JP6542966B1 - Scale inhibitor and method for producing the same and method for preventing scale - Google Patents
Scale inhibitor and method for producing the same and method for preventing scale Download PDFInfo
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- JP6542966B1 JP6542966B1 JP2018170050A JP2018170050A JP6542966B1 JP 6542966 B1 JP6542966 B1 JP 6542966B1 JP 2018170050 A JP2018170050 A JP 2018170050A JP 2018170050 A JP2018170050 A JP 2018170050A JP 6542966 B1 JP6542966 B1 JP 6542966B1
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 52
- 238000000034 method Methods 0.000 title claims abstract description 51
- 239000002455 scale inhibitor Substances 0.000 title claims abstract description 41
- 230000003405 preventing effect Effects 0.000 title claims abstract description 21
- 239000002253 acid Substances 0.000 claims abstract description 65
- 150000003839 salts Chemical class 0.000 claims abstract description 16
- 230000029087 digestion Effects 0.000 claims abstract description 13
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 11
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical compound OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 claims description 21
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 claims description 19
- 238000010411 cooking Methods 0.000 claims description 18
- 229910001870 ammonium persulfate Inorganic materials 0.000 claims description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- DBVJJBKOTRCVKF-UHFFFAOYSA-N Etidronic acid Chemical group OP(=O)(O)C(O)(C)P(O)(O)=O DBVJJBKOTRCVKF-UHFFFAOYSA-N 0.000 claims description 13
- 239000003505 polymerization initiator Substances 0.000 claims description 13
- 239000006185 dispersion Substances 0.000 claims description 11
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 claims description 9
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 claims description 9
- IIRVGTWONXBBAW-UHFFFAOYSA-M disodium;dioxido(oxo)phosphanium Chemical compound [Na+].[Na+].[O-][P+]([O-])=O IIRVGTWONXBBAW-UHFFFAOYSA-M 0.000 claims description 6
- UEZVMMHDMIWARA-UHFFFAOYSA-M phosphonate Chemical compound [O-]P(=O)=O UEZVMMHDMIWARA-UHFFFAOYSA-M 0.000 claims description 5
- 230000002401 inhibitory effect Effects 0.000 claims description 3
- 230000000379 polymerizing effect Effects 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 abstract description 61
- 238000003786 synthesis reaction Methods 0.000 description 56
- 230000002265 prevention Effects 0.000 description 35
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 20
- 230000000694 effects Effects 0.000 description 18
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 15
- VAZSKTXWXKYQJF-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)OOS([O-])=O VAZSKTXWXKYQJF-UHFFFAOYSA-N 0.000 description 15
- 230000000052 comparative effect Effects 0.000 description 12
- 230000005764 inhibitory process Effects 0.000 description 11
- 229910000019 calcium carbonate Inorganic materials 0.000 description 10
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 8
- 239000011575 calcium Substances 0.000 description 8
- 229910052791 calcium Inorganic materials 0.000 description 8
- 239000000243 solution Substances 0.000 description 8
- 229920002125 Sokalan® Polymers 0.000 description 7
- 239000004584 polyacrylic acid Substances 0.000 description 7
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
- -1 alkali metal salts Chemical class 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 5
- 239000011734 sodium Substances 0.000 description 5
- 229910052708 sodium Inorganic materials 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- PMNLUUOXGOOLSP-UHFFFAOYSA-N 2-mercaptopropanoic acid Chemical compound CC(S)C(O)=O PMNLUUOXGOOLSP-UHFFFAOYSA-N 0.000 description 4
- 229920001131 Pulp (paper) Polymers 0.000 description 4
- 239000012986 chain transfer agent Substances 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- 238000011084 recovery Methods 0.000 description 4
- 159000000000 sodium salts Chemical class 0.000 description 4
- 239000002023 wood Substances 0.000 description 4
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 3
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 239000000377 silicon dioxide Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- LCPVQAHEFVXVKT-UHFFFAOYSA-N 2-(2,4-difluorophenoxy)pyridin-3-amine Chemical compound NC1=CC=CN=C1OC1=CC=C(F)C=C1F LCPVQAHEFVXVKT-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 description 2
- KIDJHPQACZGFTI-UHFFFAOYSA-N [6-[bis(phosphonomethyl)amino]hexyl-(phosphonomethyl)amino]methylphosphonic acid Chemical compound OP(O)(=O)CN(CP(O)(O)=O)CCCCCCN(CP(O)(O)=O)CP(O)(O)=O KIDJHPQACZGFTI-UHFFFAOYSA-N 0.000 description 2
- YDONNITUKPKTIG-UHFFFAOYSA-N [Nitrilotris(methylene)]trisphosphonic acid Chemical compound OP(O)(=O)CN(CP(O)(O)=O)CP(O)(O)=O YDONNITUKPKTIG-UHFFFAOYSA-N 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 150000003863 ammonium salts Chemical class 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- DIKBFYAXUHHXCS-UHFFFAOYSA-N bromoform Chemical compound BrC(Br)Br DIKBFYAXUHHXCS-UHFFFAOYSA-N 0.000 description 2
- 229940043430 calcium compound Drugs 0.000 description 2
- 150000001674 calcium compounds Chemical class 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 229940090960 diethylenetriamine pentamethylene phosphonic acid Drugs 0.000 description 2
- DUYCTCQXNHFCSJ-UHFFFAOYSA-N dtpmp Chemical compound OP(=O)(O)CN(CP(O)(O)=O)CCN(CP(O)(=O)O)CCN(CP(O)(O)=O)CP(O)(O)=O DUYCTCQXNHFCSJ-UHFFFAOYSA-N 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 239000010893 paper waste Substances 0.000 description 2
- 150000003009 phosphonic acids Chemical class 0.000 description 2
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 2
- 159000000001 potassium salts Chemical class 0.000 description 2
- 238000004537 pulping Methods 0.000 description 2
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 2
- 229910052979 sodium sulfide Inorganic materials 0.000 description 2
- GRVFOGOEDUUMBP-UHFFFAOYSA-N sodium sulfide (anhydrous) Chemical compound [Na+].[Na+].[S-2] GRVFOGOEDUUMBP-UHFFFAOYSA-N 0.000 description 2
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 2
- 239000003643 water by type Substances 0.000 description 2
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 1
- DNYWXJPIRSNXIP-UHFFFAOYSA-N 2-bromo-1,1,1-trichloroethane Chemical compound ClC(Cl)(Cl)CBr DNYWXJPIRSNXIP-UHFFFAOYSA-N 0.000 description 1
- DKIDEFUBRARXTE-UHFFFAOYSA-N 3-mercaptopropanoic acid Chemical compound OC(=O)CCS DKIDEFUBRARXTE-UHFFFAOYSA-N 0.000 description 1
- KWSLGOVYXMQPPX-UHFFFAOYSA-N 5-[3-(trifluoromethyl)phenyl]-2h-tetrazole Chemical compound FC(F)(F)C1=CC=CC(C2=NNN=N2)=C1 KWSLGOVYXMQPPX-UHFFFAOYSA-N 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 description 1
- 239000004480 active ingredient Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000004599 antimicrobial Substances 0.000 description 1
- 229950005228 bromoform Drugs 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 229910001424 calcium ion Inorganic materials 0.000 description 1
