JP6883983B2 - Bottom formwork for filling grout material - Google Patents

Bottom formwork for filling grout material Download PDF

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JP6883983B2
JP6883983B2 JP2016243340A JP2016243340A JP6883983B2 JP 6883983 B2 JP6883983 B2 JP 6883983B2 JP 2016243340 A JP2016243340 A JP 2016243340A JP 2016243340 A JP2016243340 A JP 2016243340A JP 6883983 B2 JP6883983 B2 JP 6883983B2
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air bleeding
injection
port
insertion hole
grout material
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JP2018096157A (en
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田中 浩一
浩一 田中
友子 平賀
友子 平賀
良司 笠木
良司 笠木
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Obayashi Corp
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Description

本発明は、主としてせん断補強具が挿入された挿入穴へのグラウト材充填作業に適用されるグラウト材充填用底型枠に関する。 The present invention relates to a bottom form for filling grout material, which is mainly applied to filling a grout material into an insertion hole into which a shear reinforcing tool is inserted.

鉄筋コンクリート構造物を構築するにあたっては、該構造物を構成する壁等に作用する面外せん断力を支持すべく、せん断補強筋を配置する場合があるが、耐震基準の見直し等によってより高いせん断耐力やせん断強さが望まれる場合には、既存の鉄筋コンクリート構造物に対してせん断補強が別途必要になる。 When constructing a reinforced concrete structure, shear reinforcements may be placed to support the out-of-plane shear force acting on the walls and the like that make up the structure, but higher shear strength is achieved by reviewing seismic standards. If shear strength is desired, shear reinforcement is required separately for existing reinforced concrete structures.

このようなせん断補強を行う手段として、例えば「マルチプルナットバー」(登録商標)と呼ばれるせん断補強具を用いた耐震補強工法が知られている。 As a means for performing such shear reinforcement, for example, a seismic retrofitting method using a shear reinforcement tool called "multiple nut bar" (registered trademark) is known.

かかるせん断補強具は、PC鋼棒とその両端近傍に取り付けられる円板状あるいはナット状の定着部材とで構成してあり、例えばボックスカルバートの側壁に設置する場合であれば、該側壁に挿入穴を水平に穿孔形成した後、その挿入穴にグラウト材を充填し、しかる後、該グラウト材に埋設する形でせん断補強具を挿入する。 Such a shear reinforcing tool is composed of a PC steel rod and a disk-shaped or nut-shaped fixing member attached near both ends thereof. For example, when it is installed on the side wall of a box culvert, an insertion hole is inserted in the side wall. After forming a horizontal hole, the insertion hole is filled with a grout material, and then a shear reinforcing tool is inserted so as to be embedded in the grout material.

このようにすると、グラウト材が硬化した後は、該グラウト材とその周囲のコンクリート躯体とが一体化するため、挿入されたせん断補強具は、上述の例であれば、ボックスカルバートの側壁に作用する面外せん断力を支持し、あるいは該面外せん断力に抵抗する機能を発揮する。 In this way, after the grout material has hardened, the grout material and the concrete skeleton around it are integrated, so that the inserted shear reinforcing tool acts on the side wall of the box culvert in the above example. It has a function of supporting the out-of-plane shear force or resisting the out-of-plane shear force.

一方、耐震補強すべき部位が、ボックスカルバートの頂板のように施工側から見て上方に位置する場合においては、その上方部位に上向きの挿入穴を穿孔形成し、次いで、その挿入穴にせん断補強具を挿入して仮固定するとともに、中空のエア抜きホースを、その上端が挿入穴の最上部直下に位置するように挿入穴に配置するとともに、該エア抜きホースが挿通される形で挿入穴の下端開口を底型枠で塞ぐ。 On the other hand, when the part to be seismically reinforced is located above the top plate of the box formwork when viewed from the construction side, an upward insertion hole is formed in the upper part, and then shear reinforcement is performed in the insertion hole. Insert the tool and temporarily fix it, place the hollow air bleeding hose in the insertion hole so that the upper end is located just below the top of the insertion hole, and insert the air bleeding hose through the insertion hole. Close the lower end opening with the bottom formwork.

次に、底型枠の注入口に連通接続された注入ホースを介してグラウト材を上方に向けて注入するが、エア抜きホースからグラウト材が流出してきたならば、それによって挿入穴への充填が完了したと確認できるので、この時点でグラウト材の注入を終了する。 Next, the grout material is injected upward through the injection hose connected to the injection port of the bottom formwork, but if the grout material flows out from the air bleeding hose, it fills the insertion hole. Since it can be confirmed that the injection of the grout material is completed at this point, the injection of the grout material is completed.

このようにすれば、挿入穴が上向きであっても、該挿入穴の最上部に空隙を残すことなく、グラウト材を充填することができる。 In this way, even if the insertion hole is directed upward, the grout material can be filled without leaving a gap at the uppermost portion of the insertion hole.

特開2010―185247号公報Japanese Unexamined Patent Publication No. 2010-185247 特開2014―114552号公報Japanese Unexamined Patent Publication No. 2014-114552 特開2015―028266号公報Japanese Unexamined Patent Publication No. 2015-028266

ここで、充填されたグラウト材が挿入穴から流出して該挿入穴に空隙が生じることがないよう適切な流出防止策を講じる必要があるが、エア抜き口側では、せん断補強の品質を向上させるべく、エア抜きホースを残置せずに撤去するため、エア抜きホースの撤去後、エア抜き口を速やかに塞ぐ必要がある。 Here, it is necessary to take appropriate outflow prevention measures so that the filled grout material does not flow out from the insertion hole and a gap is generated in the insertion hole, but the quality of shear reinforcement is improved on the air vent side. In order to prevent the air bleeding hose from being left behind, it is necessary to promptly close the air bleeding port after removing the air bleeding hose.

しかしながら、従来においては、エア抜き口を確実かつ迅速に塞ぐ手段がないため、グラウト材の加圧注入を継続することで挿入穴に空隙が発生する事態は防止できるものの、エア抜き口を塞ぐ作業に手間取れば、エア抜き口から多量のグラウト材が流出し、その処理に時間と手間を要するという問題も生じていた。 However, in the past, since there is no means for reliably and quickly closing the air bleeding port, it is possible to prevent a situation in which a gap is generated in the insertion hole by continuing the pressure injection of the grout material, but the work of closing the air bleeding port. If it takes a lot of time and effort, a large amount of grout material will flow out from the air vent, and there is a problem that it takes time and effort to process the grout material.

また、注入口側においては、従来、注入ホースを折り曲げてその折曲げ箇所を番線等で結束していたが、かかる方法では、作業が煩雑で時間もかかる上、作業員の経験の有無あるいは習熟度の差に起因して結束の仕方にばらつきが生じ、グラウト材が挿入穴から流出するおそれがあるという問題を生じていた。 Further, on the injection port side, conventionally, the injection hose is bent and the bent portion is bound by a number line or the like, but with this method, the work is complicated and time-consuming, and the worker has experience or is familiar with it. Due to the difference in degree, the binding method varies, causing a problem that the grout material may flow out from the insertion hole.

加えて、加圧ポンプの故障や注入ホースの脱落により、グラウト材の加圧注入が予期せぬ形で中断する事態が生じた場合、ホース類を折り曲げて結束するという上述の方法では即時対応が難しい。 In addition, if the pressure injection of grout material is unexpectedly interrupted due to a failure of the pressure pump or the injection hose falling off, the above-mentioned method of bending and binding the hoses can provide immediate response. difficult.

そのため、注入されたグラウト材の相当量が挿入穴から流出し、その結果、加圧注入を最初からやり直さねばならないという問題も生じていた。 Therefore, a considerable amount of the injected grout material flows out from the insertion hole, and as a result, there is a problem that the pressure injection must be restarted from the beginning.

本発明は、上述した事情を考慮してなされたもので、エア抜き口や注入口を介した挿入穴からのグラウト材の流出を確実かつ迅速に防止可能なグラウト材充填用底型枠を提供することを目的とする。 The present invention has been made in consideration of the above-mentioned circumstances, and provides a bottom form for filling grout material, which can reliably and quickly prevent the outflow of grout material from an insertion hole through an air vent or an injection port. The purpose is to do.

また、本発明は、グラウト材の加圧注入が予期せぬ形で中断した場合であっても、挿入穴からのグラウト材の流出を防止可能なグラウト材充填用底型枠を提供することを目的とする。 The present invention also provides a bottom form for filling grout material, which can prevent the grout material from flowing out from the insertion hole even when the pressure injection of the grout material is interrupted in an unexpected manner. The purpose.

上記目的を達成するため、本発明に係るグラウト材充填用底型枠は請求項1に記載したように、岩盤、コンクリート躯体その他の補強対象部位に補強手段が挿入配置できるようにかつ上向きに形成された挿入穴の開口に設置され該挿入穴の最上部直下に上端が位置するように前記挿入穴に配置されるエア抜き部材が挿通されるエア抜き口と前記挿入穴に充填されるグラウト材を注入するための注入用配管が接続される注入口とが設けられたグラウト材充填用底型枠において、
前記エア抜き部材が引き抜かれた後の前記エア抜き口を塞ぐことで前記挿入穴からのグラウト材の流出を遮断するエア抜き側遮断手段と、前記注入口を塞ぐことで前記挿入穴からのグラウト材の流出を遮断する注入側遮断手段とを備えてなり、前記エア抜き側遮断手段を、前記エア抜き口を塞ぐ閉鎖位置と該閉鎖位置から前進又は後退して前記エア抜き口を開く開放位置との間で進退自在となるようにエア抜き側シャッター板を配置して構成するとともに、前記注入側遮断手段を、前記注入口を塞ぐ閉鎖位置と該閉鎖位置から前進又は後退して前記注入口を開く開放位置との間で進退自在となるように注入側シャッター板を配置して構成したものである。
また、本発明に係るグラウト材充填用底型枠は、前記注入側シャッター板を、その各長手側にかつ該注入側シャッター板と同一面内となるように配置される2つの注入側ガイドプレートとともに、前記注入用配管が接続される接続口が突設された下段プレートと2つの円形開口が形成された上段プレートとの間に挟み込まれるように配置するとともに、前記注入側シャッター板と背中合わせとなるように前記下段プレートに前記エア抜き側シャッター板が挿入されるエア抜き側ガイドプレートを配置し、前記2つの円形開口のうち、一方の円形開口と前記接続口とが前記注入口として互いに同心となり、他方の円形開口と前記注入側ガイドプレートに形成された円形開口、前記下段プレートに形成された円形開口及び前記エア抜き側ガイドプレートに形成された円形開口とが前記エア抜き口として互いに同心となるように位置決めした上、前記上段プレート、前記注入側ガイドプレート、前記下段プレート及び前記エア抜き側ガイドプレートを相互に連結したものである。
In order to achieve the above object, the grout material filling bottom formwork according to the present invention is formed so that the reinforcing means can be inserted and arranged in the bedrock, the concrete skeleton and other parts to be reinforced as described in claim 1. An air bleeding port into which an air bleeding member installed in the opening of the inserted hole and arranged in the insertion hole so that the upper end is located immediately below the uppermost portion of the insertion hole and a grout material filled in the insertion hole. In the bottom form for filling grout material provided with an injection port to which an injection pipe for injecting concrete is connected.
An air bleeding side blocking means that blocks the outflow of the grout material from the insertion hole by closing the air bleeding port after the air bleeding member is pulled out, and a grout from the insertion hole by closing the injection port. It is provided with an injection side blocking means for blocking the outflow of the material, and the air bleeding side blocking means is provided with a closing position for closing the air bleeding port and an opening position for advancing or retreating from the closing position to open the air bleeding port. The air bleeding side shutter plate is arranged so as to be able to move forward and backward between the two, and the injection side blocking means is moved forward or backward from the closing position that closes the injection port and the closing position. The injection side shutter plate is arranged so as to be able to move forward and backward between the opening position and the opening position.
Further, the bottom mold for filling the grout material according to the present invention has two injection-side guide plates in which the injection-side shutter plate is arranged on each longitudinal side thereof and in the same plane as the injection-side shutter plate. At the same time, the connection port to which the injection pipe is connected is arranged so as to be sandwiched between the lower plate in which the connection port is provided and the upper plate in which the two circular openings are formed, and the injection side shutter plate and the injection side shutter plate are back-to-back. An air bleeding side guide plate into which the air bleeding side shutter plate is inserted is arranged in the lower plate so that one of the two circular openings and the connection port are concentric with each other as the injection port. The other circular opening, the circular opening formed on the injection side guide plate, the circular opening formed on the lower plate, and the circular opening formed on the air bleeding side guide plate are concentric with each other as the air bleeding port. The upper plate, the injection side guide plate, the lower plate, and the air bleeding side guide plate are connected to each other.

