JP2012078197A - Painted surface inspection device of painted object and painted surface inspection method of painted object - Google Patents

Painted surface inspection device of painted object and painted surface inspection method of painted object Download PDF

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JP2012078197A
JP2012078197A JP2010223537A JP2010223537A JP2012078197A JP 2012078197 A JP2012078197 A JP 2012078197A JP 2010223537 A JP2010223537 A JP 2010223537A JP 2010223537 A JP2010223537 A JP 2010223537A JP 2012078197 A JP2012078197 A JP 2012078197A
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led
painted surface
painted
coated
light
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Teruo Yanagi
輝夫 柳
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Toyota Motor Kyushu Inc
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PROBLEM TO BE SOLVED: To provide a painted surface inspection device of a painted object which prevents burning of the painted surface using illumination means consisting of an LED, eliminates inspection unevenness by difference in colors of the painted surface of a vehicle to raise inspection ratio, and raises radiation performance of a light source of the inspection device to prevent a failure and shorter life resulting from thermal runaway, etc., and a painted surface inspection method of the painted object using the device.SOLUTION: An inspection device of a painted surface includes an LED holding device with an LED as a light source capable of irradiating a light emission color according to hue of the painted surface on the painted surface of the painted object, inspects the painted surface of the painted object based on reflected light of light irradiated by the LED from the painted surface, in which the LED holding device is equipped with: a holding base for annularly arranging a plurality of types of LEDs with different color development by every plurality of pieces; a plurality of heat sinks arranged at predetermined intervals behind the holding base; and a vertical lever for inserting the holding base and the heat sinks to be connected and fixed.

Description

本発明は、被塗物の塗装面検査装置及びその装置を用いた被塗物の塗装面検査方法に関する。   The present invention relates to a coating surface inspection apparatus for a coating object and a coating surface inspection method for a coating object using the apparatus.

従来、車輌は、各種工程を経て製造されており、その工程の1つに、車輌のボディ等の被塗物に塗装を施す工程がある。塗装が完了した車輌は、外観検査が行われ、この外観検査では塗装膜へのゴミの混入等の塗装不良の有無を検査する。外観検査では、光源から照射した光の前記塗装膜からの反射光に基づいて被塗物の塗装状態を検査することになる(例えば、特許文献1を参照。)。   Conventionally, a vehicle is manufactured through various processes, and one of the processes includes a process of coating an object to be coated such as a body of the vehicle. Vehicles that have been painted are inspected for appearance, and in this appearance inspection, the presence or absence of coating defects such as contamination of the paint film is inspected. In the appearance inspection, the coating state of the object to be coated is inspected based on the reflected light from the coating film of the light irradiated from the light source (see, for example, Patent Document 1).

また、複数色の車輌の塗装面を目視で検査する場合、光源が単色であると、車輛における塗装色によっては色ムラや瑕等を発見できない場合がある。例えば、濃彩色の車輌における色ムラや瑕等を発見できても、淡彩色の車輌における色ムラや瑕等は発見し難かったりするのである。その結果、特定の色の検査率が低下するなどの問題点があった。或は特定の色だけ検査時間が長くなり、その後の製造工程に支障をきたす問題点があった。   In addition, when visually inspecting the painted surface of a vehicle of multiple colors, if the light source is a single color, color unevenness, wrinkles, etc. may not be found depending on the paint color on the vehicle. For example, even if color unevenness, wrinkles, etc. in a dark-colored vehicle can be found, it is difficult to find color unevenness, wrinkles, etc. in a light-colored vehicle. As a result, there is a problem that the inspection rate of a specific color is lowered. Alternatively, there is a problem in that the inspection time becomes longer for a specific color and hinders the subsequent manufacturing process.

そこで、塗装色によって光源からの出射光の照明色を変えることによって色ムラや瑕を発見しやすくすることが提案されている(例えば、特許文献2を参照。)。   Thus, it has been proposed to make it easier to find color unevenness and wrinkles by changing the illumination color of light emitted from the light source depending on the paint color (see, for example, Patent Document 2).

ところで、外観検査の際には、識別精度を向上するために、検査対象となる塗装面全体を明るく、かつ、均一に照らす必要があり、そのためには大型の照明手段が必要であった。このような照明手段として、通常、ハロゲンランプが使用されていたが、十分な照度を確保できる反面、塗装面が焼き付いてしまうという問題点があった。   By the way, in the appearance inspection, in order to improve the identification accuracy, it is necessary to illuminate the entire painted surface to be inspected brightly and uniformly, and for that purpose, a large illumination means is required. As such illumination means, a halogen lamp is usually used. However, while sufficient illuminance can be ensured, there is a problem that the painted surface is burned.

そこで、近年では、特許文献1をはじめとして、光源としてLEDを用いることが提案されている(例えば、特許文献3を参照。)。これにより、光源の小型化も実現でき、作業者が携帯しながら使用することも可能となっている。   In recent years, therefore, it has been proposed to use an LED as a light source including Patent Document 1 (see, for example, Patent Document 3). As a result, the light source can be miniaturized and can be used while being carried by an operator.

特開2007−14855号公報JP 2007-14855 A 特開2009−174931号公報JP 2009-174931 A 特開2005−291842号公報JP 2005-291842 A

しかしながら、光源としてLEDを使用する場合、熱対策が重要であるにもかかわらず、従来の被塗物の塗装面検査装置においてLEDを光源とした場合の熱対策については何ら考慮されていないのが現状である。   However, when using an LED as a light source, heat countermeasures are important, but no consideration has been given to heat countermeasures when using LEDs as a light source in conventional coating surface inspection apparatuses for coated objects. Currently.

すなわち、LEDは、可視光で消費されたエネルギー以外はすべて熱に変わる上に、LEDはそのパッケージの表面積が小さくて輻射による放熱も小さいため、いかに効率的に放熱するかは重大な課題である。   That is, the LED is changed into heat except for energy consumed by visible light, and the LED has a small package surface area and small heat dissipation due to radiation, so how to efficiently dissipate heat is a serious issue. .

そこで、本発明では、LEDからなる照明手段を用いて塗装面の焼き付きを防ぐとともに、車輌の塗装面の色の違いによる検査ムラをなくして検査率を向上させ、しかも、検査装置の光源の放熱性能を向上させて熱暴走などに起因する故障や低寿命化を防止した被塗物の塗装面検査装置及びその装置を用いた被塗物の塗装面検査方法を提供することを目的とする。   Therefore, in the present invention, the lighting means composed of LEDs is used to prevent burn-in of the painted surface, to eliminate the inspection unevenness due to the difference in the color of the painted surface of the vehicle, and to improve the inspection rate. It is an object of the present invention to provide a coated surface inspection apparatus for a coated object that improves performance and prevents a failure due to thermal runaway or the like, and a method for inspecting a painted surface of the coated object using the apparatus.

