JP6837338B2 - Ring joint structure of steel segment and its connection method - Google Patents

Ring joint structure of steel segment and its connection method Download PDF

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JP6837338B2
JP6837338B2 JP2017005727A JP2017005727A JP6837338B2 JP 6837338 B2 JP6837338 B2 JP 6837338B2 JP 2017005727 A JP2017005727 A JP 2017005727A JP 2017005727 A JP2017005727 A JP 2017005727A JP 6837338 B2 JP6837338 B2 JP 6837338B2
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segment
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JP2018115443A (en
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豊 奥田
豊 奥田
直俊 日高
直俊 日高
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Taisei Corp
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Description

本発明は、トンネル壁体を構築する鋼製セグメントをトンネル軸方向に連結するためのリング継手及びその連結方法に関するものである。 The present invention relates to a ring joint for connecting steel segments for constructing a tunnel wall in the tunnel axial direction and a method for connecting the ring joints.

従来からシールドトンネル用のセグメントの多くは、ボルト結合により組み立てられている。しかし近年、セグメントのリング間を連結するリング継手は、挿入だけで嵌合可能なワンパス型の継手が開発され、その実績を増やしている。 Traditionally, many segments for shield tunnels are assembled by bolting. However, in recent years, as ring joints that connect the rings of segments, one-pass type joints that can be fitted only by insertion have been developed, and their achievements are increasing.

具体的に特許文献1には、トンネルの軸方向に位置する2つのセグメント部材のうち、一方のセグメント部材に設けられた雄継手と、前記一方のセグメント部材と相対する面に位置する他方のセグメント部材に設けられた雌継手とにより構成され、前記雄継手は、前記雌継手と嵌合する方向に突出した雄継手頭部、雄継手くびれ部、雄継手軸部を有し、前記雄継手軸部を挿通できる大きさの雌継手孔部を有し、該雌継手孔部の背面に板部材固定部、板部材変形部を有する板部材を配設し、前記雄継手が挿入されたときに、該板部材変形部が挿入方向に変形し、かつ前記雄継手頭部が該板部材変形部に挿通後、雄継手くびれ部に掛合するように前記板部材変形部が弾性復帰するリング継手が開示されている。
また特許文献2には、鋼製セグメントの一方のセグメントの端面板の内側に雄部材を設置するための筒を備え、他のセグメントの端面板の内側に前記雄部材を受け入れるための雌部材用の筒を摺動自在に備え、雄部材は、端面板の内側に取り付けたナット筒と、ナット筒にネジ込むネジ棒と、ネジ棒と同軸上に取り付けた割り筒と、割り筒の内部に挿入した円錐棒とより構成し、割り筒には、筒の軸方向に切断線を刻設してあり、円錐棒の割り筒内への進入によって切断線が末広状に拡大する構成であって、雌部材は、端面板の内側に取り付けた筒体であり、拡大した割り筒の外周が契合する寸法の内径を備えた受け筒によって構成したリング継手が開示されている。
さらに特許文献3には、締結すべき部材の各々に雄側継手と雌側継手を固定し、雄側継手は雄側ボルトで構成されており、雌側継手はケーシングと複数の雌側ボルトを有しており、ケーシングの雄側端部近傍における内周面は、そこに当接する雌側ボルトが雄側へ付勢されたならば半径方向内方へ移動する様に傾斜面が形成されており、雄側ボルトと雌側ボルトとが係合するように構成された結合装置において、ケーシングの雄側端部に係合する蓋状部材を備え、蓋状部材の半径方向内方には雄側ボルトが貫入される貫通孔が形成されており、且つ、外周面には、雄ネジが形成されており、ケーシングの雄側端部の内周面には雌ネジが形成され、蓋状部材の外周面に形成された雄ネジがケーシングの雄側端部内周面に形成された雌ネジに螺合するリング継手が開示されている。
Specifically, Patent Document 1 describes a male joint provided on one of the two segment members located in the axial direction of the tunnel and the other segment located on a surface facing the one segment member. The male joint is composed of a female joint provided on the member, and the male joint has a male joint head, a male joint constriction portion, and a male joint shaft portion protruding in a direction of fitting with the female joint, and the male joint shaft. When a plate member having a female joint hole having a size capable of inserting a portion and having a plate member fixing portion and a plate member deforming portion is arranged on the back surface of the female joint hole, and the male joint is inserted. A ring joint in which the deformed portion of the plate member is deformed in the insertion direction, and after the head of the male joint is inserted into the deformed portion of the plate member, the deformed portion of the plate member is elastically restored so as to engage with the constricted portion of the male joint. It is disclosed.
Further, Patent Document 2 includes a cylinder for installing a male member inside the end face plate of one segment of the steel segment, and is for a female member for receiving the male member inside the end face plate of the other segment. The male member is a nut cylinder attached to the inside of the end face plate, a screw rod screwed into the nut cylinder, a split cylinder attached coaxially with the screw rod, and the inside of the split cylinder. It is composed of an inserted conical rod, and a cutting line is engraved on the split cylinder in the axial direction of the cylinder, and the cutting line expands in a divergent shape as the conical rod enters the split cylinder. The female member is a tubular body attached to the inside of an end face plate, and a ring joint composed of a receiving cylinder having an inner diameter of a size that meets the outer circumference of an enlarged split cylinder is disclosed.
Further, in Patent Document 3, a male side joint and a female side joint are fixed to each of the members to be fastened, the male side joint is composed of male side bolts, and the female side joint has a casing and a plurality of female side bolts. The inner peripheral surface near the male side end of the casing has an inclined surface that moves inward in the radial direction if the female side bolt that abuts there is urged to the male side. In a coupling device configured to engage a male-side bolt and a female-side bolt, a lid-like member that engages with the male-side end of the casing is provided, and a male is provided inward in the radial direction of the lid-like member. A through hole through which a side bolt is inserted is formed, a male screw is formed on the outer peripheral surface, and a female screw is formed on the inner peripheral surface of the male side end of the casing, and a lid-like member is formed. A ring joint is disclosed in which a male screw formed on the outer peripheral surface of the casing is screwed into a female screw formed on the inner peripheral surface of the male side end of the casing.