また、本発明に係るグラウト材充填用底型枠は請求項3に記載したように、岩盤、コンクリート躯体その他の補強対象部位に補強手段が挿入配置できるようにかつ上向きに形成された挿入穴の開口に設置され該挿入穴の最上部直下に上端が位置するように前記挿入穴に配置されるエア抜き部材が挿通されるエア抜き口と前記挿入穴に充填されるグラウト材が注入される注入口とが設けられたグラウト材充填用底型枠において、
前記エア抜き部材が引き抜かれた後の前記エア抜き口を塞ぐことで前記挿入穴からのグラウト材の流出を遮断するエア抜き側遮断手段と、前記注入口を塞ぐことで前記挿入穴からのグラウト材の流出を遮断する注入側遮断手段とを備えてなり、前記エア抜き側遮断手段を、前記エア抜き口を塞ぐ閉鎖位置と該閉鎖位置から前進又は後退して前記エア抜き口を開く開放位置との間で進退自在となるようにエア抜き側シャッター板を配置して構成するとともに、前記注入側遮断手段を、前記注入口を塞ぐ閉鎖位置と該閉鎖位置から前進又は後退して前記注入口を開く開放位置との間で進退自在となるように注入側シャッター板を配置して構成し、
切込みによって形成された切片とその周囲に拡がるシート本体とからなり、前記切片が押し開かれる形で挿通された前記エア抜き部材の引抜きに伴って該切片が前記シート本体の面外に開かれた状態から該シート本体と概ね同一の平面となる状態に復帰するように構成されてなるシート状弾性材、又は開口が設けられ該開口が押し拡げられる形で挿通された前記エア抜き部材の引抜きに伴って前記開口が拡張された状態から収縮した状態に復帰するように構成されてなるシート状弾性材を前記エア抜き側遮断手段として備えたものである。
Further, as described in claim 3, the bottom form for filling the grout material according to the present invention has an insertion hole formed upward so that the reinforcing means can be inserted and arranged in the bedrock, the concrete skeleton and other parts to be reinforced. Note that the air bleeding port where the air bleeding member installed in the opening and arranged in the insertion hole so that the upper end is located just below the uppermost part of the insertion hole is inserted and the grout material filled in the insertion hole is injected. In the bottom form for filling grout material provided with an entrance,
An air bleeding side blocking means that blocks the outflow of the grout material from the insertion hole by closing the air bleeding port after the air bleeding member is pulled out, and a grout from the insertion hole by closing the injection port. It is provided with an injection side blocking means for blocking the outflow of the material, and the air bleeding side blocking means is provided with a closing position for closing the air bleeding port and an opening position for advancing or retreating from the closing position to open the air bleeding port. The air bleeding side shutter plate is arranged so as to be able to move forward and backward between the two, and the injection side blocking means is moved forward or backward from the closing position that closes the injection port and the closing position. The injection side shutter plate is arranged so that it can move forward and backward between the opening position and the opening position.
It consists of a section formed by a notch and a sheet body that spreads around the section, and the section is opened out of the plane of the sheet body as the air bleeding member is pulled out through the section so as to be pushed open. For pulling out a sheet-like elastic material configured to return from the state to a state of being substantially the same plane as the sheet body, or the air bleeding member inserted in a form in which an opening is provided and the opening is expanded. A sheet-shaped elastic material configured to return from the expanded state to the contracted state is provided as the air bleeding side blocking means .

また、本発明に係るグラウト材充填用底型枠は請求項4に記載したように、岩盤、コンクリート躯体その他の補強対象部位に補強手段が挿入配置できるようにかつ上向きに形成された挿入穴の開口に設置され該挿入穴の最上部直下に上端が位置するように前記挿入穴に配置されるエア抜き部材が挿通されるエア抜き口と前記挿入穴に充填されるグラウト材が注入される注入口とが設けられたグラウト材充填用底型枠において、
前記エア抜き部材が引き抜かれた後の前記エア抜き口を塞ぐことで前記挿入穴からのグラウト材の流出を遮断するエア抜き側遮断手段と、前記注入口を塞ぐことで前記挿入穴からのグラウト材の流出を遮断する注入側遮断手段とを備えてなり、前記エア抜き側遮断手段を、前記エア抜き口を塞ぐ閉鎖位置と該閉鎖位置から前進又は後退して前記エア抜き口を開く開放位置との間で進退自在となるようにエア抜き側シャッター板を配置して構成するとともに、前記注入側遮断手段を、前記注入口を塞ぐ閉鎖位置と該閉鎖位置から前進又は後退して前記注入口を開く開放位置との間で進退自在となるように注入側シャッター板を配置して構成し、
切込みによって形成された切片とその周囲に拡がるシート本体とからなり、前記切片が前記グラウト材の注入圧によって前記シート本体の面外に開かれた開放状態になるとともに該注入圧の消失によって該開放状態から前記シート本体と概ね同一の平面となる閉鎖状態に復帰するように構成されてなるシート状弾性材、又は開口が設けられ該開口が前記グラウト材の注入圧によって押し拡げられた拡張状態になるとともに該注入圧の消失によって該拡張状態から収縮状態に復帰するように構成されてなるシート状弾性材を前記注入側遮断手段として備えたものである。
Further, as described in claim 4, the bottom form for filling the grout material according to the present invention has an insertion hole formed upward so that the reinforcing means can be inserted and arranged in the bedrock, the concrete skeleton and other parts to be reinforced. Note that the air bleeding port where the air bleeding member installed in the opening and arranged in the insertion hole so that the upper end is located just below the uppermost part of the insertion hole is inserted and the grout material filled in the insertion hole is injected. In the bottom form for filling grout material provided with an entrance,
An air bleeding side blocking means that blocks the outflow of the grout material from the insertion hole by closing the air bleeding port after the air bleeding member is pulled out, and a grout from the insertion hole by closing the injection port. It is provided with an injection side blocking means for blocking the outflow of the material, and the air bleeding side blocking means is provided with a closing position for closing the air bleeding port and an opening position for advancing or retreating from the closing position to open the air bleeding port. The air bleeding side shutter plate is arranged so as to be able to move forward and backward between the two, and the injection side blocking means is moved forward or backward from the closing position that closes the injection port and the closing position. The injection side shutter plate is arranged so that it can move forward and backward between the opening position and the opening position.
It consists of a section formed by a notch and a sheet body that spreads around the section, and the section is opened to the outside of the surface of the sheet body by the injection pressure of the grout material, and is opened by the disappearance of the injection pressure. A sheet-like elastic material configured to return from the state to a closed state which is substantially the same plane as the sheet body, or an expanded state in which an opening is provided and the opening is expanded by the injection pressure of the grout material. At the same time, a sheet-like elastic material configured to return from the expanded state to the contracted state by the disappearance of the injection pressure is provided as the injection side blocking means .

本発明に係るグラウト材充填用底型枠においては、エア抜き部材が引き抜かれた後のエア抜き口を塞ぐことで挿入穴からのグラウト材の流出を遮断するエア抜き側遮断手段と、注入口を塞ぐことで挿入穴からのグラウト材の流出を遮断する注入側遮断手段とを備えるが、エア抜き側遮断手段は、エア抜き口を塞ぐ閉鎖位置と該閉鎖位置から前進又は後退してエア抜き口を開く開放位置との間で進退自在となるようにエア抜き側シャッター板を配置して構成してあり、注入側遮断手段は、注入口を塞ぐ閉鎖位置と該閉鎖位置から前進又は後退して注入口を開く開放位置との間で進退自在となるように注入側シャッター板を配置して構成してある。 In the bottom mold for filling the grout material according to the present invention, the air bleeding side blocking means for blocking the outflow of the grout material from the insertion hole by closing the air bleeding port after the air bleeding member is pulled out, and the injection port. The injection side blocking means for blocking the outflow of grout material from the insertion hole is provided by closing the air bleeding port, and the air bleeding side blocking means has a closing position for closing the air bleeding port and moving forward or backward from the closing position to bleed air. The air bleeding side shutter plate is arranged so as to be able to move forward and backward between the opening position where the mouth is opened, and the injection side blocking means advances or retracts from the closing position closing the injection port and the closing position. The injection side shutter plate is arranged so that the injection port can be moved forward and backward from the open position where the injection port is opened.

このようにすると、エア抜き口側では、従来、エア抜き部材が引き抜かれる場合に有効な流出防止策がなく、エア抜き口を介した挿入穴からのグラウト材の流出を余儀なくされていたが、本発明によれば、エア抜き側シャッター板を前進又は後退させるという短時間の操作だけでエア抜き口を閉じることができるとともに、その操作に、熟練や習熟が要求されることもない。 In this way, on the air bleeding port side, conventionally, there is no effective outflow prevention measure when the air bleeding member is pulled out, and the grout material is forced to flow out from the insertion hole through the air bleeding port. According to the present invention, the air bleeding port can be closed only by a short operation of moving the shutter plate on the air bleeding side forward or backward, and the operation does not require skill or proficiency.

そのため、エア抜き口を介した挿入穴からのグラウト材の流出を迅速かつ確実に防止することができる。 Therefore, the outflow of the grout material from the insertion hole through the air vent can be quickly and surely prevented.

また、エア抜き側シャッター板の操作前に、エア抜き口からグラウト材が流出するとしても、その流出時間を短時間に抑えることができるので、従来のように、エア抜き口を塞ぐ作業に手間取って該エア抜き口から多量のグラウト材が流出するおそれがなくなるとともに、注入口側でグラウト材の加圧注入を継続すれば、その流出分がすみやかに補充注入されるため、挿入穴に空隙が発生するおそれもない。 Further, even if the grout material flows out from the air bleeding port before the operation of the shutter plate on the air bleeding side, the outflow time can be suppressed in a short time, so it takes time to close the air bleeding port as in the conventional case. Therefore, there is no possibility that a large amount of grout material will flow out from the air vent, and if pressure injection of grout material is continued on the injection port side, the outflow will be promptly replenished and injected, resulting in a gap in the insertion hole. There is no risk of it occurring.

一方、注入口側においても、注入側シャッター板を前進又は後退させるという簡単な操作だけで注入口を閉じることができるとともに、その操作に、熟練や習熟が要求されることもない。 On the other hand, on the injection port side as well, the injection port can be closed only by a simple operation of moving the shutter plate on the injection side forward or backward, and the operation does not require skill or proficiency.

そのため、注入ホースを折り曲げてその折曲げ箇所を番線等で結束する従来の流出防止策に比べ、注入口を介した挿入穴からのグラウト材の流出をより迅速かつ確実に防止することができる。 Therefore, the outflow of the grout material from the insertion hole through the injection port can be prevented more quickly and surely than the conventional outflow prevention measure in which the injection hose is bent and the bent portion is bound by a number wire or the like.

補強対象部位は、主としてコンクリート躯体、特に鉄筋コンクリート躯体が該当し、その場合の補強手段には、せん断補強筋等のせん断補強部材や、「マルチプルナットバー」(登録商標)に代表されるせん断補強具が含まれるが、補強対象部位と補強手段の組み合わせは、上向き形成された挿入穴に補強手段が挿入され、その状態でグラウト材が充填される限り、任意であって、例えば岩盤等の地山と該地山に埋設されるロックボルトあるいはアンカーとで構成することも可能である。 The part to be reinforced mainly corresponds to the concrete skeleton, especially the reinforced concrete skeleton, and the reinforcing means in that case includes a shear reinforcing member such as a shear reinforcing bar and a shear reinforcing tool represented by "multiple nut bar" (registered trademark). However, the combination of the reinforcement target part and the reinforcement means is arbitrary as long as the reinforcement means is inserted into the insertion hole formed upward and the grout material is filled in that state, for example, the ground such as rock. It can also be composed of a rock bolt or an anchor buried in the ground.

挿入穴は、上向き形成されたものが本発明の対象となるが、上向きとは鉛直上向きだけを意味するものではなく、グラウト材を注入したときに空気が残留するおそれがある場合、すなわち開口位置よりも孔底位置が高い場合を意味するものとする。 The insertion hole formed upward is the subject of the present invention, but upward does not mean only vertically upward, and when there is a risk of air remaining when the grout material is injected, that is, the opening position. It shall mean the case where the hole bottom position is higher than that.

エア抜き部材は、ホース、パイプ等で構成することが可能であって、その材質も任意である。 The air bleeding member can be composed of a hose, a pipe, or the like, and the material thereof is also arbitrary.

本発明に係るグラウト材充填用底型枠は、その上面を挿入穴の開口周縁に当接した状態で補強対象部位に設置することが可能であって、必要に応じて挿入穴の開口周縁における不陸を調整しつつ、当接箇所での液密性を確保できるものとする。 The bottom form for filling grout material according to the present invention can be installed at a portion to be reinforced with its upper surface in contact with the peripheral edge of the opening of the insertion hole, and if necessary, at the peripheral edge of the opening of the insertion hole. It shall be possible to secure the liquidtightness at the contact point while adjusting the unevenness.

ここで、本発明に係るグラウト材充填用底型枠は上述したように、エア抜き側シャッター板を配置してなるエア抜き側遮断手段を備えるが、これとは別に、切込みによって形成された切片とその周囲に拡がるシート本体とからなり、前記切片が押し開かれる形で挿通された前記エア抜き部材の引抜きに伴って該切片が前記シート本体の面外に開かれた状態から該シート本体と概ね同一の平面となる状態に復帰するように構成されてなるシート状弾性材、又は開口が設けられ該開口が押し拡げられる形で挿通された前記エア抜き部材の引抜きに伴って前記開口が拡張された状態から収縮した状態に復帰するように構成されてなるシート状弾性材をエア抜き側遮断手段として備えるようにしたならば、エア抜き部材を引き抜いてからエア抜き側シャッター板を操作するまでの間、エア抜き口を介したグラウト材の流出については、その流量が大幅に絞られる。 Here, as described above, the bottom mold for filling the grout material according to the present invention includes the air bleeding side blocking means in which the air bleeding side shutter plate is arranged, but separately from this, the section formed by the notch. And the sheet body that spreads around it, and the sheet body and the sheet body are opened from the state where the section is opened out of the plane of the sheet body as the air bleeding member is pulled out. A sheet-like elastic material configured to return to a state of being substantially the same flat surface, or the opening is expanded with the pulling out of the air bleeding member inserted in a form in which the opening is expanded. If a sheet-shaped elastic material configured to return to the contracted state is provided as an air bleeding side blocking means, from the time the air bleeding member is pulled out until the air bleeding side shutter plate is operated. During that time, the flow rate of the outflow of grout material through the air vent is significantly reduced.

