JP6753061B2 - PC tank and how to build it - Google Patents

PC tank and how to build it Download PDF

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JP6753061B2
JP6753061B2 JP2016003479A JP2016003479A JP6753061B2 JP 6753061 B2 JP6753061 B2 JP 6753061B2 JP 2016003479 A JP2016003479 A JP 2016003479A JP 2016003479 A JP2016003479 A JP 2016003479A JP 6753061 B2 JP6753061 B2 JP 6753061B2
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peripheral wall
cylindrical peripheral
end portion
tank
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恭宏 境
恭宏 境
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Obayashi Corp
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Description

本発明は、PCタンクおよびその構築方法に関し、特に液化天然ガスを貯留するためのPCLNGタンクに好適なPCタンクおよびその構築方法に関する。 The present invention relates to a PC tank and a method for constructing the same, and particularly to a PC tank suitable for a PCLNG tank for storing liquefied natural gas and a method for constructing the same.

近年、液化天然ガス(以下、LNGと称す)を貯留するにあたり、敷地の有効利用や大容量化の観点から、外槽および内槽からなる金属二重殻式LNGタンクとその周囲に配置される防液堤とを一体化させると共に、当該防液堤をPC(プレストレストコンクリート)製とすることで液密性を確保した施設であるPCLNGタンク(以下、単にPCタンクと称す)が採用されている。 In recent years, when storing liquefied natural gas (hereinafter referred to as LNG), it is arranged in and around a metal double-shell LNG tank consisting of an outer tank and an inner tank from the viewpoint of effective use of the site and increase in capacity. A PCLNG tank (hereinafter simply referred to as a PC tank), which is a facility that ensures liquidtightness by integrating the liquid barrier with the liquid barrier and making the liquid barrier made of PC (prestressed concrete), is adopted. ..

かかるPC製の防液堤(以下、PC防液堤と称す)は、LNGタンクが載置される基礎版の外周縁部に立設されたコンクリート製の円筒状周壁に対し、周方向に沿って挿通されたPC鋼材と、鉛直方向に沿って配置され下端部が直線状やU字状に曲折された形状で配設されたPC鋼材とを配設した鉄筋コンクリートからなる。そして、これら周方向と鉛直方向のPC鋼材が緊張されて定着されることで、円筒状周壁に周方向および鉛直方向のプレストレスが導入されるため、PC防液堤のひび割れを防止し、貯留中のLNGが内槽から万一漏出した場合であっても、これを施設内にとどめることができるように液密性が確実に担保されている。 The PC-made liquid barrier (hereinafter referred to as PC liquid barrier) is along the circumferential direction with respect to the concrete cylindrical peripheral wall erected on the outer peripheral edge of the foundation slab on which the LNG tank is placed. It is composed of reinforced concrete in which the PC steel material inserted through the steel material and the PC steel material arranged along the vertical direction and arranged in a linear or U-shaped bent shape at the lower end are arranged. Then, these PC steel materials in the circumferential direction and the vertical direction are tensioned and fixed, so that prestress in the circumferential direction and the vertical direction is introduced into the cylindrical peripheral wall, so that cracks in the PC liquid barrier are prevented and storage is performed. Even if the LNG inside leaks from the inner tank, the liquidtightness is ensured so that it can be kept in the facility.

ここで、PC防液堤では、地震時の抵抗力を向上させるべく、下端側の基礎版や上端(頂部)側の屋根と剛接合されるが、この状態で当該PC防液堤に周方向の緊張力を導入した場合に、これらPC防液堤の下端部近傍や上端部近傍で基礎版や屋根によって変形が拘束されることで、曲げモーメントが鉛直方向に沿って発生し、それに伴ってひび割れが生じるため、上述した周方向の緊張力のみならず、鉛直方向に沿った緊張力も併せて導入する必要があった。 Here, the PC liquid barrier is rigidly joined to the foundation plate on the lower end side and the roof on the upper end (top) side in order to improve the resistance during an earthquake. In this state, the PC liquid barrier is connected in the circumferential direction. When the tension force of is introduced, the deformation is restrained by the foundation slab and the roof near the lower end and the upper end of these PC liquid barriers, and a bending moment is generated along the vertical direction. Since cracks occur, it is necessary to introduce not only the tension force in the circumferential direction described above but also the tension force in the vertical direction.

特許第5516963号公報Japanese Patent No. 5516963

そこで、従来、特許文献1に記載されるように、PC防液堤の下端部や上端部に鉛直方向のPC鋼材を集約して配置することで、これらPC防液堤の下端部や上端部におけるひび割れの発生を有効に防止するPCタンクが開発されている。 Therefore, conventionally, as described in Patent Document 1, by arranging the PC steel materials in the vertical direction collectively on the lower end portion and the upper end portion of the PC liquid barrier, the lower end portion and the upper end portion of these PC liquid barriers are conventionally arranged. A PC tank has been developed that effectively prevents the occurrence of cracks in the above.

しかしながら、この特許文献1のPCタンクでは、PC防液堤の上端部および下端部以外の中間部における鉛直方向のPC鋼材の配設を廃止して無駄なプレストレスの導入を省略できるものの、それ以外のPC防液堤の上端部および下端部にはPC鋼材を集約して配設しているため、その分におけるPC鋼材の設置作業が煩雑となると共に、材料コストが嵩むという問題があった。 However, in the PC tank of Patent Document 1, although the arrangement of the PC steel material in the vertical direction in the intermediate portion other than the upper end portion and the lower end portion of the PC liquid barrier can be abolished, the introduction of unnecessary prestress can be omitted. Since the PC steel materials are aggregated and arranged at the upper end and the lower end of the PC liquid barriers other than the above, there is a problem that the installation work of the PC steel materials becomes complicated and the material cost increases. ..

本発明は、前述した事情に鑑みてなされたもので、PC鋼材に比べて安価な材料を用いることによって、低コスト且つ施工の容易化を図りつつ、PC防液堤における鉛直方向に沿った曲げモーメントによるひび割れの発生を効果的に防止可能とすることを目的とする。 The present invention has been made in view of the above-mentioned circumstances, and by using a material that is cheaper than the PC steel material, bending along the vertical direction in the PC liquid barrier while achieving low cost and facilitation of construction. The purpose is to make it possible to effectively prevent the occurrence of cracks due to moments.

