JP6557105B2 - Quality inspection method and quality inspection apparatus for inspection target product - Google Patents

Description

  The present invention relates to a quality inspection method and a quality inspection apparatus for a product to be inspected, and more particularly to a quality inspection method and a quality inspection device for optically detecting defects such as cracks and pinholes that occur in a product to be inspected such as a pressed product. .

  In a product to be inspected, for example, a press-processed product obtained by pressing a plate material, a fine defect such as a crack or a pinhole may occur during press processing. For this reason, it is necessary to inspect the presence or absence of these defects generated in the press-processed product, and various inspection apparatuses have been proposed.

  For example, as shown schematically in FIG. 9A, the inspection apparatus of Patent Document 1 includes a floodlight cover 102 that covers the upper surface of the press-work product W, and the press-work product W from within the floodlight cover 102. A light projecting unit 101 having a plurality of light projecting lamps (light projecting devices) 103 for irradiating the upper surface with inspection light, and a plurality of light sensors disposed on the bottom surface side of the press-work product W to detect the transmitted light of the light projecting lamp 103. CCD camera (imaging device) 105, and an inspection determination device 106 that determines the quality of the press-work product W from the image captured by the CCD camera 105.

  Further, in Patent Document 1, as schematically shown in FIG. 9B, a reflection cover 107 having a concave reflection surface 107 a covering the upper surface of the press-work product W and a reflection cover 107 are provided. A plurality of light projection lamps 103 for irradiating the reflection surface 107 a with inspection light, a plurality of CCD cameras 105 arranged on the bottom surface side of the press-work product W to detect transmitted light, and imaging by each CCD camera 105 An inspection apparatus having an inspection determination apparatus 106 that determines the quality of the press-work product W from the displayed screen is disclosed.

  Further, as shown in FIG. 10, a light projecting lamp 112 that is arranged so as to be able to appear and retract between a pair of conveyors 111 a and 111 b that convey the pressed product W and irradiates the lower surface of the pressed product W with inspection light; And a plurality of CCD cameras 115 that are disposed above the conveyors 111a and 111b and detect the light transmitted through the projection lamp 112, and check whether the pressed product W is good or bad from the screen imaged by the CCD camera 115. There is an inspection device having a determination device 116.

JP 2002-365227 A

  According to the inspection apparatus shown in FIG. 9A, a large number of light projection lamps 103 and a large number of CCD cameras 105 must be arranged at various angles according to the shape of the press-work product W. Alignment and angle setting are extremely troublesome and lacks usability and versatility. In addition, a large number of projection lamps 103 and a CCD camera 105 are required, which requires equipment costs. In particular, depending on the shape of the press-processed product W, it is difficult to dispose the adjacent projection lamp 103 and the CCD camera 105 so as not to interfere with each other. The reliability and versatility of inspection is lacking, such as the shape of the workpiece W being limited.

  Further, according to the inspection apparatus shown in FIG. 9B, it is not necessary to place the projection lamp 103 and the CCD camera 105 opposite to each other, and it is possible to detect defects such as cracks or pinholes in the pressed product W. However, it is necessary to arrange a plurality of CCD cameras 105 in accordance with the shape of the pressed product W. In particular, depending on the shape of the press-worked product W, it is difficult to arrange the adjacent CCD cameras 105 so as not to interfere with each other, so that the inspectable range of the press-worked product W is limited, and the shape of the press-worked product W that can be inspected However, the inspection is not reliable and versatile.

  Further, according to the inspection apparatus shown in FIG. 10, the single light projection lamp 112 and each CCD camera 115 are positioned substantially opposite to each other with the press-work product W interposed therebetween, and the light projection lamps 112 are formed by the plurality of CCD cameras 115. Therefore, there is a concern that the inspection reliability range of each CCD camera 115 is limited by the shape of the press-processed product W, and the reliability of the inspection is deteriorated. In order to secure a sufficient inspectable range, a large number of CCD cameras 115 are required, and a lot of equipment costs and inspection processing time are required.

  Further, the space between the conveyors 111a and 111b arranged side by side is extremely narrow, and the increase and arrangement of the light projection lamps 112 are restricted.

  Moreover, the same situation is concerned not only in the press-processed product but also in the inspection of a plate-like member obtained by processing a plate material by roll processing, drawing processing or the like.

  Accordingly, an object of the present invention made in view of such a point is to provide a quality inspection method and a quality inspection apparatus capable of performing a high quality inspection without being affected by the shape of an inspection target product with a small number of imaging devices. .

Inspection method of the object inspection target article you achieve irradiates inspection light on one surface of the object of inspection, by imaging the transmitted light from the other surface side of the object of inspection by the imaging apparatus examination In the quality inspection method for inspecting the quality of an object product, the inspection light irradiates one surface of the object to be inspected through a group of scattered fine particles.

  According to this configuration, the inspection light that irradiates the inspection target product is scattered and reflected by the scattered fine particle group, and the inspection target product is irradiated from multiple directions over a wide range, for example, cracks or pinholes that have occurred in the inspection target product. Inspection light is transmitted regardless of the crack direction (penetration direction) of the defect, and good imaging can be performed without being affected by the shape of the inspection target product, so that high quality inspection can be obtained and versatility is improved. Furthermore, the imaging direction for imaging the inspection target product is not limited, and the reduction and arrangement of the imaging device can be facilitated.

