JP6872156B2 - Pallets for packing glass plates and packing bodies for glass plates - Google Patents

Pallets for packing glass plates and packing bodies for glass plates Download PDF

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JP6872156B2
JP6872156B2 JP2016035982A JP2016035982A JP6872156B2 JP 6872156 B2 JP6872156 B2 JP 6872156B2 JP 2016035982 A JP2016035982 A JP 2016035982A JP 2016035982 A JP2016035982 A JP 2016035982A JP 6872156 B2 JP6872156 B2 JP 6872156B2
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glass plate
plate
protrusion
packing
pallet
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JP2017149471A (en
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裕志 草川
裕志 草川
道治 江田
道治 江田
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Nippon Electric Glass Co Ltd
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Nippon Electric Glass Co Ltd
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Priority to KR1020187022861A priority patent/KR20180116255A/en
Priority to CN201680082129.9A priority patent/CN108698751A/en
Priority to PCT/JP2016/087908 priority patent/WO2017145506A1/en
Priority to TW105143633A priority patent/TWI694956B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/30Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
    • B65D85/48Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure for glass sheets

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Packaging Frangible Articles (AREA)
  • Pallets (AREA)

Description

本発明は、ガラス板梱包用パレット及びガラス板梱包体に関する。 The present invention relates to a pallet for packing a glass plate and a glass plate packing body.

近年、フラットパネルディスプレイ用ガラス基板の大型化及び薄肉化に伴い、ガラス基板の梱包に際しては、ガラス基板を縦姿勢で積層した状態で行うことが主流となっている。また、ガラス基板を縦姿勢で積層した状態で梱包するためのパレットとしては、複数のガラス基板を縦姿勢で積層してなるガラス基板積層体の底辺を支持する底辺支持部と、ガラス基板積層体の背面を支持する背面支持部と、背面支持部とガラス基板積層体との間に配設される緩衝板(背板とも呼ばれる。)とを備えたものが公知である(例えば、特許文献1を参照)。 In recent years, with the increase in size and thinning of glass substrates for flat panel displays, it has become the mainstream to pack glass substrates in a vertically laminated state. Further, as a pallet for packing the glass substrates in a vertically stacked state, a bottom support portion for supporting the bottom of the glass substrate laminate formed by laminating a plurality of glass substrates in the vertical position and a glass substrate laminate A back plate supporting portion for supporting the back surface of the glass substrate and a cushioning plate (also referred to as a back plate) disposed between the back surface supporting portion and the glass substrate laminate are known (for example, Patent Document 1). See).

特開2011−63274号公報Japanese Unexamined Patent Publication No. 2011-63274

ところで、特許文献1の如く緩衝板を備えたパレットを用いてガラス基板積層体を梱包し、梱包体を輸送する場合、輸送中にガラス基板が破損することがある。このようなガラス基板の破損の原因の一つとして、輸送時における緩衝板の位置ずれが考えられる。 By the way, when the glass substrate laminate is packed using a pallet provided with a cushioning plate as in Patent Document 1 and the packed body is transported, the glass substrate may be damaged during transportation. One of the causes of such damage to the glass substrate is considered to be the misalignment of the cushioning plate during transportation.

また、ガラス基板が破損した場合、開梱時に緩衝板の上側が前面側に倒れ込んでくるといった事態が発生していた。緩衝板が倒れ込むことによって、破損したガラス基板の処理が困難になり、あるいは破損していないガラス基板の取出しが困難になるといった問題が生じていた。 Further, when the glass substrate is damaged, the upper side of the cushioning plate falls down to the front side at the time of unpacking. When the cushioning plate collapses, it becomes difficult to dispose of the damaged glass substrate, or it becomes difficult to take out the undamaged glass substrate.

以上の理由より、緩衝板は背面支持部に対して強固に固定されていることが望ましい。ここで、緩衝板は、通常、接着により背面支持部に固定されている。また、特許文献1には、材質の違いに起因した接着面の剥離を防止するための技術として、緩衝板の側に熱変形を吸収するための溝を設けることが記載されている。 For the above reasons, it is desirable that the cushioning plate is firmly fixed to the back support portion. Here, the cushioning plate is usually fixed to the back support portion by adhesion. Further, Patent Document 1 describes that a groove for absorbing thermal deformation is provided on the side of the buffer plate as a technique for preventing peeling of the adhesive surface due to a difference in materials.

しかしながら、接着によって緩衝板を背面支持部に確実に固定することは困難であった。接着剤を用いた固定手段は、材質の異なる部材同士の固定には適さない場合があるためである。すなわち、背面支持部は、通常、ガラス基板梱包用パレットのフレーム部材で構成されることになるため金属製であるのに対し、緩衝板は、ガラス基板積層体への衝撃吸収を図る目的から、発泡樹脂など比較的弾力性に富む(剛性の低い)材質で形成されることが多い。そのため、背面支持部と緩衝板とでは、輸送中の温度変化に伴う熱変形の差がどうしても大きくなる傾向にある。これでは、たとえ特許文献1に記載のように熱変形を吸収するための構造(溝)を設けたとしても、接着面の剥離を十分に防ぐことは難しい。 However, it has been difficult to securely fix the cushioning plate to the back support portion by adhesion. This is because the fixing means using an adhesive may not be suitable for fixing members made of different materials. That is, the back support portion is usually made of metal because it is composed of the frame member of the pallet for packing the glass substrate, whereas the cushioning plate is used for the purpose of absorbing impact on the glass substrate laminate. It is often made of a material with relatively high elasticity (low rigidity) such as foamed resin. Therefore, the difference in thermal deformation due to the temperature change during transportation tends to be large between the back support portion and the cushioning plate. In this case, even if a structure (groove) for absorbing thermal deformation is provided as described in Patent Document 1, it is difficult to sufficiently prevent peeling of the adhesive surface.

以上の事情に鑑み、本明細書では、緩衝板が背面支持部からずれることにより生じるガラス板の破損を防止して、長期間にわたって安全にガラス板積層体を輸送することのできるガラス板梱包用パレットを提供することを、本発明により解決すべき技術的課題とする。 In view of the above circumstances, in the present specification, for glass plate packaging, which can prevent damage to the glass plate caused by the cushioning plate shifting from the back support portion and safely transport the glass plate laminate for a long period of time. Providing a pallet is a technical problem to be solved by the present invention.

前記技術的課題の解決は、本発明に係るガラス板梱包用パレットにより達成される。すなわち、このパレットは、複数のガラス板を縦姿勢で積層してなるガラス板積層体の底辺を支持する底辺支持部と、ガラス板積層体の背面と当接する緩衝板と、緩衝板を介してガラス板積層体の背面を支持する背面支持部とを備えたガラス板梱包用パレットにおいて、背面支持部と緩衝板との何れか一方に、他方に向けて突出する突起部が設けられると共に、他方に、突起部と嵌り合う被嵌合部が設けられている点をもって特徴付けられる。 The solution of the technical problem is achieved by the pallet for packing a glass plate according to the present invention. That is, this pallet is provided via a bottom support portion that supports the bottom of a glass plate laminate formed by laminating a plurality of glass plates in a vertical position, a buffer plate that abuts on the back surface of the glass plate laminate, and a buffer plate. In a glass plate packing pallet provided with a back support portion that supports the back surface of the glass plate laminate, one of the back support portion and the cushioning plate is provided with a protrusion that protrudes toward the other, and the other. Is characterized by the fact that a fitted portion that fits with the protrusion is provided.

このように、本発明に係るパレットでは、背面支持部と緩衝板の一方に、他方に向けて突出する突起部を設けると共に、他方に突起部と嵌り合う被嵌合部を設けた。背面支持部及び緩衝板はともに、縦姿勢で積層してなるガラス板積層体の背面を支持するものであるから、緩衝板の自重により突起部と被嵌合部とがその鉛直方向上側又は下側で係合した状態となる。これにより突起部と被嵌合部との間に十分な大きさの摩擦力を発生させて、緩衝板と背面支持部とを相互に固定することができる。このような固定形態をとるのであれば、緩衝板を背面支持部に接着で固定する必要はないため、輸送時の温度変化に際しても、突起部と被嵌合部との係合状態を維持しながら、各々の部材が互いに拘束されることなく自由に熱変形を生じさせることができる。従って、所定の固定力を保つことができ、問題となるような緩衝板のずれを防止して、輸送時におけるガラス板の破損を可及的に防止することが可能となる。 As described above, in the pallet according to the present invention, one of the back surface support portion and the cushioning plate is provided with a protruding portion protruding toward the other, and the other is provided with a fitted portion that fits with the protruding portion. Since both the back support portion and the cushioning plate support the back surface of the glass plate laminate formed in a vertical posture, the protrusion and the fitted portion are vertically above or below due to the weight of the cushioning plate. It will be in a state of being engaged on the side. As a result, a sufficiently large frictional force can be generated between the protrusion and the fitted portion, and the cushioning plate and the back support portion can be fixed to each other. If such a fixing form is adopted, it is not necessary to fix the cushioning plate to the back support portion by adhesive, so that the engagement state between the protrusion and the fitted portion is maintained even when the temperature changes during transportation. However, the respective members can freely undergo thermal deformation without being restrained from each other. Therefore, it is possible to maintain a predetermined fixing force, prevent a problematic displacement of the cushioning plate, and prevent damage to the glass plate during transportation as much as possible.

