JP2009274732A - Package apparatus - Google Patents

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JP2009274732A
JP2009274732A JP2008126107A JP2008126107A JP2009274732A JP 2009274732 A JP2009274732 A JP 2009274732A JP 2008126107 A JP2008126107 A JP 2008126107A JP 2008126107 A JP2008126107 A JP 2008126107A JP 2009274732 A JP2009274732 A JP 2009274732A
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glass plate
thin plate
leaning
state
support member
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JP2008126107A
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JP4643683B2 (en
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Shigeki Michikiyo
重記 道清
Toru Nakajima
亨 中島
Hidetetsu Tabata
英哲 束田
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Avanstrate Inc
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Avanstrate Inc
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Priority to JP2008126107A priority Critical patent/JP4643683B2/en
Priority to CN200910139175XA priority patent/CN101712392B/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a package apparatus which is repeatedly usable while ensuring the shock-absorbing property to a thin plate in its packed state and the easy workability in taking out the thin plate when the thin plate is packed in a vertically leaned state. <P>SOLUTION: A supporting member 25 for supporting a glass plate includes an armrest part 31 capable of loading a lower end edge of the glass plate thereon, and a stay part 30 capable of leaning a back side of the glass plate thereagainst. At least the armrest part 31 of the supporting member 25 is formed of a corrugated fiberboard. A rubber member 53 which is elastically deformed when receiving the load of the glass plate and restored to its original shape when the load of the glass plate is removed from its elastically deformed state is arranged on an upper side of the armrest part 31. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、例えばガラス板等の薄板を縦置きの凭せ掛け状態にして梱包する梱包装置に関する。   The present invention relates to a packing apparatus that packs a thin plate such as a glass plate in a vertically leaning state.

近年、液晶ディスプレイ用ガラス等に用いられるガラス板の大型化のニーズが高まっている。このような大型のガラス板を梱包して搬送する場合、ガラス板を横置きに複数枚積層して梱包すると、その積層状態において上側のガラス板の積載重量が下側のガラス板に加わってしまい、下側のガラス板が破損する虞があるため、梱包するガラス板の数量に制限があるという問題があった。そこで、従来から、こうした薄板の一種であるガラス板を梱包して搬送する場合には、複数枚のガラス板を縦置きの凭せ掛け状態にして梱包する梱包装置が利用されている(例えば、特許文献1参照)。   In recent years, there is a growing need for an increase in the size of glass plates used for glass for liquid crystal displays. When packing and transporting such a large glass plate, if a plurality of glass plates are stacked horizontally and packed, the loading weight of the upper glass plate is added to the lower glass plate in the stacked state. Since the lower glass plate may be damaged, there is a problem that the number of glass plates to be packed is limited. Therefore, conventionally, when packing and transporting a glass plate which is a kind of such a thin plate, a packing device for packing a plurality of glass plates in a vertically leaning state is used (for example, Patent Document 1).

この特許文献1に記載のガラス板梱包体(梱包装置)は、底壁部と背側壁部とからなる側面視略L字形状のパレット(支持部材)を有している。そして、パレットの底壁部の上面が複数枚のガラス板の下端縁を載置させる載置面部(載置部)とされると共に、パレットの背側壁部の前面が各ガラス板を重ねて立て掛けさせる立掛面部(凭せ掛け部)とされている。
特開2005−170399号公報
The glass plate package (packing device) described in Patent Document 1 has a pallet (supporting member) that is substantially L-shaped in a side view and includes a bottom wall portion and a back wall portion. The top surface of the bottom wall portion of the pallet is used as a mounting surface portion (mounting portion) for mounting the lower end edges of a plurality of glass plates, and the front surface of the back side wall portion of the pallet is stacked against each other. It is set as the standing surface part (leaning part) to be made.
JP 2005-170399 A

ところで、ガラス板がパレットに凭せ掛けられた支持状態にあるガラス板梱包体を搬送する場合、通常、そのようなガラス板梱包体はトラック等の車両の荷台に積載された状態で搬送されることが多い。そして、そのような場合には、トラック等の車両が走行する路面の凹凸に起因する車両の振動がパレットを介してガラス板に伝達されるのを抑制することが望ましい。また、ガラス板の梱包時及び搬送時における梱包装置の取り扱い性等を向上するためには、パレットを含むガラス板梱包体の軽量化も望まれる。そこで、従来は、耐久性を担保するために金属材料等の剛性材料にてガラス板梱包体を構成することが多かったのに対し、近時は、軽量であって且つ緩衝性を有するダンボール紙にてパレット等を構成したガラス板梱包体が使用されるようになっている。   By the way, when transporting a glass plate package in a supporting state in which a glass plate is placed on a pallet, such a glass plate package is usually transported in a state of being loaded on a loading platform of a vehicle such as a truck. There are many cases. In such a case, it is desirable to suppress the vibration of the vehicle due to the unevenness of the road surface on which the vehicle such as a truck travels from being transmitted to the glass plate via the pallet. Moreover, in order to improve the handleability etc. of the packing apparatus at the time of packing of a glass plate and at the time of conveyance, the weight reduction of the glass plate package including a pallet is also desired. Therefore, in the past, in order to ensure the durability, the glass plate package is often made of a rigid material such as a metal material, but recently, the cardboard paper is lightweight and cushioning. The glass plate package which comprised the pallet etc. is used.

しかしながら、上記特許文献1に記載のガラス板梱包体において、例えばパレットをダンボール紙にて構成した場合には、パレットの底壁部の上面がガラス板の荷重を受けて下方に陥入することがある。そして、その陥入部位においては、ガラス板の下端縁が食い込むことにより、ダンボール紙が圧縮されて緩衝機能を阻害されてしまうことになる。特に、ガラス板をパレットに縦置きの凭せ掛け状態にして支持する場合には、ガラス板の荷重がパレットにおける底壁部の上面に対して局所的に作用するため、このような現象が顕著となる。   However, in the glass plate package described in Patent Document 1, for example, when the pallet is made of corrugated paper, the upper surface of the bottom wall portion of the pallet may be depressed downward under the load of the glass plate. is there. And in the intrusion site | part, when the lower end edge of a glass plate bites in, a corrugated paper will be compressed and a buffer function will be inhibited. In particular, when the glass plate is supported on the pallet in a leaning state, the load on the glass plate acts locally on the upper surface of the bottom wall portion of the pallet, and this phenomenon is remarkable. It becomes.

そのため、こうしたガラス板梱包体においては、ガラス板の梱包状態においてガラス板に対する緩衝性を担保できなくなると共に、パレットからガラス板を取り出す際には、ガラス板の下端縁がパレットの底壁部に形成された陥入部位に食い込んで取り出し作業が容易に行い難くなる虞があった。また、ダンボール紙は復元力の低い材質であるため、一旦、パレットの底壁部の上面に陥入部位ができてしまうと、そのガラス板梱包体に関してはガラス板に対する緩衝性を担保しつつ繰り返し使用することが困難になるという問題もあった。   Therefore, in such a glass plate package, in the packaging state of the glass plate, it becomes impossible to ensure buffering properties against the glass plate, and when the glass plate is taken out from the pallet, the lower edge of the glass plate is formed on the bottom wall portion of the pallet. There is a risk that it will be difficult to perform the removal work by biting into the indented site. In addition, since corrugated paper is a material having low restoring force, once an indented portion is formed on the upper surface of the bottom wall portion of the pallet, the glass plate package is repeated while ensuring buffering properties against the glass plate. There was also a problem that it was difficult to use.

本発明は、このような事情に鑑みてなされたものであり、その目的は、薄板を縦置きの凭せ掛け状態にして梱包する場合に、その梱包状態における薄板に対する緩衝性及び取り出し時における作業の容易性を担保しつつ繰り返し使用することができる梱包装置を提供することにある。   The present invention has been made in view of such circumstances. The purpose of the present invention is to provide cushioning to the thin plate in the packing state and work at the time of removal when the thin plate is packed in a vertically leaning state. An object of the present invention is to provide a packaging device that can be used repeatedly while ensuring the ease of the above.