そのため、エア抜き側シャッター板を操作するまでに流出するグラウト材の処理が簡素化されるとともに、エア抜き部材引抜き後のエア抜き側シャッター板の操作を時間的余裕をもって行うことも可能となる。 Therefore, the processing of the grout material that flows out before the operation of the air bleeding side shutter plate is simplified, and the operation of the air bleeding side shutter plate after the air bleeding member is pulled out can be performed with a sufficient time.

一方、本発明に係るグラウト材充填用底型枠は上述したように、注入側シャッター板を配置してなる注入側遮断手段を備えるが、これとは別に、切込みによって形成された切片とその周囲に拡がるシート本体とからなり、前記切片が前記グラウト材の注入圧によって前記シート本体の面外に開かれた開放状態になるとともに該注入圧の消失によって該開放状態から前記シート本体と概ね同一の平面となる閉鎖状態に復帰するように構成されてなるシート状弾性材、又は開口が設けられ該開口が前記グラウト材の注入圧によって押し拡げられた拡張状態になるとともに該注入圧の消失によって該拡張状態から収縮状態に復帰するように構成されてなるシート状弾性材を注入側遮断手段として備えるようにしたならば、注入口を介したグラウト材の流出については、グラウト材の注入圧の消失に応答する形で、その流量が大幅に絞られる。 On the other hand, as described above, the bottom mold for filling grout material according to the present invention is provided with an injection-side blocking means in which an injection-side shutter plate is arranged, but apart from this, a section formed by a notch and its surroundings are provided. The section is open to the outside of the surface of the sheet body due to the injection pressure of the grout material, and is substantially the same as the sheet body from the open state due to the disappearance of the injection pressure. A sheet-like elastic material configured to return to a flat closed state, or an opening is provided, and the opening is expanded by the injection pressure of the grout material, and the injection pressure disappears. If a sheet-shaped elastic material configured to return from the expanded state to the contracted state is provided as a blocking means on the injection side, the injection pressure of the grout material disappears with respect to the outflow of the grout material through the injection port. The flow rate is greatly reduced in response to.

そのため、加圧ポンプの故障や注入ホースの脱落によってグラウト材の加圧注入が予期せぬ形で中断したときであっても、注入口を介した挿入穴からの流出量が最小限にとどまり、かくして注入ホースを折り曲げて結束するという従来の流出防止策とは異なり、加圧注入を最初からやり直すのではなく、中断時の注入状況から再開することが可能となる。 Therefore, even when the pressure injection of grout material is unexpectedly interrupted due to a failure of the pressure pump or the injection hose falling off, the amount of outflow from the insertion hole through the injection port is kept to a minimum. Thus, unlike the conventional outflow prevention measures of bending and bundling the injection hose, it is possible to restart the pressurized injection from the injection situation at the time of interruption instead of restarting from the beginning.

上述の切片は、切込みを入れることによってその隣接部位が弾性変形して挿入穴側に押し開かれるとともに、その押し開きによって切込み箇所にエア抜き部材の挿通空間が形成されるものであれば、必ずしも切込みの形状がコの字状、十字状、C字状等であって、該切込みによる切片の輪郭が矩形状、三角形状(扇形状)、半円状といった包囲形状になる場合に限定されるものではなく、直線状の切込みであってもその隣接部位が上述のように作用する場合もその隣接部位が切片として包摂されるものとする。 The above-mentioned section is not necessarily limited as long as the adjacent portion is elastically deformed by making a cut and pushed open toward the insertion hole, and the cut open forms an insertion space for the air bleeding member at the cut portion. It is limited to the case where the shape of the cut is U-shaped, cross-shaped, C-shaped, etc., and the outline of the section formed by the cut is a surrounding shape such as a rectangular shape, a triangular shape (fan shape), or a semicircular shape. Even if it is a linear notch, the adjacent site shall be included as an intercept even if the adjacent site acts as described above.

第1実施形態に係るグラウト材充填用底型枠2が配置されるグラウト材充填システム1の概略図。The schematic view of the grout material filling system 1 in which the bottom form 2 for filling the grout material which concerns on 1st Embodiment is arranged. グラウト材充填用底型枠2の斜視図であり、(a)は分解図、(b)は全体図。It is a perspective view of the bottom form 2 for filling grout material, (a) is an exploded view, and (b) is an overall view. グラウト材充填用底型枠2の作用を示す説明図。Explanatory drawing which shows the operation of the bottom form 2 for filling grout material. 引き続きグラウト材充填用底型枠2の作用を示す説明図。The explanatory view which shows the operation of the bottom form 2 for filling a grout material continuously. 第2実施形態に係るグラウト材充填用底型枠2aの分解斜視図。The exploded perspective view of the bottom formwork 2a for filling grout material which concerns on 2nd Embodiment. グラウト材充填用底型枠2aの作用を示す説明図。Explanatory drawing which shows the operation of the bottom formwork 2a for filling grout material. 引き続きグラウト材充填用底型枠2aの作用を示す説明図。The explanatory view which shows the operation of the bottom formwork 2a for filling a grout material continuously. 変形例に係るグラウト材充填用底型枠2bの分解斜視図。It is an exploded perspective view of the bottom formwork 2b for filling a grout material which concerns on a modification. シート状弾性材41aの変形例に係る作用を示した斜視図。The perspective view which showed the action which concerns on the modification of the sheet-shaped elastic material 41a. 同じくシート状弾性材41aの変形例に係る作用を示した斜視図。Similarly, the perspective view which showed the action which concerns on the modification of the sheet-shaped elastic material 41a. 同じくシート状弾性材41aの変形例に係る作用を示した斜視図。Similarly, the perspective view which showed the action which concerns on the modification of the sheet-shaped elastic material 41a. 第3実施形態に係るグラウト材充填用底型枠2cの分解斜視図。The exploded perspective view of the bottom formwork 2c for filling grout material which concerns on 3rd Embodiment. 同じくグラウト材充填用底型枠2cの全体斜視図。Similarly, an overall perspective view of the bottom formwork 2c for filling grout material. グラウト材充填用底型枠2cの作用を示す説明図。Explanatory drawing which shows the operation of the bottom formwork 2c for filling grout material. グラウト材充填用底型枠2cの別の作用を示す説明図であり、(a)は鉛直詳細断面図、(b)はA−A線に沿う水平断面図。It is explanatory drawing which shows another action of the bottom formwork 2c for filling a grout material, (a) is a vertical detailed sectional view, and (b) is a horizontal sectional view along the line AA.

以下、本発明に係るグラウト材充填用底型枠の実施の形態について、添付図面を参照して説明する。 Hereinafter, embodiments of the bottom form for filling grout material according to the present invention will be described with reference to the accompanying drawings.

[第1実施形態]
図1は、本実施形態に係るグラウト材充填用底型枠2とそれが配置されるグラウト材充填システム1を概略図で示したものである。同図に示すように、グラウト材充填システム1は、鉄筋コンクリート躯体6を補強対象部位とした耐震補強に適用されるものであって、該鉄筋コンクリート躯体にほぼ鉛直上向きに形成された挿入穴7の開口8に設置されるグラウト材充填用底型枠2と、該グラウト材充填用底型枠に設けられた注入口3に注入用配管4を介して連通接続された加圧ポンプ5とを備え、挿入穴7に補強手段であるせん断補強具9が挿入配置された状態で、加圧ポンプ5から注入用配管4に沿って圧送されてきたグラウト材としてのモルタルを注入口3から挿入穴7に注入することにより、該挿入穴に充填されたモルタルを介してせん断補強具9を鉄筋コンクリート躯体6に一体化させ、該鉄筋コンクリート躯体をせん断補強できるようになっている。
[First Embodiment]
FIG. 1 is a schematic view of a grout material filling bottom form 2 according to the present embodiment and a grout material filling system 1 in which the bottom form 2 is arranged. As shown in the figure, the grout material filling system 1 is applied to seismic reinforcement with the reinforced concrete skeleton 6 as the reinforcement target portion, and the opening of the insertion hole 7 formed in the reinforced concrete skeleton substantially vertically upward. The grout material filling bottom mold 2 installed in No. 8 and the pressurizing pump 5 connected to the injection port 3 provided in the grout material filling bottom mold via the injection pipe 4 are provided. With the shear reinforcing tool 9 as a reinforcing means inserted and arranged in the insertion hole 7, the mortar as a grout material pumped from the pressurizing pump 5 along the injection pipe 4 is inserted from the injection port 3 into the insertion hole 7. By injecting, the shear reinforcing tool 9 is integrated with the reinforced concrete skeleton 6 via the mortar filled in the insertion hole, and the reinforced concrete skeleton can be shear-reinforced.

せん断補強具9は、例えば同図に示すように、ロッド状をなすPC鋼棒と、該PC鋼棒の各端にそれぞれ螺着される一対の定着ナットとで構成すればよい。 As shown in the figure, for example, the shear reinforcing tool 9 may be composed of a rod-shaped PC steel rod and a pair of fixing nuts screwed to each end of the PC steel rod.

グラウト材充填用底型枠2には注入口3と並んでエア抜き口11を設けてあり、該エア抜き口に、上端が挿入穴7の最上部直下に位置するようにエア抜き部材10を挿通することにより、モルタルを加圧注入する際、挿入穴7の空気をエア抜き部材10を介して該挿入穴から追い出すとともに、エア抜き部材10の下端からモルタルが流出してきた時点で、挿入穴7の最上部直下までモルタルが注入されたこと、すなわち挿入穴7に空隙を残すことなく隅々までモルタルが注入されたことを確認できるようになっている。 The bottom mold 2 for filling the grout material is provided with an air bleeding port 11 along with the injection port 3, and an air bleeding member 10 is provided at the air bleeding port so that the upper end is located directly below the uppermost portion of the insertion hole 7. By inserting the mortar, when the mortar is pressurized and injected, the air in the insertion hole 7 is expelled from the insertion hole through the air bleeding member 10, and when the mortar flows out from the lower end of the air bleeding member 10, the insertion hole is inserted. It is possible to confirm that the mortar has been injected to just below the uppermost portion of the insertion hole 7, that is, the mortar has been injected into every corner without leaving a gap in the insertion hole 7.

エア抜き部材10や注入用配管4は、材質は問わないが、例えば樹脂製のパイプやホースで構成すればよい。 The air bleeding member 10 and the injection pipe 4 may be made of any material, but may be made of, for example, a resin pipe or hose.

図2は、グラウト材充填用底型枠2を、分解斜視図と組立が完了した状態の全体斜視図で示したものである。これらの図でわかるように、グラウト材充填用底型枠2は、注入用配管4が接続される接続口28が下方に突設された下段プレート22と、注入側シャッター板24及び該注入側シャッター板と同一面内となるように該注入側シャッター板の各長手側にそれぞれ配置された2つの注入側ガイドプレート23a,23bと、2つの円形開口27,29が形成された上段プレート21とを、注入側シャッター板24及び2つの注入側ガイドプレート23a,23bが下段プレート22と上段プレート21の間に挟み込まれた状態となるように積層するとともに、下段プレート22の下面にエア抜き側ガイドプレート25を配置して、上段プレート21の円形開口27と下段プレート22の接続口28が互いに同心となり、上段プレート21の円形開口29と注入側ガイドプレート23aに形成された円形開口30と下段プレート22に形成された円形開口31とエア抜き側ガイドプレート25に形成された円形開口32とが互いに同心となるように位置決めした上、エア抜き側ガイドプレート25に形成されたボルト孔33a,33a、下段プレート22に形成されたボルト孔34a,34a、及び注入側ガイドプレート23aに形成されたボルト孔35a,35aにボルト37a,37aを挿通して上段プレート21のボルト孔36a,36aに螺合するとともに、下段プレート22に形成されたボルト孔34b,34b、及び注入側ガイドプレート23bに形成されたボルト孔35b,35bにボルト37b,37bを挿通して上段プレート21のボルト孔36b,36bに螺合して相互連結してある。 FIG. 2 shows the bottom formwork 2 for filling the grout material with an exploded perspective view and an overall perspective view in a state where the assembly is completed. As can be seen from these figures, the grout material filling bottom form 2 includes a lower plate 22 in which a connection port 28 to which the injection pipe 4 is connected is projected downward, an injection side shutter plate 24, and the injection side. Two injection-side guide plates 23a and 23b arranged on each longitudinal side of the injection-side shutter plate so as to be in the same plane as the shutter plate, and an upper plate 21 having two circular openings 27 and 29 formed therein. Are laminated so that the injection side shutter plate 24 and the two injection side guide plates 23a and 23b are sandwiched between the lower plate 22 and the upper plate 21, and the air bleeding side guide is placed on the lower surface of the lower plate 22. By arranging the plate 25, the circular opening 27 of the upper plate 21 and the connection port 28 of the lower plate 22 are concentric with each other, and the circular opening 29 of the upper plate 21 and the circular opening 30 formed in the injection side guide plate 23a and the lower plate The circular openings 31 formed in the air bleeding side guide plate 25 and the circular openings 32 formed in the air bleeding side guide plate 25 are positioned so as to be concentric with each other, and the bolt holes 33a, 33a formed in the air bleeding side guide plate 25, The bolts 37a and 37a are inserted into the bolt holes 34a and 34a formed in the lower plate 22 and the bolt holes 35a and 35a formed in the injection side guide plate 23a and screwed into the bolt holes 36a and 36a of the upper plate 21. At the same time, the bolts 37b and 37b are inserted into the bolt holes 34b and 34b formed in the lower plate 22 and the bolt holes 35b and 35b formed in the injection side guide plate 23b and screwed into the bolt holes 36b and 36b of the upper plate 21. They are interconnected together.

