JP6556605B2 - Air intake duct - Google Patents

Air intake duct Download PDF

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JP6556605B2
JP6556605B2 JP2015226521A JP2015226521A JP6556605B2 JP 6556605 B2 JP6556605 B2 JP 6556605B2 JP 2015226521 A JP2015226521 A JP 2015226521A JP 2015226521 A JP2015226521 A JP 2015226521A JP 6556605 B2 JP6556605 B2 JP 6556605B2
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louver
air intake
air
intake
intake duct
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JP2017094795A (en
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智之 鶴田
智之 鶴田
琢也 長谷部
琢也 長谷部
裕太 山本
裕太 山本
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Hino Motors Ltd
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Hino Motors Ltd
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Priority to JP2015226521A priority Critical patent/JP6556605B2/en
Priority to PCT/JP2016/083654 priority patent/WO2017086261A1/en
Priority to EP16866263.3A priority patent/EP3378690A4/en
Priority to US15/770,596 priority patent/US10690095B2/en
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Description

本発明は、吸気ダクトに関するものである。   The present invention relates to an intake duct.

一般的に、トラック等の大型の運搬車両は、普通乗用車と比べて未舗装の悪路を走行する機会が多い為、エンジンの吸気としては、塵埃が多く含まれている地面付近の空気ではなく、地面から十分高い部分の清浄な空気を取り入れることが好ましく、また、地面付近では雨水や積雪の跳ね上げを一緒に取り込んでしまう虞れもあるため、地面から十分高い部分で空気だけを確実に取り入れることが好ましい。   Generally, large transport vehicles such as trucks have more opportunities to travel on unpaved rough roads than ordinary passenger cars, so the engine intake air is not air near the ground, which contains a lot of dust. Therefore, it is preferable to take in a sufficiently high part of the clean air from the ground, and there is a risk of the rainwater and snow jumping together near the ground. It is preferable to incorporate.

この為、大型の運搬車両においては、図7に一例を示すように、キャブaの後面に上下方向に長く延在する吸気ダクトbを据え付けるようにしており、この種の吸気ダクトbは、外気をエンジン用吸気として取り入れる空気取入口cを上側に開口して外殻構造を成すダクト本体dと、前記空気取入口cを被覆して外気以外の侵入を阻むルーバーeとを備えて構成されている。   For this reason, in a large transport vehicle, as shown in an example in FIG. 7, an intake duct b extending in the vertical direction is installed on the rear surface of the cab a. A duct main body d having an outer shell structure with an air intake c that is taken in as an intake air for the engine is formed on the upper side, and a louver e that covers the air intake c and prevents entry of air other than outside air. Yes.

ここで、前記吸気ダクトbにおいては、空気取入口cが車両後方へ向けて大きく開口するようになっているが、図示の如き車幅方向外側の右側面まで回り込んで開口するようになっているものもあり、このように隣り合う二側面間に亘り空気取入口cが開口した構造によれば、荷台の幌が吸気ダクトbの後面に被さっても前記空気取入口cが完全に閉塞されてしまうことを防ぐことができ、外気が取り込めなくなることによりエンジンが失火してしまう虞れを未然に回避することができる。   Here, in the intake duct b, the air intake c is greatly opened toward the rear of the vehicle. However, the air intake c is opened to the right side surface on the outer side in the vehicle width direction as shown in the drawing. According to the structure in which the air intake c is opened between two adjacent side surfaces as described above, the air intake c is completely blocked even when the hood of the cargo bed covers the rear surface of the intake duct b. It is possible to prevent the engine from being misfired due to the inability to take in outside air.

尚、この種の吸気ダクトに関連する先行技術文献情報としては下記の特許文献1等が既に提案されている。   As prior art document information relating to this type of intake duct, the following Patent Document 1 has already been proposed.

特許第5325764号公報Japanese Patent No. 5325764

しかしながら、前述した如き従来構造にあっては、図8に模式的に示す如く、空気取入口cの隣り合う後面と右側面の夫々から吸い込まれる外気の流れ(図8中の矢印A,B)がダクト本体dの内部で衝突してしまい、これにより吸気抵抗の大幅な増加を招いてしまうという問題があった。   However, in the conventional structure as described above, as schematically shown in FIG. 8, the flow of outside air sucked from the adjacent rear surface and right side surface of the air intake c (arrows A and B in FIG. 8). Has collided inside the duct body d, which causes a significant increase in intake resistance.

