JP6759878B2 - Power transmission shaft for automobiles - Google Patents

Power transmission shaft for automobiles Download PDF

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JP6759878B2
JP6759878B2 JP2016172000A JP2016172000A JP6759878B2 JP 6759878 B2 JP6759878 B2 JP 6759878B2 JP 2016172000 A JP2016172000 A JP 2016172000A JP 2016172000 A JP2016172000 A JP 2016172000A JP 6759878 B2 JP6759878 B2 JP 6759878B2
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power transmission
transmission shaft
natural frequency
hollow pipe
torsional
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JP2018035927A (en
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雅信 越畑
雅信 越畑
葭谷 明彦
明彦 葭谷
雅信 石田
雅信 石田
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Mitsubishi Chemical Corp
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Description

本発明は、自動車用の動力伝達軸に関する。 The present invention relates to a power transmission shaft for an automobile.

優れた強度と軽量性を兼ね備えていることから、炭素繊維強化プラスチック製の中空パイプと、前記中空パイプの軸方向の両端に設けられたフランジ等の金属部品を備えた自動車用の動力伝達軸(プロペラシャフト)が広く用いられている(例えば、特許文献1)。 Due to its excellent strength and light weight, a hollow pipe made of carbon fiber reinforced plastic and a power transmission shaft for automobiles equipped with metal parts such as flanges provided at both ends in the axial direction of the hollow pipe ( Propeller shaft) is widely used (for example, Patent Document 1).

走行時に軸周りに回転している動力伝達軸には、通常、主として捩じり応力が生じている。そのため、動力伝達軸は、回転時の捩じり応力による破損を抑制するための十分な強度を有している必要がある。特にレーシングカーに用いられる動力伝達軸は使用条件が過酷であるため、回転時の捩じり応力、さらには共振に対する耐性が特に優れていることが求められている。しかし、特許文献1のような従来の動力伝達軸は、回転時の捩じり応力や共振に対する耐性が充分ではなく、該耐性を向上させることが重要となっていた。 The power transmission shaft, which rotates around the shaft during traveling, is usually mainly subjected to torsional stress. Therefore, the power transmission shaft needs to have sufficient strength to suppress breakage due to torsional stress during rotation. In particular, since the power transmission shaft used in a racing car has severe operating conditions, it is required to have particularly excellent resistance to torsional stress during rotation and resonance. However, the conventional power transmission shaft as in Patent Document 1 does not have sufficient resistance to torsional stress and resonance during rotation, and it has been important to improve the resistance.

特開2007−196681号公報JP-A-2007-196681

本発明は、回転時の捩じり応力や共振に対する耐性に優れた自動車用の動力伝達軸を提供することを目的とする。 An object of the present invention is to provide a power transmission shaft for an automobile having excellent resistance to torsional stress and resonance during rotation.

本発明者等が鋭意検討したところ、レーシングカー等の過酷な条件で使用される動力伝達軸に破損が生じる問題は、以下の要因であることが判明した。具体的には、曲げ振動の1/2固有振動数と捩じり振動の固有振動数が近く、特定のエンジン回転数で1/2曲げ共振と捩じり共振が同時に発生し、動力伝達軸に極めて大きな負荷がかかり折損することが判明した。そして、本発明者等は、さらに検討を重ね、曲げ振動の一次固有振動数及び1/2固有振動数と、捩じり振動の固有振動数を特定の比率以上に離すことで、曲げ共振と捩じり共振が同時に発生することが抑制され、回転時の捩じり応力や共振に対する耐性が向上することを見出して本発明を完成させた。 As a result of diligent studies by the present inventors, it has been found that the problem of damage to the power transmission shaft used under harsh conditions such as racing cars is due to the following factors. Specifically, the natural frequency of 1/2 bending vibration and the natural frequency of torsional vibration are close to each other, and 1/2 bending resonance and torsional resonance occur at the same time at a specific engine speed, and the power transmission shaft. It was found that the load was extremely heavy and the vibration was broken. Then, the present inventors further studied and separated the primary natural frequency and 1/2 natural frequency of bending vibration from the natural frequency of torsional vibration by a specific ratio or more to obtain bending resonance. The present invention has been completed by finding that the simultaneous occurrence of torsional resonance is suppressed and the resistance to torsional stress and resonance during rotation is improved.

本発明は、以下の構成を有する。
[1]炭素繊維強化プラスチック製の中空パイプと、前記中空パイプの軸方向の少なくとも一方の端部に設けられた金属部品を備える自動車用の動力伝達軸であって、
曲げ振動の一次固有振動数をf(Hz)、曲げ振動の1/2固有振動数をf(Hz)、捩じり振動の固有振動数をf(Hz)としたとき、
/f≧1.1又はf/f≧1.1であり、かつf/f≧1.1又はf/f≧1.1である、自動車用の動力伝達軸。
[2]1.1≦f/f≦1.5又は1.1≦f/f≦1.5であり、かつ1.1≦f/f≦3.0又は1.1≦f/f≦3.0である、[1]に記載の自動車用の動力伝達軸。
[3]前記動力伝達軸の静捩じり強度が2500Nmより大きい、[1]又は[2]に記載の自動車用の動力伝達軸。
[4]前記中空パイプが、Pitch系炭素繊維とポリアクリロニトリル系炭素繊維の両方を含む、[1]〜[3]のいずれかに記載の自動車用の動力伝達軸。
[5]前記中空パイプが、軸方向に沿って配向した前記Pitch系炭素繊維と、前記軸方向に対して斜交する方向に沿って配向した前記ポリアクリロニトリル系炭素繊維とを含む、[4]に記載の自動車用の動力伝達軸。
[6]前記Pitch系炭素繊維の引張弾性率が640GPa以上である、[4]又は[5]に記載の自動車用の動力伝達軸。
[7]前記fが160〜250Hzである、[1]〜[6]のいずれかに記載の自動車用の動力伝達軸。
[8]総質量が4.1kg以下である、[1]〜[7]のいずれかに記載の自動車用の動力伝達軸。
The present invention has the following configurations.
[1] A power transmission shaft for an automobile including a hollow pipe made of carbon fiber reinforced plastic and a metal component provided at at least one end of the hollow pipe in the axial direction.
When the primary natural frequency of bending vibration is f A (Hz), the natural frequency of 1/2 of bending vibration is f B (Hz), and the natural frequency of torsion vibration is f C (Hz).
Power transmission for automobiles where f B / f C ≥ 1.1 or f C / f B ≥ 1.1 and f A / f C ≥ 1.1 or f C / f A ≥ 1.1 axis.
[2] 1.1 ≤ f B / f C ≤ 1.5 or 1.1 ≤ f C / f B ≤ 1.5, and 1.1 ≤ f A / f C ≤ 3.0 or 1. The power transmission shaft for an automobile according to [1], wherein 1 ≦ f C / f A ≦ 3.0.
[3] The power transmission shaft for an automobile according to [1] or [2], wherein the static torsional strength of the power transmission shaft is greater than 2500 Nm.
[4] The power transmission shaft for an automobile according to any one of [1] to [3], wherein the hollow pipe contains both Pitch-based carbon fibers and polyacrylonitrile-based carbon fibers.
[5] The hollow pipe includes the Pitch-based carbon fibers oriented along the axial direction and the polyacrylonitrile-based carbon fibers oriented along the direction obliquely intersecting the axial direction. [4] Power transmission shaft for automobiles described in.
[6] The power transmission shaft for an automobile according to [4] or [5], wherein the Pitch-based carbon fiber has a tensile elastic modulus of 640 GPa or more.
[7] The f A is 160~250Hz, [1] ~ power transmission shaft for an automobile according to any one of [6].
[8] The power transmission shaft for an automobile according to any one of [1] to [7], which has a total mass of 4.1 kg or less.