上記目的を達成するため、本発明に係るPCタンクの構築方法は、
タンク本体と、前記タンク本体が載置された基礎版と、前記基礎版の外周に沿って前記タンク本体を取り囲むように立設されたPC防液堤と、を備えたPCタンクを構築する構築方法であって、
前記基礎版の外周に沿って円筒状周壁を立設し、
前記円筒状周壁の外周のうち、上端部または下端部の少なくとも一方を含む部位に前記外周から隙間をおいて型枠を配置し、当該隙間に繊維補強コンクリートまたは繊維補強モルタルを打設して補強部を予め前記円筒状周壁に設けられた定着部材を介して前記円筒状周壁と一体に設け、
前記円筒状周壁に挿通された周方向のPC鋼材を緊張することで当該円筒状周壁にプレストレスを導入して前記PC防液堤とすることを特徴とする。
In order to achieve the above object, the method for constructing a PC tank according to the present invention is
Construction to construct a PC tank including a tank body, a foundation plate on which the tank body is placed, and a PC liquid barrier erected so as to surround the tank body along the outer circumference of the foundation plate. It's a method
A cylindrical peripheral wall is erected along the outer circumference of the foundation plate,
A formwork is placed at a portion of the outer periphery of the cylindrical peripheral wall including at least one of the upper end portion and the lower end portion with a gap from the outer periphery, and fiber reinforced concrete or fiber reinforced mortar is placed in the gap to reinforce the outer circumference. A portion is provided integrally with the cylindrical peripheral wall via a fixing member provided in advance on the cylindrical peripheral wall.
It is characterized in that prestress is introduced into the cylindrical peripheral wall by tensioning the PC steel material in the circumferential direction inserted through the cylindrical peripheral wall to form the PC liquid barrier.

また、本発明に係るPCタンクの構築方法は、
タンク本体と、前記タンク本体が載置された基礎版と、前記基礎版の外周に沿って前記タンク本体を取り囲むように立設されたPC防液堤と、を備えたPCタンクを構築する構築方法であって、
前記基礎版の外周に沿って円筒状周壁を立設する際、当該円筒状周壁の外周表面のうち、上端部のみ、下端部のみ、又は、上端部と下端部のみに、予め前記円筒状周壁に向けて定着部材を配置した状態でパネル状に形成された繊維補強コンクリートまたは繊維補強モルタルからなる補強部を、型枠の一部として配置した状態でコンクリートを打設して前記円筒状周壁を立設し、
前記円筒状周壁に挿通された周方向のPC鋼材を緊張することで当該円筒状周壁にプレストレスを導入して前記PC防液堤とすることを特徴とする。
Further, the method for constructing the PC tank according to the present invention is as follows.
Construction to construct a PC tank including a tank body, a foundation plate on which the tank body is placed, and a PC liquid barrier erected so as to surround the tank body along the outer circumference of the foundation plate. It's a method
When the cylindrical peripheral wall is erected along the outer periphery of the foundation slab, the cylindrical peripheral wall is previously provided only on the upper end portion, the lower end portion, or the upper end portion and the lower end portion of the outer peripheral surface of the cylindrical peripheral wall. A reinforcing portion made of fiber reinforced concrete or fiber reinforced mortar formed in a panel shape with the fixing member arranged toward the surface is placed as a part of the formwork, and concrete is cast to form the cylindrical peripheral wall. Stand up,
It is characterized in that prestress is introduced into the cylindrical peripheral wall by tensioning the PC steel material in the circumferential direction inserted through the cylindrical peripheral wall to form the PC liquid barrier.

さらに、本発明に係るPCタンクの構築方法は、
タンク本体と、前記タンク本体が載置された基礎版と、前記基礎版の外周に沿って前記タンク本体を取り囲むように立設されたPC防液堤と、を備えたPCタンクを構築する構築方法であって、
前記基礎版の外周に沿って円筒状周壁を立設し、
前記円筒状周壁の外周のうち、上端部または下端部の少なくとも一方を含む部位に、予め前記円筒状周壁に設けられたアンカーボルトに対応する取付孔を貫設した状態でパネル状に形成された繊維補強コンクリートまたは繊維補強モルタルからなる補強部を配置し、
前記補強部の取付孔に挿通された前記円筒状周壁の前記アンカーボルトを介した締結によって前記円筒状周壁と前記補強部とを一体化し、
前記円筒状周壁に挿通された周方向のPC鋼材を緊張することで当該円筒状周壁にプレストレスを導入して前記PC防液堤とすることを特徴とする。
Further, the method for constructing the PC tank according to the present invention is as follows.
Construction to construct a PC tank including a tank body, a foundation plate on which the tank body is placed, and a PC liquid barrier erected so as to surround the tank body along the outer circumference of the foundation plate. It's a method
A cylindrical peripheral wall is erected along the outer circumference of the foundation plate,
A panel-like shape is formed in a portion of the outer periphery of the cylindrical peripheral wall including at least one of the upper end portion and the lower end portion, with mounting holes corresponding to anchor bolts provided in the cylindrical peripheral wall in advance. Place reinforcements made of fiber reinforced concrete or fiber reinforced mortar,
The cylindrical peripheral wall and the reinforcing portion are integrated by fastening the cylindrical peripheral wall through the mounting hole of the reinforcing portion via the anchor bolt.
It is characterized in that prestress is introduced into the cylindrical peripheral wall by tensioning the PC steel material in the circumferential direction inserted through the cylindrical peripheral wall to form the PC liquid barrier.

