JP6851522B1 - Surface treatment equipment - Google Patents

Surface treatment equipment Download PDF

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JP6851522B1
JP6851522B1 JP2020048168A JP2020048168A JP6851522B1 JP 6851522 B1 JP6851522 B1 JP 6851522B1 JP 2020048168 A JP2020048168 A JP 2020048168A JP 2020048168 A JP2020048168 A JP 2020048168A JP 6851522 B1 JP6851522 B1 JP 6851522B1
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flow path
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path portion
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surface treatment
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JP2021147658A (en
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靖彦 佐古田
靖彦 佐古田
雅之 後藤
雅之 後藤
増利 竿尾
増利 竿尾
利喜 長澤
利喜 長澤
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Taikisha Ltd
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D13/00Electrophoretic coating characterised by the process
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D13/00Electrophoretic coating characterised by the process
    • C25D13/22Servicing or operating apparatus or multistep processes
    • C25D13/24Regeneration of process liquids

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Abstract

【課題】処理槽における処理液の流速が均一化され、且つ、乱流も生じ難い表面処理設備を提供すること。【解決手段】処理槽の処理液L中に被処理物を浸漬させて表面処理する表面処理設備において、処理槽は、被処理物が通過し、且つ処理液Lが一方向に流れる第1流路部23と、第1流路部23の処理液Lの流れと逆方向に処理液Lが流れる第2流路部24とを備え、第1流路部23と第2流路部24との間に仕切り板3が設けられており、第1流路部23の下流側端部と第2流路部24の上流側端部とが連通し、第1流路部23の上流側端部と第2流路部24の下流側端部とが、第2流路部24の処理液Lの流れる方向を第1流路部23の処理液Lの流れる方向に反転させるUターン部27を介して連通し、第1流路部23の処理液Lの流れる方向に沿って延びる整流板4が、Uターン部27に設けられていることを特徴とする。【選択図】図1PROBLEM TO BE SOLVED: To provide a surface treatment facility in which the flow velocity of a treatment liquid in a treatment tank is made uniform and turbulence is unlikely to occur. SOLUTION: In a surface treatment facility in which an object to be treated is immersed in a treatment liquid L of a treatment tank for surface treatment, the treatment tank is a first stream through which the object to be treated passes and the treatment liquid L flows in one direction. The road portion 23 and the second flow path portion 24 through which the treatment liquid L flows in the direction opposite to the flow of the treatment liquid L in the first flow path portion 23 are provided, and the first flow path portion 23 and the second flow path portion 24 A partition plate 3 is provided between the two, and the downstream end of the first flow path 23 and the upstream end of the second flow path 24 communicate with each other, and the upstream end of the first flow path 23. The U-turn portion 27 in which the portion and the downstream end portion of the second flow path portion 24 reverse the flow direction of the treatment liquid L of the second flow path portion 24 in the flow direction of the treatment liquid L of the first flow path portion 23. A rectifying plate 4 is provided in the U-turn portion 27 so as to communicate with the first flow path portion 23 and extend along the flow direction of the processing liquid L in the first flow path portion 23. [Selection diagram] Fig. 1

Description

本発明は、処理槽の処理液中に被処理物を浸漬させて表面処理する表面処理設備に関する。 The present invention relates to a surface treatment facility for surface treatment by immersing an object to be treated in a treatment liquid in a treatment tank.

従来の表面処理設備としては、例えば、図16及び図17に示されるような電着塗装設備が挙げられる。当該電着塗装設備では、塗料液を噴出する複数のエジェクターノズルが電着槽(処理槽の一例)の両側壁と槽底部とに配置され、塗料液(処理液の一例)の上層と下層とで流れる方向を概ね逆方向に設定することによって、電着槽全体にわたって塗料液を循環させるように構成されている。 Examples of the conventional surface treatment equipment include electrodeposition coating equipment as shown in FIGS. 16 and 17. In the electrodeposition coating equipment, a plurality of ejector nozzles for ejecting paint liquid are arranged on both side walls and the bottom of the electrodeposition tank (an example of a treatment tank), and the upper layer and the lower layer of the paint liquid (an example of a treatment liquid) are arranged. By setting the flow direction in the opposite direction, the paint liquid is circulated throughout the electrodeposition tank.

特開平7−18494号公報Japanese Unexamined Patent Publication No. 7-18494

従来の電着装置設備では、図16に示すように、電着槽の中央部付近を流れる塗料液の液流が弱いため、反転流による淀みや乱流が発生し易い。
即ち、塗料液の流速にばらつきが生じ易く、特に、流速の遅い電着槽の中央部付近を通過する被塗物の塗膜面の平滑性が低下する。また、乱流が生じることによって、電着槽の底部から沈降性のゴミ(金属粉や粗大化した塗料粒子など)が巻き上げられて、被塗物に付着してしまうという問題もある。
従って、本発明の目的は、処理槽における処理液の流速が均一化され、且つ、乱流も生じ難い表面処理設備を提供することにある。
In the conventional electrodeposition equipment, as shown in FIG. 16, since the flow of the coating liquid flowing near the central portion of the electrodeposition tank is weak, stagnation and turbulence due to the reverse flow are likely to occur.
That is, the flow velocity of the coating liquid tends to vary, and in particular, the smoothness of the coating film surface of the object to be coated that passes near the central portion of the electrodeposition tank where the flow velocity is slow is lowered. Further, there is a problem that the turbulent flow causes sedimentation dust (metal powder, coarsened paint particles, etc.) to be rolled up from the bottom of the electrodeposition tank and adheres to the object to be coated.
Therefore, an object of the present invention is to provide a surface treatment facility in which the flow velocity of the treatment liquid in the treatment tank is made uniform and turbulence is unlikely to occur.

本発明の表面処理設備の特徴は、処理槽の処理液中に被処理物を浸漬させて表面処理する表面処理設備において、
前記処理槽は、前記被処理物が通過し、且つ処理液が一方向に流れる第1流路部と、前記第1流路部の処理液の流れと逆方向に処理液が流れる第2流路部とを備え、
前記第1流路部と前記第2流路部との間に仕切り板が設けられており、
前記第1流路部の下流側端部と前記第2流路部の上流側端部とが連通し、
前記第1流路部の上流側端部と前記第2流路部の下流側端部とが、前記第2流路部の処理液の流れる方向を前記第1流路部の処理液の流れる方向に反転させるUターン部を介して連通し、
前記第1流路部の処理液の流れる方向に沿って延びる整流板が、前記Uターン部に設けられている点にある。
The feature of the surface treatment equipment of the present invention is in the surface treatment equipment in which the object to be treated is immersed in the treatment liquid of the treatment tank to perform surface treatment.
In the treatment tank, a first flow path portion through which the object to be processed passes and the treatment liquid flows in one direction, and a second flow flow in which the treatment liquid flows in the direction opposite to the flow of the treatment liquid in the first flow path portion. Equipped with a roadside
A partition plate is provided between the first flow path portion and the second flow path portion.
The downstream end of the first flow path and the upstream end of the second flow path communicate with each other.
The upstream end of the first flow path and the downstream end of the second flow path allow the treatment liquid of the first flow path to flow in the direction in which the treatment liquid of the second flow path flows. Communicate through the U-turn part that reverses in the direction,
A straightening vane extending along the flow direction of the processing liquid in the first flow path portion is provided at the U-turn portion.