In the quality inspection method for a product to be inspected, the scattering fine particles are transparent droplets.

  According to this configuration, the scattering fine particles can be generated easily and inexpensively by forming the scattering fine particles with transparent droplets, for example, water droplets.

In the quality inspection method for a product to be inspected, the scattering fine particles are powdery solid particles.

  According to this configuration, by forming the scattering fine particles with powder-like solid particles, the occurrence of corrosion or the like due to the scattering fine particles can be suppressed even if the scattering fine particles adhere to the inspection target product and peripheral devices.

The quality inspection device object inspection target article you achieve includes a light projecting unit for irradiating inspection light on one surface of the object of inspection, imaging for imaging transmitted light from the other surface side of the object of inspection An inspection target product quality inspection apparatus comprising: an apparatus and an inspection determination device that processes an image captured by the imaging device and determines the quality of the inspection target product; and between the inspection target product and the light projecting device. And a fine particle supply device for generating a group of scattered fine particles that scatter-reflect the inspection light.

  According to this, by generating a scattering particle group that scatters and reflects the inspection light between the inspection object and the light projection device by the particle supply device, the inspection light from the light projection device is scattered and reflected by the scattering particle group. A product to be inspected is irradiated from multiple directions over a wide range. By irradiating the inspection target product from multiple directions, the inspection light is transmitted through the defect related to the cracking direction (penetration direction) of the inspection target product such as cracks and pinholes. As a result, good imaging can be performed without being affected by the shape of the product to be inspected, and high-quality inspection can be obtained and versatility is improved. Furthermore, the imaging device can be easily reduced and arranged without limiting the imaging direction of the imaging device that images the inspection target product, and the manufacturing cost and running cost can be greatly reduced due to the reduction of the imaging device.

In the quality inspection apparatus for the inspection target product, the scattered fine particle group is generated between the inspection target product and the light projecting device in proximity to the inspection target product.

  According to this configuration, the inspection light from the light projecting device is scattered and reflected in multiple directions by the scattered fine particle group generated in the vicinity of the inspection target product, and the inspection target product is irradiated, for example, cracks generated in the inspection target product. Transmitted light from defects such as pinholes becomes clearer, and better imaging is possible, improving inspection accuracy.

In the quality inspection apparatus for the inspection target product, the scattered fine particle group is generated between the inspection target product and the light projecting device apart from the inspection target product.

  According to this configuration, a scattering particle group is generated at a position away from the inspection object, thereby forming a non-scattering particle existence layer with very few scattering particles between the inspection object and the scattering particle group. The scattering particles are prevented from adhering to the image pickup area, and the scattering particles are not released to the imaging side of the inspection object through the gaps between the cracks and pinholes generated in the inspection object. Inspection errors due to scattered fine particles scattered or scattered fine particles adhering to the imaging device are suppressed, and the inspection accuracy is improved.

In the quality inspection device for the inspection target product, the fine particle supply device generates the scattered fine particle group between a preset local portion of the inspection target product and the light projecting device. .

  According to this, a space between the local portion of the preset inspection target product to be inspected and the light projecting device is covered with the scattered fine particle group, and the local portion of the inspection target product is irradiated from multiple directions. The local part of the inspection object is efficiently irradiated, and good imaging by the imaging device can be obtained.

  Further, by actively supplying the scattering particles to the local portion, the amount of the scattering particles used is greatly reduced, and the load of the scattering particle supply device is reduced.

Further, in the quality inspection apparatus for a product to be inspected, the scattering fine particles are transparent droplets.

  According to this, by making the scattered fine particles into transparent droplets, for example, water droplets, the scattered fine particle supply device can be easily and inexpensively configured with an existing sprayer or sprayer.

Further, in the quality inspection apparatus for a product to be inspected, the scattering fine particles are powdery solid particles.

  According to this configuration, by forming the scattering fine particles with powder-like solid particles, the occurrence of corrosion or the like due to the scattering fine particles can be suppressed even if the scattering fine particles adhere to the inspection target product and peripheral devices.

  According to the present invention, the inspection light that irradiates the inspection target product is scattered and reflected by the scattered fine particle group, and the inspection target product is irradiated from multiple directions over a wide range, and good imaging can be performed without being affected by the shape of the inspection target product. This makes it possible to obtain a high-quality inspection and improve versatility. Furthermore, it is possible to easily reduce and arrange the imaging devices without limiting the imaging direction of the imaging device that images the inspection target product.

It is a perspective view showing typically an outline of an inspection device concerning a 1st embodiment. It is the II-II sectional view taken on the line of FIG. 1 which shows the outline | summary of an inspection apparatus typically. It is explanatory drawing which shows typically the outline | summary of the inspection apparatus which concerns on 2nd Embodiment. It is explanatory drawing which shows typically the outline | summary of the inspection apparatus which concerns on 3rd Embodiment. It is explanatory drawing which shows typically the outline | summary of the inspection apparatus which concerns on 4th Embodiment. It is explanatory drawing which shows typically the outline | summary of the inspection apparatus which concerns on 5th Embodiment. It is explanatory drawing which shows typically the outline | summary of the inspection apparatus which concerns on 6th Embodiment. It is explanatory drawing which shows typically the outline | summary of the inspection apparatus which concerns on 7th Embodiment. It is explanatory drawing which shows the outline | summary of the conventional test | inspection apparatus typically. It is explanatory drawing which shows the outline | summary of the conventional test | inspection apparatus typically.