また、本発明に係るPCタンクは、
タンク本体と、前記タンク本体が載置された基礎版と、前記基礎版の外周に沿って前記タンク本体を取り囲むように立設されたPC防液堤と、を備えたPCタンクであって、
前記PC防液堤は、
前記基礎版の外周に沿って立設された円筒状周壁と、
繊維補強コンクリートまたは繊維補強モルタルからなり、前記円筒状周壁の外周表面のうち、上端部のみ、下端部のみ、又は、上端部と下端部のみに、当該円筒状周壁と一体に設けられた補強部と、
前記円筒状周壁の周方向に挿通され、緊張されて前記円筒状周壁にプレストレスを導入するPC鋼材と、を備えることを特徴とする。
Further, the PC tank according to the present invention is
A PC tank including a tank body, a foundation plate on which the tank body is placed, and a PC liquid barrier erected so as to surround the tank body along the outer circumference of the foundation plate.
The PC liquid levee
A cylindrical peripheral wall erected along the outer circumference of the foundation plate,
A reinforcing portion made of fiber reinforced concrete or fiber reinforced mortar and provided integrally with the cylindrical peripheral wall only on the upper end portion, the lower end portion, or only the upper end portion and the lower end portion of the outer peripheral surface of the cylindrical peripheral wall. When,
It is characterized by comprising a PC steel material which is inserted in the circumferential direction of the cylindrical peripheral wall and is tensioned to introduce prestress into the cylindrical peripheral wall.

このとき、前記補強部は、前記円筒状周壁と一体化するための定着部材を当該円筒状周壁に向けて配置した状態で予めパネル状に形成されており、
前記円筒状周壁の外周のうち、上端部または下端部の少なくとも一方を含む部位に、型枠の一部として配置された状態で、前記円筒状周壁を形成する際に打設されたコンクリートと一体化されてなるようにしても良い。
At this time, the reinforcing portion is formed in advance in a panel shape with a fixing member for integrating with the cylindrical peripheral wall arranged toward the cylindrical peripheral wall.
It is integrated with the concrete placed when the cylindrical peripheral wall is formed in a state of being arranged as a part of the formwork on a portion of the outer periphery of the cylindrical peripheral wall including at least one of the upper end portion and the lower end portion. It may be made into concrete.

さらに、前記補強部は、前記円筒状周壁に設けられた前記円筒状周壁と一体化するための定着部材に対応する取付孔を予め貫設した状態でパネル状に形成されており、
前記円筒状周壁の外周のうち、上端部または下端部の少なくとも一方を含む部位に、前記定着部材を前記取付孔に挿通させた状態で締結され、当該円筒状周壁と一体化されてなるようにしても良い。
Further, the reinforcing portion is formed in a panel shape in a state in which a mounting hole corresponding to a fixing member for integrating with the cylindrical peripheral wall provided in the cylindrical peripheral wall is previously provided.
The fixing member is fastened to a portion of the outer periphery of the cylindrical peripheral wall including at least one of the upper end portion and the lower end portion with the fixing member inserted through the mounting hole so as to be integrated with the cylindrical peripheral wall. You may.

本発明によれば、PC鋼材に比べて安価な繊維補強コンクリートまたは繊維補強モルタルからなる補強部を、鉛直方向の外側引張り曲げモーメントの発生する部位である、少なくとも上端部または下端部の一方かその両方の部位にピンポイントで設けることによって、低コスト且つ施工の容易化を図りつつ、PC防液堤における鉛直方向に沿った曲げモーメントによるひび割れの発生を効果的に防止できる。 According to the present invention, a reinforcing portion made of fiber reinforced concrete or fiber reinforced mortar, which is cheaper than PC steel, is provided with at least one of the upper end portion and the lower end portion, which is a portion where an outer tensile bending moment is generated in the vertical direction. By providing pinpoints at both parts, it is possible to effectively prevent the occurrence of cracks due to the bending moment along the vertical direction in the PC liquid barrier while achieving low cost and facilitation of construction.

このとき、補強部を、円筒状周壁の外周のうち、鉛直方向の曲げモーメントが発生する少なくとも上端部または下端部の一方かその両方の部位に型枠を置き、その間の隙間に繊維補強コンクリートまたは繊維補強モルタルを打設して形成したり、予めジベル筋やアンカーボルト等の定着部材を配置した状態でプレキャスト工法によってパネル状に形成しておき、円筒状周壁を打設する際の型枠の一部として配置したり、円筒状周壁に設けられる定着部材に対応する取付孔を貫設した状態で予めプレキャスト工法によってパネル状に形成したりすることで、施工の容易化を確保しつつ、円筒状周壁に対して強固に接合した状態で一体化できる。 At this time, the formwork is placed on at least one or both of the upper end and the lower end of the outer circumference of the cylindrical peripheral wall where the bending moment in the vertical direction is generated, and the fiber reinforced concrete or fiber reinforced concrete is placed in the gap between them. Formwork for casting a cylindrical peripheral wall by casting a fiber reinforced mortar to form it, or forming it into a panel shape by the precast method with fixing members such as gibber bars and anchor bolts placed in advance. By arranging it as a part or forming it into a panel shape in advance by the precast method with the mounting holes corresponding to the fixing members provided on the cylindrical peripheral wall penetrated, the cylinder can be easily constructed. It can be integrated in a state of being firmly joined to the formwork wall.

本発明によれば、低コスト且つ施工の容易化を図りつつ、PC防液堤における鉛直方向に沿った曲げモーメントによるひび割れの発生を効果的に防止できる。 According to the present invention, it is possible to effectively prevent the occurrence of cracks due to the bending moment along the vertical direction in the PC liquid barrier while achieving low cost and facilitation of construction.

本実施形態に係るPCタンクを示し、(a)はその鉛直断面図であり、(b)はそのA−A線に沿う水平断面図である。The PC tank according to this embodiment is shown, (a) is a vertical sectional view thereof, and (b) is a horizontal sectional view along the line AA. 図1(a)のPCタンクにおける要部を拡大して示す鉛直断面図である。It is a vertical sectional view which shows the main part in the PC tank of FIG. 1A enlarged. 図2のPCタンクにおける要部を示し、(a)はAで示す部分を拡大して示す平面図であり、(b)はBで示す部分を拡大して示す平面図である。The main part of the PC tank of FIG. 2 is shown, (a) is a plan view showing an enlarged part shown by A, and (b) is a plan view showing an enlarged part shown by B. 本実施形態に係るPCタンクの構築方法の説明に供する鉛直断面図である。It is a vertical cross-sectional view provided for the explanation of the construction method of the PC tank which concerns on this embodiment. 変形例に係るPCタンクの要部を拡大して示す鉛直断面図である。It is a vertical cross-sectional view which shows the main part of the PC tank which concerns on the modification by enlargement. 変形例に係るPCタンクの要部を拡大して示す鉛直断面図である。It is a vertical cross-sectional view which shows the main part of the PC tank which concerns on the modification by enlargement. 変形例に係るPCタンクの構築方法の説明に供する鉛直断面図である。It is a vertical cross-sectional view which provides the explanation of the construction method of the PC tank which concerns on the modification. 変形例に係るPCタンクの構築方法の説明に供する鉛直断面図である。It is a vertical cross-sectional view which provides the explanation of the construction method of the PC tank which concerns on the modification. 変形例に係るPCタンクの下端部を拡大して示す鉛直断面図である。It is a vertical cross-sectional view which shows the lower end part of the PC tank which concerns on the modification by being enlarged.

