JP6555550B2 - Electric vehicle battery mounting structure - Google Patents

Description

  The present invention relates to a battery mounting structure for an electric vehicle, and more particularly to a battery mounting structure for an electric vehicle in which a floor frame below a floor holds a support frame that supports a battery module from above.

Conventionally, in an electric vehicle such as a hybrid vehicle or an electric vehicle, a battery that is a power source of an electric motor that drives a wheel has a large size and a large capacity. Therefore, a plurality of battery modules including battery cell assemblies are mounted on a vehicle floor. It is arranged using the lower space.
When a large battery module is supported by a support frame held on the floor frame under the floor panel, the impact load at the time of collision is easily transmitted directly to the battery module. Protection is required.

  The vehicle body lower structure of Patent Document 1 includes a battery housing recess that is formed by bulging upward a floor panel spanned between a pair of left and right side sills, and a frame-shaped peripheral frame, and the battery is disposed in the battery housing recess. A battery tray, an extension member extending in the front-rear direction along the outer edge of the lower part of the outer wall in the vehicle width direction of the battery housing recess, and a closed substantially U-shaped cross section between the pair of side sills in cooperation with the upper surface of the floor panel A cross member that forms a cross section, a peripheral frame is connected to a lower portion of the extension member, and the cross member forms a first closed cross-section structure portion between the outer wall in the vehicle width direction of the extension member and the inner side wall of the side sill. doing.

Japanese Patent No. 4858183

In the lower body structure of Patent Document 1, the impact load input to the side sill is supported by the first closed cross-section structure portion between the extension member and the side sill at the time of a side collision. By diffusing to the collision side, the battery protection effect is enhanced.
However, in the lower body structure of Patent Document 1, in order to increase the reaction force against the impact load, in addition to the first closed cross-section structure portion, a gusset that connects between the extension member and the side sill is formed inside the extension member. A second closed cross-section structure portion, a third closed cross-section structure portion formed on the upper part of the battery housing recess, and the like are provided, respectively, and there is a risk of increasing the weight of the vehicle body as the number of parts increases.

Therefore, for the purpose of reducing the weight by reducing the number of parts, it may be possible to use a special material frame such as high-strength steel for the body frame member.
However, it is uneconomical from the viewpoint of material cost to form each vehicle body frame member with a high-strength special member, and it is also non-economical from the viewpoint of setting a load path for distributing the impact load at the time of a collision. It is not a realistic measure because it is effective.
That is, further improvement is required to protect the battery module while reducing the weight of the vehicle body.

  The objective of this invention is providing the battery mounting structure of the electric vehicle etc. which can protect a battery module, aiming at weight reduction.

The battery mounting structure for an electric vehicle according to claim 1 is provided on the left and right sides of the pair of left and right side sills which are disposed on the inner side in the vehicle width direction and form a first closed cross section extending in the front-rear direction below the floor panel in cooperation with the floor panel. A pair of floor frames and a pair of left and right support frames that support a chargeable / dischargeable battery module and extend in the front-rear direction are provided, and the pair of floor frames hold the pair of support frames from above. In a battery mounting structure of an electric vehicle, a lower flange portion extending downward from a lower end portion of a second closed cross section formed by cooperating a side sill outer panel and a side sill inner panel on the side sill is provided, and a support frame lower panel is provided on the support frame. And a support frame upper panel formed in cooperation with each other and extending outwardly from the outer end in the vehicle width direction of the third closed section. The flange portion is provided, the outer flange portion, the lower flange portion and the and the lower flange portion overlap in the first closed section in a side view and a side view is formed into between the first closed section It is characterized by being formed to overlap each other.

In this battery mounting structure of an electric vehicle, a lower flange portion extending downward from a lower end portion of a second closed cross section formed by cooperating a side sill outer panel and a side sill inner panel on a side sill is provided, and a support frame lower panel is provided on the support frame. Since the outer flange portion extending upward from the vehicle width direction outer end portion of the third closed cross section formed by cooperating the upper frame and the support frame upper panel is provided, the lower flange portion of the side sill and the outer flange portion of the support frame are flat. It can arrange | position so that it may adjoin by visual observation.
An outer flange portion is formed between the lower flange portion and the first closed cross section, and is formed to overlap the first closed cross section in a side view and to overlap the lower flange portion in a side view. Therefore, when the side collision occurs, the displacement of the side sill in the vehicle width direction inside can be suppressed by the flange portions coming into contact with each other using the support frame that supports the battery module, and the battery module can be protected. Further, the floor frame can be used to suppress the displacement of the support frame in the vehicle width direction, and as a result, the side sill can be suppressed to move inward in the vehicle width direction.

The invention according to claim 2 is a pair of left and right floor frames which are disposed on the inner side in the vehicle width direction of the pair of left and right side sills and form a first closed cross section extending in the front-rear direction below the floor panel in cooperation with the floor panel. And a pair of left and right support frames that support the chargeable / dischargeable battery module and extend in the front-rear direction, and the pair of floor frames each hold the pair of support frames from above. In the structure, a lower flange portion extending downward from a lower end portion of a second closed cross section formed by cooperating a side sill outer panel and a side sill inner panel on the side sill is provided, and a support frame lower panel and a support frame upper panel are provided on the support frame. And an outer flange portion extending upward from the outer end portion in the vehicle width direction of the third closed cross section formed in cooperation with An outer flange portion is formed so as to overlap with the lower flange portion in a side view, and the pair of support frames are shifted outward in the vehicle width direction toward the rear side along the pair of floor frames. A plurality of molding ridges extending in the vertical direction are formed on the outer flange portion .
According to this configuration, in the case of a side collision, the displacement of the side sill in the vehicle width direction inside can be suppressed by the flange portions coming into contact with each other using the support frame that supports the battery module, thereby protecting the battery module. be able to. Further, the bending strength of the support frame in the vehicle width direction can be increased.