上記目的を達成するために、本発明の梱包装置は、少なくとも1枚の薄板を縦置きの凭せ掛け状態にして支持可能な支持部材を有し、該支持部材上に前記薄板を支持した状態において、該薄板を前記支持部材と共に梱包可能な梱包装置であって、前記支持部材は、前記薄板の下端縁を載置可能な載置部と、該載置部上に前記薄板の下端縁が載置された場合に前記薄板の背面を凭せ掛け可能な凭せ掛け部とを備え、少なくとも前記載置部がダンボール紙にて構成されると共に、該載置部上には、前記薄板の荷重を受けた場合には弾性変形する一方、その弾性変形状態において前記薄板の荷重が解消した場合には元の形状に復元する緩衝部材が設けられている。   In order to achieve the above object, the packing device of the present invention has a support member that can support at least one thin plate in a vertically placed leaning state, and the thin plate is supported on the support member. The thin plate can be packed together with the support member, wherein the support member has a placement portion on which the lower end edge of the thin plate can be placed, and a lower end edge of the thin plate on the placement portion. And a leaning portion capable of leaning the back surface of the thin plate when placed, and at least the placement portion is made of corrugated paper, and on the placement portion, the thin plate A shock-absorbing member is provided that is elastically deformed when a load is received, and is restored to its original shape when the load on the thin plate is eliminated in the elastically deformed state.

上記構成によれば、支持部材は、少なくとも載置部がダンボール紙にて構成されるため、その分だけ軽量化が図られる。そして、その載置部上に薄板の下端縁が載置された場合、薄板の荷重は緩衝部材が弾性変形することにより緩和された状態で載置部に作用することになる。そのため、薄板の荷重が支持部材の載置部に対して局所的に作用することが回避され、支持部材の載置部が薄板の荷重を受けて下方に陥入することが抑制される。すなわち、支持部材の載置部には薄板の下端縁を食い込ませた陥入部位が形成されることはない。また、緩衝部材は、支持部材上から薄板が取り出されると、それまで加わっていた薄板の荷重が解消されるため、弾性変形前の形状に復元する。したがって、薄板を縦置きの凭せ掛け状態にして梱包する場合に、その梱包状態における薄板に対する緩衝性及び取り出し時における作業の容易性を担保しつつ繰り返し使用することができるようになる。   According to the above configuration, since at least the placement portion of the support member is made of cardboard, the weight can be reduced accordingly. And when the lower end edge of a thin plate is mounted on the mounting part, the load of a thin plate will act on a mounting part in the state relieved by the elastic deformation of the buffer member. Therefore, it is avoided that the load of a thin plate acts locally with respect to the mounting part of a support member, and it is suppressed that the mounting part of a support member receives a load of a thin plate, and intrudes below. That is, the intrusion site where the lower edge of the thin plate is bitten is not formed on the mounting portion of the support member. In addition, when the thin plate is taken out from the support member, the buffer member is restored to the shape before elastic deformation because the load of the thin plate that has been applied until then is eliminated. Therefore, when packing a thin plate in a vertically leaning state, the thin plate can be repeatedly used while guaranteeing buffering properties for the thin plate in the packed state and ease of work at the time of taking out.

また、本発明の梱包装置において、前記載置部は、複数枚のダンボール紙が縦置きに並列配置された状態で重合されることによりブロック状に形成されている。
上記構成によれば、支持部材の載置部は、複数枚のダンボール紙が縦置きに並列配置された状態で重合されたブロック状をなしているため、その載置部に対して緩衝部材を介して加わる薄板の荷重を重合状態にある各ダンボール紙の端面が共同して受けることになる。したがって、薄板の荷重に対する載置部の耐性を向上することができ、梱包状態において薄板の荷重により支持部材の載置部が変形することを抑制できる。
Moreover, in the packing apparatus of the present invention, the placement unit is formed in a block shape by superposing a plurality of corrugated paper sheets in a vertically arranged state.
According to the above configuration, the mounting portion of the support member has a block shape in which a plurality of cardboard sheets are superposed in a vertically arranged state. The end face of each corrugated cardboard in a superposed state receives the load of the thin plate applied through the joint. Therefore, it is possible to improve the resistance of the mounting portion with respect to the load of the thin plate, and it is possible to suppress deformation of the mounting portion of the support member due to the load of the thin plate in the packaged state.

また、本発明の梱包装置において、前記凭せ掛け部は、前記薄板の下端縁が前記載置部上に載置された場合に前記薄板の背面と対向した状態となる凭せ掛け面を有しており、該凭せ掛け面は、その上端側の方が下端側よりも前記薄板の凭せ掛け方向の奥側に位置した傾斜面状をなすように形成されている。   In the packing device of the present invention, the leaning portion has a leaning surface that faces the back surface of the thin plate when the lower edge of the thin plate is placed on the mounting portion. The leaning surface is formed so that the upper end side thereof is inclined and positioned on the far side in the leaning direction of the thin plate than the lower end side.

上記構成によれば、薄板は、その下端縁を支持部材の載置部上に緩衝部材を介して載置された状態において、その背面を凭せ掛け部の凭せ掛け面に対して傾斜した状態で凭せ掛けられる。そのため、薄板を垂直方向に沿う凭せ掛け状態にして梱包する場合と比較して、薄板を凭せ掛け部に対して容易に且つ安定的に凭せ掛けた状態にて梱包することができるようになる。   According to the above configuration, the thin plate is inclined with respect to the leaning surface of the leaning portion in the state where the lower edge thereof is placed on the placing portion of the support member via the buffer member. It is leaning on condition. Therefore, as compared with the case where the thin plate is packed in a leaning state along the vertical direction, the thin plate can be packed in a state where it is easily and stably leaned against the leaning portion. become.

また、本発明の梱包装置において、前記凭せ掛け部は、少なくとも1枚のダンボール紙が複数の折り線を介して折り曲げられることにより角柱状に形成されている。
上記構成によれば、支持部材は、載置部に加えて凭せ掛け部もダンボール紙にて構成されるため、より一層、その軽量化を図ることが可能になると共に、その凭せ掛け部はダンボール紙が複数の折り線を介して角柱状をなすように折り曲げられた構成であるため、凭せ掛けられた薄板に対する剛性も担保できる。
In the packing device of the present invention, the leaning portion is formed in a prismatic shape by folding at least one cardboard paper through a plurality of folding lines.
According to the above configuration, since the support member is also made of corrugated cardboard in addition to the placement portion, the weight can be further reduced and the lean portion Is a structure in which corrugated cardboard is bent so as to form a prismatic shape via a plurality of folding lines, so that the rigidity of the leaned thin plate can be secured.

また、本発明の梱包装置は、前記支持部材を少なくとも一対有し、互いに対をなす支持部材同士は、両者の凭せ掛け部同士が互いに背もたれ状態となるように配置されている。
上記構成によれば、互いに対をなす各支持部材に薄板が凭せ掛け状態に支持された場合、各支持部材の凭せ掛け部には互いに逆方向の荷重が付与される。そのため、それらの荷重が相殺されることで、各支持部材は、薄板を凭せ掛けた状態を安定的に維持することができる。また、各支持部材には、互いに異なる2方向から薄板を凭せ掛け状態に支持することができるため、薄板の梱包時及び取り出し時における作業効率の向上が期待できる。
Moreover, the packing apparatus of this invention has at least one pair of the said supporting members, and the supporting members which make a pair mutually are arrange | positioned so that both leaning parts may be in a backrest state mutually.
According to the above configuration, when the thin plate is supported in a leaning state on the support members that are paired with each other, loads in opposite directions are applied to the leaning portions of the support members. Therefore, each support member can maintain the state which leaned the thin plate stably by canceling those loads. In addition, since the thin plate can be supported on each support member in two different directions, an improvement in work efficiency at the time of packing and taking out the thin plate can be expected.

また、本発明の梱包装置において、前記支持部材は、少なくとも前記載置部が強化ダンボール紙にて構成されている。
上記構成によれば、支持部材の載置部は、耐荷重性に優れた強化ダンボール紙にて構成されているため、梱包状態において薄板の荷重により支持部材の載置部が変形することを抑制できる。
Moreover, the packing apparatus of this invention WHEREIN: As for the said support member, the above-mentioned mounting part is comprised with the reinforced corrugated cardboard.
According to the above configuration, since the mounting portion of the support member is made of reinforced corrugated paper having excellent load resistance, the mounting portion of the support member is prevented from being deformed by the load of the thin plate in the packaged state. it can.

また、本発明の梱包装置において、前記薄板はガラス板である。
上記構成によれば、本発明の梱包装置を利用することにより、耐衝撃性の低いガラス板を好適に梱包することができる。
Moreover, the packing apparatus of this invention WHEREIN: The said thin plate is a glass plate.
According to the said structure, a glass plate with low impact resistance can be packed suitably by utilizing the packing apparatus of this invention.