本発明の自動車用の動力伝達軸は、回転時の捩じり応力や共振に対する耐性が優れている。 The power transmission shaft for an automobile of the present invention has excellent resistance to torsional stress and resonance during rotation.

本発明の自動車用の動力伝達軸の一例を示した断面図である。It is sectional drawing which showed an example of the power transmission shaft for an automobile of this invention.

以下、本発明の自動車用の動力伝達軸の一例を示して説明するが、本発明は以下の記載によって限定されるものではない。
本実施形態の自動車用の動力伝達軸1(以下、単に「動力伝達軸1」という。)は、図1に示すように、炭素繊維強化プラスチック製の円筒状の中空パイプ10と、中空パイプ10の軸方向の両端部にそれぞれ設けられた金属部品12,14を備えている。
Hereinafter, an example of the power transmission shaft for an automobile of the present invention will be described, but the present invention is not limited to the following description.
As shown in FIG. 1, the power transmission shaft 1 for an automobile of the present embodiment (hereinafter, simply referred to as "power transmission shaft 1") includes a cylindrical hollow pipe 10 made of carbon fiber reinforced plastic and a hollow pipe 10. The metal parts 12 and 14 provided at both ends in the axial direction of the above are provided.

動力伝達軸1は、曲げ振動の一次固有振動数をf(Hz)、曲げ振動の1/2固有振動数をf(Hz)、捩じり振動の固有振動数をf(Hz)としたとき、以下の条件(1)及び条件(2)の両方を満たす。
(1)f/f≧1.1又はf/f≧1.1である。
(2)f/f≧1.1又はf/f≧1.1である。
In the power transmission shaft 1, the primary natural frequency of bending vibration is f A (Hz), the natural frequency of 1/2 of bending vibration is f B (Hz), and the natural frequency of torsional vibration is f C (Hz). When, both the following conditions (1) and (2) are satisfied.
(1) f B / f C ≧ 1.1 or f C / f B ≧ 1.1.
(2) f A / f C ≧ 1.1 or f C / f A ≧ 1.1.

動力伝達軸1が条件(1)と条件(2)の両方を満たすことで、動力伝達軸1の回転時において、捩じり共振によって動力伝達軸1に最大の捩じり角が発生する回転数と、曲げ共振によって動力伝達軸1の中央部に最大の変位が発生する回転数を十分に離すことができる。すなわち、動力伝達軸1において捩じり共振と曲げ共振とが異なる回転数で生じるようにすることができる。これにより、特定のエンジン回転数で動力伝達軸1に捩じり共振と曲げ共振が同時に発生することが抑制される。そのため、回転時の捩じり応力や共振に対する耐性が優れた動力伝達軸1となる。 When the power transmission shaft 1 satisfies both the condition (1) and the condition (2), when the power transmission shaft 1 is rotated, the maximum twist angle is generated in the power transmission shaft 1 due to the torsional resonance. The number and the number of rotations at which the maximum displacement occurs in the central portion of the power transmission shaft 1 due to bending resonance can be sufficiently separated. That is, in the power transmission shaft 1, the torsional resonance and the bending resonance can occur at different rotation speeds. As a result, it is possible to suppress the simultaneous occurrence of torsional resonance and bending resonance in the power transmission shaft 1 at a specific engine speed. Therefore, the power transmission shaft 1 has excellent resistance to torsional stress and resonance during rotation.

捩じり共振の発生回転数は、エンジンから駆動輪まで含めたパワートレイン全体で決定される。動力伝達軸は、パワートレインの一部であるため、動力伝達軸単体の捩じり特性を変更しても他の部品の影響を大きく受ける。従って、動力伝達軸単独の特性を変化させることで捩じり共振回転数を変更することは効果が限定的となる。 The number of revolutions at which torsional resonance occurs is determined by the entire power train, including the engine and drive wheels. Since the power transmission shaft is a part of the power train, even if the torsional characteristics of the power transmission shaft alone are changed, it is greatly affected by other parts. Therefore, changing the torsional resonance rotation speed by changing the characteristics of the power transmission shaft alone has a limited effect.

条件(1)においては、捩じり振動の固有振動数fに比べて曲げ振動の1/2固有振動数fを調節することが容易な点から、f/f≧1.1又はf/f≧1.1であることが好ましく、1.1≦f/f≦1.5又は1.1≦f/f≦1.5であることがより好ましく、1.1≦f/f≦1.3又は1.1≦f/f≦1.3であることがさらに好ましい。f/f又はf/fの値が大きいほど、捩じり共振と1/2曲げ共振が同時に発生しにくくなるため、回転時の捩じり応力や共振に対する耐性が優れた動力伝達軸となりやすい。また、f/f又はf/fの値が上限値以下であれば、曲げ振動の1/2固有振動数fの調節が容易になる。 In condition (1), f B / f C ≥ 1.1 because it is easier to adjust the natural frequency f B of bending vibration than the natural frequency f C of torsional vibration. Alternatively, f C / f B ≥ 1.1 is preferable, and 1.1 ≤ f B / f C ≤ 1.5 or 1.1 ≤ f C / f B ≤ 1.5 is more preferable. It is more preferable that 1.1 ≦ f B / f C ≦ 1.3 or 1.1 ≦ f C / f B ≦ 1.3. The larger the value of f B / f C or f C / f B , the less likely it is that torsional resonance and 1/2 bending resonance will occur at the same time. Therefore, power with excellent resistance to torsional stress and resonance during rotation. It tends to be a transmission axis. Further, when the value of f B / f C or f C / f B is not more than the upper limit value, it becomes easy to adjust the 1/2 natural frequency f B of the bending vibration.