(First embodiment)
In the first embodiment of the quality inspection method and quality inspection apparatus for an inspection object product according to the present invention, the inspection object product is a press-work product that is a plate-like member, and inspects the press-work product conveyed by a conveyor. An inspection apparatus will be described as an example with reference to FIGS.

  FIG. 1 is a perspective view schematically showing an outline of the inspection apparatus 10, and FIG. 2 is a cross-sectional view taken along the line II-II in FIG. In FIG. 1, a part of the press-work product W is shown broken.

  Prior to the description of the present embodiment, an outline of a pressed product W to be inspected will be described with reference to FIGS. 1 and 2.

  A press-work product W that is an object to be inspected has a main body WA having an inner surface WAa and an outer surface WAb, and a flange WB that protrudes in a rectangular ring shape along the outer periphery of the main body WA. In addition, the inner surface WAa of the main body WA is formed into a substantially hat-shaped cross section in which a concave space WC having a lower opening is formed.

  The width of the main body WA of the press-work product W, that is, the width of the concave space WC is larger than a separation width L between a pair of conveyors 1A and 1B, which will be described later, and the flange WB faces each conveyor 1A with the concave space WC downward. Mounted on 1B.

  As shown in FIGS. 1 and 2, a pair of conveyors 1 </ b> A and 1 </ b> B having a separation width L smaller than the entire width of the main body WA of the press-processed product W and extending in the transport direction F are provided. The conveyors 1A and 1B operate synchronously to convey the loaded press-processed product W from the upstream side to the downstream side.

  An inspection zone 1C is provided in the conveyance path of the conveyors 1A and 1B, and the inspection device 10 is disposed in the inspection zone 1C.

  The inspection apparatus 10 includes an inspection light projecting unit 11 installed between the conveyors 1A and 1B in FIG. 1 and FIG. 2, and an imaging inspection unit 20 installed above the conveyors 1A and 1B.

  The inspection light projecting unit 11 is disposed between the conveyors 1A and 1B arranged side by side, and irradiates the inner surface (one surface) WAa of the main body WA of the press-processed product W, that is, the concave space WC from below. The light projecting lamp (light projecting device) 12 and a single or a plurality of, in the present embodiment, a single particle supply device 13 adjacent to the light projecting lamp 12 are configured.

  The fine particle supply device 13 includes a scattering fine particle generation device 14 and a cylindrical scattering fine particle delivery hole 15 and the like, and the scattering fine particles generated by the scattering fine particle generation device 14 are sent out from the scattering fine particle delivery hole 15 into the concave space WC. . Further, the scattered fine particle group P in the concave space WC is sucked and collected through the scattered fine particle delivery hole 15.

  In this embodiment, the scattered fine particles generated by the scattered fine particle generation device 14 and delivered from the scattered fine particle delivery hole 15 are transparent mist-like droplets, for example, 1 to 40 μm (preferably 10 to 20 μm) water droplets. And the scattering particle generator 14 is constituted by an electric sprayer or a sprayer. The mist-like scattered fine particles generated by the scattered fine particle generator 14 are sent out from the scattered fine particle delivery holes 15 toward the recessed space WC of the press-work product W by a delivery means such as a blower (not shown) and scattered into the outgoing space C. A fine particle group P is generated. On the other hand, the scattered fine particle group P diffused into the concave space WC of the press-work product W is sucked through the scattering particle sending hole 15 by a suction means such as a blower and discharged from the concave space WC.

  The imaging inspection unit 20 interposes the outer surface (the other surface) WAb side that is the upper surface of the press-work product W carried into the inspection zone 1C by the conveyors 1A and 1B, that is, the light projecting lamp 12 and the press-work product W. The CCD camera (imaging device) 21 disposed above the conveyors 1A and 1B facing each other, and the presence or absence of defects such as cracks and pinholes generated in the press-processed product W by processing the image photographed by the CCD camera 21 And an inspection determination device 22 that determines the quality of the defect state and the like.

  The CCD camera 21 is a first CCD that images from above the conveyors 1A and 1B so as to be able to image the entire surface of the main body WA that is the inspection range of the pressed product W carried into the inspection zone by the conveyors 1A and 1B. The camera 21a, the second CCD camera 21b that captures an image from an oblique upper side on the conveyor 1A side, and the third CCD camera 21c that captures an image from an oblique upper side on the conveyor 1B side facing the second CCD camera 21b. In other words, the entire surface of the main body WA of the press-processed product W is formed by the inspectable range A of the first CCD camera 21a, the inspectable range B of the second CCD camera 21b, and the inspectable range C of the third CCD camera 21c. It is set to be in the inspectable range.

