JP6554235B2 - Defect point detection instrument - Google Patents

Defect point detection instrument Download PDF

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JP6554235B2
JP6554235B2 JP2018531701A JP2018531701A JP6554235B2 JP 6554235 B2 JP6554235 B2 JP 6554235B2 JP 2018531701 A JP2018531701 A JP 2018531701A JP 2018531701 A JP2018531701 A JP 2018531701A JP 6554235 B2 JP6554235 B2 JP 6554235B2
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led
light
cover
light source
detection instrument
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JPWO2018025389A1 (en
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栄司 能智
栄司 能智
美佳 谷口
美佳 谷口
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Sansei Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications

Description

本発明は、被検出体の表面の傷又は歪み等の不良箇所を発見するのに好適な不良箇所検出器具に関する。 The present invention also relates again and again suitable defective portion detector to discover defective portion wound or distortion of the surface of the object to be detected.

この種の不良箇所の有無を検査する方法の一つに、図7に示す技術が知られている(例えば、特許文献1を参照。)。この検査方法100は、ダイレクトプレス品101の表面にブラスト処理により細かな傷をほぼ一様に形成した後、このダイレクトプレス品101に光源103から光を当てると、内部欠陥102がない場合には、ダイレクトプレス品101の表面の透過光や反射光がほぼ一様な状態となり、内部欠陥102がある場合には、ダイレクトプレス品101の表面の透過光や反射光が、歪んだ状態となるというものである。   A technique shown in FIG. 7 is known as one of methods for inspecting the presence or absence of this type of defective portion (see, for example, Patent Document 1). In this inspection method 100, when a fine scratch is almost uniformly formed on the surface of the direct press product 101 by blasting and then the direct press product 101 is irradiated with light from the light source 103, the internal defect 102 does not exist. The transmitted light and the reflected light on the surface of the direct press product 101 become substantially uniform, and when the internal defect 102 is present, the transmitted and reflected light on the surface of the direct press product 101 is distorted. It is a thing.

この検査方法100によれば、ダイレクトプレス品101の表面の透過光や反射光が、歪んだ状態となれば、内部欠陥102があると判断できるので、内部欠陥102の検査を容易にできる。   According to this inspection method 100, if the transmitted light and the reflected light on the surface of the direct press product 101 are distorted, it can be judged that the internal defect 102 is present, so the inspection of the internal defect 102 can be facilitated.

特開2001−296204号公報JP 2001-296204 A

しかしながら、特許文献1に開示された検査方法100は、光源103がスライドプロジェクタであるので、発光部分に面積を有し、出射される照明光は拡散状態となっているので、グレア現象によって、傷から乱反射した光が十分に検出できない場合があり、これにより、傷の検出精度が低下してしまうという問題があった。   However, in the inspection method 100 disclosed in Patent Document 1, since the light source 103 is a slide projector, it has an area in the light emitting part, and the emitted illumination light is in a diffused state. In some cases, the irregularly reflected light cannot be detected sufficiently, and this causes a problem that the detection accuracy of the scratches is lowered.

また、特許文献1に開示された検査方法100は、光源103がスライドプロジェクタであるので、嵩張り、携帯することができず、また、狭い場所で使用することができないという問題もあった。   Moreover, since the light source 103 is a slide projector, the inspection method 100 disclosed in Patent Document 1 is bulky, can not be carried, and can not be used in a narrow place.

本発明は、従来のこのような問題点に鑑みてなされたものである。本発明の目的の一は、被検出体の表面の傷又は歪み等の不良箇所を発見するのに好適な不良箇所検出器具を提供することにある。 The present invention has been made in view of the conventional problems as described above. One object of the present invention is to provide a suitable defective portion detector device to discover defective portion wound or distortion of the surface of the object to be detected.

課題を解決するための手段及び発明の効果Means for Solving the Problems and Effects of the Invention

本発明の第1の側面に係る不良箇所検出器具によれば、被検出体と対向した状態で、前記被検出体に対して相対移動すると共に、前記被検出体に対して光を照射する光源を使用し、前記光源から前記被検出体に対して照射された光の反射光を確認することにより、前記被検出体上の傷又は歪み等の不良箇所を検出する不良箇所検出器具において、一方向に長尺で、該長尺方向に垂直な断面が矩形状となる平板形状部を有し、基板で発生する熱を放熱するヒートシンクと、前記ヒートシンクの平板形状部の上面である第一面に、前記長尺方向に沿って配置された、点灯回路を有する第一基板、該第一基板のおもて面に設けられた第一LED、及び、前記第一基板並びに前記第一LEDを収容する透光性材料からなる第一カバーを有する第一LED光源部と、前記ヒートシンクの平板形状部の第一面と対向する第二面に、前記長尺方向に沿って配置された、点灯回路を有する第二基板、該第二基板のおもて面に設けられた第二LED、及び、前記第二基板並びに前記第二LEDを収容する透光性材料からなる長尺な半管状の第二カバーを有する第二LED光源部と、前記第一LED光源部からの光を前記ヒートシンクの長尺方向に沿って直線状に照射する照準部と、前記第一LED光源部及び第二LED光源部に電力を供給する電源部と、前記ヒートシンクの長尺方向に延在し、前記電源部を収納するグリップ部とを備えることができる。前記構成によれば、検査を行う際は、直線状の光が照射される第一LED光源部側の面を、作業灯として使用する際は、広範囲を照らすことができる第二LED光源部側の面を、用途に応じて選択して使用することができる。 According to the defect location detection tool according to the first aspect of the present invention, the light source moves relative to the object to be detected while facing the object to be detected, and emits light to the object to be detected In the defective part detection instrument for detecting a defective part such as a scratch or a distortion on the detected object by confirming reflected light of the light irradiated to the detected object from the light source, A heat sink that has a flat plate-shaped portion that is long in the direction and has a rectangular cross section perpendicular to the long direction, and that dissipates heat generated in the substrate, and a first surface that is an upper surface of the flat plate-shaped portion of the heat sink A first substrate having a lighting circuit disposed along the longitudinal direction, a first LED provided on the front surface of the first substrate, the first substrate, and the first LED; A first LE having a first cover made of a translucent material to be accommodated A second substrate having a lighting circuit disposed on the second surface facing the first surface of the plate-shaped portion of the heat sink and the light source portion, along the longitudinal direction, the front surface of the second substrate A second LED light source portion having a long semi-tubular second cover made of a translucent material accommodating the second substrate and the second substrate, and the first LED A sighting unit that linearly irradiates light from the light source unit along the long direction of the heat sink, a power supply unit that supplies power to the first LED light source unit and the second LED light source unit, and a long length of the heat sink And a grip portion extending in a direction and accommodating the power supply portion. According to the above configuration, the side of the first LED light source unit to which the linear light is irradiated when the inspection is performed, the second LED light source unit side capable of illuminating a wide range when using as a work lamp Can be selected and used according to the application.

また、光源に直進的な指向性のある光が発せられる第一LEDを用い、照準部によって、第一LED光源部からの光をヒートシンクの長尺方向に沿って直線状となるよう方向を定めたので、第一LEDの直進的な光が被検出体の傷に入り込み、不規則な反射をすることでその傷部分のコントラストが変化し、歪んで見えるようになることから、傷を発見しやすくなる。さらに、正常箇所と不良箇所の些細な違いが識別できるようになることで、修理範囲が明確となり、ユーザの修理精度がよくなり、仕上がりのよい修理ができるようになる。   In addition, using the first LED that emits straight directional light as the light source, the aiming unit determines the direction from which the light from the first LED light source unit is linear along the length direction of the heat sink Since the straight light of the first LED penetrates the flaw of the detection subject and irregular reflection changes the contrast of the flaw part and it becomes distorted, it was found It will be easier. Furthermore, since it becomes possible to identify minor differences between normal and defective parts, the scope of repair becomes clear, the user's repair accuracy is improved, and good repair can be achieved.