条件(2)においては、捩じり振動の固有振動数fに比べて曲げ振動の一次固有振動数fを調節することが容易な点から、f/f≧1.1又はf/f≧1.1であることが好ましく、1.1≦f/f≦3.0又は1.1≦f/f≦3.0であることがより好ましく、2.2≦f/f≦2.5又は2.2≦f/f≦2.5であることがさらに好ましい。f/f又はf/fの値が大きいほど、捩じり共振と一次曲げ共振が同時に発生しにくくなるため、回転時の捩じり応力や共振に対する耐性が優れた動力伝達軸となりやすい。また、f/f又はf/fの値が上限値以下であれば、曲げ振動の一次固有振動数fの調節が容易になる。
なお、曲げ振動の1/2固有振動数fは一次固有振動数fの半分の値であるため、条件(1)としてf/f≧1.1又はf/f≧1.1が満たされていれば、条件(2)は必ず満たされる。
In condition (2), f A / f C ≧ 1.1 or f from the point that it is easier to adjust the primary natural frequency f A of bending vibration than the natural frequency f C of torsional vibration. C / f A ≧ 1.1 is preferable, 1.1 ≦ f A / f C ≦ 3.0 or 1.1 ≦ f C / f A ≦ 3.0 is more preferable. It is more preferable that 2 ≦ f A / f C ≦ 2.5 or 2.2 ≦ f C / f A ≦ 2.5. The larger the value of f A / f C or f C / f A , the less likely it is that torsional resonance and primary bending resonance will occur at the same time. Therefore, the power transmission shaft has excellent resistance to torsional stress and resonance during rotation. It is easy to become. Further, when the value of f A / f C or f C / f A is not more than the upper limit value, the primary natural frequency f A of the bending vibration can be easily adjusted.
Since the 1/2 natural frequency f B of the bending vibration is half the value of the primary natural frequency f A , f B / f C ≧ 1.1 or f C / f B ≧ 1 as the condition (1). If .1 is satisfied, the condition (2) is always satisfied.

/f又はf/f、及びf/f又はf/fの値を調節する方法としては、例えば、中空パイプ10に用いる炭素繊維の弾性率や配向を調節することにより、曲げ振動の一次固有振動数f及び1/2固有振動数fを調節する方法が挙げられる。弾性率の高い炭素繊維を用いることで曲げ振動の一次固有振動数f及び1/2固有振動数fが高くなる傾向があり、弾性率の低い炭素繊維を用いることで曲げ振動の一次固有振動数f及び1/2固有振動数fが低くなる傾向がある。また、中空パイプ10の軸方向に沿って配向した炭素繊維が多いほど、曲げ振動の一次固有振動数f及び1/2固有振動数fが高くなる傾向があり、中空パイプ10の軸方向に沿って配向した炭素繊維が少ないほど、曲げ振動の一次固有振動数f及び1/2固有振動数fが低くなる傾向がある。 As a method of adjusting the values of f A / f C or f C / f A and f B / f C or f C / f B , for example, the elastic modulus and orientation of the carbon fibers used in the hollow pipe 10 are adjusted. Thereby, a method of adjusting the primary natural frequency f A and 1/2 natural frequency f B of the bending vibration can be mentioned. The use of carbon fibers with high elastic modulus tends to increase the primary natural frequency f A and 1/2 natural frequency f B of bending vibration, and the use of carbon fiber with low elastic modulus tends to increase the primary natural frequency of bending vibration. The frequency f A and 1/2 natural frequency f B tend to be low. Further, the more carbon fibers oriented along the axial direction of the hollow pipe 10, the higher the primary natural frequency f A and 1/2 natural frequency f B of the bending vibration tend to be, and the axial direction of the hollow pipe 10 tends to be higher. The smaller the number of carbon fibers oriented along, the lower the primary natural frequency f A and 1/2 natural frequency f B of bending vibration tend to be.

動力伝達軸1の曲げ振動の一次固有振動数fは、160〜250Hzが好ましく、165〜220Hzがより好ましく、170〜200Hzがさらに好ましい。fが前記範囲内であれば、条件(1)及び条件(2)を満たす動力伝達軸が得られやすい。fが前記下限値以上であれば、f/f≧1.1を満たす動力伝達軸が得られやすい。fが前記上限値以下であれば、弾性率の高い炭素繊維の入手性等の点からfの調節が容易になる。 Primary natural frequency f A of the bending vibration power transmission shaft 1 is preferably 160~250Hz, more preferably 165~220Hz, more preferably 170~200Hz. When f A is within the above range, it is easy to obtain a power transmission shaft that satisfies the conditions (1) and (2). When f A is equal to or greater than the lower limit value, it is easy to obtain a power transmission shaft satisfying f A / f C ≧ 1.1. When f A is not more than the upper limit value, it becomes easy to adjust f A from the viewpoint of availability of carbon fibers having a high elastic modulus.

動力伝達軸1の曲げ振動の1/2固有振動数fは、80〜125Hzが好ましく、83〜110Hzがより好ましく、85〜100Hzがさらに好ましい。fが前記範囲内であれば、条件(1)及び条件(2)を満たす動力伝達軸が得られやすい。fが前記下限値以上であれば、f/f≧1.1を満たす動力伝達軸が得られやすい。fが前記上限値以下であれば、弾性率の高い炭素繊維の入手性等の点からfの調節が容易になる。 The 1/2 natural frequency f B of the bending vibration of the power transmission shaft 1 is preferably 80 to 125 Hz, more preferably 83 to 110 Hz, and even more preferably 85 to 100 Hz. When f B is within the above range, it is easy to obtain a power transmission shaft that satisfies the conditions (1) and (2). When f B is equal to or greater than the lower limit value, it is easy to obtain a power transmission shaft satisfying f B / f C ≧ 1.1. When f B is not more than the upper limit value, it becomes easy to adjust f B from the viewpoint of availability of carbon fibers having a high elastic modulus.

自動車に取り付けた動力伝達軸1の捩じり振動の固有振動数fは、50〜100Hzが好ましく、58〜90Hzがより好ましく、65〜83Hzがさらに好ましい。fが前記範囲内であれば、条件(1)及び条件(2)を満たす動力伝達軸が得られやすい。 The natural frequency f C of the torsional vibration of the power transmission shaft 1 attached to the automobile is preferably 50 to 100 Hz, more preferably 58 to 90 Hz, and even more preferably 65 to 83 Hz. When f C is within the above range, it is easy to obtain a power transmission shaft that satisfies the conditions (1) and (2).

なお、動力伝達軸の曲げ振動の一次固有振動数f及び1/2固有振動数f、並びに捩じり振動の固有振動数fは、該動力伝達軸を用いて自動車の駆動系のレイアウトを組み込んだ台上試験により測定することができる。例えば、動力伝達軸を用いて、エンジンとトランスアクスル間を接続したレイアウトを組み込んだ台上試験により、f、f及びfを測定することができる。 The primary natural frequencies f A and 1/2 natural frequencies f B of the bending vibration of the power transmission shaft and the natural frequencies f C of the torsional vibration are determined by using the power transmission shaft in the drive system of the automobile. It can be measured by a bench test that incorporates the layout. For example, f A , f B and f C can be measured by a bench test incorporating a layout that connects the engine and the transaxle using a power transmission shaft.