本発明は上述の実情に鑑みてなしたもので、空気取入口の隣り合う二側面から吸い込まれる外気の流れの衝突を回避して吸気抵抗の低減化を図ることを目的とする。   The present invention has been made in view of the above circumstances, and an object of the present invention is to reduce the intake resistance by avoiding the collision of the flow of outside air sucked from two adjacent side surfaces of the air intake port.

本発明は、運搬車両のキャブ後面に据え付けられて上下方向に延在し且つその上側で隣り合う二側面間に亘り開口した空気取入口から外気をエンジン用吸気として取り入れる吸気ダクトであって、前記空気取入口を上側に開口して外殻構造を成すダクト本体と、前記空気取入口を被覆して外気以外の侵入を阻むルーバーとを備え、前記空気取入口における相対的に大きく開口している方の側面を被覆するルーバーの羽板を、その幅方向の姿勢が前記隣り合う二側面の境界側へ向け下り勾配を成すように傾斜配置したことを特徴とするものである。   The present invention is an intake duct that is installed on the rear surface of a cab of a transport vehicle, extends in the vertical direction, and takes in outside air as intake air for an engine from an air intake port that opens between two adjacent side surfaces on the upper side, A duct main body having an outer shell structure with an air intake opening on the upper side and a louver that covers the air intake and prevents entry of air other than outside air, and has a relatively large opening at the air intake. The louver slats covering the other side surface are inclined so that the posture in the width direction forms a downward gradient toward the boundary side between the two adjacent side surfaces.

而して、このようにすれば、空気取入口の隣り合う二側面のうち、相対的に大きく開口している方の側面から吸い込まれる外気の流れが、ルーバーの羽板の傾斜配置により隣の側面から吸い込まれる外気の流れとの衝突を避ける方向に曲げられ、これにより空気取入口の隣り合う二側面から吸い込まれる外気の流れの衝突が回避されて吸気抵抗の大幅な低減化が図られることになる。   Thus, in this way, the flow of outside air sucked in from the side surface that is relatively large of the two adjacent side surfaces of the air inlet is adjacent to the adjacent side surface due to the inclined arrangement of the louver blades. It is bent in the direction to avoid collision with the flow of outside air sucked in from the side, and this prevents collision of the flow of outside air sucked in from two adjacent side surfaces of the air intake port, thereby greatly reducing the intake resistance. become.

また、本発明においては、空気取入口における相対的に小さく開口している方の側面を被覆するルーバーの羽板についても、その幅方向の姿勢が前記空気取入口の隣り合う二側面の境界側へ向け下り勾配を成すように傾斜配置することが好ましく、このようにすれば、空気取入口の隣り合う二側面から吸い込まれる外気の流れの両方が互いを避けるように曲げられて一層確実な衝突回避が成されることになる。   In the present invention, the louver blade covering the side surface of the air intake opening that is relatively small also has a widthwise orientation that is a boundary side between two adjacent side surfaces of the air intake port. It is preferable to be inclined so as to form a downward slope toward the front, and in this way, both the flows of the outside air sucked from the two adjacent sides of the air intake are bent so as to avoid each other, and a more reliable collision Avoidance will be made.

更に、本発明においては、ルーバーの羽板の傾斜配置が水平を基準として0°より大きく且つ30°より小さな角度範囲で行われていることが好ましく、このようにすれば、雨水や雪等といった外気以外の侵入を阻むルーバーとしての本来の機能を確実に保つことが可能となる。   Further, in the present invention, it is preferable that the louver blades are inclined and arranged in an angle range larger than 0 ° and smaller than 30 ° with respect to the horizontal. In this way, rainwater, snow, etc. It is possible to reliably maintain the original function as a louver that blocks intrusion other than outside air.