さらにまた、電源部が設けられているので、不良箇所検出器具を携帯することができ、電源のないところでも作業することができる。また、グリップ部を持って作業者の所望の位置を照射することができる。   Furthermore, since the power supply unit is provided, the defective portion detection instrument can be carried and work can be performed even in the absence of a power source. In addition, it is possible to irradiate the operator's desired position with the grip portion.

さらにまた、全体がサーベル状の細長い形状であるので、狭い隙間にもグリップ部を持って差し込むことができ、狭い作業場所でも使用することができる。   Furthermore, since the overall shape is elongated in the shape of a saber, the grip portion can be inserted into a narrow gap and can be used in a narrow work place.

本発明の第2の側面に係る不良箇所検出器具によれば、前記第一カバーは、着脱自在に前記ヒートシンクに取り付けることができる。前記構成によれば、異なる機能を持ったカバーに付け替えることで、不良箇所検出器具に異なる機能を持たせることができる。 According to the defective part detection instrument according to the second aspect of the present invention, the first cover can be detachably attached to the heat sink. According to the said structure, a different function can be given to a defect location detection instrument by changing to the cover with a different function.

本発明の第3の側面に係る不良箇所検出器具によれば、前記第一カバーは、照射本数、又は、照射間隔、照射光幅、照射色の少なくとも一が異なる設定である第三カバーと取り替え可能に設けることができる。前記構成によれば、ユーザは、カバーの交換のみで、照射する光の本数、色などを変更できるので、用途に応じて、容易に照射光を使い分けることができる。 According to the defective portion detection instrument according to the third aspect of the present invention, the first cover is replaced with a third cover that is set to have at least one of the number of irradiations, or the irradiation interval, the irradiation light width, and the irradiation color. It can be provided as possible. According to the above configuration, the user can change the number and color of the light to be irradiated only by replacing the cover, so that the user can easily use the irradiation light according to the application.

本発明の第4の側面に係る不良箇所検出器具によれば、前記照準部は、前記第一LED光源部からの光を前記ヒートシンクの長尺方向に沿って少なくとも二本の並列した直線状に照射し、さらに、前記第一LED光源部からの光を前記ヒートシンクの長尺方向に沿って直線状に照射するよう、光を遮蔽する光不透過部と、光を透過する光透過部とを有する前記第一カバー及び前記第三カバーからなり、前記照準部の照射する光の本数を設定する照射本数設定部を備えることができる。前記構成によれば、ユーザが、被検出体の正常箇所と不良箇所とにそれぞれ少なくとも一本ずつ平行した直線状の光を照射すると、傷又は歪み等の不良箇所の無い照射面からの規則的な反射光と傷又は歪み等の不良箇所の有る照射面からの不規則な反射光とが被検出体表面に並ぶため、不規則な反射をしている部分が際立ち、ユーザは、よりはっきりと不良箇所を認識することができる。また、用途に応じて、ユーザは、照射する光の本数を変えることができる。さらにまた、光不透過部と、光透過部との線幅や間隔を変えることで照射本数、及び、照射間隔、照射光幅を設定できるので、照射本数、又は、照射間隔、照射光幅の異なる不良箇所検出器具を容易に製造できる。According to the defect location detection tool according to the fourth aspect of the present invention, the sighting part is configured to make the light from the first LED light source part into at least two parallel straight lines along the longitudinal direction of the heat sink A light impermeable portion for shielding light and a light transmitting portion for transmitting light, so as to irradiate and further linearly irradiate the light from the first LED light source portion along the longitudinal direction of the heat sink; The first cover and the third cover may include an irradiation number setting unit that sets the number of light emitted from the aiming unit. According to the above configuration, when the user irradiates at least one linear light parallel to each of the normal portion and the defective portion of the detection target, the light from the irradiation surface having no defective portion such as a scratch or a distortion is regularly emitted. Reflected light and irregular reflected light from the irradiated surface with defects such as flaws or distortions are lined up on the surface of the object to be detected, so that the irregularly reflected part is prominent and the user is more clearly It is possible to recognize a defective part. Moreover, the user can change the number of the light to irradiate according to a use. Furthermore, since the number of irradiations, the irradiation interval, and the irradiation light width can be set by changing the line width and interval between the light non-transmissive part and the light transmission part, the number of irradiations or the irradiation interval and the irradiation light width can be set. Different defective point detection instruments can be easily manufactured.

本発明の第5の側面に係る不良箇所検出器具によれば、前記照射本数設定部にて設定される光が並列する二本の直線状の光であるよう構成できる。前記構成によれば、ユーザが、被検出体の正常箇所と不良箇所とにそれぞれ一本ずつ平行した二本の直線状の光を照射すると、規則的な反射光と不規則な反射光とが並ぶ。このよう規則的な反射光と不規則な反射光とが並ぶと、不規則な反射をしている部分が際立つため、ユーザは、よりはっきりと不良箇所を認識することができる。顧客に不良箇所の範囲を説明する際には、不良箇所の範囲を明確に示すことができるため、顧客の納得が得やすくなる。 According to the defective part detection instrument which concerns on the 5th side surface of this invention, it can comprise so that the light set in the said irradiation number setting part may be two linear light in parallel. According to the above configuration, when the user irradiates two straight light beams that are parallel to each of the normal portion and the defective portion of the detection target, regular reflected light and irregular reflected light are generated. line up. When the regularly reflected light and the irregular reflected light are arranged in this manner, the irregularly reflected portion stands out, so that the user can recognize the defective portion more clearly. When explaining the range of the defective part to the customer, the range of the defective part can be clearly shown, so that it is easy to obtain the customer's consent.

本発明の第6の側面に係る不良箇所検出器具によれば、さらに、前記第一カバー及び前記第三カバーからなり、前記第一LEDの光の色を、該光が透過する前記第一カバー及び前記第三カバーの色に応じた色に変更する照射色変更部を備えることができる。前記構成によれば、被検出体の色に合わせて、照射光の色を変更できるので、被検出体で反射する反射光の視認性をよくできる。また、第一LEDの色とカバーの色との組み合わせによって、照射光の色を変えることができるので、照射色の異なる不良箇所検出器具を容易に製造できる。According to the defect location detection tool according to the sixth aspect of the present invention, the first cover further includes the first cover and the third cover, and the light transmits the color of the light of the first LED. And the irradiation color change part which changes to the color according to the color of the said 3rd cover can be provided. According to the said structure, since the color of irradiation light can be changed according to the color of a to-be-detected body, the visibility of the reflected light reflected by a to-be-detected body can be improved. Moreover, since the color of irradiation light can be changed with the combination of the color of 1st LED, and the color of a cover, the defect location detection instrument from which irradiation color differs can be manufactured easily.