The invention according to claim 3 is a pair of left and right floor frames which are disposed on the inner side in the vehicle width direction of the pair of left and right side sills and form a first closed section extending in the front-rear direction below the floor panel in cooperation with the floor panel. And a pair of left and right support frames that support the chargeable / dischargeable battery module and extend in the front-rear direction, and the pair of floor frames each hold the pair of support frames from above. In the structure, a lower flange portion extending downward from a lower end portion of a second closed cross section formed by cooperating a side sill outer panel and a side sill inner panel on the side sill is provided, and a support frame lower panel and a support frame upper panel are provided on the support frame. And an outer flange portion extending upward from the outer end portion in the vehicle width direction of the third closed cross section formed in cooperation with An outer flange portion is formed so as to overlap with the lower flange portion in a side view, the pair of support frames, a front end frame connecting the front end portions of the pair of support frames, and the pair of pairs. A frame-shaped frame positioned around the battery module is formed by a rear-end frame that connects the rear ends of the support frame, and the frame-shaped frame cooperates with at least an upper cover that covers an upper portion of the battery module. Thus, the battery pack is configured .
According to this configuration, in the case of a side collision, the displacement of the side sill in the vehicle width direction inside can be suppressed by the flange portions coming into contact with each other using the support frame that supports the battery module, thereby protecting the battery module. be able to. Moreover, the impact load at the time of a side collision can be efficiently distributed to the non-collision side while protecting the battery module.

According to a fourth aspect of the present invention, in the invention according to any one of the first to third aspects, the third closed section is formed in a substantially flat shape having a vehicle width direction dimension larger than a vertical direction dimension. Yes.
According to this configuration, the outer flange portion of the support frame is disposed between the lower flange portion of the side sill and the first closed section of the floor frame in plan view while the support frame is disposed below the floor frame. Can do.

  According to the battery mounting structure of the electric vehicle of the present invention, it is possible to achieve both weight reduction and protection of the battery module without increasing the number of parts.

1 is a bottom view of a vehicle according to a first embodiment. It is the perspective view seen from the rear left lower part. It is the III-III sectional view taken on the line of FIG. It is the IV-IV sectional view taken on the line of FIG. It is the VV sectional view taken on the line of FIG. It is a rear side principal part side view. It is a perspective view of the assembly unit which assembled the battery pack, the electric power generating apparatus, and the exhaust device. It is a disassembled perspective view of a battery pack. It is a perspective view of the lower half part of a battery pack. It is the perspective view which abbreviate | omitted the battery module and the fuel tank from the lower half part of the battery pack. It is a disassembled perspective view of a battery module. It is a perspective view of a support body. FIG. 3 is an enlarged view of a main part of FIG. It is explanatory drawing of an air mixing means.

Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
The following description exemplifies a case where the present invention is applied to the battery mounting structure of the electric vehicle V, and does not limit the present invention, its application, or its use.

Hereinafter, Example 1 of the present invention will be described with reference to FIGS.
As shown in FIGS. 1 and 2, the electric vehicle V includes an electric motor M that rotationally drives driving wheels, a battery pack B, a power generation device G, an exhaust device E, and the like.
The vehicle V includes a charging-dedicated engine 61 and a driving-dedicated motor M, and the engine 61 continues to be stopped when the power held by the mounted battery is equal to or greater than a predetermined threshold (for example, SOC is 30%). This is a range extender type electric vehicle in which the engine 61 is suddenly started and charged when the held electric power is less than a predetermined threshold.

First, the premise structure which concerns on the frame member of the vehicle V is demonstrated.
In the following description, the arrow F is forward, the arrow L is left, and the arrow U is upward.
The floor panel 1 constitutes a floor surface of a passenger compartment, and a height position is increased from a substantially horizontal front floor panel 1a on which a front seat (not shown) is disposed, and a rear end of the front floor panel 1a. Thus, it has a kick-up part 1b in which a rear seat (not shown) is arranged in a rearwardly upward inclined manner, and a rear floor panel 1c extending rearward from the kick-up part 1b.
A cross member 16 that extends to the left and right in cooperation with the rear floor panel 1c and separates the passenger compartment and the cargo compartment is disposed on the upper rear side of the rear floor panel 1c.

As shown in FIGS. 1-5, the left-right both ends of the floor panel 1 (front floor panel 1a) are connected with the left-right pair of side sills 2 extended in the front-back direction.
The side sill 2 includes a side sill outer panel 2a having a cross-sectional hat shape to which a side frame 3 constituting a side part of the vehicle body is connected, and a side sill inner panel 2b having a cross-sectional hat shape to which a floor panel 1 is connected.
The outer panel 2a and the inner panel 2b are formed by joining the upper flanges to form the upper flange portion 2c and joining the lower flanges to form the lower flange portion 2d, thereby forming a closed cross section C2 having a substantially rectangular cross section ( 2nd closed cross section) is comprised.
The upper flange portion 2c extends upward from the substantially central portion of the upper wall of the closed section C2, and the lower flange portion 2d extends downward from the substantially central portion of the lower wall of the closed section C2.