以下、本発明に係るPCタンクおよびその構築方法の実施形態について、添付図面を参照しながら説明する。なお、本発明は、請求の範囲および明細書全体から読み取ることのできる発明の要旨または思想に反しない範囲で適宜変更可能であり、そのような変更を伴うPCタンクおよびその構築方法もまた本発明の技術思想に含まれる。 Hereinafter, embodiments of the PC tank and the method for constructing the PC tank according to the present invention will be described with reference to the accompanying drawings. The present invention can be appropriately modified within the scope of the claims and within a range not contrary to the gist or idea of the invention that can be read from the entire specification, and a PC tank and a method for constructing the same are also the present invention. It is included in the technical idea of.

図1および図2に示すように、本実施形態に係るPCタンク1は、外槽2および内槽3からなるLNG貯留のためのタンク本体4と、タンク本体4が載置され、基礎杭Kによって支持されると共に、複数の基礎杭Kに剛結合される基礎版5と、基礎版5の外周に沿ってタンク本体4を取り囲むように立設された周方向にプレストレスが導入されたPC防液堤6と、を有している。 As shown in FIGS. 1 and 2, in the PC tank 1 according to the present embodiment, a tank body 4 for storing LNG composed of an outer tank 2 and an inner tank 3 and a tank body 4 are placed, and a foundation pile K is mounted. A foundation slab 5 that is rigidly coupled to a plurality of foundation piles K and a PC that is erected along the outer circumference of the foundation slab 5 so as to surround the tank body 4 and has prestressed concrete introduced in the circumferential direction. It has a liquid barrier 6 and.

タンク本体4の側部において、外槽2および内槽3の間には、粒状パーライト等からなる側部保冷材Qが介在されており、内槽3の側部保冷材Q側表面にはグラスウール31が設けられている。また、外槽2の側部保冷材Q側表面には、冷熱抵抗緩和部(PUF)21が設けられている。 On the side of the tank body 4, a side cold insulation material Q made of granular pearlite or the like is interposed between the outer tank 2 and the inner tank 3, and glass wool is provided on the side surface of the inner tank 3 on the side cold insulation material Q side. 31 is provided. Further, a cold resistance relaxation portion (PUF) 21 is provided on the side surface of the outer tank 2 on the Q side of the cold insulating material.

ここで、本実施形態の場合、PC防液堤6は、従来のPC防液堤とは異なり、例えば図2に示す上端部Aにおける鉛直方向に沿ったプレストレスを導入するためのPC鋼材を挿通せずに構成してある。 Here, in the case of the present embodiment, the PC liquid barrier 6 is different from the conventional PC liquid barrier, for example, a PC steel material for introducing prestress along the vertical direction at the upper end portion A shown in FIG. It is configured without insertion.

具体的にPC防液堤6は、図2および図3に示すように、基礎版5に立設するコンクリート製の円筒状周壁7の外周のうち、上端部Aにおいて、従来のような鉛直方向のPC鋼材に替えて繊維補強コンクリートまたは繊維補強モルタルからなる補強部8(図3(a)参照)が当該円筒状周壁7と一体に設けられている。また、PC防液堤6は、円筒状周壁7に挿通された周方向のPC鋼材9と、円筒状周壁7の外周のうち、下端部Bに鉛直方向に配置された下部がU字状のPC鋼材10(図3(b)参照)と、を備えており、全体として鉄筋コンクリートで構成されている。そして、周方向のPC鋼材9と鉛直方向のPC鋼材10を緊張することで、円筒状周壁7に周方向と鉛直方向にプレストレスを導入すると共に、円筒状周壁7の上端部Aにおける外周表面を補強部8によって補強することにより、液密性を担保したPC防液堤6が構築されている。 Specifically, as shown in FIGS. 2 and 3, the PC liquid barrier 6 has a vertical direction as in the conventional case at the upper end A of the outer periphery of the concrete cylindrical peripheral wall 7 erected on the foundation plate 5. A reinforcing portion 8 (see FIG. 3A) made of fiber reinforced concrete or fiber reinforced mortar is provided integrally with the cylindrical peripheral wall 7 in place of the PC steel material of the above. Further, in the PC liquid barrier 6, the PC steel material 9 in the circumferential direction inserted through the cylindrical peripheral wall 7 and the lower portion of the outer periphery of the cylindrical peripheral wall 7 arranged vertically at the lower end B are U-shaped. It is provided with a PC steel material 10 (see FIG. 3B), and is composed of reinforced concrete as a whole. Then, by tensioning the PC steel material 9 in the circumferential direction and the PC steel material 10 in the vertical direction, prestress is introduced into the cylindrical peripheral wall 7 in the circumferential direction and the vertical direction, and the outer peripheral surface at the upper end A of the cylindrical peripheral wall 7 is introduced. Is reinforced by the reinforcing portion 8 to construct a PC liquid barrier 6 that ensures liquidtightness.

なお、補強部8を形成する高強度繊維補強材12は、圧縮強度の特性値が150N/mm2以上、ひび割れ発生強度の特性値が4N/mm2以上、引張強度の特性値が5N/mm2以上の性能を有した繊維補強コンクリートまたは繊維補強モルタルである。 The high-strength fiber reinforced material 12 forming the reinforcing portion 8 has a compressive strength characteristic value of 150 N / mm 2 or more, a crack generation strength characteristic value of 4 N / mm 2 or more, and a tensile strength characteristic value of 5 N / mm. Fiber reinforced concrete or fiber reinforced mortar with two or more performance.