即ち、ルーバーの羽板を傾斜配置するといっても、水平を基準として過剰に傾斜させてしまうと、雨水や雪等といった外気以外の侵入が起こり易くなってルーバーとしての本来の機能が損なわれてしまうことになりかねないが、ルーバーの羽板の傾斜配置を0°より大きく且つ30°より小さな角度範囲で行えば、ルーバーとしての本来の機能を大きく損なうことはない。   In other words, even if the louver slats are inclined, if they are excessively inclined with respect to the horizontal, intrusion other than outside air such as rainwater and snow easily occurs, and the original function as a louver is impaired. However, if the inclined arrangement of the louver blades is performed in an angle range larger than 0 ° and smaller than 30 °, the original function as a louver is not greatly impaired.

上記した本発明の吸気ダクトによれば、下記の如き種々の優れた効果を奏し得る。   According to the intake duct of the present invention described above, various excellent effects as described below can be obtained.

(I)本発明の請求項1に記載の発明によれば、空気取入口における相対的に大きく開口している方の側面を被覆するルーバーの羽板を傾斜配置したことにより、空気取入口の隣り合う二側面から吸い込まれる外気の流れの衝突を回避して吸気抵抗の低減化を図ることができ、これによりエンジンの燃費を従来よりも大幅に向上することができる。   (I) According to the invention described in claim 1 of the present invention, by arranging the louver blades covering the side surface of the air intake opening that is relatively large open, The collision of the flow of the outside air sucked from the two adjacent side surfaces can be avoided to reduce the intake resistance, whereby the fuel consumption of the engine can be greatly improved as compared with the prior art.

(II)本発明の請求項2に記載の発明によれば、空気取入口における相対的に小さく開口している方の側面を被覆するルーバーの羽板についても傾斜配置することにより、空気取入口の隣り合う二側面から吸い込まれる外気の流れの両方を互いを避けるように曲げて一層確実な衝突回避を実現することができる。   (II) According to the invention described in claim 2 of the present invention, the louver blade covering the side surface of the air intake opening which is relatively small is inclined and arranged, so that the air intake opening is provided. It is possible to realize more reliable collision avoidance by bending both the flows of the outside air sucked from the two adjacent side surfaces of the two so as to avoid each other.

(III)本発明の請求項3に記載の発明によれば、ルーバーの羽板の傾斜配置を0°より大きく且つ30°より小さな角度範囲で行うことにより、雨水や雪等といった外気以外の侵入を阻むルーバーとしての本来の機能を確実に保つことができる。   (III) According to the invention described in claim 3 of the present invention, intrusion other than outside air such as rain water and snow is performed by performing the inclined arrangement of the louver blades in an angle range larger than 0 ° and smaller than 30 °. The original function as a louver can be reliably maintained.

本発明を実施する形態の一例を示す斜視図である。It is a perspective view which shows an example of the form which implements this invention. 図1の吸気ダクトの詳細を示す拡大図である。It is an enlarged view which shows the detail of the air intake duct of FIG. 図2の吸気ダクトを車両後方から見た図である。It is the figure which looked at the air intake duct of FIG. 2 from the vehicle rear. 図1の吸気ダクトにおける二側面からの外気の流れを示す模式図である。It is a schematic diagram which shows the flow of the external air from the two side surfaces in the intake duct of FIG. 本発明の別の形態例を示す拡大図である。It is an enlarged view which shows another example of a form of this invention. 図5の吸気ダクトにおける二側面からの外気の流れを示す模式図である。It is a schematic diagram which shows the flow of the external air from the two side surfaces in the intake duct of FIG. 従来例を示す斜視図である。It is a perspective view which shows a prior art example. 図7の吸気ダクトにおける二側面からの外気の流れを示す模式図である。It is a schematic diagram which shows the flow of the external air from the two side surfaces in the intake duct of FIG.

以下本発明の実施の形態を図面を参照しつつ説明する。   Embodiments of the present invention will be described below with reference to the drawings.