前記で記載した他、これまで簡易なものから複雑な構造に至るまで様々な形式のリング継手が開発され、実用化されているが、こうしたリング継手は、RCセグメントや中詰めコンクリート鋼製セグメント等への適用がほとんどである。
鋼製セグメントへの適用が少ない理由として、同程度の規模のシールドトンネルに用いられるコンクリート系セグメントと比べ、継手接合方向が主桁材の面外方向であるため変形しやすく、接合面に配置した止水シール材の反発力を封入するために継手箇所数が多くなる傾向にあり、高価なワンパス型継手ではなく、安価なボルト継手が多用されていると考えられる。
また鋼製セグメントは、鋼殻を形成する主桁、継手板、スキンプレート、縦リブといった各種部材同士の接合による溶接ひずみによってセグメント組み立て時にセグメント間に目違い、目開き等が生じたり、シールド掘削機の掘進のためのジャッキ反力や土水圧による荷重履歴によって変形が累積する。このため、変形がある程度落ち着いた段階で、ボルトを増し締めするのが通例である。
したがって、コンクリート系セグメントに比べて、変形しやすい特性を有する鋼製セグメントにワンパス型のリング継手を採用する場合は、セグメント組み立て時はある程度ルーズに、後から増し締めできることが望ましい。
In addition to the above, various types of ring joints have been developed and put into practical use, ranging from simple ones to complex structures. Such ring joints include RC segments and filled concrete steel segments. Mostly applied to.
The reason why it is less applicable to steel segments is that compared to concrete segments used for shield tunnels of similar scale, the joint joint direction is the out-of-plane direction of the main girder, so it is easily deformed and placed on the joint surface. The number of joints tends to increase in order to enclose the repulsive force of the waterproof sealing material, and it is considered that inexpensive bolt joints are often used instead of expensive one-pass type joints.
In addition, in steel segments, welding strain caused by joining various members such as main girders, joint plates, skin plates, and vertical ribs that form steel shells may cause misalignment and opening between segments during segment assembly, and shield excavation. Deformation accumulates due to the load history due to the reaction force of the jack for digging the machine and the soil water pressure. For this reason, it is customary to retighten the bolts when the deformation has settled down to some extent.
Therefore, when a one-pass type ring joint is adopted for a steel segment having a property of being easily deformed as compared with a concrete segment, it is desirable that the segment can be loosened to some extent at the time of segment assembly and can be retightened later.