中空パイプ10は、炭素繊維強化プラスチック製である。
中空パイプ10に用いられる炭素繊維としては、特に限定されず、例えば、Pitch系炭素繊維、ポリアクリロニトリル(PAN)系炭素繊維が挙げられる。
The hollow pipe 10 is made of carbon fiber reinforced plastic.
The carbon fibers used in the hollow pipe 10 are not particularly limited, and examples thereof include Pitch-based carbon fibers and polyacrylonitrile (PAN) -based carbon fibers.

Pitch系炭素繊維とは「メソフェーズピッチすなわち石油タール、石炭タール等を処理して生じた液晶構造を示すピッチ、又は、人工的に合成されたメソフェーズピッチを紡糸して、不融化して、さらに炭化・黒鉛化させて生成した、黒鉛結晶構造が繊維軸方向に高度に発達した実質的に炭素のみからなるフィラメント繊維」を主たる成分として構成される繊維の集合体であることを意味する。Pitch系炭素繊維は、弾性率が高い利点がある。 What is graphite-based carbon fiber? "Mesophase pitch, that is, a pitch showing a liquid crystal structure generated by processing petroleum tar, coal tar, etc., or an artificially synthesized mesophase pitch is spun, infusible, and further carbonized. -It means that it is an aggregate of fibers composed mainly of "filament fibers, which are produced by graphitization and whose graphite crystal structure is highly developed in the fiber axis direction and are substantially composed of carbon only". Pitch-based carbon fibers have the advantage of having a high elastic modulus.

PAN系炭素繊維とは、「アクリロニトリルを主成分として重合させたポリアクリロニトリル系樹脂からなる繊維を、耐炎化させて、さらに炭化・黒鉛化させて生成した実質的に炭素のみからなるフィラメント繊維」を主たる成分として構成される繊維の集合体であることを意味する。PAN系炭素繊維は、強度が高い利点がある。 The PAN-based carbon fiber is a "filament fiber made of substantially carbon only, which is produced by flame-resistant a fiber made of a polyacrylonitrile-based resin polymerized with acrylonitrile as a main component and further carbonized and graphitized." It means that it is an aggregate of fibers composed as a main component. PAN-based carbon fibers have the advantage of high strength.

中空パイプ10に用いられる炭素繊維は、1種であってもよく、2種以上であってもよい。中空パイプは、Pitch系炭素繊維とPAN系炭素繊維の両方を含むことが好ましい。Pitch系炭素繊維を用いることで、曲げ振動の一次固有振動数f及び1/2固有振動数fを高くしやすく、PAN系炭素繊維を用いることで、捩じり振動の固有振動数fの上昇を抑制しやすいため、f/f≧1.1及びf/f≧1.1を満たす動力伝達軸が得られやすい。 The carbon fiber used for the hollow pipe 10 may be one type or two or more types. The hollow pipe preferably contains both Pitch-based carbon fibers and PAN-based carbon fibers. By using Pitch carbon fiber, it is easy to increase the primary natural frequency f A and 1/2 natural frequency f B of bending vibration, and by using PAN carbon fiber, the natural frequency f of torsional vibration f. Since it is easy to suppress the rise of C , it is easy to obtain a power transmission shaft that satisfies f A / f C ≧ 1.1 and f B / f C ≧ 1.1.

また、Pitch系炭素繊維とPAN系炭素繊維を併用する場合、中空パイプは、軸方向に沿って配向したPitch系炭素繊維と、前記軸方向に対して斜交する方向に配向したPAN系炭素繊維を含むことが好ましい。前記軸方向に沿って配向したPitch系炭素繊維を含むことで、曲げ振動の一次固有振動数f及び1/2固有振動数fをより高くしやすく、前記軸方向に対して斜交する方向に配向したPAN系炭素繊維を用いることで、捩じり強度を確保しつつ、捩じり振動の固有振動数fを必要以上に上昇させることなく、f/f≧1.1又はf/f≧1.1を満たす動力伝達軸が得られやすい。 When the Pitch-based carbon fiber and the PAN-based carbon fiber are used in combination, the hollow pipe is formed by the Pitch-based carbon fiber oriented along the axial direction and the PAN-based carbon fiber oriented diagonally with respect to the axial direction. Is preferably included. Said shaft by including Pitch based carbon fibers oriented along the direction, the bending higher easily the primary natural frequency f A and 1/2 natural frequency f B of the vibration, oblique with respect to the axial direction By using PAN-based carbon fibers oriented in the direction, f A / f C ≧ 1.1 without increasing the natural frequency f C of the torsional vibration more than necessary while ensuring the torsional strength. Alternatively, it is easy to obtain a power transmission shaft that satisfies f B / f C ≧ 1.1.

使用するPitch系炭素繊維の引張弾性率は、640GPa以上が好ましく、700GPa以上がより好ましく、760GPa以上がさらに好ましい。Pitch系炭素繊維の引張弾性率が下限値以上であれば、曲げ振動の一次固有振動数f及び1/2固有振動数fが高く、f/f≧1.1又はf/f≧1.1を満たす動力伝達軸が得られやすい。また、Pitch系炭素繊維の引張弾性率は、800GPa以下が好ましい。弾性率が高い炭素繊維は、入手性が悪く、高コストであり、さらには炭素繊維と樹脂の接着性が悪く、共振によって炭素繊維と樹脂の剥離が発生する可能性がある。
なお、炭素繊維の引張弾性率とは、JIS R7608:2007(ISO16018:2004)のA法により測定される値である。
The tensile elastic modulus of the Pitch-based carbon fiber used is preferably 640 GPa or more, more preferably 700 GPa or more, and even more preferably 760 GPa or more. If the tensile elastic modulus of the Pitch-based carbon fiber is equal to or higher than the lower limit, the primary natural frequency f A and 1/2 natural frequency f B of the bending vibration are high, and f A / f C ≧ 1.1 or f B /. It is easy to obtain a power transmission shaft that satisfies f C ≧ 1.1. The tensile elastic modulus of the Pitch-based carbon fiber is preferably 800 GPa or less. Carbon fibers having a high elastic modulus are poorly available, costly, and have poor adhesion between the carbon fibers and the resin, and resonance may cause the carbon fibers and the resin to peel off.
The tensile elastic modulus of the carbon fiber is a value measured by the A method of JIS R7608: 2007 (ISO16018: 2004).

使用するPAN系炭素繊維の引張弾性率は、235〜325GPaが好ましく、235〜250GPaがより好ましい。PAN系炭素繊維の引張弾性率が下限値以上であれば、必要な捩じり強度を確保しつつ、捩じり振動の固有振動数を必要以上に上昇させることがない。PAN系炭素繊維の引張弾性率が上限値以下であれば、下限値以上の場合よりも捩じり振動の固有振動数が高くなるが、捩じり強度を高くすることができる。 The tensile elastic modulus of the PAN-based carbon fiber used is preferably 235 to 325 GPa, more preferably 235 to 250 GPa. When the tensile elastic modulus of the PAN-based carbon fiber is at least the lower limit value, the natural frequency of the torsional vibration is not increased more than necessary while ensuring the necessary torsional strength. When the tensile elastic modulus of the PAN-based carbon fiber is not less than the upper limit value, the natural frequency of the torsional vibration is higher than when it is more than the lower limit value, but the torsional strength can be increased.

