JP6665840B2 - ゴム押出装置およびゴム押出物の製造方法 - Google Patents
ゴム押出装置およびゴム押出物の製造方法 Download PDFInfo
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- 238000001125 extrusion Methods 0.000 claims description 105
- 235000012438 extruded product Nutrition 0.000 claims description 32
- 238000005452 bending Methods 0.000 claims description 16
- 238000004891 communication Methods 0.000 claims description 14
- 238000010070 extrusion (rubber) Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 9
- 238000001514 detection method Methods 0.000 claims description 3
- 238000009826 distribution Methods 0.000 description 12
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- 238000013459 approach Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
- B29B7/7476—Systems, i.e. flow charts or diagrams; Plants
- B29B7/7495—Systems, i.e. flow charts or diagrams; Plants for mixing rubber
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/266—Means for allowing relative movements between the apparatus parts, e.g. for twisting the extruded article or for moving the die along a surface to be coated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/58—Component parts, details or accessories; Auxiliary operations
- B29B7/72—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/07—Flat, e.g. panels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/12—Articles with an irregular circumference when viewed in cross-section, e.g. window profiles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/30—Extrusion nozzles or dies
- B29C48/302—Extrusion nozzles or dies being adjustable, i.e. having adjustable exit sections
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/30—Extrusion nozzles or dies
- B29C48/305—Extrusion nozzles or dies having a wide opening, e.g. for forming sheets
- B29C48/31—Extrusion nozzles or dies having a wide opening, e.g. for forming sheets being adjustable, i.e. having adjustable exit sections
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/395—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
- B29C48/397—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using a single screw
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/92—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/38—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
- B29B7/40—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with single shaft
- B29B7/42—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with single shaft with screw or helix
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92009—Measured parameter
- B29C2948/92076—Position, e.g. linear or angular
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92009—Measured parameter
- B29C2948/92114—Dimensions
- B29C2948/92171—Distortion, shrinkage, dilatation, swell or warpage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92323—Location or phase of measurement
- B29C2948/92361—Extrusion unit
- B29C2948/92409—Die; Nozzle zone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
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- B29C2948/92666—Distortion, shrinkage, dilatation, swell or warpage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92819—Location or phase of control
- B29C2948/92857—Extrusion unit
- B29C2948/92904—Die; Nozzle zone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/06—Rod-shaped
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/131—Curved articles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Description