また、本発明に係るガラス板梱包用パレットは、背面支持部に突起部が設けられると共に、緩衝板に被嵌合部が設けられており、突起部の突出高さが緩衝板の厚み寸法以下であるものであってもよい。 Further, the pallet for packing a glass plate according to the present invention is provided with a protrusion on the back support portion and a fitting portion on the cushioning plate, and the protrusion height of the protrusion is equal to or less than the thickness dimension of the cushioning plate. It may be the one that is.

このように突起部の突出高さを設定することにより、たとえ被嵌合部が貫通穴であったとしても、突起部が緩衝板の前面(ガラス板積層体と当接する側の表面)から飛び出る事態を確実に防止することができる。よって、ガラス板の積層状態が安定する。 By setting the protrusion height of the protrusion in this way, even if the fitted portion is a through hole, the protrusion protrudes from the front surface of the cushioning plate (the surface on the side that comes into contact with the glass plate laminate). The situation can be reliably prevented. Therefore, the laminated state of the glass plates is stable.

また、本発明に係るガラス板梱包用パレットは、少なくとも一組の突起部と被嵌合部が、緩衝板の高さ方向中央よりも上方に配設されているものであってもよい。 Further, in the glass plate packing pallet according to the present invention, at least one set of protrusions and the fitted portion may be arranged above the center of the cushioning plate in the height direction.

このように構成することで、緩衝板の高さ方向上側を背面支持部に固定することができる。よって、既述のようにガラス板が万が一破損して緩衝板がその上側から倒れ込もうとした場合であっても、緩衝板の高さ方向上側に配置した少なくとも一組の突起部と被嵌合部とにより、高さ方向上側における緩衝板の保持力を高めて緩衝板が前方に倒れ込む事態を防止できる。 With this configuration, the upper side of the shock absorber in the height direction can be fixed to the back support portion. Therefore, even if the glass plate is damaged and the cushioning plate tries to fall down from the upper side as described above, it is fitted with at least one set of protrusions arranged on the upper side in the height direction of the cushioning plate. The joint portion can increase the holding force of the cushioning plate on the upper side in the height direction and prevent the cushioning plate from falling forward.

また、本発明に係るガラス板梱包用パレットは、被嵌合部が貫通穴であるものであってもよい。 Further, in the glass plate packing pallet according to the present invention, the fitted portion may be a through hole.

被嵌合部を貫通穴とすれば、被嵌合部の貫通方向全域を突起部との係合に用いることができるので、緩衝板と背面支持部との固定力向上を図ることが可能となる。また、貫通穴であれば、被嵌合部の加工も非常に容易となる。 If the fitted portion is a through hole, the entire penetrating direction of the fitted portion can be used for engagement with the protrusion, so that the fixing force between the cushioning plate and the back support portion can be improved. Become. Further, if it is a through hole, it is very easy to process the fitted portion.

また、本発明に係るガラス板梱包用パレットは、被嵌合部が穴形状をなすもので、その最大内径寸法が、5mm以上でかつ50mm以下に設定されているものであってもよい。 Further, in the glass plate packing pallet according to the present invention, the fitted portion may have a hole shape, and the maximum inner diameter dimension thereof may be set to 5 mm or more and 50 mm or less.

このように被嵌合部が穴形状をなす場合、その最大内径寸法を設定することで、被嵌合部が設けられている部材(緩衝板又は背面支持部)自体の強度を確保しながら、緩衝板を確実に背面支持部に固定することが可能となる。すなわち、被嵌合部の最大内径寸法が50mm以下であれば、被嵌合部を設けた部材の強度が著しく損なわれ、当該部材が変形し易くなるおそれがない。一方、被嵌合部の最大内径寸法が5mm以上であれば、突起部との間で十分な摩擦力が得られず、緩衝板と背面支持部との固定力が不足するおそれがない。従って、上述の効果を享受することが可能となる。 When the fitted portion has a hole shape in this way, by setting the maximum inner diameter dimension thereof, the strength of the member (buffer plate or back support portion) on which the fitted portion is provided can be ensured. The cushioning plate can be securely fixed to the back support portion. That is, if the maximum inner diameter dimension of the fitted portion is 50 mm or less, the strength of the member provided with the fitted portion is significantly impaired, and there is no possibility that the member is easily deformed. On the other hand, if the maximum inner diameter of the fitted portion is 5 mm or more, a sufficient frictional force with the protruding portion cannot be obtained, and there is no possibility that the fixing force between the cushioning plate and the back support portion is insufficient. Therefore, it is possible to enjoy the above-mentioned effects.

また、本発明に係るガラス板梱包用パレットは、突起部をその突出方向から見た場合の最大外径寸法と、被嵌合部の最大内径寸法との差が、0mm以上でかつ20mm以下に設定されているものであってもよい。 Further, in the glass plate packing pallet according to the present invention, the difference between the maximum outer diameter dimension when the protrusion is viewed from the protrusion direction and the maximum inner diameter dimension of the fitted portion is 0 mm or more and 20 mm or less. It may be set.

このように突起部の最大外径寸法と被嵌合部の最大内径寸法を設定することにより、突起部と被嵌合部とが隙間なく又は若干の隙間を介して嵌り合うことになるので、容易かつ確実に突起部を被嵌合部に嵌め合わせることができる。 By setting the maximum outer diameter dimension of the protrusion and the maximum inner diameter dimension of the fitted portion in this way, the protrusion and the fitted portion are fitted without a gap or through a slight gap. The protrusion can be easily and surely fitted to the fitted portion.

また、本発明に係るガラス板梱包用パレットは、複数の突起部がそれぞれ、突出方向に対し垂直な面内において長手方向を有する形状をなし、複数の突起部のうち、少なくとも一つの突起部の長手方向と、他の突起部の長手方向とが互いに異なるものであってもよい。 Further, the pallet for packing a glass plate according to the present invention has a shape in which a plurality of protrusions each have a longitudinal direction in a plane perpendicular to the protrusion direction, and the protrusions of at least one of the plurality of protrusions. The longitudinal direction and the longitudinal direction of the other protrusions may be different from each other.

このように突起部によって最大外径寸法の向きを異ならせることで、仮に緩衝板が所定の方向にずれる向き、すなわち一部の突起部と被嵌合部との係合状態が解消される向きの力を受けた場合であっても、残部の突起部と被嵌合部との係合状態は維持される。よって、不意の衝撃等に対しても緩衝板が背面支持部から外れ難くなる効果が期待できる。 By making the direction of the maximum outer diameter dimension different depending on the protrusions in this way, the direction in which the cushioning plate is temporarily displaced in a predetermined direction, that is, the direction in which the engagement state between a part of the protrusions and the fitted portion is eliminated. Even when the force of the above is applied, the engagement state between the remaining protruding portion and the fitted portion is maintained. Therefore, it can be expected that the cushioning plate will not easily come off from the back support portion even in the event of an unexpected impact.

また、本発明に係るガラス板梱包用パレットは、複数の突起部のうち三つ以上の突起部が、同一の仮想直線上に配設されているものであってもよい。 Further, in the glass plate packing pallet according to the present invention, three or more of the plurality of protrusions may be arranged on the same virtual straight line.

このように複数の突起部のうち三つ以上の突起部が同一の仮想直線上に配列されていれば、その配列方向(仮想直線の向き)によって、緩衝板が背面支持部から外れる向きの傾動に対して非常に高い抵抗力を発揮することが可能となる。例えば三つ以上の突起部がガラス板積層体の幅方向に沿って一直線上に配列される場合、これら一直線上に並ぶ全ての突起部が、緩衝板の幅方向に沿った軸線まわりの傾動に対する抵抗(被嵌合部との摩擦力)として有効に作用する。従って、緩衝板の傾動に対しても非常に高い抵抗力を発揮する効果が期待できる。 If three or more of the plurality of protrusions are arranged on the same virtual straight line in this way, the cushioning plate tilts in the direction away from the back support portion depending on the arrangement direction (direction of the virtual straight line). It is possible to exert a very high resistance to. For example, when three or more protrusions are arranged in a straight line along the width direction of the glass plate laminate, all the protrusions arranged in the straight line are against tilting around the axis along the width direction of the cushioning plate. It works effectively as a resistance (friction force with the fitted part). Therefore, it can be expected to have an effect of exerting a very high resistance to the tilting of the cushioning plate.