特開2006−161284号公報Japanese Unexamined Patent Publication No. 2006-161284 特開2009−203684号公報Japanese Unexamined Patent Publication No. 2009-203684 特開2011−179209号公報Japanese Unexamined Patent Publication No. 2011-179209

本発明は、セグメント組み立て時には継手による接合状態がある程度ルーズに、事後的に増し締め可能な鋼製セグメントのリング継手構造及びその連結方法を提供することを目的とする。 An object of the present invention is to provide a ring joint structure of a steel segment and a method for connecting the ring joint, which can be retightened after the fact so that the joint state of the joint is loose to some extent at the time of segment assembly.

本発明の鋼製セグメントのリング継手は、トンネル壁体を構築する鋼製セグメントをトンネル軸方向に連結するための継手であって、トンネル軸方向に位置する2つのセグメント部材のうち、一方のセグメント部材に設けられた雄継手と前記一方のセグメント部材と相対する面に位置する他方のセグメント部材に設けられた雌継手とにより構成され、前記雄継手および前記雌継手は前記雄継手を前記雌継手に挿通することで嵌合される嵌合構造を有し、前記雄継手は前記一方のセグメント部材の主桁に設けられた貫通孔に回転可能に挿通された雄部材と、前記一方のセグメント部材の主桁の前記連結面とは反対側の面に固着されたナットとを少なくとも具備し、前記雄部材は前記ナットに螺合によって固定され、前記雄部材の後端部には増し締め可能に多角形状の凹部または凸部が形成されており、前記雄部材の後部には前記ナットに密接するように緩み止めナットがさらに締め込まれた、ことを特徴とする。
また、本発明の鋼製セグメントのリング継手の連結方法は、トンネル壁体を構築する鋼製セグメントをトンネル軸方向に連結するためのリング継手の連結方法であって、トンネル軸方向に位置する2つのセグメント部材のうち、一方のセグメント部材の主桁に設けられた貫通孔に回転可能に挿通され前記連結面とは反対側の面に固着されたナットと該ナットに螺合によって固定された雄部材とを少なくとも具備した雄継手を、前記一方のセグメント部材と相対する面に位置する他方のセグメント部材に設けられた雌継手に挿通することで嵌合した後、前記雄部材の後端部に形成された多角形状の凹部または凸部を回転することで増し締めを行い、前記ナットに密接するように緩み止めナットをさらに締め込む、ことを特徴とする。
The ring joint of the steel segment of the present invention is a joint for connecting the steel segment for constructing the tunnel wall body in the tunnel axial direction, and is one of the two segment members located in the tunnel axial direction. It is composed of a male joint provided on the member and a female joint provided on the other segment member located on the surface facing the one segment member, and the male joint and the female joint are the male joint and the female joint. The male joint has a fitting structure that is rotatably inserted into a through hole provided in the main girder of the one segment member, and the male member is rotatably inserted into the main girder of the one segment member. The main girder is provided with at least a nut fixed to a surface opposite to the connecting surface, the male member is fixed to the nut by screwing, and the rear end of the male member can be retightened. A polygonal concave portion or convex portion is formed, and a locking nut is further tightened at the rear portion of the male member so as to be in close contact with the nut .
Further, the method of connecting the ring joint of the steel segment of the present invention is a method of connecting the ring joint for connecting the steel segment for constructing the tunnel wall body in the direction of the tunnel axis, and is located in the direction of the tunnel axis2. Of the three segment members, a nut rotatably inserted into a through hole provided in the main girder of one segment member and fixed to a surface opposite to the connecting surface, and a male fixed to the nut by screwing. A male joint including at least one of the members is fitted by inserting it into a female joint provided in the other segment member located on a surface facing the one segment member, and then fitted to the rear end portion of the male member. There line tighten by turning the concave or convex portion of the formed polygonal, the nut Komu further tighten the locking nut so as to closely, characterized in that.