上記目的を達成するため、請求項1に記載の被塗物の塗装面の検査装置は、被塗物の塗装面に、該塗装面の色彩に応じた発光色を照射可能な光源としてのLEDを有するLED保持装置を備え、前記LEDにより照射した光の前記塗装面からの反射光に基づいて被塗物の塗装面を検査可能とした被塗物の塗装面の検査装置であって、前記LED保持装置は、発色の異なる複数種のLEDを複数個ずつ環状に配置するための保持基盤と、この保持基盤の背後に所定間隔をあけて配設した複数の放熱板と、前記保持基盤及び前記放熱板を挿貫して連結固定するための縦杆と、を具備することを特徴とする。   In order to achieve the above object, an inspection apparatus for a coated surface of a coated object according to claim 1 is an LED as a light source capable of irradiating the coated surface of the coated object with a luminescent color corresponding to the color of the coated surface. A coating surface inspection device for an object to be inspected based on reflected light from the coating surface of the light irradiated by the LED, and The LED holding device includes a holding base for annularly arranging a plurality of types of LEDs having different colors, a plurality of heat dissipating plates disposed at predetermined intervals behind the holding base, the holding base, A vertical gutter for inserting and fixing the heat radiating plate is provided.

請求項2に記載の発明は、請求項1に記載の被塗物の塗装面の検査装置において、被塗物の塗装面の色彩に応じて、発色の異なる前記複数種のLEDのうち、発光させるLEDを選択的に切り替え可能とした切替部を備えることを特徴とする。   According to a second aspect of the present invention, in the painted surface inspection apparatus for a coated object according to the first aspect, the light emission is performed among the plurality of types of LEDs having different colors depending on the color of the painted surface of the coated object. It is characterized by comprising a switching unit that can selectively switch the LED to be switched.

請求項3に記載の発明は、請求項1又は2に記載の被塗物の塗装面の検査装置において、前記LEDから照射する光を調光するための調光回路を設けたことを特徴とする。   The invention described in claim 3 is characterized in that, in the coating surface inspection apparatus for an object to be coated according to claim 1 or 2, a dimming circuit for dimming light emitted from the LED is provided. To do.

請求項4に記載の発明は、請求項1〜3のいずれか1項に記載の被塗物の塗装面の検査装置において、前記LED保持装置を、長手方向に沿って摺動自在に収納した照射ケースと、この照射ケースの外周に斜め方向に突設され、前記LEDの電源としてのバッテリを収納するためのハンドルと、前記照射ケースの開口部に設けられ、前記LEDから照射された光軸に平行な光束を進路変更するための光学レンズ機構と、を備えたことを特徴とする。   According to a fourth aspect of the present invention, in the inspection device for a coated surface of an object to be coated according to any one of the first to third aspects, the LED holding device is slidably accommodated along the longitudinal direction. An irradiation case, a handle projecting obliquely on the outer periphery of the irradiation case, and storing a battery as a power source of the LED, an optical axis provided at the opening of the irradiation case and irradiated from the LED And an optical lens mechanism for changing the path of a light beam parallel to the light beam.

請求項5に記載の発明は、請求項4に記載の被塗物の塗装面の検査装置において、前記LED保持装置を前後摺動させる操作部を前記照射ケースに設けたことを特徴とする。   According to a fifth aspect of the present invention, in the apparatus for inspecting a coating surface of an object to be coated according to the fourth aspect, an operation portion for sliding the LED holding device back and forth is provided in the irradiation case.

請求項6に記載の被塗物の塗装面の検査方法は、被塗物の塗装面に該塗装面の色彩に応じた発光色を、請求項1〜5のいずれか1項に記載の検査装置における光源から照射し、前記塗装面からの反射光に基づいて被塗物の塗装面の塗装欠陥の有無を目視により判別する工程を有することを特徴とする。   The method for inspecting a painted surface of an object to be coated according to claim 6 is an inspection according to any one of claims 1 to 5, wherein the luminescent color corresponding to the color of the painted surface is applied to the painted surface of the object to be coated. It has the process of irradiating from the light source in an apparatus, and having visually discriminating the presence or absence of the coating defect of the coating surface of a to-be-coated object based on the reflected light from the said coating surface.

本発明の請求項1に記載の車輌の外観検査装置によれば、光源がLEDであることから検査の際に、車輌の塗装面が焼き付く心配をすることなく、十分な検査時間を確保することができる。しかも、検査の際に、塗装面の色ごとに照射する光源の色を変更することができるため、塗装色ごとに見え方が異なる色ムラや瑕等の欠陥を見つけ易くなり検出率を向上することができる効果がある。また、保持基盤の背後に所定間隔をあけて配設した複数の放熱板と、前記保持基盤及び前記放熱板を挿貫して連結固定するための縦杆と、を具備したので、光源を長時間連続点灯しても、検査装置の光源の放熱性能を向上させて熱暴走などに起因する故障や低寿命化を防止する効果がある。   According to the vehicle appearance inspection apparatus of the first aspect of the present invention, since the light source is an LED, a sufficient inspection time is ensured without worrying about the painted surface of the vehicle being burned in during the inspection. Can do. In addition, during inspection, the color of the light source to be irradiated can be changed for each color of the painted surface, making it easier to find defects such as color irregularities and wrinkles that differ in appearance for each painted color and improving the detection rate. There is an effect that can. In addition, since a plurality of heat radiating plates disposed at a predetermined interval behind the holding base and a vertical rod for inserting and fixing the holding base and the heat radiating plate are provided, the light source is long. Even if it is continuously lit for a long time, it has the effect of improving the heat dissipation performance of the light source of the inspection device and preventing failure and shortening of the service life due to thermal runaway.

本発明の請求項2に記載の被塗物の塗装面の検査装置によれば、被塗物の塗装面の色彩に応じて、発色の異なる前記複数種のLEDのうち、発光させるLEDを選択的に切り替え可能とした切替部を備えるので、切替部を操作して特定の塗装色に応じた光を照射することができるため、特定の塗装色によっては見つけにくい色ムラや瑕等の欠陥を容易に見つけることができる効果がある。   According to the coating surface inspection apparatus for an object to be coated according to claim 2 of the present invention, an LED that emits light is selected from the plurality of types of LEDs having different colors depending on the color of the surface to be coated. Since it is possible to irradiate light according to a specific paint color by operating the switch unit, defects such as color unevenness and wrinkles that are difficult to find depending on the specific paint color are provided. There is an effect that can be easily found.