本発明の第7の側面に係る不良箇所検出器具によれば、さらに、前記第一LED及び第二LEDのいずれもが消灯、前記第一LEDのみが点灯、前記第二LEDのみが点灯のいずれか一の状態になるよう前記電源部から供給される電力のON/OFFを切り換えるスイッチを備えることができる。前記構成によれば、ユーザは、LEDを点灯又は消灯させる面を選択できる。 According to the defective part detection instrument according to the seventh aspect of the present invention, both the first LED and the second LED are turned off, only the first LED is turned on, and only the second LED is turned on. A switch may be provided to switch ON / OFF of the power supplied from the power supply unit so as to be in the one state. According to the configuration, the user can select the side on which the LED is turned on or off.

本発明を適用した不良箇所検出器具の第一照明面を示す外観図である。It is an external view which shows the 1st illumination surface of the defective location detection instrument to which this invention is applied. 本発明を適用した不良箇所検出器具の第二照明面を示す外観図である。It is an external view which shows the 2nd illumination surface of the defective location detection instrument to which this invention is applied. 図1AにおけるA−A'断面図である。It is AA 'sectional drawing in FIG. 1A. 本発明を適用した不良箇所検出器具のLED光源のエンドキャップを外した状態を示す斜視図である。It is a perspective view which shows the state which removed the end cap of the LED light source of the defect location detection instrument to which this invention is applied. 本発明を適用した不良箇所検出器具のLED光源のエンドキャップを外した状態を示す斜視図である。It is a perspective view which shows the state which removed the end cap of the LED light source of the defect location detection instrument to which this invention is applied. 本発明を適用した不良箇所検出器具の使用方法についての説明図である。It is explanatory drawing about the usage method of the defect location detection instrument to which this invention is applied. 本発明を適用した不良箇所検出器具による不良箇所の見え方を説明するための、図6Aは、不良箇所に検査用照明が当たっていない場合の見え方を示す図であり、図6B〜図6Fは、不良箇所に検査用照明が当たっている場合の見え方を示す図であって、図6B〜図6Fの順に、被検出体の左側から右側へ不良箇所検出器具を当てた際の見え方を示す図である。FIG. 6A is a view showing the appearance of the case where the inspection illumination is not applied to the defect location, for explaining how the defect location is viewed by the defect location detecting instrument to which the present invention is applied. Is a diagram showing the appearance when the inspection illumination is applied to the defect, and the appearance when the defect detection tool is applied from the left side to the right of the detection object in the order of FIG. 6B to FIG. 6F FIG. 従来の不良箇所の検査方法についての説明図である。It is explanatory drawing about the inspection method of the conventional defect location.

以下、本発明の実施の形態を図面に基づいて説明する。ただし、以下に示す実施の形態は、本発明の技術思想を具体化するための例示であって、本発明は以下のものに特定されない。また、本明細書は特許請求の範囲に示される部材を、実施の形態の部材に特定するものでは決してない。特に実施の形態に記載されている構成部品の寸法、材質、形状、その相対的配置等は特に特定的な記載がない限りは、本発明の範囲をそれのみに限定する趣旨ではなく、単なる説明例にすぎない。なお、各図面が示す部材の大きさや位置関係等は、説明を明確にするため誇張していることがある。さらに以下の説明において、同一の名称、符号については同一もしくは同質の部材を示しており、詳細説明を適宜省略する。さらに、本発明を構成する各要素は、複数の要素を同一の部材で構成して一の部材で複数の要素を兼用する態様としてもよいし、逆に一の部材の機能を複数の部材で分担して実現することもできる。
(不良箇所検出器具1の構成)
Hereinafter, embodiments of the present invention will be described based on the drawings. However, the embodiment described below is an example for embodying the technical idea of the present invention, and the present invention is not limited to the following. Further, the present specification does not in any way specify the members described in the claims to the members of the embodiment. In particular, the dimensions, materials, shapes, relative arrangements, and the like of the component parts described in the embodiments are not intended to limit the scope of the present invention unless otherwise specified, and are merely explanations. It is just an example. Note that the size, positional relationship, and the like of the members shown in each drawing may be exaggerated for the sake of clarity. Furthermore, in the following description, the same name and symbol indicate the same or the same members, and detailed description thereof will be omitted as appropriate. Furthermore, each element constituting the present invention may be configured such that a plurality of elements are constituted by the same member and the plurality of elements are shared by one member, and conversely, the function of one member is constituted by a plurality of members. It can be shared and realized.
(Configuration of defective part detection instrument 1)

本発明の一実施形態に係る不良箇所検出器具1の全体構成を示す外観図を図1A及び図1Bに、長尺方向の断面を示す断面図を図2に示す。これらの図に示すように、不良箇所検出器具1は、検査を行う際に使用する検査用照明として、被検出体CAに光を照射する第一LED光源部3と、作業灯として使用する際に使用する作業灯照明として、被検出体CAに光を照射する第二LED光源部4と、第一LED光源部3と、第二LED光源部4とから出る熱を放熱するためのヒートシンク2と、ヒートシンク2の一端と連接された筒状のグリップ部5と、第一LED光源部3及び第二LED光源部4の、グリップ部5の反対側端部に設けられたエンドキャップ6とを主要部として備えている。
(ヒートシンク2)
The external view which shows the whole structure of the defect location detection instrument 1 which concerns on one Embodiment of this invention is shown to FIG. 1A and FIG. 1B, and sectional drawing which shows the cross section of a elongate direction is shown in FIG. As shown to these figures, when using the 1st LED light source part 3 which irradiates light to to-be-detected body CA, and a working lamp as a test | inspection illumination used when testing a defect location detection instrument 1 As the work lamp illumination used for the heat sink 2 for radiating the heat emitted from the second LED light source unit 4, the first LED light source unit 3, and the second LED light source unit 4 that irradiates the detection object CA with light. And a cylindrical grip part 5 connected to one end of the heat sink 2, and an end cap 6 provided at the opposite end of the grip part 5 of the first LED light source part 3 and the second LED light source part 4. It is provided as a main part.
(Heat sink 2)

ヒートシンク2は、例えばアルミニウム等の軽量かつ熱伝導性が高い材料からなり、図2及び図3に示すように、一方向に長尺で、長尺方向に垂直な断面が略H型の形状を有する。このヒートシンク2は、H型形状の横棒部分にあたる、長尺方向に垂直な断面が矩形状となる、平板形状部21を有し、H型形状の横棒部分上面にあたる平板形状部21の上面(特許請求の範囲における「第一面」の一例に対応する。)で、後述する第一基板31の裏面と密着し、さらに、H型形状の横棒部分下面にあたる、平板形状部21の下面(特許請求の範囲における「第二面」の一例に対応する。)で、後述する第二基板41の裏面と密着するよう設けられているため、第一基板31と、第二基板41との接触面から伝導した熱を、H型形状の縦棒部分にあたる放熱部22a〜22bを介して効率よく放出することができる。また、後述する第一カバー33に嵌合するための第一溝部23a〜23bと、後述する第二カバー43に嵌合するための第二溝部24a〜24bとを備えている。
(第一LED光源部3)
The heat sink 2 is made of a light material having high thermal conductivity, such as aluminum, and has a long shape in one direction and a substantially H-shaped cross section perpendicular to the long direction, as shown in FIGS. Have. This heat sink 2 has a flat plate-shaped portion 21 corresponding to the H-shaped horizontal bar portion, and has a rectangular cross section perpendicular to the longitudinal direction, and the upper surface of the flat plate-shaped portion 21 corresponding to the upper surface of the H-shaped horizontal bar portion. (Corresponding to an example of “first surface” in the claims), the lower surface of the flat plate-shaped portion 21 is in close contact with the back surface of the first substrate 31 described later and further corresponds to the lower surface of the H-shaped horizontal bar portion. (This corresponds to an example of the “second surface” in the claims.) The first substrate 31 and the second substrate 41 are provided so as to be in close contact with the back surface of the second substrate 41 described later. The heat conducted from the contact surface can be efficiently released through the heat radiation portions 22a to 22b corresponding to the H-shaped vertical bar portions. Further, first groove portions 23a to 23b for fitting to a first cover 33 described later and second groove portions 24a to 24b for fitting to a second cover 43 described later are provided.
(First LED light source 3)