ここで、上段プレート21の円形開口27及び下段プレート22の接続口28は上述した注入口3を構成し、上段プレート21の円形開口29、注入側ガイドプレート23aに設けられた円形開口30、下段プレート22に設けられた円形開口31及びエア抜き側ガイドプレート25に設けられた円形開口32は、上述したエア抜き口11を構成する。 Here, the circular opening 27 of the upper plate 21 and the connection port 28 of the lower plate 22 constitute the above-mentioned injection port 3, the circular opening 29 of the upper plate 21, the circular opening 30 provided in the injection side guide plate 23a, and the lower stage. The circular opening 31 provided in the plate 22 and the circular opening 32 provided in the air bleeding side guide plate 25 constitute the above-mentioned air bleeding port 11.

エア抜き側ガイドプレート25は、溝状凹部の各長手側縁部に折返し部をそれぞれ延設して構成してあり、該溝状凹部の底部には上述の円形開口32が、該各折返し部には上述のボルト孔33aがそれぞれ形成してあるが、溝状凹部とその開き側に配置された下段プレート22の下面との間に形成された挿入空間には、T字状のエア抜き側シャッター板26が挿入できるようになっている。 The air bleeding side guide plate 25 is configured by extending a folded portion at each longitudinal side edge portion of the groove-shaped recess, and the above-mentioned circular opening 32 is formed at the bottom of the groove-shaped recess. The above-mentioned bolt holes 33a are formed in the above-mentioned holes 33a, respectively, but a T-shaped air bleeding side is provided in the insertion space formed between the groove-shaped recess and the lower surface of the lower plate 22 arranged on the opening side thereof. The shutter plate 26 can be inserted.

エア抜き側シャッター板26は、エア抜き側ガイドプレート25により同図矢印方向に沿って案内されつつ、その先端近傍部位38でエア抜き口11を塞ぐ閉鎖位置(同図一点鎖線)と該閉鎖位置から同図右方向に後退してエア抜き口11を開く開放位置(同図実線)との間で進退自在に構成してあり、該閉鎖位置では、エア抜き口11を介した挿入穴7からのモルタルの流出を遮断するエア抜き側遮断手段として機能する。 The air bleeding side shutter plate 26 is guided along the direction of the arrow in the figure by the air bleeding side guide plate 25, and the closed position (one-dot chain line in the figure) and the closed position that close the air bleeding port 11 at the portion near the tip thereof 38. It is configured so that it can move back and forth from the opening position (solid line in the figure) to open the air bleeding port 11 by retreating to the right in the figure, and at the closed position, from the insertion hole 7 through the air bleeding port 11. It functions as an air bleeding side blocking means for blocking the outflow of mortar.

一方、注入側シャッター板24は、その長手側にそれぞれ配置された注入側ガイドプレート23a,23bに挟み込まれており、該注入側ガイドプレートで同図矢印方向に沿って案内されつつ、該注入側シャッター板に形成された円形開口33が注入口3と全体がずれることで該注入口を塞ぐ閉鎖位置(同図一点鎖線)と該閉鎖位置から同図であれば左側に移動して(左側から見れば後退して)円形開口33が注入口3と同心になることで該注入口を開く開放位置(同図実線)との間で進退自在に構成されてなり、該閉鎖位置では、注入口3を介した挿入穴7からのモルタルの流出を遮断する注入側遮断手段として機能する。 On the other hand, the injection side shutter plate 24 is sandwiched between the injection side guide plates 23a and 23b arranged on the longitudinal side thereof, respectively, and while being guided by the injection side guide plate along the direction of the arrow in the figure, the injection side. The circular opening 33 formed in the shutter plate is displaced from the injection port 3 as a whole to close the injection port (one-dot chain line in the figure) and moves to the left side in the same figure from the closing position (from the left side). Since the circular opening 33 is concentric with the injection port 3 (retracts when viewed), it is configured to be able to move forward and backward from the open position (solid line in the figure) in which the injection port is opened. It functions as an injection side blocking means for blocking the outflow of mortar from the insertion hole 7 through 3.

注入側シャッター板24は、その短手側縁部にそれぞれ設けられた折曲げ部39a,39bが下段プレート22の対向縁部にそれぞれ当接することで、注入側ガイドプレート23a,23bの間から、あるいは上段プレート21と下段プレート22の間からの抜け出しや脱落が防止されるようになっているが、同図左側に移動して円形開口33が注入口3と同心になる位置で折曲げ部39aが下段プレート22の縁部に当接し、同図右側に移動して円形開口33が全体として注入口3から外れる位置で折曲げ部39bが下段プレート22の縁部に当接するように構成すれば、折曲げ部39a,39bがそれぞれストッパーとして機能するため、注入口3における開き操作と遮断操作を容易に切り替えることが可能となる。 The injection-side shutter plate 24 has bent portions 39a and 39b provided on the short side edges thereof in contact with the opposite edges of the lower plate 22, so that the injection-side guide plates 23a and 23b can be squeezed from between the injection-side guide plates 23a and 23b. Alternatively, it is designed to prevent slipping out or falling out from between the upper plate 21 and the lower plate 22, but it moves to the left side of the figure and the bent portion 39a is located at a position where the circular opening 33 is concentric with the injection port 3. Is in contact with the edge of the lower plate 22, and is configured so that the bent portion 39b abuts on the edge of the lower plate 22 at a position where the circular opening 33 moves to the right side of the figure and the circular opening 33 is totally removed from the injection port 3. Since the bent portions 39a and 39b function as stoppers, respectively, it is possible to easily switch between the opening operation and the blocking operation at the injection port 3.

なお、上段プレート21の4つの隅部にはボルト孔40をそれぞれ形成してあり、該ボルト孔に挿通されたボルト(図示せず)を用いて、グラウト材充填用底型枠2を鉄筋コンクリート躯体6に固定できるようになっているとともに、該固定作業に支障がないよう、下段プレート22においては、その4つの隅部に切り欠きをそれぞれ形成してある。 Bolt holes 40 are formed at each of the four corners of the upper plate 21, and the bottom formwork 2 for filling the grout material is formed into a reinforced concrete skeleton by using bolts (not shown) inserted through the bolt holes. In addition to being able to be fixed to 6, the lower plate 22 is formed with notches at its four corners so as not to interfere with the fixing work.

本実施形態に係るグラウト材充填用底型枠2を用いて挿入穴7にモルタルを充填するには、まず、鉄筋コンクリート躯体6に挿入穴7を上向き形成する。 In order to fill the insertion hole 7 with mortar using the grout material filling bottom formwork 2 according to the present embodiment, first, the insertion hole 7 is formed upward in the reinforced concrete skeleton 6.

次に、挿入穴7へのせん断補強具9の挿入配置、挿入穴7の最上部直下に上端が位置する形での該挿入穴へのエア抜き部材10の挿入配置及びエア抜き部材10がグラウト材充填用底型枠2のエア抜き口11に挿通された形での挿入穴7の開口への該グラウト材充填用底型枠の設置を任意の順序で行う。 Next, the insertion arrangement of the shear reinforcing tool 9 into the insertion hole 7, the insertion arrangement of the air bleeding member 10 into the insertion hole with the upper end located directly below the uppermost portion of the insertion hole 7, and the grout of the air bleeding member 10. The grout material filling bottom form is installed in the opening of the insertion hole 7 in the form of being inserted into the air vent 11 of the material filling bottom form 2 in an arbitrary order.

具体的には例えば、せん断補強具9を挿入穴7に挿入配置して仮固定した後、グラウト材充填用底型枠2にエア抜き部材10を先付けし、次いで、グラウト材充填用底型枠2を持ち上げながらそれに先付けされたエア抜き部材10を挿入穴7に挿入し、該グラウト材充填用底型枠の上面が挿入穴7の開口周縁に当接したら、その状態で上段プレート21の4つの隅部に形成されたボルト孔40にボルトを挿通してその先端を鉄筋コンクリート躯体6に固着することにより、グラウト材充填用底型枠2を挿入穴7の開口に設置するようにすればよい。 Specifically, for example, after the shear reinforcing tool 9 is inserted into the insertion hole 7 and temporarily fixed, the air bleeding member 10 is attached to the grout material filling bottom form 2 in advance, and then the grout material filling bottom form 2 is attached. While lifting 2, the air bleeding member 10 attached to the insertion hole 7 is inserted into the insertion hole 7, and when the upper surface of the bottom form for filling the grout material comes into contact with the opening peripheral edge of the insertion hole 7, in that state, 4 of the upper plate 21 The bottom formwork 2 for filling the grout material may be installed in the opening of the insertion hole 7 by inserting the bolt into the bolt holes 40 formed in the corners and fixing the tip to the reinforced concrete skeleton 6. ..

次に、グラウト材充填用底型枠2の注入口3に連通接続された加圧ポンプ5を作動させることで、図3(a)に示すように、挿入穴7へのモルタルの注入を開始し、該注入開始後は、エア抜き部材10からモルタルが流出してくるのを待って(同図(b))、該エア抜き部材をエア抜き口11から引き抜く(図4(a))。 Next, as shown in FIG. 3A, injection of mortar into the insertion hole 7 is started by operating the pressurizing pump 5 which is connected to the injection port 3 of the bottom mold 2 for filling the grout material. Then, after the start of the injection, the mortar is waited for to flow out from the air bleeding member 10 (FIG. 4B), and the air bleeding member is withdrawn from the air bleeding port 11 (FIG. 4A).

ここで、加圧ポンプ5は、起動による挿入穴7へのモルタルの注入開始以来、エア抜き部材10の引抜き中や引抜き後も継続して作動していて、挿入穴7へは該加圧ポンプによる加圧が続いているため、エア抜き部材10を引き抜いても、その体積減少分に相当する量のモルタルは加圧ポンプ5によってすみやかに補充され、挿入穴7に空隙が生じるおそれはない。 Here, the pressurizing pump 5 has been continuously operating during and after the drawing of the air bleeding member 10 since the start of injecting the mortar into the insertion hole 7 by the start, and the pressurizing pump 5 is inserted into the insertion hole 7. Even if the air bleeding member 10 is pulled out, the amount of mortar corresponding to the volume reduction is promptly replenished by the pressurizing pump 5, and there is no possibility that a gap is formed in the insertion hole 7.

次に、エア抜き側シャッター板26を閉鎖位置に前進させ、その先端近傍部位38でエア抜き口11を塞ぐことにより、該エア抜き口を介した挿入穴7からのモルタルの流出を遮断する。 Next, the air bleeding side shutter plate 26 is advanced to the closed position, and the air bleeding port 11 is closed at the portion near the tip thereof to block the outflow of the mortar from the insertion hole 7 through the air bleeding port.

次に、注入側シャッター板24を、例えばハンマー等で折曲げ部39bを叩くことにより閉鎖位置に進退させ(図2の左側から見れば前進、右側から見れば後退)、その円形開口33を注入口3から全体的にずらすことにより、注入口3を介した挿入穴7からのモルタルの流出を遮断する。 Next, the injection side shutter plate 24 is moved back and forth to the closed position by hitting the bent portion 39b with, for example, a hammer (forward when viewed from the left side in FIG. 2 and backward when viewed from the right side), and the circular opening 33 is noted. By shifting from the inlet 3 as a whole, the outflow of mortar from the insertion hole 7 through the injection port 3 is blocked.

注入側シャッター板24を閉鎖位置に進退させた後は、適当なタイミングで加圧ポンプ5を停止する。 After advancing and retreating the injection side shutter plate 24 to the closed position, the pressurizing pump 5 is stopped at an appropriate timing.

以上説明したように、本実施形態に係るグラウト材充填用底型枠2によれば、エア抜き側シャッター板26を前進させるという短時間の操作だけでエア抜き口11を閉じることができるとともに、その操作に、熟練や習熟が要求されることもない。 As described above, according to the grout material filling bottom formwork 2 according to the present embodiment, the air bleeding port 11 can be closed and the air bleeding port 11 can be closed only by a short operation of advancing the air bleeding side shutter plate 26. No skill or proficiency is required for the operation.

そのため、エア抜き口11を介した挿入穴7からのモルタルの流出を迅速かつ確実に防止することができる。 Therefore, it is possible to quickly and surely prevent the mortar from flowing out from the insertion hole 7 through the air vent 11.

また、エア抜き側シャッター板26の操作前に、エア抜き口11からモルタルが流出するとしても、その流出時間を短時間に抑えることができるので、従来のように、エア抜き口11を塞ぐ作業に手間取って該エア抜き口から多量のモルタルが流出するおそれがなくなるとともに、注入口3の側でモルタルの加圧注入を継続すれば、その流出分がすみやかに補充注入されるため、挿入穴7に空隙が発生するおそれもない。 Further, even if the mortar flows out from the air bleeding port 11 before the operation of the air bleeding side shutter plate 26, the outflow time can be suppressed in a short time. There is no risk of a large amount of mortar flowing out from the air vent, and if pressure injection of mortar is continued on the side of the injection port 3, the outflow will be promptly replenished and injected. There is no risk of voids being generated in the mortar.

一方、注入口3の側においても、注入側シャッター板24を前進又は後退させるという簡単な操作だけで注入口3を閉じることができるとともに、その操作に、熟練や習熟が要求されることもない。 On the other hand, even on the injection port 3 side, the injection port 3 can be closed only by a simple operation of moving the injection side shutter plate 24 forward or backward, and the operation does not require skill or proficiency. ..