本発明によれば、第2流路部にて生じた処理液の流れがUターン部を介して反転して第1流路部の流れとなるため、第1流路部全体で処理液が一方向の流れとなり、滞留することなく流速が均一化され、且つ、乱流も生じない。従って、処理槽の底部からのゴミの巻き上がりが生じ難くなり、被処理物に対するゴミなどの付着を低減することができる。 According to the present invention, the flow of the processing liquid generated in the second flow path portion is inverted via the U-turn portion to become the flow of the first flow path portion, so that the treatment liquid is generated in the entire first flow path portion. The flow is unidirectional, the flow velocity is uniform without stagnation, and no turbulence occurs. Therefore, it is difficult for dust to roll up from the bottom of the treatment tank, and it is possible to reduce the adhesion of dust and the like to the object to be treated.

また本発明のごとく、Uターン部に整流板を設けることによって、処理槽の幅方向中央部付近と仕切り板側における処理液の流速分布がより均一に近づくため渦が生じ難くなり、流速がより均一化される。 Further, as in the present invention, by providing the rectifying plate in the U-turn portion, the flow velocity distribution of the treatment liquid near the center portion in the width direction of the treatment tank and the partition plate side becomes more uniform, so that vortices are less likely to occur and the flow velocity becomes higher. Be homogenized.

さらに本発明によれば、処理液の流速が均一化されることにより、従来の表面処理設備と比べて、槽内進行する被処理物の周囲を流れる処理液の被処理物に対する相対速度が増加する。 Further, according to the present invention, by making the flow velocity of the treatment liquid uniform, the relative speed of the treatment liquid flowing around the object to be treated traveling in the tank with respect to the object to be treated is increased as compared with the conventional surface treatment equipment. To do.

特に、処理液が塗料液である場合、塗料液に含まれる顔料成分は、分散樹脂に覆われた0.1〜10μm程度の微小粒子であるが、比重が大きいため、塗装時において流速が低くて撹拌がないか、もしくは弱いと沈降してしまい、ザラザラ感のある塗装仕上がりとなる。しかしながら、本発明では、塗料液の被塗物に対する相対速度が増加するため、塗料液について一定以上の流速を確保し易く、被塗物の塗膜平滑性や塗料液の付きまわり性が向上する。 In particular, when the treatment liquid is a paint liquid, the pigment component contained in the paint liquid is fine particles of about 0.1 to 10 μm covered with a dispersed resin, but since the specific gravity is large, the flow velocity is low during painting. If there is no agitation or if it is weak, it will settle, resulting in a rough coating finish. However, in the present invention, since the relative speed of the coating liquid with respect to the object to be coated increases, it is easy to secure a flow velocity of the coating liquid above a certain level, and the smoothness of the coating film and the circumstance of the coating liquid are improved. ..

また、塗膜析出面のジュール熱は、塗料液の流速が速いほど拡散されて奪われ易い。塗膜析出面の水酸化物イオンや塗料粒子イオンは、流速が速いほど拡散しやすい。即ち、塗装膜厚は塗料液の流速に依存する傾向があり、塗料液の流速が速いほど塗装膜厚が薄くなる。 Further, the Joule heat of the coating film precipitation surface is easily diffused and taken away as the flow velocity of the coating liquid is faster. Hydroxide ions and paint particle ions on the deposition surface of the coating film are more likely to diffuse as the flow velocity increases. That is, the coating film thickness tends to depend on the flow rate of the coating liquid, and the faster the flow rate of the coating liquid, the thinner the coating film thickness.

本発明では、塗料液の被塗物に対する相対速度が増加するため、塗装膜厚を薄くすることができる。その結果、余剰塗膜が削減されて、塗料液量や電力などにかかる塗装コストを低減することができる。 In the present invention, since the relative speed of the coating liquid with respect to the object to be coated increases, the coating film thickness can be reduced. As a result, the excess coating film can be reduced, and the coating cost required for the amount of coating liquid, electric power, and the like can be reduced.

本発明においては、前記整流板が、前記処理槽の幅方向に沿って複数設けられていると好適である。 In the present invention, it is preferable that a plurality of the straightening vanes are provided along the width direction of the processing tank.

本構成によれば、処理槽の幅方向中央部付近と仕切り板側における処理液の流速分布がより均一になり、渦が生じ難くなる。 According to this configuration, the flow velocity distribution of the treatment liquid near the central portion in the width direction of the treatment tank and on the partition plate side becomes more uniform, and vortices are less likely to occur.

本発明においては、前記第2流路部の下流側端部の幅が拡大されていると好適である。 In the present invention, it is preferable that the width of the downstream end portion of the second flow path portion is expanded.

本構成によれば、第2流路部の下流側端部での流速が低下してUターン部における反転力が弱くなる。その結果、処理槽の幅方向中央部付近への流れが弱まり、渦が発生し難くなる。 According to this configuration, the flow velocity at the downstream end of the second flow path portion decreases, and the reversing force at the U-turn portion becomes weak. As a result, the flow to the vicinity of the central portion in the width direction of the treatment tank is weakened, and vortices are less likely to be generated.

本発明においては、処理液の流れを生じさせる圧送手段が、前記第2流路部に設けられていると好適である。 In the present invention, it is preferable that the pressure feeding means for generating the flow of the treatment liquid is provided in the second flow path portion.

本構成によれば、第1流路部に圧送手段を設ける必要がないため、第1流路部全体で、処理液がより完全な一方向の流れとなる。 According to this configuration, since it is not necessary to provide the pressure feeding means in the first flow path portion, the treatment liquid flows in a more complete unidirectional flow in the entire first flow path portion.

本発明においては、前記圧送手段が、エジェクターノズルを備えて構成されていると好適である。 In the present invention, it is preferable that the pumping means is configured to include an ejector nozzle.

本構成によれば、エジェクターノズルから処理液を噴出させることによって流れを生じさせることができる。 According to this configuration, a flow can be generated by ejecting the treatment liquid from the ejector nozzle.

本発明においては、複数の前記エジェクターノズルが、前記処理槽の液面付近から底部にわたって縦方向に一列に配置され、且つ、前記エジェクターノズルの列が、前記第2流路部の長手方向に沿って複数設けられていると好適である。 In the present invention, a plurality of the ejector nozzles are arranged in a row in the vertical direction from the vicinity of the liquid surface of the treatment tank to the bottom, and the rows of the ejector nozzles are arranged along the longitudinal direction of the second flow path portion. It is preferable that a plurality of them are provided.

本構成のごとく、エジェクターノズルの列を、第2流路部の長手方向に沿って複数設けることで、処理槽内の処理液のどの深さにおいても、一定の流速を確保することができる。 By providing a plurality of rows of ejector nozzles along the longitudinal direction of the second flow path portion as in this configuration, it is possible to secure a constant flow velocity at any depth of the treatment liquid in the treatment tank.

本発明においては、前記複数のエジェクターノズルの列のそれぞれが、噴出圧力調節可能に構成されていると好適である。 In the present invention, it is preferable that each of the rows of the plurality of ejector nozzles is configured so that the ejection pressure can be adjusted.

本構成によれば、複数のエジェクターノズルの列のそれぞれが、噴出圧力調節可能に構成されているため、処理液の流速の大きさを調節し易い。 According to this configuration, since each of the rows of the plurality of ejector nozzles is configured so that the ejection pressure can be adjusted, it is easy to adjust the magnitude of the flow velocity of the treatment liquid.

本発明においては、前記圧送手段が、プロペラ形羽根車をさらに備えると好適である。 In the present invention, it is preferable that the pumping means further includes a propeller type impeller.

本構成によれば、プロペラ形羽根車を設けることによって、エジェクターノズルの数を削減することができるため、エジェクターノズルに供給する処理液の量を低減することができる。 According to this configuration, the number of ejector nozzles can be reduced by providing the propeller type impeller, so that the amount of the processing liquid supplied to the ejector nozzles can be reduced.