PCタンク1を構築するにはまず、基礎版5を基礎杭K上に構築すると共に、円筒状周壁7を基礎版5の外周に沿って立設する。円筒状周壁7を立設するには、基礎版5を構成する基部70から円筒状周壁7の壁本体を上方に延設するようにすればよい。 To construct the PC tank 1, first, the foundation slab 5 is constructed on the foundation pile K, and the cylindrical peripheral wall 7 is erected along the outer circumference of the foundation slab 5. In order to erect the cylindrical peripheral wall 7, the wall main body of the cylindrical peripheral wall 7 may be extended upward from the base 70 constituting the foundation plate 5.

このとき、コンクリート打設に先立ち、PC鋼材9を挿通するための周方向のシース管(不図示)やPC鋼材10を挿通するための鉛直方向のシース管(不図示)および鉄筋(不図示)を予め配置しておく。コンクリート打設後は、基礎版5と一体に円筒状周壁7の下面を構成する。 At this time, prior to placing concrete, a circumferential sheath pipe (not shown) for inserting the PC steel material 9, a vertical sheath pipe (not shown) and a reinforcing bar (not shown) for inserting the PC steel material 10 are inserted. Is arranged in advance. After placing the concrete, the lower surface of the cylindrical peripheral wall 7 is integrally formed with the foundation plate 5.

次に、図4に示すように、基部70から上方に延設された円筒状周壁7の上端部Aにおいて、補強部8の配設予定位置に予めジベル筋71等の定着部材を補強部8側に向けて配置しておく。そして、この補強部8の配設予定位置である円筒状周壁7の外周に型枠11を配置し、その間の隙間に高強度繊維補強材12である繊維補強コンクリートまたは繊維補強モルタルを打設(3cm程度の薄肉断面の打設が可能)することで補強部8を形成する。 Next, as shown in FIG. 4, in the upper end portion A of the cylindrical peripheral wall 7 extending upward from the base portion 70, a fixing member such as a gibber bar 71 is previously attached to the reinforcing portion 8 at the planned arrangement position of the reinforcing portion 8. Place it facing the side. Then, the formwork 11 is arranged on the outer periphery of the cylindrical peripheral wall 7 which is the planned arrangement position of the reinforcing portion 8, and the fiber reinforced concrete or the fiber reinforced mortar which is the high-strength fiber reinforcing material 12 is placed in the gap between them. The reinforcing portion 8 is formed by casting a thin cross section of about 3 cm).

次に、円筒状周壁7にPC鋼材9,10を挿通し、次いで、これらPC鋼材9,10に緊張力を導入する。このようにすると、円筒状周壁7には、PC鋼材9,10の緊張力に応じたプレストレス、例えば深さ方向に増加する液圧に抵抗できるような三角形状の分布でプレストレスが導入され、そのプレストレスの導入によって円筒状周壁7はPC防液堤6として機能する。 Next, the PC steel materials 9 and 10 are inserted through the cylindrical peripheral wall 7, and then a tension force is introduced into the PC steel materials 9 and 10. In this way, prestress is introduced into the cylindrical peripheral wall 7 in a triangular distribution that can withstand the tension force of the PC steel materials 9 and 10, for example, the hydraulic pressure increasing in the depth direction. With the introduction of the prestress, the cylindrical peripheral wall 7 functions as a PC liquid barrier 6.

以上説明したように、本実施形態に係るPCタンク1およびその構築方法によれば、基礎版5の外周に沿って円筒状周壁7を立設し、この円筒状周壁7の外周のうち、少なくとも上端部または下端部の一方かその両方の部位(この場合、上端部A)に高強度繊維補強材12としての繊維補強コンクリートまたは繊維補強モルタルを打設して補強部8を構築した。これにより、本実施形態に係るPCタンク1では、円筒状周壁7において従来必要であった鉛直方向のPC鋼材10に替えて、このPC鋼材10に比べて安価な繊維補強コンクリートまたは繊維補強モルタルからなる補強部8を、円筒状周壁7における鉛直方向の曲げモーメントの発生する部位である上端部Aに設けることによって、低コスト且つ施工の容易化を図りつつ、PC防液堤6における鉛直方向に沿った曲げモーメントによるひび割れの発生を効果的に防止できる。 As described above, according to the PC tank 1 and the construction method thereof according to the present embodiment, the cylindrical peripheral wall 7 is erected along the outer periphery of the foundation plate 5, and at least of the outer periphery of the cylindrical peripheral wall 7. Fiber reinforced concrete or fiber reinforced mortar as the high-strength fiber reinforcing material 12 was cast into one or both of the upper end portion and the lower end portion (in this case, the upper end portion A) to construct the reinforcing portion 8. As a result, in the PC tank 1 according to the present embodiment, instead of the vertically required PC steel material 10 in the cylindrical peripheral wall 7, fiber reinforced concrete or fiber reinforced mortar which is cheaper than the PC steel material 10 is used. By providing the reinforcing portion 8 at the upper end portion A, which is a portion of the cylindrical peripheral wall 7 where a bending moment is generated in the vertical direction, the reinforcement portion 8 is provided in the vertical direction of the PC liquid barrier 6 while achieving low cost and facilitation of construction. It is possible to effectively prevent the occurrence of cracks due to the bending moment along the line.

このように、従来においては必要不可欠であったPC防液堤6への鉛直方向に沿ったプレストレス導入を不要とすることで、プレストレス導入に必要なシース管の鉛直配置やシース管へのPC鋼材10の挿入、その緊張作業等を省略し、PC防液堤6を短工期で構築することができる。 In this way, by eliminating the need to introduce prestress along the vertical direction into the PC liquid barrier 6, which was indispensable in the past, the sheath pipes required for prestress introduction can be arranged vertically and the sheath pipes can be introduced. It is possible to construct the PC liquid barrier 6 in a short construction period by omitting the insertion of the PC steel material 10 and the tension work thereof.