あるいは、本発明に係るガラス板梱包用パレットは、複数の突起部のうち、二つ以上の突起部が、同一の仮想直線上に配設されると共に、他の一つ又は二つ以上の突起部が、仮想直線上から外れた位置に配設されているものであってもよい。 Alternatively, in the glass plate packing pallet according to the present invention, among the plurality of protrusions, two or more protrusions are arranged on the same virtual straight line, and one or more other protrusions. The portion may be arranged at a position deviating from the virtual straight line.

このように複数の突起部を配置した場合には、三つ以上の突起部を同一の仮想直線上に配設した場合と比べて緩衝板の変形に対して優れた抵抗力を発揮する効果が期待できる。 When a plurality of protrusions are arranged in this way, an effect of exerting an excellent resistance to deformation of the cushioning plate is obtained as compared with the case where three or more protrusions are arranged on the same virtual straight line. You can expect it.

また、本発明に係るガラス板梱包用パレットは、緩衝板の下端と、底辺支持部との間に所定の隙間を設けた状態で、背面支持部に支持されているものであってもよい。 Further, the glass plate packing pallet according to the present invention may be supported by the back surface support portion with a predetermined gap provided between the lower end of the cushioning plate and the bottom support portion.

このように構成すれば、緩衝板が背面支持部に吊り下げられた状態となるため、突起部と被嵌合部の加工精度のばらつきが多少あったとしても、突起部と被嵌合部とがその上側(突起部が背面支持部に設けられた場合)又は下側(突起部が緩衝板に設けられた場合)で確実に係合する。よって、緩衝板を背面支持部に安定的に固定することが可能となる。 With this configuration, the cushioning plate is suspended from the back support portion, so even if there is some variation in the processing accuracy between the protrusion and the fitted portion, the protrusion and the fitted portion Engages securely on its upper side (when the protrusion is provided on the back support) or on the lower side (when the protrusion is provided on the cushioning plate). Therefore, the cushioning plate can be stably fixed to the back support portion.

また、以上の説明に係るガラス板梱包用パレットは、接着によることなく緩衝板を背面支持部に固定することで、温度変化に伴う熱変形を許容して、背面支持部に対する緩衝板のずれを抑制可能とするものであるから、例えばこのガラス板梱包用パレットと、ガラス板梱包用パレットに載置されたガラス板積層体とを備えたガラス板梱包体として好適に提供することが可能となる。 Further, in the glass plate packing pallet according to the above description, by fixing the cushioning plate to the back support portion without bonding, thermal deformation due to a temperature change is allowed, and the cushion plate is displaced from the back support portion. Since it can be suppressed, for example, it is possible to suitably provide the glass plate packaging body including the glass plate packaging pallet and the glass plate laminate placed on the glass plate packaging pallet. ..

以上に述べたように、本発明に係るガラス板梱包用パレットによれば、緩衝板が背面支持部からずれることにより生じるガラス板の破損を防止して、長期間にわたって安全にガラス板積層体を輸送することが可能となる。 As described above, according to the glass plate packing pallet according to the present invention, it is possible to prevent the glass plate from being damaged due to the cushioning plate being displaced from the back support portion, and to safely provide the glass plate laminate for a long period of time. It will be possible to transport.

本発明の第一実施形態に係るガラス板梱包体の斜視図である。It is a perspective view of the glass plate packing body which concerns on 1st Embodiment of this invention. 図1に示すガラス板梱包用パレットの要部斜視図である。It is a main part perspective view of the pallet for packing a glass plate shown in FIG. 図2に示すガラス板梱包用パレットの要部側面図である。It is a side view of the main part of the pallet for packing a glass plate shown in FIG. 図3に示すガラス板梱包用パレットの要部を矢印Aの向きから見た図である。It is a figure which looked at the main part of the glass plate packing pallet shown in FIG. 3 from the direction of arrow A. 図4に示すガラス板梱包用パレットのB部拡大図である。It is an enlarged view of the part B of the pallet for packing a glass plate shown in FIG. 図5に示す突起部及び被嵌合部のC−C断面図である。FIG. 5 is a cross-sectional view taken along the line CC of the protrusion and the fitted portion shown in FIG. 図1に示すガラス板梱包体の側面図である。It is a side view of the glass plate packing body shown in FIG. 図7に示すガラス板梱包体を矢印Dの向きから見た図である。It is a figure which looked at the glass plate packing body shown in FIG. 7 from the direction of arrow D. 本発明の第二実施形態に係る突起部及び被嵌合部を図3に示す矢印Aの向きから見た図である。It is a figure which looked at the protrusion part and the fitted part which concerns on 2nd Embodiment of this invention from the direction of arrow A shown in FIG. 本発明の第三実施形態に係る突起部及び被嵌合部を図3に示す矢印Aの向きから見た図である。It is a figure which looked at the protrusion | fitting part which concerns on 3rd Embodiment of this invention from the direction of arrow A shown in FIG. 本発明の第四実施形態に係る突起部及び被嵌合部の断面図である。It is sectional drawing of the protrusion part and the fitted part which concerns on 4th Embodiment of this invention. 本発明の第五実施形態に係る突起部及び被嵌合部の断面図である。It is sectional drawing of the protrusion part and the fitted part which concerns on 5th Embodiment of this invention. 本発明の第六実施形態に係る突起部及び被嵌合部を図3に示す矢印Aの向きから見た図である。It is a figure which looked at the protrusion part and the fitted part which concerns on 6th Embodiment of this invention from the direction of arrow A shown in FIG. 本発明の第七実施形態に係るガラス板梱包用パレットの要部を図3に示す矢印Aの向きから見た図である。It is a figure which looked at the main part of the pallet for packing a glass plate which concerns on 7th Embodiment of this invention from the direction of the arrow A shown in FIG. 本発明の第八実施形態に係るガラス板梱包用パレットの要部を図3に示す矢印Aの向きから見た図である。It is a figure which looked at the main part of the pallet for packing a glass plate which concerns on 8th Embodiment of this invention from the direction of the arrow A shown in FIG. 本発明の第九実施形態に係るガラス板梱包用パレットの要部を図3に示す矢印Aの向きから見た図である。It is a figure which looked at the main part of the pallet for packing a glass plate which concerns on 9th Embodiment of this invention from the direction of arrow A shown in FIG.

<本発明の第一実施形態>
以下、本発明の第一実施形態を、図1〜図8を参照して説明する。なお、本実施形態では、梱包対象となるガラス板をフラットパネルディスプレイ用ガラス基板とし、このガラス基板が合紙を介して積層された状態のガラス基板梱包体を梱包する場合を例にとって説明する。
<First Embodiment of the present invention>
Hereinafter, the first embodiment of the present invention will be described with reference to FIGS. 1 to 8. In the present embodiment, a case where the glass plate to be packed is a glass substrate for a flat panel display and the glass substrate package in which the glass substrates are laminated via the interleaving paper is packed will be described as an example.

図1は、本発明の第一実施形態に係るガラス板梱包体1の斜視図である。このガラス板梱包体1は、ガラス板梱包用パレット2と、ガラス板梱包用パレット2の上で梱包されるガラス板積層体3とを備える。 FIG. 1 is a perspective view of a glass plate packaging body 1 according to the first embodiment of the present invention. The glass plate packing body 1 includes a glass plate packing pallet 2 and a glass plate laminate 3 packed on the glass plate packing pallet 2.

ガラス板積層体3は、複数枚の矩形状ないし正方形状のガラス板Gが縦姿勢で合紙Iを介して積層されたものである。本実施形態では、ガラス板積層体3の最も背面側には合紙Iが配置されている。 The glass plate laminate 3 is formed by laminating a plurality of rectangular or square glass plates G in a vertical position via a slip sheet I. In the present embodiment, the interleaving paper I is arranged on the innermost back side of the glass plate laminate 3.

ここで、ガラス板積層体3に関する諸元の一例について述べると、ガラス板積層体3の重量は、200kg〜3800kgである。また、この際、ガラス板積層体3を構成するガラス板Gの枚数は200枚〜400枚、ガラス板Gの大きさは1000mm×1200mm〜2200mm×2500mm、ガラス板Gの厚さは300μm〜700μmである。ガラス板積層体3に使用される合紙Iは、例えば純パルプ紙である。合紙Iの大きさは、通常、ガラス板Gより大きく、ガラス板G同士が直接接触しないようにガラス板Gと交互に配置される。これにより、ガラス板Gと合紙Iとが交互に積層されてなるガラス板積層体3が構成される。 Here, to describe an example of the specifications relating to the glass plate laminate 3, the weight of the glass plate laminate 3 is 200 kg to 3800 kg. At this time, the number of glass plates G constituting the glass plate laminate 3 is 200 to 400, the size of the glass plate G is 1000 mm × 1200 mm to 2200 mm × 2500 mm, and the thickness of the glass plate G is 300 μm to 700 μm. Is. The interleaving paper I used for the glass plate laminate 3 is, for example, pure pulp paper. The size of the interleaving paper I is usually larger than that of the glass plates G, and the interleaving papers I are arranged alternately with the glass plates G so that the glass plates G do not come into direct contact with each other. As a result, the glass plate laminate 3 formed by alternately laminating the glass plate G and the interleaving paper I is formed.