第一LED光源部3は、図2及び図3に示すように、ヒートシンク2の平板形状部21の上面と裏面が密着するよう設けられ、後述する第一LED32を支持する第一基板31と、第一基板31のおもて面と密着するように設けられている第一LED32と、第一基板31及び第一LED32を収容し、ヒートシンク2の第一溝部23a〜23bに取り付けられる透光性材料からなる長尺な第一カバー33とを主要部として備えている。
(第二LED光源部4)
As shown in FIGS. 2 and 3, the first LED light source unit 3 is provided so that the upper surface and the back surface of the flat plate-shaped portion 21 of the heat sink 2 are in close contact with each other, and a first substrate 31 that supports a first LED 32 described later; A first LED 32 provided so as to be in close contact with the front surface of the first substrate 31, and the translucency that accommodates the first substrate 31 and the first LED 32 and is attached to the first grooves 23 a to 23 b of the heat sink 2. A long first cover 33 made of a material is provided as a main part.
(Second LED light source unit 4)

第二LED光源部4は、図2及び図3に示すように、ヒートシンク2の平板形状部21の下面と裏面が密着するよう設けられ、後述する第二LED42を支持する第二基板41と、第二基板41のおもて面と密着するように設けられている第二LED42と、第二基板41及び第二LED42を収容し、ヒートシンク2の第二溝部24a〜24bに取り付けられる透光性材料からなる長尺な第二カバー43とを主要部として備えている。
(基板)
2 and 3, the second LED light source unit 4 is provided so that the lower surface and the back surface of the flat plate-shaped portion 21 of the heat sink 2 are in close contact with each other, and a second substrate 41 that supports a second LED 42 described later, The second LED 42 provided so as to be in close contact with the front surface of the second substrate 41, and the translucent property that accommodates the second substrate 41 and the second LED 42 and is attached to the second grooves 24 a to 24 b of the heat sink 2. A long second cover 43 made of a material is provided as a main part.
(substrate)

第一基板31は、第一LED32を点灯させるための第一LED点灯回路311(図示せず。)を有し、例えば、ガラスエポキシ樹脂からなる本体に配線パターンが形成されている。なお、第一基板31の本体は、アルミニウム,セラミック及びガラス等の放熱性を有するものとしてもよい。   The first substrate 31 has a first LED lighting circuit 311 (not shown) for lighting the first LED 32. For example, a wiring pattern is formed on a main body made of glass epoxy resin. The main body of the first substrate 31 may have heat dissipation properties such as aluminum, ceramic and glass.

また、第一基板31は、おもて面に第一LED32を実装し、ヒートシンク2の平板形状部21の表面に、裏面がヒートシンク2と密着するよう設けられている。そのため、第一LED点灯回路311で発生する熱は、第一基板31及びヒートシンク2を介して放出される。   In addition, the first substrate 31 has the first LED 32 mounted on the front surface, and is provided on the surface of the flat plate-shaped portion 21 of the heat sink 2 so that the back surface is in close contact with the heat sink 2. Therefore, the heat generated in the first LED lighting circuit 311 is released through the first substrate 31 and the heat sink 2.

第二基板41は、平板形状部21の裏面に、第一基板31と同様に構成することができ、第一基板31と第二基板41とは、後述するスイッチによって電源部51からの電力が切り換えられることでON/OFFが制御される。
(LED)
The second substrate 41 can be configured on the back surface of the flat plate-shaped portion 21 in the same manner as the first substrate 31. The first substrate 31 and the second substrate 41 receive power from the power supply unit 51 by a switch described later. By switching, ON / OFF is controlled.
(LED)

第一LED32は、図2及び図3に示すように、例えば5mm×5mmの矩形状のチップである。また、第一LED32は、例えば青又はそれよりも波長の短い発光ダイオードのチップを蛍光体で覆った構造をしており、白色に発光する。なお、第一LED32は、第一基板31上に収まる大きさであればよく、上記大きさに限定されない。   The first LED 32 is, for example, a 5 mm × 5 mm rectangular chip as shown in FIGS. 2 and 3. The first LED 32 has a structure in which, for example, a light emitting diode chip of blue or shorter wavelength is covered with a phosphor, and emits white light. In addition, the 1st LED 32 should just be a magnitude | size which fits on the 1st board | substrate 31, and is not limited to the said magnitude | size.

また、第一LED32は、第一基板31の上面に、例えば、長尺方向が600mmの第一LED光源部3に対して50個、ヒートシンク2の長尺方向に沿って二列の直線状に配置され、発光の際に生じる熱は、第一基板31を介してヒートシンク2に伝導し、そこから放出されるようになっている。なお、第一LED32の個数は、被検出体CA上の不良箇所DFが発見できる輝度を確保できればよく、適宜変更できる。また、第一LED32をヒートシンク2の長尺方向に沿って一列の直線状に配置し、第一カバー33の塗装によって二本の直線状の光を照射させるようにすることもできる。したがって、第一LED32は、特許請求の範囲における「照射本数設定部」の役割を担うことができる。   In addition, the first LEDs 32 are, for example, 50 on the upper surface of the first substrate 31 with respect to the first LED light source unit 3 having a longitudinal direction of 600 mm, and in two linear rows along the longitudinal direction The heat generated during light emission is conducted to the heat sink 2 via the first substrate 31 and is emitted therefrom. In addition, the number of 1st LED32 should just ensure the brightness | luminance which can find the defective location DF on the to-be-detected body CA, and can be changed suitably. Alternatively, the first LEDs 32 may be arranged in a row in a straight line along the longitudinal direction of the heat sink 2, and two straight rays of light may be irradiated by coating the first cover 33. Therefore, the first LED 32 can play a role of “the number of irradiation setting unit” in the claims.

第一LED32は、RGBに対応する複数色のLEDで構成することができる。第一LED点灯回路311が、所望する光の色となるよう選択されたLEDを点灯させる回路を備え、後述するスイッチ55にて所望する光の色を選択できるようにすれば、ユーザがスイッチ55を操作するだけで、不良箇所検出器具1は、被検出体CAに合わせて視認性の良い色の光を照射させることができる。したがって、第一LED32は、特許請求の範囲における「照射色変更部」の役割を担うことができる。   The first LED 32 can be composed of LEDs of a plurality of colors corresponding to RGB. If the first LED lighting circuit 311 includes a circuit for lighting the LED selected to be the desired light color, and the user can select the desired light color with the switch 55 described later, the user can operate the switch 55. The defective part detection instrument 1 can irradiate light of a color with good visibility according to the detection object CA. Therefore, the first LED 32 can play the role of the “irradiation color changer” in the claims.