As shown in FIG. 4, a pair of left and right floor frames 4 extending in the front-rear direction are provided on the inner side in the vehicle width direction of the pair of side sills 2. The pair of floor frames 4 are disposed such that the rear side has a larger separation distance in the left-right direction.
The floor frame 4 is formed in a hat shape in cross section, and forms a closed cross section C1 (first closed cross section) having a substantially rectangular cross section in cooperation with the floor panel 1 below the floor panel 1.
The lower end portion of the floor frame 4 is formed such that the height position is lower than the lower end portion of the side sill 2 (the lower end portion of the lower flange portion 2d).
Further, the vehicle width direction outer side wall portion of the floor frame 4 and the vehicle width direction inner side wall portion (inner panel 2 b) of the side sill 2 are connected by a plurality of reinforcing members 5 that form a closed section in cooperation with the floor panel 1. Has been. Thereby, the movement of the side sill 2 toward the inside in the vehicle width direction at the time of a side collision is suppressed, and the impact load is dispersed.

A pair of left and right front side frames 7 are arranged on the front side extension of the pair of floor frames 4 so as to extend forward through a dash panel 6 connected to the front end of the floor panel 1. Crash cans that can absorb shocks by compression deformation are respectively fixed to the front end portions of the pair of front side frames 7, and a bumper reinforcement and a bumper face are mounted so as to connect these crash cans ( (All are not shown).
In a space formed between the pair of front side frames 7, a drive-only motor M that rotationally drives a front wheel (not shown) that is a drive wheel is disposed.

A pair of left and right rear side frames 8 are disposed on the rear extension portion of the pair of floor frames 4 so as to extend rearward.
As shown in FIGS. 6 and 13, crash cans 9 capable of absorbing shocks by compression deformation are fixed to the rear ends of the pair of rear side frames 8, and the bumper rain is connected so as to connect these crash cans 9. A force 10 and a bumper face (not shown) are mounted.
Below the pair of rear side frames 8 are a pair of left and right first rear subframes 11 extending in the front-rear direction, and a pair of left and right second rear subframes disposed below the pair of first rear subframes 11. A frame 12 and a pair of left and right third rear subframes 13 extending left and right are provided behind the first and second rear subframes 11 and 12, respectively.

The first rear subframe 11 is connected to the lower part of the middle part of the rear side frame 8 and moves downwardly in a gently curved shape. The battery pack B is connected to the rear end of the battery pack B and is formed so as to move upward in a gently curved shape. The rear end portions of the first and second rear subframes 11 and 12 are connected to the rear end portion of the exhaust device E via the bracket 14.
Thereby, at the time of a rear collision, a plurality of load paths can be formed by the rear side frame 8 and the first and second rear subframes 11 and 12, and a crash space necessary for shock absorption can be shortened. In the space formed between the pair of rear side frames 8 and the first and second rear subframes 11 and 12, a power generator G is disposed.
As shown in FIGS. 1, 2, 8, and 13, the vehicle width direction inner portions of the pair of third rear subframes 13 are connected to the left and right ends of the exhaust device E, respectively, The rear side frame 8 is connected to the lower part of the middle part thereof.

Next, the battery pack B will be described.
Since the battery pack B needs to lay out a high voltage battery in which a plurality of (for example, 16) battery modules 20 are connected in series outside the vehicle compartment, particularly in the lower space of the floor panel 1, vibration resistance (rigidity) and water resistance It is comprised so that a property (waterproofness) may be ensured.
This battery pack B uses a natural air cooling method in which heat generated in the battery module 20 is directly released to the outside of the vehicle using heat conduction, and a forced cooling method using cooling air or cooling air from a blower fan. Is not adopted.

Here, the battery module 20 will be described before the description of the battery pack B.
As shown in FIG. 7, the battery module 20 has a rectangular parallelepiped shape in which a plurality of (for example, twelve) rectangular parallelepiped battery cells 21 having a standard voltage are aligned in a stacked manner in the horizontal direction with a separator 22 interposed therebetween. A battery assembly A is provided.
The battery cell 21 is, for example, a lithium ion battery that is a kind of secondary battery.
Hereinafter, an example of the battery module 20 in which the stacking direction is set to the front-rear direction will be described.

The separator 22 is a synthetic resin material excellent in thermal barrier properties, heat resistance and thermal stability so as not to propagate the abnormal heat of the battery cells 21 to other normal battery cells 21, for example, a polybutylene terephthalate (PBT) sheet. It is comprised by.
In this battery assembly A, since the electrodes of all the battery cells 21 are arranged so as to face upward, the bus bar 23 (electrode connection portion) for connecting adjacent electrodes, each harness, and the cable on the upper surface portion. It is arranged.