- QXDMQSPYEZFLGF-UHFFFAOYSA-L calcium oxalate Chemical compound [Ca+2].[O-]C(=O)C([O-])=O QXDMQSPYEZFLGF-UHFFFAOYSA-L 0.000 description 1
- 239000001506 calcium phosphate Substances 0.000 description 1
- 229910000389 calcium phosphate Inorganic materials 0.000 description 1
- 235000011010 calcium phosphates Nutrition 0.000 description 1
- 159000000007 calcium salts Chemical class 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 239000002738 chelating agent Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- WBZKQQHYRPRKNJ-UHFFFAOYSA-L disulfite Chemical compound [O-]S(=O)S([O-])(=O)=O WBZKQQHYRPRKNJ-UHFFFAOYSA-L 0.000 description 1
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 1
- 239000003480 eluent Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- DNJIEGIFACGWOD-UHFFFAOYSA-N ethyl mercaptane Natural products CCS DNJIEGIFACGWOD-UHFFFAOYSA-N 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000017 hydrogel Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 238000004255 ion exchange chromatography Methods 0.000 description 1
- 239000002655 kraft paper Substances 0.000 description 1
- 229920005610 lignin Polymers 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- ACVYVLVWPXVTIT-UHFFFAOYSA-N phosphinic acid Chemical compound O[PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-N 0.000 description 1
- DJEHXEMURTVAOE-UHFFFAOYSA-M potassium bisulfite Chemical compound [K+].OS([O-])=O DJEHXEMURTVAOE-UHFFFAOYSA-M 0.000 description 1
- 229940099427 potassium bisulfite Drugs 0.000 description 1
- HEZHYQDYRPUXNJ-UHFFFAOYSA-L potassium dithionite Chemical compound [K+].[K+].[O-]S(=O)S([O-])=O HEZHYQDYRPUXNJ-UHFFFAOYSA-L 0.000 description 1
- 235000010259 potassium hydrogen sulphite Nutrition 0.000 description 1
- 229910001380 potassium hypophosphite Inorganic materials 0.000 description 1
- RWPGFSMJFRPDDP-UHFFFAOYSA-L potassium metabisulfite Chemical compound [K+].[K+].[O-]S(=O)S([O-])(=O)=O RWPGFSMJFRPDDP-UHFFFAOYSA-L 0.000 description 1
- 229940043349 potassium metabisulfite Drugs 0.000 description 1
- 235000010263 potassium metabisulphite Nutrition 0.000 description 1
- CRGPNLUFHHUKCM-UHFFFAOYSA-M potassium phosphinate Chemical compound [K+].[O-]P=O CRGPNLUFHHUKCM-UHFFFAOYSA-M 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 150000003333 secondary alcohols Chemical class 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- HRZFUMHJMZEROT-UHFFFAOYSA-L sodium disulfite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])(=O)=O HRZFUMHJMZEROT-UHFFFAOYSA-L 0.000 description 1
- JVBXVOWTABLYPX-UHFFFAOYSA-L sodium dithionite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])=O JVBXVOWTABLYPX-UHFFFAOYSA-L 0.000 description 1
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 1
- 229910001379 sodium hypophosphite Inorganic materials 0.000 description 1
- 229940001584 sodium metabisulfite Drugs 0.000 description 1
- 235000010262 sodium metabisulphite Nutrition 0.000 description 1
- XIUROWKZWPIAIB-UHFFFAOYSA-N sulfotep Chemical compound CCOP(=S)(OCC)OP(=S)(OCC)OCC XIUROWKZWPIAIB-UHFFFAOYSA-N 0.000 description 1
- DHCDFWKWKRSZHF-UHFFFAOYSA-N sulfurothioic S-acid Chemical compound OS(O)(=O)=S DHCDFWKWKRSZHF-UHFFFAOYSA-N 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 239000012085 test solution Substances 0.000 description 1
- 150000003573 thiols Chemical class 0.000 description 1
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- DGVVWUTYPXICAM-UHFFFAOYSA-N β‐Mercaptoethanol Chemical compound OCCS DGVVWUTYPXICAM-UHFFFAOYSA-N 0.000 description 1
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- Paper (AREA)
Abstract
【課題】本発明は、パルプ製造における蒸解工程のスケール生成を効率良く防止するスケール防止剤及びその製造方法並びにスケール防止方法を提供することを目的とするものである。
【解決手段】重量平均分子量が15000以上25000以下のポリイタコン酸及び/又はポリイタコン酸塩であることを特徴とする蒸解工程のスケール防止剤及びその製造方法並びにスケール防止方法。
【選択図】なしAn object of the present invention is to provide a scale inhibitor which efficiently prevents scale formation in a digestion process in pulp production, a method for producing the same, and a method for preventing the scale.
The anti-scaling agent of a digestion process characterized by having a weight average molecular weight of 15,000 to 25,000 polyitaconic acid and / or polyitaconic acid salt, a method for producing the same, and a method for preventing the scale.
【Selection chart】 None
Description
本発明は、パルプ製造の蒸解工程に用いられるスケール防止剤及びその製造方法並びにスケール防止方法に関する。なお、本明細書及び請求の範囲において、蒸解工程とは、パルプを蒸解釜で蒸解する工程の他、蒸解釜から生じた黒液を回収する工程も含むものとする。 The present invention relates to a scale inhibitor used in a pulping and digesting process, a method for producing the same, and a method for preventing scale. In the present specification and claims, the digestion step includes the step of digesting the pulp with a digester as well as the step of recovering black liquor produced from the digester.
パルプ製造時には、原料である木材から多くのカルシウムやシリカ分が溶出し、さらに使用する水からもカルシウムやシリカ分が供給されるため、水系中のカルシウムやシリカの濃度が高くなっており、スケールが生成し易い条件にある。中でも、蒸解工程では、水酸化ナトリウムと硫化ナトリウムを混合した強アルカリ性の白液を用いて100℃以上の高温下でパルプ化処理が行われ、木材中に含まれるカルシウム塩類や珪酸塩類が白液中に溶出し易いため、蒸解釜内壁や付帯装置のスクリーン、加熱ヒーター、ウォッシャー及びスクリーンワイヤー等に、炭酸カルシウムを含むスケール、例えば炭酸カルシウムを主体としたスケールが付着することで、ヒーターの熱交換不良、濾過・脱水効率の低下、洗浄性の低下など様々な問題を引き起こしている。 At the time of pulp production, much calcium and silica are eluted from the wood which is the raw material, and calcium and silica are also supplied from the water used, so the concentration of calcium and silica in the water system is high, and the scale Is easy to generate. Above all, in the digesting process, pulping treatment is carried out at a high temperature of 100 ° C. or more using a strongly alkaline white liquor mixed with sodium hydroxide and sodium sulfide, and calcium salts and silicates contained in wood are white liquor Since it is easy to dissolve in, heat-exchange of the heater is achieved by attaching a scale containing calcium carbonate, for example, mainly calcium carbonate, to the inner wall of the digester and the screen of the accessory, heater, washer and screen wire. It causes various problems such as failure, reduced filtration and dewatering efficiency, and reduced washability.
このような付着スケールの除去方法として、定期的に操業を一時停止して機械的な剥離・除去、あるいは配管や装置類を洗浄液に浸して洗浄液を循環してスケールを剥離・除去することが行われている。この作業は通常、3〜6ヶ月に一度の頻度で行われ、一回の作業で1日〜2日を要している。しかし、このような定期的な付着スケールの剥離・除去を行っていても、突発的にスケールの付着が生じ、配管閉塞やスクリーンの目詰まりによる脱水不良を起こすなど操業に支障をきたし、エネルギーコストの高騰につながることがある。このため、工程水にスケール防止剤を添加することも行われている。 As a method of removing such adhesion scale, the operation is periodically stopped to mechanically separate and remove mechanically, or the piping and devices are immersed in the cleaning solution to circulate the cleaning solution to separate and remove the scale. It is This work is usually performed once every 3 to 6 months, and requires 1 to 2 days in one work. However, even if such adhesion scale separation and removal is performed regularly, scale adhesion may occur suddenly, causing problems such as dehydration failure due to pipe blockage and screen clogging, which hinders the operation, resulting in energy costs. Can lead to For this reason, adding a scale inhibitor to process water is also performed.