  The inspection determination device 22 has an image processing unit 22a that performs image processing on an image based on an image signal output from each of the CCD cameras 21a, 21b, and 21c, and a pressed product W based on an image processed by the image processing unit 22a. It is comprised with the determination part 22b which determines whether there exists. In this image processing unit 22a, for example, an image based on the image signal from each of the CCD cameras 21a, 21b, and 21c is binarized and separated into a pressed product W portion and other portions. Further, the determination unit 22b determines whether or not there is transmitted light leaking from the image portion of the pressed product W, and outputs a non-defective product signal to the control device 25 when there is no transmitted light in the detected image. Conversely, when transmitted light is recognized in the detected image, a defective product signal is output to the control device 25.

  When a defective product signal is input, the control device 25 activates an alarm buzzer or the like to notify the operator or the like of the occurrence of a defective product. Further, the display device of the control device 25 displays the defect state of the pressed product W based on the defect state determined by the determination unit 22b, that is, the defect such as a crack or a pinhole, and stores the state as inspection data. You can also.

  The CCD lamps 21a, 21b, 21c, the inspection determination device 22 and the like of the light projection lamp 12, the fine particle supply device 13 and the imaging inspection unit 20 of the inspection light projection unit 11 are controlled by a control device 25 according to a preset program. The operation is controlled by.

  Next, the inspection operation of the press-processed product W by the inspection apparatus 10 configured as described above will be described.

  When the pressed product W to be inspected is carried into the inspection zone 1C by the conveyors 1A and 1B, the projection lamp 12 is inspected toward the concave space WC of the pressed product W based on the operation signal from the control device 25. Irradiate light. Further, the scattering particles generated by the scattering particle generator 14 are sent out from the scattering particle delivery hole 15 into the recessed space WC of the press-processed product W, and as shown in FIG. 1 and FIG. Scattering fine particle group P drifting.

  As a result, the scattered fine particle group P is diffused between the light projecting lamp 12 and the main body WA to be inspected of the pressed product W, and the inspection light from the light projecting lamp 12 scatters the scattered fine particle group P. Irradiated and scattered and reflected by each scattering fine particle, the entire scattering fine particle group P emits light, and a wide range over the entire inner surface WAa of the press-worked portion W is irradiated uniformly or almost uniformly from multiple directions.

  By irradiating the inner surface WAa from multiple directions over a wide range, the inspection light is transmitted from the inner surface WAa side to the outer surface WAb side regardless of the crack direction (penetration direction) of the crack or pinhole generated in the main body WA. .

  In this manner, the scattered fine particle group P is maintained between the projection lamp 12 and the main body WA of the press-work product W to be inspected, and the press-work product is obtained by each CCD camera 21a, 21b, 21c. W is imaged from above. The inspection determination device 22 performs image processing on the image signals output from the CCD cameras 21a, 21b, and 21c by the image processing unit 22a, and the determination unit 22b determines whether there is transmitted light leaking to the image portion of the press-work product W. If the detected image does not have transmitted light, a non-defective signal is output to the control device 25.

  On the contrary, the determination unit 22b outputs a defective product signal to the control device 25 when transmitted light is recognized in the detected image. When a defective product signal is input to the control device 25, the defect state of the pressed product W, that is, a defect such as a crack or a pinhole is displayed on the display device of the control device 25 based on the defect state determined by the determination unit 22b. In addition, the state can be stored as inspection data.

  After completion of this inspection or after completion of imaging by each of the CCD cameras 21a, 21b, and 21c, the sending of the scattering particles from the scattering particle sending hole 15 into the concave space WC is stopped, and the light projecting lamp 12 is turned off. Thereafter, the scattered fine particle group P diffusing in the concave space WC of the press-work product W is sucked from the scattered fine particle delivery hole 15 and discharged from the concave space WC.

  These series of inspection operations are performed in conjunction with the conveyance of the press-processed product W by the conveyors 1A and 1B or in a state where the transport of the press-processed product W by the conveyors 1A and 1B is stopped.

  As shown in FIGS. 1 and 2, the inspection apparatus 10 inspects the press-processed product W. The scattered fine particle group P diffused between the projection lamp 12 and the main body WA to be inspected of the press-processed product W. The inspection light from the projection lamp 12 is scattered and reflected by the entire scattered fine particle group P, and the inner surface WAa of the press-work product W is irradiated from multiple directions over the entire surface, thereby being generated in the main body WA. Regardless of the crack direction such as a crack or a pinhole, the inspection light is transmitted from the inner surface WAa side to the outer surface WAb side. Thereby, the imaging accuracy by the CCD cameras 21a, 21b, and 21c is improved, and the inspection accuracy is improved.

  Furthermore, regardless of the shape of the press-processed product W, the CCD camera 21 may be arranged so that the main body WA of the press-processed product W to be inspected can be imaged, and the arrangement of the CCD camera 21 is limited. In addition, the CCD camera 21 can be greatly reduced and the arrangement of the CCD camera 21 can be facilitated. The reduction of the CCD camera 21 can greatly reduce the manufacturing cost and the running cost, and the inspection time can be expected to be shortened.

  In addition, high quality inspection is possible without being affected by the shape of the press-work product W, and the versatility is excellent.

  Furthermore, it is a simple configuration in which the micron supply device 13 is added to the existing inspection device, and can be applied without greatly changing the existing inspection device, and has excellent versatility.

