁構造2の施工時の作業効率を高め、施工コストを抑えることができる。 Further, according to the method of constructing the heat insulating wall structure of the present embodiment, in the primer coating step, a smooth surface can be formed on the surface 6a of the primer 6 by applying the primer 6 to the wall surface 4a of the wall 4. In the heat insulating material installation process, the heat insulating material 10 is installed on the surface 6a of the smoothed primer 6 via the adhesive tape material 8 to cope with the unevenness formed on the wall 4 and the heat insulating material 10. The heat insulating material 10 can be installed on the surface 6a of the primer 6 with good adhesiveness. As a result, the work efficiency at the time of construction of the heat insulating wall structure 2 can be improved, and the construction cost can be suppressed.

また、本実施形態の断熱壁構造の施工方法によれば、粘着テープ材8同士を非交差状態で断熱材10のプライマー対向面10bに配置するので、プライマー6の表面6aと断熱材10のプライマー対向面10bとの厚み間隔を略均一にし、プライマー6及び粘着テープ材8を介して壁4と断熱材10との接着性を良好にすると共に、壁4と断熱材10に形成される不陸に対して確実に対応し、断熱壁構造2を施工することができる。 Further, according to the method of constructing the heat insulating wall structure of the present embodiment, since the adhesive tape materials 8 are arranged on the primer facing surface 10b of the heat insulating material 10 in a non-intersecting state, the surface 6a of the primer 6 and the primer of the heat insulating material 10 are arranged. The thickness interval between the facing surface 10b and the wall 4b is made substantially uniform, the adhesiveness between the wall 4 and the heat insulating material 10 is improved via the primer 6 and the adhesive tape material 8, and the non-landing formed on the wall 4 and the heat insulating material 10 is improved. The heat insulating wall structure 2 can be constructed by surely responding to the above.

また、本実施形態の断熱壁構造の施工方法によれば、断熱材設置工程において、複数の断熱材10を用いることにより、断熱材10の設置面積が比較的大きい壁4の壁面4aに対しても該設置面積を適宜区分けして各区分に合わせた断熱材10を設置することができる。加えて、断熱材10を運搬や取り扱いが容易なサイズにすることができる。さらに、本実施形態の断熱壁構造の施工方法によれば、断熱材設置工程後に気密テープ材設置工程を行うことで、断熱材10同士の継ぎ目Gを気密テープ材20によって封止し、室内側の湿気が継ぎ目Gから室外側に浸入することを防ぎ、良好な断熱性能を達成することができる。 Further, according to the construction method of the heat insulating wall structure of the present embodiment, by using a plurality of heat insulating materials 10 in the heat insulating material installation process, the wall surface 4a of the wall 4 in which the installation area of the heat insulating material 10 is relatively large Also, the installation area can be appropriately divided and the heat insulating material 10 can be installed according to each division. In addition, the heat insulating material 10 can be made into a size that is easy to carry and handle. Further, according to the method of constructing the heat insulating wall structure of the present embodiment, the seam G between the heat insulating materials 10 is sealed by the airtight tape material 20 by performing the airtight tape material installation step after the heat insulating material installation step, and the indoor side. Moisture can be prevented from entering the outdoor side from the seam G, and good heat insulating performance can be achieved.

また、本実施形態の断熱壁構造の施工方法によれば、熱硬化性樹脂で構成された断熱材10を用いることで、断熱材10の熱伝導率を低減し、断熱壁構造2の断熱性能を高めることができる。したがって、断熱材10の厚み及び使用量を抑えると共に、施工コストを抑えることができる。 Further, according to the method of constructing the heat insulating wall structure of the present embodiment, by using the heat insulating material 10 made of a thermosetting resin, the thermal conductivity of the heat insulating material 10 is reduced, and the heat insulating performance of the heat insulating wall structure 2 is reduced. Can be enhanced. Therefore, the thickness and amount of the heat insulating material 10 can be suppressed, and the construction cost can be suppressed.

以上、本発明の好ましい実施形態について詳述したが、本発明は係る特定の実施形態に限定されるものではなく、特許請求の範囲内に記載された本発明の要旨の範囲内において、種々の変形・変更が可能である。 Although the preferred embodiments of the present invention have been described in detail above, the present invention is not limited to the specific embodiments, and various aspects of the present invention are described within the scope of the claims. It can be transformed and changed.