以下、本発明を具体化した一実施形態を図1〜図9を参照しながら説明する。なお、以下における本明細書中の説明において、「前後方向」、「上下方向」、「左右方向」をいう場合は図1等において矢印で示す方向を示すものとする。   Hereinafter, an embodiment embodying the present invention will be described with reference to FIGS. In the following description of the present specification, “front-rear direction”, “up-down direction”, and “left-right direction” refer to directions indicated by arrows in FIG.

図1及び図2に示すように、本実施形態の梱包装置11は、平面視矩形状をなす例えば木製のパレット12の上面に載置される矩形箱状の筐体13を備えている。筐体13は、ダンボール紙からなる下蓋14、前蓋15、後蓋16及び上蓋17により構成されており、各蓋14〜17により全方位が囲繞された筐体13内の空間には、薄板としてのガラス板18が収納されている。なお、筐体13は、その周囲に沿って縦方向及び横方向に長尺状のバンド19を固縛させることにより、ガラス板18を安定に梱包することが可能となっている。   As shown in FIGS. 1 and 2, the packaging device 11 of the present embodiment includes a rectangular box-shaped housing 13 placed on the upper surface of, for example, a wooden pallet 12 having a rectangular shape in plan view. The housing 13 is composed of a lower lid 14, a front lid 15, a rear lid 16 and an upper lid 17 made of corrugated cardboard. In the space inside the housing 13 surrounded by all the lids 14 to 17, A glass plate 18 as a thin plate is accommodated. In addition, the housing | casing 13 can pack the glass plate 18 stably by securing the elongate band 19 to the vertical direction and a horizontal direction along the periphery.

パレット12は、矩形板状をなす複数(本実施形態では2つ)のデッキボード20と、該デッキボード20間に介設された四角柱状をなす複数(本実施形態では4つ)の桁部材21とより構成されている。そして、桁部材21は、隣り合う部材間にフォークを挿入するための隙間が形成されるように、左右方向に所定の間隔を隔てて並列状に配設されている。   The pallet 12 includes a plurality of (two in this embodiment) deck boards 20 having a rectangular plate shape, and a plurality (four in this embodiment) girder members having a quadrangular column shape interposed between the deck boards 20. 21. And the girder member 21 is arrange | positioned in parallel at predetermined intervals in the left-right direction so that the clearance gap for inserting a fork between adjacent members may be formed.

下蓋14は、略四角形状をなすダンボール紙がその四辺の端縁部を上方に折り曲げられることで底面部22及び側面部23を形成しており、底面部22及び側面部23に囲繞された空間の開口が上方となるようにパレット12における上側のデッキボード20の上面に載置されている。   The bottom lid 14 is formed by corrugated cardboard having a substantially quadrangular shape with its four side edges bent upward so as to form a bottom surface portion 22 and a side surface portion 23, and is surrounded by the bottom surface portion 22 and the side surface portion 23. The pallet 12 is placed on the upper surface of the upper deck board 20 so that the opening of the space is upward.

また、下蓋14の底面部22の上面には、該下蓋14の底面部22と平面視略同一形状をなすダンボール紙製の下敷24が配置されている。なお、下敷24には、ガラス板18を支持可能な支持部材25を位置決め固定するための長孔26a,26bが厚さ方向に貫通形成されている。また、パレット12における桁部材21の上面には、固定ボルト(図示略)の雄ねじ部に螺合する雌ねじ部を有するボルト穴(図示略)が形成されている。さらに、下敷24、下蓋14の底面部22、及び上側のデッキボード20において、桁部材21のボルト穴と上下方向で各々対応する位置には、固定ボルトを挿通するための挿通孔(図示略)がそれぞれ貫通形成されている。そして、この桁部材21のボルト穴に下敷24、下蓋14、及びデッキボード20の各挿通孔を位置合わせした状態で固定ボルトを回動操作して固定ボルトの雄ねじ部と桁部材21のボルト穴の雌ねじ部を螺合させることにより、下敷24及び下蓋14は、パレット12に対して固定されるようになっている。   Further, on the upper surface of the bottom surface portion 22 of the lower lid 14, a cardboard underlay 24 having substantially the same shape as that of the bottom surface portion 22 of the lower lid 14 is disposed. In addition, long holes 26a and 26b for positioning and fixing the support member 25 capable of supporting the glass plate 18 are formed through the underlay 24 in the thickness direction. Further, a bolt hole (not shown) having an internal thread portion that is screwed into an external thread portion of a fixing bolt (not shown) is formed on the upper surface of the beam member 21 in the pallet 12. Further, in the underlay 24, the bottom surface portion 22 of the lower lid 14, and the upper deck board 20, insertion holes (not shown) for inserting fixing bolts at positions corresponding respectively to the bolt holes of the girder member 21 in the vertical direction. ) Are penetratingly formed. Then, the fixing bolts are rotated by aligning the insertion holes of the underlay 24, the lower lid 14 and the deck board 20 in the bolt holes of the girder member 21, and the male screw portion of the fixing bolt and the bolt of the girder member 21 The underlay 24 and the lower lid 14 are fixed to the pallet 12 by screwing the female screw portions of the holes.

また、下敷24の上面における前後方向の略中央部には、筐体13内の空間を前後二室に仕切る仕切り壁27が立設されている。仕切り壁27は、平面視コの字状をなす一対のダンボール紙からなる仕切り部材28により構成され、両仕切り部材28は、互いに背中合わせ状態となるように配置されている。なお、各仕切り部材28における左右両隅部には、断面L字状をなすダンボール紙製のアングル29がそれぞれ配置されている。   In addition, a partition wall 27 that divides the space in the housing 13 into two front and rear chambers is provided at a substantially central portion in the front-rear direction on the upper surface of the underlay 24. The partition wall 27 is constituted by a partition member 28 made of a pair of corrugated cardboards having a U-shape in plan view, and the partition members 28 are arranged so as to be in a back-to-back state. It should be noted that corrugated cardboard angles 29 having an L-shaped cross section are respectively disposed at the left and right corners of each partition member 28.

また、下敷24の上面における仕切り壁27の前方及び後方には、ガラス板18を支持するための複数(本実施形態では、前側及び後側で各一対となる合計4つ)の支持部材25がそれぞれ載置されている。なお、各支持部材25は、それぞれ同じ構成を有しているため、以下においては、明細書の説明理解の便宜上、仕切り壁27の前方に配置された前側の支持部材25について説明し、仕切り壁27の後方に配置された後側の支持部材25については重複説明を省略する。   In addition, a plurality of support members 25 (a total of four support members 25 in the present embodiment, each paired on the front side and the rear side) for supporting the glass plate 18 are provided in front and rear of the partition wall 27 on the upper surface of the underlay 24. Each is placed. Since each support member 25 has the same configuration, the front support member 25 disposed in front of the partition wall 27 will be described below for convenience of understanding the description. The redundant description of the rear support member 25 disposed behind 27 is omitted.

前側の支持部材25は、左右方向に沿って複数(本実施形態では2つ)並列配置されている。各支持部材25は、略四角柱状をなす支柱30aが左右方向に複数(本実施形態では2つ)並設された支柱部30と、該支柱部30の左右両側面に接着剤を介して接着された側面視略L字状をなす一対の肘掛け部31とにより構成されている。そして、肘掛け部31上に下端縁を載置された状態で支柱部30に背面側を凭せ掛けるように並列配置されたガラス板18は、平板状をなす一対の保護プレート32により前後両側から挟まれた状態で支持部材25上に支持される。なお、凭せ掛け方向で隣り合うガラス板18同士の間には、ガラス板18の運搬過程でガラス板18同士が摩擦接触して擦れ傷を生じることを抑制するために、砕木パルプや古紙を主体としたガラス合紙(図示略)又は合成樹脂製の保護シート(図示略)が介装されている。   A plurality of (two in this embodiment) front support members 25 are arranged in parallel along the left-right direction. Each support member 25 is bonded to a column 30 in which a plurality of columns 30a having a substantially square column shape are arranged in parallel in the left-right direction (two in this embodiment), and to both left and right side surfaces of the column 30 via an adhesive. And a pair of armrests 31 having a substantially L shape in side view. And the glass plate 18 arranged in parallel so that the back side is leaned on the support column 30 in a state where the lower end edge is placed on the armrest portion 31, from both the front and rear sides by a pair of protective plates 32 having a flat plate shape. It is supported on the support member 25 in a sandwiched state. In addition, between the glass plates 18 adjacent to each other in the leaning direction, in order to prevent the glass plates 18 from being in frictional contact with each other during the transporting process of the glass plates 18 and causing scratches, crushed wood pulp and waste paper are used. A glass interleaving sheet (not shown) or a protective sheet made of synthetic resin (not shown) is interposed.