As shown in FIG. 7, the battery module 20 includes a pair of front and rear end plates 24, a pair of left and right aluminum alloy binding bars 25 (clamping panel members), an upper plate 26, and the like.
One end plate 24 is superimposed so as to cover the entire front end portion of the battery assembly A, and the other end plate 24 is superimposed so as to cover the entire rear end portion of the battery assembly A.
The plate-like bind bars 25 are respectively arranged so as to cover the entire area of both side surfaces of the battery assembly A, and are configured to be able to sandwich the pair of end plates 24 from the front-rear direction.
The left bind bar 25 is provided with a pair of front and rear attachment portions 25a bent in the right-right direction from the front end portion and the rear end portion, and the pair of attachment portions 25a and the pair of end plates 24 are fastening members. Each is fastened and fixed via.
The right bind bar 25 has a bilaterally symmetric configuration with the left bind bar 25.

A heater unit 27 (sheet-like heater means) is mounted on one of the pair of left and right bind bars 25, for example, on the left side of the left bind bar 25.
The heater unit 27 is configured by a sheet-shaped heating wire heater that self-determines the ambient temperature and controls the heat radiation amount, for example, a PTC (Positive Temperature Coefficient) heater that can partially come into surface contact with the bind bar 25.
Thereby, the heat from the heater unit 27 is transmitted to the entire side surface portion of the battery assembly A through the bind bar 25 regardless of the shape of the heater unit 27.

The upper plate 26 is made of a synthetic resin plate material, and is formed so as to cover the entire upper surface portion of the battery assembly A including the bus bar 23 and each harness.
When the battery module 20 is housed in the battery pack B, a silicon sheet 28 (thermal conductive sheet) having excellent thermal conductivity is attached to substantially the entire lower surface of the battery assembly A. In the case of the battery module 20 in which the stacking direction is set to the left-right direction, the battery module 20 in which the above-described stacking direction is set to the front-rear direction is rotated 90 ° around the vertical axis.

Returning to the description of the battery pack B.
The battery pack B is integrally assembled with the power generation device G and the exhaust device E to form an assembly unit.
As shown in FIGS. 8 to 11, the battery pack B includes a substantially frame-shaped metal frame 30, a metal bottom plate 31, and a synthetic resin upper cover 32 as main components.
The frame-shaped frame 30 and the metal bottom plate 31 correspond to the lower cover of the battery pack B.

The frame-shaped frame 30 includes a pair of left and right support frames 33 extending in the front-rear direction, a front end frame 34 connecting the front end portions of the pair of support frames 33 left and right, and a rear end portion of the pair of support frames 33 left and right. And a rear end frame 35 connected to the rear end frame 35.
The pair of support frames 33 are arranged below the pair of floor frames 4 so as to move outward in the vehicle width direction along the pair of floor frames 4.

As shown in FIG. 4, the support frame 33 includes a substantially L-shaped support frame lower panel 33a and a substantially W-shaped support frame upper panel 33b.
The support frame lower panel 33a and the support frame upper panel 33b are formed by joining the left side (vehicle width direction outside) flanges to form the outer flange part 33c and joining the right side flanges to form the inner flange part 33d. A flat closed cross section C3 (third closed cross section) is formed. Since the steel support frame lower panel 33a and the support frame upper panel 33b are formed into respective shapes by pressing, the flanges are welded to each other, so that the outer flange portion 33c extends in the vertical direction. A plurality of bead-shaped forming rods 33e (see FIGS. 2, 8, 10, and 11) are formed.
The closed cross section C3 is formed in a substantially flat shape having a horizontal dimension larger than the vertical dimension, and is configured so that the upper end portion of the closed cross section C3 and the lower end portion of the floor frame 4 are separated from each other by a predetermined distance.

The outer flange portion 33c extends upward from the top end on the left end of the closed section C3, and the height position of the upper end portion thereof is higher than the height position of the lower end portion of the lower flange portion 2d of the side sill 2, in other words, The outer flange portion 33c and the lower flange portion 2d are formed so as to overlap in a side view. Moreover, it forms so that the height position of the upper end part of the outer side flange part 33c may become higher than the height position of the lower end part of the floor frame 4 (closed cross section C1).
Thereby, the movement of the side sill 2 in the vehicle width direction inside is suppressed by the outer flange portion 33c at the time of a side collision, and when the impact load is large, the movement of the support frame 33 in the vehicle width direction inner side is suppressed by the closed cross section C1. can do.
The inner flange portion 33d extends rightward from the lower right top portion of the closed section C3.

As shown in FIGS. 8, 10, and 11, the upper wall portion of the support frame 33 is provided with four bolt portions 33 f to 33 i that are supported by the lower end portion of the opposing floor frame 4.
These bolt portions 33f to 33i are arranged in order from the front to the rear on the upper side of the floor panel 1, and each cross member (not shown) that forms a closed cross section extending in the vehicle width direction overlaps the floor frame 4. Are fastened and fixed using nut members (not shown).

The front end frame 34 forms a closed cross section that connects the front end portions of the pair of support frames 33. A pair of left and right bolt portions 34a is formed in the middle of the front end frame 34, and the pair of bolt portions 34a are fastened and fixed to the front portion of the vehicle body.
The rear end frame 35 forms a closed cross section that connects the rear ends of the pair of support frames 33. A pair of left and right brackets 36 are provided in the middle of the rear end frame 35. The pair of brackets 36 are respectively fixed to the rear wall portion of the rear end frame 35 and formed to extend upward. These brackets 36 are fastened and fixed to the lower part of the cross member 16 using nut members (not shown).
The left and right end portions of the rear wall portion of the rear end frame 35 abut and support the front end portions of the pair of rear subframes 12. Thereby, the impact load input to the rear sub-frame 12 can be dispersed and attenuated over the entire frame-like frame 30 independent of the passenger compartment.