ガラス板梱包用パレット2は、基台部4と、背面支持部5と、底辺支持部6と、保持部7と、緩衝板8、及び底辺側の受け板9とを主に備える。背面支持部5は、基台部4から起立してガラス板積層体3の背面を支持する。底辺支持部6は、基台部4上でガラス板積層体3の底辺(下端)を支持する。緩衝板8は、ガラス板積層体3と背面支持部5との間に配設され、底辺側の受け板9は、ガラス板積層体3と底辺支持部6との間に配設される。本実施形態では、図2に示すように、三個の緩衝板8が背面支持部5の前面5a側に配設されると共に、底辺側の受け板9が底辺支持部6の上面6a側に配設されている。 The glass plate packing pallet 2 mainly includes a base portion 4, a back support portion 5, a bottom support portion 6, a holding portion 7, a cushioning plate 8, and a bottom side receiving plate 9. The back support portion 5 stands up from the base portion 4 to support the back surface of the glass plate laminate 3. The bottom support portion 6 supports the bottom (lower end) of the glass plate laminate 3 on the base portion 4. The cushioning plate 8 is arranged between the glass plate laminate 3 and the back surface support portion 5, and the bottom side receiving plate 9 is arranged between the glass plate laminate 3 and the bottom support portion 6. In the present embodiment, as shown in FIG. 2, three cushioning plates 8 are arranged on the front surface 5a side of the back support portion 5, and the bottom side receiving plate 9 is located on the top surface 6a side of the bottom support portion 6. It is arranged.

また、本実施形態では、図2に示すように、緩衝板8の幅方向寸法(ここでいう幅方向とはガラス板Gの幅方向と同じである。以下、同じ。)の合計は、背面支持部5の前面5aの幅方向寸法よりも小さく、前面5aの上方縁部と両側方縁部を除いた領域に緩衝板8が取り付けられた状態となっている。この際、ガラス板積層体3のガラス板Gの面積は、緩衝板8の前面8aの面積より小さく、図1に示すようにガラス板Gを積層した状態では、緩衝板8の周縁部がガラス板G(ガラス板積層体3)から食み出た状態となっている。従って、ガラス板Gはその全面を(合紙Iを介して)緩衝板8の前面8aで支持された状態となっている。 Further, in the present embodiment, as shown in FIG. 2, the total of the width direction dimensions of the cushioning plate 8 (the width direction here is the same as the width direction of the glass plate G; hereinafter the same) is the back surface. It is smaller than the width direction dimension of the front surface 5a of the support portion 5, and the cushioning plate 8 is attached to the region excluding the upper edge portion and the side edge portions of the front surface 5a. At this time, the area of the glass plate G of the glass plate laminated body 3 is smaller than the area of the front surface 8a of the cushioning plate 8. In the state where the glass plates G are laminated as shown in FIG. 1, the peripheral edge of the cushioning plate 8 is glass. It is in a state of protruding from the plate G (glass plate laminate 3). Therefore, the entire surface of the glass plate G is supported by the front surface 8a of the cushioning plate 8 (via the interleaving paper I).

また、背面支持部5の前面5aは、図3に示すように、鉛直方向に対して所定角度(例えば5°〜25°)後方に傾斜している。また、背面支持部5の前面5aは、底辺支持部6の上面6a(すなわち底辺側の受け板9の支持面9a)に対して例えば90°〜100°の角度をなしており、底辺支持部6の上面6a(底辺側の受け板9の支持面9a)は、例えば10°〜25°水平方向に対して傾斜している。 Further, as shown in FIG. 3, the front surface 5a of the back surface support portion 5 is inclined rearward by a predetermined angle (for example, 5 ° to 25 °) with respect to the vertical direction. Further, the front surface 5a of the back support portion 5 has an angle of, for example, 90 ° to 100 ° with respect to the upper surface 6a of the bottom support portion 6 (that is, the support surface 9a of the receiving plate 9 on the bottom side), and the bottom support portion 5a. The upper surface 6a (support surface 9a of the backing plate 9 on the bottom side) of No. 6 is inclined with respect to, for example, 10 ° to 25 ° in the horizontal direction.

なお、緩衝板8と底辺側の受け板9は、例えば発泡樹脂など比較的弾力性に富む(剛性の低い)材質で形成することが可能である。具体例を一つ挙げると、緩衝板8と底辺側の受け板9はともに発泡ポリプロピレンを主たる材質として形成される。 The cushioning plate 8 and the receiving plate 9 on the bottom side can be formed of a material having relatively high elasticity (low rigidity) such as foamed resin. To give a specific example, both the cushioning plate 8 and the backing plate 9 on the bottom side are formed of foamed polypropylene as the main material.

背面支持部5には、図3及び図4に示すように、緩衝板8に向けて突出する複数の突起部10が設けられる。また、緩衝板8には、突起部10と嵌り合う複数の被嵌合部11が設けられる。以下、突起部10と被嵌合部11の詳細を説明する。 As shown in FIGS. 3 and 4, the back support portion 5 is provided with a plurality of protrusions 10 projecting toward the cushioning plate 8. Further, the cushioning plate 8 is provided with a plurality of fitted portions 11 that fit with the protrusions 10. Hereinafter, the details of the protrusion 10 and the fitted portion 11 will be described.

本実施形態では、突起部10と被嵌合部11とは同じ数だけ配設されている。具体的には、図4に示すように、緩衝板8の高さ方向中央よりも上側に3個の突起部10と被嵌合部11が配設されると共に、緩衝板8の高さ方向中央よりも下側に3個の突起部10と被嵌合部11が配設される。これら上側の突起部10と被嵌合部11は何れも、同一の仮想直線X1上に配設され、下側の突起部10と被嵌合部11は何れも、同一の仮想直線X2上に配設される。これら二本の仮想直線X1,X2は互いに平行である。また、共通の仮想直線X1,X2上にある各三個の突起部10並びに被嵌合部11の幅方向間隔は同じである。さらに、本実施形態では、背面支持部5は金属製のフレーム12(図4中、破線で示す部分)で構成され、このフレーム12上に複数の突起部10が形成されている。突起部10は、例えば、フレーム12と同様の金属材質からなる小片部材を溶接等により接合することで背面支持部5に形成されている。 In the present embodiment, the number of the protrusions 10 and the number of the fitted portions 11 are the same. Specifically, as shown in FIG. 4, three protrusions 10 and a fitted portion 11 are arranged above the center of the cushion plate 8 in the height direction, and the cushion plate 8 is arranged in the height direction. Three protrusions 10 and a fitted portion 11 are arranged below the center. Both the upper protrusion 10 and the fitted portion 11 are arranged on the same virtual straight line X1, and the lower protrusion 10 and the fitted portion 11 are both on the same virtual straight line X2. Arranged. These two virtual straight lines X1 and X2 are parallel to each other. Further, the intervals in the width direction of each of the three protrusions 10 and the fitted portion 11 on the common virtual straight lines X1 and X2 are the same. Further, in the present embodiment, the back support portion 5 is composed of a metal frame 12 (a portion shown by a broken line in FIG. 4), and a plurality of protrusions 10 are formed on the frame 12. The protrusion 10 is formed on the back surface support portion 5 by joining, for example, a small piece member made of the same metal material as the frame 12 by welding or the like.

突起部10は、本実施形態では、その突出方向から見た場合、図5に示すように円柱状をなす。また、被嵌合部11は、本実施形態では円環穴形状をなす。さらにいえば、被嵌合部11は、図6に示すように貫通穴である。これにより突起部10の先端面が露出した状態となっている(図5を参照)。本実施形態のように、突起部10が背面支持部5に設けられていると共に、被嵌合部11が緩衝板8に設けられている場合、突起部10と被嵌合部11とは、鉛直方向上側(図5でいえば上側)で互いに当接する。 In the present embodiment, the protruding portion 10 has a columnar shape as shown in FIG. 5 when viewed from the protruding direction. Further, the fitted portion 11 has an annular hole shape in the present embodiment. Furthermore, the fitted portion 11 is a through hole as shown in FIG. As a result, the tip surface of the protrusion 10 is exposed (see FIG. 5). When the protrusion 10 is provided on the back support portion 5 and the fitted portion 11 is provided on the cushioning plate 8 as in the present embodiment, the protrusion 10 and the fitted portion 11 are separated from each other. They abut each other on the upper side in the vertical direction (upper side in FIG. 5).