なお、前述した実施形態では、補強部8が、円筒状周壁7の外周のうち、図2に示す上端部Aに鉛直方向のPC鋼材10に替えて当該円筒状周壁7と一体に設けられる場合について述べたが、一例であってこれに限らず、補強部8は、少なくとも図2に示す上端部Aまたは下端部Bの一方かその両方の部位に設けられれば良い。 In the above-described embodiment, the reinforcing portion 8 is provided integrally with the cylindrical peripheral wall 7 at the upper end portion A shown in FIG. 2 in place of the PC steel material 10 in the vertical direction in the outer periphery of the cylindrical peripheral wall 7. However, the present invention is not limited to this, and the reinforcing portion 8 may be provided at least at one or both of the upper end portion A and the lower end portion B shown in FIG.

例えば、図2との対応部分に同一符号を付した図5または図6に示すように、補強部8を、円筒状周壁7の外周のうち、上端部Aまたは下端部Bの両方の部位に設けるようにしても良い。このとき、補強部8は円筒状周壁7の外周表面と面一で配設されても良いし(図5)、円筒状周壁7の外周表面から突出して配設されても良い(図6)。いずれにせよ、円筒状周壁7の上端部Aにおいて鉛直方向のPC鋼材10に替えて補強部8を設けることで、ここに配置されていたPC鋼材10を排除でき、更には、円筒状周壁7の下端部において補強部8を設ける分、ここに配置されている鉛直方向のPC鋼材10の量を削減できるので、材料コストを大幅に削減することができる。さらに、図示省略するが、円筒状周壁7の下端部Bにおいて鉛直方向の曲げモーメントに対応する強度の補強部8を設けることで、ここに配置されているPC鋼材10を完全に排除することができ、更なる材料コストの削減を図ることもできる。加えて、図示省略するが、円筒状周壁7の外周全体に、鉛直方向の曲げモーメントに対応する強度の補強部8を設け、上端部および下端部における鉛直方向のPC鋼材10を完全に排除するようにしても良い。この場合、従来、手間であった鉛直方向のPC鋼材10の配設作業をなくし、単純に補強部8を設ける簡単な施工のみとなる上、PC鋼材10に比べて安価な繊維補強コンクリートまたは繊維補強モルタルからなる補強部8に置き換えることができるため、低コスト且つ施工の容易化を確保しつつ、PC防液堤6における鉛直方向に沿った曲げモーメントによるひび割れの発生防止を確保できる。 For example, as shown in FIGS. 5 or 6 in which the corresponding portions corresponding to those in FIG. 2 are designated by the same reference numerals, the reinforcing portion 8 is provided on both the upper end portion A and the lower end portion B of the outer periphery of the cylindrical peripheral wall 7. It may be provided. At this time, the reinforcing portion 8 may be arranged flush with the outer peripheral surface of the cylindrical peripheral wall 7 (FIG. 5), or may be arranged so as to project from the outer peripheral surface of the cylindrical peripheral wall 7 (FIG. 6). .. In any case, by providing the reinforcing portion 8 instead of the vertical PC steel material 10 at the upper end portion A of the cylindrical peripheral wall 7, the PC steel material 10 arranged here can be eliminated, and further, the cylindrical peripheral wall 7 can be eliminated. Since the amount of the PC steel material 10 in the vertical direction arranged here can be reduced by providing the reinforcing portion 8 at the lower end portion of the cylinder, the material cost can be significantly reduced. Further, although not shown, by providing a reinforcing portion 8 having a strength corresponding to the bending moment in the vertical direction at the lower end portion B of the cylindrical peripheral wall 7, the PC steel material 10 arranged therein can be completely eliminated. It is possible to further reduce the material cost. In addition, although not shown, a reinforcing portion 8 having a strength corresponding to a bending moment in the vertical direction is provided on the entire outer circumference of the cylindrical peripheral wall 7, and the PC steel material 10 in the vertical direction at the upper end portion and the lower end portion is completely eliminated. You may do so. In this case, the work of arranging the PC steel material 10 in the vertical direction, which has been troublesome in the past, is eliminated, and only the simple construction of providing the reinforcing portion 8 is performed, and the fiber reinforced concrete or fiber which is cheaper than the PC steel material 10 is used. Since it can be replaced with the reinforcing portion 8 made of reinforced mortar, it is possible to secure the prevention of cracks due to the bending moment along the vertical direction of the PC liquid barrier 6 while ensuring low cost and ease of construction.

また、前述した実施形態では、補強部8を円筒状周壁7における外周のうちの上端部Aに、補強部8の配置予定位置側に向けたジベル筋71を予め配置すると共に型枠11を置き、その間の隙間に高強度繊維補強材12である繊維補強コンクリートまたは繊維補強モルタルを流し込んで打設形成される場合について述べたが、本発明はこれに限らない。 Further, in the above-described embodiment, the reinforcing portion 8 is arranged in advance on the upper end portion A of the outer periphery of the cylindrical peripheral wall 7, and the gibber reinforcement 71 is arranged in advance toward the position where the reinforcing portion 8 is planned to be arranged, and the formwork 11 is placed. Although the case where the fiber reinforced concrete or the fiber reinforced mortar which is the high-strength fiber reinforcing material 12 is poured into the gap between them and formed by casting is described, the present invention is not limited to this.

例えば、図7に示すように、補強部8を予めジベル筋81等の定着部材を円筒状周壁7に向けて配置した状態でプレキャスト工法によってパネル状に形成しておき、当該パネル状の補強部8を、円筒状周壁7を形成する型枠(不図示)における補強部8の配設予定位置に、当該型枠の一部として配置する。そして、この状態でコンクリートを打設し、円筒状周壁7を形成する際に、当該円筒状周壁7と補強部8とをジベル筋81を介して定着させて一体に設けるようにしても良い。 For example, as shown in FIG. 7, the reinforcing portion 8 is formed in a panel shape by a precast method in a state where a fixing member such as a gibber bar 81 is arranged in advance toward the cylindrical peripheral wall 7, and the panel-shaped reinforcing portion is formed. 8 is arranged as a part of the formwork at a position where the reinforcing portion 8 is planned to be arranged in the formwork (not shown) forming the cylindrical peripheral wall 7. Then, when concrete is cast in this state to form the cylindrical peripheral wall 7, the cylindrical peripheral wall 7 and the reinforcing portion 8 may be fixed and integrally provided via the gibber bar 81.