例えば、本発明に係る断熱壁構造の施工方法では、断熱材設置工程において、図5に示すように、プライマー6の表面6aのうち断熱材10のプライマー対向面10bの外周部10rに対向する部分6pに粘着テープ材8を設けた後、粘着テープ材8の表面8aに断熱材10のプライマー対向面10bを当接させるように断熱材10を設置してもよい。言い換えれば、プライマー6の表面6aに粘着テープ材8を介して断熱材10を設置することができれば、粘着テープ材8は、プライマー6の表面6aに設けてもよく、断熱材10のプライマー対向面10bに設けてもよい。 For example, in the method for constructing a heat insulating wall structure according to the present invention, in the heat insulating material installation step, as shown in FIG. 5, a portion of the surface 6a of the primer 6 facing the outer peripheral portion 10r of the primer facing surface 10b of the heat insulating material 10. After the adhesive tape material 8 is provided on 6p, the heat insulating material 10 may be installed so that the primer facing surface 10b of the heat insulating material 10 is brought into contact with the surface 8a of the adhesive tape material 8. In other words, if the heat insulating material 10 can be installed on the surface 6a of the primer 6 via the adhesive tape material 8, the adhesive tape material 8 may be provided on the surface 6a of the primer 6 and the primer facing surface of the heat insulating material 10. It may be provided at 10b.

なお、建設現場の作業空間の広さや工程等に余裕があれば、断熱材10のプライマー対向面10bに粘着テープ材8を設ける作業は、後述する断熱材設置工程において行っても構わない。また、壁4の壁面4aに塗布したプライマー6を乾燥させる時間内に、断熱材10のプライマー対向面10bに粘着テープ材8を設けても構わない。 If there is a margin in the work space and process of the construction site, the work of providing the adhesive tape material 8 on the primer facing surface 10b of the heat insulating material 10 may be performed in the heat insulating material installation process described later. Further, the adhesive tape material 8 may be provided on the primer facing surface 10b of the heat insulating material 10 within the time for drying the primer 6 applied to the wall surface 4a of the wall 4.

また、本発明に係る断熱壁構造の施工方法及び断熱壁構造2では、プライマー6と断熱材10との接着性が良好に確保可能であれば、粘着テープ材8を断熱材10のプライマー対向面10bの外周部10rのみに設置してもよく、内側部分10nに設置しなくてもよい。 Further, in the method of constructing the heat insulating wall structure and the heat insulating wall structure 2 according to the present invention, if the adhesiveness between the primer 6 and the heat insulating material 10 can be sufficiently ensured, the adhesive tape material 8 is used as the primer facing surface of the heat insulating material 10. It may be installed only on the outer peripheral portion 10r of 10b, or may not be installed on the inner portion 10n.

また、本発明に係る断熱壁構造の施工方法及び断熱壁構造2では、断熱材10を必ず複数用いる必要はなく、一枚物の断熱材10を用いても構わない。一枚物の断熱材10を用いる場合や、複数の断熱材10の継ぎ目Gに接着剤等が配置される場合等であれば、気密テープ材20及び気密テープ材設置工程は省略可能である。 Further, in the method of constructing the heat insulating wall structure and the heat insulating wall structure 2 according to the present invention, it is not always necessary to use a plurality of heat insulating materials 10, and a single heat insulating material 10 may be used. When a single heat insulating material 10 is used, or when an adhesive or the like is arranged at the seams G of the plurality of heat insulating materials 10, the airtight tape material 20 and the airtight tape material installation step can be omitted.