このとき、各肘掛け部31は、ガラス板18の下端縁を載置可能な載置部として機能すると共に、支柱部30は、肘掛け部31の上面にガラス板18の下端縁が載置された場合にガラス板18の背面を凭せ掛け可能な凭せ掛け部として機能する。なお、各肘掛け部31の間には左右方向に空隙が形成されており、この空隙を適宜活用する(例えば、乾燥剤を配置する等)ことにより梱包装置11の構成の自由度を高めている。   At this time, each armrest portion 31 functions as a placement portion on which the lower end edge of the glass plate 18 can be placed, and the column portion 30 has the lower end edge of the glass plate 18 placed on the upper surface of the armrest portion 31. In this case, it functions as a leaning portion that can lean the back surface of the glass plate 18. In addition, the space | gap is formed in the left-right direction between each armrest part 31, and the freedom degree of the structure of the packaging apparatus 11 is raised by utilizing this space | gap suitably (for example, arrange | positioning a desiccant etc.). .

また、仕切り壁27の前方に配置されたガラス板18の保護プレート32における前側隅部、及び仕切り壁27の後方に配置されたガラス板18の保護プレート32における後側隅部には、断面L字状をなすダンボール紙製のアングル33,34がそれぞれ配置されている。そして、各アングル33,34に形成された挿通孔35に長尺状のバンド36(図8参照)を挿通させて横方向に固縛させることにより、ガラス板18を支持部材25に対して密着させて安定に支持することが可能となっている。   Further, the front corner of the protection plate 32 of the glass plate 18 disposed in front of the partition wall 27 and the rear corner of the protection plate 32 of the glass plate 18 disposed behind the partition wall 27 have a cross section L. Angles 33 and 34 made of corrugated cardboard having a letter shape are arranged. Then, a long band 36 (see FIG. 8) is inserted into the insertion holes 35 formed in the respective angles 33 and 34, and the glass plate 18 is closely attached to the support member 25 by being secured in the lateral direction. It is possible to support it stably.

また、支持部材25の周囲には、仕切り壁27の前側の開口を閉塞するように下蓋14の端縁に沿って平面視コの字状をなす前蓋15が装着されると共に、仕切り壁27の後側の開口を閉塞するように下蓋14の端縁に沿って平面視コの字状をなす後蓋16が装着される。さらに、前蓋15及び後蓋16の上端部には、その上側開口を閉塞するように矩形箱状をなす上蓋17が装着される。その結果、梱包装置11は、ガラス板18を支持部材25に対して縦置きに凭せ掛けた状態で梱包することが可能となっている。なお、ガラス板18と前蓋15との間、及びガラス板18と後蓋16との間には、これらの空隙を前後方向に充填するように押さえ部材(図示略)が介設されており、該押さえ部材は、ガラス板18が梱包装置11内で前後方向に位置ずれすることを規制している。   Further, around the support member 25, a front lid 15 having a U-shape in plan view is attached along the edge of the lower lid 14 so as to close the opening on the front side of the partition wall 27, and the partition wall A rear lid 16 having a U-shape in plan view is attached along the edge of the lower lid 14 so as to close the opening on the rear side. Further, an upper lid 17 having a rectangular box shape is attached to the upper ends of the front lid 15 and the rear lid 16 so as to close the upper opening thereof. As a result, the packing device 11 can pack the glass plate 18 in a state of leaning on the support member 25 in a vertical position. A pressing member (not shown) is interposed between the glass plate 18 and the front lid 15 and between the glass plate 18 and the rear lid 16 so as to fill these gaps in the front-rear direction. The pressing member restricts the glass plate 18 from being displaced in the front-rear direction in the packing device 11.

次に、本発明の要部となる支持部材25の構成について図3〜図6を参照しながら説明する。
図3〜図5に示すように、支持部材25の支柱部30を構成する各支柱30aは、ダンボール紙からなる略台形状をなす板部材37が折り曲げられることにより中空の四角柱状をなすように形成される。具体的には、板部材37は、支柱30aとして折り曲げ形成された場合に、その支柱30aの各側面のうち前面を構成する前側面部38、後面を構成する後側面部39,40、左面を構成する左側面部41、右面を構成する右側面部42とを備えている。そして、これらの側面部38〜42は、板部材37の長手方向に沿って形成された複数(本実施形態では4つ)の折れ線43a,43b,43c,43dを介して連設されている。
Next, the structure of the support member 25 which is the main part of the present invention will be described with reference to FIGS.
As shown in FIGS. 3 to 5, each column 30 a constituting the column 30 of the support member 25 is formed into a hollow square column by bending a substantially trapezoidal plate member 37 made of corrugated paper. It is formed. Specifically, when the plate member 37 is bent as the support column 30a, the front side surface portion 38 constituting the front surface, the rear side surface portions 39 and 40 constituting the rear surface, and the left surface of the side surfaces of the support column 30a. The left side surface part 41 which comprises, and the right side surface part 42 which comprises a right surface are provided. And these side surface parts 38-42 are connected continuously via the multiple (four in this embodiment) broken line 43a, 43b, 43c, 43d formed along the longitudinal direction of the plate member 37. As shown in FIG.

また、前側面部38の下端縁の中央部には嵌合溝44が切り欠き形成されると共に、左側面部41及び右側面部42の下端縁からは、下方に向かって幅広となるように前側面部38側の各側辺45a,46aを内側に傾斜させた略台形状をなす底面部45,46がそれぞれ延設されている。そして、各底面部45,46は、板部材37から支柱30aの折り曲げ形成時に各底面部45,46を上下に二分する折れ線47a,47bを介して直角に折り曲げられた状態で、更に左側面部41及び右側面部42の下端縁から内側に折り曲げられることにより、各底面部45,46の前側面部38側の各側辺45a,46aが嵌合溝44に嵌合されるようになっている(図5参照)。   A fitting groove 44 is cut out at the center of the lower end edge of the front side surface 38, and the front side surface is widened downward from the lower end edges of the left side surface portion 41 and the right side surface portion 42. The bottom surface portions 45 and 46 each having a substantially trapezoidal shape in which the side sides 45a and 46a on the side of the portion 38 are inclined inwardly extend. The bottom surface portions 45 and 46 are further bent at right angles via folding lines 47a and 47b that bisect the bottom surface portions 45 and 46 when the support member 30a is bent from the plate member 37, and the left side surface portion 41 is further bent. Further, the side sides 45a and 46a on the front side surface 38 side of the bottom surface portions 45 and 46 are fitted into the fitting grooves 44 by being bent inward from the lower end edge of the right side surface portion 42 ( (See FIG. 5).

また、後側面部39の長手方向に沿う側端縁には複数(本実施形態では2つ)の支承爪48が突設されると共に、折れ線43d上において各支承爪48と対応する位置には係止孔49が形成されている。そして、板部材37は、支承爪48が係止孔49に挿入された状態で後側面部39,40を貼り合わせることにより四角柱状をなすように組み立てられる。なお、前側面部38及び後側面部39,40は長方形状をなすように形成されると共に、左側面部41及び右側面部42は上端側に向かうほど幅狭となる略台形状をなすように形成されている。   Further, a plurality of (two in this embodiment) support claws 48 project from the side edge along the longitudinal direction of the rear side surface portion 39, and at positions corresponding to the respective support claws 48 on the broken line 43d. A locking hole 49 is formed. Then, the plate member 37 is assembled so as to form a quadrangular prism shape by pasting the rear side surface portions 39 and 40 in a state where the support claws 48 are inserted into the locking holes 49. The front side surface portion 38 and the rear side surface portions 39 and 40 are formed to have a rectangular shape, and the left side surface portion 41 and the right side surface portion 42 are formed to have a substantially trapezoidal shape that becomes narrower toward the upper end side. Has been.