本発明においては、前記処理槽に隣接する付属槽を備え、該付属槽が、前記第1流路部の下流側端部の上側と連通していると好適である。 In the present invention, it is preferable that an accessory tank adjacent to the treatment tank is provided, and the accessory tank communicates with the upper side of the downstream end portion of the first flow path portion.

本構成によれば、第1流路部の下流側端部に到達した処理液の一部が付属槽に流入するため、当該処理液に含まれる浮上性のゴミなどが付属槽にて捕集されて除去される。 According to this configuration, a part of the treatment liquid that has reached the downstream end of the first flow path portion flows into the accessory tank, so that floating dust and the like contained in the treatment liquid are collected in the accessory tank. Is removed.

本発明においては、前記処理槽に隣接する底部ホッパーを備え、該底部ホッパーが、前記第1流路部の下流側端部の下側と連通していると好適である。 In the present invention, it is preferable that a bottom hopper adjacent to the treatment tank is provided, and the bottom hopper communicates with the lower side of the downstream end portion of the first flow path portion.

本構成によれば、第1流路部の下流側端部に到達した処理液の一部が底部ホッパーに流入するため、当該処理液に含まれる沈降性のゴミなどが底部ホッパーにおいてろ過捕集されて除去される。 According to this configuration, a part of the treatment liquid that has reached the downstream end of the first flow path portion flows into the bottom hopper, so that sedimentary dust and the like contained in the treatment liquid are filtered and collected in the bottom hopper. And removed.

本発明においては、前記処理槽に隣接する第2底部ホッパーを備え、該第2底部ホッパーが、前記Uターン部の下側と連通していると好適である。 In the present invention, it is preferable that a second bottom hopper adjacent to the processing tank is provided, and the second bottom hopper communicates with the lower side of the U-turn portion.

本構成によれば、第2流路部の下流側端部に到達した処理液の一部が第2底部ホッパーに流入するため、当該処理液に含まれる沈降性のゴミなどが第2底部ホッパーにおいてろ過捕集されて除去される。 According to this configuration, a part of the treatment liquid that has reached the downstream end of the second flow path portion flows into the second bottom hopper, so that sedimentable dust and the like contained in the treatment liquid flows into the second bottom hopper. Is collected by filtration and removed.

本発明においては、処理液が流入可能な滞留部が、前記第2流路部の上流側端部付近に設けられていると好適である。 In the present invention, it is preferable that a retention portion through which the treatment liquid can flow in is provided near the upstream end portion of the second flow path portion.

本構成によれば、例えば付属槽や底部ホッパーによって除去されなかったゴミなども、滞留部で捕集されて除去される。 According to this configuration, for example, dust that has not been removed by the accessory tank or the bottom hopper is also collected and removed by the retention portion.

本発明においては、前記第1流路部の底面付近に、沈降防止手段が設けられていると好適である。 In the present invention, it is preferable that a sedimentation prevention means is provided near the bottom surface of the first flow path portion.

本構成によれば、塗料やゴミ等が第1流路部の底面に沈降・堆積することを防止することができる。 According to this configuration, it is possible to prevent paint, dust, etc. from settling and accumulating on the bottom surface of the first flow path portion.

本発明に係る電着塗装設備の第1実施形態の概略平面図である。It is a schematic plan view of the 1st Embodiment of the electrodeposition coating equipment which concerns on this invention. 本発明に係る電着塗装設備の第1実施形態の概略側断面図である。It is a schematic side sectional view of the 1st Embodiment of the electrodeposition coating equipment which concerns on this invention. 整流板を備えていないUターン部の概略平面図である。It is a schematic plan view of the U-turn part which does not have a rectifying plate. 整流板を1枚備えるUターン部の概略平面図である。It is a schematic plan view of the U-turn part provided with one straightening vanity plate. 整流板を2枚備えるUターン部の概略平面図である。It is the schematic plan view of the U-turn part which includes two straightening plates. 幅が拡大されていない第2流路部の下流側端部の概略平面図である。It is a schematic plan view of the downstream end portion of the 2nd flow path portion whose width is not expanded. 幅が拡大されている第2流路部の下流側端部の概略平面図である。It is a schematic plan view of the downstream end portion of the 2nd flow path portion whose width is expanded. 本発明に係る電着塗装設備の第2実施形態の概略平面図である。It is a schematic plan view of the 2nd Embodiment of the electrodeposition coating equipment which concerns on this invention. 本発明に係る電着塗装設備の第2実施形態の概略側断面図である。It is a schematic side sectional view of the 2nd Embodiment of the electrodeposition coating equipment which concerns on this invention. 本発明に係る電着塗装設備の第3実施形態の概略平面図である。It is a schematic plan view of the 3rd Embodiment of the electrodeposition coating equipment which concerns on this invention. 本発明に係る電着塗装設備の第3実施形態の概略側断面図である。It is a schematic side sectional view of the 3rd Embodiment of the electrodeposition coating equipment which concerns on this invention. 本発明に係る電着塗装設備の第4実施形態の概略平面図である。It is a schematic plan view of the 4th Embodiment of the electrodeposition coating equipment which concerns on this invention. 本発明に係る電着塗装設備の第4実施形態の概略側断面図である。It is a schematic side sectional view of the 4th Embodiment of the electrodeposition coating equipment which concerns on this invention. 本発明に係る電着塗装設備の第5実施形態の概略平面図である。It is a schematic plan view of the 5th Embodiment of the electrodeposition coating equipment which concerns on this invention. 本発明に係る電着塗装設備の第5実施形態の概略側断面図である。It is a schematic side sectional view of the 5th Embodiment of the electrodeposition coating equipment which concerns on this invention. 従来の電着塗装設備の概略平面図である。It is a schematic plan view of the conventional electrodeposition coating equipment. 従来の電着塗装設備の概略側断面図である。It is a schematic side sectional view of the conventional electrodeposition coating equipment.

本発明に係る表面処理設備の一例として、電着塗装設備の実施形態について、図面に基づいて以下説明する。尚、各図面における実線の矢印は塗料液L(処理液の一例)の流れを示し、紙面右方向を指す白抜きの矢印は、被塗物の搬送方向を示す。
〔第1実施形態〕
図1及び図2に示すように、本実施形態における電着塗装設備1は、オーバーヘッドコンベア(図示せず)、電着槽2(処理槽の一例)、付属槽5、底部ホッパー6、塗料液循環用ポンプP、を備える。
As an example of the surface treatment equipment according to the present invention, an embodiment of the electrodeposition coating equipment will be described below with reference to the drawings. The solid arrow in each drawing indicates the flow of the paint liquid L (an example of the treatment liquid), and the white arrow pointing to the right of the paper surface indicates the transport direction of the object to be coated.
[First Embodiment]
As shown in FIGS. 1 and 2, the electrodeposition coating equipment 1 in the present embodiment includes an overhead conveyor (not shown), an electrodeposition tank 2 (an example of a treatment tank), an accessory tank 5, a bottom hopper 6, and a paint liquid. A circulation pump P is provided.

本実施形態における電着槽2は、箱型形状を有するものであり、槽内には、塗膜成分を含有させた塗料液Lが貯留される。 The electrodeposition tank 2 in the present embodiment has a box-shaped shape, and the coating liquid L containing the coating film component is stored in the tank.