また、本発明に係る断熱壁構造の施工方法及び断熱壁構造2において、断熱壁構造2の屋内側や屋外側には種々の部材や建材が設けられていてもよい。例えば、図6に示すように、気密テープ材20の表面20a(即ち、断熱壁構造2の屋内側)にスタッドと呼ばれる鋼製下地32が設けられ、鋼製下地32の表面32aに石膏ボード34が設けられていてもよい。また、同図に示すように、壁4の壁面4b(即ち、断熱壁構造2の屋外側)に外装材40が設けられていてもよい。なお、図6では、断熱材10における断熱素材12及び面材14の図示は省略し、これらをまとめて断熱材10として示している。 Further, in the method of constructing the heat insulating wall structure and the heat insulating wall structure 2 according to the present invention, various members and building materials may be provided on the indoor side and the outdoor side of the heat insulating wall structure 2. For example, as shown in FIG. 6, a steel base 32 called a stud is provided on the surface 20a of the airtight tape material 20 (that is, the indoor side of the heat insulating wall structure 2), and the gypsum board 34 is provided on the surface 32a of the steel base 32. May be provided. Further, as shown in the figure, the exterior material 40 may be provided on the wall surface 4b of the wall 4 (that is, the outdoor side of the heat insulating wall structure 2). In FIG. 6, the heat insulating material 12 and the face material 14 in the heat insulating material 10 are not shown, and these are collectively shown as the heat insulating material 10.

また、本発明に係る断熱壁構造の施工方法及び断熱壁構造2では、図7に示すように、壁4の形状等を勘案して、部分的に粘着テープ材8及び断熱材10を貼り増ししてもよい。図7に示す例では、壁4において鉛直方向に沿う部分及び段部の断熱材10Aの表面10aに粘着材8及び断熱材10Bが設けられている。なお、図7では、断熱材10における断熱素材12及び面材14の図示は省略し、これらをまとめて断熱材10として示すと共に、気密テープ材20の図示は省略する。 Further, in the method of constructing the heat insulating wall structure and the heat insulating wall structure 2 according to the present invention, as shown in FIG. 7, the adhesive tape material 8 and the heat insulating material 10 are partially added in consideration of the shape of the wall 4 and the like. You may. In the example shown in FIG. 7, the adhesive material 8 and the heat insulating material 10B are provided on the surface 10a of the heat insulating material 10A at the portion along the vertical direction and the step portion of the wall 4. In FIG. 7, the heat insulating material 12 and the face material 14 in the heat insulating material 10 are not shown, and these are collectively shown as the heat insulating material 10, and the airtight tape material 20 is not shown.

また、本発明に係る断熱壁構造の施工方法及び断熱壁構造2では、壁4の壁面4aにビス等の固定具による突出部があれば、該突出部の正面視近傍まで断熱壁構造2を施工し、その後に該突出部を覆うように新たに断熱壁構造2を屋内側から施工してもよい。(即ち、特許文献1の図3に示されている断熱板1と同様に本発明に係る断熱壁構造2を施工してもよい。) Further, in the method of constructing the heat insulating wall structure and the heat insulating wall structure 2 according to the present invention, if the wall surface 4a of the wall 4 has a protruding portion by a fixture such as a screw, the heat insulating wall structure 2 is provided to the vicinity of the front view of the protruding portion. It may be constructed, and then a new heat insulating wall structure 2 may be constructed from the indoor side so as to cover the protruding portion. (That is, the heat insulating wall structure 2 according to the present invention may be constructed in the same manner as the heat insulating plate 1 shown in FIG. 3 of Patent Document 1.)

例えば、図8に示すように、建築物には、鉛直方向に沿って設けられた壁4Aに加え、壁4Aの壁面4a(即ち、屋内側の面)にビス43で固定された取付部材42や、必要に応じて取付部材41等を介して壁4Aに接続され、水平方向に沿う壁4B(即ち、床又は天井)が設置されている場合がある。このような構成においては、取付部材41,42やビス43の表面41a,42a,43aに細かい突出部が形成されるので、表面41a,42a,43aには従来のようにウレタン系の材料を発泡させると共に直接吹き付けることによって発泡ウレタン系の断熱部Uを設け、壁4A,4Bの平滑な壁面4aには本発明に係るプライマー6、粘着テープ材8、及び断熱材10を設けてもよい。なお、図8では、断熱材10における断熱素材12及び面材14の図示は省略し、これらをまとめて断熱材10として示すと共に、気密テープ材20の図示は省略する。 For example, as shown in FIG. 8, in the building, in addition to the wall 4A provided along the vertical direction, the mounting member 42 fixed to the wall surface 4a (that is, the indoor side surface) of the wall 4A with a screw 43. Alternatively, if necessary, a wall 4B (that is, a floor or a ceiling) connected to the wall 4A via a mounting member 41 or the like and along the horizontal direction may be installed. In such a configuration, since fine protrusions are formed on the surfaces 41a, 42a, 43a of the mounting members 41, 42 and the screws 43, urethane-based materials are foamed on the surfaces 41a, 42a, 43a as in the conventional case. The urethane foam-based heat insulating portion U may be provided by direct spraying, and the primer 6, the adhesive tape material 8, and the heat insulating material 10 according to the present invention may be provided on the smooth wall surface 4a of the walls 4A and 4B. In FIG. 8, the heat insulating material 12 and the face material 14 in the heat insulating material 10 are not shown, and these are collectively shown as the heat insulating material 10, and the airtight tape material 20 is not shown.