従来、各種の工程のスケール防止法として、低分子量のポリイタコン酸あるいはその塩類を工程水に添加することが知られている。例えば、特許文献1では重量平均分子量500〜2000のポリイタコン酸及びその塩類を水系に添加してスケールを防止することが記載されている。また、特許文献2では、ポリイタコン酸とホスホン酸類との混合液が紙パルプ製造工程のスケール防止剤として有効であることが示されており、特に分子量500〜5000のポリイタコン酸が好ましいこと示されている。 Conventionally, it is known to add low molecular weight polyitaconic acid or its salts to process water as a scale prevention method of various processes. For example, Patent Document 1 describes that polyitaconic acid having a weight average molecular weight of 500 to 2000 and a salt thereof are added to an aqueous system to prevent scale. Further, Patent Document 2 shows that a mixed solution of polyitaconic acid and phosphonic acids is effective as a scale inhibitor for a paper pulp manufacturing process, and in particular, it is shown that polyitaconic acid having a molecular weight of 500 to 5,000 is preferable. There is.
しかしながら、本発明者が上記従来の低分子量のポリイタコン酸をパルプ製造の蒸解工程のスケール防止剤として用いたところ、充分なスケール防止効果が得られないという問題を見出した。本発明は、この従来の実情に鑑みてなされたものであり、蒸解工程においても充分なスケール防止効果を発揮できるスケール防止剤及びその製造方法並びにスケール防止方法を提供することを解決すべき課題としている。 However, when the present inventors used the above-mentioned conventional low molecular weight polyitaconic acid as a scale inhibitor in the digestion process of pulp production, they found a problem that a sufficient scale prevention effect could not be obtained. The present invention has been made in view of this conventional situation, and an object of the present invention is to provide a scale inhibitor capable of exhibiting a sufficient scale preventing effect even in a digestion step, a method for producing the same and a method for preventing the scale. There is.
本発明者は、上記課題を解決すべく鋭意研究を重ねた結果、意外なことに、従来スケール防止効果が劣るとされていた高分子量のポリイタコン酸が、パルプ製造における蒸解工程のスケール防止には好適であることを見出し、本発明を完成するに至った。 As a result of intensive studies to solve the above problems, the present inventors surprisingly found that high-molecular-weight polyitaconic acid, which was conventionally considered to be inferior in scale-preventing effect, prevents scale in the cooking process in pulp production. It has been found that it is preferable, and the present invention has been completed.
すなわち、本発明のスケール防止剤は、パルプ製造における蒸解工程に用いられるスケール防止剤であって、重量平均分子量が15000以上25000以下のポリイタコン酸及び/又はポリイタコン酸塩を含有することを特徴とする。 That is, the scale inhibitor of the present invention is a scale inhibitor used in a digestion process in pulp production, and is characterized by containing a polyitaconic acid and / or a polyitaconate having a weight average molecular weight of 15,000 to 25,000. .
本発明のスケール防止剤は、更にホスホン酸及び/又はホスホン酸塩を含有することが好ましい。ホスホン酸及び/又はホスホン酸塩を共存させることにより、さらにスケール防止効果を向上させることができる。 The scale inhibitor of the present invention preferably further contains phosphonic acid and / or phosphonic acid salt. By coexistence of phosphonic acid and / or phosphonic acid salt, the scale preventing effect can be further improved.
また、ポリイタコン酸及び/又はポリイタコン酸塩と、ホスホン酸及び/又はホスホン酸塩の重量比が9:1〜4:6であることが好ましい。本発明者は、この範囲において、蒸解工程における優れたスケール防止効果を見出している。 Moreover, it is preferable that the weight ratio of polyitaconic acid and / or polyitaconate and phosphonic acid and / or phosphonate is 9: 1 to 4: 6. The inventor has found in this range an excellent scale inhibition effect in the cooking process.
さらに、本発明のスケール防止剤において、ホスホン酸及び/又はホスホン酸塩を1−ヒドロキシエタン−1,1−ジホスホン酸とすることができる。 Furthermore, in the scale inhibitor of the present invention, phosphonic acid and / or phosphonic acid salt can be 1-hydroxyethane-1,1-diphosphonic acid.
また、本発明のスケール防止剤において、ポリイタコン酸及び/又はポリイタコン酸塩の重量平均分子量Mwと数平均分子量Mnとの比である分散度(Mw/Mn)が3以下であることが好ましい。分散度がこの範囲において、優れたスケール防止効果を発揮することができる。 In the scale inhibitor of the present invention, the degree of dispersion (Mw / Mn), which is the ratio of the weight average molecular weight Mw to the number average molecular weight Mn of polyitaconic acid and / or polyitaconate, is preferably 3 or less. Within this range of the degree of dispersion, an excellent scale preventing effect can be exhibited.
本発明のスケール防止剤は本発明のスケール防止剤の製造方法であって、
重合開始剤として過硫酸アンモニウムを用いて、イタコン酸を重合させて得られたポリイタコン酸及び/又はポリイタコン酸塩を含有させることを特徴とする。
The scale inhibitor of the present invention is a method for producing the scale inhibitor of the present invention,
It is characterized in that it contains polyitaconic acid and / or polyitaconic acid salt obtained by polymerizing itaconic acid using ammonium persulfate as a polymerization initiator.
本発明のスケール防止方法は、本発明のスケール防止剤をパルプ製造における蒸解工程の工程水に添加することを特徴とする。これにより、配管等にスケールが付着することを防止することができる。 The method for preventing scale of the present invention is characterized in that the antiscalant of the present invention is added to the process water of the digestion step in pulp production. Thereby, it can prevent that a scale adheres to piping etc.
本発明のスケール防止剤は、パルプ製造における蒸解工程において用いられる。ここでパルプ製造とは、木材パルプや非木材パルプの製造をいい、古紙から製造する古紙パルプの製造は含まない意味である。具体的には、クラフトパルプ、亜硫酸パルプ、ソーダパルプ等の製造をいう。これらのパルプ製造においては、蒸解工程として、蒸解釜で木材(あるいは非木材)チップを薬液中で煮込んでリグニンを除去し、パルプが薬液中に分散された状態とする。薬液は分離・濃縮されて焼却して回収されるが(黒液の回収工程)、本明細書では、この黒液回収の工程についても、蒸解工程に含まれるものとする。
したがって、本発明のスケール防止剤は、これらのパルプ蒸解のみならず、黒液の回収における工程水が接する装置・設備類についてのスケールを除去するために用いるものである。こうした装置・設備類として、具体的にはチップビン及びチップ輸送装置並びに余熱装置、白液供給ライン、蒸解釜(蒸解釜内壁)、蒸解釜の蒸解液抽出ストレーナー及び抽出ライン、抽出した蒸解液を再び蒸解液として使用するための熱交換器及び蒸解液循環ライン、抽出ライン及び循環ラインのフィルター、配管並びに液送ポンプ(フィーダー)等が挙げられる。
The scale inhibitor of the present invention is used in the digestion step in pulp production. Here, pulp production means production of wood pulp and non-wood pulp, and does not include production of waste paper pulp produced from waste paper. Specifically, it refers to the production of kraft pulp, sulfite pulp, soda pulp and the like. In these pulp production, as a digestion step, wood (or non-wood) chips are boiled in a chemical solution in a digester to remove lignin, and the pulp is dispersed in the chemical solution. The chemical solution is separated, concentrated and incinerated for recovery (black liquor recovery process), but in this specification, the black liquor recovery process is also included in the digestion process.