そのため、注入ホースを折り曲げてその折曲げ箇所を番線等で結束する従来の流出防止策に比べ、注入口3を介した挿入穴7からのモルタルの流出をより迅速かつ確実に防止することができる。 Therefore, the outflow of mortar from the insertion hole 7 through the injection port 3 can be prevented more quickly and reliably than the conventional outflow prevention measure in which the injection hose is bent and the bent portion is bound by a number wire or the like. ..

本実施形態では、グラウト材がモルタルである場合を例としたが、モルタルに代えて、その他の水硬性材料を用いることは可能であるし、薬液その他さまざまなグラウト材を用いることもできる。 In the present embodiment, the case where the grout material is mortar is taken as an example, but other hydraulic materials can be used instead of the mortar, and chemical solutions and various other grout materials can also be used.

また、本実施形態では、グラウト材充填用底型枠2をグラウト材充填システム1に組み込む形で用いるようにしたが、本発明に係るグラウト材充填用底型枠は、加圧ポンプとの併用を必須とするものではなく、例えばヘッド差を用いた加圧によってグラウト材を注入するシステムに用いることも可能である。 Further, in the present embodiment, the grout material filling bottom form 2 is used in the form of being incorporated into the grout material filling system 1, but the grout material filling bottom form according to the present invention is used in combination with a pressure pump. Is not essential, for example, it can be used in a system in which a grout material is injected by pressurization using a head difference.

この場合、注入用配管4を、加圧ポンプ5に代えて、グラウト材を貯留する貯留タンクに連通接続した上、該貯留タンクを挿入穴7の最上部よりも高くなるように設置した構成とすればよい。 In this case, the injection pipe 4 is connected to the storage tank for storing the grout material in place of the pressurizing pump 5, and the storage tank is installed so as to be higher than the uppermost portion of the insertion hole 7. do it.

[第2実施形態]
次に、第2実施形態に係るグラウト材充填用底型枠について説明する。なお、第1実施形態と同一の部品等については同一の番号を付してその説明を省略する。
[Second Embodiment]
Next, the bottom form for filling the grout material according to the second embodiment will be described. The same parts and the like as in the first embodiment are designated by the same numbers, and the description thereof will be omitted.

図5は、第2実施形態に係るグラウト材充填用底型枠2aを示した分解斜視図であって、グラウト材充填用底型枠2に代わる形で第1実施形態と同様にグラウト材充填システム1で用いられるものとする。 FIG. 5 is an exploded perspective view showing the grout material filling bottom formwork 2a according to the second embodiment, and is a form instead of the grout material filling bottom formwork 2 and is filled with the grout material as in the first embodiment. It shall be used in system 1.

グラウト材充填用底型枠2aは同図に示したように、第1実施形態に係るグラウト材充填用底型枠2と、該グラウト材充填用底型枠の上段プレート21の上面に取り付けられたエア抜き側遮断手段及び注入側遮断手段としてのシート状弾性材41とを備えたものであって、グラウト材充填用底型枠2については、ここではその説明を省略する。 As shown in the figure, the grout material filling bottom formwork 2a is attached to the upper surface of the grout material filling bottom formwork 2 according to the first embodiment and the upper plate 21 of the grout material filling bottom formwork. The bottom form 2 for filling the grout material is provided with the air bleeding side blocking means and the sheet-shaped elastic material 41 as the injection side blocking means, and the description thereof will be omitted here.

シート状弾性材41は、コの字状の切込みによってそれぞれ矩形状に形成された切片43及び切片45とそれらの周囲に拡がるシート本体44とからなり、該シート本体の4つの隅部には、グラウト材充填用底型枠2aを鉄筋コンクリート躯体6に固定するためのボルト(図示せず)を挿通可能なボルト孔40aを上段プレート21のボルト孔40と同心位置となるようにそれぞれ形成してある。 The sheet-shaped elastic material 41 is composed of a section 43 and a section 45 formed in a rectangular shape by a U-shaped notch, and a sheet body 44 extending around them. Bolt holes 40a through which bolts (not shown) for fixing the bottom formwork 2a for filling grout material to the reinforced concrete skeleton 6 can be inserted are formed so as to be concentric with the bolt holes 40 of the upper plate 21. ..

ここで、シート状弾性材41は、切片43が押し開かれる形で挿通されたエア抜き部材10の引抜きに伴って該切片がシート本体44の面外に開かれた状態から該シート本体と概ね同一の平面となる状態に復帰するように構成してあるとともに、切片45がモルタルの注入圧によってシート本体44の面外に開かれた開放状態になるとともに該注入圧の消失によって該開放状態からシート本体44と概ね同一の平面となる閉鎖状態に復帰するように構成してある。 Here, the sheet-shaped elastic material 41 is generally different from the sheet body from the state in which the section is opened out of the plane of the sheet body 44 as the air bleeding member 10 inserted so that the section 43 is pushed open is pulled out. It is configured to return to the same flat state, and the intercept 45 is opened to the outside of the surface of the sheet body 44 by the injection pressure of the mortar, and the open state is released by the disappearance of the injection pressure. It is configured to return to the closed state which is substantially the same plane as the seat body 44.

本実施形態に係るグラウト材充填用底型枠2aを用いて挿入穴7にモルタルを充填するには、第1実施形態と同様、鉄筋コンクリート躯体6に上向き形成された挿入穴7にせん断補強具9を配置するとともに、挿入穴7の開口8にグラウト材充填用底型枠2aを設置し、該グラウト材充填用底型枠のエア抜き口11には、上端が挿入穴7の最上部直下に位置するようにエア抜き部材10を挿通しておく。 In order to fill the insertion hole 7 with mortar using the grout material filling bottom formwork 2a according to the present embodiment, the shear reinforcing tool 9 is formed in the insertion hole 7 formed upward in the reinforced concrete skeleton 6 as in the first embodiment. And the bottom formwork 2a for filling the grout material is installed in the opening 8 of the insertion hole 7, and the upper end of the air vent 11 of the bottom formwork for filling the grout material is directly below the uppermost part of the insertion hole 7. The air bleeding member 10 is inserted so as to be positioned.

次に、グラウト材充填用底型枠2aの注入口3に連通接続された加圧ポンプ5を作動させることで、図6(a)に示すように、挿入穴7へのモルタルの注入を開始する。 Next, by operating the pressurizing pump 5 which is connected to the injection port 3 of the bottom form 2a for filling the grout material, the injection of mortar into the insertion hole 7 is started as shown in FIG. 6A. To do.

このとき、エア抜き口11の側では、該エア抜き口に挿通されたエア抜き部材10によって切片43がシート本体44の面外に開かれた状態となり、注入口3の側でも、切片45がモルタルの注入圧によってシート本体44の面外に開かれた開放状態となる。 At this time, on the side of the air bleeding port 11, the section 43 is opened outside the surface of the sheet body 44 by the air bleeding member 10 inserted through the air bleeding port, and the section 45 is also on the side of the injection port 3. Due to the injection pressure of the mortar, the seat body 44 is opened to the outside of the surface.

次に、エア抜き部材10からモルタルが流出してきたら、該エア抜き部材をエア抜き口11から引き抜く(同図(b))。 Next, when the mortar flows out from the air bleeding member 10, the air bleeding member is pulled out from the air bleeding port 11 (FIG. (B)).

このようにすると、エア抜き部材10の引抜きに伴い、切片43がシート本体44の面外に開かれた状態から該シート本体と概ね同一の平面となる状態に復帰する。 In this way, as the air bleeding member 10 is pulled out, the section 43 returns from the state of being opened out of the plane of the sheet body 44 to a state of being substantially the same plane as the sheet body.

ここで、モルタル中の砂分が切片43の下方に入り込むことに起因して切片43とシート本体44との間にわずかな隙間が生じ、この隙間を介してモルタルが若干流出するため、エア抜き口11を介したモルタル流出を切片43によって完全に遮断することは難しいが、少なくともその流量については大幅に絞ることができる。 Here, a slight gap is generated between the section 43 and the sheet body 44 due to the sand content in the mortar entering below the section 43, and the mortar slightly flows out through this gap, so that air is bleeded. It is difficult to completely block the mortar outflow through the mouth 11 by the intercept 43, but at least its flow rate can be significantly reduced.

一方、注入口3の側では、モルタルの加圧が継続されているので、切片45は、その注入圧により、シート本体44の面外に開かれた開放状態が維持される。 On the other hand, since the pressurization of the mortar is continued on the side of the injection port 3, the section 45 is maintained in an open state open to the outside of the surface of the sheet body 44 by the injection pressure.

なお、モルタルの加圧は上述したように継続されるため、エア抜き部材10を引き抜いても、その体積減少分に相当する量のモルタルは加圧ポンプ5によってすみやかに補充されるとともに、引抜き後に生じる若干の流出についても、同様に補充されるため、挿入穴7に空隙が生じるおそれはない。 Since the pressurization of the mortar is continued as described above, even if the air bleeding member 10 is pulled out, the amount of mortar corresponding to the volume reduction is promptly replenished by the pressurizing pump 5, and after the pulling out, the mortar is quickly replenished. Since the slight outflow that occurs is also replenished in the same manner, there is no possibility that a gap will be formed in the insertion hole 7.

次に、同図(c)に示すように、エア抜き側シャッター板26を閉鎖位置に前進させ、その先端近傍部位38でエア抜き口11を塞ぐことにより、該エア抜き口を介した挿入穴7からのモルタルの流出を遮断する。 Next, as shown in FIG. 3C, the air bleeding side shutter plate 26 is advanced to the closed position, and the air bleeding port 11 is closed at the portion near the tip thereof, so that the insertion hole through the air bleeding port is inserted. Block the outflow of mortar from 7.

次に、注入側シャッター板24を、例えばハンマー等で折曲げ部39bを叩くことにより閉鎖位置に進退させ(図2の左側から見れば前進、右側から見れば後退)、その円形開口33を注入口3から全体的にずらすことにより、注入口3を介した挿入穴7からのモルタルの流出を遮断する。 Next, the injection side shutter plate 24 is moved back and forth to the closed position by hitting the bent portion 39b with, for example, a hammer (forward when viewed from the left side in FIG. 2 and backward when viewed from the right side), and the circular opening 33 is noted. By shifting from the inlet 3 as a whole, the outflow of mortar from the insertion hole 7 through the injection port 3 is blocked.

ここで、注入口側の切片45は、注入側シャッター板24の閉鎖位置への進退操作により、該切片へのモルタルの注入圧が作用しなくなるため、シート本体44と概ね同一の平面となる閉鎖状態に復帰する。 Here, the section 45 on the injection port side is closed so that the injection pressure of the mortar on the section does not act due to the operation of advancing and retreating the shutter plate 24 on the injection side to the closing position, so that the section 45 has substantially the same plane as the sheet body 44. Return to the state.

注入側シャッター板24を閉鎖位置に進退させた後は、適当なタイミングで加圧ポンプ5を停止する。 After advancing and retreating the injection side shutter plate 24 to the closed position, the pressurizing pump 5 is stopped at an appropriate timing.

以上説明したように、本実施形態に係るグラウト材充填用底型枠2aによれば、第1実施形態で述べたグラウト材充填用底型枠2の作用効果に加えて、エア抜き部材10を引き抜いてからエア抜き側シャッター板26を操作するまでの間、エア抜き口11を介したモルタルの流出流量を大幅に絞ることが可能となり、かくしてエア抜き側シャッター板26を操作するまでに流出するモルタルの処理が簡素化されるとともに、エア抜き部材10を引き抜いた後のエア抜き側シャッター板26の操作を時間的余裕をもって行うことも可能となる。 As described above, according to the grout material filling bottom formwork 2a according to the present embodiment, in addition to the action and effect of the grout material filling bottom formwork 2 described in the first embodiment, the air bleeding member 10 is provided. From the time of pulling out to the operation of the air bleeding side shutter plate 26, the outflow flow rate of the mortar through the air bleeding port 11 can be significantly reduced, and thus the mortar flows out by the time the air bleeding side shutter plate 26 is operated. The processing of the mortar is simplified, and the operation of the air bleeding side shutter plate 26 after the air bleeding member 10 is pulled out can be performed with a sufficient time.

また、本実施形態に係るグラウト材充填用底型枠2aによれば、シート状弾性材41を、切片45がモルタルの注入圧によってシート本体44の面外に開かれた開放状態になるとともに、該注入圧の消失によって該開放状態からシート本体44と概ね同一の平面となる閉鎖状態に復帰するように構成したので、切片45が逆止弁として機能し、加圧ポンプ5が正常に作動している状況では、図7(a)に示すように、モルタルの注入圧によって切片45が開いてモルタルの注入が可能になる一方、加圧ポンプ5の動作異常や注入用配管4の脱落によって注入圧が消失したときには、同図(b)に示すように切片45が閉じ、モルタルの流出流量が制限される。 Further, according to the bottom mold 2a for filling the grout material according to the present embodiment, the sheet-shaped elastic material 41 is in an open state in which the section 45 is opened out of the plane of the sheet body 44 by the injection pressure of the mortar. Since the open state is restored to the closed state which is substantially the same plane as the seat body 44 by the disappearance of the injection pressure, the section 45 functions as a check valve and the pressurizing pump 5 operates normally. In this situation, as shown in FIG. 7A, the section 45 is opened by the injection pressure of the mortar to enable the injection of the mortar, while the injection is performed due to the malfunction of the pressurizing pump 5 or the dropping of the injection pipe 4. When the pressure disappears, the section 45 closes and the mortar outflow is restricted as shown in FIG.