電着槽2の槽内には、長手方向に延びる2つの仕切り板3が、電着槽2の両側壁部20のそれぞれに近接する位置で設けられている。仕切り板3の前端と電着槽2の前壁部21との間、及び仕切り板3の後端と電着槽2の後壁部22との間にはそれぞれ隙間が設けれている。 In the electrodeposition tank 2, two partition plates 3 extending in the longitudinal direction are provided at positions close to each of the side wall portions 20 of the electrodeposition tank 2. Gap is provided between the front end of the partition plate 3 and the front wall portion 21 of the electrodeposition tank 2, and between the rear end of the partition plate 3 and the rear wall portion 22 of the electrodeposition tank 2.

電着槽2は、被塗物が通過し、且つ塗料液Lが一方向に流れる第1流路部23と、第1流路部23の塗料液Lの流れと逆方向に塗料液Lが流れる2つの第2流路部24とを備える。第1流路部23と第2流路部24とは、仕切り板3によって区画されている。 In the electrodeposition tank 2, the paint liquid L flows in the first flow path portion 23 through which the object to be coated passes and the paint liquid L flows in one direction, and in the direction opposite to the flow of the paint liquid L in the first flow path portion 23. It is provided with two second flow path portions 24 for flowing. The first flow path portion 23 and the second flow path portion 24 are partitioned by a partition plate 3.

仕切り板3のそれぞれには、槽内の塗料液Lに浸漬させる状態で槽内電極(図示せず)が配置されている。また、後壁部22の幅方向中央部には、槽長手方向に延びる中央壁29が設けられている。 In-tank electrodes (not shown) are arranged in each of the partition plates 3 in a state of being immersed in the paint liquid L in the tank. Further, a central wall 29 extending in the longitudinal direction of the tank is provided at the central portion in the width direction of the rear wall portion 22.

第1流路部23は、第2流路部24よりも広い幅を有しており、被塗物を浸漬させて電着塗装する塗装エリアとして構成される。電着槽2は、第1流路部23の下流側に入槽部25を備え、第1流路部23の上流側に出槽部26を備える。 The first flow path portion 23 has a wider width than the second flow path portion 24, and is configured as a coating area in which an object to be coated is immersed and electrodeposition coating is performed. The electrodeposition tank 2 includes an entry tank portion 25 on the downstream side of the first flow path portion 23, and an exit tank portion 26 on the upstream side of the first flow path portion 23.

図1に示すように、電着槽2では、第1流路部23の下流側端部と第2流路部24の上流側端部とが連通する。そして、第1流路部23の上流側端部と第2流路部24の下流側端部とが、第2流路部24の塗料液Lの流れる方向を第1流路部23の塗料液Lの流れる方向に反転させるUターン部27を介して連通している。 As shown in FIG. 1, in the electrodeposition tank 2, the downstream end of the first flow path 23 and the upstream end of the second flow path 24 communicate with each other. Then, the upstream end of the first flow path 23 and the downstream end of the second flow path 24 make the direction in which the paint liquid L of the second flow path 24 flows the paint of the first flow path 23. It communicates via a U-turn portion 27 that reverses in the direction in which the liquid L flows.

Uターン部27は、中央壁29と、第1流路部23の塗料液Lの流れる方向に沿って延びる整流板4とを備える。 The U-turn portion 27 includes a central wall 29 and a straightening vane 4 extending along the flow direction of the coating liquid L in the first flow path portion 23.

Uターン部27における中央壁29は、2つの第2流路部24から流入してきた塗料液Lが、槽幅方向中央部で互いに衝突して速度エネルギーを損失してしまうことを防いで、塗料液Lを効率的にUターンさせる機能を担う。 The central wall 29 in the U-turn portion 27 prevents the paint liquids L flowing in from the two second flow path portions 24 from colliding with each other in the central portion in the tank width direction and losing velocity energy. It has the function of efficiently making a U-turn of the liquid L.

整流板4がない場合、図3に示すように、第2流路部24から流出してきた塗料液LがUターン部27で反転する際に、電着槽2の幅方向中央部付近の流速が速くなるため、仕切り板3側で渦が生じ易くなる。そこで、図4に示すように、Uターン部27に整流板4を設けることによって、電着槽2の幅方向中央部付近と仕切り板3側における塗料液Lの流速分布が均一に近づき、渦が生じ難くなる。 When there is no straightening vane 4, as shown in FIG. 3, when the paint liquid L flowing out from the second flow path portion 24 is reversed at the U-turn portion 27, the flow velocity near the center portion in the width direction of the electrodeposition tank 2 Therefore, a vortex is likely to be generated on the partition plate 3 side. Therefore, as shown in FIG. 4, by providing the rectifying plate 4 on the U-turn portion 27, the flow velocity distribution of the coating liquid L near the center portion in the width direction of the electrodeposition tank 2 and the partition plate 3 side becomes uniform, and the vortex Is less likely to occur.

図5に示すように、渦の発生を抑えるため、整流板4は、電着槽2の幅方向に沿って複数設けられていることが望ましい。本実施形態では、片方の第2流路部24につき整流板4を2枚設けることによって、電着槽2の幅方向中央部付近と仕切り板3側における塗料液Lの流速分布がほぼ均一になり、渦の発生をほぼなくすことができるように構成されている。 As shown in FIG. 5, it is desirable that a plurality of straightening vanes 4 are provided along the width direction of the electrodeposition tank 2 in order to suppress the generation of vortices. In the present embodiment, by providing two straightening vanes 4 for each of the second flow path portions 24, the flow velocity distribution of the coating liquid L in the vicinity of the center portion in the width direction of the electrodeposition tank 2 and on the partition plate 3 side is substantially uniform. It is configured so that the generation of vortices can be almost eliminated.

また、整流板4を複数枚設置する場合、各整流板4の後壁部22の側の長さは、槽の幅方向中央寄りの整流板4ほど長くすること、即ち、整流板4と後壁部22との間隙を少なくしていることが望ましい。整流板4と後壁部22との間隙を少なくするほど、第1流路部23における槽の幅方向中央寄りの塗料液Lの流速を小さく調整できるため、Uターン部27の出口流速がより均一化され、Uターン部27における乱流の発生も防止される。 Further, when a plurality of straightening vanes 4 are installed, the length of each straightening vane 4 on the rear wall portion 22 side should be as long as the straightening vane 4 closer to the center in the width direction of the tank, that is, the straightening vanes 4 and the rear. It is desirable to reduce the gap with the wall portion 22. As the gap between the straightening vane 4 and the rear wall portion 22 is reduced, the flow velocity of the coating liquid L near the center in the width direction of the tank in the first flow path portion 23 can be adjusted to be smaller, so that the outlet flow velocity of the U-turn portion 27 becomes higher. It is made uniform and the occurrence of turbulent flow in the U-turn portion 27 is prevented.

尚、本実施形態では、長さの異なる2枚の整流板4を用いて、長さが長い方の整流板4を、電着槽2の幅方向中央部側に配置するように構成されているが、この構成に限定されるものではない。整流板4の長さや設置数については、渦の発生を抑えるか、あるいは渦を生じ難くすることができる構成であれば、適宜変更して良い。 In this embodiment, two straightening vanes 4 having different lengths are used, and the longer straightening vane 4 is arranged on the central portion side in the width direction of the electrodeposition tank 2. However, it is not limited to this configuration. The length and the number of installed straightening vanes 4 may be appropriately changed as long as the configuration can suppress the generation of vortices or prevent the generation of vortices.