(Second Embodiment)
A second embodiment of the present invention will be described with reference to FIG. FIG. 3 is an explanatory view schematically showing the outline of the inspection apparatus corresponding to FIG. 2 in the first embodiment, and the detailed description is omitted by assigning the same reference numerals to the corresponding parts, and different configurations. Is mainly explained.

  The inspection device 10 is installed between the conveyors 1A and 1B, and projects a light projecting lamp 12 that projects light from below toward the inner surface WAa of the main body WA of the press-work product W, that is, the concave space WC. And a fine particle supply device 13 arranged adjacent to the lamp 12. The fine particle supply device 13 includes a scattered fine particle generation device 14, a scattered fine particle delivery hole 15 and the like, and the scattered fine particle delivery hole 15 for sending and sucking and collecting the scattered fine particles into the concave space WC of the press-worked product W. The scattering fine particle group P is arranged so as to be sent in a layered manner close to the inner surface WAa of the main body WA.

  As a result, the scattered fine particles are sent from the inclined scattered fine particle delivery holes 15 in an oblique direction with respect to the vertical direction, and diffused in a layer shape close to the inner surface WAa of the press-work product W to generate the scattered fine particle group P.

  In this manner, the space between the light projecting lamp 12 and the main body WA to be inspected of the press-worked product W is covered with the scattered fine particle group P drifting in a layered manner near the inner surface WAa of the press-worked product W. The inspection light from the lamp 12 is scattered and reflected in multiple directions by the scattered fine particle group P diffused in the vicinity of the inner surface WAa, and the inner surface WAa is irradiated, for example, from a defect such as a crack or a pinhole generated in the pressed product W The transmitted light becomes clear and good imaging by the CCD cameras 21a, 21b, and 21c becomes possible, and the imaging accuracy is improved and the inspection accuracy is improved.

  Moreover, the scattering fine particle group P can also be generated in a local part close to a part or the like where a possibility that a defect such as a crack or a pinhole is generated by press working is relatively high. As a result, the scattering particle group P is generated locally, thereby reducing the amount of scattering particles used for the inspection, reducing the load on the particle supply device 13, and reducing the required performance of the particle supply device 13. Therefore, the particle supply device 13 can be made compact.

(Third embodiment)
A third embodiment of the present invention will be described with reference to FIG. FIG. 4 is an explanatory view schematically showing an outline of the inspection apparatus corresponding to FIG. 2 described above. The same reference numerals are assigned to corresponding portions, and detailed description thereof is omitted, and different configurations will be mainly described. .

  The inspection device 10 is installed between the conveyors 1A and 1B, and projects a light projecting lamp 12 that projects light from below toward the inner surface WAa of the main body WA of the press-work product W, that is, the concave space WC. And a fine particle supply device 13 arranged adjacent to the lamp 12.

  The fine particle supply device 13 includes a scattered fine particle delivery hole 15a for delivering the scattered fine particles from the scattered fine particle generation device 14 into the concave space WC and a discharge hole 15b for discharging the scattered fine particle group P in the concave space WC to the outside.

  The scattered fine particle delivery hole 15a and the discharge hole 15b are, for example, flat so that a swirl flow is generated in the vicinity of the inner surface WAa of the press-work product W by the air flow sent from the scattered fine particle delivery hole 15a and the suction from the discharge hole 15b. It is arranged in a spiral shape in a visual state, that is, in a spiral shape. As a result, an air flow is sent from the scattering particle delivery hole 15a to the concave space WC, and an air flow in the concave space WC is sucked and discharged to the outside from the discharge hole 15b, thereby swirling into the concave space WC close to the inner surface WAa. Is generated.

  In the inspection of the press-work product W, prior to the delivery of the scattered fine particles from the scattered fine particle delivery hole 15a, an air flow is sent from the scattered fine particle delivery hole 15a to the concave space WC, and the air flow in the concave space WC from the discharge hole 15b. Is swirled and discharged to the outside to generate a swirling flow close to the inner surface WAa of the pressed product W.

  In a state where the swirl flow is generated, the air flow delivery from the scattered fine particle delivery hole 15a is switched to the delivery of the scattered fine particles. As a result, the scattered fine particle group P in which the released scattered fine particles drift in the vicinity of the inner surface WAa according to the swirling flow is generated.

  As a result, the space between the light projecting lamp 12 and the main body WA to be inspected for the press-worked product W is covered with the scattered fine particle group P that drifts close to the inner surface WAa of the press-worked product W. The scattered light particles P diffused in the vicinity of the inner surface WAa are scattered and reflected in multiple directions to irradiate the inner surface WAa, and the transmitted light from defects such as cracks and pinholes generated in the pressed product W is clear. Thus, good imaging with the CCD cameras 21a, 21b, and 21c becomes possible, and the imaging accuracy is improved and the inspection accuracy is improved.

(Fourth embodiment)
A fourth embodiment of the present invention will be described with reference to FIG. FIG. 5 is an explanatory view schematically showing the outline of the inspection apparatus corresponding to FIG. 2 in the first embodiment. The same reference numerals are assigned to the corresponding portions, and detailed description is omitted, and different configurations are provided. Is mainly explained.