As shown in FIG. 11, the frame-shaped frame 30 is provided with reinforcing members 41 to 44 that form a closed section in cooperation with the bottom plate 31 on the upper side of the bottom plate 31.
Among the members 41 to 44, the horizontal members 41 to 43 respectively connect the pair of bolt portions 33f, 33g, and 33i in the left-right direction, and the vertical member 44 includes a middle portion on the left side of the horizontal member 43 and a rear end frame. It is comprised so that between the left halfway part of 35 may be connected in the front-back direction.
The front portion of the frame-shaped frame 30 relative to the horizontal member 43 is disposed below the front floor panel 1a, and the rear portion of the frame-shaped frame 30 relative to the horizontal member 43 corresponds to the kick-up portion 1b and the rear floor panel 1c. It is arranged below.
In this embodiment, the ratio of the separation distance between the vertical member 44 and the left support frame 33 and the separation distance between the vertical member 44 and the right support frame 33 is set to 1: 3.

The bottom plate 31 is made of a metal having excellent thermal conductivity, for example, an aluminum alloy.
As shown in FIGS. 4 and 5, the left end portion of the bottom plate 31 is formed in a crank shape and is supported by the upper wall portion of the support frame 33 and the inner flange portion 33 d. The same applies to the right end portion of the bottom plate 31. Further, the front end side portion and the rear end side portion of the bottom plate 31 are formed in a crank shape, and are supported by the flange portion and the upper wall portion of the front end frame 34 and the rear end frame 35, respectively.

The upper cover 32 is made of a synthetic resin material that is lightweight and excellent in rigidity, for example, polypropylene (PP) containing a glass fiber reinforcing material.
As shown in FIGS. 8 and 9, the upper cover 32 has a left-right asymmetric shape in which the front portion has a larger left-right dimension than the rear portion and a smaller vertical dimension.
A convex portion capable of accommodating a junction box including a relay or the like is formed on the upper portion of the upper portion of the upper cover 32, and a convex portion capable of accommodating a battery monitoring unit including an ECU is formed on the upper portion of the rear portion. .
The outer peripheral flange portion of the upper cover 32 is fixed in close contact with the inner edge of the upper wall portion of the frame-like frame 30 via a sealing gasket (not shown).

Inside the battery pack B, a plurality of battery modules 20 configured by a first battery module mounted in a one-layer arrangement and a second battery module mounted in an upper and lower two-layer arrangement are accommodated.
As shown in FIGS. 9 and 10, the four laminating members are arranged so that the laminating direction is front and back between the horizontal members 41 and 42, and the laminating direction is left and right between the horizontal members 42 and 43. 6 arranged in two rows on the right and left sides, and arranged in the front and rear direction, and arranged between the horizontal member 43 and the rear end frame 35 so that the stacking direction is front and rear on the right side of the vertical member. A total of sixteen battery modules 20 are housed in a sealed state in which three arranged in the left and right direction are arranged in two upper and lower stages.
These battery modules 20 are connected by a plurality of bus bars 29 so as to be electrically connected in series.
Hereinafter, among the six battery modules 20 arranged below the so-called kick-up portion 1b and the rear floor panel 1c between the horizontal member 43 and the rear end frame 35, in particular, the three battery modules arranged in the lower stage. Reference numeral 20 denotes a lower battery module 20a, and the three battery modules 20 arranged in the upper stage are referred to as an upper battery module 20b.

As shown in FIGS. 3 and 5, the three upper battery modules 20 b are each supported by the battery pack B via a metal, for example, aluminum alloy support 50.
As shown in FIG. 12, the support body 50 extends in the horizontal direction and is adjacent to the left and right sides of the three plate-like placement portions 51, and extends downward from both left and right ends of the plate-like placement portions 51 and is adjacent to the left and right. Four plate-like leg portions 52 and the like are provided.
The mounting portion 51 is configured to be able to come into surface contact with the bottom portion of the upper battery module 20b (the lower surface portion of the battery cell assembly A) via the silicon sheet 28.
The leg portion 52 is formed so as to be integrated with the placement portion 51 and configured to accommodate the lower battery module 20 a placed between the adjacent leg portions 52.
The leg portion 52 is formed such that a lower end portion thereof can come into surface contact with the bottom plate 31, and a mounting portion 53 extending in the horizontal direction is provided on each middle step portion of the front end wall and the rear end wall. The front end side mounting portion 53 is fastened and fixed to the horizontal member 43 via a fastening member, and the rear end side mounting portion 53 is fastened and fixed to the rear end frame 35 via a fastening member.

The leg portion 52 is provided with cooling upper fins 52a having surfaces orthogonal to the front-rear direction in the upper half, and the leg portions 52 at both left and right ends are provided with surfaces orthogonal to the front-rear direction at the lower half and the lower end. Cooling lower fins 52 b whose parts are in surface contact with the bottom plate 31 are provided.
The rear lower fin 52b is formed so as to be continuous with the upper fin 52a.
Thereby, the heat of the upper battery module 20b is introduced into the placement part 51 via the silicon sheet 28, and the introduced heat is released to the outside from the lower end part of the leg part 52 and the lower end part of the lower fin 52b. Can do.