そのため、加圧ポンプ5の故障や注入用配管4の脱落によってモルタルの加圧注入が予期せぬ形で中断したときであっても、注入口3を介した挿入穴7からの流出量が最小限にとどまるとともに、エア抜き部材10の引抜き及びエア抜き側シャッター板26の操作を速やかに行うことにより、エア抜き口11の側においても、挿入穴7からのモルタルの流出量を最小限にとどめることができるので、モルタルの加圧注入を従来のように最初からやり直す必要はなく、中断時の注入状況から再開することが可能となる。 Therefore, even when the pressure injection of the mortar is unexpectedly interrupted due to the failure of the pressure pump 5 or the dropping of the injection pipe 4, the amount of outflow from the insertion hole 7 through the injection port 3 is the minimum. By quickly pulling out the air bleeding member 10 and operating the air bleeding side shutter plate 26, the amount of mortar flowing out from the insertion hole 7 is minimized even on the air bleeding port 11 side. Therefore, it is not necessary to restart the pressurized injection of mortar from the beginning as in the conventional case, and it is possible to restart from the injection situation at the time of interruption.

なお、注入されたモルタルの天端がエア抜き部材10の上端よりも低い状況であれば、エア抜き部材10を引き抜く必要はない。 If the top end of the injected mortar is lower than the upper end of the air bleeding member 10, it is not necessary to pull out the air bleeding member 10.

本実施形態では、グラウト材がモルタルである場合を例としたが、第1実施形態と同様、モルタルに代えて、その他の水硬性材料をはじめ、さまざまなグラウト材を用いることができるし、グラウト材充填用底型枠2aを、加圧ポンプとの併用ではなく、例えばヘッド差を用いた加圧によってグラウト材を注入するシステムに用いることも可能である。以下、その内容については第1実施形態とほぼ同様であるので、ここではその説明を省略する。 In the present embodiment, the case where the grout material is a mortar is taken as an example, but as in the first embodiment, various grout materials such as other hydraulic materials can be used instead of the mortar, and the grout can be used. It is also possible to use the material filling bottom mold 2a in a system for injecting grout material by pressurization using, for example, a head difference, instead of using it in combination with a pressurizing pump. Hereinafter, the content thereof is almost the same as that of the first embodiment, and thus the description thereof will be omitted here.

また、本実施形態では、本発明のシート状弾性材を、エア抜き側遮断手段及び注入側遮断手段の両方を含むシート状弾性材41で構成したが、本発明のシート状弾性材は、エア抜き側遮断手段又は注入側遮断手段の単独構成とすることが可能であり、例えば図8に示すように、エア抜き側遮断手段としてのシート状弾性材41aで構成してもかまわない。 Further, in the present embodiment, the sheet-shaped elastic material of the present invention is composed of the sheet-shaped elastic material 41 including both the air bleeding side blocking means and the injection side blocking means, but the sheet-shaped elastic material of the present invention is air. The bleeding side blocking means or the injection side blocking means can be independently configured. For example, as shown in FIG. 8, a sheet-shaped elastic material 41a as the air bleeding side blocking means may be used.

同図に示したグラウト材充填用底型枠2bは、第1実施形態に係るグラウト材充填用底型枠2と、該グラウト材充填用底型枠の上段プレート21の上面に取り付けられたエア抜き側遮断手段としてのシート状弾性材41aとを備えたものであって、グラウト材充填用底型枠2については、ここではその説明を省略する。 The grout material filling bottom formwork 2b shown in the figure is the air attached to the upper surface of the grout material filling bottom formwork 2 and the upper plate 21 of the grout material filling bottom formwork according to the first embodiment. The bottom form 2 for filling the grout material is provided with the sheet-shaped elastic material 41a as the punching side blocking means, and the description thereof will be omitted here.

シート状弾性材41aは、コの字状の切込みによってそれぞれ矩形状に形成された切片43とそれらの周囲に拡がるシート本体44とからなり、該シート本体の4つの隅部には、グラウト材充填用底型枠2bを鉄筋コンクリート躯体6に固定するためのボルト(図示せず)を挿通可能なボルト孔40aを上段プレート21のボルト孔40と同心位置となるようにそれぞれ形成してあるとともに、円形開口27及び接続口28とともに注入口3を構成する円形開口42をそれらと同心になるように設けてある。 The sheet-shaped elastic material 41a is composed of a section 43 formed in a rectangular shape by a U-shaped notch and a sheet body 44 extending around them, and the four corners of the sheet body are filled with grout material. Bolt holes 40a through which bolts (not shown) for fixing the bottom formwork 2b to the reinforced concrete skeleton 6 can be inserted are formed so as to be concentric with the bolt holes 40 of the upper plate 21, and are circular. Along with the opening 27 and the connection port 28, a circular opening 42 constituting the injection port 3 is provided so as to be concentric with them.

かかる変形例においては、エア抜き口11の側では第2実施形態で、注入口3の側では第1実施形態でそれぞれ述べた通りであるので、ここではその説明を省略する。 In such a modification, the description is omitted here because it is as described in the second embodiment on the side of the air bleeding port 11 and in the first embodiment on the side of the injection port 3.

なお、注入側遮断手段の単独構成とする場合には、図5に示したシート状弾性材41において、その切片43に代えて、該切片位置にエア抜き部材10が挿通される円形開口をエア抜き口11の一つとして設けて構成すればよい。 In the case of a single configuration of the injection side blocking means, in the sheet-shaped elastic material 41 shown in FIG. 5, instead of the section 43, an air is provided through a circular opening through which the air bleeding member 10 is inserted at the section position. It may be provided as one of the outlets 11 and configured.

また、本実施形態及び上述の変形例では、コの字状の切込みによって矩形状に形成されてなる切片43、切片45又はそれらの両方を本発明の切片としたが、切込みの入れ方やそれによって形成される形は任意であって、例えば放射状に切込みを入れるようにしてもよい。この場合、三角形状あるいは扇形状からなる複数枚で切片が構成される。 Further, in the present embodiment and the above-described modification, the section 43, the section 45, or both of the sections 43, 45, or both formed into a rectangular shape by the U-shaped notch are used as the sections of the present invention. The shape formed by is arbitrary, and may be made, for example, radially cut. In this case, the section is composed of a plurality of pieces having a triangular shape or a fan shape.

図9は、十字状に切込みを入れることで4枚からなる切片43aとした例を示したものであり、図10は直線状に切込みを入れることで2枚からなる切片43bとした例を示したものである。また、シート状弾性材41に代えて、図11に示すようにシート状弾性材71を上段プレート21の上面に取り付けて構成してもよい。 FIG. 9 shows an example in which a section 43a composed of four pieces is formed by making a cross-shaped cut, and FIG. 10 shows an example in which a section 43b consisting of two pieces is formed by making a cut in a straight line. It is. Further, instead of the sheet-shaped elastic material 41, the sheet-shaped elastic material 71 may be attached to the upper surface of the upper plate 21 as shown in FIG.

シート状弾性材71は、挿通されたエア抜き部材10の引抜きに伴って拡張状態から収縮状態に復帰する開口72を設けて構成してあり、4つの隅部に、底型枠2を鉄筋コンクリート躯体6に固定するためのボルト(図示せず)が挿通されるボルト孔40aを上段プレート21のボルト孔40と同心位置となるようにそれぞれ形成してあるとともに、円形開口27及び接続口28とともに注入口3を構成する円形開口42をそれらと同心になるように設けてある。 The sheet-shaped elastic material 71 is configured to be provided with an opening 72 that returns from the expanded state to the contracted state when the inserted air bleeding member 10 is pulled out, and the bottom form 2 is formed in a reinforced concrete skeleton at four corners. Bolt holes 40a through which bolts for fixing to 6 (not shown) are inserted are formed so as to be concentric with the bolt holes 40 of the upper plate 21, and are noted together with the circular opening 27 and the connection port 28. Circular openings 42 constituting the entrance 3 are provided so as to be concentric with them.

ここで、シート状弾性材71は、モルタルの加圧注入を行っている状況では、同図(a)に示すように、エア抜き部材10が挿通されることで開口72が拡張状態となっているが、エア抜き部材10が引き抜かれた後は、同図(b)に示すように該引抜き操作に応答して、開口72がその弾性復元力とモルタルの加圧作用によって収縮状態に戻る。 Here, in the situation where the sheet-shaped elastic material 71 is pressure-injected with mortar, the opening 72 is expanded by inserting the air bleeding member 10 as shown in FIG. However, after the air bleeding member 10 is pulled out, the opening 72 returns to the contracted state by its elastic restoring force and the pressurizing action of the mortar in response to the pulling operation as shown in FIG.

以下、シート状弾性材71に関する他の作用については、シート状弾性材41と概ね同様であるので、ここではその説明を省略する。 Hereinafter, other actions relating to the sheet-shaped elastic material 71 are substantially the same as those of the sheet-shaped elastic material 41, and thus the description thereof will be omitted here.

なお、図9〜図11の変形例は、切片43の変形例として構成した例であるが、これらの構成を切片45の変形例として適用することが可能である。 The modified examples of FIGS. 9 to 11 are examples configured as modified examples of the section 43, but these configurations can be applied as modified examples of the section 45.

[第3実施形態]
次に、第3実施形態に係るグラウト材充填用底型枠について説明する。なお、第1,2実施形態と同一の部品等については同一の番号を付してその説明を省略する。
[Third Embodiment]
Next, the bottom form for filling the grout material according to the third embodiment will be described. The same parts and the like as in the first and second embodiments are designated by the same numbers, and the description thereof will be omitted.

図12は、第3実施形態に係るグラウト材充填用底型枠2cを示した分解斜視図、図13は、同じく組立が完了した全体斜視図であって、グラウト材充填用底型枠2に代わる形で第1実施形態と同様にグラウト材充填システム1で用いられるものとする。 FIG. 12 is an exploded perspective view showing the grout material filling bottom formwork 2c according to the third embodiment, and FIG. 13 is an overall perspective view of the same completed assembly, in which the grout material filling bottom formwork 2 is used. Alternatively, it shall be used in the grout material filling system 1 as in the first embodiment.

グラウト材充填用底型枠2cはこれらの図に示したように、注入用配管4が接続される接続口28が下方に突設された下段プレート22と、注入側シャッター板24a及び該注入側シャッター板と同一面内となるように該注入側シャッター板の各長手側にそれぞれ配置された2つの注入側ガイドプレート23c,23dと、だるま状開口81が形成された中間プレート21aと、2つの円形開口88,89が形成された上段プレート86とを、注入側シャッター板24a及び2つの注入側ガイドプレート23c,23dが下段プレート22と中間プレート21aの間に挟み込まれた状態となりかつ上段プレート86が最上段となるように積層するとともに、下段プレート22の下面にエア抜き側ガイドプレート25を配置して、上段プレート86の円形開口88と下段プレート22の接続口28が互いに同心となり、上段プレート21の円形開口89と下段プレート22に形成された円形開口31とエア抜き側ガイドプレート25に形成された円形開口32とが互いに同心となるように位置決めした上、エア抜き側ガイドプレート25に形成されたボルト孔33a,33a、下段プレート22に形成されたボルト孔34a,34a、注入側ガイドプレート23cに形成されたボルト孔35a,35a及び中間プレート21aに形成されたボルト孔36a,36aにボルト37a,37aを挿通して上段プレート86のボルト孔87a,87aに螺合するとともに、下段プレート22に形成されたボルト孔34b,34b、注入側ガイドプレート23dに形成されたボルト孔35b,35b及び中間プレート21aに形成されたボルト孔36b,36bにボルト37b,37bを挿通して上段プレート86のボルト孔87b,87bに螺合して相互連結してある。 As shown in these figures, the grout material filling bottom formwork 2c includes a lower plate 22 in which a connection port 28 to which the injection pipe 4 is connected is projected downward, an injection side shutter plate 24a, and the injection side. Two injection-side guide plates 23c and 23d arranged on each longitudinal side of the injection-side shutter plate so as to be in the same plane as the shutter plate, and two intermediate plates 21a having a slack opening 81 formed therein. The upper plate 86 on which the circular openings 88 and 89 are formed is sandwiched between the injection side shutter plate 24a and the two injection side guide plates 23c and 23d between the lower plate 22 and the intermediate plate 21a, and the upper plate 86 The air bleeding side guide plate 25 is arranged on the lower surface of the lower plate 22 so that the circular openings 88 of the upper plate 86 and the connection port 28 of the lower plate 22 are concentric with each other, and the upper plate The circular opening 89 of 21 and the circular opening 31 formed in the lower plate 22 and the circular opening 32 formed in the air bleeding side guide plate 25 are positioned so as to be concentric with each other, and then formed in the air bleeding side guide plate 25. Bolt holes 33a, 33a, bolt holes 34a, 34a formed in the lower plate 22, bolt holes 35a, 35a formed in the injection side guide plate 23c, and bolt holes 36a, 36a formed in the intermediate plate 21a. 37a, 37a is inserted and screwed into the bolt holes 87a, 87a of the upper plate 86, and the bolt holes 34b, 34b formed in the lower plate 22, the bolt holes 35b, 35b formed in the injection side guide plate 23d, and the bolt holes 35b, 35b. The bolts 37b and 37b are inserted into the bolt holes 36b and 36b formed in the intermediate plate 21a and screwed into the bolt holes 87b and 87b of the upper plate 86 to be interconnected.

また、上段プレート86の下面には、その円形開口88,89にそれぞれ同心に位置決めされる円形開口84,85が形成されてなるだるま状のシール保持部材82をネジ止めできるようになっているとともに、該シール保持部材は、その周縁に環状シール部材83が巻き付けられた状態で中間プレート21aのだるま状開口81に嵌め込まれるようになっている。 Further, on the lower surface of the upper plate 86, circular openings 84 and 85 positioned concentrically are formed in the circular openings 88 and 89, respectively, so that a daruma-shaped seal holding member 82 can be screwed. The seal holding member is fitted into the daruma-shaped opening 81 of the intermediate plate 21a with the annular seal member 83 wound around the peripheral edge thereof.