本発明の請求項3に記載の被塗物の塗装面の検査装置によれば、前記光源としてのLEDから照射する光を調光するための調光回路を設けたので、この調光回路が周波数変調を行いながらLEDに供給する電流量を可変することにより、LEDを調光して明るさを変化させることができる。このように調光した光を塗装面に照射することにより、塗装面における陰影の度合いを変えて、色ムラや瑕を視認しやすくすることができる。   According to the coating surface inspection apparatus of the object to be coated according to claim 3 of the present invention, since the light control circuit for adjusting the light emitted from the LED as the light source is provided, By varying the amount of current supplied to the LED while performing frequency modulation, the LED can be dimmed to change the brightness. By irradiating the painted surface with the light thus adjusted, it is possible to change the degree of shading on the painted surface and make it easier to visually recognize color unevenness and wrinkles.

本発明の請求項4に記載の被塗物の塗装面の検査装置によれば、前記LED保持装置を、長手方向に沿って摺動自在に収納した照射ケースと、この照射ケースの外周に斜め方向に突設され、前記LEDの電源としてのバッテリを収納するためのハンドルと、前記照射ケースの開口部に設けられ、前記LEDから照射された光軸に平行な光束を進路変更するための光学レンズ機構と、を備えている。このように構成することにより、LEDの点灯で生じる熱を縦杆を介して複数の放熱板に伝達して、これら放熱板で適度な温度に冷却することができ、長時間使用しても、照射ケースの外側が高温化することなく作業者は常に安全に使用することができ、軽量で且つコンパクトな構成とすることができる効果がある。   According to the coating surface inspection apparatus for an object to be coated according to claim 4 of the present invention, the LED holding device is slidably housed along the longitudinal direction, and the outer periphery of the irradiation case is inclined. A handle for housing a battery as a power source of the LED, and an optical device for changing the course of a light beam parallel to the optical axis irradiated from the LED, provided in the opening of the irradiation case. A lens mechanism. By configuring in this way, the heat generated by the lighting of the LED can be transmitted to a plurality of heat sinks through the vertical fin, and can be cooled to an appropriate temperature with these heat sinks, An operator can always use it safely without increasing the temperature of the outside of the irradiation case, and there is an effect that a lightweight and compact configuration can be obtained.

本発明の請求項5に記載の被塗物の塗装面の検査装置によれば、前記LED保持装置を前後摺動させる操作部を前記照射ケースに設けたので、作業者は照射ケースの操作部によってLED保持装置を前後に摺動して、光の焦点を調整できる効果がある。   According to the coating surface inspection apparatus for an object to be coated according to claim 5 of the present invention, since the operation portion for sliding the LED holding device back and forth is provided in the irradiation case, the operator can operate the operation portion of the irradiation case. Thus, there is an effect that the focus of light can be adjusted by sliding the LED holding device back and forth.

本発明の請求項6に記載の被塗物の塗装面の検査方法によれば、被塗物の塗装面に該塗装面の色彩に応じた発光色を、請求項1〜5のいずれか1項に記載の検査装置における光源から照射し、前記塗装面からの反射光に基づいて被塗物の塗装面の塗装欠陥の有無を目視により判別する工程を有するので、光源がLEDであることから検査の際に、車輌の塗装面が焼き付く心配をすることなく、十分な検査時間を確保することができる。しかも、検査の際に、塗装面の色ごとに照射する光源の色を変更することができるため、塗装色ごとに見え方が異なる色ムラや瑕等の欠陥を見つけ易くなり検出率を向上することができる効果がある。また、検査装置の光源の放熱性能を向上させて熱暴走などに起因する故障や低寿命化を防止する効果がある。   According to the method for inspecting a coated surface of an object to be coated according to claim 6 of the present invention, the luminescent color corresponding to the color of the painted surface is applied to the painted surface of the object to be coated. Since it has the process of irradiating from the light source in the inspection apparatus of claim | item, and visually determining the presence or absence of the coating defect of the coating surface of a to-be-coated object based on the reflected light from the said coating surface, from a light source being LED Sufficient inspection time can be ensured without worrying about the painted surface of the vehicle being burned in during inspection. In addition, during inspection, the color of the light source to be irradiated can be changed for each color of the painted surface, making it easier to find defects such as color irregularities and wrinkles that differ in appearance for each painted color and improving the detection rate. There is an effect that can. In addition, the heat radiation performance of the light source of the inspection apparatus is improved, and there is an effect of preventing a failure due to thermal runaway or shortening of the service life.

本発明に係る実施形態の自動車生産工場の検査ラインを示す概略図である。It is the schematic which shows the inspection line of the automobile production factory of embodiment which concerns on this invention. 本発明に係る実施形態の塗装面の検査装置を示す斜視図である。It is a perspective view which shows the inspection apparatus of the coating surface of embodiment which concerns on this invention. 本発明に係る実施形態の塗装面の検査装置を示す側面図である。It is a side view which shows the inspection apparatus of the coating surface of embodiment which concerns on this invention. 本発明に係る実施形態の塗装面の検査装置を示す断面図である。It is sectional drawing which shows the inspection apparatus of the coating surface of embodiment which concerns on this invention. 本発明に係る実施形態のLED保持装置を示す正面図である。It is a front view which shows the LED holding device of embodiment which concerns on this invention. 本発明に係る実施形態のLED保持装置を示す断面図である。It is sectional drawing which shows the LED holding device of embodiment which concerns on this invention.

自動車生産工場では、ボディにエンジンを組み付ける組立工程やボディの表面を塗装する塗装工程や塗装した塗装面を検査する被塗物の塗装面の検査工程等の複数の工程を経て、様々な塗装色の車輌を生産している。   In automobile production plants, various paint colors are obtained through multiple processes, such as the assembly process for assembling the engine to the body, the painting process for painting the surface of the body, and the painting surface inspection process for the painted surface. Is producing vehicles.