また、図5に示すように、突起部10の最大外径寸法d1と被嵌合部11の最大内径寸法d2との差、実際には、被嵌合部11の最大内径寸法d2から突起部10の最大外径寸法d1を減じた値は、0mm以上でかつ20mm以下に設定され、好ましくは2mm以上でかつ15mm以下に設定され、より好ましくは3mm以上でかつ10mm以下に設定される。特に、突起部10と被嵌合部11が複数ある場合に寸法差d2−d1が小さ過ぎると、特定の突起部10と被嵌合部11の組合わせについて嵌め合わせることができても、他の組合わせについて突起部10と被嵌合部11との位置が合致せず嵌め合わせることができなくなるおそれがある。そのため、上述のようにある程度の寸法差d2−d1をもたせることで、複数の突起部10同士および被嵌合部11同士の位置精度をそれほど高めなくても確実に全ての突起部10を被嵌合部11に嵌め合わせることが可能となる。なお、ここでいう突起部10の最大外径寸法とは、突起部10を平面視した(突出方向から見た)状態において、突起部10と外接する円の最大直径を意味するものとする。また、ここでいう最大内径寸法とは、被嵌合部11を平面視した状態において、被嵌合部11の輪郭と外接する円の最大直径を意味するものとする。 Further, as shown in FIG. 5, the difference between the maximum outer diameter dimension d1 of the protrusion 10 and the maximum inner diameter dimension d2 of the fitted portion 11, actually, the protrusion portion from the maximum inner diameter dimension d2 of the fitted portion 11. The value obtained by subtracting the maximum outer diameter dimension d1 of 10 is set to 0 mm or more and 20 mm or less, preferably 2 mm or more and 15 mm or less, and more preferably 3 mm or more and 10 mm or less. In particular, if the dimensional difference d2-d1 is too small when there are a plurality of protrusions 10 and 11 to be fitted, even if the combination of the specific protrusions 10 and 11 to be fitted can be fitted, other factors may occur. There is a risk that the protrusions 10 and the fitted portion 11 do not match each other and cannot be fitted. Therefore, by providing a certain degree of dimensional difference d2-d1 as described above, all the protrusions 10 are surely fitted without increasing the positional accuracy between the plurality of protrusions 10 and the fitted portions 11. It can be fitted to the joint portion 11. The maximum outer diameter dimension of the protrusion 10 here means the maximum diameter of the circle circumscribing the protrusion 10 when the protrusion 10 is viewed in a plan view (viewed from the protrusion direction). Further, the maximum inner diameter dimension referred to here means the maximum diameter of the circle circumscribing the contour of the fitted portion 11 when the fitted portion 11 is viewed in a plan view.

また、被嵌合部11の最大内径寸法d2は、例えば5mm以上でかつ50mm以下に設定されるのがよく、好ましくは10mm以上でかつ40mm以下に設定されるのがよく、より好ましくは15mm以上でかつ30mm以下に設定されるのがよい。このように設定することで、被嵌合部11が設けられている部材である緩衝板8自体の強度を確保しながら、緩衝板8を確実に背面支持部5に固定することが可能となる。 Further, the maximum inner diameter dimension d2 of the fitted portion 11 is preferably set to, for example, 5 mm or more and 50 mm or less, preferably 10 mm or more and 40 mm or less, and more preferably 15 mm or more. And it is better to set it to 30 mm or less. By setting in this way, it is possible to securely fix the cushioning plate 8 to the back support portion 5 while ensuring the strength of the cushioning plate 8 itself, which is a member provided with the fitted portion 11. ..

また、突起部10の突出高さ(ここでは背面支持部5の前面5aを基準とした高さ寸法)h1は、図6に示すように、緩衝板8の厚み寸法h2よりも小さく設定される。これによりガラス板Gを確実に緩衝板8の前面8aの全域で支持することが可能となる。 Further, the protruding height (here, the height dimension based on the front surface 5a of the back support portion 5) h1 of the protruding portion 10 is set to be smaller than the thickness dimension h2 of the cushioning plate 8 as shown in FIG. .. As a result, the glass plate G can be reliably supported over the entire front surface 8a of the cushioning plate 8.

保持部7は、本実施形態では、図1に示すように、ベルト13と、押さえ部材としての押さえバー14並びにサイドストッパ15とを主たる要素として構成される。このうちベルト13は、例えばラチェット部16を備えたもの(いわゆるラチェットベルト)で、背面支持部5の後方に配設されるフック17に掛けて、二重にした状態で、押さえバー14の前面(ガラス板積層体3と背反する側の表面で、ベルト13と面接触する接触面14a)上でラチェット部16等により締め付けた状態で固定される。また、この際、ガラス板積層体3の最も前面側には、図1及び図7に示すように、前面側の受け板18が載置され、前面側の受け板18のさらに前面側にはフレーム板19が載置されている。フレーム板19にはフック20が設けられており、このフック20に押さえバー14を載せた状態で、押さえバー14を、ガラス板積層体3と前面側の受け板18及びフレーム板19と共にベルト13で背面支持部5側に押圧可能としている。 In the present embodiment, the holding portion 7 is configured with a belt 13, a pressing bar 14 as a pressing member, and a side stopper 15 as main elements, as shown in FIG. Of these, the belt 13 is, for example, one provided with a ratchet portion 16 (so-called ratchet belt), and is hung on a hook 17 arranged behind the back support portion 5 to be doubled, and the front surface of the pressing bar 14 is provided. It is fixed in a state of being tightened by a ratchet portion 16 or the like on (a contact surface 14a that is in surface contact with the belt 13 on the surface opposite to the glass plate laminate 3). At this time, as shown in FIGS. 1 and 7, the front side receiving plate 18 is placed on the most front side of the glass plate laminated body 3, and the front side receiving plate 18 is further on the front side. The frame plate 19 is placed on the frame plate 19. A hook 20 is provided on the frame plate 19, and with the pressing bar 14 mounted on the hook 20, the pressing bar 14 is attached to the belt 13 together with the glass plate laminate 3, the receiving plate 18 on the front side, and the frame plate 19. It is possible to press the back support portion 5 side with.

このうち、押さえバー14は、図8に示すように、その長手方向をガラス板積層体3の幅方向に合わせた状態でベルト13に取り付けられる(ガラス板積層体3の前面側に配設される)。本実施形態では、二本の押さえバー14がガラス板積層体3の幅方向に沿って配設されている。また、この際、突起部10並びに被嵌合部11と、押さえバー14とは鉛直方向で互いにずれた位置関係にある。言い換えると、突起部10並びに被嵌合部11は、押さえバー14の押圧方向直下にはない。 Of these, as shown in FIG. 8, the pressing bar 14 is attached to the belt 13 in a state where the longitudinal direction thereof is aligned with the width direction of the glass plate laminate 3 (disposed on the front side of the glass plate laminate 3). Ru). In the present embodiment, the two pressing bars 14 are arranged along the width direction of the glass plate laminate 3. Further, at this time, the protruding portion 10, the fitted portion 11, and the pressing bar 14 are in a positional relationship of being displaced from each other in the vertical direction. In other words, the protrusion 10 and the fitted portion 11 are not directly below the pressing direction of the pressing bar 14.

このように、本発明に係るパレット2では、互いに隣り合う背面支持部5と緩衝板8の一方、本実施形態では背面支持部5に、緩衝板8に向けて突出する突起部10を設けると共に、他方となる緩衝板8に、突起部10と嵌り合う被嵌合部11を設けた。これにより、突起部10と被嵌合部11とが緩衝板8の自重によりその鉛直方向上側で係合した状態となる(図5及び図6を参照)。よって突起部10と被嵌合部11との間に十分な大きさの摩擦力を発生させて、緩衝板8と背面支持部5とを相互に固定することができる。このように固定すれば、緩衝板8を背面支持部5に接着で固定する必要はないため、輸送時の温度変化に際しても、突起部10と被嵌合部11との係合状態を維持しながら、各々の部材5,8が互いに拘束されることなく自由に熱変形を生じさせることができる。従って、背面支持部5と緩衝板8との間で所定の固定力を保つことができ、問題となるような緩衝板8のずれを防止して、輸送時におけるガラス板Gの破損を可及的に防止することが可能となる。 As described above, in the pallet 2 according to the present invention, one of the back surface support portion 5 and the cushioning plate 8 adjacent to each other, and in the present embodiment, the back surface support portion 5 is provided with a protrusion 10 protruding toward the cushioning plate 8. The other cushioning plate 8 is provided with a fitted portion 11 that fits with the protrusion 10. As a result, the protrusion 10 and the fitted portion 11 are engaged with each other by the weight of the cushioning plate 8 on the upper side in the vertical direction (see FIGS. 5 and 6). Therefore, a sufficient amount of frictional force can be generated between the protrusion 10 and the fitted portion 11, and the cushioning plate 8 and the back surface support portion 5 can be fixed to each other. When fixed in this way, it is not necessary to fix the cushioning plate 8 to the back support portion 5 by adhesion, so that the engagement state between the protrusion 10 and the fitted portion 11 is maintained even when the temperature changes during transportation. However, the members 5 and 8 can freely undergo thermal deformation without being constrained to each other. Therefore, a predetermined fixing force can be maintained between the back support portion 5 and the cushioning plate 8, the problematic displacement of the cushioning plate 8 can be prevented, and the glass plate G can be damaged during transportation. It is possible to prevent it.