ここで、上段プレート86の円形開口88、シール保持部材82の円形開口84及び下段プレート22の接続口28は上述した注入口3を構成し、上段プレート86の円形開口89、シール保持部材82の円形開口85、下段プレート22に設けられた円形開口31及びエア抜き側ガイドプレート25に設けられた円形開口32は、上述したエア抜き口11を構成する。 Here, the circular opening 88 of the upper plate 86, the circular opening 84 of the seal holding member 82, and the connection port 28 of the lower plate 22 constitute the injection port 3 described above, and the circular opening 89 of the upper plate 86 and the seal holding member 82 The circular opening 85, the circular opening 31 provided in the lower plate 22, and the circular opening 32 provided in the air bleeding side guide plate 25 constitute the above-mentioned air bleeding port 11.

エア抜き側ガイドプレート25は、溝状凹部の各長手側縁部に折返し部をそれぞれ延設して構成してあり、該溝状凹部の底部には上述の円形開口32が、該各折返し部には上述のボルト孔33aがそれぞれ形成してあるが、溝状凹部とその開き側に配置された下段プレート22の下面との間に形成された挿入空間には、T字状のエア抜き側シャッター板26が挿入できるようになっている。 The air bleeding side guide plate 25 is configured by extending a folded portion at each longitudinal side edge portion of the groove-shaped recess, and the above-mentioned circular opening 32 is formed at the bottom of the groove-shaped recess. The above-mentioned bolt holes 33a are formed in the above-mentioned holes 33a, respectively, but a T-shaped air bleeding side is provided in the insertion space formed between the groove-shaped recess and the lower surface of the lower plate 22 arranged on the opening side thereof. The shutter plate 26 can be inserted.

エア抜き側シャッター板26は、エア抜き側ガイドプレート25により同図矢印方向に沿って案内されつつ、その先端近傍部位38でエア抜き口11を塞ぐ閉鎖位置(同図一点鎖線)と該閉鎖位置から同図右方向に後退してエア抜き口11を開く開放位置(同図実線)との間で進退自在に構成してあり、該閉鎖位置では、エア抜き口11を介した挿入穴7からのモルタルの流出を遮断するエア抜き側遮断手段として機能する。 The air bleeding side shutter plate 26 is guided along the direction of the arrow in the figure by the air bleeding side guide plate 25, and the closed position (one-dot chain line in the figure) and the closed position that close the air bleeding port 11 at the portion near the tip thereof 38. It is configured so that it can move back and forth from the opening position (solid line in the figure) to open the air bleeding port 11 by retreating to the right in the figure, and at the closed position, from the insertion hole 7 through the air bleeding port 11. It functions as an air bleeding side blocking means for blocking the outflow of mortar.

一方、注入側シャッター板24aは、その長手側にそれぞれ配置された注入側ガイドプレート23c,23dに挟み込まれており、該注入側ガイドプレートで同図矢印方向に沿って案内されつつ、該注入側シャッター板に形成された円形開口33が注入口3と全体がずれることで該注入口を塞ぐ閉鎖位置(同図一点鎖線)と該閉鎖位置から同図であれば左側に移動して(左側から見れば後退して)円形開口33が注入口3と同心になることで該注入口を開く開放位置(同図実線)との間で進退自在に構成されてなり、該閉鎖位置では、注入口3を介した挿入穴7からのモルタルの流出を遮断する注入側遮断手段として機能する。 On the other hand, the injection side shutter plate 24a is sandwiched between the injection side guide plates 23c and 23d arranged on the longitudinal side thereof, respectively, and while being guided by the injection side guide plate along the direction of the arrow in the figure, the injection side. The circular opening 33 formed in the shutter plate is displaced from the injection port 3 as a whole to close the injection port (one-dot chain line in the figure) and moves to the left side in the same figure from the closing position (from the left side). Since the circular opening 33 is concentric with the injection port 3 (retracts when viewed), it is configured to be able to move forward and backward from the open position (solid line in the figure) in which the injection port is opened. It functions as an injection side blocking means for blocking the outflow of mortar from the insertion hole 7 through 3.

ここで、注入側シャッター板24aには、上述したようにエア抜き部材10が挿通される円形開口30aが設けてあり、注入側シャッター板24aが閉鎖位置に進退したときには、円形開口30aもエア抜き口11からずれるが、注入側シャッター板24aを操作する段階では、既にエア抜き側シャッター板26によってエア抜き口11が遮断されているので、注入側シャッター板24aの操作によってエア抜き口11が遮断されるわけではない。円形開口30aを注入側ガイドプレート23cではなく、注入側シャッター板24aに設けた理由については後ほど詳述する。 Here, the injection side shutter plate 24a is provided with a circular opening 30a through which the air bleeding member 10 is inserted as described above, and when the injection side shutter plate 24a advances and retreats to the closed position, the circular opening 30a also bleeds air. Although it deviates from the port 11, at the stage of operating the injection side shutter plate 24a, the air bleeding port 11 is already blocked by the air bleeding side shutter plate 26, so the air bleeding port 11 is blocked by operating the injection side shutter plate 24a. Not done. The reason why the circular opening 30a is provided not on the injection side guide plate 23c but on the injection side shutter plate 24a will be described in detail later.

注入側シャッター板24aは、その短手側縁部にそれぞれ設けられた折曲げ部39a,39bが下段プレート22の対向縁部にそれぞれ当接することで、注入側ガイドプレート23c,23dの間から、あるいは中間プレート21aと下段プレート22の間からの抜け出しや脱落が防止されるようになっているが、同図左側に移動して円形開口33が注入口3と同心になる位置で折曲げ部39aが下段プレート22の縁部に当接し、同図右側に移動して円形開口33が全体として注入口3から外れる位置で折曲げ部39bが下段プレート22の縁部に当接するように構成すれば、折曲げ部39a,39bがそれぞれストッパーとして機能するため、注入口3における開き操作と遮断操作を容易に切り替えることが可能となる。 The injection side shutter plate 24a is formed from between the injection side guide plates 23c and 23d by the bent portions 39a and 39b provided on the short side edge portions of the injection side shutter plate 24a contacting the opposite edge portions of the lower plate 22, respectively. Alternatively, it is designed to prevent slipping out or falling out from between the intermediate plate 21a and the lower plate 22, but it moves to the left side of the figure and the bent portion 39a is located at a position where the circular opening 33 is concentric with the injection port 3. Is in contact with the edge of the lower plate 22, and is configured so that the bent portion 39b abuts on the edge of the lower plate 22 at a position where the circular opening 33 moves to the right side of the figure and the circular opening 33 is totally removed from the injection port 3. Since the bent portions 39a and 39b function as stoppers, respectively, it is possible to easily switch between the opening operation and the blocking operation at the injection port 3.

なお、中間プレート21aの4つの隅部及び上段プレート86の4つの隅部には、ボルト孔40がそれぞれ形成してあり、該ボルト孔に挿通されたボルト(図示せず)を用いて、グラウト材充填用底型枠2を鉄筋コンクリート躯体6に固定できるようになっているとともに、該固定作業に支障がないよう、下段プレート22においては、その4つの隅部に切り欠きをそれぞれ形成してある。 Bolt holes 40 are formed in the four corners of the intermediate plate 21a and the four corners of the upper plate 86, respectively, and grout is used by using bolts (not shown) inserted through the bolt holes. The bottom formwork 2 for filling materials can be fixed to the reinforced concrete skeleton 6, and notches are formed at each of the four corners of the lower plate 22 so as not to interfere with the fixing work. ..

本実施形態に係るグラウト材充填用底型枠2cを用いて挿入穴7にモルタルを充填するには、第1,2実施形態と同様、鉄筋コンクリート躯体6に上向き形成された挿入穴7にせん断補強具9を配置するとともに、挿入穴7の開口8にグラウト材充填用底型枠2cを設置し、該グラウト材充填用底型枠のエア抜き口11には、上端が挿入穴7の最上部直下に位置するようにエア抜き部材10を挿通しておく。 In order to fill the insertion hole 7 with mortar using the grout material filling bottom formwork 2c according to the present embodiment, the insertion hole 7 formed upward in the reinforced concrete skeleton 6 is shear-reinforced as in the first and second embodiments. In addition to arranging the tool 9, a bottom form 2c for filling the grout material is installed in the opening 8 of the insertion hole 7, and the upper end of the air vent 11 of the bottom form for filling the grout material is the uppermost portion of the insertion hole 7. The air bleeding member 10 is inserted so as to be located directly below.

次に、グラウト材充填用底型枠2cの注入口3に連通接続された加圧ポンプ5を作動させることで、図14(a)に示すように、挿入穴7へのモルタルの注入を開始し、該注入開始後は、エア抜き部材10からモルタルが流出してくるのを待って、該エア抜き部材をエア抜き口11から引き抜く。 Next, as shown in FIG. 14A, injection of mortar into the insertion hole 7 is started by operating the pressurizing pump 5 which is connected to the injection port 3 of the bottom form 2c for filling the grout material. Then, after the injection is started, the air bleeding member is pulled out from the air bleeding port 11 after waiting for the mortar to flow out from the air bleeding member 10.

ここで、加圧ポンプ5は、起動による挿入穴7へのモルタルの注入開始以来、エア抜き部材10の引抜き中や引抜き後も継続して作動していて、挿入穴7へは該加圧ポンプによる加圧が続いているため、エア抜き部材10を引き抜いても、その体積減少分に相当する量のモルタルは加圧ポンプ5によってすみやかに補充され、挿入穴7に空隙が生じるおそれはない。 Here, the pressurizing pump 5 has been continuously operating during and after the drawing of the air bleeding member 10 since the start of injecting the mortar into the insertion hole 7 by the start, and the pressurizing pump 5 is inserted into the insertion hole 7. Even if the air bleeding member 10 is pulled out, the amount of mortar corresponding to the volume reduction is promptly replenished by the pressurizing pump 5, and there is no possibility that a gap is formed in the insertion hole 7.

次に、エア抜き側シャッター板26を閉鎖位置に前進させ(同図(b))、その先端近傍部位38でエア抜き口11を塞ぐことにより、該エア抜き口を介した挿入穴7からのモルタルの流出を遮断する(同図(c))。 Next, the air bleeding side shutter plate 26 is advanced to the closed position ((b) in the figure), and the air bleeding port 11 is closed at the portion near the tip thereof, so that the air bleeding port 11 is inserted through the air bleeding port 7. Block the outflow of mortar (Fig. (C)).

次に、注入側シャッター板24aを、例えばハンマー等で折曲げ部39bを叩くことにより閉鎖位置に進退させ(図12の左側から見れば前進、右側から見れば後退)、その円形開口33を注入口3から全体的にずらすことにより、注入口3を介した挿入穴7からのモルタルの流出を遮断する(同図(d))。 Next, the injection side shutter plate 24a is moved back and forth to the closed position by hitting the bent portion 39b with, for example, a hammer (forward when viewed from the left side of FIG. 12, backward when viewed from the right side), and the circular opening 33 is noted. By shifting the entire port from the inlet 3, the outflow of mortar from the insertion hole 7 through the injection port 3 is blocked (Fig. (D)).

注入側シャッター板24aを閉鎖位置に進退させた後は、適当なタイミングで加圧ポンプ5を停止する。 After moving the injection side shutter plate 24a back and forth to the closed position, the pressurizing pump 5 is stopped at an appropriate timing.

以上説明したように、本実施形態に係るグラウト材充填用底型枠2cによれば、第1実施形態で述べたと同様の作用効果を奏するほか、図15に示すように、環状シール部材83を、その上面が上段プレート86の下面に当接し、その下面が注入側シャッター板24aの上面に摺動自在に当接するように、該上段プレートと該注入側シャッター板との間に挟み込んであるので、上段プレート86の円形開口88,89を介して流れ込み、さらにはシール保持部材82の円形開口84,85へと流れ込んできたモルタルは、注入側シャッター板24aが閉鎖位置に進退した状態では、環状シール部材83及び注入側シャッター板24aによって水平放射方向及び下方でその流れが遮断され、かくして充填完了後の挿入穴7からのモルタル漏出が確実に防止される。 As described above, according to the bottom mold 2c for filling the grout material according to the present embodiment, the same action and effect as those described in the first embodiment are obtained, and as shown in FIG. 15, the annular seal member 83 is provided. Since the upper surface thereof abuts on the lower surface of the upper plate 86 and the lower surface slidably abuts on the upper surface of the injection side shutter plate 24a, it is sandwiched between the upper plate and the injection side shutter plate. The mortar that has flowed through the circular openings 88 and 89 of the upper plate 86 and further has flowed into the circular openings 84 and 85 of the seal holding member 82 is annular when the injection side shutter plate 24a advances and retreats to the closed position. The sealing member 83 and the injection side shutter plate 24a block the flow in the horizontal radial direction and below, thus reliably preventing mortar leakage from the insertion hole 7 after filling is completed.

また、環状シール部材83は、シール保持部材82によって収縮方向への動きが、中間プレート21aのだるま状開口81の内周縁部によって拡張方向への動きがそれぞれ拘束されるため、その下面で注入側シャッター板24aによる摺動作用が加わっても、当初の配置形状が保持され、液密機能が損なわれるおそれもない。 Further, since the movement of the annular seal member 83 in the contraction direction is restricted by the seal holding member 82 and the movement in the expansion direction is restricted by the inner peripheral edge of the daruma-shaped opening 81 of the intermediate plate 21a, the injection side is on the lower surface thereof. Even if the sliding action of the shutter plate 24a is added, the initial arrangement shape is maintained, and there is no possibility that the liquidtight function is impaired.