Therefore, the scale inhibitor of the present invention is used to remove scales not only for these pulp digests but also for equipment and facilities with which process water in black liquor recovery is in contact. As such equipment / equipment, specifically, chip bin and chip transport device and residual heat device, white liquor supply line, digester (inner wall of digester), digester extraction strainer and extractor line of digester, extracted digester again A heat exchanger and a cooking liquid circulation line for use as a cooking liquid, filters of an extraction line and a circulation line, piping, a liquid feed pump (feeder) and the like can be mentioned.
本発明における工程水とは、蒸解工程の白液、蒸解釜内の蒸解液、蒸解釜の浸透ゾーン、蒸解ゾーン及び洗浄ゾーンから抽出された蒸解液、抽出された蒸解液を再び蒸解液として使用される循環蒸解液等が挙げられ、温度は100℃以上である。 The process water in the present invention refers to the white liquor of the cooking process, the cooking liquor in the digester, the infiltration zone of the digester, the cooking liquor extracted from the cooking zone and the washing zone, and the extracted cooking liquor as cooking liquor again And the temperature is 100.degree. C. or higher.
本発明が対象とするスケールには、炭酸カルシウム、リン酸カルシウム、ケイ酸カルシウム、硫酸カルシウム、シュウ酸カルシウムなどのカルシウム化合物のスケール、あるいは、カルシウム化合物を主な成分とする複合したスケールが挙げられる。本発明のスケール防止剤、及びスケール防止方法を適用することで、前記スケールの生成及び付着が妨げられ、付着した場合でも、除去しやすい非晶質のスケールとなる。 The scales targeted by the present invention include scales of calcium compounds such as calcium carbonate, calcium phosphate, calcium silicate, calcium sulfate and calcium oxalate, or composite scales containing calcium compounds as main components. By applying the anti-scaling agent and the anti-scaling method of the present invention, the formation and adhesion of the scale are hindered, and even when it is attached, it becomes an amorphous scale that is easy to remove.
本発明で使用されるポリイタコン酸及び/又はポリイタコン酸塩は、平均分子量が15000以上25000以下であることが必須であり、イタコン酸を重合性エチレン性化合物のラジカル重合方法に準じて製造する場合に、イタコン酸を10〜40重量%含む水溶液を50〜90℃に加温し、重合開始剤として過硫酸アンモニウムを添加して重合させる方法等が挙げられる。 It is essential that the polyitaconic acid and / or polyitaconic acid salt used in the present invention have an average molecular weight of 15,000 or more and 25,000 or less, and when itaconic acid is produced according to the radical polymerization method of the polymerizable ethylenic compound. An aqueous solution containing 10 to 40% by weight of itaconic acid is heated to 50 to 90 ° C., and ammonium persulfate is added as a polymerization initiator to polymerize.
本発明で使用されるポリイタコン酸塩としては、ポリイタコン酸のアルカリ金属塩が挙げられ、アルカリ金属塩としては、ナトリウム塩、カリウム塩等が挙げられる。その他の塩として、例えばポリイタコン酸のアンモニウム塩、アミン塩などの部分中和塩、完全中和塩が挙げられる。 Examples of polyitaconic acid salts used in the present invention include alkali metal salts of polyitaconic acid, and examples of alkali metal salts include sodium salts and potassium salts. Other salts include, for example, ammonium salts of polyitaconic acid, partially neutralized salts such as amine salts, and completely neutralized salts.
本発明で使用される重合開始剤としては、一般にアゾビスイソブチロニトリル(AIBN)、アゾビス−2,4−ジメチルバレロニトリル等のアゾビス化合物、過硫酸ナトリウム、過硫酸カリウム、過硫酸アンモニウム、過酸化水素、クメンパーオキサイド、ジ−tert−ブチルヒドロパーオキサイド等が使用することができ、スケールの生成防止の観点から、使用される開始剤は、好ましくは過硫酸アンモニウムである。また、分散度を調整する際に必要に応じて連鎖移動剤を添加しても良い。連鎖移動剤として、具体的には、メルカプトエタノール、2−メルカプトプロピオン酸、3−メルカプトプロピオン酸、n−ドデシルメルカプタン等のチオール系連鎖移動剤;四塩化炭素、塩化メチレン、ブロモホルム、ブロモトリクロロエタン等の、ハロゲン化物;イソプロパノール、グリセリン等の、第2級アルコール;亜リン酸、次亜リン酸、及びその塩(次亜リン酸ナトリウム、次亜リン酸カリウム等);亜硫酸、重亜硫酸塩、亜ジチオン酸塩、メタ重亜硫酸塩、亜硫酸塩、チオ硫酸塩(具体的には、亜硫酸水素ナトリウム、亜硫酸水素カリウム、亜二チオン酸ナトリウム、亜二チオン酸カリウム、メタ重亜硫酸ナトリウム、メタ重亜硫酸カリウム等)が挙げられる。前記連鎖移動剤の添加量は、特に制限されないが、全単量体成分1モルに対して、1〜10gであることが好ましい。得られた重合体の分子量は、高速液体クロマトグラフ等により測定することができる。 As the polymerization initiator used in the present invention, generally, azobis compounds such as azobisisobutyronitrile (AIBN), azobis-2,4-dimethylvaleronitrile, sodium persulfate, potassium persulfate, ammonium persulfate, peroxide Hydrogen, cumene peroxide, di-tert-butyl hydroperoxide and the like can be used, and from the viewpoint of preventing the formation of scale, the initiator used is preferably ammonium persulfate. Moreover, when adjusting a dispersion degree, you may add a chain transfer agent as needed. Specific examples of the chain transfer agent include thiol-based chain transfer agents such as mercaptoethanol, 2-mercaptopropionic acid, 3-mercaptopropionic acid and n-dodecyl mercaptan; carbon tetrachloride, methylene chloride, bromoform, bromotrichloroethane and the like. , Halides; secondary alcohols such as isopropanol and glycerin; phosphorous acid, hypophosphorous acid, and salts thereof (sodium hypophosphite, potassium hypophosphite, etc.); sulfite, bisulfite, dithione Acid salt, meta bisulfite, sulfite, thiosulfate (specifically, sodium bisulfite, potassium bisulfite, sodium dithionite, potassium dithionite, sodium metabisulfite, potassium metabisulfite etc.) Can be mentioned. Although the addition amount of the chain transfer agent is not particularly limited, it is preferably 1 to 10 g with respect to 1 mol of all the monomer components. The molecular weight of the obtained polymer can be measured by high performance liquid chromatograph or the like.
本発明で使用されるポリイタコン酸及び/又はポリイタコン酸塩の重量平均分子量は、15000以上25000以下であることが必須であり、この分子量範囲において優れたスケール防止効果を示す。重量平均分子量が15000未満や重量平均分子量が25000を超えると、スケール防止効果が不充分となる。従来、ポリイタコン酸をスケール防止剤として用いる場合には500〜5000の低分子量のものが好ましいとされていたが(特許文献2)、パルプ製造の蒸解工程におけるスケール防止においては、ポリイタコン酸をスケール防止剤として用いる場合には重量平均分子量が15000以上25000以下であることが好ましいことを見出したのである。このように、パルプ製造の蒸解工程におけるスケール防止においては、他の工程におけるスケール防止と好適な分子量範囲がおおきく異なることなる理由については未解明であるが、蒸解工程の工程水の温度が通常100℃以上という高温であることが一因となっていると推定される。 The weight average molecular weight of the polyitaconic acid and / or polyitaconic acid salt used in the present invention is essentially 15,000 or more and 25,000 or less, and exhibits an excellent scale preventing effect in this molecular weight range. When the weight average molecular weight is less than 15,000 or the weight average molecular weight exceeds 25,000, the scale preventing effect is insufficient. In the past, when using polyitaconic acid as a scale inhibitor, those with a low molecular weight of 500 to 5000 have been preferred (Patent Document 2), but scale prevention of polyitaconic acid in scale prevention in the cooking process of pulp production When used as an agent, it has been found that the weight average molecular weight is preferably 15,000 or more and 25,000 or less. Thus, in scale prevention in the cooking process of pulp production, although the reason why the scale prevention in the other processes and the suitable molecular weight range differ greatly is not clear yet, the temperature of process water in the digestion process is usually 100. It is presumed that the high temperature of at least ° C. is a factor.