Next, the motor M will be described.
A power unit (not shown) for driving the vehicle V is provided between the pair of front side frames 7 and immediately in front of the suspension cross member (not shown) of the front wheel.
The power unit includes, for example, a motor unit including a motor M (see FIGS. 1 and 2) and a DC-AC converter (not shown) that is a motor inverter, and power transmission for transmitting the driving force of the motor unit to the front wheels. A trunk axle (not shown) including a mechanism (deceleration mechanism and differential mechanism) is integrally coupled so as to be aligned in the vehicle width direction.
The motor shaft center of the motor M, the shaft center of the input shaft connected to the motor shaft in the trunk axle, and the shaft center of the output shaft (joint shaft) of the power unit all extend in the vehicle width direction.

Next, the power generator G will be described.
As shown in FIGS. 3, 6, and 8, the power generation device G includes an engine 61, a generator 62, an AC-DC converter 63, an under cover 69, a fuel tank T, and the like.
The power generator G is disposed in the vicinity of the rear end of the battery pack B at the center position in the vehicle width direction. This power generator G is unitized as a unit, the front end is fixed to the lower part of the cross member 16 via a bracket 64, and the left and right sides are rear subframes 11 and 12 via brackets (not shown). It is fixed to. The lower part of the power generator G is covered with an under cover 69 made of synthetic resin.

The engine 61 is a single-rotor small rotary engine, and is arranged such that the rotation shaft of the rotor extends in the front-rear direction. The engine 61 is configured as a side exhaust type in which an exhaust port is formed on a side wall, and a rotating shaft of a generator 62 connected to a rotating shaft of a rotor with energy obtained by burning fuel supplied from a fuel tank T. Is driven to rotate.
When the electric power held by the battery pack B falls below a predetermined threshold, the engine 61 is started and the generator 62 is operated at a preset rotational speed that is set in advance so that the maximum power generation efficiency is achieved.
An intake pipe (not shown) that forms an intake passage and an exhaust pipe 65 that forms an exhaust passage communicate with the combustion chamber of the engine 61.
The intake pipe is provided with an air cleaner in the middle, and is connected to an insertion port provided in an inner panel of the right wheel house (none of which is shown).
The exhaust pipe 65 is provided with a catalyst device 66 and a silencer 67 in the middle.

As shown in FIGS. 3, 6, and 8, the generator 62 is disposed between the battery pack B and the engine 61. As a result, the front and rear dimensions including the engine 61 can be shortened, and the generator 62 can be disposed forward, and direct interference between the generator 62 that is a high-voltage component and the exhaust device E can be avoided at the time of a rear collision. doing.
The converter 63 converts the alternating current from the generator 62 into a direct current and supplies it to each battery module 20 during charging when the engine 61 is started.

The fuel tank T is disposed between the horizontal member 43 and the rear end frame 35 in a state of being mounted on the bottom plate 31 on the left side of the vertical member 44, and is a pair of front and rear fixed to the horizontal member 43 and the rear end frame 35. The battery pack B is supported in an open state through a bracket 37 (see FIG. 11). Inside the fuel tank T, a fuel pump, a suction strainer for the fuel pump, and the like are accommodated (none of which is shown).
As shown in FIGS. 5 and 8 to 10, the fuel tank T has a storage capacity that is reduced as the engine 61 is reduced in size, and has a substantially vertically long shape when viewed from the front. Specifically, the top portion of the fuel tank T is set to be substantially equal to the height position of the top portion of the upper battery module 20b that is the second battery module.

As shown in FIG. 5, the lower half of the fuel tank T is formed such that the left-right dimension (cross-sectional area) increases toward the upper side. This ensures both installation area and tank capacity.
As shown in FIGS. 5, 8, and 9, since the middle portion of the fuel tank T projects rightward, the left side rear portion of the upper cover 32 is recessed rightward so as to avoid the fuel tank T. An avoidance unit 32a is provided.
Thereby, the interference between the fuel tank T and the upper cover 32 can be avoided, and the sealing performance for the battery module 20 can be improved by preventing the upper cover 32 from being damaged.

Next, the exhaust device E will be described.
At the time of charging, the exhaust gas temperature of the engine 61 driven at a high speed becomes high. Therefore, the exhaust device E stirs the exhaust gas and air (outside air) in advance before discharging the exhaust gas to the outside. The gas temperature is lowered and then discharged to the outside.
As shown in FIGS. 3, 6, 8, 13, and 14, the exhaust pipe 65, the catalyst device 66 provided in the middle of the exhaust pipe 65, and the downstream side of the catalyst device 66 are provided. And a metal exhaust box 70 that surrounds the catalyst device 66, the silencer 67, the air mixing device 68, and the like at a predetermined interval.
The catalyst device 66 is formed in a substantially cylindrical shape, and is arranged so that its axis extends at the same height as the rotor shaft of the engine 61 and extends to the left and right.
The silencer 67 is formed in a substantially elliptical column shape. The silencer 67 is disposed at a position below the catalyst device 66, and is arranged so that its axis extends substantially parallel to the axis of the catalyst device 66 and the major axis of the cross-sectional shape extends in the front-rear direction.