2…断熱壁構造、4…壁、4a…壁面(一方の壁面)、6…プライマー、6a…表面、8…粘着テープ材、10…断熱材、10b…プライマー対向面(断熱材においてプライマーに対向する面)、20…気密テープ、G…継ぎ目 2 ... Insulated wall structure, 4 ... Wall, 4a ... Wall surface (one wall surface), 6 ... Primer, 6a ... Surface, 8 ... Adhesive tape material, 10 ... Insulation material, 10b ... Primer facing surface (facing the primer in the heat insulating material) Surface), 20 ... Airtight tape, G ... Seam

Claims (9)

コンクリート製の壁の一方の壁面にプライマーを塗布するプライマー塗布工程と、
前記プライマーの表面に粘着テープ材を介して圧縮強さが10N/cm 2 以上100 N/cm 2 以下であり、かつ、曲げ強さが15N/cm 2 以上200N/cm 2 以下である長方形の断熱材を設置する断熱材設置工程と、
を有し、
前記断熱材設置工程において、前記粘着テープ材を前記断熱材の前記プライマーと対向する面の外周部に非交差状態で設けるとともに前記外周部の長辺間に掛け渡すように非交差状態で設けた後、前記プライマーの表面に前記断熱材を接着剤を用いることなく設けることを特徴とする断熱壁構造の施工方法。
A primer application process that applies a primer to one of the concrete walls,
A rectangular heat insulating material with a compressive strength of 10 N / cm 2 or more and 100 N / cm 2 or less and a bending strength of 15 N / cm 2 or more and 200 N / cm 2 or less on the surface of the primer via an adhesive tape material. Insulation material installation process to install the material and
Have a,
In the heat insulating material installation step, the adhesive tape material is provided on the outer peripheral portion of the surface of the heat insulating material facing the primer in a non-intersecting state and is provided in a non-intersecting state so as to hang between the long sides of the outer peripheral portion. Later, a method for constructing a heat insulating wall structure, characterized in that the heat insulating material is provided on the surface of the primer without using an adhesive.
コンクリート製の壁の一方の壁面にプライマーを塗布するプライマー塗布工程と、
前記プライマーの表面に粘着テープ材を介して圧縮強さが10N/cm 2 以上100 N/cm 2 以下であり、かつ、曲げ強さが15N/cm 2 以上200N/cm 2 以下である長方形の断熱材を設置する断熱材設置工程と、
を有し、
前記断熱材設置工程において、前記粘着テープ材を前記プライマーの表面のうち前記断熱材における前記プライマーと対向配置される面の外周部に対向する部分に非交差状態で設けるとともに前記外周部の長辺間に掛け渡すように非交差状態で設けた後、前記プライマーの表面に前記断熱材を接着剤を用いることなく設けることを特徴とする断熱壁構造の施工方法。
A primer application process that applies a primer to one of the concrete walls,
A rectangular heat insulating material with a compressive strength of 10 N / cm 2 or more and 100 N / cm 2 or less and a bending strength of 15 N / cm 2 or more and 200 N / cm 2 or less on the surface of the primer via an adhesive tape material. Insulation material installation process to install the material and
Have,
In the heat insulating material installation step, the adhesive tape material is provided on the surface of the primer in a non-intersecting state on a portion of the surface of the primer facing the outer peripheral portion of the surface arranged to face the primer, and the long side of the outer peripheral portion. A method for constructing a heat insulating wall structure, which comprises providing the heat insulating material on the surface of the primer in a non-intersecting state so as to hang between them without using an adhesive.
前記断熱材設置工程において、前記プライマーの表面に複数の前記断熱材を設置し、
前記断熱材設置工程後に、前記複数の断熱材同士の継ぎ目を覆うように気密テープ材を設置する気密テープ材設置工程を有することを特徴とする請求項1または2に記載の断熱壁構造の施工方法。
In the heat insulating material installation step, a plurality of the heat insulating materials are installed on the surface of the primer, and the heat insulating material is installed.