本発明で使用されるホスホン酸及び/又はホスホン酸塩としては、アミノトリメチレンホスホン酸(ATMP)、1−ヒドロキシエチリデン−1,1−ジホスホン酸(HEDP)、ジエチレントリアミンペンタメチレンホスホン酸(DETPMP)、ヘキサメチレンジアミンテトラメチレンホスホン酸(HMDTMP)、2−ホスホノブタン−1,2,4−トリカルボン酸(PBTC)、およびこれらの水溶性塩が挙げられ、その水溶性塩はナトリウム塩、カリウム塩、アンモニウム塩、アミン塩などである。スケールの生成防止の観点から使用されるホスホン酸及び/又はホスホン酸塩は、好ましくは1−ヒドロキシエチリデン−1,1−ジホスホン酸(HEDP)である。また通常、これらの化合物は水溶液の形態で市販されている。 As the phosphonic acid and / or phosphonic acid salt used in the present invention, aminotrimethylenephosphonic acid (ATMP), 1-hydroxyethylidene-1,1-diphosphonic acid (HEDP), diethylenetriaminepentamethylenephosphonic acid (DETPMP), Hexamethylenediamine tetramethylene phosphonic acid (HMDTMP), 2-phosphonobutane-1,2,4-tricarboxylic acid (PBTC), and their water-soluble salts, and their water-soluble salts are sodium salts, potassium salts, ammonium salts And amine salts. The phosphonic acid and / or phosphonic acid salt used from the viewpoint of preventing the formation of scale is preferably 1-hydroxyethylidene-1,1-diphosphonic acid (HEDP). Also, usually, these compounds are commercially available in the form of an aqueous solution.
本発明のスケール防止剤において、ポリイタコン酸及び/又はポリイタコン酸塩にホスホン酸及び/又はホスホン酸塩を共存させる場合、ポリイタコン酸及び/又はポリイタコン酸塩と、ホスホン酸及び/又はホスホン酸塩の重量比は9:1〜4:6であることが好ましく、より好ましくは8:2〜6:4である。 In the scale inhibiting agent of the present invention, when polyitaconic acid and / or polyitaconate is allowed to coexist with phosphonic acid and / or phosphonate, the weight of polyitaconic acid and / or polyitaconate and phosphonic acid and / or phosphonate is The ratio is preferably 9: 1 to 4: 6, more preferably 8: 2 to 6: 4.
本発明で分散度とは、重量平均分子量Mwと数平均分子量Mnとの比(Mw/Mn)であり、この値が1に近いほど分子量分布が均一であることを示す。本発明のスケール防止剤では、ポリイタコン酸及び/又はポリイタコン酸塩の分散度が3以下であることが好ましい。 In the present invention, the degree of dispersion is the ratio of weight average molecular weight Mw to number average molecular weight Mn (Mw / Mn), and the closer this value is to 1, the more uniform the molecular weight distribution. In the scale inhibitor of the present invention, it is preferable that the polyitaconic acid and / or polyitaconate have a dispersion degree of 3 or less.
本発明のスケール防止方法は、本発明のスケール防止剤をパルプ製造における蒸解工程の工程水に添加する蒸解工程のスケール防止方法である。該スケール防止剤は取扱い上の必要に応じて水で希釈して用いても良い。 The method for preventing scale of the present invention is a method for preventing scale of a cooking process in which the scale inhibitor of the present invention is added to the process water of the cooking process in pulp production. The anti-scaling agent may be diluted with water as needed for handling.
本発明のスケール防止方法における本発明のスケール防止剤の添加量は、スケールの発生程度、装置の運転状況などによって異なり一律に決められないが、対象水系の工程水量に対し0.1〜500mg/L、好ましくは1〜300mg/L、より好ましくは10〜200mg/Lである。 Although the addition amount of the scale inhibitor of the present invention in the scale prevention method of the present invention differs depending on the generation degree of the scale, the operation condition of the apparatus, etc., it can not be determined uniformly. L, preferably 1 to 300 mg / L, more preferably 10 to 200 mg / L.
本発明のスケール防止方法における本発明のスケール防止剤の添加場所は、スケールが生じている箇所や工程に直接添加してもよく、あるいはその場所より上流部の工程水、及び/または循環する下流部に添加しても良い。添加は、ポンプで連続添加あるいは間欠添加する。 The place of addition of the scale inhibitor of the present invention in the scale prevention method of the present invention may be directly added to the place or process where the scale is produced, or the process water upstream from the place and / or the circulating downstream You may add to the part. Addition is continuous addition or intermittent addition with a pump.
また、本発明のスケール防止剤の添加をする際、本発明の効果を妨げない限りにおいて他の重合物、界面活性剤、キレート剤、歩留まり剤、ピッチコントロール剤、スライムコントロール剤、防食剤、消泡剤等を同時に添加してもよい。また、本発明の効果を妨げない限りにおいて、これらの添加剤の成分を本発明のスケール防止剤に配合することもできる。 In addition, when adding the scale inhibitor of the present invention, other polymers, surfactants, chelating agents, retention agents, pitch control agents, slime control agents, corrosion inhibitors, antiseptic agents, as long as the effects of the present invention are not impaired. You may add a foaming agent etc. simultaneously. In addition, the components of these additives can be blended into the scale inhibitor of the present invention as long as the effects of the present invention are not impaired.
以下、実施例により本発明を具体的に説明するが、本発明はこれに限定されるものでは
ない。
Hereinafter, the present invention will be specifically described by way of examples, but the present invention is not limited thereto.
[ポリイタコン酸及びポリアクリル酸の合成]
ポリイタコン酸(合成例1〜6)、ポリイタコン酸ナトリウム(合成例10)及びポリアクリル酸(合成例7〜9)を、以下に示す方法によって合成した。
[Synthesis of polyitaconic acid and polyacrylic acid]
Polyitaconic acid (Synthesis examples 1 to 6), sodium polyitaconate (Synthesis example 10) and polyacrylic acid (Synthesis examples 7 to 9) were synthesized by the methods described below.
[合成例1の製造]
ガラス還流管、窒素通気管、滴下ロート、攪拌器付きの500mlの4つ口フラスコに、イタコン酸を60g、水270gを加え、撹拌下に冷却しながら48%水酸化ナトリウム水溶液を徐々に加えた。なお、水酸化ナトリウムの添加量は、生成したポリイタコン酸が大部分遊離酸として存在する量である。溶液を70℃に加温し、液温を維持しながら撹拌下で重合開始剤である過硫酸アンモニウム3.7gを投入し、反応を開始させた。6時間反応を続けた後、90℃に加温してさらに1時間維持し、冷却して合成例1のポリイタコン酸を得た。イオンクロマトグラフィーにより残存モノマー濃度を測定した結果、未反応のモノマーは0.1重量%未満であり、反応率は実質100%であることを確認した。
[Production of Synthesis Example 1]
60 g of itaconic acid and 270 g of water were added to a 500 ml four-necked flask with a glass reflux tube, a nitrogen vent tube, a dropping funnel and a stirrer, and a 48% aqueous sodium hydroxide solution was gradually added while cooling under stirring. . The amount of sodium hydroxide added is such that most of the produced polyitaconic acid is present as free acid. The solution was heated to 70 ° C., and 3.7 g of ammonium persulfate as a polymerization initiator was added under stirring while maintaining the solution temperature to start the reaction. After continuing the reaction for 6 hours, the temperature was raised to 90 ° C., maintained for another hour, and cooled to obtain polyitaconic acid of Synthesis Example 1. As a result of measuring the residual monomer concentration by ion chromatography, it was confirmed that the unreacted monomer was less than 0.1% by weight, and the reaction rate was substantially 100%.