  The inspection device 10 is installed between the conveyors 1A and 1B, and projects a light projecting lamp 12 that projects light from below toward the inner surface WAa of the main body WA of the press-work product W, that is, the concave space WC. And a fine particle supply device 13 arranged adjacent to the lamp 12. The fine particle supply device 13 includes a scattered fine particle generation device 14, a scattered fine particle delivery hole 15 and the like, and a scattered fine particle discharge hole 15 for sending and sucking and collecting the scattered fine particles into the concave space WC of the press-processed product W is provided in the concave space WC. It is arranged so as to be inclined so as to send out the scattered fine particle group P above the projection lamp in the lower direction.

  According to this, the scattered fine particles are sent from the inclined scattered fine particle delivery holes 15 in an oblique direction with respect to the vertical direction, and include the upper part of the projection lamp 12 apart from the main body WA at the lower part of the concave space WC. Scattered particle groups P are generated by diffusing in layers near the upper portions of the conveyors 1A and 1B.

  That is, a non-scattering fine particle existence layer with very few scattering fine particles is formed between the main body WA and the scattering fine particle group P.

  As a result, the scattered fine particle group P drifts in a layer between the light projecting lamp 12 and the main body WA to be inspected of the pressed product W, and the scattered fine particles in which the inspection light is diffused in a layer form from the light projecting lamp 12. The inner surface WAa of the pressed product W is irradiated uniformly or almost uniformly from multiple directions over a wide range by being scattered and reflected by the scattered scattering particle group P irradiated to the group P.

  On the other hand, the scattered fine particle group P is generated away from the main body WA of the press-processed product W, and a non-scattering fine particle existence layer with very few scattered fine particles is formed between the main body WA and the scattered fine particle group P. The scattered fine particles may be emitted to the outside of the press-worked product W, which is an imaging range of each CCD camera 21a, 21b, 21c, etc., through gaps such as cracks and pinholes generated in the main body WA of the press-work product W. As a result, scattering and reflection due to scattering particles scattered within the imaging range of the CCD cameras 21a, 21b, and 21c and erroneous inspection due to scattering particles adhering to the CCD cameras 21a, 21b, and 21c are suppressed, and the inspection accuracy is improved.

  Furthermore, the range in which the scattered fine particles come into contact with the inner surface WAa of the main body WA of the press-processed product W is suppressed, and the occurrence of dirt and corrosion due to the scattered fine particles of the press-processed product W is suppressed.

(Fifth embodiment)
A fifth embodiment of the present invention will be described with reference to FIG. FIG. 6 is an explanatory diagram schematically showing an outline of the inspection apparatus corresponding to FIG. 2 described above. The same reference numerals are assigned to the corresponding portions, and detailed description thereof is omitted, and different configurations will be mainly described. .

  The inspection device 10 is installed between the conveyors 1A and 1B, and projects a light projecting lamp 12 that projects light from below toward the inner surface WAa of the main body WA of the press-work product W, that is, the concave space WC. And a fine particle supply device 13 arranged adjacent to the lamp 12.

  The fine particle supply device 13 includes a scattered fine particle delivery hole 15a for delivering the scattered fine particles from the scattered fine particle generation device 14 into the concave space WC and a discharge hole 15b for discharging the scattered fine particle group P in the concave space WC to the outside.

  The scattered fine particle delivery hole 15a and the discharge hole 15b are formed in a spiral shape in a plan view state, for example, so that a swirling flow is generated below the concave space WC by the air flow sent from the scattered fine particle delivery hole 15a and the suction from the discharge hole 15b. That is, they are arranged in a spiral shape. As a result, the light projecting lamp 12 serving as the lower part of the concave space WC is sent out from the scattering particle delivery hole 15a to the concave space WC, and the air current in the concave space WC is sucked and discharged from the discharge hole 15b to the outside. A laminar swirling flow is generated in the vicinity of the upper part of the conveyors 1A and 1B including the upper part of the conveyor.

  In the inspection of the press-work product W, prior to the delivery of the scattered fine particles from the scattered fine particle delivery hole 15a, an air flow is sent from the scattered fine particle delivery hole 15a to the concave space WC, and the air flow in the concave space WC from the discharge hole 15b. To the outside, a laminar swirling flow is generated in the vicinity of the upper surfaces of the conveyors 1A and 1B including the upper part of the projection lamp 12 which is the lower part of the recessed space WC.

  In a state where the swirl flow is generated, the air flow delivery from the scattered fine particle delivery hole 15a is switched to the delivery of the scattered fine particles. As a result, a scattering particle group P is generated in which the scattered fine particles released thereby swirl in the vicinity of the upper surfaces of the conveyors 1A and 1B including the upper part of the light projection lamp 12 which becomes the lower part of the concave space WC according to the swirling flow, and drift in layers. A non-scattering fine particle existing layer with very few scattering fine particles is formed between the main body WA and the scattering fine particle group P.

  As a result, the space between the light projecting lamp 12 and the main body WA to be inspected of the press-processed product W is covered with the scattering fine particle group P diffused in a layered manner, and the scattering in which the inspection light is diffused in a layered manner from the light projecting lamp 12 The fine particle group P is irradiated, and scattering reflection is caused by the scattered fine particles, and the inner surface WAa of the pressed product W is irradiated uniformly or almost uniformly from multiple directions over the entire surface.