本実施形態に係る被塗物の塗装面の検査方法は、塗装を終えた車輌の塗装面を検査する方法であって、以下に詳述する検査装置を用いて検査するようにしている。すなわち、被塗物の塗装面の検査工程は、前の塗装工程を終えた各色の車輌がライン上に順次流れており、これら異なる色の車輌に対して、検査装置から検査照明としての光を照射し、作業員が目視により、塗装面の色ムラや瑕等の有無を検査している。このような作業員による目視検査において、検査装置に配設した光源に車輌色ごとに異なる照射を行える発色の異なる複数種のLEDを採用することで、色ムラや瑕等を見落とす可能性を低減することができるものである。なお、本実施形態では、発色の異なる複数種のLEDを用いた塗装面の検査方法を、目視による方法として説明するが、例えば、同様に発色の異なる複数種のLEDを用いて塗装面に照射するとともに、CCDカメラなどの撮像装置で塗装面を撮影し、その画像データに基づいて塗装面の性状を検査することも考えられる。   The method for inspecting the painted surface of an object to be coated according to the present embodiment is a method for inspecting the painted surface of a vehicle that has been painted, and inspects it using an inspection device that will be described in detail below. That is, in the process of inspecting the painted surface of the object to be coated, vehicles of each color that have finished the previous painting process flow in sequence on the line, and light from the inspection device as inspection illumination is applied to these differently colored vehicles. Irradiation is performed, and the worker visually inspects the presence or absence of color unevenness or wrinkles on the painted surface. In such visual inspections by workers, the use of multiple types of LEDs with different colors that can irradiate different colors for each vehicle color in the light source installed in the inspection device reduces the possibility of overlooking color irregularities, wrinkles, etc. Is something that can be done. In this embodiment, the method of inspecting the painted surface using a plurality of types of LEDs with different colors is described as a visual method. For example, the painted surface is similarly irradiated with a plurality of types of LEDs with different colors. In addition, it is also conceivable to photograph the painted surface with an imaging device such as a CCD camera and inspect the properties of the painted surface based on the image data.

以下、図面を参照しながら、本発明に係る被塗物の塗装面の検査装置及びこれを用いた検査方法の一実施形態について説明する。   DESCRIPTION OF EMBODIMENTS Hereinafter, an embodiment of a coating surface inspection apparatus and an inspection method using the same according to the present invention will be described with reference to the drawings.

図1は、自動車組み立て工場における一部工程を示すものであり、図中左側の2台の車輌は塗装工程後、塗装検査待ちのものであり、右側の車輌Vは、検査ラインCにおいて車輌Vの塗装面Sの検査が行われている。図示するように、本実施形態に係る被塗物の塗装面の検査装置1は、塗装面Sである車輌Vのボディ表面から一定の間隔を保持して配置されている。   FIG. 1 shows a part of a process in an automobile assembly factory. The two vehicles on the left side in the drawing are waiting for a coating inspection after the painting process, and the vehicle V on the right side is a vehicle V on the inspection line C. The coating surface S is inspected. As shown in the figure, the coating surface inspection apparatus 1 according to the present embodiment is arranged with a certain distance from the body surface of the vehicle V, which is the coating surface S.

本検査装置1の構成は、図2から図3に示すように、発色の異なる複数種のLED20を設けたLED保持装置4を収納するための照射ケース2と、LED20の電源としてのバッテリ(電池)26を収納するためのハンドル3と、LED20から照射された光軸に平行な光束Lを進路変更するための光学レンズ機構と、多色のLED20を有するLED保持装置4(例えば図4参照。)等から構成している。   As shown in FIGS. 2 to 3, the configuration of the inspection apparatus 1 includes an irradiation case 2 for housing an LED holding device 4 provided with a plurality of types of LEDs 20 with different colors, and a battery (battery) as a power source for the LEDs 20. LED holding device 4 having a multi-color LED 20 (see, for example, FIG. 4), a handle 3 for housing 26, an optical lens mechanism for changing the path of a light beam L parallel to the optical axis irradiated from the LED 20 ) Etc.

照射ケース2は、図2から図3に示すように、中空箱状に形成され、その一側面には、後述する摺動操作用レバー23を摺動するための長孔21bが穿設されている。照射ケース2の内部空間には、後述するLED保持装置4がケース長手方向に沿って摺動自在に内蔵されている(例えば図4参照。)。   The irradiation case 2 is formed in a hollow box shape as shown in FIGS. 2 to 3, and a long hole 21b for sliding a sliding operation lever 23 described later is formed on one side surface thereof. Yes. In the internal space of the irradiation case 2, an LED holding device 4 to be described later is housed slidably along the longitudinal direction of the case (see, for example, FIG. 4).

照射ケース2の外周には、図4に示すように、斜め方向に中空状のハンドル3を突設しており、ハンドル3の中心部には、LED20の電源としてのバッテリ(電池)26を収納している。ハンドル3の底部には、バッテリ26を収納している収納空間を開閉自在となす蓋体7を設けている。ハンドル3の側部には、後述する切替部としての切替レバー30や調光用ダイヤル31が回動自在に設けられている。   As shown in FIG. 4, a hollow handle 3 protrudes obliquely on the outer periphery of the irradiation case 2, and a battery (battery) 26 as a power source of the LED 20 is accommodated in the center of the handle 3. is doing. A lid 7 is provided at the bottom of the handle 3 so that the storage space for storing the battery 26 can be opened and closed. A switching lever 30 and a dimming dial 31 as a switching unit, which will be described later, are rotatably provided on the side of the handle 3.

さらに、ハンドル3内には、LED20の光を調光するための調光回路を備えた調光用基板28を設けている。この調光用ダイヤル31を回転操作することにより調光用基板28の調光回路は、周波数変調を行いながら各LED20に供給する電流量を可変して、LED20を調光して明るさを変化させることができる。また、調光用基板28は、被塗物の塗装面の色彩に応じて、発色の異なる複数種のLEDのうち、発光させるLEDを選択的に切り替えるための切替部としてのスイッチ回路を備えており、切替レバー30を操作することによりスイッチ回路の各スイッチをオン・オフ状態として、所望の発光色のLEDを点灯あるいは消灯することができる。   Furthermore, a dimming substrate 28 having a dimming circuit for dimming the light of the LED 20 is provided in the handle 3. By rotating the dimming dial 31, the dimming circuit of the dimming board 28 changes the brightness by dimming the LEDs 20 by changing the amount of current supplied to each LED 20 while performing frequency modulation. Can be made. In addition, the light control substrate 28 includes a switch circuit as a switching unit for selectively switching the LED to emit light among a plurality of types of LEDs having different colors depending on the color of the painted surface of the object to be coated. Thus, by operating the switching lever 30, each switch of the switch circuit can be turned on and off, and the LED of a desired light emission color can be turned on or off.

照射ケース2のLED20の光の照射側の開口部には、光学レンズ機構としての光束用の凸レンズ24を設けており、LED20からの照射光を収束して収束光として被塗物表面に照射するように構成している。   A light beam convex lens 24 as an optical lens mechanism is provided in the light irradiation side opening of the LED 20 of the irradiation case 2, and the irradiation light from the LED 20 is converged and irradiated onto the surface of the object to be converged as light. It is configured as follows.