さらに、図4との対応部分に同一符号を付した図8に示すように、円筒状周壁7における補強部8の配設予定位置に、補強部8に向けたアンカーボルト72等の定着部材を予め配設しておき、このアンカーボルト72に対応する取付孔8aを貫設した状態でプレキャスト工法によってパネル状に形成された補強部8を、円筒状周壁7における補強部8の配設予定位置に配置し、取付孔8aを挿通したアンカーボルト72にナット82を締結することで円筒状周壁7に対し補強部8を一体化させて設けるようにしても良い。 Further, as shown in FIG. 8 in which the corresponding portions corresponding to those in FIG. 4 are designated by the same reference numerals, fixing members such as anchor bolts 72 toward the reinforcing portion 8 are provided at the positions where the reinforcing portion 8 is to be arranged on the cylindrical peripheral wall 7. The reinforcing portion 8 which has been arranged in advance and is formed in a panel shape by the precast method in a state where the mounting hole 8a corresponding to the anchor bolt 72 is penetrated is a position where the reinforcing portion 8 is to be arranged on the cylindrical peripheral wall 7. The reinforcing portion 8 may be integrated with the cylindrical peripheral wall 7 by fastening the nut 82 to the anchor bolt 72 through which the mounting hole 8a is inserted.

このように、補強部8を、予めジベル筋81を円筒状周壁7に向けて配置した状態でプレキャスト工法によってパネル化し、またはアンカーボルト72に対応する取付孔8aを設けた状態でプレキャスト工法によってパネル化し、円筒状周壁7を打設する際の型枠の一部として配置し、または円筒状周壁7に設けられるアンカーボルト72とナット82によって締結させることで、施工の容易化を確保しつつ、円筒状周壁7に対して強固に接合した状態で一体化できる。 In this way, the reinforcing portion 8 is panelized by the precast method with the gibber bars 81 arranged in advance toward the cylindrical peripheral wall 7, or the panel is provided by the precast method with the mounting holes 8a corresponding to the anchor bolts 72. By arranging the cylindrical peripheral wall 7 as a part of the formwork when driving it, or by fastening it with an anchor bolt 72 and a nut 82 provided on the cylindrical peripheral wall 7, while ensuring ease of construction, It can be integrated with the cylindrical peripheral wall 7 in a state of being firmly joined.

また、前述した実施形態において、PC防液堤6は、円筒状周壁7における下端部Bの外周面が垂直に形成されている場合について図示したが、本発明はこれに限らず、例えば、図9に示すように、下端部の補強部8が基部70に向かうに従い外方に向けて傾斜した形状で形成されていても良い。 Further, in the above-described embodiment, the PC liquid barrier 6 is shown in the case where the outer peripheral surface of the lower end portion B of the cylindrical peripheral wall 7 is formed vertically, but the present invention is not limited to this, for example, FIG. As shown in 9, the reinforcing portion 8 at the lower end may be formed in a shape that is inclined outward toward the base 70.

1…PCタンク, 2…外槽, 3…内槽, 4…タンク本体, 5…基礎版, 6…PC防液堤, 7…円筒状周壁, 70…基部, 71…ジベル筋(定着部材), 72…アンカーボルト(定着部材), 8…補強部, 8a…取付孔, 81…ジベル筋(定着部材), 82…ナット(定着部材), 9…周方向のPC鋼材, 10…鉛直方向のPC鋼材, 11…型枠, 12…高強度繊維補強材(繊維補強コンクリートまたは繊維補強モルタル), K…杭 1 ... PC tank, 2 ... outer tank, 3 ... inner tank, 4 ... tank body, 5 ... basic plate, 6 ... PC liquid barrier, 7 ... cylindrical peripheral wall, 70 ... base, 71 ... gibber muscle (fixing member) , 72 ... Anchor bolt (fixing member), 8 ... Reinforcing part, 8a ... Mounting hole, 81 ... Jibel reinforcement (fixing member), 82 ... Nut (fixing member), 9 ... Circumferential PC steel material, 10 ... Vertical direction PC steel, 11 ... formwork, 12 ... high-strength fiber reinforced concrete (fiber reinforced concrete or fiber reinforced mortar), K ... pile

Claims (6)