そして、板部材37を各折れ線43a,43b,43c,43dにて折り曲げることにより支柱30aとして組み立てた場合、前側面部38は、その上端側の方が下端側よりも後方に位置する傾斜面状をなすように形成される。すなわち、ガラス板18の凭せ掛け面としての前側面部38は、上端側がガラス板18の凭せ掛け方向の手前側から奥側に傾斜するように形成される。また、後側面部39,40の下端縁には突部50a,50bがそれぞれ形成されており、板部材37から支柱30aを折り曲げ形成した場合には、これらの突部50a,50bが互いに重合して底面部45,46の後端縁から下方に突出するように構成される。   When the plate member 37 is assembled as the support column 30a by bending it at each of the broken lines 43a, 43b, 43c, 43d, the front side surface portion 38 has an inclined surface shape in which the upper end side is located rearward than the lower end side. Is formed. That is, the front side surface portion 38 as the leaning surface of the glass plate 18 is formed so that the upper end side is inclined from the near side in the leaning direction of the glass plate 18 to the far side. Further, protrusions 50a and 50b are formed on the lower end edges of the rear side surface parts 39 and 40, respectively, and when the column 30a is bent from the plate member 37, these protrusions 50a and 50b are overlapped with each other. The bottom portions 45 and 46 are configured to project downward from the rear end edges.

ここで、梱包装置11を構成するダンボール紙製の各部材のうち、特に、ガラス板18の荷重を受圧する肘掛け部31は強化ダンボール紙により構成され、その他の部材は通常のダンボール紙により構成されている。なお、強化ダンボール紙とは、通常のダンボール紙に対して強度を高めることを目的として種々の加工(例えば、二層構造、三層構造などの多層構造の加工、ライナーの素材として古紙とは異なり繊維の長いバージンパルプを採用する等の加工)を施したものをいう。   Here, among the members made of corrugated paper constituting the packing device 11, in particular, the armrest portion 31 that receives the load of the glass plate 18 is composed of reinforced corrugated paper, and the other members are composed of ordinary corrugated paper. ing. Note that reinforced corrugated paper is variously processed for the purpose of increasing the strength of ordinary corrugated paper (for example, processing of a multilayer structure such as a two-layer structure or a three-layer structure; This refers to those that have been subjected to processing such as the use of virgin pulp having a long fiber.

図3及び図6に示すように、支持部材25の肘掛け部31は、側面視略L字状をなす複数(本実施形態では6つ)の強化ダンボール紙が接着剤を介して互いに接着されることで縦向きに並列配置した状態で重合したブロック状をなすように形成されている。そして、肘掛け部31は、支柱部30の左右両側面の基端部に連結する連結部51と、該連結部51を基端として前方に延設された略直方体状の基部52とを備えている。   As shown in FIGS. 3 and 6, the armrest portion 31 of the support member 25 has a plurality of (six in this embodiment) reinforced corrugated paper sheets bonded to each other via an adhesive. Thus, it is formed so as to form a block shape that is superposed in a state of being arranged in parallel in the vertical direction. And the armrest part 31 is provided with the connection part 51 connected with the base end part of the right-and-left both sides | surfaces of the support | pillar part 30, and the substantially rectangular parallelepiped base part 52 extended ahead using this connection part 51 as a base end. Yes.

連結部51は、前面51aが支柱部30を構成する各支柱30aの前側面部38と同一の傾斜角度を有する傾斜面をなすように形成されており、ガラス板18の背面を支持する支持面として機能する。なお、連結部51の前面51aは、一枚のダンボール紙により被覆されることで平面性が担保されている。その結果、肘掛け部31は、連結部51の前面51aが面全体で支柱部30を構成する各支柱30aの前側面部38と共同して均等にガラス板18の背面を支持して安定にガラス板18を縦置き配置することが可能となっている。   The connecting portion 51 is formed so that the front surface 51 a forms an inclined surface having the same inclination angle as the front side surface portion 38 of each column 30 a constituting the column 30, and supports the back surface of the glass plate 18. Function as. The front surface 51a of the connecting portion 51 is covered with a piece of corrugated paper to ensure flatness. As a result, the armrest portion 31 supports the back surface of the glass plate 18 evenly in cooperation with the front side surface portion 38 of each support column 30a in which the front surface 51a of the connecting portion 51 constitutes the support column portion 30 over the entire surface, and stably glass. The plate 18 can be arranged vertically.

基部52は、上面52aが一枚のダンボール紙により被覆されることで平面性が担保されている。その結果、基部52の上面52aは、平板状をなすゴム部材53を面全体に均等に接触させることで、ゴム部材53を接着剤にて安定に接着させることが可能となっている。そして、ゴム部材53は、ガラス板18の載置面として機能する上面53aがガラス板18の荷重を受けた場合には弾性変形して荷重を吸収することでガラス板18の荷重がダンボール製の基部52の上面52aに直接的にかかることを緩衝する緩衝部材として機能する。   The base 52 has a flat surface by ensuring that the upper surface 52a is covered with a piece of corrugated paper. As a result, the upper surface 52a of the base portion 52 can make the rubber member 53 stably contacted with an adhesive by bringing the flat rubber member 53 into contact with the entire surface. And when the upper surface 53a which functions as a mounting surface of the glass plate 18 receives the load of the glass plate 18, the rubber member 53 elastically deforms and absorbs the load so that the load of the glass plate 18 is made of cardboard. It functions as a buffer member that buffers the direct application to the upper surface 52a of the base 52.

その一方、ゴム部材53は、その弾性変形状態において上面53a上からガラス板18が取り出される等してガラス板18の荷重が解消した場合には元の形状に復元する。なお、基部52の下面における前後方向の途中位置には、下方に向けて突出した矩形板状をなす突部54が形成されている。また、基部52の先端側には、上方に突出した側面視略半円状をなす係止部55が形成されており、該係止部55は、ゴム部材53が前後方向に位置ズレすることを規制している。   On the other hand, the rubber member 53 is restored to its original shape when the load on the glass plate 18 is eliminated by removing the glass plate 18 from the upper surface 53a in the elastically deformed state. A projecting portion 54 having a rectangular plate shape projecting downward is formed at an intermediate position in the front-rear direction on the lower surface of the base portion 52. Further, a locking portion 55 having a substantially semicircular shape in side view protruding upward is formed on the distal end side of the base portion 52, and the locking member 55 is configured such that the rubber member 53 is displaced in the front-rear direction. Is regulated.

なお、図7に示すように、下敷24には、支持部材25の組み付け時において肘掛け部31の基部52の下面に形成された突部54と対応する位置に、該突部54と平面視略同一形状をなす長孔26a,26bが形成されている。また、下敷24には、支持部材25の組み付け時において支柱部30の各支柱30aの下面に形成された突部50a,50bと対応する位置に、該突部50a,50bと同一幅を有する平面視長方形状をなす長孔26cが形成されている。   As shown in FIG. 7, when the support member 25 is assembled to the underlay 24, the projection 54 and the plan view are omitted in a position corresponding to the projection 54 formed on the lower surface of the base 52 of the armrest portion 31. Long holes 26a and 26b having the same shape are formed. The underlay 24 is a plane having the same width as the protrusions 50a and 50b at positions corresponding to the protrusions 50a and 50b formed on the lower surface of each support 30a of the support 30 when the support member 25 is assembled. A long hole 26c having a rectangular shape is formed.

そして、前後方向に対をなす支持部材25のうち、前側に配置された支持部材25の肘掛け部31の突部54が長孔26aに嵌挿されると共に、後側に配置された支持部材25の肘掛け部31の突部54が長孔26bに嵌挿される。また、前後方向に対をなす両支持部材25の支柱部30の突部50a,50bが長孔26cに嵌挿される。その結果、互いに対をなす支持部材25同士は、両者の支柱部30同士が互いに背もたれ状態となる配置態様で、下敷24に対して水平方向における相対移動不能に位置決め固定される。   And among the support members 25 which make a pair in the front-rear direction, the protrusion 54 of the armrest portion 31 of the support member 25 arranged on the front side is fitted into the elongated hole 26a, and the support member 25 arranged on the rear side of the support member 25 The protrusion 54 of the armrest portion 31 is inserted into the long hole 26b. In addition, the protrusions 50a and 50b of the support columns 30 of the support members 25 that are paired in the front-rear direction are fitted into the elongated holes 26c. As a result, the support members 25 that are paired with each other are positioned and fixed so as not to be relatively movable in the horizontal direction with respect to the underlay 24 in an arrangement mode in which both support portions 30 are in a backrest state.