従って、環状に配列させた多数のLED20からの照射光は凸レンズ24の焦点に集められる。すなわち、光軸に平行な照射光としての光束Lは、凸レンズ24の焦点Fに集められる。なお、光学レンズ機構は、1枚の凸レンズで構成したが、2枚の凸レンズを並設して、光軸に平行な光を照射できるように構成してもよい。   Therefore, the irradiation light from the many LEDs 20 arranged in an annular shape is collected at the focal point of the convex lens 24. That is, the light beam L as irradiation light parallel to the optical axis is collected at the focal point F of the convex lens 24. Although the optical lens mechanism is composed of one convex lens, it may be configured such that two convex lenses are arranged in parallel so that light parallel to the optical axis can be irradiated.

図4及び図6に示すように、LED保持装置4は、発色の異なる複数種のLED20を複数個ずつ環状に配置するための一定の厚みの円盤状の保持基盤11と、この保持基盤11の背後に所定間隔をあけて配設した大判の3枚の円盤状の放熱板13,14,15と、保持基盤11及び放熱板13,14,15を挿貫して連結固設するための縦杆12より構成している。   As shown in FIGS. 4 and 6, the LED holding device 4 includes a disk-shaped holding base 11 having a constant thickness for arranging a plurality of types of LEDs 20 having different colors in a ring shape, and a structure of the holding base 11. Three large disk-shaped heat sinks 13, 14, and 15 disposed at a predetermined interval behind, and a vertical for inserting and holding the holding base 11 and the heat sinks 13, 14, and 15 It is composed of a ridge 12.

保持基盤11の周縁11aには、LED20の数だけの保持孔11bを穿設しており、各保持孔11b中には、LED20の基部に実装した端子ピンを挿入する構成としている。本例の保持基盤11の周縁11aには、ウォームホワイト色のLED20wやナチュラルホワイト色のLED20nやグリーン色のLED20gを順に環状に配置している(例えば図5参照。)。   As many holding holes 11b as the number of LEDs 20 are formed in the peripheral edge 11a of the holding base 11, and a terminal pin mounted on the base of the LED 20 is inserted into each holding hole 11b. A warm white LED 20w, a natural white LED 20n, and a green LED 20g are sequentially arranged in an annular shape on the peripheral edge 11a of the holding base 11 in this example (see, for example, FIG. 5).

図6に示すように、保持基盤11の中心には、縦杆12を下方に向って挿貫している。この縦杆12は、大判の3枚の円盤状の放熱板13,14,15を一定間隔を保持しつつ固設している。例えば、縦杆12や放熱板13,14,15は、軽量でかつ熱伝導率のよいアルミニウムで構成したが、熱伝導の良い金属であれば銅やその他の金属であってもよい。   As shown in FIG. 6, a vertical rod 12 is inserted downward in the center of the holding base 11. This vertical gutter 12 is fixed with three large disk-shaped heat sinks 13, 14, 15 while maintaining a constant interval. For example, the downpipe 12 and the heat sinks 13, 14, and 15 are made of aluminum that is lightweight and has good thermal conductivity, but may be copper or other metals as long as the metal has good thermal conductivity.

円盤状の放熱板13,14,15の径R2は、保持基盤11の径R1の略2倍として、環状に配設した各LED20からの発熱を効率よく放熱して冷却する効果を持っている(例えば図5参照。)。放熱板の形状を円盤状としたが、照射ケース2の形状に合わせて、正方形状としてもよい。   The diameter R2 of the disk-shaped heatsinks 13, 14, 15 is approximately twice the diameter R1 of the holding base 11, and has an effect of efficiently dissipating heat from the LEDs 20 arranged in a ring and cooling it. (For example, see FIG. 5). Although the shape of the heat sink is a disc shape, it may be a square shape according to the shape of the irradiation case 2.

円盤状の各上中下の放熱板13,14,15の上下間隔は、略同一間隔としている。さらに、放熱板13,14,15の厚みは、保持基盤11の厚みの約1/3倍の長さとしており、保持基盤11からの放熱をより効率的に伝達するようにしている。具体的にはLED20から保持基盤11への伝導熱は上段の円盤状の放熱板13に伝導され、その後は中段の放熱板14、下段の放熱板15に輻射熱として伝わり、広面積の円盤状の放熱板13,14,15の上下面より放熱されるように構成している。各放熱板13,14,15には、LEDと後述する調光用基板28とを接続する配線Wを挿通するための挿通孔13a,14a,15aを設けている。かかる構成とすることで、LED点灯時の熱を3枚の放熱板で適度な温度まで冷却することができ、照射ケース2が高温化することを防止し、作業者は安全に検査を行うことができる。さらに、放熱部分を軽量で且つコンパクトな構成とすることができる効果がある。   The upper and lower intervals of the disk-like upper, middle, and lower radiator plates 13, 14, and 15 are substantially the same interval. Furthermore, the thickness of the heat sinks 13, 14, 15 is about 1/3 times the thickness of the holding base 11, so that the heat radiation from the holding base 11 can be transmitted more efficiently. Specifically, the conduction heat from the LED 20 to the holding base 11 is conducted to the upper disk-shaped heat radiation plate 13, and is then transmitted as radiant heat to the middle heat radiation plate 14 and the lower heat radiation plate 15, and has a large area disk shape. The heat radiating plates 13, 14, 15 are configured to radiate heat from the upper and lower surfaces. Each of the heat sinks 13, 14, and 15 is provided with insertion holes 13 a, 14 a, and 15 a for inserting a wiring W that connects the LED and a dimming substrate 28 described later. With such a configuration, the heat at the time of LED lighting can be cooled to an appropriate temperature with three heat radiating plates, the irradiation case 2 can be prevented from becoming high temperature, and the operator can inspect safely. Can do. Furthermore, there is an effect that the heat dissipating portion can be made light and compact.

また、LED保持装置4の3枚の円盤状の放熱板13,14,15の各外周縁部は、図4に示すように、照射ケース2の内周面に摺動自在とし、照射ケース2内でのLED保持装置4の摺動ガイドを行うように構成している。   Further, as shown in FIG. 4, the outer peripheral edge portions of the three disk-shaped heat radiation plates 13, 14, 15 of the LED holding device 4 are slidable on the inner peripheral surface of the irradiation case 2, and the irradiation case 2 The LED holding device 4 is slidably guided inside.