タンク本体と、前記タンク本体が載置された基礎版と、前記基礎版の外周に沿って前記タンク本体を取り囲むように立設されたPC防液堤と、を備えたPCタンクを構築する構築方法であって、
前記基礎版の外周に沿って円筒状周壁を立設し、
前記円筒状周壁の外周のうち、上端部または下端部の少なくとも一方を含む部位に前記外周から隙間をおいて型枠を配置し、当該隙間に繊維補強コンクリートまたは繊維補強モルタルを打設して補強部を予め前記円筒状周壁に設けられた定着部材を介して前記円筒状周壁と一体に設け、
前記円筒状周壁に挿通された周方向のPC鋼材を緊張することで当該円筒状周壁にプレストレスを導入して前記PC防液堤とする
ことを特徴とするPCタンクの構築方法。
Construction to construct a PC tank including a tank body, a foundation plate on which the tank body is placed, and a PC liquid barrier erected so as to surround the tank body along the outer circumference of the foundation plate. It's a method
A cylindrical peripheral wall is erected along the outer circumference of the foundation plate,
A formwork is placed at a portion of the outer periphery of the cylindrical peripheral wall including at least one of the upper end portion and the lower end portion with a gap from the outer periphery, and fiber reinforced concrete or fiber reinforced mortar is placed in the gap to reinforce the outer circumference. A portion is provided integrally with the cylindrical peripheral wall via a fixing member provided in advance on the cylindrical peripheral wall.
A method for constructing a PC tank, which comprises tensioning a PC steel material in the circumferential direction inserted through the cylindrical peripheral wall to introduce prestress into the cylindrical peripheral wall to form the PC liquid barrier.
タンク本体と、前記タンク本体が載置された基礎版と、前記基礎版の外周に沿って前記タンク本体を取り囲むように立設されたPC防液堤と、を備えたPCタンクを構築する構築方法であって、
前記基礎版の外周に沿って円筒状周壁を立設する際、当該円筒状周壁の外周表面のうち、上端部のみ、下端部のみ、又は、上端部と下端部のみに、予め前記円筒状周壁に向けて定着部材を配置した状態でパネル状に形成された繊維補強コンクリートまたは繊維補強モルタルからなる補強部を、型枠の一部として配置した状態でコンクリートを打設して前記円筒状周壁を立設し、
前記円筒状周壁に挿通された周方向のPC鋼材を緊張することで当該円筒状周壁にプレストレスを導入して前記PC防液堤とする
ことを特徴とするPCタンクの構築方法。
Construction to construct a PC tank including a tank body, a foundation plate on which the tank body is placed, and a PC liquid barrier erected so as to surround the tank body along the outer circumference of the foundation plate. It's a method
When the cylindrical peripheral wall is erected along the outer periphery of the foundation slab, the cylindrical peripheral wall is previously provided only on the upper end portion, the lower end portion, or the upper end portion and the lower end portion of the outer peripheral surface of the cylindrical peripheral wall. A reinforcing portion made of fiber reinforced concrete or fiber reinforced mortar formed in a panel shape with the fixing member arranged toward the surface is placed as a part of the formwork, and concrete is cast to form the cylindrical peripheral wall. Stand up,
A method for constructing a PC tank, which comprises tensioning a PC steel material in the circumferential direction inserted through the cylindrical peripheral wall to introduce prestress into the cylindrical peripheral wall to form the PC liquid barrier.
タンク本体と、前記タンク本体が載置された基礎版と、前記基礎版の外周に沿って前記タンク本体を取り囲むように立設されたPC防液堤と、を備えたPCタンクを構築する構築方法であって、
前記基礎版の外周に沿って円筒状周壁を立設し、
前記円筒状周壁の外周のうち、上端部または下端部の少なくとも一方を含む部位に、予め前記円筒状周壁に設けられたアンカーボルトに対応する取付孔を貫設した状態でパネル状に形成された繊維補強コンクリートまたは繊維補強モルタルからなる補強部を配置し、
前記補強部の取付孔に挿通された前記円筒状周壁の前記アンカーボルトを介した締結によって前記円筒状周壁と前記補強部とを一体化し、
前記円筒状周壁に挿通された周方向のPC鋼材を緊張することで当該円筒状周壁にプレストレスを導入して前記PC防液堤とする
ことを特徴とするPCタンクの構築方法。
Construction to construct a PC tank including a tank body, a foundation plate on which the tank body is placed, and a PC liquid barrier erected so as to surround the tank body along the outer circumference of the foundation plate. It's a method
A cylindrical peripheral wall is erected along the outer circumference of the foundation plate,
A panel-like shape is formed in a portion of the outer periphery of the cylindrical peripheral wall including at least one of the upper end portion and the lower end portion, with mounting holes corresponding to anchor bolts provided in the cylindrical peripheral wall in advance. Place reinforcements made of fiber reinforced concrete or fiber reinforced mortar,
The cylindrical peripheral wall and the reinforcing portion are integrated by fastening the cylindrical peripheral wall through the mounting hole of the reinforcing portion via the anchor bolt.
A method for constructing a PC tank, which comprises tensioning a PC steel material in the circumferential direction inserted through the cylindrical peripheral wall to introduce prestress into the cylindrical peripheral wall to form the PC liquid barrier.
タンク本体と、前記タンク本体が載置された基礎版と、前記基礎版の外周に沿って前記タンク本体を取り囲むように立設されたPC防液堤と、を備えたPCタンクであって、
前記PC防液堤は、
前記基礎版の外周に沿って立設された円筒状周壁と、
繊維補強コンクリートまたは繊維補強モルタルからなり、前記円筒状周壁の外周表面のうち、上端部のみ、下端部のみ、又は、上端部と下端部のみに、当該円筒状周壁と一体に設けられた補強部と、
前記円筒状周壁の周方向に挿通され、緊張されて前記円筒状周壁にプレストレスを導入するPC鋼材と、を備える
ことを特徴とするPCタンク。
A PC tank including a tank body, a foundation plate on which the tank body is placed, and a PC liquid barrier erected so as to surround the tank body along the outer circumference of the foundation plate.
The PC liquid levee
A cylindrical peripheral wall erected along the outer circumference of the foundation plate,
A reinforcing portion made of fiber reinforced concrete or fiber reinforced mortar, which is provided integrally with the cylindrical peripheral wall only on the upper end portion, the lower end portion, or only the upper end portion and the lower end portion of the outer peripheral surface of the cylindrical peripheral wall. When,
A PC tank comprising: a PC steel material which is inserted in the circumferential direction of the cylindrical peripheral wall and is tensioned to introduce prestress into the cylindrical peripheral wall.
前記補強部は、前記円筒状周壁と一体化するための定着部材を当該円筒状周壁に向けて配置した状態で予めパネル状に形成されており、
前記円筒状周壁の外周のうち、上端部または下端部の少なくとも一方を含む部位に、型枠の一部として配置された状態で、前記円筒状周壁を形成する際に打設されたコンクリートと一体化されてなることを特徴とする請求項4に記載のPCタンク。
The reinforcing portion is formed in advance in a panel shape in a state where a fixing member for integrating with the cylindrical peripheral wall is arranged toward the cylindrical peripheral wall.
It is integrated with the concrete placed when the cylindrical peripheral wall is formed in a state of being arranged as a part of the formwork on a portion of the outer periphery of the cylindrical peripheral wall including at least one of the upper end portion and the lower end portion. The PC tank according to claim 4, wherein the PC tank is made of concrete.
前記補強部は、前記円筒状周壁に設けられた前記円筒状周壁と一体化するための定着部材に対応する取付孔を予め貫設した状態でパネル状に形成されており、
前記円筒状周壁の外周のうち、上端部または下端部の少なくとも一方を含む部位に、前記定着部材を前記取付孔に挿通させた状態で締結され、当該円筒状周壁と一体化されてなることを特徴とする請求項4に記載のPCタンク。
The reinforcing portion is formed in a panel shape in a state in which a mounting hole corresponding to a fixing member for integrating with the cylindrical peripheral wall provided in the cylindrical peripheral wall is previously provided.
The fixing member is fastened to a portion of the outer periphery of the cylindrical peripheral wall including at least one of the upper end portion and the lower end portion with the fixing member inserted through the mounting hole, and is integrated with the cylindrical peripheral wall. The PC tank according to claim 4.
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