図1〜図4は本発明を実施する形態の一例を示すもので、図1〜図3に示す如く、本形態例における吸気ダクト1は、先に図7で説明した従来の吸気ダクトbの場合と同様に、運搬車両のキャブ2(図1参照)の後面に据え付けられて上下方向に延在し且つその上側で隣り合う二側面間に亘り開口した空気取入口3から外気をエンジン用吸気として取り入れるように構成されているが、前記空気取入口3を上側に開口して外殻構造を成すダクト本体4と、前記空気取入口3を被覆して外気以外の侵入を阻むルーバー5とを備え、前記空気取入口3における相対的に大きく開口している方の側面を被覆するルーバー5の羽板5aを、その幅方向(外気の吸い込み方向に対し直角な水平方向)の姿勢が前記隣り合う二側面の境界側へ向け下り勾配を成すように傾斜配置したところを特徴としている。   1 to 4 show an example of an embodiment for carrying out the present invention. As shown in FIGS. 1 to 3, the intake duct 1 in this embodiment is the same as the conventional intake duct b described above with reference to FIG. Similarly to the case, engine air is taken in from the air intake port 3 that is installed on the rear surface of the cab 2 (see FIG. 1) of the transport vehicle and extends in the vertical direction and opens between two adjacent side surfaces on the upper side. A duct main body 4 that forms an outer shell structure by opening the air intake port 3 upward, and a louver 5 that covers the air intake port 3 and prevents intrusion other than outside air. And the wing plate 5a of the louver 5 that covers the side of the air intake 3 that is relatively open is positioned in the width direction (horizontal direction perpendicular to the outside air suction direction) in the adjacent direction. Downward slope toward the boundary between two sides It is characterized in was inclined arranged so as to form.

即ち、ここに図示している例の場合、ダクト本体4が車幅方向に扁平な矩形断面を成すように形成されていて、主として後面を相対的に大きく開口して右側面にもそのまま回り込んだ空気取入口3となっており、この隣り合う後面と右側面の相互間に亘り開口した空気取入口3を被覆するルーバー5において、前記後面を被覆している羽板5aの幅方向の姿勢が前記後面と右側面の境界側へ向け下り勾配を成すように傾斜配置されている。   That is, in the case of the example shown here, the duct body 4 is formed to have a flat rectangular cross section in the vehicle width direction. In the louver 5 that covers the air intake 3 that is open between the adjacent rear surface and the right side surface, the wing plate 5a that covers the rear surface has a posture in the width direction. Are inclined so as to form a downward slope toward the boundary between the rear surface and the right side surface.

この際、前記空気取入口3の後面を被覆するルーバー5の羽板5aの傾斜配置は、水平を基準として0°より大きく且つ30°より小さな角度範囲で行われていることが好ましく、特に図示している例においては、約15°程度の傾斜角度で傾斜配置するようにしているが、図示にて前記空気取入口3の右側面を被覆しているルーバー5の羽板5bについては、従来通り水平配置のままとしている。   At this time, the inclined arrangement of the louver 5a of the louver 5 covering the rear surface of the air intake port 3 is preferably performed in an angle range larger than 0 ° and smaller than 30 ° with respect to the horizontal. In the illustrated example, the louver 5b of the louver 5 that covers the right side surface of the air intake port 3 is shown in the drawing. The street remains horizontal.

尚、ルーバー5の各羽板5aが、外気以外の侵入を阻む本来の機能を果たすために、外気の吸い込み方向に上り勾配を成すような傾斜角を有しており、この外気の吸い込み方向における傾斜角を有したまま後面側の羽板5aが幅方向にも傾斜配置されるようになっていることは勿論である。   Each louver plate 5a of the louver 5 has an inclination angle that forms an upward gradient in the direction of sucking in outside air in order to perform the original function of blocking intrusion other than outside air. Of course, the rear slats 5a are inclined and arranged in the width direction while maintaining an inclination angle.