図6中、16は、縦杆12に螺合したナットであり、円盤状の放熱板13,14,15の中心部の上下面にスプリングワッシャーを介して当接しておき、上下よりかしめて縦杆12に円盤状の放熱板13,14,15を固定している。17は、上端ナットであり、保持基盤11の上面に当接して、上段の円盤状の放熱板13の下面に当接したナット16との間で保持基盤11とその下面に当接させた上段の円盤状の放熱板13とを一体に縦杆12に固定している。   In FIG. 6, reference numeral 16 denotes a nut screwed into the vertical rod 12, which is in contact with the upper and lower surfaces of the center portions of the disk-shaped heat radiation plates 13, 14, 15 via spring washers and is caulked vertically. Disc-shaped heat sinks 13, 14 and 15 are fixed to the flange 12. Reference numeral 17 denotes an upper end nut, which is in contact with the upper surface of the holding base 11 and between the nut 16 that is in contact with the lower surface of the upper disk-shaped heat dissipation plate 13 and the upper stage that is in contact with the lower surface of the holding base 11. The disc-shaped heat radiation plate 13 is integrally fixed to the vertical rod 12.

また、縦杆12の上端には、円盤状の保持基盤11の周縁11aに配設したLED20の環状配列によりも小径に形成した化粧板18を配設している。   In addition, a decorative plate 18 having a small diameter is arranged at the upper end of the vertical rod 12 by an annular arrangement of LEDs 20 arranged on the peripheral edge 11a of the disc-shaped holding base 11.

また、縦杆12は、他端を伸延してスライドロッドとして機能する。このスライドロッドは、照射ケース2の有座部21a中心に突設したガイド筒体22中にスライド自在に挿入し、スライドロッドのスライド動作により、LED保持装置4を照射ケース2内で摺動操作することができる。   The vertical rod 12 extends the other end and functions as a slide rod. The slide rod is slidably inserted into a guide cylinder 22 projecting from the center of the seated portion 21a of the irradiation case 2, and the LED holding device 4 is slid in the irradiation case 2 by a sliding operation of the slide rod. can do.

[車輌の塗装面検査装置及びその装置を用いた車輌の塗装面の検査方法]
本車輌の塗装面検査装置及びその装置を用いた車輌の塗装面の検査方法について、説明する。
[Vehicle Painted Surface Inspection Device and Vehicle Painted Surface Inspection Method Using the Device]
A painted surface inspection apparatus for a vehicle and a method for inspecting a painted surface of a vehicle using the apparatus will be described.

図1に示すように、前の塗装工程を終えた各色の車輌Vが、車輌Vの塗装面Sの検査を行う検査ラインCに順次流れてくる。この検査ラインCにおいて、車輌Vの塗装面Sの検査工程が行われる。なお、濃彩色とはブラック、ダークブルー、ライトブルー等であり、一方の淡彩色とはホワイト、シルバー、グレー、ベージュ、レッド等である。   As shown in FIG. 1, the vehicles V of the respective colors that have finished the previous painting process sequentially flow to an inspection line C that inspects the painted surface S of the vehicle V. In this inspection line C, an inspection process for the painted surface S of the vehicle V is performed. The dark colors are black, dark blue, light blue, and the like, and the light colors are white, silver, gray, beige, red, and the like.

濃彩色の車輌Vの検査を行う際には、ハンドル3に設けた発光色の切替レバー30を操作して、図5に示すLED20の発光色を例えばウォームホワイト色のLED20wに切り替えて発光する。   When the dark vehicle V is inspected, the light emission color switching lever 30 provided on the handle 3 is operated to switch the light emission color of the LED 20 shown in FIG. 5 to, for example, a warm white color LED 20w to emit light.

図4に示すように、発光したウォームホワイト色のLED20wの光束Lは、光軸に対して平行に進行して凸レンズ24に入射すると、この凸レンズ24の出射面から出射され、凸レンズ24の焦点Fに集められる。   As shown in FIG. 4, when the emitted light flux L of the warm white LED 20w travels parallel to the optical axis and enters the convex lens 24, it is emitted from the exit surface of the convex lens 24, and the focal point F of the convex lens 24 is obtained. To be collected.

このように凸レンズ24の焦点Fに集められた光束Lが車輌Vの塗装面Sに照射されることとなる。   Thus, the light flux L collected at the focal point F of the convex lens 24 is applied to the painted surface S of the vehicle V.

作業員は目視により車輌Vの塗装面Sで反射された反射光の度合いから塗装面Sの色ムラや瑕等の有無を検査する。例えば、作業員は塗装面Sの塗装欠陥としての色ムラや瑕が生じていると、その部分が陰影となり視認することができる。   The worker inspects the presence or absence of color unevenness or wrinkles on the painted surface S from the degree of reflected light reflected on the painted surface S of the vehicle V by visual inspection. For example, when color unevenness or wrinkles as a coating defect on the painted surface S occurs, the worker can visually recognize that portion as a shadow.

また、光源にLED20を用いたため、従来の光源としてのハロゲンランプに比べて発熱量が少なく、作業者が安全に使用することができる。従来、光源にハロゲンランプを用いた場合には車輌の塗装面が焼き付くことがあったが、光源をLED20としたことで、塗装面が焼き付くことがなくなり、十分な検査時間を確保しつつ検査することができる効果がある。   Further, since the LED 20 is used as the light source, the calorific value is less than that of a halogen lamp as a conventional light source, and the worker can use it safely. Conventionally, when a halogen lamp is used as the light source, the painted surface of the vehicle may be burned out. However, by using the LED 20 as the light source, the painted surface will not be burned out, and inspection is performed while ensuring a sufficient inspection time. There is an effect that can.

また、LED20の点灯で発生した発熱は、保持基盤11から縦杆12を介して3枚の円盤状の放熱板13,14,15に伝達されており、これら放熱板13,14,15は、長時間連続点灯しても各LED20からの発熱を効率よく放熱して冷却している。そのため、照射ケース2の外装面に熱が伝達せず、作業者が火傷を負うようなおそれがなくなる効果がある。また、LEDからの熱の放熱性能を向上させて、各放熱板は、熱暴走などに起因する故障や低寿命化を防止することができる。   Further, the heat generated by the lighting of the LED 20 is transmitted from the holding base 11 to the three disk-shaped heat sinks 13, 14, 15 via the vertical rod 12, and these heat sinks 13, 14, 15 are Even if it is continuously lit for a long time, the heat generated from each LED 20 is efficiently radiated and cooled. Therefore, there is an effect that heat is not transmitted to the exterior surface of the irradiation case 2 and there is no possibility that the operator may be burned. Moreover, the heat dissipation performance of the heat from the LED can be improved, and each heat dissipation plate can prevent a failure or a shortened life due to a thermal runaway or the like.