このように、注入側シャッター板24aは、注入口3を塞ぐ機能を果たすだけではなく、環状シール部材83等とともに、より確実にモルタル流出を防止する液密機能をも果たすものであり、それゆえ、閉鎖位置でエア抜き口11を塞ぐことができるように、なおかつ退避位置ではエア抜き部材10に干渉せぬように該エア抜き部材を挿通させるための円形開口30aが必要となる。 As described above, the injection side shutter plate 24a not only fulfills the function of closing the injection port 3, but also fulfills the liquid-tight function of more reliably preventing the outflow of mortar together with the annular seal member 83 and the like. A circular opening 30a for inserting the air bleeding member is required so that the air bleeding port 11 can be closed at the closed position and the air bleeding member 10 is not interfered with at the retracted position.

ちなみに、注入側ガイドプレート23cと注入側シャッター板24aの各幅を調整した上、円形開口30aを注入側ガイドプレート23cに設けた場合には(第1実施形態参照)、環状シール部材83が注入側ガイドプレート23cと注入側シャッター板24aとを跨ぐことになるため、それらの隙間からモルタルが流出するおそれがあり、高い液密性能を確保することは難しくなる。 Incidentally, when the widths of the injection side guide plate 23c and the injection side shutter plate 24a are adjusted and the circular opening 30a is provided in the injection side guide plate 23c (see the first embodiment), the annular seal member 83 is injected. Since the side guide plate 23c and the injection side shutter plate 24a are straddled, mortar may flow out from the gaps between them, making it difficult to ensure high liquidtightness.

2 グラウト材充填用底型枠
3 注入口
4 注入用配管
6 鉄筋コンクリート躯体(補強対象部位)
7 挿入穴
8 開口
9 せん断補強具(補強手段)
10 エア抜き部材
11 エア抜き口
26 エア抜き側シャッター板(エア抜き側遮断手段)
24 注入側シャッター板(注入側遮断手段)
41 シート状弾性材(エア抜き側遮断手段及び注入側遮断手段)
41a シート状弾性材(エア抜き側遮断手段)
71 シート状弾性材(エア抜き側遮断手段)
2 Bottom formwork for filling grout material 3 Injection port 4 Injection piping 6 Reinforced concrete skeleton (part to be reinforced)
7 Insertion hole 8 Opening 9 Shear reinforcement (reinforcing means)
10 Air bleeding member 11 Air bleeding port 26 Air bleeding side shutter plate (air bleeding side shutoff means)
24 Injection side shutter plate (injection side blocking means)
41 Sheet-shaped elastic material (air bleeding side blocking means and injection side blocking means)
41a Sheet-shaped elastic material (air bleeding side blocking means)
71 Sheet-shaped elastic material (air bleeding side blocking means)

Claims (4)

岩盤、コンクリート躯体その他の補強対象部位に補強手段が挿入配置できるようにかつ上向きに形成された挿入穴の開口に設置され該挿入穴の最上部直下に上端が位置するように前記挿入穴に配置されるエア抜き部材が挿通されるエア抜き口と前記挿入穴に充填されるグラウト材を注入するための注入用配管が接続される注入口とが設けられたグラウト材充填用底型枠において、
前記エア抜き部材が引き抜かれた後の前記エア抜き口を塞ぐことで前記挿入穴からのグラウト材の流出を遮断するエア抜き側遮断手段と、前記注入口を塞ぐことで前記挿入穴からのグラウト材の流出を遮断する注入側遮断手段とを備えてなり、前記エア抜き側遮断手段を、前記エア抜き口を塞ぐ閉鎖位置と該閉鎖位置から前進又は後退して前記エア抜き口を開く開放位置との間で進退自在となるようにエア抜き側シャッター板を配置して構成するとともに、前記注入側遮断手段を、前記注入口を塞ぐ閉鎖位置と該閉鎖位置から前進又は後退して前記注入口を開く開放位置との間で進退自在となるように注入側シャッター板を配置して構成したことを特徴とするグラウト材充填用底型枠。
It is installed in the opening of the insertion hole formed upward so that the reinforcing means can be inserted and placed in the bedrock, concrete skeleton and other parts to be reinforced, and placed in the insertion hole so that the upper end is located just below the uppermost part of the insertion hole. In the grout material filling bottom formwork provided with an air bleeding port through which the air bleeding member is inserted and an injection port to which an injection pipe for injecting the grout material to be filled in the insertion hole is connected.
An air bleeding side blocking means that blocks the outflow of the grout material from the insertion hole by closing the air bleeding port after the air bleeding member is pulled out, and a grout from the insertion hole by closing the injection port. It is provided with an injection side blocking means for blocking the outflow of the material, and the air bleeding side blocking means is provided with a closing position for closing the air bleeding port and an opening position for advancing or retreating from the closing position to open the air bleeding port. The air bleeding side shutter plate is arranged so as to be able to move forward and backward between the two, and the injection side blocking means is moved forward or backward from the closing position that closes the injection port and the closing position. A bottom form for filling grout material, characterized in that the injection side shutter plate is arranged so as to be able to move forward and backward between the open position and the open position.
前記注入側シャッター板を、その各長手側にかつ該注入側シャッター板と同一面内となるように配置される2つの注入側ガイドプレートとともに、前記注入用配管が接続される接続口が突設された下段プレートと2つの円形開口が形成された上段プレートとの間に挟み込まれるように配置するとともに、前記注入側シャッター板と背中合わせとなるように前記下段プレートに前記エア抜き側シャッター板が挿入されるエア抜き側ガイドプレートを配置し、前記2つの円形開口のうち、一方の円形開口と前記接続口とが前記注入口として互いに同心となり、他方の円形開口と前記注入側ガイドプレートに形成された円形開口、前記下段プレートに形成された円形開口及び前記エア抜き側ガイドプレートに形成された円形開口とが前記エア抜き口として互いに同心となるように位置決めした上、前記上段プレート、前記注入側ガイドプレート、前記下段プレート及び前記エア抜き側ガイドプレートを相互に連結した請求項1記載のグラウト材充填用底型枠。A connection port to which the injection pipe is connected is provided together with two injection side guide plates arranged so that the injection side shutter plate is arranged on each longitudinal side thereof and in the same plane as the injection side shutter plate. The lower plate is arranged so as to be sandwiched between the lower plate and the upper plate having two circular openings, and the air bleeding side shutter plate is inserted into the lower plate so as to be back to back with the injection side shutter plate. The air bleeding side guide plate is arranged, and one of the two circular openings and the connection port are concentric with each other as the injection port, and are formed in the other circular opening and the injection side guide plate. The circular opening, the circular opening formed on the lower plate, and the circular opening formed on the air bleeding side guide plate are positioned so as to be concentric with each other as the air bleeding port, and then the upper plate and the injection side. The bottom mold for filling a grout material according to claim 1, wherein the guide plate, the lower plate, and the air bleeding side guide plate are connected to each other. 岩盤、コンクリート躯体その他の補強対象部位に補強手段が挿入配置できるようにかつ上向きに形成された挿入穴の開口に設置され該挿入穴の最上部直下に上端が位置するように前記挿入穴に配置されるエア抜き部材が挿通されるエア抜き口と前記挿入穴に充填されるグラウト材が注入される注入口とが設けられたグラウト材充填用底型枠において、
前記エア抜き部材が引き抜かれた後の前記エア抜き口を塞ぐことで前記挿入穴からのグラウト材の流出を遮断するエア抜き側遮断手段と、前記注入口を塞ぐことで前記挿入穴からのグラウト材の流出を遮断する注入側遮断手段とを備えてなり、前記エア抜き側遮断手段を、前記エア抜き口を塞ぐ閉鎖位置と該閉鎖位置から前進又は後退して前記エア抜き口を開く開放位置との間で進退自在となるようにエア抜き側シャッター板を配置して構成するとともに、前記注入側遮断手段を、前記注入口を塞ぐ閉鎖位置と該閉鎖位置から前進又は後退して前記注入口を開く開放位置との間で進退自在となるように注入側シャッター板を配置して構成し、
切込みによって形成された切片とその周囲に拡がるシート本体とからなり、前記切片が押し開かれる形で挿通された前記エア抜き部材の引抜きに伴って該切片が前記シート本体の面外に開かれた状態から該シート本体と概ね同一の平面となる状態に復帰するように構成されてなるシート状弾性材、又は開口が設けられ該開口が押し拡げられる形で挿通された前記エア抜き部材の引抜きに伴って前記開口が拡張された状態から収縮した状態に復帰するように構成されてなるシート状弾性材を前記エア抜き側遮断手段として備えたことを特徴とするグラウト材充填用底型枠。
It is installed in the opening of the insertion hole formed upward so that the reinforcing means can be inserted and placed in the bedrock, concrete skeleton and other parts to be reinforced, and placed in the insertion hole so that the upper end is located just below the uppermost part of the insertion hole. In the grout material filling bottom formwork provided with an air bleeding port through which the air bleeding member is inserted and an injection port into which the grout material to be filled in the insertion hole is injected.
An air bleeding side blocking means that blocks the outflow of the grout material from the insertion hole by closing the air bleeding port after the air bleeding member is pulled out, and a grout from the insertion hole by closing the injection port. It is provided with an injection side blocking means for blocking the outflow of the material, and the air bleeding side blocking means is provided with a closing position for closing the air bleeding port and an opening position for advancing or retreating from the closing position to open the air bleeding port. The air bleeding side shutter plate is arranged so as to be able to move forward and backward between the two, and the injection side blocking means is moved forward or backward from the closing position that closes the injection port and the closing position. The injection side shutter plate is arranged so that it can move forward and backward between the opening position and the opening position.
It consists of a section formed by a notch and a sheet body extending around the section, and the section is opened out of the plane of the sheet body as the air bleeding member is pulled out by inserting the section in a pushed-open manner. For pulling out a sheet-like elastic material configured to return from the state to a state of being substantially the same plane as the sheet body, or the air bleeding member inserted in a form in which an opening is provided and the opening is expanded. A bottom form for filling a grout material, characterized in that a sheet-shaped elastic material configured to return from the expanded state to the contracted state is provided as the air bleeding side blocking means.
岩盤、コンクリート躯体その他の補強対象部位に補強手段が挿入配置できるようにかつ上向きに形成された挿入穴の開口に設置され該挿入穴の最上部直下に上端が位置するように前記挿入穴に配置されるエア抜き部材が挿通されるエア抜き口と前記挿入穴に充填されるグラウト材が注入される注入口とが設けられたグラウト材充填用底型枠において、
前記エア抜き部材が引き抜かれた後の前記エア抜き口を塞ぐことで前記挿入穴からのグラウト材の流出を遮断するエア抜き側遮断手段と、前記注入口を塞ぐことで前記挿入穴からのグラウト材の流出を遮断する注入側遮断手段とを備えてなり、前記エア抜き側遮断手段を、前記エア抜き口を塞ぐ閉鎖位置と該閉鎖位置から前進又は後退して前記エア抜き口を開く開放位置との間で進退自在となるようにエア抜き側シャッター板を配置して構成するとともに、前記注入側遮断手段を、前記注入口を塞ぐ閉鎖位置と該閉鎖位置から前進又は後退して前記注入口を開く開放位置との間で進退自在となるように注入側シャッター板を配置して構成し、
切込みによって形成された切片とその周囲に拡がるシート本体とからなり、前記切片が前記グラウト材の注入圧によって前記シート本体の面外に開かれた開放状態になるとともに該注入圧の消失によって該開放状態から前記シート本体と概ね同一の平面となる閉鎖状態に復帰するように構成されてなるシート状弾性材、又は開口が設けられ該開口が前記グラウト材の注入圧によって押し拡げられた拡張状態になるとともに該注入圧の消失によって該拡張状態から収縮状態に復帰するように構成されてなるシート状弾性材を前記注入側遮断手段として備えたことを特徴とするグラウト材充填用底型枠。
It is installed in the opening of the insertion hole formed upward so that the reinforcing means can be inserted and placed in the bedrock, concrete skeleton and other parts to be reinforced, and placed in the insertion hole so that the upper end is located just below the uppermost part of the insertion hole. In the grout material filling bottom formwork provided with an air bleeding port through which the air bleeding member is inserted and an injection port into which the grout material to be filled in the insertion hole is injected.
An air bleeding side blocking means that blocks the outflow of the grout material from the insertion hole by closing the air bleeding port after the air bleeding member is pulled out, and a grout from the insertion hole by closing the injection port. It is provided with an injection side blocking means for blocking the outflow of the material, and the air bleeding side blocking means is provided with a closing position for closing the air bleeding port and an opening position for advancing or retreating from the closing position to open the air bleeding port. The air bleeding side shutter plate is arranged so as to be able to move forward and backward between the two, and the injection side blocking means is moved forward or backward from the closing position that closes the injection port and the closing position. The injection side shutter plate is arranged so that it can move forward and backward between the opening position and the opening position.
It consists of a section formed by a notch and a sheet body that spreads around the section, and the section is opened to the outside of the surface of the sheet body by the injection pressure of the grout material, and is opened by the disappearance of the injection pressure. A sheet-like elastic material configured to return from the state to a closed state which is substantially the same plane as the sheet body, or an expanded state in which an opening is provided and the opening is expanded by the injection pressure of the grout material. A bottom mold for filling a grout material, which is provided with a sheet-shaped elastic material configured to return from the expanded state to the contracted state by the disappearance of the injection pressure as the injection side blocking means.
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