また、図6に示すように、第2流路部24の下流側端部の幅が拡大されていない場合、第2流路部24の下流側端部(第2流路部24における塗料液Lの出口付近)での流速が大きくなり、Uターン部27における反転力が強くなる。その結果、電着槽2の幅方向中央部付近への流れが強くなり渦が発生し易くなる。そこで、図7に示すように、渦の発生を抑えるために第2流路部24の下流側端部の幅が拡大されていることが望ましい(図7の二点鎖線部分と白抜き矢印を参照)。 Further, as shown in FIG. 6, when the width of the downstream end portion of the second flow path portion 24 is not expanded, the downstream end portion of the second flow path portion 24 (paint liquid in the second flow path portion 24). The flow velocity at (near the exit of L) becomes large, and the reversing force at the U-turn portion 27 becomes strong. As a result, the flow to the vicinity of the central portion in the width direction of the electrodeposition tank 2 becomes strong, and vortices are likely to be generated. Therefore, as shown in FIG. 7, it is desirable that the width of the downstream end portion of the second flow path portion 24 is expanded in order to suppress the generation of vortices (the two-dot chain line portion and the white arrow in FIG. 7 are shown. reference).

図1及び図2に示すように、第2流路部24の一部を構成する電着槽2の両側壁部20のそれぞれには、塗料液Lの流れを生じさせる圧送手段として、複数のエジェクターノズル9が設けられている。 As shown in FIGS. 1 and 2, a plurality of pressure feeding means for causing a flow of the coating liquid L are provided in each of the side wall portions 20 of the electrodeposition tank 2 forming a part of the second flow path portion 24. An ejector nozzle 9 is provided.

エジェクターノズル9は、電着槽2の液面付近から底部にわたって縦方向に一列に配置されるサイドライザー90を構成する。そして、複数のサイドライザー90が、第2流路部24の長手方向に沿って設けられている。 The ejector nozzles 9 constitute side risers 90 arranged in a row in the vertical direction from the vicinity of the liquid level of the electrodeposition tank 2 to the bottom. A plurality of side risers 90 are provided along the longitudinal direction of the second flow path portion 24.

尚、各エジェクターノズル9は、側壁部20に対して所定角度(例えば15°程度)だけ、槽内側に傾けた斜め向き姿勢で、電着槽2の出槽部26の側に塗料液Lを噴出させる状態に配置してある。これは、エジェクターノズル9から噴出された塗料液Lが、下流に配置されたサイドライザー90やその他の支持部材等に衝突することによって生じる、速度エネルギーの損失を防止することを目的としている。 Each ejector nozzle 9 is tilted inward by a predetermined angle (for example, about 15 °) with respect to the side wall portion 20, and the paint liquid L is applied to the exit tank portion 26 side of the electrodeposition tank 2. It is arranged so that it can be ejected. The purpose of this is to prevent the loss of velocity energy caused by the paint liquid L ejected from the ejector nozzle 9 colliding with the side riser 90 or other support member arranged downstream.

また、各サイドライザー90は、例えば圧力調整バルブ(図示せず)などを設けることによって、その噴出圧力を調節することができるように構成されていることが望ましい。これにより、塗料液Lの流速を適宜変更し易くなる。 Further, it is desirable that each side riser 90 is configured so that the ejection pressure can be adjusted by providing, for example, a pressure adjusting valve (not shown). This makes it easy to change the flow velocity of the coating liquid L as appropriate.

付属槽5は、電着槽2の入槽部25側の上部に隣接して設けられており、第1流路部23の下流側端部の上側と連通している。 The accessory tank 5 is provided adjacent to the upper portion of the electrodeposition tank 2 on the entry tank portion 25 side, and communicates with the upper side of the downstream end portion of the first flow path portion 23.

底部ホッパー6は、電着槽2の入槽部25側の下部に隣接して設けられており、第1流路部23の下流側端部の下側と連通している。 The bottom hopper 6 is provided adjacent to the lower portion of the electrodeposition tank 2 on the entry tank portion 25 side, and communicates with the lower side of the downstream end portion of the first flow path portion 23.

塗料液循環用ポンプPは、電着槽2の外側に設けられており、配管8を介して、付属槽5、底部ホッパー6、及びサイドライザー90に接続されている。 The paint liquid circulation pump P is provided on the outside of the electrodeposition tank 2, and is connected to the accessory tank 5, the bottom hopper 6, and the side riser 90 via a pipe 8.

塗料液循環用ポンプPを作動させると、付属槽5及び底部ホッパー6から流下してきた塗料液Lが吸引される。吸引された塗料液Lは、必要に応じて温度調節やろ過処理がなされた後、各サイドライザー90に供給される。 When the paint liquid circulation pump P is operated, the paint liquid L flowing down from the accessory tank 5 and the bottom hopper 6 is sucked. The sucked paint liquid L is supplied to each side riser 90 after temperature control and filtration treatment are performed as necessary.

各サイドライザー90に供給された塗料液Lは、サイドライザー90の各エジェクターノズル9から噴出され、この噴出力によって電着槽2における塗料液Lの流れが生じる。 The paint liquid L supplied to each side riser 90 is ejected from each ejector nozzle 9 of the side riser 90, and the flow of the paint liquid L in the electrodeposition tank 2 is generated by this jet output.

サイドライザー90の各エジェクターノズル9から噴出された塗料液Lは、第2流路部24を出槽部26側に向かって流れてUターン部27に到達すると、流れを反転させて、第1流路部23に流入する。 When the paint liquid L ejected from each ejector nozzle 9 of the side riser 90 flows through the second flow path portion 24 toward the exit tank portion 26 side and reaches the U-turn portion 27, the flow is reversed and the first It flows into the flow path portion 23.

第1流路部23を流れる塗料液Lは、第1流路部23全体で、出槽部26側から入槽部25側へ向かう一方向の流れとなるため、滞留することなく流速が均一化され、且つ、乱流も生じない。 The paint liquid L flowing through the first flow path portion 23 flows in one direction from the exit tank portion 26 side to the entry tank portion 25 side in the entire first flow path portion 23, so that the flow velocity is uniform without staying. And no turbulence occurs.

また、各サイドライザー90の第2流路部24の長手方向における位置と、各サイドライザー90におけるエジェクターノズル9の高さ位置については、塗料液Lの深さ方向における流速ムラが生じないような位置に設定されている。そのため、第1流路部23における塗料液Lの流速分布については、平面方向だけでなく、深さ方向においても、流速ムラが生じ難い。 Further, with respect to the position in the longitudinal direction of the second flow path portion 24 of each side riser 90 and the height position of the ejector nozzle 9 in each side riser 90, the flow velocity unevenness in the depth direction of the coating liquid L does not occur. It is set to the position. Therefore, regarding the flow velocity distribution of the coating liquid L in the first flow path portion 23, the flow velocity unevenness is unlikely to occur not only in the plane direction but also in the depth direction.

第1流路部23の下流側端部に到達した塗料液Lの大部分は、第2流路部24の上流側端部(第2流路部24における塗料液Lの入り口)に流入し、入槽部25側から出槽部26側へ向かう一方向の流れとなる。従って、電着槽2の全体において、第1流路部23と第2流路部24によって一つの大きな槽内循環系が生じることとなる。 Most of the paint liquid L that has reached the downstream end of the first flow path portion 23 flows into the upstream end of the second flow path portion 24 (the inlet of the paint liquid L in the second flow path portion 24). , The flow is unidirectional from the entry 25 side to the exit 26 side. Therefore, in the entire electrodeposition tank 2, one large in-tank circulation system is generated by the first flow path portion 23 and the second flow path portion 24.

また、第1流路部23の下流側端部に到達した塗料液Lの一部は、浮上性のゴミなどと共にオーバーフローして付属槽5に流入する。浮上性のゴミは、付属槽5にて捕集されて除去される。 Further, a part of the paint liquid L that has reached the downstream end of the first flow path portion 23 overflows together with buoyant dust and the like and flows into the accessory tank 5. The buoyant dust is collected and removed in the attached tank 5.