さらに、車輌Vの塗装面Sに照射される光束Lの焦点位置を調節する際に、塗装面Sの検査装置の摺動操作用レバー23を前後方向に操作すると、このレバー23の基端に連結したLED保持装置4を照射ケース2内で摺動操作することととなり、凸レンズ24と保持基盤11との間の距離を可変して、焦点位置を調節することができる。   Furthermore, when adjusting the focal position of the light beam L applied to the painted surface S of the vehicle V, if the sliding operation lever 23 of the inspection device for the painted surface S is operated in the front-rear direction, the base end of the lever 23 is The connected LED holding device 4 is slid within the irradiation case 2, and the distance between the convex lens 24 and the holding base 11 can be varied to adjust the focal position.

また、LED20を調光して明るさを変化させる際には、LED20に流す電流を調整する調光回路により周波数変調を行いながらLED20に供給する電流量を可変することができる。このように調光した光を塗装面に照射することにより、塗装面における陰影の度合いを変えて、色ムラや瑕を視認しやすくすることができる。   Further, when dimming the LED 20 to change the brightness, the amount of current supplied to the LED 20 can be varied while performing frequency modulation by a dimming circuit that adjusts the current flowing through the LED 20. By irradiating the painted surface with the light thus adjusted, it is possible to change the degree of shading on the painted surface and make it easier to visually recognize color unevenness and wrinkles.

この検査ラインCにおいては、濃彩色の車輌や淡彩色の車輌が混在した状態で流れており、淡彩色の車輌の塗装面の検査について、以下に説明する。   In this inspection line C, a dark colored vehicle and a light colored vehicle flow in a mixed state, and the inspection of the painted surface of the light colored vehicle will be described below.

図5に示すように、淡彩色の車輌の検査を行う際には、塗装面Sの検査装置1の発光色を例えばナチュラルホワイト色のLED20nに切り替えて発光する。   As shown in FIG. 5, when inspecting a light-colored vehicle, the emission color of the inspection device 1 on the coating surface S is switched to, for example, a natural white LED 20n to emit light.

円盤状の保持基盤11のナチュラルホワイト色のLED20nを選択して発光させると、ナチュラルホワイト色の光束Lは、光軸に対して平行に進行して凸レンズ24に入射し、この凸レンズ24の出射面から出射され、凸レンズ24の焦点に集められる。   When the natural white LED 20n of the disc-shaped holding base 11 is selected to emit light, the natural white light flux L travels parallel to the optical axis and enters the convex lens 24, and the exit surface of the convex lens 24 And collected at the focal point of the convex lens 24.

このように凸レンズ24の焦点Fに集められた光束Lが車輌Vの塗装面Sに照射される。   Thus, the light flux L collected at the focal point F of the convex lens 24 is applied to the painted surface S of the vehicle V.

作業員が目視により、淡彩色の車輌Vの塗装面Sで反射された反射光の度合いから淡彩色の塗装面Sに特有の色ムラや瑕等の有無を検査している。光源をウォームホワイト色のLED20wからナチュラルホワイト色のLED20nに切り替えることで、淡彩色の塗装面Sの塗装欠陥としての色ムラや瑕を視認することができる。   An operator visually inspects the presence or absence of color unevenness, wrinkles, etc. peculiar to the light-colored painted surface S from the degree of reflected light reflected by the painted surface S of the light-colored vehicle V. By switching the light source from the warm white LED 20w to the natural white LED 20n, color unevenness and wrinkles as a coating defect of the lightly painted surface S can be visually recognized.

上述したように車輌Vの塗装面Sの検査の際に、塗装面Sの色に応じて照射する光源の色を変更することができるため、塗装色ごとに見え方が異なる色ムラや瑕等の塗装欠陥を見つけ易くなり検出率を向上することができる効果がある。   As described above, when inspecting the painted surface S of the vehicle V, the color of the light source to be irradiated can be changed according to the color of the painted surface S. This makes it easier to find coating defects and improves the detection rate.

なお、本検査装置1は、車輌V内の検査にも使用することができ、グリーン色のLED20gの発光色に切り替えて、検査するようにしている。また、グリーン色のLED20gは、淡彩色のうち濃いレッドの塗装面の塗装欠陥を検出するのに好適に用いられることとなる。   The inspection apparatus 1 can also be used for inspection inside the vehicle V, and the inspection is performed by switching to the light emission color of the green LED 20g. In addition, the green LED 20g is preferably used for detecting a coating defect on a dark red painted surface of light colors.

以上の実施形態により、以下の被塗物の塗装面の検査装置及びその装置を用いた被塗物の塗装面の検査方法が実現される。
すなわち、被塗物の塗装面Sに、該塗装面Sの色彩に応じた発光色を照射可能な光源としてのLED20を有するLED保持装置4を備え、前記LED20により照射した光の前記塗装面Sからの反射光に基づいて被塗物の塗装面Sを検査可能とした被塗物の塗装面Sの検査装置1であって、LED保持装置4は、発色の異なる複数種のLED20を複数個ずつ環状に配置するための保持基盤11と、この保持基盤11の背後に所定間隔をあけて配設した複数の放熱板13,14,15と、保持基盤11及び放熱板13,14,15を挿貫して連結固定するための縦杆12と、を具備する被塗物の塗装面の検査装置1。
According to the above embodiment, the following coated surface inspection apparatus for a coated object and the coated surface inspection method for the coated object using the apparatus are realized.
That is, the coating surface S of the object to be coated is provided with the LED holding device 4 having the LED 20 as a light source capable of irradiating the emission color corresponding to the color of the coating surface S, and the coating surface S of the light irradiated by the LED 20 is provided. 1 is an inspection apparatus 1 for a coated surface S of an object to be inspected based on reflected light from the LED, and an LED holding device 4 includes a plurality of types of LEDs 20 having different colors. A holding base 11 for annular arrangement, a plurality of heat radiation plates 13, 14, 15 disposed behind the holding base 11 at a predetermined interval, and a holding base 11 and heat dissipation plates 13, 14, 15 are provided. An inspection apparatus 1 for a coating surface of an object to be coated, comprising a vertical rod 12 for inserting and fixing.

また、被塗物の塗装面の色彩に応じて、発色の異なる前記複数種のLED20のうち、発光させるLED20を選択的に切り替え可能とした切替部(例えば、調光用基板28,切替レバー30)を備えることとした。   In addition, a switching unit (for example, a dimming board 28, a switching lever 30) that can selectively switch the LED 20 to emit light among the plurality of types of LEDs 20 having different colors depending on the color of the coated surface of the object to be coated. ).