下記条件のように設定したHPLC(高速液体クロマトグラフ)で、合成例1のポリイタコン酸の重量平均分子量を測定した結果、重量平均分子量は15000であった。
測定機器:LC−2000Plus(日本分光社製)
ポンプ:PU−2086(日本分光社製)
検出器:RI−2031(日本分光社製)
カラム:Waters Ultra Hydrogel 250(Waters社製)
溶離液:0.1M NaNO3
流速: 1.0ml/min
As a result of measuring the weight average molecular weight of polyitaconic acid of Synthesis Example 1 by HPLC (high performance liquid chromatograph) set as the following conditions, the weight average molecular weight was 15,000.
Measuring instrument: LC-2000 Plus (manufactured by JASCO Corporation)
Pump: PU-2086 (manufactured by JASCO Corporation)
Detector: RI-2031 (manufactured by JASCO Corporation)
Column: Waters Ultra Hydrogel 250 (manufactured by Waters)
Eluent: 0.1 M NaNO 3
Flow rate: 1.0 ml / min
[合成例2の製造]
分子量を調整するために過硫酸アンモニウムを3.1gに変更した以外は合成例1と同様の製造方法により表1記載の合成例2のポリイタコン酸を得た。
[Production of Synthesis Example 2]
The polyitaconic acid of Synthesis Example 2 described in Table 1 was obtained by the same production method as in Synthesis Example 1 except that ammonium persulfate was changed to 3.1 g in order to adjust the molecular weight.
[合成例3の製造]
分子量を調整するために過硫酸アンモニウムを2.0gに変更した以外は合成例1と同様の製造方法により表1記載の合成例3のポリイタコン酸を得た。
[Production of Synthesis Example 3]
Polyitaconic acid of Synthesis Example 3 described in Table 1 was obtained by the same manufacturing method as that of Synthesis Example 1 except that ammonium persulfate was changed to 2.0 g in order to adjust the molecular weight.
[合成例4の製造]
分子量を調整するために過硫酸アンモニウムを4.6gに変更した以外は合成例1と同様の製造方法により表1記載の合成例4のポリイタコン酸を得た。
[Production of Synthesis Example 4]
Polyitaconic acid of Synthesis Example 4 described in Table 1 was obtained by the same manufacturing method as Synthesis Example 1 except that ammonium persulfate was changed to 4.6 g in order to adjust the molecular weight.
[合成例5の製造]
分子量を調整するために過硫酸アンモニウムを4.2gに変更した以外は合成例1と同様の製造方法により表1記載の合成例5のポリイタコン酸を得た。
[Production of Synthesis Example 5]
Polyitaconic acid of Synthesis Example 5 described in Table 1 was obtained by the same production method as in Synthesis Example 1 except that ammonium persulfate was changed to 4.2 g in order to adjust the molecular weight.
[合成例6の製造]
分子量を調整するために過硫酸アンモニウムを1.5gに変更した以外は合成例1と同様の製造方法により表1記載の合成例6のポリイタコン酸を得た。
[Production of Synthesis Example 6]
Polyitaconic acid of Synthesis Example 6 described in Table 1 was obtained by the same production method as in Synthesis Example 1 except that ammonium persulfate was changed to 1.5 g in order to adjust the molecular weight.
[合成例7の製造]
イタコン酸をアクリル酸に変更した以外は合成例1と同様の製造方法により表1記載の合成例7のポリアクリル酸を得た。
[Production of Synthesis Example 7]
The polyacrylic acid of Synthesis Example 7 described in Table 1 was obtained by the same production method as in Synthesis Example 1 except that itaconic acid was changed to acrylic acid.
[合成例8の製造]
イタコン酸をアクリル酸に変更した以外は合成例2と同様の製造方法により表1記載の合成例8のポリアクリル酸を得た。
[Production of Synthesis Example 8]
A polyacrylic acid of Synthesis Example 8 described in Table 1 was obtained by the same production method as in Synthesis Example 2 except that itaconic acid was changed to acrylic acid.
[合成例9の製造]
イタコン酸をアクリル酸に変更した以外は合成例3と同様の製造方法により表1記載の合成例9のポリアクリル酸を得た。
[Production of Synthesis Example 9]
A polyacrylic acid of Synthesis Example 9 described in Table 1 was obtained by the same production method as in Synthesis Example 3 except that itaconic acid was changed to acrylic acid.
[合成例10の製造]
合成例2のポリイタコン酸に、中和当量の水酸化ナトリウムを添加し、表1記載の合成例10のポリイタコン酸ナトリウムを得た。
[Production of Synthesis Example 10]
Sodium hydroxide of a neutralization equivalent was added to polyitaconic acid of the synthesis example 2, and sodium polyitaconate of the synthesis example 10 of Table 1 was obtained.
[スケール防止試験方法]
(実施例1)
1Lの耐圧容器に、模擬蒸解液(水酸化ナトリウム4%、炭酸ナトリウム2%、硫化ナトリウム4%、脱イオン水90%)を800ml投入し、密閉して、撹拌しながら昇温を開始した。液温が150℃に到達した後、有効成分の合計として20mg/Lの合成例1のポリイタコン酸を模擬蒸解液に添加して、撹拌混合した。次にカルシウムイオンとして100ppmとなるよう塩化カルシウムを添加し、そのまま60分間撹拌を継続した後、加温を止め、常温まで冷却して試験を終了した。
[Test method for preventing scale]
Example 1
In a 1 L pressure vessel, 800 ml of simulated cooking liquor (4% sodium hydroxide, 2% sodium carbonate, 4% sodium sulfide, 90% deionized water) was charged, sealed, and temperature raising was started while stirring. After the liquid temperature reached 150 ° C., 20 mg / L of polyitaconic acid of Synthesis Example 1 as a total of active ingredients was added to the simulated cooking liquor, and mixed with stirring. Next, calcium chloride was added so as to be 100 ppm as a calcium ion, stirring was continued as it was for 60 minutes, heating was stopped, and cooling was performed to room temperature to complete the test.
スケール防止試験後の試験液をNo5Cの濾紙で濾過し、JIS―K0101の方法でカルシウム硬度を算出した。 The test solution after the scale prevention test was filtered with No. 5 C filter paper, and calcium hardness was calculated by the method of JIS-K0101.
実施例1のスケール防止率を次式より算出し、結果を表1に記載した。また、スケール防止剤無添加時のカルシウム硬度は0であった。
スケール防止率(%)=1−((C−B)/(C−A))×100
A:スケール防止剤無添加時のカルシウム硬度(mgCaCO3/l)
B:合成例1のスケール防止剤添加時のカルシウム硬度(mgCaCO3/l)
C:添加したカルシウム硬度(mgCaCO3/l)
The scale prevention ratio of Example 1 was calculated by the following equation, and the results are shown in Table 1. The calcium hardness was 0 when no scale inhibitor was added.