また、第1流路部23の下流側端部に到達した塗料液Lの一部は、沈降性のゴミなどと共に底部ホッパー6に流入する。沈降性のゴミは、底部ホッパー6においてろ過捕集されて除去される。 Further, a part of the coating liquid L that has reached the downstream end of the first flow path portion 23 flows into the bottom hopper 6 together with sedimentary dust and the like. Sedimentable debris is filtered and collected in the bottom hopper 6 and removed.

自動車ボディ等の被塗物(被処理物の一例)は、オーバーヘッドコンベアによる吊下げ形態で搬送される。被塗物は、電着槽2の長手方向における一端部の入槽部25において槽内の塗料液L中に浸漬され、この入槽に続き、塗料液L中への浸漬状態を保った状態で、電着槽2の長手方向における他端部の出槽部26に向けて槽内進行され、この槽内進行過程において所定の電着時間にわたる電着工程が実施される。 An object to be coated (an example of an object to be processed) such as an automobile body is conveyed in a suspended form by an overhead conveyor. The object to be coated is immersed in the paint liquid L in the tank at one end of the electrodeposition tank 2 in the longitudinal direction, and is kept immersed in the paint liquid L following the tank. Then, the electrodeposition tank 2 is advanced in the tank toward the exit portion 26 at the other end in the longitudinal direction, and the electrodeposition step is carried out over a predetermined electrodeposition time in the in-tank progress process.

電着工程における被塗物は、槽内電極に対する対極電極として電気的に接地した状態を保ちつつ、その全体が槽内の塗装液に浸漬される。つまり、電着槽2では、被塗物を槽内の塗料液Lに浸漬させた状態で、槽内の塗料液Lを介して、槽内電極と対極電極としての被塗物との間に所定の電位差を所定の電着時間にわたって付与することで、塗料液L中の塗膜成分を電気的に被塗物の外面及び内面に引き付けて定着させ、これにより、被塗物Wの外面及び内面の夫々に塗膜を形成する。 The object to be coated in the electrodeposition step is immersed in the coating liquid in the tank as a whole while being electrically grounded as a counter electrode to the electrode in the tank. That is, in the electrodeposition tank 2, in a state where the object to be coated is immersed in the coating liquid L in the tank, between the electrode in the tank and the object to be coated as the counter electrode through the coating liquid L in the tank. By applying a predetermined potential difference over a predetermined electrodeposition time, the coating film component in the coating liquid L is electrically attracted and fixed to the outer surface and the inner surface of the object to be coated, whereby the outer surface and the outer surface of the object W to be coated and the surface to be coated W are fixed. A coating film is formed on each of the inner surfaces.

電着工程を経て出槽部26に至った被塗物は、オーバーヘッドコンベアによる搬送に伴い、槽内の塗料液Lから引き上げられ、この出槽に続く後続工程部に送られる。 The object to be coated, which has reached the discharge tank portion 26 through the electrodeposition step, is pulled up from the paint liquid L in the tank and sent to the subsequent process portion following the discharge tank.

〔第2実施形態〕
図8及び図9には、電着塗装設備1の第2実施形態が示されている。
本実施形態については、上述の第1実施形態と異なる構成を主に記載し、第1実施形態と同様の構成については同じ符号を付して説明を一部省略する。
[Second Embodiment]
8 and 9 show a second embodiment of the electrodeposition coating equipment 1.
Regarding this embodiment, a configuration different from that of the first embodiment described above will be mainly described, and the same reference numerals will be given to the same configurations as those of the first embodiment, and some description thereof will be omitted.

本実施形態に係る電着塗装設備1は、上述の第1実施形態の構成に加えてさらに第2底部ホッパー7を備える。第2底部ホッパー7は、電着槽2の出槽部26側の下部に隣接して設けられており、第1流路部23の上流側端部の下側と連通している。 The electrodeposition coating equipment 1 according to the present embodiment further includes a second bottom hopper 7 in addition to the configuration of the first embodiment described above. The second bottom hopper 7 is provided adjacent to the lower part of the electrodeposition tank 2 on the exit 26 side, and communicates with the lower side of the upstream end of the first flow path 23.

第2流路部24の下流側端部に到達した塗料液Lの一部は、沈降性のゴミなどと共に第2底部ホッパー7に流入する。沈降性のゴミは、底部ホッパー6だけでなく、第2底部ホッパー7においても、ろ過捕集されて除去される。 A part of the paint liquid L that has reached the downstream end of the second flow path portion 24 flows into the second bottom hopper 7 together with sedimentary dust and the like. Sedimentable dust is collected and removed by filtration not only in the bottom hopper 6 but also in the second bottom hopper 7.

塗料液循環用ポンプPを作動させると、付属槽5、底部ホッパー6、及び第2底部ホッパー7から流下してきた塗料液Lが吸引される。吸引された塗料液Lは、必要に応じて温度調節やろ過処理がなされた後、各サイドライザー90に供給される。 When the paint liquid circulation pump P is operated, the paint liquid L flowing down from the accessory tank 5, the bottom hopper 6, and the second bottom hopper 7 is sucked. The sucked paint liquid L is supplied to each side riser 90 after temperature control and filtration treatment are performed as necessary.

〔第3実施形態〕
図10及び図11には、電着塗装設備1の第3実施形態が示されている。
本実施形態については、上述の第1実施形態と異なる構成を主に記載し、第1実施形態と同様の構成については同じ符号を付して説明を一部省略する。
[Third Embodiment]
10 and 11 show a third embodiment of the electrodeposition coating equipment 1.
Regarding this embodiment, a configuration different from that of the first embodiment described above will be mainly described, and the same reference numerals will be given to the same configurations as those of the first embodiment, and some description thereof will be omitted.

本実施形態に係る電着塗装設備1は、上述の第1実施形態の構成に加えてさらに滞留部28を備える。 The electrodeposition coating equipment 1 according to the present embodiment further includes a retention portion 28 in addition to the configuration of the first embodiment described above.

滞留部28は、第2流路部24の上流側端部(第2流路部24における塗料液Lの入り口)付近における電着槽2の両側壁部20に設けられている。 The retention portion 28 is provided on both side wall portions 20 of the electrodeposition tank 2 in the vicinity of the upstream end portion (the inlet of the coating liquid L in the second flow path portion 24) of the second flow path portion 24.

第1流路部23の下流側端部に到達した塗料液Lの大部分が滞留部28に流入した後、第2流路部24の上流側端部(第2流路部24における塗料液Lの入り口)に流入する。滞留部28では、付属槽5や底部ホッパー6によって除去されなかったゴミなどが捕集されて除去される。 After most of the paint liquid L that has reached the downstream end of the first flow path portion 23 has flowed into the retention portion 28, the upstream end portion of the second flow path portion 24 (paint liquid in the second flow path portion 24). It flows into (the entrance of L). In the retention portion 28, dust and the like that have not been removed by the accessory tank 5 and the bottom hopper 6 are collected and removed.

塗料液循環用ポンプPを作動させると、付属槽5、底部ホッパー6、及び滞留部28から流下してきた塗料液Lが吸引される。吸引された塗料液Lは、必要に応じて温度調節やろ過処理がなされた後、各サイドライザー90に供給される。 When the paint liquid circulation pump P is operated, the paint liquid L that has flowed down from the accessory tank 5, the bottom hopper 6, and the retention portion 28 is sucked. The sucked paint liquid L is supplied to each side riser 90 after temperature control and filtration treatment are performed as necessary.