  On the other hand, the scattered fine particle group P is generated away from the main body WA of the press-processed product W, and a non-scattering fine particle existence layer with very few scattered fine particles is formed between the main body WA and the scattered fine particle group P. The scattered fine particle group P is released to the outside of the press-worked product W that is an imaging range of the CCD cameras 21a, 21b, 21c, etc. through gaps such as cracks and pinholes generated in the main body WA of the press-work product W. In other words, scattering and reflection due to scattering particles scattered in the imaging range of the CCD cameras 21a, 21b, and 21c and erroneous inspection due to scattering particles adhering to the CCD cameras 21a, 21b, and 21c are suppressed, and the inspection accuracy is improved.

  Furthermore, the range in which the scattered fine particles come into contact with the inner surface WAa of the main body WA of the press-processed product W is suppressed, and the occurrence of dirt and corrosion due to the scattered fine particles in the press-processed product W is suppressed.

(Sixth embodiment)
A sixth embodiment of the present invention will be described with reference to FIG. FIG. 7 is an explanatory view schematically showing an outline of the inspection apparatus corresponding to FIG. 2 in the first embodiment. The same reference numerals are assigned to the corresponding portions, and detailed description is omitted, and different configurations are provided. Is mainly explained.

  The inspection device 10 is installed between the conveyors 1A and 1B, and projects a light projecting lamp 12 that projects light from below toward the inner surface WAa of the main body WA of the press-work product W, that is, the concave space WC. And a fine particle supply device 13 arranged adjacent to the lamp 12.

  The fine particle supply device 13 includes a scattered fine particle generation device 14, a scattered fine particle delivery hole 15, and the like, and the scattered fine particle delivery hole 15 for sending the scattered fine particles into the concave space WC of the press-work product W and collecting the suction fine particles is set in advance. For example, the press-work product W is disposed in an inclined direction toward the local portion WD of the main body WA on the conveyor 1A side in a direction in which illumination is required locally.

  Here, the local portion WD of the press-processed product W is directly generated by the light projecting lamp 12 due to a relatively high possibility of occurrence of defects such as cracks and pinholes due to press processing, and the shape. It is set at a site where difficult irradiation is difficult. This local portion WD is preferably set in advance through experiments, simulations, or the like.

  According to this, the scattered fine particle group P in which the scattered fine particles delivered from the scattered fine particle delivery hole 15 are partially diffused and drifted mainly between the projection lamp 12 and the local portion WD required to be irradiated is generated. Is done.

  As a result, the space between the local part WD of the light projection lamp 12 and the pressed product W that is particularly required to be irradiated is covered with the scattering fine particle group P, and the inspection light from the light projection lamp 12 irradiates the scattering fine particle group P. The inner surface WAa of the local portion WD of the press-processed product W is irradiated from multiple directions by being scattered and reflected by the scattered fine particle group P.

  As a result, a positively scattered particle group P is formed in the vicinity of a part where the defect of the pressed product W is relatively likely to occur or a local part WD that is difficult to be directly irradiated by the light projecting lamp 12. By doing so, it is efficiently irradiated and good imaging by the CCD cameras 21a, 21b, and 21c is obtained, and a high-quality inspection can be secured.

  Furthermore, by actively supplying scattered fine particles near the local portion WD according to the demand, the amount of scattered fine particles to be used is greatly reduced, the load on the fine particle supply device 13 is reduced, and the fine particle supply device 13 The required performance can be lowered, and the particle supply device 13 can be made compact.

  Furthermore, the range in which the scattered fine particles come into contact with the inner surface WAa of the main body WA of the press-processed product W is suppressed, and contamination and corrosion due to the scattered fine particles of the press-processed product W are suppressed.

(Seventh embodiment)
A seventh embodiment of the present invention will be described with reference to FIG. FIG. 8 is an explanatory diagram schematically showing the outline of the inspection apparatus corresponding to FIG. 2. The same reference numerals are assigned to the corresponding portions, and detailed description thereof is omitted, and different configurations are mainly described. .

  The inspection device 10 is installed between the conveyors 1A and 1B and is disposed between the conveyors 1A and 1B, and projects light from below toward the inner surface WAa of the main body WA of the press-work product W, that is, the concave space WC. It has a light lamp 12 and a fine particle supply device 13 arranged adjacent to the light projecting lamp 12.

  The fine particle supply device 13 includes a scattered fine particle delivery hole 15a for sending the scattered fine particle group P from the scattered fine particle generation device 14 into the concave space WC, and a discharge hole 15b for discharging the scattered fine particles in the concave space WC to the outside.

  The scattered fine particle discharge hole 15a and the discharge hole 15b are formed, for example, locally in order to generate the scattered fine particle group P in a region where the local portion WD that is required to illuminate the pressed product W and the projection lamp 12 are opposed to each other. A scattering particle delivery hole 15a and a discharge hole 15b that are opposed to each other and facing one end and the other end across the target portion WD, and the scattering particulates are emitted from the scattering particle delivery hole 15a to the concave space WC, By scattering and discharging the scattered fine particle group P in the concave space WC from the discharge hole 15b, the scattered fine particle group P that flows between the projection lamp 12 and the local portion WD is generated.