本発明の鋼製セグメントのリング継手及びその連結方法によれば、セグメント組み立て時には継手による接合状態がある程度ルーズに、事後的に増し締めすることが可能になる。 According to the ring joint of the steel segment and the method of connecting the ring joint of the present invention, the joint state of the joint can be loosened to some extent at the time of assembling the segment, and the joint can be retightened after the fact.

本発明における鋼製セグメントのリング継手構造。Ring joint structure of steel segment in the present invention. 本発明における鋼製セグメントのリング継手構造の雄部材の回転治具。A rotating jig for a male member of a ring joint structure of a steel segment in the present invention. (a)本発明における鋼製セグメントのリング継手構造のセグメント組み立て時、(b)本発明における鋼製セグメントのリング継手構造の増し締め時。(A) When assembling the ring joint structure of the steel segment in the present invention, and (b) When retightening the ring joint structure of the steel segment in the present invention.

以下、図面を参照して本発明の鋼製セグメントのリング継手の実施形態を説明する。
図1は、前記の特許文献3に記載のリング継手構造を参考に、本発明における鋼製セグメントのリング継手の構造の一例を示したものである。
同図より、リング継手構造は、鋼製セグメント主桁Sの所定の位置にそれぞれ固定された雄継手1と雌継手2とからなる。
Hereinafter, embodiments of the ring joint of the steel segment of the present invention will be described with reference to the drawings.
FIG. 1 shows an example of the structure of the ring joint of the steel segment in the present invention with reference to the ring joint structure described in Patent Document 3.
From the figure, the ring joint structure includes a male joint 1 and a female joint 2 fixed at predetermined positions of the steel segment main girder S, respectively.

本実施形態によれば、雄継手1は、少なくとも雄部材11と、雄部材11を螺合可能なナット12とからなる。
鋼製セグメント主桁Sには、雄部材11が挿通及び回転可能に設けられた孔S1の中心とナット12の中心が略一致するように、ナット12が鋼製セグメント主桁Sの接合面と反対側に溶接により固着されている。
セグメント組み立て時には、嵌合可能な所定の位置まで雄部材11をナット12に予め螺合しておく。
According to the present embodiment, the male joint 1 includes at least a male member 11 and a nut 12 into which the male member 11 can be screwed.
The nut 12 is aligned with the joint surface of the steel segment main girder S so that the center of the hole S1 in which the male member 11 is rotatably inserted and the center of the nut 12 coincide with the steel segment main girder S. It is fixed by welding on the opposite side.
When assembling the segment, the male member 11 is screwed into the nut 12 in advance to a predetermined position where it can be fitted.

本実施形態によれば、雌継手2は、雄部材11が挿通可能に開口部を有するケース21と、ケース21の開口部に沿ってリング状に束ねられた雌部材22,22・・・と、雄部材11が雌部材22,22・・・挿通時に受ける押圧力を支持するために、雌部材22,22・・・の端部が支持されるように配置されたプレート23と、プレート23が受けた押圧力をケース21に伝達するために弾性体24とから構成される。
雌部材22,22・・・、プレート23及び弾性体24は全てケース21内に収納されている。
鋼製セグメント主桁Sには、雄部材11が挿通及び回転可能に設けられた孔S2の中心とケース21の開口部の中心が略一致するように、ケース21が鋼製セグメント主桁Sの接合面と反対側に溶接により固着されている。
According to the present embodiment, the female joint 2 includes a case 21 having an opening through which the male member 11 can be inserted, and female members 22, 22 ... , Plate 23 arranged so that the ends of the female members 22, 22 ... Are supported in order to support the pressing force that the male member 11 receives during insertion of the female members 22, 22 ... It is composed of an elastic body 24 for transmitting the pressing force received by the case 21 to the case 21.
The female members 22, 22 ..., The plate 23 and the elastic body 24 are all housed in the case 21.
In the steel segment main girder S, the case 21 is formed of the steel segment main girder S so that the center of the hole S2 in which the male member 11 is inserted and rotatably provided coincides with the center of the opening of the case 21. It is fixed by welding on the side opposite to the joint surface.