〔第4実施形態〕
図12及び図13には、電着塗装設備1の第3実施形態が示されている。
本実施形態については、上述の第1実施形態と異なる構成を主に記載し、第1実施形態と同様の構成については同じ符号を付して説明を一部省略する。
[Fourth Embodiment]
12 and 13 show a third embodiment of the electrodeposition coating equipment 1.
Regarding this embodiment, a configuration different from that of the first embodiment described above will be mainly described, and the same reference numerals will be given to the same configurations as those of the first embodiment, and some description thereof will be omitted.

本実施形態に係る電着塗装設備1は、塗料液Lの流れを生じさせる圧送手段として、上述の第1実施形態におけるサイドライザー90に加えてさらにプロペラ形羽根車10を備える。 The electrodeposition coating equipment 1 according to the present embodiment further includes a propeller type impeller 10 in addition to the side riser 90 in the above-described first embodiment as a pressure feeding means for generating a flow of the coating liquid L.

本実施形態では、第1実施形態におけるサイドライザー90の一部を、プロペラ形羽根車10に替えて構成されている。 In the present embodiment, a part of the side riser 90 in the first embodiment is replaced with a propeller type impeller 10.

複数のプロペラ形羽根車10が、電着槽2の液面付近から底部にわたって縦方向に一列に配置され、且つ、プロペラ形羽根車10の列が、第2流路部24の長手方向に沿って、サイドライザー90よりも下流側に複数設けられている。 A plurality of propeller-shaped impellers 10 are arranged in a vertical row from the vicinity of the liquid level of the electrodeposition tank 2 to the bottom, and the rows of propeller-shaped impellers 10 are arranged along the longitudinal direction of the second flow path portion 24. Therefore, a plurality of side risers 90 are provided on the downstream side.

本構成においては、サイドライザー90による噴出力とプロペラ形羽根車10の回転力によって塗料液Lの流れが生じる。即ち、プロペラ形羽根車10が設けられていることによって、サイドライザー90の数を削減しても、塗料液Lの流速を第1実施形態と同様の流速に維持することができる。さらに、サイドライザー90の数が削減される分、塗料液循環用ポンプPを介して循環させる塗料液Lの量を低減することができる。 In this configuration, the flow of the paint liquid L is generated by the jet output of the side riser 90 and the rotational force of the propeller type impeller 10. That is, since the propeller type impeller 10 is provided, the flow velocity of the coating liquid L can be maintained at the same flow velocity as that of the first embodiment even if the number of side risers 90 is reduced. Further, as the number of side risers 90 is reduced, the amount of the paint liquid L circulated via the paint liquid circulation pump P can be reduced.

尚、上述のように、図面との対照を便利にするために符号を記したが、該記入により本発明は添付図面の構成に限定されるものではない。また、本発明の要旨を逸脱しない範囲において、種々なる態様で実施し得ることは勿論である。 As described above, the reference numerals are given for convenience of comparison with the drawings, but the description does not limit the present invention to the configuration of the accompanying drawings. In addition, it goes without saying that it can be carried out in various modes as long as it does not deviate from the gist of the present invention.

〔第5実施形態〕
図14及び図15には、電着塗装設備1の第5実施形態が示されている。
本実施形態については、上述の第1実施形態と異なる構成を主に記載し、第1実施形態と同様の構成については同じ符号を付して説明を一部省略する。
[Fifth Embodiment]
14 and 15 show a fifth embodiment of the electrodeposition coating equipment 1.
Regarding this embodiment, a configuration different from that of the first embodiment described above will be mainly described, and the same reference numerals will be given to the same configurations as those of the first embodiment, and some description thereof will be omitted.

本実施形態に係る電着塗装設備1は、塗料沈降防止用ライザー11(沈降防止手段の一例)、切り替えバルブ12、及びバッグフィルター13をさらに備える。 The electrodeposition coating equipment 1 according to the present embodiment further includes a paint settling prevention riser 11 (an example of settling prevention means), a switching valve 12, and a bag filter 13.

電着槽2における塗料やゴミの沈降は多少にかかわらず発生し得る。一方、本実施形態においては、塗装エリアである第1流路部23内の流向は巻き上がりがないため、塗料やゴミが一度沈降すれば再浮上することはなく、被塗物の塗装品質への影響はない。 Sedimentation of paint and dust in the electrodeposition tank 2 can occur to some extent. On the other hand, in the present embodiment, since the flow direction in the first flow path portion 23, which is the coating area, does not wind up, once the paint or dust has settled, it does not resurface, and the coating quality of the object to be coated is improved. There is no effect of.

しかしながら、第1流路部23の底面付近の流速が遅いため、塗料やゴミがそのまま堆積してしまう虞がある。 However, since the flow velocity near the bottom surface of the first flow path portion 23 is slow, there is a risk that paint and dust will accumulate as they are.

本実施形態では、第1流路部23の底面に近く、且つ仕切り板3の付近に、仕切り板3に沿って複数の塗料沈降防止用ライザー11を設置し、塗料沈降防止用ライザー11から塗料液Lを噴出させることによって、塗料やゴミ等が第1流路部23の底面に沈降・堆積することを防止することができる。 In the present embodiment, a plurality of paint settling prevention risers 11 are installed along the partition plate 3 near the bottom surface of the first flow path portion 23 and near the partition plate 3, and the paint is applied from the paint settling prevention riser 11 to the paint settling prevention riser 11. By ejecting the liquid L, it is possible to prevent paint, dust, etc. from settling and accumulating on the bottom surface of the first flow path portion 23.

電着工程を実施している間は、第1流路部23における塗料やゴミなどの沈降物の巻き上がりを防ぐため、塗料沈降防止用ライザー11を使用しない。 During the electrodeposition step, the paint settling prevention riser 11 is not used in order to prevent the settling matter such as paint and dust from rolling up in the first flow path portion 23.

一方、休日等、電着工程を実施していないとき、定期的に切り替えバルブ12を切り替えて、塗料液Lを塗料沈降防止用ライザー11に供給して噴出させる。これにより、沈降物を撹拌して底部ホッパー6から排出させ、バッグフィルター13にて捕集する。 On the other hand, when the electrodeposition process is not performed such as on a holiday, the switching valve 12 is periodically switched to supply the paint liquid L to the paint settling prevention riser 11 and eject it. As a result, the sediment is agitated and discharged from the bottom hopper 6 and collected by the bag filter 13.

塗料沈降防止用ライザー11を使用するときは間欠運転を実施し、沈降物を撹拌した後は、切り替えバルブ12を所定時間オフにして通常の塗料液Lの流れによって底部ホッパー6へ沈降物を誘導する。これを何度か繰り返すことによって沈降物を排出する。 When the paint settling prevention riser 11 is used, an intermittent operation is performed, and after the settling material is agitated, the switching valve 12 is turned off for a predetermined time to guide the settling material to the bottom hopper 6 by the normal flow of the paint liquid L. To do. By repeating this several times, the sediment is discharged.

〔その他の実施形態〕
1.上述の第2〜5実施形態における第1実施形態と異なる新たな構成については、必要に応じて任意に組み合わせて構成しても良い。
2.本発明に係る表面処理設備は、上述の電着塗装設備に限らず、他にも例えば、成形加工後の金属部材等の表面に付着した油やゴミを取り除く脱脂処理設備に適用することができる。この場合、被処理物の金属部材等を脱脂槽の脱脂剤中に浸漬させることにより、被処理部材の表面に付着した油やゴミを効率良く取り除くことができる。
[Other Embodiments]
1. 1. The new configurations different from the first embodiment in the above-mentioned second to fifth embodiments may be arbitrarily combined and configured as necessary.
2. The surface treatment equipment according to the present invention is not limited to the electrodeposition coating equipment described above, and can be applied to, for example, a degreasing treatment equipment for removing oil and dust adhering to the surface of a metal member or the like after molding. .. In this case, by immersing the metal member or the like of the object to be treated in the degreasing agent of the degreasing tank, oil and dust adhering to the surface of the member to be treated can be efficiently removed.