以上、本発明に係るガラス板梱包用パレット並びにガラス板梱包体の第一実施形態を説明したが、このパレット並びに梱包体は、当然に本発明の範囲内において任意の形態を採ることができる。 Although the first embodiment of the glass plate packing pallet and the glass plate packing body according to the present invention has been described above, the pallet and the packing body can naturally take any form within the scope of the present invention.

<本発明の第二実施形態>
例えば突起部10と被嵌合部11の形状について、第一実施形態ではともに円形状としたが、もちろんこれ以外の形状とすることも可能である。図9は、本発明の第二実施形態に係る突起部23と被嵌合部24を平面視した図である。この図に示すように、本実施形態に係る突起部23と被嵌合部11はともに多角形状(図9では五角形状)をなすもので、鉛直方向上側の主に二辺で面接触することが可能となっている。この構成によれば、突起部23と被嵌合部24の寸法管理(加工精度など)をそれほど高精度に行わなくても、確実に所定の面積で接触させて相応の摩擦力を発生させることが可能となる。
<Second Embodiment of the present invention>
For example, the shapes of the protrusion 10 and the fitted portion 11 are both circular in the first embodiment, but of course, other shapes are also possible. FIG. 9 is a plan view of the protrusion 23 and the fitted portion 24 according to the second embodiment of the present invention. As shown in this figure, the protrusion 23 and the fitted portion 11 according to the present embodiment both have a polygonal shape (a pentagonal shape in FIG. 9), and are in surface contact with each other mainly on two sides on the upper side in the vertical direction. Is possible. According to this configuration, even if the dimensional control (machining accuracy, etc.) of the protrusion 23 and the fitted portion 24 is not performed with such high accuracy, they are surely brought into contact with each other in a predetermined area to generate a corresponding frictional force. Is possible.

<本発明の第三実施形態>
また、以上の実施形態では突起部10,23と被嵌合部11,24とが互いに相似形状である場合を例示したが、もちろん互いに非相似となるように形成することも可能である。図10は、本発明の第三実施形態に係る突起部25と被嵌合部26を平面視した図である。この図に示すように、本実施形態に係る突起部25は略矩形状をなすのに対し、被嵌合部26は円形状をなしている。この構成によっても、突起部25と被嵌合部26の寸法管理をそれほど高精度に行わなくても確実に所定の部位(例えば突起部25の鉛直方向上側の二つの角部)で被嵌合部26の内周面と接触させて相応の摩擦力を発生させることが可能となる。
<Third Embodiment of the present invention>
Further, in the above embodiment, the case where the protrusions 10 and 23 and the fitted portions 11 and 24 have similar shapes to each other is illustrated, but of course, they can be formed so as to be dissimilar to each other. FIG. 10 is a plan view of the protrusion 25 and the fitted portion 26 according to the third embodiment of the present invention. As shown in this figure, the protrusion 25 according to the present embodiment has a substantially rectangular shape, whereas the fitted portion 26 has a circular shape. Even with this configuration, the protrusion 25 and the fitted portion 26 are reliably fitted at a predetermined portion (for example, the two upper corners of the protrusion 25 in the vertical direction) without performing dimensional control of the protrusion 25 and the fitted portion 26 with high accuracy. It is possible to generate a corresponding frictional force by bringing it into contact with the inner peripheral surface of the portion 26.

<本発明の第四実施形態>
また、以上の実施形態では、突起部10,23,25と被嵌合部11,24,26が何れもガラス板Gの積層方向で平面視形状が一定である場合を例示したが(図6等を参照)、もちろん、これ以外の形態をとることも可能である。図11は、本発明の第四実施形態に係る突起部27と被嵌合部28の断面図を示している。この図に示すように、本実施形態に係る突起部27は、その基端側から先端側に向かうにつれて縮径する部分円錐形状をなしている。この場合、被嵌合部28は、図11に示すように内径寸法が一定の円環形状としてもよく、あるいは図示は省略するが、突起部27と同様、内径寸法が減少する(縮径)する部分円錐形状としてもよい。このように構成することで、緩衝板8の背面支持部5への重ね合せ時、被嵌合部28が突起部27の外周面27aが被嵌合部28と当接することで被嵌合部28を適正な位置に案内する作用が期待できる。従って、容易に緩衝板8を背面支持部5上に取り付けることが可能となる。
<Fourth Embodiment of the present invention>
Further, in the above embodiment, the case where the protrusions 10, 23, 25 and the fitted portions 11, 24, 26 are all constant in the plan view direction in the stacking direction of the glass plate G is illustrated (FIG. 6). Etc.), of course, other forms are also possible. FIG. 11 shows a cross-sectional view of the protrusion 27 and the fitted portion 28 according to the fourth embodiment of the present invention. As shown in this figure, the protrusion 27 according to the present embodiment has a partial conical shape in which the diameter is reduced from the base end side to the tip end side. In this case, the fitted portion 28 may have an annular shape having a constant inner diameter dimension as shown in FIG. 11, or although not shown, the inner diameter dimension is reduced (reduced diameter) as in the protruding portion 27. It may have a partial conical shape. With this configuration, when the cushioning plate 8 is overlapped with the back support portion 5, the fitted portion 28 comes into contact with the outer peripheral surface 27a of the protrusion 27, so that the fitted portion 28 comes into contact with the fitted portion 28. The action of guiding 28 to an appropriate position can be expected. Therefore, the cushioning plate 8 can be easily mounted on the back support portion 5.

<本発明の第五実施形態>
図12は、本発明の第五実施形態に係る突起部29と被嵌合部30の断面図を示している。この図に示すように、本実施形態に係る突起部29は、断面視でいわゆるカギ型(フック型)形状をなしている。すなわち、突起部29は、その突出方向から見た場合にその突出方向先端側で最大外径寸法となる形状をとっている。具体的には、突起部29の先端から突起部29の突出方向と略直交する向き(前面5aに沿った方向)に伸びる鍔部31が形成されている。また、被嵌合部30は、緩衝板8の前面8aとは反対側の表面に開口形成された有底穴形状をなすもので、その底部から緩衝板8の厚み方向と略直交する向きに伸びる横穴部32が形成されている。これにより、緩衝板8を背面支持部5上に配置して、突起部29を被嵌合部30に嵌め合せた状態から、緩衝板8を背面支持部5の前面5a上で斜め下方にスライドさせることで、鍔部31と横穴部32とが係合し、相互に固定される。このように固定されることで、緩衝板8の前面8a側への倒れ込み(突起部29からの被嵌合部30の抜け)を確実に防止できる。
<Fifth Embodiment of the present invention>
FIG. 12 shows a cross-sectional view of the protrusion 29 and the fitted portion 30 according to the fifth embodiment of the present invention. As shown in this figure, the protrusion 29 according to the present embodiment has a so-called key-shaped (hook-shaped) shape in cross-sectional view. That is, the protruding portion 29 has a shape having a maximum outer diameter dimension on the tip side in the protruding direction when viewed from the protruding direction. Specifically, a flange portion 31 extending from the tip of the protrusion 29 in a direction substantially orthogonal to the protrusion direction of the protrusion 29 (direction along the front surface 5a) is formed. Further, the fitted portion 30 has a bottomed hole shape in which an opening is formed on the surface of the cushioning plate 8 opposite to the front surface 8a, and is oriented substantially orthogonal to the thickness direction of the cushioning plate 8 from the bottom portion. An extending horizontal hole portion 32 is formed. As a result, the cushioning plate 8 is arranged on the back support portion 5, and the cushion plate 8 is slid diagonally downward on the front surface 5a of the back support portion 5 from the state where the protrusion 29 is fitted to the fitted portion 30. By allowing the collar portion 31 and the lateral hole portion 32 to engage with each other, they are fixed to each other. By being fixed in this way, it is possible to reliably prevent the cushioning plate 8 from falling toward the front surface 8a side (the fitting portion 30 is pulled out from the protrusion 29).

<本発明の第六実施形態>
また、突起部や被嵌合部は、平面視した状態で所定の方向にそって一定の長手方向寸法を有するものであってもよい。図13は、その一例(本発明の第六実施形態)に係る突起部33と被嵌合部34を平面視した図を示している。この図に示すように、本実施形態に係る突起部33はいわゆるリブ形状をなすと共に、被嵌合部34は長穴形状をなしている。このようにすることで、突起部33と被嵌合部34とをその長手方向の広範囲にわたって面接触させることができるので、さらなる固定力の向上が期待できる。
<Sixth Embodiment of the present invention>
Further, the protruding portion and the fitted portion may have a certain longitudinal dimension along a predetermined direction in a plan view. FIG. 13 shows a plan view of the protrusion 33 and the fitted portion 34 according to an example thereof (sixth embodiment of the present invention). As shown in this figure, the protrusion 33 according to the present embodiment has a so-called rib shape, and the fitted portion 34 has an elongated hole shape. By doing so, the protrusion 33 and the fitted portion 34 can be brought into surface contact over a wide range in the longitudinal direction thereof, so that further improvement in the fixing force can be expected.