次に、上述した梱包装置11の作用を図8及び図9を参照しながら説明する。
さて、梱包装置11において、ガラス板18を縦置きの凭せ掛け状態で梱包する場合には、ガラス板18の下端縁を支持部材25における肘掛け部31上に載置すると共にガラス板18の背面を支柱部30に凭せ掛けた状態で、その周囲をバンド36で固縛する(図8参照)。
Next, the effect | action of the packing apparatus 11 mentioned above is demonstrated, referring FIG.8 and FIG.9.
Now, in the packing device 11, when packing the glass plate 18 in a vertically leaning state, the lower end edge of the glass plate 18 is placed on the armrest portion 31 of the support member 25 and the back surface of the glass plate 18. In the state where it is leaned on the support column 30, the periphery thereof is secured with a band 36 (see FIG. 8).

ここで、肘掛け部31をダンボール紙により構成する場合、ダンボール紙は金属等と比較して剛性の低い材質であるため、ガラス板18の荷重が肘掛け部31を構成する基部52の上面52aに局所的に作用することで肘掛け部31を大きく圧縮変形する虞があった。この点、本実施形態の梱包装置11では、肘掛け部31の基部52の上面52aにゴム部材53が配置されている。そのため、肘掛け部31上にガラス板18を載置する場合、その荷重に従って肘掛け部31が圧縮変形することをゴム部材53が次のようにして抑制する。   Here, when the armrest portion 31 is made of corrugated paper, the cardboard paper is made of a material having low rigidity compared to metal or the like, so that the load of the glass plate 18 is locally applied to the upper surface 52 a of the base portion 52 constituting the armrest portion 31. There is a possibility that the armrest portion 31 is greatly compressed and deformed by acting on the surface. In this regard, in the packing device 11 of the present embodiment, the rubber member 53 is disposed on the upper surface 52a of the base portion 52 of the armrest portion 31. Therefore, when the glass plate 18 is placed on the armrest portion 31, the rubber member 53 prevents the armrest portion 31 from compressing and deforming according to the load as follows.

すなわち、ガラス板18を垂直方向に対して所定の角度で傾斜させて凭せ掛ける場合、ガラス板18の下端面における傾斜方向前側の角部にガラス板18の荷重が集中して作用することで、ゴム部材53の上面53aにおけるガラス板18の角部と対応する部位が局所的に陥入する(図9参照)。そして、ゴム部材53の上面53aは、ガラス板18の下端面の傾斜角度に対応するように前後方向に波打ち形状をなすことで、ガラス板18の下端面全域に対応した当接状態でガラス板18を支持する。その結果、ガラス板18の荷重は、ガラス板18の下端面全域を通じてゴム部材53の上面53a全域に分散した状態で作用し、更には、その分散された荷重が肘掛け部31の基部52の上面52a全域に均等に作用する。   That is, when the glass plate 18 is leaned at a predetermined angle with respect to the vertical direction, the load of the glass plate 18 acts on the corner on the front side in the tilt direction on the lower end surface of the glass plate 18. The part corresponding to the corner | angular part of the glass plate 18 in the upper surface 53a of the rubber member 53 invades locally (refer FIG. 9). The upper surface 53a of the rubber member 53 is wavy in the front-rear direction so as to correspond to the inclination angle of the lower end surface of the glass plate 18, so that the glass plate is in contact with the entire lower end surface of the glass plate 18. 18 is supported. As a result, the load of the glass plate 18 acts in a state of being distributed over the entire upper surface 53a of the rubber member 53 through the entire lower end surface of the glass plate 18, and further, the dispersed load is applied to the upper surface of the base 52 of the armrest portion 31. It acts equally over the entire area 52a.

すなわち、ゴム部材53は、その上面53aにガラス板18を縦置きに並列配置した場合でも、ガラス板18の荷重を分散して緩衝することで、肘掛け部31が局所的に大きく圧縮変形することを抑制する。したがって、肘掛け部31上からガラス板18を取り出す際には、ガラス板18の下端縁が肘掛け部31の基部52の上面52aに陥入して引っ掛かるようなこともなく、ガラス板18の取り出し作業の容易性を担保することが可能となる。   In other words, even when the glass plate 18 is vertically arranged in parallel on the upper surface 53a of the rubber member 53, the armrest portion 31 is locally greatly compressed and deformed by dispersing and buffering the load of the glass plate 18. Suppress. Therefore, when the glass plate 18 is taken out from the armrest portion 31, the lower end edge of the glass plate 18 is not caught in the upper surface 52 a of the base portion 52 of the armrest portion 31. It is possible to ensure the ease of

なお、ガラス板18の取り出しに伴って肘掛け部31の基部52の上面52aに作用するガラス板18の荷重が解消された場合には、ゴム部材53は、ゴムの復元力に従ってほぼ変形前の形状に復元される。すなわち、ゴム部材53は、ガラス板18の荷重を緩衝するために必要な厚みを有すると共に、ガラス板18の下端縁を載置する上面53aが円滑な平面をなす平板形状を復元する。その結果、肘掛け部31は、ガラス板18を縦置きの凭せ掛け状態にして載置する場合に、ガラス板18に対する緩衝性を担保しつつ繰り返し使用することが可能となる。   In addition, when the load of the glass plate 18 which acts on the upper surface 52a of the base 52 of the armrest part 31 with the removal of the glass plate 18 is eliminated, the rubber member 53 has a shape substantially before deformation according to the restoring force of the rubber. To be restored. That is, the rubber member 53 has a thickness necessary for buffering the load of the glass plate 18 and restores a flat plate shape in which the upper surface 53a on which the lower end edge of the glass plate 18 is placed forms a smooth plane. As a result, the armrest portion 31 can be used repeatedly while ensuring buffering properties against the glass plate 18 when the glass plate 18 is placed in a vertically leaning state.

本実施形態によれば、以下の効果を得ることができる。
(1)上記実施形態では、支持部材25は、少なくとも肘掛け部31がダンボール紙にて構成されるため、その分だけ軽量化が図られる。そして、その肘掛け部31上にガラス板18の下端縁が載置された場合、ガラス板18の荷重はゴム部材53が弾性変形することにより緩和された状態で肘掛け部31に作用することになる。そのため、ガラス板18の荷重が肘掛け部31に対して局所的に作用することが回避され、肘掛け部31がガラス板18の荷重を受けて下方に陥入することが抑制される。すなわち、肘掛け部31にはガラス板18の下端縁を食い込ませた陥入部位が形成されることはない。また、ゴム部材53は、肘掛け部31からガラス板18が取り出されると、それまで加わっていたガラス板18の荷重が解消されるため、弾性変形前の形状に復元される。したがって、ガラス板18を縦置きの凭せ掛け状態にして梱包する場合に、その梱包状態におけるガラス板18に対する緩衝性及び取出し時における作業の容易性を担保しつつ繰り返し使用することができるようになる。
According to the present embodiment, the following effects can be obtained.
(1) In the said embodiment, since the armrest part 31 is comprised with the corrugated paper at least, the support member 25 can achieve weight reduction by that much. And when the lower end edge of the glass plate 18 is mounted on the armrest part 31, the load of the glass plate 18 will act on the armrest part 31 in the state relieved by the elastic deformation of the rubber member 53. . Therefore, it is avoided that the load of the glass plate 18 acts locally with respect to the armrest part 31, and it is suppressed that the armrest part 31 receives the load of the glass plate 18, and intrudes below. That is, the armrest portion 31 is not formed with an invaginated portion where the lower end edge of the glass plate 18 is bitten. Further, when the glass plate 18 is taken out from the armrest portion 31, the rubber member 53 is restored to the shape before elastic deformation because the load of the glass plate 18 that has been applied so far is eliminated. Therefore, when packing the glass plate 18 in a vertically leaning state, the glass plate 18 can be repeatedly used while guaranteeing the buffering property for the glass plate 18 in the packing state and the ease of work at the time of taking out. Become.