Therefore, the exhaust pipe 65 extends from the rear left side where the exhaust port of the engine 61 is formed to the rear upper side, and then is connected to an introduction port formed at the left end of the catalyst device 66 while curving downward on the right side. ing. The exhaust pipe 65 is bent downward from the discharge port formed at the right end portion of the catalyst device 66 and is connected to the introduction port formed at the right end front portion of the silencer 67, and is formed at the left end rear portion of the silencer 67. It extends to the left from the discharged outlet.
Thereby, at the time of a rear collision, the catalyst device 66 moves downward in the front side, and the silencer 67 rotates clockwise around the introduction port in a side view while moving downward in the front side. Can be suppressed.

As shown in FIG. 14, the air mixing means 68 is provided at the downstream end of the exhaust pipe 65, and includes a traveling direction guiding portion 68a, a main body portion 68b, a flat opening portion 68c, and the like.
The traveling direction guiding portion 68a is configured to block the path of exhaust gas flowing leftward from the discharge port of the silencer 67 except for the lower side, and to guide the traveling direction of the exhaust gas downward.
Specifically, a wall portion that is gently curved and extends downward is formed in front of the exhaust gas in the traveling direction.

The main body 68b forms a substantially flat and rearwardly inclined volume chamber extending in the left and right directions.
As the traveling direction vector of the exhaust gas guided to the traveling direction guiding portion 68a includes a downward vector and a rightward vector due to reflection from the wall, a part of the exhaust gas is not subjected to any force from others. Then, a counterclockwise swirling flow (vortex flow) centering on the front-rear direction axis as shown by the arrows in the figure is formed by the combined vector of the downward vector and the rightward vector.
Therefore, the main body 68b has a vertical length and a horizontal length sufficient to form a counterclockwise swirling flow.

The flat opening 68c extends downward and to the left and right at the lower end of the main body 68b, and is formed so that ambient air (outside air) can be introduced.
This air mixing means 68 is a flat opening portion in the exhaust box 70 and together with the air around the air mixing means 68 that causes the flow outside the turning that has jumped out of the main body 68b when the vehicle is stopped without running wind. By taking in the main body 68b from 68c, it has a first temperature lowering function that lowers the exhaust gas temperature in the main body 68b before discharging.

As shown in FIGS. 2 and 13, the exhaust box 70 is formed in a substantially rectangular parallelepiped box shape, the air mixing means 68 is disposed on the left side portion, operates in synchronization with the start of the engine 61, and A scavenging fan 71 (air introduction means) capable of introducing outside air into the inside is formed on the right side wall. An opening 70a is formed on the left rear bottom of the exhaust box 70 so as to face the flat opening 68c.
Thereby, even when the vehicle is stopped, the scavenging fan 71 can introduce the external air flowing leftward into the exhaust box 70. In addition to the first temperature lowering function, the exhaust gas temperature around the air mixing means 68 can be set. Since it can be lowered, it has a second temperature lowering function for further lowering the exhaust gas temperature in the main body 68b.

Further, since the flat opening 68c and the opening 70a are disposed close to each other, when the vehicle travels, in addition to the above-described first temperature lowering function, the exhaust gas mixed with the air in the exhaust box 70 is mixed with the traveled wind. It can be discharged out of the vehicle by the suction action due to the negative pressure.
As described above, the gas temperature discharged from the exhaust device E can be lowered inside the exhaust device E (main body 68b) regardless of the traveling state of the vehicle V. In particular, when the vehicle is stopped, the high-temperature gas around the vehicle Can be avoided, and the uncomfortable feeling caused by the hot airflow of the rear seat occupant can be eliminated when getting on and off.

Next, functions and effects of the battery mounting structure of the electric vehicle will be described.
According to the battery mounting structure of the electric vehicle V according to the first embodiment, the lower flange portion 2d extending downward from the lower end portion of the closed cross-section C2 formed by cooperating the side sill 2 with the side sill outer panel 2a and the side sill inner panel 2b. And the outer flange portion 33c extending upward from the vehicle width direction outer side end portion of the closed section C3 formed by cooperation of the support frame lower panel 33a and the support frame upper panel 33b is provided on the support frame 33. The lower flange portion 2d and the outer flange portion 33c of the support frame 33 can be arranged adjacent to each other in plan view.
Since the outer flange portion 33c is formed so as to overlap with the lower flange portion 2d in a side view, the side sill 2 is displaced inward in the vehicle width direction by using the support frame 33 that supports the battery module 20 in a side collision. It can suppress by contact | abutting flange parts, and can aim at protection of the battery module 20. FIG.

  Since the outer flange portion 33c is formed between the lower flange portion 2d and the closed cross section C1 and overlapped with the closed cross section C1 in a side view, the support frame is used by using the floor frame 4 at the time of a side collision. The displacement of 33 inward in the vehicle width direction can be suppressed, and as a result, the displacement of the side sill 2 inward in the vehicle width direction can be suppressed.

  Since the closed cross-section C3 is formed in a substantially flat shape whose dimension in the vehicle width direction is larger than the vertical dimension, the outer flange portion 33c of the support frame 33 is seen in a plan view while the support frame 33 is disposed below the floor frame 4. The side sill 2 can be disposed between the lower flange portion 2d of the side sill 2 and the closed cross section C1 of the floor frame 4.

  The pair of support frames 33 are arranged so as to move rearward in the vehicle width direction along the pair of floor frames 4, and a plurality of molding rods 33e extending in the vertical direction are formed on the outer flange portion 33c. Therefore, the bending strength of the support frame 33 in the vehicle width direction can be increased.