而して、このようにすれば、図4に模式的に示す如く、空気取入口3の隣り合う後面と右側面のうち、相対的に大きく開口している後面から吸い込まれる外気の流れ(図4中の矢印A)が、ルーバー5の羽板5aの傾斜配置により隣の右側面から吸い込まれる外気の流れ(図4中の矢印B)との衝突を避ける方向に曲げられ、これにより空気取入口3の隣り合う後面と右側面から吸い込まれる外気の流れの衝突が回避されて吸気抵抗の大幅な低減化が図られることになる。   Thus, in this way, as schematically shown in FIG. 4, the flow of the outside air sucked from the rear surface of the air intake port 3 adjacent to the rear surface and the right side surface that is relatively open (see FIG. 4). 4 is bent in a direction to avoid collision with the flow of outside air (arrow B in FIG. 4) sucked from the adjacent right side surface due to the inclined arrangement of the louver 5a of the louver 5. Collision of the flow of the outside air sucked from the rear surface and the right side surface adjacent to the inlet 3 is avoided, and the intake resistance is greatly reduced.

更に、特に本形態例においては、ルーバー5の羽板5aの傾斜配置が水平を基準として0°より大きく且つ30°より小さな角度範囲で行われているので、雨水や雪等といった外気以外の侵入を阻むルーバー5としての本来の機能を確実に保つことが可能となる。   Further, in particular, in this embodiment, since the inclined arrangement of the louver 5a of the louver 5 is performed in an angle range larger than 0 ° and smaller than 30 ° with respect to the horizontal, intrusion other than outside air such as rain water or snow Therefore, it is possible to reliably maintain the original function as the louver 5 that prevents the louver.

即ち、ルーバー5の羽板5aを傾斜配置するといっても、水平を基準として過剰に傾斜させてしまうと、雨水や雪等といった外気以外の侵入が起こり易くなってルーバー5としての本来の機能が損なわれてしまうことになりかねないが、ルーバー5の羽板5aの傾斜配置を0°より大きく且つ30°より小さな角度範囲で行えば、ルーバー5としての本来の機能を大きく損なうことはない。   That is, even if the louver 5a of the louver 5 is inclined, if it is excessively inclined with respect to the horizontal, intrusion other than outside air such as rainwater or snow easily occurs, and the original function as the louver 5 is achieved. Although it may be damaged, if the inclined arrangement of the louver 5a of the louver 5 is performed in an angle range larger than 0 ° and smaller than 30 °, the original function as the louver 5 is not greatly impaired.

従って、上記形態例によれば、空気取入口3における相対的に大きく開口している後面を被覆するルーバー5の羽板5aを傾斜配置したことにより、空気取入口3の隣り合う後面と右側面から吸い込まれる外気の流れの衝突を回避して吸気抵抗の低減化を図ることができるので、エンジンの燃費を従来よりも大幅に向上することができ、しかも、雨水や雪等といった外気以外の侵入を阻むルーバー5としての本来の機能を確実に保つこともできる。   Therefore, according to the above-described embodiment, the rear surface and the right side surface of the air intake 3 adjacent to each other are arranged by inclining the louver 5a of the louver 5 that covers the rear surface of the air intake 3 that is relatively large. Can reduce the air intake resistance by avoiding the collision of the flow of outside air sucked in from the engine, so that the fuel efficiency of the engine can be greatly improved than before, and intrusion other than outside air such as rainwater and snow The original function as the louver 5 can be reliably maintained.

また、図5は本発明の別の形態例を示すもので、本形態例においては、空気取入口3における相対的に小さく開口している右側面を被覆するルーバー5の羽板5bについても、その幅方向の姿勢が前記空気取入口3の隣り合う後面と右側面の境界側へ向け下り勾配を成すように傾斜配置しており、このようにすれば、図6に模式的に示す如く、空気取入口3の隣り合う後面と右側面から吸い込まれる外気の流れの両方(図6中の矢印A,B)が互いを避けるように曲げられて一層確実な衝突回避が成されることになる。   FIG. 5 shows another embodiment of the present invention. In this embodiment, the blade 5b of the louver 5 covering the right side surface of the air intake 3 that is opened relatively small, The posture in the width direction is inclined so as to form a downward slope toward the boundary between the rear surface and the right side surface adjacent to the air intake port 3, and in this way, as schematically shown in FIG. Both the flows of the outside air sucked from the adjacent rear surface and the right side surface of the air intake port 3 (arrows A and B in FIG. 6) are bent so as to avoid each other, so that more reliable collision avoidance is achieved. .