(2)上記実施形態では、肘掛け部31は、複数枚のダンボール紙が縦置きに並列配置された状態で重合されたブロック状をなしているため、肘掛け部31に対してゴム部材53を介して加わるガラス板18の荷重を重合状態にある各ダンボール紙の端面が共同して受けることになる。したがって、ガラス板18の荷重に対する肘掛け部31の耐性を向上することができ、梱包状態においてガラス板18の荷重により肘掛け部31が変形することを抑制できる。特に、肘掛け部31は、通常のダンボール紙よりも強度に優れた強化ダンボール紙により構成されているので、ガラス板18の荷重による変形を効果的に抑制できる。   (2) In the above embodiment, the armrest portion 31 has a block shape in which a plurality of corrugated cardboard sheets are superposed in a vertically arranged state, so that the armrest portion 31 is interposed via the rubber member 53. The end face of each corrugated cardboard in a superposed state receives the load of the glass plate 18 applied in this manner. Therefore, the resistance of the armrest portion 31 with respect to the load of the glass plate 18 can be improved, and deformation of the armrest portion 31 due to the load of the glass plate 18 in the packed state can be suppressed. In particular, since the armrest portion 31 is made of reinforced corrugated cardboard having a higher strength than ordinary corrugated cardboard, deformation due to the load of the glass plate 18 can be effectively suppressed.

(3)上記実施形態では、ガラス板18は、その下端縁を肘掛け部31上にゴム部材53を介して載置された状態において、その背面を支柱部30の前側面部38に対して傾斜した状態で凭せ掛けられる。そのため、ガラス板18を垂直方向に沿う凭せ掛け状態にして梱包する場合と比較して、ガラス板18を支柱部30に対して容易に且つ安定的に凭せ掛けた状態にて梱包することができるようになる。   (3) In the above embodiment, the glass plate 18 is inclined with respect to the front side surface 38 of the support column 30 with its lower end edge placed on the armrest 31 via the rubber member 53. It is leaned in the state. Therefore, as compared with the case where the glass plate 18 is laid in a leaning state along the vertical direction, the glass plate 18 is packed in a state where the glass plate 18 is easily and stably leaned against the support column 30. Will be able to.

(4)上記実施形態では、支持部材25は、肘掛け部31に加えて支柱部30もダンボール紙にて構成されるため、より一層、その軽量化を図ることが可能になる。また、支柱部30はダンボール紙が複数の折れ線43a〜43dを介して角柱状をなすように折り曲げられた支柱30aを並列配置した構成であるため、凭せ掛けられたガラス板18に対する剛性も担保できる。   (4) In the above embodiment, since the support member 25 is made of corrugated paper in addition to the armrest portion 31, the weight can be further reduced. Moreover, since the support | pillar part 30 is the structure which arrange | positioned the support | pillar 30a bent so that corrugated paper may make the prismatic shape via several broken lines 43a-43d, the rigidity with respect to the leaned glass plate 18 is also ensured. it can.

(5)上記実施形態では、互いに対をなす各支持部材25にガラス板18が凭せ掛け状態に支持された場合、各支持部材25の支柱部30には互いに逆方向の荷重が付与される。そのため、それらの荷重が相殺されることで、各支持部材25は、ガラス板18を凭せ掛けた状態を安定に維持することができる。また、各支持部材25には、互いに異なる2方向からガラス板18を凭せ掛け状態に支持することができるため、ガラス板18の梱包時及び取り出し時における作業効率の向上が期待できる。   (5) In the above embodiment, when the glass plate 18 is supported in a leaning state on the support members 25 that are paired with each other, loads in opposite directions are applied to the support columns 30 of the support members 25. . Therefore, each support member 25 can maintain the state which leaned the glass plate 18 stably by canceling those loads. Moreover, since the glass plate 18 can be supported on each support member 25 in two different directions, an improvement in work efficiency when the glass plate 18 is packed and taken out can be expected.

なお、上記実施形態は以下のように変更してもよい。
・上記実施形態において、支持部材25は、ガラス板18の凭せ掛け方向と直交する左右方向に沿って単一列をなすように下敷24上に配置される構成であってもよい。すなわち、仕切り壁27の前方及び後方に各々配置された前側の支持部材25及び後側の支持部材25のうち一方の支持部材25を省略してもよい。この場合、図10及び図11に示すように、その支持部材25の支柱部30におけるガラス板18の凭せ掛け面(すなわち、支柱30aの前側面部38)とは反対側の面(すなわち、支柱30aの後側面部39,40)は、その下端側の方が上端側よりもガラス板18の凭せ掛け方向の奥側に位置する傾斜面状をなすように形成することが望ましい。この構成によれば、その支持部材25における支柱部30が他の支持部材25における支柱部30と互いに背凭れ状態とならない配置構成であっても、凭せ掛け面とは反対側の面がガラス板18の凭せ掛け荷重を受ける凭せ掛け面に対するつっかえ機能を果たすので、支持部材25の支柱部30を安定に立設することが可能となる。
In addition, you may change the said embodiment as follows.
In the above embodiment, the support member 25 may be arranged on the underlay 24 so as to form a single row along the left-right direction perpendicular to the leaning direction of the glass plate 18. That is, one support member 25 may be omitted among the front support member 25 and the rear support member 25 arranged respectively in front and rear of the partition wall 27. In this case, as shown in FIGS. 10 and 11, the surface opposite to the leaning surface of the glass plate 18 (that is, the front side surface portion 38 of the column 30a) in the column 30 of the support member 25 (that is, the column 30). It is desirable that the rear side surface portions 39, 40) of the support columns 30a are formed so that the lower end side has an inclined surface located on the far side in the leaning direction of the glass plate 18 than the upper end side. According to this configuration, even if the support column 25 in the support member 25 is in an arrangement configuration in which the support column 30 in the other support member 25 is not backrested with respect to each other, the surface opposite to the leaning surface is glass. Since the function of replacing the leaning surface of the plate 18 that receives the leaning load is fulfilled, the column portion 30 of the support member 25 can be erected stably.

・上記実施形態において、図10及び図11に示すように、支持部材25の肘掛け部31は、基部52の上面が水平方向に対して傾斜面をなすように形成してもよい。すなわち、基部52の上面をガラス板18の凭せ掛け方向の手前側の方が奥側よりも上方に位置する傾斜面状をなすように形成してもよい。この場合、基部52の上面に載置されるゴム部材53も同様に水平方向に対して傾斜して配置される。そして、ガラス板18は、ゴム部材53上に載置された場合に、ゴム部材53の上面の傾斜角度に従って支柱部30の前側面部38側に凭れ掛かることとなる。そのため、この構成によれば、支持部材25は、ガラス板18に対してより確実に密接することで、ガラス板18をより安定に支持することが可能となる。また、肘掛け部31の基部52の先端側(ガラス板18の凭せ掛け方向の手前側)には、ゴム部材53の前後方向における位置ズレを規制するための係止部55を設けることが必須ではなくなる。   -In the said embodiment, as shown in FIG.10 and FIG.11, you may form the armrest part 31 of the supporting member 25 so that the upper surface of the base 52 may make an inclined surface with respect to a horizontal direction. That is, the upper surface of the base portion 52 may be formed so as to have an inclined surface shape in which the near side in the leaning direction of the glass plate 18 is positioned above the far side. In this case, the rubber member 53 placed on the upper surface of the base 52 is similarly inclined with respect to the horizontal direction. When the glass plate 18 is placed on the rubber member 53, the glass plate 18 hangs toward the front side surface 38 of the support column 30 according to the inclination angle of the upper surface of the rubber member 53. Therefore, according to this configuration, the support member 25 can more securely support the glass plate 18 by being in closer contact with the glass plate 18 more reliably. Further, it is essential to provide a locking portion 55 for restricting the positional deviation of the rubber member 53 in the front-rear direction on the distal end side of the base portion 52 of the armrest portion 31 (the front side in the leaning direction of the glass plate 18). Is not.

・上記実施形態において、支持部材25の支柱部30は、単一の支柱30aにより構成してもよい。
・上記実施形態において、支柱30aは、複数枚のダンボール紙(通常のダンボール紙又は強化ダンボール紙)を貼り合わせた構成としてもよい。なお、この場合、各ダンボール紙はガラス板18の凭せ掛け方向と直交する方向が重合方向となるように貼り合わされるのが望ましい。
In the above embodiment, the support column 25 of the support member 25 may be configured by a single support 30a.
In the above embodiment, the support column 30a may have a configuration in which a plurality of cardboard papers (normal cardboard paper or reinforced cardboard paper) are bonded together. In this case, it is desirable that the corrugated cardboards are bonded so that the direction perpendicular to the leaning direction of the glass plate 18 is the polymerization direction.