炭素繊維強化プラスチックに用いるマトリックス樹脂としては、自動車用の動力伝達軸に通常用いられる公知のマトリックス樹脂を用いることができる。マトリックス樹脂の具体例としては、例えば、エポキシ樹脂、不飽和ポリエステル樹脂、ビニルエステル樹脂、フェノール樹脂、変性エポキシ樹脂等の熱硬化性樹脂、あるいはポリアミド樹脂、ポリエチレンテレフタレート樹脂、ABS樹脂、ポリプロピレン樹脂等の熱可塑性樹脂が挙げられる。なかでも、耐熱性、強度、成形性の観点から、エポキシ樹脂が好ましい。マトリックス樹脂としては、1種を単独で使用してもよく、2種以上を併用してもよい。 As the matrix resin used for the carbon fiber reinforced plastic, a known matrix resin usually used for a power transmission shaft for an automobile can be used. Specific examples of the matrix resin include thermoplastic resins such as epoxy resin, unsaturated polyester resin, vinyl ester resin, phenol resin, and modified epoxy resin, or polyamide resin, polyethylene terephthalate resin, ABS resin, and polypropylene resin. Epoxy resin can be mentioned. Of these, epoxy resins are preferable from the viewpoints of heat resistance, strength, and moldability. As the matrix resin, one type may be used alone, or two or more types may be used in combination.

動力伝達軸1の静捩じり強度は、2500Nmより大きいことが好ましく、3000Nmより大きいことがより好ましく、4000Nmより大きいことがさらに好ましい。静捩じり強度が大きいほど、動力伝達軸の捩じり共振による破損を抑制しやすい。動力伝達軸1の軸方向に対して斜交する方向に沿って配向した炭素繊維を増加させることによって捩じり強度が向上するが、同時に捩じり共振の固有振動数が上昇するため、動力伝達軸1の静捩じり強度は、7500Nm以下が好ましい。動力伝達軸の静捩じり強度は、使用する炭素繊維の種類及び配向を調節することで変更できる。 The static torsional strength of the power transmission shaft 1 is preferably greater than 2500 Nm, more preferably greater than 3000 Nm, and even more preferably greater than 4000 Nm. The greater the static torsional strength, the easier it is to suppress damage due to torsional resonance of the power transmission shaft. The torsional strength is improved by increasing the number of carbon fibers oriented along the direction oblique with respect to the axial direction of the power transmission shaft 1, but at the same time, the natural frequency of the torsional resonance increases, so that the power is increased. The static torsional strength of the transmission shaft 1 is preferably 7500 Nm or less. The static torsional strength of the power transmission shaft can be changed by adjusting the type and orientation of the carbon fibers used.

金属部品12,14としては、動力伝達軸1を用いる自動車の駆動系のレイアウトに応じて適宜選択すればよく、例えば、エンジン、トランスミッション、デファレンシャルギア等と接続するための固定型フランジ、ユニバーサルジョイント等が挙げられる。
金属部品12,14の材質としては、公知の材質を使用でき、例えば、アルミニウム合金等が挙げられる。
The metal parts 12 and 14 may be appropriately selected according to the layout of the drive system of the automobile using the power transmission shaft 1. For example, a fixed flange for connecting to an engine, a transmission, a differential gear, or the like, a universal joint, or the like. Can be mentioned.
As the materials of the metal parts 12 and 14, known materials can be used, and examples thereof include aluminum alloys.

中空パイプ10と金属部品12,14との接続形態は、特に限定されず、例えば、接着剤により接続する形態、セレーションにより接続する形態等が挙げられる。なかでも、セレーションによる接続形態は炭素繊維を破断するため、より高い強度が得られやすい点では接着剤による接続形態が好ましい。 The form of connection between the hollow pipe 10 and the metal parts 12 and 14 is not particularly limited, and examples thereof include a form of connecting with an adhesive and a form of connecting with serrations. Among them, the connection form by serration breaks the carbon fiber, and therefore the connection form by an adhesive is preferable in that higher strength can be easily obtained.

この例では、金属部品12は、フランジ部12aと、フランジ部12aの一方の面から突出する円筒状の筒部12bを備えている。そして、金属部品12の筒部12bの先端部が中空パイプ10の一方の端部側に挿入された状態で、筒部12bの先端部の外面と中空パイプ10の内面とが接着剤により接続されている。金属部品14も同様に、フランジ部14aの一方の面から突出する円筒状の筒部14bの先端部が中空パイプ10の他方の端部側に挿入された状態で、筒部14bの先端部の外面と中空パイプ10の内面が接着剤により接続されている。 In this example, the metal component 12 includes a flange portion 12a and a cylindrical tubular portion 12b protruding from one surface of the flange portion 12a. Then, with the tip of the tubular portion 12b of the metal component 12 inserted into one end side of the hollow pipe 10, the outer surface of the tip of the tubular portion 12b and the inner surface of the hollow pipe 10 are connected by an adhesive. ing. Similarly, in the metal part 14, the tip of the cylindrical cylinder 14b protruding from one surface of the flange 14a is inserted into the other end of the hollow pipe 10 and the tip of the cylinder 14b is inserted. The outer surface and the inner surface of the hollow pipe 10 are connected by an adhesive.

中空パイプ10と金属部品12,14の接続に用いる接着剤としては、中空パイプ10と金属部品12,14を充分な接着強度で接続できるものであればよく、例えば、エポキシ系の接着剤やアクリル系の接着剤等が挙げられる。接着剤としては、1種を単独で使用してもよく、2種以上を併用してもよい。 The adhesive used to connect the hollow pipe 10 and the metal parts 12 and 14 may be any adhesive that can connect the hollow pipe 10 and the metal parts 12 and 14 with sufficient adhesive strength. For example, an epoxy adhesive or acrylic. Examples include system adhesives. As the adhesive, one type may be used alone, or two or more types may be used in combination.

動力伝達軸の総質量は、4.1kg以下が好ましく、4.0kg以下がより好ましく、3.8kg以下がさらに好ましい。動力伝達軸1の総質量が前記上限値以下であれば、軽量化でき、曲げ振動の一次固有振動数f及び1/2固有振動数fを高くしやすい。 The total mass of the power transmission shaft is preferably 4.1 kg or less, more preferably 4.0 kg or less, and even more preferably 3.8 kg or less. When the total mass of the power transmission shaft 1 is not more than the upper limit value, the weight can be reduced, and the primary natural frequency f A and 1/2 natural frequency f B of bending vibration can be easily increased.