The construction of the heat insulating wall structure according to claim 1 or 2 , wherein after the heat insulating material installation step, the airtight tape material is installed so as to cover the seams between the plurality of heat insulating materials. Method.
前記断熱材設置工程において、前記断熱材として熱硬化性樹脂発泡体を用いることを特徴とする請求項1から請求項の何れか一項に記載の断熱壁構造の施工方法。 The method for constructing a heat insulating wall structure according to any one of claims 1 to 3 , wherein a thermosetting resin foam is used as the heat insulating material in the heat insulating material installation step. コンクリート製の壁と、
前記壁の一方の壁面に長方形に塗布されたプライマーと、
前記プライマーの表面の外周部に非交差状態で配されるとともに前記外周部の長辺間に掛け渡すように非交差状態で配された粘着テープ材と、
前記粘着テープ材の表面に接着剤を用いることなく配置された圧縮強さが10N/cm 2 以上100 N/cm 2 以下であり、かつ、曲げ強さが15N/cm 2 以上200N/cm 2 以下である長方形の断熱材と、
を有することを特徴とする断熱壁構造。
With concrete walls
A primer applied rectangularly to one of the walls,
An adhesive tape material that is arranged in a non-intersecting state on the outer peripheral portion of the surface of the primer and is arranged in a non-intersecting state so as to hang between the long sides of the outer peripheral portion.
The compressive strength placed on the surface of the adhesive tape material without using an adhesive is 10 N / cm 2 or more and 100 N / cm 2 or less, and the bending strength is 15 N / cm 2 or more and 200 N / cm 2 or less. With rectangular insulation,
Insulated wall structure characterized by having.
前記粘着テープ材は、前記断熱材において前記プライマーと対向する面の外周部に非交差状態で設けられるとともに前記外周部の長辺間に掛け渡すように非交差状態で設けられていることを特徴とする請求項に記載の断熱壁構造。 The adhesive tape material is characterized in that it is provided on the outer peripheral portion of the surface of the heat insulating material facing the primer in a non-intersecting state and is provided in a non-intersecting state so as to hang between the long sides of the outer peripheral portion. The heat insulating wall structure according to claim 5. 前記断熱材は複数設置され、
複数の前記断熱材同士の継ぎ目を覆う気密テープ材を備えていることを特徴とする請求項または請求項に記載の断熱壁構造。
A plurality of the heat insulating materials are installed,
The heat insulating wall structure according to claim 5 or 6 , further comprising an airtight tape material that covers the seams between the plurality of the heat insulating materials.
前記断熱材は熱硬化性樹脂発泡体であることを特徴とする請求項から請求項の何れか一項に記載の断熱壁構造。 The heat insulating wall structure according to any one of claims 5 to 7 , wherein the heat insulating material is a thermosetting resin foam. 一方の壁面にプライマーが塗布されたコンクリート製の壁の前記一方の壁面に接着剤を用いることなく設置するための圧縮強さが10N/cm 2 以上100 N/cm 2 以下であり、かつ、曲げ強さが15N/cm 2 以上200N/cm 2 以下である長方形の断熱材であって、
前記プライマーと対向する面の外周部に非交差状態で設けられるとともに前記外周部の長辺間に掛け渡すように非交差状態で設けられた粘着テープ材を有することを特徴とする断熱材。
The compressive strength for installation on one wall of a concrete wall coated with a primer without using an adhesive is 10 N / cm 2 or more and 100 N / cm 2 or less, and bending. A rectangular insulation with a strength of 15 N / cm 2 or more and 200 N / cm 2 or less.
A heat insulating material having an adhesive tape material provided on the outer peripheral portion of a surface facing the primer in a non-intersecting state and provided in a non-intersecting state so as to span between the long sides of the outer peripheral portion.
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