以上のように、突起部と被嵌合部は、ガラス板Gの積層方向に重ね合わせた際に、互いに嵌り合う限りにおいて、任意の形状及び組み合わせをとることが可能である。 As described above, the protrusions and the fitted portions can take any shape and combination as long as they fit each other when the glass plates G are overlapped in the stacking direction.

<本発明の第七実施形態>
また、複数の突起部10がある場合、すべての突起部10が同じ形状ないし姿勢である必要はない。図14は、その一例(本発明の第七実施形態)に係る突起部35a〜35cを平面視した図を示している。この図に示すように、本実施形態に係る突起部35a〜35cはそれぞれ、その突出方向に対し垂直な面内において長手方向(例えば突起部35a〜35cと外接円との接点のうち最も遠い二つの接点を結ぶ直線の向き)を有する形状をなし、かつ長手方向を互いに異ならせている。具体的には、緩衝板8の幅方向に沿って配設される三個の突起部35a,35b,35cのうち、幅方向左側の突起部35aの長手方向が斜め左上と斜め右下とを通過する向きであるのに対し、幅方向中央の突起部35bの長手方向は鉛直上方と下方とを通過する向きであり、幅方向右側の突起部35cの長手方向は斜め右上と斜め左下とを通過する向きとなっている。このように長手方向が互いに異なる突起部35a〜35cを設けることで、仮に緩衝板8が斜め左上にずれる向き、すなわち一つの突起部35aと被嵌合部36との係合状態が解消される向きの力を受けた場合であっても、他の突起部35b,35cと被嵌合部36との係合状態は維持される。よって、不意の衝撃等に対しても緩衝板8が背面支持部5から外れ難くなる効果が期待できる。
<Seventh Embodiment of the present invention>
Further, when there are a plurality of protrusions 10, not all the protrusions 10 need to have the same shape or posture. FIG. 14 shows a plan view of the protrusions 35a to 35c according to an example thereof (seventh embodiment of the present invention). As shown in this figure, each of the protrusions 35a to 35c according to the present embodiment is the farthest two of the contact points between the protrusions 35a to 35c and the circumscribed circle in the plane perpendicular to the protrusion direction. It has a shape (direction of a straight line connecting two contacts), and the longitudinal directions are different from each other. Specifically, of the three protrusions 35a, 35b, and 35c arranged along the width direction of the cushioning plate 8, the longitudinal direction of the protrusion 35a on the left side in the width direction is diagonally upper left and diagonally lower right. The longitudinal direction of the protrusion 35b in the center in the width direction is the direction of passing vertically above and below, while the longitudinal direction of the protrusion 35c on the right side in the width direction is diagonally upper right and diagonally lower left. It is oriented to pass through. By providing the protrusions 35a to 35c having different longitudinal directions in this way, the direction in which the cushioning plate 8 is obliquely shifted to the upper left, that is, the engagement state between one protrusion 35a and the fitted portion 36 is eliminated. Even when a directional force is applied, the engagement state between the other protrusions 35b and 35c and the fitted portion 36 is maintained. Therefore, it can be expected that the cushioning plate 8 will not easily come off from the back support portion 5 even in the event of an unexpected impact.

<本発明の第八実施形態>
また、以上の実施形態では、緩衝板8の幅方向に沿って配設される3つ以上の突起部10が同一の仮想直線X1上にある場合を例示したが(図4等を参照)、もちろんこれ以外の配置態様をとることも可能である。図15は、その一例(本発明の第八実施形態)に係る突起部10及び被嵌合部11の配置態様を示す図である。この図に示すように、本実施形態に係る複数の突起部10及び被嵌合部11のうち、まず緩衝板8の鉛直方向上側に位置する三つの突起部10並びに被嵌合部11について、二つ(幅方向左側及び中央)の突起部10並びに被嵌合部11が同一の仮想直線X1上に配設される一方で、他の一つ(幅方向右側)の突起部10並びに被嵌合部11は上記仮想直線X1上から外れた位置に配設されている。また、緩衝板8の鉛直方向下側に位置する三つの突起部10並びに被嵌合部11について、二つ(幅方向左側及び右側)の突起部10並びに被嵌合部11が同一の仮想直線X2上に配設される一方で、他の一つ(幅方向中央)の突起部10並びに被嵌合部11は上記仮想直線X2上から外れた位置に配設されている。このように突起部10並びに被嵌合部11を配置した場合には、全ての突起部10を同一の仮想直線X1,X2上に配設した場合(図4等)と比べて、緩衝板8の変形に対して優れた抵抗力を発揮する効果が期待できる。
<Eighth Embodiment of the present invention>
Further, in the above embodiment, the case where three or more protrusions 10 arranged along the width direction of the cushioning plate 8 are on the same virtual straight line X1 has been illustrated (see FIG. 4 and the like). Of course, it is also possible to take other arrangement modes. FIG. 15 is a diagram showing an arrangement mode of the protrusion 10 and the fitted portion 11 according to an example thereof (eighth embodiment of the present invention). As shown in this figure, among the plurality of protrusions 10 and the fitted portion 11 according to the present embodiment, first, the three protrusions 10 and the fitted portion 11 located on the upper side in the vertical direction of the cushioning plate 8 are described. While the two (left side and center in the width direction) protrusion 10 and the fitted portion 11 are arranged on the same virtual straight line X1, the other one (right side in the width direction) and the fitted portion 10 are fitted. The joint portion 11 is arranged at a position deviating from the virtual straight line X1. Further, with respect to the three protrusions 10 and the fitted portion 11 located on the lower side in the vertical direction of the cushioning plate 8, the two protrusions 10 (left side and right side in the width direction) and the fitted portion 11 are the same virtual straight line. While being arranged on X2, the other protrusion 10 (center in the width direction) and the fitted portion 11 are arranged at positions deviating from the virtual straight line X2. When the protrusions 10 and the fitted portion 11 are arranged in this way, the cushioning plate 8 is compared with the case where all the protrusions 10 are arranged on the same virtual straight line X1 and X2 (FIG. 4 and the like). It can be expected to have an effect of exerting excellent resistance to deformation of.

<本発明の第九実施形態>
また、以上の実施形態では、緩衝板8が底辺支持部6の上面6aと当接した状態で背面支持部5に固定される場合(図3等を参照)を例示したが、もちろんこれ以外の形態をとることも可能である。図16は、本発明の第九実施形態に係る緩衝板8と底辺支持部6との位置関係を説明するための図で、同図に示すように、緩衝板8は、その下端と底辺支持部6の上面6aとの間に所定の隙間gを設けた状態で背面支持部5に支持されている。このように構成すれば、緩衝板8が背面支持部5に常に吊り下げられた状態となるため、突起部10と被嵌合部11の形状精度ないし位置精度のばらつきが多少あったとしても、突起部10と被嵌合部11とがその上側で確実に係合する。よって、緩衝板8を背面支持部5に安定的に支持することが可能となる。
<Ninth Embodiment of the present invention>
Further, in the above embodiment, the case where the cushioning plate 8 is fixed to the back surface support portion 5 in a state of being in contact with the upper surface 6a of the bottom support portion 6 (see FIG. 3 and the like) is illustrated, but of course, other than this. It is also possible to take the form. FIG. 16 is a diagram for explaining the positional relationship between the cushioning plate 8 and the bottom support portion 6 according to the ninth embodiment of the present invention. As shown in the figure, the cushioning plate 8 has its lower end and bottom support. It is supported by the back surface support portion 5 with a predetermined gap g provided between the upper surface 6 a of the portion 6 and the upper surface 6 a. With this configuration, the cushioning plate 8 is always suspended from the back support portion 5, so that even if there is some variation in the shape accuracy or the position accuracy of the protrusion 10 and the fitted portion 11. The protrusion 10 and the fitted portion 11 are securely engaged on the upper side thereof. Therefore, the cushioning plate 8 can be stably supported by the back surface support portion 5.