図2は、本発明における鋼製セグメントのリング継手構造の雄部材の回転治具の一例を示したものである。
同図(a)より、雄部材11の後端部には、四角形の凹部111を設けており、凹部111へ挿入可能な形状の凸部を有するトルクレンチ(不図示)を用いることで、また同図(b)より、雄部材11の後端部に、四角形の凸部112を設けており、凸部112を挿入可能な形状の凹部を有するトルクレンチ(不図示)を用いることで、増し締めすることが可能となる。
FIG. 2 shows an example of a rotating jig for a male member of a ring joint structure of a steel segment in the present invention.
From FIG. 3A, a quadrangular concave portion 111 is provided at the rear end portion of the male member 11, and a torque wrench (not shown) having a convex portion having a shape that can be inserted into the concave portion 111 can be used. From FIG. 3B, a quadrangular convex portion 112 is provided at the rear end portion of the male member 11, and the number is increased by using a torque wrench (not shown) having a concave portion having a shape into which the convex portion 112 can be inserted. It becomes possible to tighten.

図3は、本発明における鋼製セグメントのリング継手構造の連結方法を示したものである。
同図(a)より、雄継手1を雌継手2に嵌合可能でかつ製作精度や施工の組み立て精度およびシール材の封入等を考慮した雄部材11の突出の程度を鋼製セグメントの組み立て時までにあらかじめ調整し、ナット12に雄部材11を螺合しておく。
セグメント組み立て時には、雌継手2に雄継手1を挿通することで互いの継手を嵌合し、仮の連結を行う。
FIG. 3 shows a method of connecting the ring joint structure of the steel segment in the present invention.
From FIG. 3A, when the steel segment is assembled, the degree of protrusion of the male member 11 can be determined so that the male joint 1 can be fitted to the female joint 2 and the manufacturing accuracy, the assembly accuracy of construction, the encapsulation of the sealing material, etc. are taken into consideration. The male member 11 is screwed into the nut 12 by adjusting in advance.
At the time of segment assembly, the male joint 1 is inserted into the female joint 2 to fit each other's joints, and a temporary connection is performed.

同図(b)より、シールド掘削機の掘進のためのジャッキ反力や土水圧による荷重履歴によって累積した変形がある程度落ち着いた段階で、ボルトを増し締めする。増し締めは、雄部材11の後端部をトルクレンチ等を用いて所定のトルク値になるまで増し締めする。増し締め後は、増し締めした雄部材11が緩まないように、不図示の別途ナットで締め込むことが望ましい。 From Fig. (B), the bolts are retightened when the accumulated deformation due to the jack reaction force for excavation of the shield excavator and the load history due to soil water pressure has settled down to some extent. For retightening, the rear end portion of the male member 11 is retightened using a torque wrench or the like until a predetermined torque value is reached. After retightening, it is desirable to tighten with a separate nut (not shown) so that the retightened male member 11 does not loosen.

本発明の鋼製セグメントのリング継手及びその連結方法によれば、セグメント組み立て時には継手による接合状態がある程度ルーズに、事後的に増し締めすることが可能になる。 According to the ring joint of the steel segment and the method of connecting the ring joint of the present invention, the joint state of the joint can be loosened to some extent at the time of assembling the segment, and the joint can be retightened after the fact.

以上、前記の特許文献3に記載のリング継手構造を参考に、本発明の実施の形態を図面を用いて詳述してきたが、具体的な構成はこの実施形態に限定されるものではなく、本発明の要旨を逸脱しない範囲における変更等があっても、それらは本発明に含まれるものである。 As described above, the embodiment of the present invention has been described in detail with reference to the ring joint structure described in Patent Document 3, but the specific configuration is not limited to this embodiment. Even if there are changes and the like within the scope of the gist of the present invention, they are included in the present invention.