・上記実施形態において、梱包装置11を構成するダンボール紙製の各部材は、肘掛け部31を含む全部材が強化ダンボール紙により構成されていてもよく、又は、それらの全部材が通常のダンボール紙により構成されていてもよい。さらには、ガラス板18の荷重を受ける部材となる支持部材25(肘掛け部31と支柱部30)だけが強化ダンボール紙にて構成され、その他の部材が通常のダンボール紙にて構成されていてもよい。   -In the said embodiment, as for each member made from corrugated paper which comprises the packing apparatus 11, all the members including the armrest part 31 may be comprised by the reinforced corrugated paper, or those members are all normal cardboard paper. It may be constituted by. Further, only the support member 25 (armrest portion 31 and column portion 30) serving as a member that receives the load of the glass plate 18 is made of reinforced cardboard, and the other members are made of ordinary cardboard. Good.

・上記実施形態において、支柱30aの構造は角柱状に限定されず、円柱状又は角錐状をなすように構成してもよい。
・上記実施形態において、支柱30aの前側面部38は、ガラス板18の凭せ掛け方向と直交する垂直面をなすように形成してもよい。
-In the said embodiment, the structure of the support | pillar 30a is not limited to prismatic shape, You may comprise so that a columnar shape or a pyramid shape may be made.
In the above embodiment, the front side surface portion 38 of the support column 30a may be formed so as to form a vertical surface orthogonal to the leaning direction of the glass plate 18.

・上記実施形態において、支持部材25の肘掛け部31は、複数枚のダンボール紙を横置きに並列配置した状態で重合することでブロック状をなすように形成してもよい。
・上記実施形態において、肘掛け部31上に配置される緩衝部材はゴム部材53に限定されず、ガラス板18の荷重に対する緩衝性及び復元力を兼備した部材であれば他の部材を適用できる。
In the above embodiment, the armrest portion 31 of the support member 25 may be formed in a block shape by superposing a plurality of corrugated cardboard sheets in a horizontally arranged state.
-In the said embodiment, the buffer member arrange | positioned on the armrest part 31 is not limited to the rubber member 53, Other members are applicable if it is a member which has the buffer property with respect to the load of the glass plate 18, and a restoring force.

・上記実施形態において、梱包装置11が梱包する薄板はガラス板18に限定されず、例えば半導体ウエハ等の薄板を梱包する構成としてもよい。   -In the said embodiment, the thin plate packed by the packing apparatus 11 is not limited to the glass plate 18, For example, it is good also as a structure which packs thin plates, such as a semiconductor wafer.

本実施形態の梱包装置を示す斜視図。The perspective view which shows the packing apparatus of this embodiment. 本実施形態の梱包装置を示す分解斜視図。The disassembled perspective view which shows the packing apparatus of this embodiment. 本実施形態の支持部材を示す斜視図。The perspective view which shows the supporting member of this embodiment. 本実施形態の支持部材を構成する支柱を示す展開図。The expanded view which shows the support | pillar which comprises the supporting member of this embodiment. 本実施形態の支持部材を構成する支柱を示す斜視図。The perspective view which shows the support | pillar which comprises the supporting member of this embodiment. 本実施形態の支持部材を構成する肘掛け部を示す斜視図。The perspective view which shows the armrest part which comprises the support member of this embodiment. 本実施形態の下敷を示す斜視図。The perspective view which shows the underlay of this embodiment. ガラス板が載置された状態の梱包装置を示す正面図。The front view which shows the packaging apparatus in the state by which the glass plate was mounted. 図8の梱包装置を一部破断した要部拡大正面図。The principal part enlarged front view which partially fractured the packing apparatus of FIG. 別の実施形態の支持部材を示す概略斜視図。The schematic perspective view which shows the supporting member of another embodiment. 図10の支持部材を示す概略正面図。The schematic front view which shows the supporting member of FIG.

符号の説明Explanation of symbols

11…梱包装置、18…薄板としてのガラス板、25…支持部材、30…凭せ掛け部としての支柱部、31…載置部としての肘掛け部、38…凭せ掛け面としての前側面部、43a〜43d…折れ線、53…緩衝部材としてのゴム部材。   DESCRIPTION OF SYMBOLS 11 ... Packing apparatus, 18 ... Glass plate as a thin plate, 25 ... Support member, 30 ... Strut part as a leaning part, 31 ... Armrest part as a mounting part, 38 ... Front side part as a leaning surface , 43a to 43d ... broken line, 53 ... rubber member as a buffer member.

Claims (7)

少なくとも1枚の薄板を縦置きの凭せ掛け状態にして支持可能な支持部材を有し、該支持部材上に前記薄板を支持した状態において、該薄板を前記支持部材と共に梱包可能な梱包装置であって、
前記支持部材は、前記薄板の下端縁を載置可能な載置部と、該載置部上に前記薄板の下端縁が載置された場合に前記薄板の背面を凭せ掛け可能な凭せ掛け部とを備え、少なくとも前記載置部がダンボール紙にて構成されると共に、該載置部上には、前記薄板の荷重を受けた場合には弾性変形する一方、その弾性変形状態において前記薄板の荷重が解消した場合には元の形状に復元する緩衝部材が設けられていることを特徴とする梱包装置。
A packing device capable of supporting at least one thin plate in a vertically placed leaning state, and supporting the thin plate on the support member, and packing the thin plate together with the support member. There,
The support member includes a mounting portion on which a lower end edge of the thin plate can be placed, and a skin that can lean on a back surface of the thin plate when the lower end edge of the thin plate is placed on the placement portion. And at least the placement portion is made of corrugated paper, and the placement portion is elastically deformed when subjected to the load of the thin plate, while in the elastically deformed state, A packing device comprising a buffer member that restores the original shape when the load on the thin plate is eliminated.
請求項1に記載の梱包装置において、
前記載置部は、複数枚のダンボール紙が縦置きに並列配置された状態で重合されることによりブロック状に形成されていることを特徴とする梱包装置。
The packaging device according to claim 1,
The packing device according to claim 1, wherein the placement unit is formed in a block shape by superposing a plurality of corrugated cardboard sheets in a vertically arranged state.
請求項1又は請求項2に記載の梱包装置において、
前記凭せ掛け部は、前記薄板の下端縁が前記載置部上に載置された場合に前記薄板の背面と対向した状態となる凭せ掛け面を有しており、該凭せ掛け面は、その上端側の方が下端側よりも前記薄板の凭せ掛け方向の奥側に位置した傾斜面状をなすように形成されていることを特徴とする梱包装置。
In the packaging device according to claim 1 or 2,
The leaning portion has a leaning surface that is in a state of facing the back surface of the thin plate when the lower end edge of the thin plate is placed on the placement portion, and the leaning surface The upper end side is formed so that it may form the inclined surface shape located in the back | inner side of the leaning direction of the said thin plate rather than the lower end side.
請求項1〜請求項3のうち何れか一項に記載の梱包装置において、
前記凭せ掛け部は、少なくとも1枚のダンボール紙が複数の折り線を介して折り曲げられることにより角柱状に形成されていることを特徴とする梱包装置。
In the packing device according to any one of claims 1 to 3,
The packing device, wherein the leaning portion is formed in a prismatic shape by folding at least one corrugated paper through a plurality of folding lines.
請求項1〜請求項4のうち何れか一項に記載の梱包装置において、
前記支持部材を少なくとも一対有し、互いに対をなす支持部材同士は、両者の凭せ掛け部同士が互いに背もたれ状態となるように配置されていることを特徴とする梱包装置。
In the packaging device according to any one of claims 1 to 4,
A packing apparatus comprising: at least a pair of the supporting members, and the supporting members that are paired with each other are arranged so that their leaning portions are in a backrest state.
請求項1〜請求項5のうち何れか一項に記載の梱包装置において、
前記支持部材は、少なくとも前記載置部が強化ダンボール紙にて構成されていることを特徴とする梱包装置。
In the packaging device according to any one of claims 1 to 5,
The packaging device according to claim 1, wherein at least the mounting portion is made of reinforced cardboard.
請求項1〜請求項6のうち何れか一項に記載の梱包装置において、
前記薄板はガラス板であることを特徴とする梱包装置。
In the packing device according to any one of claims 1 to 6,
The packaging device according to claim 1, wherein the thin plate is a glass plate.
JP2008126107A 2008-05-13 2008-05-13 Packing equipment Expired - Fee Related JP4643683B2 (en)

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