動力伝達軸の長さは、特に限定されず、使用する駆動系のレイアウトに合わせて適宜設定すればよい。例えば、2ジョイントタイプの動力伝達軸の場合、動力伝達軸の長さは、1400〜1600mmとすることができる。
中空パイプの内径及び外径は、特に限定されず、使用する駆動系のレイアウトに合わせて適宜設定すればよい。例えば、中空パイプの内径を60〜90mm、外径を65〜100mmとすることができる。中空パイプの肉厚が薄いほど軽量となり、曲げ振動の一次固有振動数f及び1/2固有振動数fを高くしやすい。
The length of the power transmission shaft is not particularly limited, and may be appropriately set according to the layout of the drive system to be used. For example, in the case of a two-joint type power transmission shaft, the length of the power transmission shaft can be 1400 to 1600 mm.
The inner and outer diameters of the hollow pipe are not particularly limited, and may be appropriately set according to the layout of the drive system to be used. For example, the inner diameter of the hollow pipe can be 60 to 90 mm, and the outer diameter can be 65 to 100 mm. The thinner the wall thickness of the hollow pipe, the lighter the weight, and it is easy to increase the primary natural frequency f A and 1/2 natural frequency f B of bending vibration.

本発明の動力伝達軸を用いる自動車の駆動系のレイアウトは、特に限定されない。例えば、本発明の動力伝達軸は、フロントエンジン・フロントドライブ(FF)、フロントエンジン・リアドライブ(FR)、ミッドシップエンジン・リアドライブ(MR)等のレイアウトにおいて、トランスミッションとデファレンシャルギア間のプロペラシャフトとして用いることができる。また、トランスアクスルレイアウトにおける、エンジンとトランスアクスル間のプロペラシャフトとして本発明の動力伝達軸を用いてもよい。本発明の動力伝達軸は、回転時の捩じり応力と共振に対する耐性が特に優れることから、エンジンの回転変動がそのままシャフトに伝わるために負荷がより大きなトランスアクスルレイアウトに用いることが特に有効である。 The layout of the drive system of an automobile using the power transmission shaft of the present invention is not particularly limited. For example, the power transmission shaft of the present invention serves as a propeller shaft between a transmission and a differential gear in layouts such as front engine / front drive (FF), front engine / rear drive (FR), and midship engine / rear drive (MR). Can be used. Further, the power transmission shaft of the present invention may be used as the propeller shaft between the engine and the transaxle in the transaxle layout. Since the power transmission shaft of the present invention is particularly excellent in resistance to torsional stress and resonance during rotation, it is particularly effective to use it for a transaxle layout with a larger load because the rotation fluctuation of the engine is directly transmitted to the shaft. is there.

また、本発明の動力伝達軸は、回転時の捩じり応力と共振に対する耐性が特に優れることから、エンジンからトランスアクスルまでや、トランスミッションからデファレンシャルギアまでを1本の動力伝達軸で接続する2ジョイントタイプとして特に有用である。なお、本発明の動力伝達軸は、2本の動力伝達軸を用いる3ジョイントタイプとして使用してもよいが、ジョイント数が増える分、動力伝達軸の総質量が増加する。 Further, since the power transmission shaft of the present invention is particularly excellent in resistance to torsional stress and resonance during rotation, one power transmission shaft connects the engine to the transaxle and the transmission to the differential gear2. Especially useful as a joint type. The power transmission shaft of the present invention may be used as a three-joint type using two power transmission shafts, but the total mass of the power transmission shaft increases as the number of joints increases.

また、本発明の動力伝達軸は、回転時の応力と共振に対する耐性に特に優れることから、回転変動が大きく、動力伝達軸にかかる負荷がより大きな直列4気筒ターボエンジンを備える自動車に使用することが特に有用である。なお、本発明の動力伝達軸は、直列4気筒ターボエンジン以外のエンジンを備える自動車に用いてもよい。 Further, since the power transmission shaft of the present invention is particularly excellent in resistance to stress and resonance during rotation, it is used in an automobile equipped with an in-line 4-cylinder turbo engine having a large rotation fluctuation and a larger load on the power transmission shaft. Is especially useful. The power transmission shaft of the present invention may be used in an automobile provided with an engine other than an in-line 4-cylinder turbo engine.

(製造方法)
本発明の動力伝達軸の製造方法としては、特に限定されないが、炭素繊維基材にマトリックス樹脂が含浸された複数枚のプリプレグシートをマンドレルに巻き付けるシートワインディング法を採用する方法が好ましい。シートワインディング法を採用することで、炭素繊維、特にPitch系炭素繊維を中空パイプの軸方向に沿って配向させることができる。そのため、曲げ振動の一次固有振動数f及び1/2固有振動数fが高く、f/f≧1.1又はf/f≧1.1を満たす動力伝達軸を製造することが容易になる。また、中空パイプを製造するための装置も簡単である。
(Production method)
The method for manufacturing the power transmission shaft of the present invention is not particularly limited, but a method of wrapping a plurality of prepreg sheets in which a carbon fiber base material is impregnated with a matrix resin around a mandrel is preferable. By adopting the sheet winding method, carbon fibers, particularly Pitch-based carbon fibers, can be oriented along the axial direction of the hollow pipe. Therefore, a power transmission shaft having a high primary natural frequency f A and 1/2 natural frequency f B of bending vibration and satisfying f A / f C ≧ 1.1 or f B / f C ≧ 1.1 is manufactured. It becomes easy. Also, the device for manufacturing the hollow pipe is simple.

炭素繊維基材としては、特に限定されず、炭素繊維が一方向に引き揃えられたUD材であってもよく、炭素繊維が製織されたクロス材であってもよい。 The carbon fiber base material is not particularly limited, and may be a UD material in which carbon fibers are aligned in one direction, or a cloth material in which carbon fibers are woven.

以上説明した本発明の自動車用の動力伝達軸においては、曲げ振動の一次固有振動数f、曲げ振動の1/2固有振動数f、及び捩じり振動の固有振動数fが条件(1)及び条件(2)の両方を満たしている。これにより、特定のエンジン回転数における曲げ共振と捩じり共振の同時発生が抑制されるため、動力伝達軸に大きな負荷がかかりにくくなる。このことから、本発明の自動車用の動力伝達軸は、回転時の捩じり応力や共振に対する耐性が優れている。 In the power transmission shaft for automobiles of the present invention described above, the conditions are the primary natural frequency f A of bending vibration, 1/2 natural frequency f B of bending vibration, and the natural frequency f C of torsional vibration. Both (1) and condition (2) are satisfied. As a result, simultaneous occurrence of bending resonance and torsional resonance at a specific engine speed is suppressed, so that a large load is less likely to be applied to the power transmission shaft. For this reason, the power transmission shaft for automobiles of the present invention has excellent resistance to torsional stress and resonance during rotation.

以下、実施例によって本発明を具体的に説明するが、本発明は以下の記載によって限定されるものではない。 Hereinafter, the present invention will be specifically described with reference to Examples, but the present invention is not limited to the following description.