Scale prevention rate (%) = 1-((C-B) / (C-A)) x 100
A: Calcium hardness without addition of scale inhibitor (mg CaCO 3 / l)
B: Calcium hardness at the time of the addition of the scale inhibitor of Synthesis Example 1 (mg CaCO 3 / l)
C: Calcium hardness added (mg CaCO 3 / l)
(実施例2〜4及び比較例1〜6)
合成例2〜6のポリイタコン酸、合成例10のポリイタコン酸ナトリウム及び合成例7〜9のポリアクリル酸を用い、実施例1と同様に、スケール防止試験を実施した。表1にスケール防止試験の結果を記載した。
(Examples 2 to 4 and Comparative Examples 1 to 6)
The scale prevention test was carried out in the same manner as in Example 1 using polyitaconic acid of Synthesis Examples 2 to 6, sodium polyitaconate of Synthesis Example 10 and polyacrylic acid of Synthesis Examples 7 to 9. Table 1 describes the results of the scale inhibition test.
表1に示した実施例1〜4及び比較例1〜6から、次のことが明らかである。 The following is apparent from Examples 1 to 4 and Comparative Examples 1 to 6 shown in Table 1.
実施例1〜3のように重量平均分子量が15000〜25000であるポリイタコン酸を用いた場合、炭酸カルシウムのスケール防止率が60%以上と高い効果を示した。対して、比較例1〜3のようにポリイタコン酸であっても重量平均分子量が15000未満及び25000を超える場合では、スケール防止率が35%以下であった。また、比較例4〜6のように重量平均分子量が15000〜25000であっても、ポリアクリル酸の場合では、スケール防止率が30%以下であり、重量平均分子量が15000〜25000であるポリイタコン酸のみが、高いスケール防止効果が得られるという本発明の特異な効果が明示された。
また、実施例2と実施例4の比較から、ポリイタコン酸の替わりにポリイタコン酸ナトリウムを用いても、良好なスケール防止効果が得られることが分かった。
When polyitaconic acid having a weight average molecular weight of 15,000 to 25,000 as in Examples 1 to 3 was used, the scale prevention ratio of calcium carbonate was as high as 60% or more. On the other hand, even when it is polyitaconic acid as in Comparative Examples 1 to 3, when the weight average molecular weight is less than 15,000 and more than 25,000, the scale prevention ratio is 35% or less. Moreover, even if the weight average molecular weight is 15,000 to 25,000 as in Comparative Examples 4 to 6, in the case of polyacrylic acid, the scale prevention ratio is 30% or less, and it is a polyitaconic acid having a weight average molecular weight of 15,000 to 25,000. Only, the unique effect of the present invention that a high scale prevention effect is obtained is clarified.
Further, it was found from the comparison between Example 2 and Example 4 that even when sodium polyitaconate is used instead of polyitaconic acid, a good scale preventing effect can be obtained.
[ポリイタコン酸の合成]
ポリイタコン酸(合成例11〜13)を、以下に示す方法によって合成した。
[Synthesis of polyitaconic acid]
Polyitaconic acid (Synthesis examples 11 to 13) was synthesized by the method shown below.
[合成例11の製造]
重合開始剤である過硫酸アンモニウムを過硫酸ナトリウムに変更した以外は、合成例2と同様の製造方法により表2記載の合成例11のポリイタコン酸を得た。
[Production of Synthesis Example 11]
Polyitaconic acid of Synthesis Example 11 described in Table 2 was obtained in the same manner as in Synthesis Example 2 except that ammonium persulfate as a polymerization initiator was changed to sodium persulfate.
[合成例12の製造]
重合開始剤である過硫酸アンモニウムを過硫酸カリウムに変更した以外は、合成例2と同様の製造方法により表2記載の合成例12のポリイタコン酸を得た。
[Production of Synthesis Example 12]
Polyitaconic acid of Synthesis Example 12 described in Table 2 was obtained by the same manufacturing method as that of Synthesis Example 2 except that ammonium persulfate as a polymerization initiator was changed to potassium persulfate.
[合成例13の製造]
重合開始剤である過硫酸アンモニウムをアゾビスイソブチロニトリルに変更した以外は、合成例2と同様の製造方法により表2記載の合成例13のポリイタコン酸を得た。
[Production of Synthesis Example 13]
Polyitaconic acid of Synthesis Example 13 described in Table 2 was obtained in the same manner as in Synthesis Example 2 except that ammonium persulfate as a polymerization initiator was changed to azobisisobutyronitrile.
(実施例5〜7)
重合開始剤の種類を変更した合成例11〜13のポリイタコン酸を用い、実施例1と同様に、スケール防止試験を実施した。表2にスケール防止試験の結果を記載した。尚、対照として、実施例2、及び比較例2、3、5を記載した。
(Examples 5 to 7)
The scale prevention test was implemented similarly to Example 1 using the polyitaconic acid of the synthesis examples 11-13 which changed the kind of polymerization initiator. Table 2 describes the results of the scale inhibition test. As a control, Example 2 and Comparative Examples 2, 3 and 5 were described.
表2に示した実施例2,5〜7、及び比較例2、3、5から、次のことが明らかである。 The following is apparent from Examples 2, 5 to 7 and Comparative Examples 2, 3 and 5 shown in Table 2.
実施例2、5〜7のように重合開始剤を変化させた場合、炭酸カルシウムのスケール防止率はいずれも50%以上であり、本発明以外のポリマーを用いた比較例2、3、5に比べ、高いスケール防止効果を示した。中でも、実施例2のように、重合開始剤に過硫酸アンモニウムを用いたポリイタコン酸の場合、スケール防止率が65%であり、最もスケール防止効果に優れた。重合開始剤の種類によってスケール防止効果が変化し、特に過硫酸アンモニウムを用いた場合にスケール防止効果が優れていることが分かった。 When the polymerization initiator is changed as in Examples 2 and 5 to 7, the scale inhibition ratio of calcium carbonate is 50% or more in any of Comparative Examples 2, 3 and 5 using a polymer other than the present invention. In comparison, it showed high scale prevention effect. Among them, as in Example 2, in the case of polyitaconic acid using ammonium persulfate as the polymerization initiator, the scale prevention rate is 65%, and the scale prevention effect was most excellent. The scale preventing effect changed depending on the type of the polymerization initiator, and it was found that the scale preventing effect is excellent particularly when ammonium persulfate is used.
[スケール防止剤の調製]
表3に記載した配合に従い、実施例8〜16、及び比較例7〜14に用いるスケール防止剤を調製した。
[Preparation of scale inhibitor]
According to the composition described in Table 3, the scale inhibiting agent used for Examples 8-16 and comparative examples 7-14 was prepared.
(実施例8〜16、及び比較例7〜14)
実施例1と同様に、スケール防止試験を実施した。表3にスケール防止試験の結果を記載した。尚、対照として、実施例2を記載した。
(Examples 8 to 16 and Comparative Examples 7 to 14)
In the same manner as Example 1, a scale prevention test was conducted. Table 3 describes the results of the scale inhibition test. In addition, Example 2 was described as a control.
表3に示した実施例2,8〜16、及び比較例7〜14から、次のことが明らかである。 The following is apparent from Examples 2, 8 to 16 and Comparative Examples 7 to 14 shown in Table 3.