本発明の表面処理設備は、例えば、自動車ボディ等を塗装する電着塗装設備の技術分野において好適に利用することができる。 The surface treatment equipment of the present invention can be suitably used in the technical field of electrodeposition coating equipment for coating an automobile body or the like, for example.

1 電着塗装設備(表面処理設備の一例)
2 電着槽(処理槽の一例)
20 側壁部
21 前壁部
22 後壁部
23 第1流路部
24 第2流路部
25 入槽部
26 出槽部
27 Uターン部
28 滞留部
29 中央壁
3 仕切り板
4 整流板
5 付属槽
6 底部ホッパー
7 第2底部ホッパー
8 配管
9 エジェクターノズル(圧送手段の一例)
90 サイドライザー(圧送手段の一例)
10 プロペラ形羽根車(圧送手段の一例)
11 塗料沈降防止用ライザー(沈降防止手段の一例)
12 切り替えバルブ
13 バッグフィルター
P 塗料液循環用ポンプ
L 塗料液(処理液の一例)
1 Electrodeposition coating equipment (an example of surface treatment equipment)
2 Electroplated tank (example of processing tank)
20 Side wall 21 Front wall 22 Rear wall 23 1st flow path 24 2nd flow path 25 Entering tank 26 Exiting tank 27 U-turn 28 Retaining part 29 Central wall 3 Partition plate 4 Rectifying plate 5 Attached tank 6 Bottom hopper 7 Second bottom hopper 8 Piping 9 Ejector nozzle (an example of pumping means)
90 Side riser (an example of pumping means)
10 Propeller type impeller (an example of pumping means)
11 Riser for preventing paint settling (an example of settling prevention means)
12 Switching valve 13 Bag filter P Paint liquid circulation pump L Paint liquid (example of treatment liquid)

Claims (13)

処理槽の処理液中に被処理物を浸漬させて表面処理する表面処理設備において、
前記処理槽は、前記被処理物が通過し、且つ処理液が一方向に流れる第1流路部と、前記第1流路部の処理液の流れと逆方向に処理液が流れる第2流路部とを備え、
前記第1流路部と前記第2流路部との間に仕切り板が設けられており、
前記第1流路部の下流側端部と前記第2流路部の上流側端部とが連通し、
前記第1流路部の上流側端部と前記第2流路部の下流側端部とが、前記第2流路部の処理液の流れる方向を前記第1流路部の処理液の流れる方向に反転させるUターン部を介して連通し、
前記第1流路部の処理液の流れる方向に沿って延びる整流板が、前記Uターン部に設けられていることを特徴とする表面処理設備。
In a surface treatment facility where the object to be treated is immersed in the treatment liquid in the treatment tank for surface treatment.
In the treatment tank, a first flow path portion through which the object to be processed passes and the treatment liquid flows in one direction, and a second flow flow in which the treatment liquid flows in the direction opposite to the flow of the treatment liquid in the first flow path portion. Equipped with a roadside
A partition plate is provided between the first flow path portion and the second flow path portion.
The downstream end of the first flow path and the upstream end of the second flow path communicate with each other.
The upstream end of the first flow path and the downstream end of the second flow path allow the treatment liquid of the first flow path to flow in the direction in which the treatment liquid of the second flow path flows. Communicate through the U-turn part that reverses in the direction,
A surface treatment facility characterized in that a rectifying plate extending along the flow direction of the treatment liquid in the first flow path portion is provided in the U-turn portion.
前記整流板が、前記処理槽の幅方向に沿って複数設けられていることを特徴とする請求項1に記載の表面処理設備。 The surface treatment equipment according to claim 1, wherein a plurality of the straightening vanes are provided along the width direction of the treatment tank. 前記第2流路部の下流側端部の幅が拡大されていることを特徴とする請求項1又は2に記載の表面処理設備。 The surface treatment equipment according to claim 1 or 2, wherein the width of the downstream end portion of the second flow path portion is expanded. 処理液の流れを生じさせる圧送手段が、前記第2流路部に設けられていることを特徴とする請求項1〜3のいずれか1項に記載の表面処理設備。 The surface treatment equipment according to any one of claims 1 to 3, wherein a pressure feeding means for generating a flow of the treatment liquid is provided in the second flow path portion. 前記圧送手段が、エジェクターノズルを備えて構成されていることを特徴とする請求項4に記載の表面処理設備。 The surface treatment equipment according to claim 4, wherein the pumping means is provided with an ejector nozzle. 複数の前記エジェクターノズルが、前記処理槽の液面付近から底部にわたって縦方向に一列に配置され、且つ、前記エジェクターノズルの列が、前記第2流路部の長手方向に沿って複数設けられていることを特徴とする請求項5に記載の表面処理設備。 A plurality of the ejector nozzles are arranged in a row in the vertical direction from the vicinity of the liquid surface of the treatment tank to the bottom, and a plurality of rows of the ejector nozzles are provided along the longitudinal direction of the second flow path portion. The surface treatment equipment according to claim 5, wherein the surface treatment equipment is provided. 前記複数のエジェクターノズルの列のそれぞれが、噴出圧力調節可能に構成されていることを特徴とする請求項6に記載の表面処理設備。 The surface treatment equipment according to claim 6, wherein each of the rows of the plurality of ejector nozzles is configured so that the ejection pressure can be adjusted. 前記圧送手段が、プロペラ形羽根車をさらに備えることを特徴とする請求項5〜7のいずれか一項に記載の表面処理設備。 The surface treatment equipment according to any one of claims 5 to 7, wherein the pumping means further includes a propeller type impeller. 前記処理槽に隣接する付属槽を備え、該付属槽が、前記第1流路部の下流側端部の上側と連通していることを特徴とする請求項1〜8のいずれか一項に記載の表面処理設備。 The item according to any one of claims 1 to 8, wherein an accessory tank adjacent to the treatment tank is provided, and the accessory tank communicates with the upper side of the downstream end portion of the first flow path portion. Described surface treatment equipment. 前記処理槽に隣接する底部ホッパーを備え、該底部ホッパーが、前記第1流路部の下流側端部の下側と連通していることを特徴とする請求項1〜9のいずれか一項に記載の表面処理設備。 Any one of claims 1 to 9, wherein a bottom hopper adjacent to the treatment tank is provided, and the bottom hopper communicates with the lower side of the downstream end portion of the first flow path portion. Surface treatment equipment described in. 前記処理槽に隣接する第2底部ホッパーを備え、該第2底部ホッパーが、前記Uターン部の下側と連通していることを特徴とする請求項10に記載の表面処理設備。 The surface treatment equipment according to claim 10, further comprising a second bottom hopper adjacent to the treatment tank, wherein the second bottom hopper communicates with the lower side of the U-turn portion. 処理液が流入可能な滞留部が、前記第2流路部の上流側端部付近に設けられていることを特徴とする請求項1〜11のいずれか一項に記載の表面処理設備。 The surface treatment equipment according to any one of claims 1 to 11, wherein a retention portion through which the treatment liquid can flow in is provided near the upstream end portion of the second flow path portion. 前記第1流路部の底面付近に、沈降防止手段が設けられていることを特徴とする請求項1〜12のいずれか一項に記載の表面処理設備。 The surface treatment equipment according to any one of claims 1 to 12, wherein a sedimentation prevention means is provided near the bottom surface of the first flow path portion.
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