前記押出流路および前記押出口と連通する調整流路を有するコントロールプレートを前記ヘッドと前記口金の間に介在させて配置し、前記コントロールプレートを前記ヘッドと前記口金との間に沿ってスライドさせて、前記押出流路の前端開口における前記調整流路に対する前記押出流路の連通領域の位置を変化させて前記コントロールプレートを所望の位置に設定して、前記未加硫ゴムを前記押出流路および前記調整流路を通過させて前記押出口から押し出すことにより、前記ゴム押出物の押出し方向に対する湾曲量を小さくすることを特徴とする。
2 シリンダ
3 スクリュー
4 ヘッド
4a 押出流路
5 コントロールプレート
5a 調整流路
6 口金
7 押出口
8 移動手段
8a 保持部材
8b 固定ボルト
8c 連結アーム
9 固定プレート
10 センサ
11 制御部
12 コンベヤ装置
R ゴム材料
R1 未加硫ゴム
R2 ゴム押出物
Claims (5)
- 筒状のシリンダと、このシリンダの内部空間に配置されるスクリューと、このシリンダの前端に設置されて前記内部空間と連通する押出流路を有するヘッドと、前記押出流路の前方に設置されて前記押出流路に連通する押出口を有する口金とを備えたゴム押出装置において、
前記ヘッドと前記口金の間に介在して配置されて、前記押出流路および前記押出口と連通する調整流路を有するコントロールプレートと、前記ヘッドと前記口金との間に沿って前記コントロールプレートをスライドさせる移動手段とを備えて、前記コントロールプレートをスライドさせることにより、前記押出流路の前端開口における前記調整流路に対する前記押出流路の連通領域の位置が変化する構成にして、前記移動手段の作動を制御することにより、前記コントロールプレートを所望の位置にスライドさせる制御部と、前記押出口から押し出されたゴム押出物の押出し方向に対する湾曲量を検知するセンサとを有し、このセンサの検知データに基づいて前記制御部により前記コントロールプレートを所望の位置にスライドさせる構成にしたことを特徴とするゴム押出装置。 - 前記コントロールプレートをスライドさせることにより、前記押出流路の前端開口における前記調整流路に対する前記押出流路の連通領域の面積が変化する構成にした請求項1に記載のゴム押出装置。
- 前記押出口が一方向に細長に延在して形成されていて、前記移動手段により前記コントロールプレートを前記一方向にスライド可能な構成にした請求項1または2に記載のゴム押出装置。
- 前記移動手段により前記コントロールプレートを任意の方向にスライド可能な構成にした請求項1〜3のいずれかに記載のゴム押出装置。
- 筒状のシリンダの内部空間にゴム材料を投入し、この内部空間に配置されたスクリューにより、前記ゴム材料を前方に押し出しつつ混合および混練した未加硫ゴムを、前記シリンダの前端に設置されたヘッドに形成されている押出流路に送り込み、前記押出流路の前方に配置された口金に形成されている押出口から前記未加硫ゴムをゴム押出物として押し出すゴム押出物の製造方法において、
前記押出流路および前記押出口と連通する調整流路を有するコントロールプレートを前記ヘッドと前記口金の間に介在させて配置し、前記コントロールプレートを前記ヘッドと前記口金との間に沿ってスライドさせて、前記押出流路の前端開口における前記調整流路に対する前記押出流路の連通領域の位置を変化させて前記コントロールプレートを所望の位置に設定して、前記未加硫ゴムを前記押出流路および前記調整流路を通過させて前記押出口から押し出すことにより、前記ゴム押出物の押出し方向に対する湾曲量を小さくすることを特徴とするゴム押出物の製造方法。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
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JP2017158752A JP6665840B2 (ja) | 2017-08-21 | 2017-08-21 | ゴム押出装置およびゴム押出物の製造方法 |
CN201880040378.0A CN110753609B (zh) | 2017-08-21 | 2018-06-07 | 橡胶挤出装置及橡胶挤出物的制造方法 |
PCT/JP2018/021896 WO2019039041A1 (ja) | 2017-08-21 | 2018-06-07 | ゴム押出装置およびゴム押出物の製造方法 |
US16/641,147 US11534950B2 (en) | 2017-08-21 | 2018-06-07 | Rubber extrusion device and method for manufacturing rubber extrudate |
EP18849262.3A EP3674070A4 (en) | 2017-08-21 | 2018-06-07 | RUBBER EXTRUSION DEVICE AND METHOD FOR MANUFACTURING A RUBBER EXTRUDED OBJECT |
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JP2017158752A JP6665840B2 (ja) | 2017-08-21 | 2017-08-21 | ゴム押出装置およびゴム押出物の製造方法 |
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JP2019034520A JP2019034520A (ja) | 2019-03-07 |
JP6665840B2 true JP6665840B2 (ja) | 2020-03-13 |
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US (1) | US11534950B2 (ja) |
EP (1) | EP3674070A4 (ja) |
JP (1) | JP6665840B2 (ja) |
CN (1) | CN110753609B (ja) |
WO (1) | WO2019039041A1 (ja) |
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EP2639041B1 (en) | 2010-11-11 | 2018-06-27 | Toyo Seikan Group Holdings, Ltd. | Apparatus for correcting bending of molten resin and method for correcting bending of molten resin |
JP5651504B2 (ja) * | 2011-03-08 | 2015-01-14 | 東洋ゴム工業株式会社 | シート状ゴム成形装置及び方法 |
JP2013216069A (ja) * | 2012-04-12 | 2013-10-24 | Toyo Tire & Rubber Co Ltd | ダイユニット |
JP6105330B2 (ja) * | 2013-03-07 | 2017-03-29 | 東洋ゴム工業株式会社 | ゴム部材成型装置 |
JP6520968B2 (ja) | 2017-02-16 | 2019-05-29 | 横浜ゴム株式会社 | ゴム押出装置およびゴム押出物の製造方法 |
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US20200198207A1 (en) | 2020-06-25 |
WO2019039041A1 (ja) | 2019-02-28 |
JP2019034520A (ja) | 2019-03-07 |
CN110753609B (zh) | 2022-03-11 |
CN110753609A (zh) | 2020-02-04 |
EP3674070A1 (en) | 2020-07-01 |
US11534950B2 (en) | 2022-12-27 |
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