以上、突起部と被嵌合部、並びに緩衝板と背面支持部のとり得る構成について説明したが、もちろんこれら以外の要素についても任意に構成が可能である。すなわち、底辺支持部と、背面支持部と、緩衝板とを備えたガラス板梱包用パレットにおいて、背面支持部と緩衝板の一方に、他方に向けて突出する突起部が設けられると共に、他方に、突起部と嵌り合う被嵌合部が設けられる限りにおいて、その他の構成は任意であり、上述した説明に係る事項並びに図示された事項には限定されないことはもちろんである。例えば以上の説明では、背面支持部5に突起部10を設け、緩衝板8に被嵌合部11を設けた場合を例示したが、背面支持部5に被嵌合部11を設け、緩衝板8に突起部10を設けるようにしてもよい。あるいは、少なくとも一つの突起部10と、二以上の被嵌合部11を背面支持部5に設け、二以上の突起部10と、少なくとも一つの被嵌合部11を緩衝板8に設けるようにしてもよい。 The possible configurations of the protrusion and the fitted portion, and the cushioning plate and the back support portion have been described above, but of course, other elements can be arbitrarily configured. That is, in a glass plate packing pallet provided with a bottom support portion, a back support portion, and a cushioning plate, one of the back support portion and the cushioning plate is provided with a protrusion protruding toward the other, and the other As long as the fitted portion that fits with the protrusion is provided, other configurations are arbitrary, and it goes without saying that the above description is not limited to the matters related to the above description and the illustrated matters. For example, in the above description, the case where the protrusion 10 is provided on the back support portion 5 and the fitted portion 11 is provided on the cushioning plate 8 is illustrated, but the fitted portion 11 is provided on the back support portion 5 and the cushioning plate is provided. The protrusion 10 may be provided on the 8. Alternatively, at least one protrusion 10 and two or more fitted portions 11 are provided on the back support portion 5, and two or more protrusions 10 and at least one fitted portion 11 are provided on the cushioning plate 8. You may.

また、以上の説明では、ガラス板Gの間に合紙Iを介して積層する場合を例示したが(図1等)、もちろん合紙Iを省略してガラス板Gのみを積層する場合にも本発明に係るガラス板梱包用パレットを適用することは可能である。 Further, in the above description, the case of laminating between the glass plates G via the interleaving paper I has been illustrated (FIG. 1 etc.), but of course, there is also a case where the interleaving paper I is omitted and only the glass plate G is laminated. It is possible to apply the glass plate packing pallet according to the present invention.

1 ガラス板梱包体
2 ガラス板梱包用パレット
3 ガラス板積層体
4 基台部
5 背面支持部
6 底辺支持部
7 保持部
8 緩衝板
10,23,25,27,29,33 突起部
11,24,26,28,30,34 被嵌合部
13 ベルト
14 押さえバー
15 サイドストッパ
19 フレーム板
G ガラス板
I 合紙
d1 突起部の最大外径寸法
d2 被嵌合部の最大内径寸法
h1 突起部の突出高さ
h2 緩衝板の厚み寸法
1 Glass plate packing body 2 Glass plate packing pallet 3 Glass plate laminated body 4 Base part 5 Back support part 6 Bottom support part 7 Holding part 8 Cushion plate 10, 23, 25, 27, 29, 33 Protrusions 11, 24 , 26, 28, 30, 34 Fitted part 13 Belt 14 Pressing bar 15 Side stopper 19 Frame plate G Glass plate I Insert paper d1 Maximum outer diameter dimension of protrusion d2 Maximum inner diameter dimension of fitting part h1 Protruding height h2 Thickness dimension of cushioning plate

Claims (11)

複数のガラス板を縦姿勢で積層してなるガラス板積層体の底辺を支持する底辺支持部と、
前記ガラス板積層体の背面と当接する緩衝板と、
前記緩衝板を介して前記ガラス板積層体の背面を支持する背面支持部と
を備えたガラス板梱包用パレットにおいて、
前記背面支持部に前記緩衝板に向けて突出する突起部が設けられると共に、
前記緩衝板に、前記突起部と嵌り合う被嵌合部が設けられ
前記突起部が前記被嵌合部と嵌り合うことによって前記緩衝板と前記背面支持部とが相互に固定されていることを特徴とするガラス板梱包用パレット。
A bottom support portion that supports the bottom of a glass plate laminate formed by laminating a plurality of glass plates in a vertical position,
A cushioning plate that comes into contact with the back surface of the glass plate laminate,
In a glass plate packing pallet provided with a back support portion that supports the back surface of the glass plate laminate via the buffer plate.
The back support portion is provided with a protrusion protruding toward the cushioning plate, and is provided with a protrusion.
The cushioning plate is provided with a fitted portion that fits with the protruding portion.
A pallet for packing a glass plate, characterized in that the cushioning plate and the back surface support portion are mutually fixed by fitting the protrusion portion with the fitted portion.
記突起部の突出高さが前記緩衝板の厚み寸法以下である請求項1に記載のガラス板梱包用パレット。 Glass plate packaging pallet according to claim 1 protrusion height of the front Symbol protrusion is less than the thickness of the buffer plate. 少なくとも一組の前記突起部と前記被嵌合部が、前記緩衝板の高さ方向中央よりも上方に配設されている請求項1又は2に記載のガラス板梱包用パレット。 The glass plate packing pallet according to claim 1 or 2, wherein at least one set of the protrusions and the fitted portion are arranged above the center in the height direction of the cushioning plate. 前記被嵌合部は貫通穴である請求項1〜3の何れか1項に記載のガラス板梱包用パレット。 The pallet for packing a glass plate according to any one of claims 1 to 3, wherein the fitted portion is a through hole. 前記被嵌合部は穴形状をなすもので、その最大内径寸法が5mm以上でかつ50mm以下に設定されている請求項1〜4の何れか1項に記載のガラス板梱包用パレット。 The pallet for packing a glass plate according to any one of claims 1 to 4, wherein the fitted portion has a hole shape, and the maximum inner diameter dimension thereof is set to 5 mm or more and 50 mm or less. 前記突起部をその突出方向から見た場合の最大外径寸法と、前記被嵌合部の最大内径寸法との差が、0mm以上でかつ20mm以下に設定されている請求項4又は5に記載のガラス板梱包用パレット。 The fourth or fifth aspect of the present invention, wherein the difference between the maximum outer diameter dimension when the protrusion is viewed from the protrusion direction and the maximum inner diameter dimension of the fitted portion is set to 0 mm or more and 20 mm or less. Glass plate packing pallet. 複数の前記突起部はそれぞれ、突出方向に対し垂直な面内において長手方向を有する形状をなし、
複数の前記突起部のうち、少なくとも一つの前記突起部の長手方向と、他の前記突起部の長手方向とが互いに異なる請求項1〜6の何れか1項に記載のガラス板梱包用パレット。
Each of the plurality of protrusions has a shape having a longitudinal direction in a plane perpendicular to the protrusion direction.
The pallet for packing a glass plate according to any one of claims 1 to 6, wherein the longitudinal direction of at least one of the protrusions and the longitudinal direction of the other protrusions are different from each other.
複数の前記突起部のうち三つ以上の前記突起部が、同一の仮想直線上に配設されている請求項1〜7の何れか1項に記載のガラス板梱包用パレット。 The pallet for packing a glass plate according to any one of claims 1 to 7, wherein three or more of the plurality of protrusions are arranged on the same virtual straight line. 複数の前記突起部のうち二つ以上の前記突起部が、同一の仮想直線上に配設されていると共に、他の一つ又は二つ以上の前記突起部が、前記仮想直線上から外れた位置に配設されている請求項1〜7の何れか1項に記載のガラス板梱包用パレット。 Two or more of the plurality of protrusions are arranged on the same virtual straight line, and one or more of the other protrusions deviate from the virtual straight line. The pallet for packing a glass plate according to any one of claims 1 to 7, which is arranged at a position. 前記緩衝板の下端と、前記底辺支持部との間に所定の隙間を設けた状態で、前記緩衝板が前記背面支持部に支持されている請求項1〜9の何れか1項に記載のガラス板梱包用パレット。 The invention according to any one of claims 1 to 9, wherein the cushioning plate is supported by the back surface supporting portion with a predetermined gap provided between the lower end of the cushioning plate and the bottom supporting portion. Pallet for packing glass plates. 請求項1〜10の何れか1項に記載のガラス板梱包用パレットと、前記ガラス板梱包用パレットに載置された前記ガラス板積層体とを備えたガラス板梱包体。 A glass plate packing body including the glass plate packing pallet according to any one of claims 1 to 10 and the glass plate laminated body placed on the glass plate packing pallet.
JP2016035982A 2016-02-26 2016-02-26 Pallets for packing glass plates and packing bodies for glass plates Active JP6872156B2 (en)

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KR1020187022861A KR20180116255A (en) 2016-02-26 2016-12-20 Pallets for glass packaging
CN201680082129.9A CN108698751A (en) 2016-02-26 2016-12-20 Bracket for packaging glass plate and glass plate package body
PCT/JP2016/087908 WO2017145506A1 (en) 2016-02-26 2016-12-20 Pallet for packaging glass sheets, and glass sheet package
TW105143633A TWI694956B (en) 2016-02-26 2016-12-28 Bracket for glass sheet pack and glass sheet pack body

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