[静捩じり強度]
各例の動力伝達軸の静捩じり強度は、捩じり試験機(株式会社東京衝機製PKO−00410)により測定し、動力伝達軸が破断したトルクを静捩じり強度とした。
[Static torsional strength]
The static torsional strength of the power transmission shaft in each example was measured by a torsion tester (PKO-00410 manufactured by Tokyo Impact Machinery Co., Ltd.), and the torque at which the power transmission shaft was broken was taken as the static torsional strength.

[曲げ振動の一次固有振動数f及び1/2固有振動数f、捩じり振動の固有振動数f
各例の動力伝達軸の曲げ振動の一次固有振動数f及び1/2固有振動数f、捩じり振動の固有振動数fの測定は、エンジンを含めたトランスアクスルレイアウトを組み込んだ台上試験によって決定した。台上試験は、3速ギア固定の全負荷で、エンジン回転数の上限(9500rpm)までを30秒でスイープする手法で行った。
動力伝達軸の捩じりについては、動力伝達軸の軸方向における両端部の位相差を計測して捩じり角が最大となる値を測定した。動力伝達軸の捩じり角が最大となるエンジン回転数(動力伝達軸の回転数)を捩じり振動の固有振動数f(Hz)とした。
動力伝達軸の曲げについては、動力伝達軸の軸方向の中央部における曲げ変位が最大となる値を測定した。動力伝達軸中央の変位が最大となるエンジン回転数(動力伝達軸の回転数)を曲げ振動の1/2固有振動数f(Hz)とし、その1/2固有振動数f(Hz)に2を乗じた値を曲げ振動の一次固有振動数f(Hz)とした。
[Primary natural frequency f A and 1/2 natural frequency f B of bending vibration, natural frequency f C of torsional vibration]
The measurement of the primary natural frequency f A and 1/2 natural frequency f B of the bending vibration of the power transmission shaft and the natural frequency f C of the torsional vibration of each example incorporates the transaxle layout including the engine. Determined by bench test. The bench test was carried out by a method of sweeping up to the upper limit of the engine speed (9500 rpm) in 30 seconds with the full load of the 3rd gear fixed.
Regarding the twist of the power transmission shaft, the phase difference between both ends of the power transmission shaft in the axial direction was measured to measure the value at which the twist angle was maximized. The engine speed (rotational speed of the power transmission shaft) at which the torsional angle of the power transmission shaft is maximized was defined as the natural frequency f C (Hz) of the torsional vibration.
Regarding the bending of the power transmission shaft, the value at which the bending displacement at the center of the power transmission shaft in the axial direction was maximized was measured. The engine speed (speed of the power transmission shaft) that maximizes the displacement of the center of the power transmission shaft is set to 1/2 natural frequency f B (Hz) of the bending vibration, and 1/2 natural frequency f B (Hz). The value obtained by multiplying by 2 is defined as the primary natural frequency f A (Hz) of bending vibration.

[破損試験]
、f及びfの測定と同様のトランスアクスルレイアウトを組み込んだ台上試験によって、動力伝達軸の破損の有無を確認した。
[Damage test]
A bench test incorporating a transaxle layout similar to the measurements of f A , f B and f C confirmed the presence or absence of damage to the power transmission shaft.

[製造例1]
Pitch系炭素繊維(商品名「ダイアリードTM」、三菱レイヨン株式会社製、引張弾性率:790GPa)を一方向に引き揃えた目付が250g/mの炭素繊維基材を、エポキシ樹脂に含浸させたプリプレグシート(プリプレグA)を得た。
[Manufacturing Example 1]
Epoxy resin is impregnated with a carbon fiber base material having a texture of 250 g / m 2 in which Pitch-based carbon fibers (trade name "Dialed TM ", manufactured by Mitsubishi Rayon Co., Ltd., tensile elastic modulus: 790 GPa) are aligned in one direction. A prepreg sheet (prepreg A) was obtained.

[製造例2]
PAN系炭素繊維(商品名「パイロフィルTM」、三菱レイヨン株式会社製、引張弾性率:240GPa)を一方向に引き揃えた目付が175g/mと100g/mの炭素繊維基材を、エポキシ樹脂に含浸させたプリプレグシート(プリプレグB、C)を得た。
[Manufacturing Example 2]
PAN-based carbon fibers (trade name "Pyrofil TM ", manufactured by Mitsubishi Rayon Co., Ltd., tensile modulus: 240 GPa) are arranged in one direction, and carbon fiber base materials with a grain size of 175 g / m 2 and 100 g / m 2 are made of epoxy. Prepreg sheets (prepregs B and C) impregnated with resin were obtained.

[実施例1]
製造例1、2で得たプリプレグA、B、Cを用いて、シートワインディング法により中空パイプを作製した。
次いで、該中空パイプの軸方向の両端部のそれぞれに、エポキシ系接着剤を用いてアルミニウム合金製の固定型フランジを接着して動力伝達軸を得た。動力伝達軸の全長は1583mmであり、外径は82.8mmであり、内径は76.3mmであった。
曲げ振動の一次固有振動数fは180Hzであり、1/2固有振動数fは90Hzであり、捩じり振動の固有振動数fは77Hzであった。f/fは2.3であり、f/fは1.2であった。この動力伝達軸の総質量は、3.8kgであった。この動力伝達軸と同じものを製造し、静捩じり試験を行った結果、静捩じり強度は、3200Nmであった。破損試験においては、動力伝達軸の破損は抑制されていた。
[Example 1]
Hollow pipes were produced by the sheet winding method using the prepregs A, B, and C obtained in Production Examples 1 and 2.
Next, a fixed flange made of an aluminum alloy was adhered to each of both ends of the hollow pipe in the axial direction using an epoxy adhesive to obtain a power transmission shaft. The total length of the power transmission shaft was 1583 mm, the outer diameter was 82.8 mm, and the inner diameter was 76.3 mm.
The primary natural frequency f A of the bending vibration was 180 Hz, the 1/2 natural frequency f B was 90 Hz, and the natural frequency f C of the torsional vibration was 77 Hz. f A / f C was 2.3 and f B / f C was 1.2. The total mass of this power transmission shaft was 3.8 kg. As a result of manufacturing the same power transmission shaft and performing a static torsion test, the static torsion strength was 3200 Nm. In the breakage test, the breakage of the power transmission shaft was suppressed.