尚、本発明の吸気ダクトは、上述の形態例にのみ限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々変更を加え得ることは勿論である。   Note that the intake duct of the present invention is not limited to the above-described embodiment, and it is needless to say that various modifications can be made without departing from the scope of the present invention.

1 吸気ダクト
2 キャブ
3 空気取入口
4 ダクト本体
5 ルーバー
5a 羽板
5b 羽板
DESCRIPTION OF SYMBOLS 1 Intake duct 2 Cab 3 Air intake 4 Duct body 5 Louver 5a Wing board 5b Wing board

Claims (3)

運搬車両のキャブ後面に据え付けられて上下方向に延在し且つその上側で隣り合う二側面間に亘り開口した空気取入口から外気をエンジン用吸気として取り入れる吸気ダクトであって、前記空気取入口を上側に開口して外殻構造を成すダクト本体と、前記空気取入口を被覆して外気以外の侵入を阻むルーバーとを備え、前記空気取入口における相対的に大きく開口している方の側面を被覆するルーバーの羽板を、その幅方向の姿勢が前記隣り合う二側面の境界側へ向け下り勾配を成すように傾斜配置したことを特徴とする吸気ダクト。   An intake duct that is installed on a rear surface of a cab of a transport vehicle and extends in the vertical direction and takes in outside air as intake air for an engine from an air intake port that is open between two side surfaces adjacent to each other. A duct body having an outer shell structure opened to the upper side, and a louver that covers the air intake and blocks intrusion other than outside air, and has a side that is relatively open at the air intake. An air intake duct characterized in that the louvers of the louver to cover are inclined so that the posture in the width direction forms a downward gradient toward the boundary between the two adjacent side surfaces. 空気取入口における相対的に小さく開口している方の側面を被覆するルーバーの羽板についても、その幅方向の姿勢が前記空気取入口の隣り合う二側面の境界側へ向け下り勾配を成すように傾斜配置したことを特徴とする請求項1に記載の吸気ダクト。   As for the louver vane covering the side surface of the air intake opening that is relatively small, the posture in the width direction is inclined downward toward the boundary between the two adjacent side surfaces of the air intake port. The intake duct according to claim 1, wherein the intake duct is inclined. ルーバーの羽板の傾斜配置が水平を基準として0°より大きく且つ30°より小さな角度範囲で行われていることを特徴とする請求項1又は2に記載の吸気ダクト。   The intake duct according to claim 1 or 2, wherein the louver blades are inclined and arranged in an angle range larger than 0 ° and smaller than 30 ° with respect to the horizontal.
JP2015226521A 2015-11-19 2015-11-19 Air intake duct Active JP6556605B2 (en)

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JP2015226521A JP6556605B2 (en) 2015-11-19 2015-11-19 Air intake duct
PCT/JP2016/083654 WO2017086261A1 (en) 2015-11-19 2016-11-14 Air intake duct
EP16866263.3A EP3378690A4 (en) 2015-11-19 2016-11-14 Air intake duct
US15/770,596 US10690095B2 (en) 2015-11-19 2016-11-14 Air intake duct

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DE3942595A1 (en) * 1989-12-22 1991-06-27 Iveco Magirus AIR SUCTION DEVICE FOR AN INTERNAL COMBUSTION ENGINE
JP2531963Y2 (en) * 1991-10-07 1997-04-09 日野自動車工業株式会社 Stack intake duct
JP2572186Y2 (en) * 1993-05-31 1998-05-20 昭和飛行機工業株式会社 Vehicle intake duct
JPH11105553A (en) * 1997-10-07 1999-04-20 Hino Motors Ltd Stack intake duct
JP5325764B2 (en) * 2009-12-25 2013-10-23 日野自動車株式会社 Intake duct and manufacturing method thereof
DE112011100387B4 (en) * 2010-01-29 2022-07-14 Donaldson Company, Inc. Water separator assembly for use with an air cleaner, engine airflow inlet assembly, vehicle and method
DE102011101765B4 (en) * 2011-05-17 2015-10-01 Mann + Hummel Gmbh Device for separating water from the combustion air to be supplied to an internal combustion engine

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