  In the inspection of the pressed product W, the scattered fine particles are sent into the concave space WC from the scattered fine particle delivery hole 15a, and the scattered fine particle group P in the concave space WC is discharged to the outside from the discharge hole 15b. Scattering particle group P is allowed to float between 12 and local portion WD.

  In a state where the scattered fine particle group P is floated, inspection light is irradiated from the projection lamp 12 to the scattered fine particle group P, and is scattered and reflected by the scattered fine particle group P so that the localized portion WD of the press-work product W is multidirectional. Irradiate from.

  This makes it possible to positively disperse the group of scattered fine particles P near a portion where a defect of the press-processed product W is likely to occur or a local portion WD where illumination that is difficult to irradiate with the projection lamp 12 is required. By forming this, it is efficiently irradiated and good imaging by the CCD cameras 21a, 21b, 21c is obtained, and a high quality inspection can be secured.

  Furthermore, by generating the scattering fine particle group P according to the local part WD according to the demand, the amount of the scattering fine particles used for the inspection is greatly reduced, the load of the fine particle supply device 13 is reduced, and the fine particle supply device. Therefore, the required performance can be reduced, and the particle supply device 13 can be made compact. In addition, the range in which the scattered fine particles come into contact with the inner surface WAa of the main body WA of the press-processed product W is suppressed, and contamination and corrosion due to the scattered fine particles in the press-processed product W are greatly reduced.

  The present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the spirit of the invention. For example, in each of the embodiments described above, after the inspection, the scattered fine particle group P in the concave space WC is sucked and discharged to the outside through the scattered fine particle delivery hole 15 or the discharge hole 15ab. Can be sprayed to remove the scattering particle group P in the concave space WC. By using this scavenging air as warm air, it can be expected that the press-processed product W, peripheral equipment, and the like are evaporated and dried.

  Further, when the scattering fine particles are, for example, alcohol-based droplets, it can be evaporated and dried more efficiently.

  Although the inspection device 10 is arranged on the conveyance path by the conveyors 1A and 1B, it can be arranged in another appropriate device such as a transfer press device, or the inspection device 10 can be arranged independently of other devices.

  In each of the above embodiments, water droplets have been described as examples of the scattering fine particles. However, powder-like solid particles can also be used. By using powdered solid particles, the occurrence of corrosion or the like due to the scattered fine particles can be suppressed even if the scattered fine particles adhere to the inspection target product and peripheral devices.

  Moreover, although the press-processed product W was demonstrated to the example as an inspection object product, it can also apply to the quality inspection of the plate-shaped member which processed the board | plate material by roll processing, drawing processing, etc., for example.

DESCRIPTION OF SYMBOLS 10 Inspection apparatus 11 Inspection light projection unit 12 Light projection lamp (light projection apparatus)
DESCRIPTION OF SYMBOLS 13 Fine particle supply apparatus 14 Scattering fine particle production | generation apparatus 15, 15a Scattering fine particle delivery hole 15b Discharge hole 20 Imaging inspection unit 21 CCD camera (imaging apparatus)
21a 1st CCD camera 21b 2nd CCD camera 21b 3rd CCD camera 22 Inspection determination device W Press processed product (product to be inspected)
WA body part WAa Inner surface (one surface)
WAb outer surface (the other surface)
WC concave space WD Local part

Claims (8)

In the quality inspection method for inspecting the quality of the inspection target product by irradiating one surface of the inspection target product with the inspection light and imaging the transmitted light from the other surface side of the inspection target product with the imaging device,
The inspection light irradiates one surface of the inspection target product with a scattering fine particle group interposed therebetween ,
The method for quality inspection of a product to be inspected , wherein the scattering fine particles are transparent droplets . In the quality inspection method for inspecting the quality of the inspection target product by irradiating one surface of the inspection target product with the inspection light and imaging the transmitted light from the other surface side of the inspection target product with the imaging device,
The inspection light irradiates one surface of the inspection target product with a scattering fine particle group interposed therebetween ,
The method for quality inspection of a product to be inspected , wherein the scattering fine particles are powdery solid particles . A light projecting device that irradiates inspection light onto one surface of the inspection target product, an imaging device that images transmitted light from the other surface side of the inspection target product, and an image captured by the imaging device to process the inspection In the quality inspection device for the inspection target product having the inspection determination device for determining the quality of the target product,
A quality inspection device for an inspection target product, comprising: a fine particle supply device that generates a group of scattered fine particles that scatter-reflect the inspection light between the inspection target product and the light projecting device. The quality inspection of the inspection target product according to claim 3 , wherein the fine particle supply device generates the scattered fine particle group between the inspection target product and the light projecting device in proximity to the inspection target product. apparatus. The quality inspection of the inspection target product according to claim 3 , wherein the fine particle supply device generates the scattered fine particle group between the inspection target product and the light projecting device apart from the inspection target product. apparatus. Said particulate supply device according to any one of claims 3 to 5, characterized in that to generate the scattering particles group between preset the object of inspection localized portion and flood light Quality inspection equipment for products subject to inspection. The quality inspection apparatus for a product to be inspected according to any one of claims 3 to 6 , wherein the scattering fine particles are transparent droplets. The quality inspection apparatus for a product to be inspected according to any one of claims 3 to 6 , wherein the scattering fine particles are powdery solid particles.

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