また、前記光源としてのLED20から照射する光を調光するための調光回路(例えば、調光用基板28)を設けたこととした。   Further, a dimming circuit (for example, a dimming substrate 28) for dimming light emitted from the LED 20 as the light source is provided.

また、LED保持装置4を、長手方向に沿って摺動自在に収納した照射ケース2と、この照射ケース2の外周に斜め方向に突設され、LED20の電源としてのバッテリ26を収納するためのハンドル3と、照射ケース2の開口部に設けられ、LED20から照射された光軸に平行な光束を進路変更するための光学レンズ機構と、を備えている。   Further, an irradiation case 2 in which the LED holding device 4 is housed slidably along the longitudinal direction, and a battery 26 serving as a power source for the LED 20 are provided on the outer periphery of the irradiation case 2 so as to project obliquely. The handle 3 and an optical lens mechanism that is provided in the opening of the irradiation case 2 and changes the course of the light beam parallel to the optical axis irradiated from the LED 20 are provided.

また、LED保持装置4を前後摺動させる操作部を照射ケース2に設けている。   In addition, the irradiation case 2 is provided with an operation unit for sliding the LED holding device 4 back and forth.

被塗物の塗装面Sに該塗装面Sの色彩に応じた発光色を、検査装置1における光源から照射し、前記塗装面Sからの反射光に基づいて被塗物の塗装面Sの塗装欠陥の有無を目視により判別する工程を有する被塗物の塗装面の検査方法。   The coating surface S of the object to be coated is irradiated with a luminescent color corresponding to the color of the coating surface S from the light source in the inspection apparatus 1, and the coating surface S of the object to be coated is applied based on the reflected light from the coating surface S. A method for inspecting a painted surface of an object to be coated, which includes a step of visually determining whether or not there is a defect.

なお、本発明を実施形態を通して説明したが、本発明は実施形態に限定されるものではなく、特許請求の範囲の主旨を逸脱することのない限り、各構成要素の形状のレイアウトなどは適宜変更することができる。   Although the present invention has been described through the embodiment, the present invention is not limited to the embodiment, and the layout of the shape of each component is appropriately changed without departing from the gist of the claims. can do.

C 検査ライン
F 焦点
S 塗装面
V 車輌
1 検査装置
2 照射ケース
3 ハンドル
4 LED保持装置
11 保持基盤
12 縦杆
13,14,15 放熱板
20 LED
C Inspection line F Focus S Painted surface V Vehicle 1 Inspection device 2 Irradiation case 3 Handle 4 LED holding device 11 Holding base 12 Vertical beam 13, 14, 15 Heat sink 20 LED

Claims (6)

被塗物の塗装面に、該塗装面の色彩に応じた発光色を照射可能な光源としてのLEDを有するLED保持装置を備え、前記LEDにより照射した光の前記塗装面からの反射光に基づいて被塗物の塗装面を検査可能とした被塗物の塗装面の検査装置であって、
前記LED保持装置は、
発色の異なる複数種のLEDを複数個ずつ環状に配置するための保持基盤と、
この保持基盤の背後に所定間隔をあけて配設した複数の放熱板と、
前記保持基盤及び前記放熱板を挿貫して連結固定するための縦杆と、
を具備する
ことを特徴とする被塗物の塗装面の検査装置。
An LED holding device having an LED as a light source capable of irradiating a luminescent color corresponding to the color of the painted surface is provided on the painted surface of the object to be coated, and based on the reflected light from the painted surface of the light irradiated by the LED An inspection device for the coated surface of the object to be inspected.
The LED holding device is
A holding base for arranging a plurality of different types of LEDs in a ring shape;
A plurality of heat dissipating plates arranged at predetermined intervals behind the holding base;
A vertical gutter for inserting and fixing the holding base and the heat sink,
A device for inspecting the painted surface of an object to be coated.
被塗物の塗装面の色彩に応じて、発色の異なる前記複数種のLEDのうち、発光させるLEDを選択的に切り替え可能とした切替部を備える
ことを特徴とする請求項1に記載の被塗物の塗装面の検査装置。
2. The switch according to claim 1, further comprising: a switching unit that can selectively switch the LED to emit light among the plurality of types of LEDs having different colors depending on the color of the coated surface of the coating object. Inspection device for painted surface of paint.
前記LEDから照射する光を調光するための調光回路を設けた
ことを特徴とする請求項1又は2に記載の被塗物の塗装面の検査装置。
The device for inspecting the coated surface of an object to be coated according to claim 1 or 2, further comprising a dimming circuit for dimming light emitted from the LED.
前記LED保持装置を、長手方向に沿って摺動自在に収納した照射ケースと、
この照射ケースの外周に斜め方向に突設され、前記LEDの電源としてのバッテリを収納するためのハンドルと、
前記照射ケースの開口部に設けられ、前記LEDから照射された光軸に平行な光束を進路変更するための光学レンズ機構と、
を備えた
ことを特徴とする請求項1〜3のいずれか1項に記載の被塗物の塗装面の検査装置。
An irradiation case that houses the LED holding device slidably along the longitudinal direction;
A handle for accommodating a battery as a power source of the LED, which is provided obliquely on the outer periphery of the irradiation case, and
An optical lens mechanism provided at the opening of the irradiation case for changing the course of a light beam parallel to the optical axis irradiated from the LED;
The inspection apparatus of the coating surface of the to-be-coated object of any one of Claims 1-3 characterized by the above-mentioned.
前記LED保持装置を前後摺動させる操作部を前記照射ケースに設けた
ことを特徴とする請求項4に記載の被塗物の塗装面の検査装置。
The operating device for sliding the LED holding device back and forth is provided in the irradiation case. The coating surface inspection device for an object to be coated according to claim 4.
被塗物の塗装面に該塗装面の色彩に応じた発光色を、請求項1〜5のいずれか1項に記載の検査装置における光源から照射し、前記塗装面からの反射光に基づいて被塗物の塗装面の塗装欠陥の有無を目視により判別する工程を有する
ことを特徴とする被塗物の塗装面の検査方法。
A luminescent color corresponding to the color of the coating surface is irradiated from the light source in the inspection device according to any one of claims 1 to 5 on the coating surface of the object to be coated, and based on the reflected light from the coating surface A method for inspecting a painted surface of a coated object, characterized by having a step of visually discriminating the presence or absence of a coating defect on the painted surface of the coated object.
JP2010223537A 2010-10-01 2010-10-01 Painted surface inspection device of painted object and painted surface inspection method of painted object Pending JP2012078197A (en)

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