第二LED42は、第一LED32と同様の構成とすることができる。また、レンズを用いて、第一LED32からの光を狭角に配光させ、第二LED42からの光を広角に配光させるようにしてもよい。
(第一カバー33)
The second LED 42 can have the same configuration as the first LED 32. Further, using a lens, the light from the first LED 32 may be distributed at a narrow angle, and the light from the second LED 42 may be distributed at a wide angle.
(First cover 33)

第一カバー33は、ポリカーボネート等の樹脂やガラス等からなり、長尺で、長尺方向に沿って開口部を有する断面視略半円形状で、図2及び図3に示すように、一対の第一側端部331a〜331b(短手方向端部)を、ヒートシンク2に設けられた第一溝部23a〜23bに着脱自在に嵌合することによって、第一基板31及び第一LED32を覆った状態でヒートシンク2に取り付けられている。なお、第一カバー33の形状は、前記形状に限られず、図4に示すような平板形状であってもよい。   The first cover 33 is made of a resin such as polycarbonate or glass, etc., and is long, in a substantially semicircular shape in cross section having an opening along the long direction, as shown in FIGS. The first substrate 31 and the first LED 32 were covered by detachably fitting the first side end portions 331 a to 331 b (transverse direction end portions) to the first groove portions 23 a to 23 b provided in the heat sink 2. It is attached to the heat sink 2 in a state. The shape of the first cover 33 is not limited to the above shape, and may be a flat plate shape as shown in FIG. 4.

また、第一カバー33は、ヒートシンク2の長尺方向に沿って直線状の光が照射されるよう、第一カバー33の周面であって、例えば、長尺方向に垂直な断面視において左右対称の位置に5〜9mm程度、好ましくは7mmの間隔を開けて、ヒートシンク2の長尺方向に沿って直線状の、例えば、2〜3mm幅の非塗装部分である光透過部332を形成するように、光透過部332以外の周面に、光不透過性のエポキシ樹脂塗料が塗布されてなる光不透過部333を備えている。これにより、第一LED32からの直接光が光透過部332以外で遮断されると共に、種々な方向への拡散光がなくなり、より直進性の高い透過光が光透過部332から被検出体CAに対して照射される。この透過光は被検出体CAに照射された際に、傷や歪みなどの不良箇所DFにおいて不規則に反射するので、不良箇所DFと正常箇所とのコントラストが明確となり、被検出体CAの表面の不良箇所DFを精度よく検出することができる。塗装部分の幅や間隔については、前記寸法に限られず、被検出体CAに合わせて適宜変更することができる。すなわち、第一カバー33は、特許請求の範囲における「照射本数設定部」の役割を担うことができる。   In addition, the first cover 33 is a circumferential surface of the first cover 33 so that linear light is emitted along the longitudinal direction of the heat sink 2, and for example, right and left in a cross-sectional view perpendicular to the longitudinal direction At intervals of about 5 to 9 mm, preferably 7 mm at symmetrical positions, a light transmitting portion 332 which is a non-painted portion which is linear, for example, 2 to 3 mm wide, is formed along the longitudinal direction of the heat sink 2 As described above, the light-impermeable portion 333 is provided on a peripheral surface other than the light-transmissive portion 332 by applying a light-impermeable epoxy resin paint. As a result, direct light from the first LED 32 is blocked except at the light transmitting portion 332, and diffused light in various directions disappears, and transmitted light with higher linearity is transmitted from the light transmitting portion 332 to the detection target CA. It is irradiated against. The transmitted light is irregularly reflected at the defective portion DF such as a flaw or a strain when irradiated to the object to be detected CA, so the contrast between the defective portion DF and the normal portion becomes clear, and the surface of the detected object CA It is possible to accurately detect the defective portion DF. The width and interval of the painted portion are not limited to the above dimensions, and can be appropriately changed in accordance with the detection object CA. That is, the first cover 33 can play a role of the “number of irradiation setting unit” in the claims.

第一カバー33は、エンドキャップ6を取り外し、ヒートシンク2に設けられた第一溝部23a〜23bに沿って、第一側端部331a〜331bをスライドさせることで、容易に、取り付け及び取り外しをすることができる。このように、第一カバー33は、着脱自在に設けられているので、交換することができる。あらかじめ付けられていたカバーと互換性があり、異なる機能を持ったカバーを付け替えることで、不良箇所検出器具1に別の機能を持たせることができる。   The first cover 33 is easily attached and removed by removing the end cap 6 and sliding the first side end portions 331a to 331b along the first groove portions 23a to 23b provided in the heat sink 2 be able to. Thus, since the 1st cover 33 is provided so that attachment or detachment is possible, it can replace | exchange. By replacing the cover that is compatible with the previously attached cover and has a different function, the defect point detection device 1 can have another function.

例えば、光不透過性のエポキシ樹脂塗料の塗布の仕方を変えれば、光透過部332の本数や幅、間隔の異なる多種類のカバーを製造することができる。検査対象や検査項目が違う場合には、この第一カバー33を付け替えることによって、照射本数、又は、照射間隔、照射光幅を容易に変更でき、容易に視認性を向上できる。   For example, if the method of applying the light impermeable epoxy resin paint is changed, it is possible to manufacture many types of covers having different numbers, widths, and intervals of the light transmitting portions 332. When the inspection object or inspection item is different, the number of irradiations, the irradiation interval, and the irradiation light width can be easily changed by replacing the first cover 33, and the visibility can be easily improved.

また、第一カバー33は、透過する光の色を変更させることができる。例えば、光透過部332に着色したものを用意すれば、LEDの色とは異なる光を照射させることができる。つまり、カバーの交換のみで被検出体CAに合わせて視認性の良い色の光を照射させることができる。したがって、第一カバー33は、特許請求の範囲における「照射色変更部」の役割を担うことができる。   In addition, the first cover 33 can change the color of the transmitted light. For example, if a colored light transmission part 332 is prepared, light different from the color of the LED can be irradiated. That is, it is possible to irradiate light of a color with good visibility according to the detection object CA only by replacing the cover. Therefore, the first cover 33 can play the role of the “irradiation color changing unit” in the claims.

以上説明したように、カバーによって、照射本数、又は、照射間隔、照射光幅、照射色を設定することができるので、カバー以外の部品を共通にすることで、製造ラインが共通化でき、製品を安価に製造することができる。各種機能を持たせたカバーを取り付けて販売すれば様々な用途に利用可能である。   As described above, the number of irradiations, or the irradiation interval, the irradiation light width, and the irradiation color can be set by the cover, so that parts other than the cover can be made common, so that the manufacturing line can be made common, and the product Can be manufactured inexpensively. If a cover with various functions is attached and sold, it can be used for various purposes.