[実施例2]
プリプレグA、B、Cの積層数、及び炭素繊維の配向を調節する以外は、実施例1と同様にして動力伝達軸を得た。動力伝達軸の全長は1583mmであり、外径は83.4mmであり、内径は76.3mmであった。得られた動力伝達軸の曲げ振動の一次固有振動数f、1/2固有振動数f、捩じり振動の固有振動数f、f/f、f/f、総質量、及び静捩じり強度を測定した結果を表1に示す。破損試験においては、動力伝達軸の破損は抑制されていた。
[Example 2]
A power transmission shaft was obtained in the same manner as in Example 1 except that the number of laminated prepregs A, B, and C and the orientation of carbon fibers were adjusted. The total length of the power transmission shaft was 1583 mm, the outer diameter was 83.4 mm, and the inner diameter was 76.3 mm. The primary natural frequency f A of the bending vibration of the obtained power transmission shaft, 1/2 natural frequency f B , the natural frequency f C of the torsional vibration, f A / f C , f B / f C , total Table 1 shows the results of measuring the mass and the static torsional strength. In the breakage test, the breakage of the power transmission shaft was suppressed.

[実施例3]
プリプレグA、B、Cの積層数、及び炭素繊維の配向を調節する以外は、実施例1と同様にして動力伝達軸を得た。動力伝達軸の全長は1583mmであり、外径は83.7mmであり、内径は76.3mmであった。得られた動力伝達軸の曲げ振動の一次固有振動数f、1/2固有振動数f、捩じり振動の固有振動数f、f/f、f/f、総質量、及び静捩じり強度を測定した結果を表1に示す。破損試験においては、動力伝達軸の破損は抑制されていた。
[Example 3]
A power transmission shaft was obtained in the same manner as in Example 1 except that the number of laminated prepregs A, B, and C and the orientation of carbon fibers were adjusted. The total length of the power transmission shaft was 1583 mm, the outer diameter was 83.7 mm, and the inner diameter was 76.3 mm. The primary natural frequency f A of the bending vibration of the obtained power transmission shaft, 1/2 natural frequency f B , the natural frequency f C of the torsional vibration, f A / f C , f B / f C , total Table 1 shows the results of measuring the mass and the static torsional strength. In the breakage test, the breakage of the power transmission shaft was suppressed.

[比較例1]
比較対象の動力伝達軸として、表2に示すスペックの動力伝達軸を用意した。
得られた動力伝達軸の曲げ振動の一次固有振動数f、1/2固有振動数f、捩じり振動の固有振動数f、f/f及びf/fを表3に示す。破損試験においては、動力伝達軸の中空パイプに破損が生じた。
[Comparative Example 1]
As the power transmission shaft to be compared, the power transmission shaft having the specifications shown in Table 2 was prepared.
Tables show the primary natural frequencies f A , 1/2 natural frequencies f B , and natural frequencies f C , f A / f C, and f B / f C of the bending vibration of the obtained power transmission shaft. Shown in 3. In the breakage test, the hollow pipe of the power transmission shaft was broken.

[比較例2]
比較対象の動力伝達軸として、表2に示すスペックの動力伝達軸を用意した。
得られた動力伝達軸の曲げ振動の一次固有振動数f、1/2固有振動数f、捩じり振動の固有振動数f、f/f及びf/fを表3に示す。破損試験においては、動力伝達軸の中空パイプに破損が生じた。
[Comparative Example 2]
As the power transmission shaft to be compared, the power transmission shaft having the specifications shown in Table 2 was prepared.
Tables show the primary natural frequencies f A , 1/2 natural frequencies f B , and natural frequencies f C , f A / f C, and f B / f C of the bending vibration of the obtained power transmission shaft. Shown in 3. In the breakage test, the hollow pipe of the power transmission shaft was broken.

Figure 0006759878
Figure 0006759878

Figure 0006759878
Figure 0006759878

Figure 0006759878
Figure 0006759878

1 自動車の動力伝達軸
10 中空パイプ
12,14 金属部品
1 Automobile power transmission shaft 10 Hollow pipe 12, 14 Metal parts

Claims (8)

炭素繊維強化プラスチック製の中空パイプと、前記中空パイプの軸方向の少なくとも一方の端部に設けられた金属部品を備える自動車用の動力伝達軸であって、
曲げ振動の一次固有振動数をf(Hz)、曲げ振動の1/2固有振動数をf(Hz)、捩じり振動の固有振動数をf(Hz)としたとき、
/f≧1.1又はf/f≧1.1であり、かつf/f≧1.1又はf/f≧1.1である、自動車用の動力伝達軸。
A power transmission shaft for an automobile including a hollow pipe made of carbon fiber reinforced plastic and a metal component provided at at least one end in the axial direction of the hollow pipe.
When the primary natural frequency of bending vibration is f A (Hz), the natural frequency of 1/2 of bending vibration is f B (Hz), and the natural frequency of torsion vibration is f C (Hz).
Power transmission for automobiles where f B / f C ≥ 1.1 or f C / f B ≥ 1.1 and f A / f C ≥ 1.1 or f C / f A ≥ 1.1 axis.
1.1≦f/f≦1.5又は1.1≦f/f≦1.5であり、かつ1.1≦f/f≦3.0又は1.1≦f/f≦3.0である、請求項1に記載の自動車用の動力伝達軸。 1.1 ≤ f B / f C ≤ 1.5 or 1.1 ≤ f C / f B ≤ 1.5, and 1.1 ≤ f A / f C ≤ 3.0 or 1.1 ≤ f The power transmission shaft for an automobile according to claim 1, wherein C / f A ≤ 3.0. 前記動力伝達軸の静捩じり強度が2500Nmより大きい、請求項1又は2に記載の自動車用の動力伝達軸。 The power transmission shaft for an automobile according to claim 1 or 2, wherein the static torsional strength of the power transmission shaft is greater than 2500 Nm. 前記中空パイプが、Pitch系炭素繊維とポリアクリロニトリル系炭素繊維の両方を含む、請求項1〜3のいずれか一項に記載の自動車用の動力伝達軸。 The power transmission shaft for an automobile according to any one of claims 1 to 3, wherein the hollow pipe contains both Pitch-based carbon fibers and polyacrylonitrile-based carbon fibers. 前記中空パイプが、軸方向に沿って配向した前記Pitch系炭素繊維と、前記軸方向に対して斜交する方向に沿って配向した前記ポリアクリロニトリル系炭素繊維とを含む、請求項4に記載の自動車用の動力伝達軸。 The fourth aspect of claim 4, wherein the hollow pipe includes the Pitch-based carbon fibers oriented along the axial direction and the polyacrylonitrile-based carbon fibers oriented along a direction oblique to the axial direction. Power transmission shaft for automobiles. 前記Pitch系炭素繊維の引張弾性率が640GPa以上である、請求項4又は5に記載の自動車用の動力伝達軸。 The power transmission shaft for an automobile according to claim 4 or 5, wherein the Pitch-based carbon fiber has a tensile elastic modulus of 640 GPa or more. 前記fが160〜250Hzである、請求項1〜6のいずれか一項に記載の自動車用の動力伝達軸。 Wherein f A is a 160~250Hz, power transmission shaft for an automobile according to any one of claims 1-6. 総質量が4.1kg以下である、請求項1〜7のいずれか一項に記載の自動車用の動力伝達軸。 The power transmission shaft for an automobile according to any one of claims 1 to 7, wherein the total mass is 4.1 kg or less.
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