1 雄継手
11 雄部材
111 治具用凹部
112 治具用凸部
12 ナット
13 溶接
2 雌継手
21 ケース
22 雌部材
23 プレート
24 弾性体
25 溶接
S 鋼製セグメント主桁
S1 孔
1 Male fitting 11 Male member 111 Concave part for jig 112 Convex part for jig 12 Nut 13 Welding 2 Female joint 21 Case 22 Female member 23 Plate 24 Elastic body 25 Welding S Steel segment main girder S1 Hole

Claims (2)

トンネル壁体を構築する鋼製セグメントをトンネル軸方向に連結するための継手であって、
トンネル軸方向に位置する2つのセグメント部材のうち、一方のセグメント部材に設けられた雄継手と、
前記一方のセグメント部材と相対する面に位置する他方のセグメント部材に設けられた雌継手とにより構成され、
前記雄継手および前記雌継手は前記雄継手を前記雌継手に挿通することで嵌合される嵌合構造を有し、
前記雄継手は前記一方のセグメント部材の主桁に設けられた貫通孔に回転可能に挿通された雄部材と、
前記一方のセグメント部材の主桁の前記連結面とは反対側の面に固着されたナットと、を少なくとも具備し、
前記雄部材は前記ナットに螺合によって固定され
前記雄部材の後端部には増し締め可能に多角形状の凹部または凸部が形成されており、
前記雄部材の後部には前記ナットに密接するように緩み止めナットがさらに締め込まれた、
ことを特徴とする鋼製セグメントのリング継手。
A joint for connecting the steel segments that make up the tunnel wall in the direction of the tunnel axis.
Of the two segment members located in the tunnel axial direction, the male joint provided on one of the segment members and
It is composed of a female joint provided on the other segment member located on the surface facing the one segment member.
The male joint and the female joint have a fitting structure in which the male joint is fitted by inserting the male joint into the female joint.
The male joint includes a male member rotatably inserted into a through hole provided in the main girder of the one segment member.
It is provided with at least a nut fixed to a surface of the main girder of the one segment member opposite to the connecting surface.
The male member is fixed to the nut by screwing .
A polygonal concave or convex portion is formed at the rear end of the male member so that it can be retightened.
A locking nut was further tightened to the rear part of the male member so as to be in close contact with the nut.
It features a steel segment ring fitting.
トンネル壁体を構築する鋼製セグメントをトンネル軸方向に連結するためのリング継手の連結方法であって、
トンネル軸方向に位置する2つのセグメント部材のうち、一方のセグメント部材の主桁に設けられた貫通孔に回転可能に挿通され前記連結面とは反対側の面に固着されたナットと該ナットに螺合によって固定された雄部材とを少なくとも具備した雄継手を、
前記一方のセグメント部材と相対する面に位置する他方のセグメント部材に設けられた雌継手に挿通することで嵌合した後、前記雄部材の後端部に形成された多角形状の凹部または凸部を回転することで増し締めを行い、前記ナットに密接するように緩み止めナットをさらに締め込む、ことを特徴とする鋼製セグメントのリング継手の連結方法。
A ring joint connection method for connecting steel segments that construct a tunnel wall in the tunnel axial direction.
Of the two segment members located in the tunnel axial direction, the nut and the nut rotatably inserted into the through hole provided in the main girder of one segment member and fixed to the surface opposite to the connecting surface. A male joint having at least a male member fixed by screwing,
A polygonal concave or convex portion formed at the rear end of the male member after being fitted by inserting it into a female joint provided on the other segment member located on a surface facing the one segment member. There line tighten by turning the, Komu further tighten the locking nut so as to close the nut, method of connecting the ring joints of the steel segments, characterized in that.
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Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4830536A (en) * 1981-08-07 1989-05-16 Commercial Shearing, Inc. Method and apparatus for tunnel lining
JP3530655B2 (en) * 1995-11-07 2004-05-24 株式会社クボタ Coupling device
JPH09287393A (en) * 1996-04-24 1997-11-04 Shimizu Corp Joint device for segment
JP2003336496A (en) * 2002-05-17 2003-11-28 Ishikawajima Constr Materials Co Ltd Joint
JP4419820B2 (en) * 2004-12-02 2010-02-24 Jfeエンジニアリング株式会社 Ring fitting for segment
JP3939728B2 (en) * 2005-04-07 2007-07-04 石川島建材工業株式会社 Joint structure for segments

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