なお、光透過部332は、LEDからの直接光をより直進性の高い透過光とすることができる幅があればよく、上記幅に限定されない。また、光不透過部333は、その他の樹脂用塗料、又は、光不透過性のテープとしてもよく、上記素材に限定されない。また、光不透過部333の素材自体に金属などの遮蔽材を用いてもよい。
(第二カバー43)
In addition, the light transmission part 332 should just have the width | variety which can make the direct light from LED into the transmitted light with higher straightness, and is not limited to the said width | variety. In addition, the light-impermeable portion 333 may be another resin coating or a light-impermeable tape, and is not limited to the above materials. In addition, a shielding material such as metal may be used as the material of the light impermeable portion 333 itself.
(Second cover 43)

第二カバー43は、ポリカーボネート等の樹脂やガラス等からなり、長尺で、長尺方向に沿って開口部を有する断面視略半円形状で、図2及び図3に示すように、一対の第二側端部431a〜431b(短手方向端部)を、ヒートシンク2に設けられた第二溝部24a〜24bに嵌合することによって、第二基板41及び第二LED42を覆った状態でヒートシンク2に取り付けられている。
(グリップ部5)
The second cover 43 is made of a resin such as polycarbonate, glass, or the like, and is long and has a substantially semicircular shape in cross-sectional view having an opening along the longitudinal direction. As shown in FIGS. By fitting the second side end portions 431a to 431b (end portions in the short direction) into the second groove portions 24a to 24b provided in the heat sink 2, the heat sink is covered with the second substrate 41 and the second LED 42. 2 is attached.
(Grip part 5)

グリップ部5は、図1及び図2に示すように、第一LED光源部3及び第二LED光源部4の一端から延出された筒状であって、電源部51と、制御プリント基板52(図示せず。)と、筐体53と、蓋54とを備えている。
(電源部51)
As shown in FIGS. 1 and 2, the grip 5 has a cylindrical shape extending from one end of the first LED light source 3 and the second LED light source 4, and includes a power supply 51 and a control printed circuit board 52. (Not shown), a housing 53, and a lid 54.
(Power supply unit 51)

電源部51は、例えば、別途充電器で充電可能な、過充電保護回路付きの例えばリチウムイオン電池である。なお、本実施の形態では、リチウムイオン電池に18650型を採用している。
(制御プリント基板52)
The power supply unit 51 is, for example, a lithium ion battery with an overcharge protection circuit which can be charged separately by a charger. In the present embodiment, the 18650 type is adopted for the lithium ion battery.
(Control printed circuit board 52)

制御プリント基板52は、後述するスイッチ55を介して第一LED32及び第二LED42の発光のON/OFFを制御している。
(筐体53)
The control printed circuit board 52 controls light emission ON / OFF of the first LED 32 and the second LED 42 via a switch 55 described later.
(Case 53)

筐体53は、例えば、樹脂からなり、スイッチ55を備え、電源部51及び制御プリント基板52を収納している。
(スイッチ55)
The housing 53 is made of, for example, resin, includes a switch 55, and houses the power supply unit 51 and the control printed circuit board 52.
(Switch 55)

スイッチ55は、「消灯」、「第一LEDの点灯」、「第二LEDの点灯」を選択するための例えばスライド式のスイッチ55である。「第一LEDの点灯」が選択されると、消灯時であれば、制御プリント基板52が、電源部51から第一LED点灯回路311に電力を供給し、第一LED32を点灯させるよう制御する。第二LED42点灯時であれば、制御プリント基板52が、電源部51から第一LED点灯回路311に電力を供給し、第一LED32を点灯させると共に、第二LED点灯回路411に電力を供給するのを止め、第二LED42を消灯させるよう制御する。   The switch 55 is, for example, a slide-type switch 55 for selecting “OFF”, “ON of the first LED”, and “ON of the second LED”. When "lighting of the first LED" is selected, the control printed circuit board 52 controls the power supply unit 51 to supply power to the first LED lighting circuit 311 to light the first LED 32 if it is not lighted. . If the second LED 42 is on, the control printed circuit board 52 supplies power from the power supply unit 51 to the first LED lighting circuit 311 to light the first LED 32 and supplies power to the second LED lighting circuit 411. The second LED 42 is controlled to be turned off.

また、「第二LEDの点灯」が選択されると、消灯時であれば、制御プリント基板52が、電源部51から第二LED点灯回路411に電力を供給し、第二LED42を点灯させるよう制御する。第一LED32点灯時であれば、制御プリント基板52が、電源部51から第二LED点灯回路411に電力を供給し、第二LED42を点灯させると共に、第一LED点灯回路311に電力を供給するのを止め、第一LED32を消灯させるよう制御する。   In addition, when “lighting of the second LED” is selected, the control printed circuit board 52 supplies power from the power supply unit 51 to the second LED lighting circuit 411 so as to light the second LED 42 if it is not lighted. Control. When the first LED 32 is lit, the control printed circuit board 52 supplies power from the power supply unit 51 to the second LED lighting circuit 411 to light the second LED 42 and also supplies power to the first LED lighting circuit 311. The first LED 32 is controlled to be extinguished.

一方、消灯が選択されると、制御プリント基板52が、第一LED点灯回路311又は第二LED点灯回路411に電力を供給するのを止め、第一LED32又は第二LED42を消灯するよう制御される。
(蓋54)
On the other hand, when turning off is selected, the control printed circuit board 52 is controlled to stop supplying power to the first LED lighting circuit 311 or the second LED lighting circuit 411 and turn off the first LED 32 or the second LED 42. Ru.
(Lid 54)

蓋54は、例えば、樹脂からなり、電源部51を筐体53に出し入れできるよう、グリップ部5の、第一LED光源部3の反対側端部に設けられている。なお、蓋54は、筐体53と一体的に設けられる構成としてもよく、上記構成に限定されない。
(エンドキャップ6)
The lid 54 is made of, for example, a resin, and is provided at an end of the grip 5 opposite to the first LED light source 3 so that the power source 51 can be inserted into and removed from the housing 53. The lid 54 may be provided integrally with the housing 53, and is not limited to the above configuration.
(End cap 6)

エンドキャップ6は、例えば、樹脂からなり、一般的な直管型LED照明又は直管型蛍光灯と同じエンドキャップ6を用いており、第一LED光源部3、及び、第二LED光源部4の、グリップ部5と反対側の端部に設けられている。
(不良箇所検出器具1の細部検査時の使用方法)
The end cap 6 is made of, for example, a resin, and uses the same end cap 6 as a general straight tube LED lighting or a straight tube fluorescent light, and the first LED light source unit 3 and the second LED light source unit 4 Is provided at the end opposite to the grip portion 5.
(How to use at the time of the detailed inspection of the defect location detection instrument 1)

次に、本発明の実施例に係る不良箇所検出器具1の使用方法について、図5及び図6を参照しながら説明する。図5は、本発明を適用した不良箇所検出器具1の使用方法についての説明図であり、図6は、本発明を適用した不良箇所検出器具1による不良箇所DFの見え方についての説明図である。   Next, a method of using the defective portion detection instrument 1 according to the embodiment of the present invention will be described with reference to FIGS. FIG. 5 is an explanatory view of a method of using the defective portion detection instrument 1 to which the present invention is applied, and FIG. 6 is an explanatory view of how the defective portion DF is viewed by the defective portion detection instrument 1 to which the present invention is applied. is there.

まず、ユーザは、図5に示すように、グリップ部5を持ち、スイッチ55を「第一LEDの点灯」に合わせる。第一LED光源部3を、被検出体CAに対して第一LEDからの光が直角に照射されるよう、視認しやすい距離を保って位置させ、かつ光線と視線を合わせることで、不良箇所DFの検出を行うことができる。なお、不良箇所検出器具1を地面に対して垂直に位置させた場合は、目線を上下方向に走らせると共に、不良箇所検出器具1を被検出体CAに沿って左右方向に移動させる。また、不良箇所検出器具1を地面に対して平行に位置させた場合は、目線を左右方向に走らせると共に、不良箇所検出器具1を被検出体CAに沿って上下方向に移動させる。第一LED32からの直進的な光は、光透過部332を介して照射されるので、二本の線となって被検出体CAに照射され、照射された光は、被検出体CA表面で反射光となる。   First, as shown in FIG. 5, the user holds the grip portion 5 and sets the switch 55 to “lighting of the first LED”. The first LED light source unit 3 is positioned with an easy-to-see distance so that the light from the first LED is irradiated at a right angle to the detection object CA, and the defect point is matched with the light ray Detection of DF can be performed. In addition, when the defect location detection instrument 1 is positioned vertically to the ground, the line of sight is vertically moved, and the defect location detection instrument 1 is moved in the left-right direction along the detection object CA. In addition, when the defect location detection device 1 is positioned parallel to the ground, the line of sight is run in the left-right direction, and the defect location detection device 1 is moved vertically along the detected object CA. Since the straight-ahead light from the first LED 32 is irradiated through the light transmission part 332, it becomes two lines and is irradiated to the detection object CA, and the irradiated light is on the surface of the detection object CA It becomes reflected light.