  The battery module 20 includes a pair of support frames 33, a front end frame 34 that connects the front ends of the pair of support frames 33, and a rear end frame 35 that connects the rear ends of the pair of support frames 33. A frame-shaped frame 30 is formed around the frame, and the frame-shaped frame 30 forms the battery pack B in cooperation with at least the upper cover 32 that covers the upper portion of the battery module 20. The impact load at the time of a collision can be efficiently distributed to the non-collision side.

Next, a modified example in which the embodiment is partially changed will be described.
1] In the above embodiment, an example of a range extension type hybrid vehicle has been described. However, any electric vehicle that supports a battery module in at least the space below the floor panel may be used. Among the split type, series type, and parallel type It can be applied to any hybrid vehicle. Moreover, you may apply to an electric vehicle.

2] In the above embodiment, the first battery module mounted in one layer on the front side of the kick-up portion and the second battery module mounted in two layers on the rear side of the kick-up portion are accommodated in the battery pack. Although an example has been described, a battery pack that accommodates only one of the first battery module and the second battery module may be used.
It is also possible to provide only one layer of battery module across the kickup portion.

3] In the above-described embodiment, an example of an engine that starts to generate power when the power held by the battery module falls below a threshold has been described. However, even if the power held by the battery module is not below the threshold, for example, lubrication The engine may be started when the stop period continues for a predetermined period in order to circulate the oil. Further, the vehicle may be configured to be able to run not only by the motor but also by an engine, and when the acceleration request by the occupant is high, the engine may be started by switching to engine driving.

4) In addition, those skilled in the art can implement the present invention in a form in which various modifications are added to the above-described embodiment or in a form in which each embodiment is combined without departing from the gist of the present invention. Various modifications are also included.

DESCRIPTION OF SYMBOLS 1 Floor panel 2 Side sill 2a Side sill outer panel 2b Side sill inner panel 2d Lower flange part 4 Floor frame 20 Battery module 30 Frame-shaped frame 32 Upper cover 33 Support frame 33a Support frame lower panel 33b Support frame upper panel 33c Outer flange part 33e Forming flange 34 Front end frame 35 Rear end frame V Vehicle B Battery pack C1, C2, C3 Closed section

Claims (4)

A pair of left and right floor frames disposed on the inner side in the vehicle width direction of the pair of left and right side sills and forming a first closed section extending in the front-rear direction below the floor panel in cooperation with the floor panel, and a chargeable / dischargeable battery A battery mounting structure for an electric vehicle that includes a pair of left and right support frames that support the module and that extend in the front-rear direction, and the pair of floor frames hold the pair of support frames from above.
The side sill is provided with a lower flange portion extending downward from a lower end portion of a second closed cross section formed by cooperating a side sill outer panel and a side sill inner panel,
An outer flange portion extending upward from an outer end portion in the vehicle width direction of the third closed section formed by cooperating a support frame lower panel and a support frame upper panel on the support frame;
The outer flange portion is formed between the lower flange portion and the first closed cross section and overlaps the first closed cross section in a side view and overlaps the lower flange portion in a side view. A battery mounting structure for an electric vehicle, characterized in that A pair of left and right floor frames disposed on the inner side in the vehicle width direction of the pair of left and right side sills and forming a first closed section extending in the front-rear direction below the floor panel in cooperation with the floor panel, and a chargeable / dischargeable battery A battery mounting structure for an electric vehicle that includes a pair of left and right support frames that support the module and that extend in the front-rear direction, and the pair of floor frames hold the pair of support frames from above.
The side sill is provided with a lower flange portion extending downward from a lower end portion of a second closed cross section formed by cooperating a side sill outer panel and a side sill inner panel,
An outer flange portion extending upward from an outer end portion in the vehicle width direction of the third closed section formed by cooperating a support frame lower panel and a support frame upper panel on the support frame;
The outer flange portion is formed to overlap the lower flange portion in a side view,
The pair of support frames are arranged so as to move outward in the vehicle width direction toward the rear side along the pair of floor frames,
Battery mounting structure features and to that electric vehicles that multiple molding wrinkles extending in the vertical direction on the outer flange portion is formed. A pair of left and right floor frames disposed on the inner side in the vehicle width direction of the pair of left and right side sills and forming a first closed section extending in the front-rear direction below the floor panel in cooperation with the floor panel, and a chargeable / dischargeable battery A battery mounting structure for an electric vehicle that includes a pair of left and right support frames that support the module and that extend in the front-rear direction, and the pair of floor frames hold the pair of support frames from above.
The side sill is provided with a lower flange portion extending downward from a lower end portion of a second closed cross section formed by cooperating a side sill outer panel and a side sill inner panel,
An outer flange portion extending upward from an outer end portion in the vehicle width direction of the third closed section formed by cooperating a support frame lower panel and a support frame upper panel on the support frame;
The outer flange portion is formed to overlap the lower flange portion in a side view,
Around the battery module, the pair of support frames, a front end frame that connects the front ends of the pair of support frames, and a rear end frame that connects the rear ends of the pair of support frames. Forming a frame-shaped frame,
The frame-like frame, the battery mounting structure of that electric vehicles be characterized by being configured battery pack in cooperation with at least upper cover covering an upper portion of the battery module. The battery mounting structure for an electric vehicle according to any one of claims 1 to 3, wherein the third closed section is formed in a substantially flat shape having a vehicle width direction dimension larger than a vertical dimension .

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