この時、被検出体CA表面に傷や歪みがない場合は、図6Aに示すように、規則的な反射角度で反射する。   At this time, if there is no scratch or distortion on the surface of the detection object CA, the light is reflected at a regular reflection angle as shown in FIG. 6A.

被検出体CA表面に傷や歪みがある場合は、図6B〜図6Fに示すように、第一LED32からの直進的な光が傷に入り込み、不規則な反射をすることでその傷部分のコントラストが変化し、歪んで見える不規則な反射光となるため、容易に傷や歪みを視認できる。   When there is a flaw or distortion on the surface of the detection subject CA, as shown in FIG. 6B to FIG. 6F, the straight light from the first LED 32 enters the flaw and irregular reflection thereof causes Since the contrast changes and the irregularly reflected light appears to be distorted, scratches and distortion can be easily visually recognized.

また、図6Eに示すように、二本の線の内一本を被検出体CA表面の傷や歪みがない部分に、もう一本を被検出体CA表面の傷や歪みがある部分に当てると、傷や歪みがない部分に当たった光は規則的に反射し、傷や歪みがある部分に当たった光は不規則に反射する。規則的な反射光と不規則な反射光が並ぶことで、不規則な反射が際立ち、僅かな歪みも見つけやすくなる。また、傷や歪みの範囲を明確に示すことができる。   Further, as shown in FIG. 6E, one of the two lines is applied to the portion on the surface of the detection subject CA where there is no flaw or distortion, and the other is applied to the portion on the surface of the detection subject CA where there is scratch or distortion Then, the light hitting the part without scratches or distortion is regularly reflected, and the light hitting the part with scratches or distortion is reflected irregularly. By arranging regularly reflected light and irregular reflected light, irregular reflection stands out and it becomes easy to find a slight distortion. In addition, the range of scratches and distortions can be clearly shown.

車の修理工場などで使用する際には、様々な車種や色の車が次々に持ち込まれるため、各車に適した光を照射したい場合がある。そのような場合には、第一カバー33を取り外し、照射本数や照射間隔、照射光幅、色の異なる第三カバーを取り付けて使用することで、被検出体CAに合わせて、視認性や明確性を高めることができる。なお、照射光の色は、黄色や白色が、被検出体CAの色に拘わらず有効であるが、これらの色に限定されない。
(不良箇所検出器具1の第三カバー取付方法)
When used in a car repair shop or the like, vehicles of various types and colors are brought in one after another, so there are cases where it is desired to emit light suitable for each vehicle. In such a case, the first cover 33 is removed and a third cover having a different number of irradiations, irradiation intervals, irradiation light widths, and colors is attached and used. Can increase the sex. In addition, although the color of irradiation light is effective irrespective of the color of the to-be-detected body CA, yellow and white are not limited to these colors.
(The third cover installation method of defective part detection instrument 1)

次に、第三カバーの取付方法について説明する。まず、エンドキャップ6を取り外し、ヒートシンク2の第一溝部23a〜23bに沿って、第一カバー33の第一側端部331a〜331bをスライドさせて取り外した後、ヒートシンク2の第一溝部23a〜23bに沿って、第三カバーの第一側端部331a〜331bをスライドさせて取り付ける。第三カバーを取り付けたら、エンドキャップ6を取り付ける。
(不良箇所検出器具1の広域点検時の使用方法)
Next, a method for attaching the third cover will be described. First, the end cap 6 is removed, and the first side end portions 331 a to 331 b of the first cover 33 are slid and removed along the first groove portions 23 a to 23 b of the heat sink 2. The first side end portions 331a to 331b of the third cover are attached by sliding along 23b. When the third cover is attached, the end cap 6 is attached.
(How to use the wide area inspection of defective part detection tool 1)

検査を行うに当たって、細かな凹みを見る以外に、大きな面積を一度に点検したい場合や、検査に続いて修理を行うために作業灯が必要になる場合が多くある。このような場合には、ユーザは、第二LED光源部4を使用できる。スイッチ55を「第二LEDの点灯」に合わせ、グリップ部5を持ち、又は、壁に立てかけ、床に置く、などして、第二LED光源部4を被検出体CAに向ければ、不良箇所検出器具1は、被検出体CAを広く照らすことができる。   In conducting inspections, in addition to looking at small depressions, there are many cases where one wants to inspect a large area at once, or work lights are required to carry out repairs following the inspection. In such a case, the user can use the second LED light source unit 4. If the switch 55 is set to “light on the second LED” and the grip 5 is held, or if it is put on a wall, placed on the floor, etc., the second LED light source unit 4 is directed to the detected object CA The detection instrument 1 can widely illuminate the detection target CA.

第一LED光源部3と異なり、広域に光が照射されるので作業者の手元を十分に照らすことができる。また、作業灯と検査装置を別に準備する必要が無く、電源も内蔵されているため、スペースの狭いところでの作業に好適である。   Unlike the first LED light source unit 3, since light is irradiated over a wide area, the operator's hand can be sufficiently illuminated. In addition, it is not necessary to prepare a work light and an inspection device separately, and since a power source is built in, it is suitable for work in a small space.

以上説明したように、不良箇所検出器具1によれば、光源から出射された照明光を二本の直線状に揃えることで、不良箇所DFが発見し易く、かつ、明確になり、また、検査装置と作業灯とが一体、かつ、携帯可能であるため、狭い場所でも使用し易い不良箇所検出器具1を提供することができる。なお、本実施の形態においては、傷や歪みを不良箇所の例として挙げたが、勿論、これらに限定されない。例えば、塗装肌の乱れについても不良箇所に含めることができる。また、第二LED光源部4を備えていない態様があってもよい。   As described above, according to the defect location detection instrument 1, the defect location DF can be found easily and clearly by aligning the illumination light emitted from the light source in the form of two straight lines, and the inspection Since the apparatus and the work lamp are integrated and portable, the defective portion detection instrument 1 that can be easily used even in a narrow place can be provided. In the present embodiment, scratches and distortions are given as examples of defective portions, but of course, the present invention is not limited to these. For example, the disturbance of the painted skin can be included in the defective portion. Moreover, there may be an aspect in which the second LED light source unit 4 is not provided.

本発明の不良箇所検出器具によれば、車などの被検出体の表面の傷又は歪み等の不良箇所の検査を好適に行うことができる。   According to the defective part detection instrument of the present invention, inspection of defective parts such as scratches or distortions on the surface of a detection object such as a car can be suitably performed.

1…不良箇所検出器具
2…ヒートシンク
21…平板形状部;22a,22b…放熱部;23a,23b…第一溝部;24a,24b…第二溝部
3…第一LED光源部
31…第一基板;311…第一LED点灯回路;32…第一LED;33…第一カバー;331a,331b…第一側端部;332…光透過部;333…光不透過部
4…第二LED光源部
41…第二基板;411…第二LED点灯回路;42…第二LED;43…第二カバー;431a,431b…第二側端部
5…グリップ部
51…電源部;52…制御プリント基板;53…筐体;54…蓋;55…スイッチ
6…エンドキャップ
CA…被検出体;DF…不良箇所
100…検査方法;101…ダイレクトプレス品;102…内部欠陥;103…光源
DESCRIPTION OF SYMBOLS 1 ... Defect location detection instrument 2 ... Heat sink 21 ... Flat plate shape part; 22a, 22b ... Radiation part; 23a, 23b ... 1st groove part; 24a, 24b ... 2nd groove part 3 ... 1st LED light source part 31 ... 1st board | substrate; 311 ... 1st LED lighting circuit; 32 ... 1st LED; 33 ... 1st cover; 331a, 331b ... 1st edge part; 332 ... Light transmission part; 333 ... Light non-transmission part 4 ... 2nd LED light source part 41 2nd board; 411 ... 2nd LED lighting circuit; 42 ... 2nd LED; 43 ... 2nd cover; 431a, 431b ... 2nd side edge part 5 ... grip part 51 ... power supply part; 52 ... control printed circuit board; ... housing ... 54 ... lid ... 55 ... switch 6 ... end cap CA ... detected body; DF ... defective part 100 ... inspection method; 101 ... direct pressed product; 102 ... internal defect; 103 ... light source

Claims (7)

被検出体と対向した状態で、前記被検出体に対して相対移動すると共に、前記被検出体に対して光を照射する光源を使用し、前記光源から前記被検出体に対して照射された光の反射光を確認することにより、前記被検出体上の傷又は歪み等の不良箇所を検出する不良箇所検出器具において、
一方向に長尺で、該長尺方向に垂直な断面が矩形状となる平板形状部を有し、基板で発生する熱を放熱するヒートシンクと、
前記ヒートシンクの平板形状部の上面である第一面に、前記長尺方向に沿って配置された、点灯回路を有する第一基板、該第一基板のおもて面に設けられた第一LED、及び、前記第一基板並びに前記第一LEDを収容する透光性材料からなる第一カバーを有する第一LED光源部と、
前記ヒートシンクの平板形状部の第一面と対向する第二面に、前記長尺方向に沿って配置された、点灯回路を有する第二基板、該第二基板のおもて面に設けられた第二LED、及び、前記第二基板並びに前記第二LEDを収容する透光性材料からなる長尺な半管状の第二カバーを有する第二LED光源部と、
前記第一LED光源部からの光を前記ヒートシンクの長尺方向に沿って直線状に照射する照準部と、
前記第一LED光源部及び第二LED光源部に電力を供給する電源部と、
前記ヒートシンクの長尺方向に延在し、前記電源部を収納するグリップ部と、
を備える不良箇所検出器具。
Using a light source that irradiates light to the detected object while moving relative to the detected object in a state of being opposed to the detected object, the light source is irradiated from the light source. In the defective part detection instrument for detecting a defective part such as a scratch or distortion on the detected object by checking the reflected light of the light,
A heat sink that has a flat plate-shaped portion that is long in one direction and has a rectangular cross section perpendicular to the long direction, and dissipates heat generated in the substrate;
A first substrate having a lighting circuit disposed along the longitudinal direction on a first surface which is an upper surface of a flat plate-shaped portion of the heat sink, and a first LED provided on the front surface of the first substrate And the 1st LED light source part which has the 1st cover which consists of a translucent material which stores the 1st substrate and the 1st LED, and
A second substrate having a lighting circuit, which is disposed along the longitudinal direction on a second surface facing the first surface of the flat plate-shaped portion of the heat sink, is provided on the front surface of the second substrate. A second LED light source unit having a second LED and a long semi-tubular second cover made of a translucent material that houses the second substrate and the second LED;
A sighting unit that irradiates light from the first LED light source unit linearly along the longitudinal direction of the heat sink;
A power supply unit that supplies power to the first LED light source unit and the second LED light source unit;
A grip portion which extends in the longitudinal direction of the heat sink and accommodates the power supply portion;
A defective point detection instrument comprising:
請求項1に記載の不良箇所検出器具であって、
前記第一カバーは、着脱自在に前記ヒートシンクに取り付けられる不良箇所検出器具。
It is a defective part detection instrument according to claim 1, and
The first part cover is a defective part detection tool detachably attached to the heat sink.
請求項2に記載の不良箇所検出器具であって、
前記第一カバーは、照射本数、又は、照射間隔、照射光幅、照射色の少なくとも一が異なる設定である第三カバーと取り替え可能に設けられている不良箇所検出器具。
It is a defect location detection instrument according to claim 2, and
The first cover is a defective part detection device provided so as to be replaceable with a third cover in which at least one of irradiation number, irradiation interval, irradiation light width, and irradiation color is different.
請求項3に記載の不良箇所検出器具であって、It is a defective part detection instrument according to claim 3,
前記照準部は、前記第一LED光源部からの光を前記ヒートシンクの長尺方向に沿って少なくとも二本の並列した直線状に照射し、さらに、The sighting unit irradiates the light from the first LED light source unit in at least two parallel straight lines along the longitudinal direction of the heat sink,
前記第一LED光源部からの光を前記ヒートシンクの長尺方向に沿って直線状に照射するよう、光を遮蔽する光不透過部と、光を透過する光透過部とを有する前記第一カバー及び前記第三カバーからなり、前記照準部の照射する光の本数を設定する照射本数設定部を備える不良箇所検出器具。The first cover having a light non-transmissive portion that shields light and a light transmissive portion that transmits light so that light from the first LED light source portion is linearly emitted along the longitudinal direction of the heat sink And a defective part detection instrument comprising an irradiation number setting unit configured to set the number of light emitted from the aiming unit.
請求項4に記載の不良箇所検出器具であって、The defective point detection instrument according to claim 4,
前記照射本数設定部にて設定される光が並列する二本の直線状の光であることを特徴とする不良箇所検出器具。The defective spot detection instrument, wherein the light set by the irradiation number setting unit is two linear lights arranged in parallel.
請求項3〜5のいずれか一に記載の不良箇所検出器具であって、さらに、It is a defective point detection instrument according to any one of claims 3 to 5, further,
前記第一カバー及び前記第三カバーからなり、前記第一LEDの光の色を、該光が透過する前記第一カバー及び前記第三カバーの色に応じた色に変更する照射色変更部を備える不良箇所検出器具。An irradiation color changing unit comprising the first cover and the third cover, and changing the color of the light of the first LED to a color according to the color of the first cover and the third cover through which the light passes Defective point detection equipment provided.
請求項1〜6のいずれか一に記載の不良箇所検出器具であって、さらに、
前記第一LED及び第二LEDのいずれもが消灯、前記第一LEDのみが点灯、前記第二LEDのみが点灯のいずれか一の状態になるよう前記電源部から供給される電力のON/OFFを切り換えるスイッチを備える不良箇所検出器具。
The defect location detection instrument according to any one of claims 1 to 6 , further comprising:
ON / OFF of the power supplied from the power supply unit so that any of the first LED and the second LED is turned off, only the first LED is turned on, and the second LED is turned on. Defective point detection instrument with a switch to switch between.
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