実施例8〜14のように本発明のポリイタコン酸(実施例2)にホスホン酸をさらに含有させた場合、炭酸カルシウムのスケール防止率が79%以上となり、実施例2と比較し、高いスケール防止効果を示した。対して、本発明以外のポリマーにホスホン酸を含有させた比較例7〜12では、炭酸カルシウムのスケール防止率は50%以下であった。また、比較例13、14のようにホスホン酸のみを用いた場合は炭酸カルシウムのスケール防止率が0%であり、本発明のポリイタコン酸にホスホン酸を含有させた場合にのみスケール防止効果が向上するという特異な相乗効果が示された。
また、実施例8〜13のようにポリイタコン酸とホスホン酸の重量比が9:1〜4:6の場合、スケール防止率が86%以上となった。更に実施例9〜11のように、重量比が8:2〜6:4の場合、スケール防止率が95%と最も高い結果となり、この重量比が好ましいことが示された。
また、実施例11と実施例15の比較から、ホスホン酸としてHEDPの替わりにHEDPのナトリウム塩を用いても、同様に良好なスケール防止効果が得られることが分かった。
さらに、実施例16から、ポリイタコン酸ナトリウムとHEDPのナトリウム塩の組み合わせによっても、同様に良好なスケール防止効果が得られることが分かった。
When phosphonic acid is further contained in the polyitaconic acid of the present invention (Example 2) as in Examples 8 to 14, the scale prevention ratio of calcium carbonate is 79% or more, which is higher than that of Example 2. It showed the effect. On the other hand, in Comparative Examples 7 to 12 in which the polymers other than the present invention contained phosphonic acid, the scale inhibition ratio of calcium carbonate was 50% or less. Further, when only phosphonic acid is used as in Comparative Examples 13 and 14, the scale prevention ratio of calcium carbonate is 0%, and the scale prevention effect is improved only when phosphonic acid is contained in the polyitaconic acid of the present invention. Unique synergy effect was shown.
Moreover, when the weight ratio of polyitaconic acid and phosphonic acid was 9: 1 to 4: 6 as in Examples 8 to 13, the scale prevention ratio was 86% or more. Furthermore, as in Examples 9 to 11, when the weight ratio is 8: 2 to 6: 4, the scale inhibition ratio is as high as 95%, which is shown to be preferable.
Also, from the comparison of Example 11 and Example 15, it was found that even when sodium salt of HEDP is used as the phosphonic acid instead of HEDP, the same good scale prevention effect can be obtained.
Furthermore, it was found from Example 16 that the combination of sodium polyitaconate and the sodium salt of HEDP also gave a good scale prevention effect.
[スケール防止剤の調製]
表4に記載した配合に従い、実施例17〜20で用いるスケール防止剤を調製した。
[Preparation of scale inhibitor]
The scale inhibitors used in Examples 17-20 were prepared according to the formulations described in Table 4.
(実施例17〜20)
実施例17〜20では、実施例11においてホスホン酸として用いた1−ヒドロキシエチリデン−1,1−ジホスホン酸(HEDP)に替えて、表4に示す各種のホスホン酸を用い、実施例1の場合と同様に、スケール防止試験を実施した。表4にスケール防止試験の結果を記載した。尚、対照として、実施例11の結果を記載した。
(Examples 17 to 20)
In Examples 17 to 20, in the case of Example 1 using various phosphonic acids shown in Table 4 instead of 1-hydroxyethylidene-1,1-diphosphonic acid (HEDP) used as the phosphonic acid in Example 11 Similar to the above, the scale prevention test was conducted. Table 4 describes the results of the scale inhibition test. In addition, the result of Example 11 is described as a control.
表4に示した実施例11、17〜20から、次のことが明らかである。 From Examples 11, 17 to 20 shown in Table 4, the following is clear.
実施例11、17〜20のように、いずれのホスホン酸を用いた場合でも、炭酸カルシウムのスケール防止率は80%以上であった。中でも、実施例11のように、ホスホン酸としてHEDPを用いた場合、スケール防止率が95%となり、HEDPが特に好ましいことが示された。 As in Examples 11 and 17 to 20, the scale inhibition ratio of calcium carbonate was 80% or more regardless of which phosphonic acid was used. Among them, as in Example 11, when HEDP was used as the phosphonic acid, the scale inhibition rate was 95%, indicating that HEDP is particularly preferable.
[ポリイタコン酸の合成]
ポリイタコン酸(合成例14)を、以下に示す方法によって合成した。
[Synthesis of polyitaconic acid]
Polyitaconic acid (Synthesis example 14) was synthesized by the method shown below.
[合成例14の製造]
分散度を調整するために、連鎖移動剤である2−メルカプトプロピオン酸1.1gを追加した以外は、合成例2と同様の製造方法により合成例14のポリイタコン酸を得た。重量平均分子量、及び分散度を測定し、結果を表5に記載した。
[Production of Synthesis Example 14]
Polyitaconic acid of Synthesis Example 14 was obtained in the same manner as in Synthesis Example 2 except that 1.1 g of 2-mercaptopropionic acid as a chain transfer agent was added to adjust the degree of dispersion. The weight average molecular weight and the degree of dispersion were measured, and the results are shown in Table 5.
[スケール防止剤の調製]
表5に記載した配合に従い、実施例22に用いるスケール防止剤を調製した。
[Preparation of scale inhibitor]
The scale inhibitors used in Example 22 were prepared according to the formulations described in Table 5.
(実施例21、22)
実施例1と同様に、スケール防止試験を実施した。表5にスケール防止試験の結果を記載した。尚、対照として、実施例2、11の結果を記載した。
(Examples 21 and 22)
In the same manner as Example 1, a scale prevention test was conducted. Table 5 describes the results of the scale inhibition test. In addition, the result of Example 2, 11 was described as a control.
表5に示した実施例2、11、21及び22から、次のことが明らかである。 From Examples 2, 11, 21 and 22 shown in Table 5, the following is apparent.
実施例2、21のように分散度が3以下の場合、炭酸カルシウムのスケール防止率はいずれも65%以上であり、高いスケール防止効果を示した。中でも、実施例21のように、分散度が2以下の場合、スケール防止率が71%となり最もスケール防止効果に優れた。分散度によって、スケール防止効果が変化する本発明の特異な効果が明示された。
また、実施例11及び実施例22のようにポリイタコン酸にホスホン酸を含有させた場合、スケール防止率が95%以上に向上し、相乗効果が示された。
When the degree of dispersion was 3 or less as in Examples 2 and 21, the scale prevention ratio of calcium carbonate was 65% or more in all cases, and showed a high scale prevention effect. Among them, as in Example 21, when the degree of dispersion is 2 or less, the scale prevention rate is 71%, and the scale prevention effect is most excellent. By the degree of dispersion, the unique effect of the present invention in which the scale prevention effect is changed is clarified.
Further, when phosphonic acid was added to polyitaconic acid as in Example 11 and Example 22, the scale prevention rate was improved to 95% or more, and a synergistic effect was shown.
本発明のスケール防止剤及びその製造方法並びにスケール防止方法をパルプ製造における蒸解工程に適用することにより、スケールの生成を効率良く防止できるため、該工程のスケール付着による操業トラブルや操業停止の頻度を大幅に減らすことが可能となり、省エネルギーに大いに寄与する。 By applying the scale inhibitor of the present invention and the method for producing the same and the method for preventing the scale to the digestion step in pulp production, scale formation can be efficiently prevented, so the frequency of operation troubles and shutdowns due to scale adhesion in the step It is possible to greatly reduce the energy consumption.
Claims (8)
重合開始剤として過硫酸アンモニウムを用いて、イタコン酸を重合させて得られた重量平均分子量が15000以上25000以下のポリイタコン酸及び/又はポリイタコン酸塩を含有することを特徴とするスケール防止剤。 A scale inhibitor used in the digestion process (but excluding green liquor production process) in pulp production,
A scale inhibitor comprising polyitaconic acid and / or polyitaconate having a weight average molecular weight of 15,000 or more and 25,000 or less obtained by polymerizing itaconic acid using ammonium persulfate as a polymerization initiator.
重合開始剤として過硫酸アンモニウムを用いて、イタコン酸を重合させて得られた重量平均分子量が15000以上25000以下のポリイタコン酸及び/又はポリイタコン酸塩を含有させることを特徴とするスケール防止剤の製造方法。 A method for producing the scale inhibitor according to claim 1, wherein
A method of producing a scale inhibitor, which comprises containing polyitaconic acid and / or polyitaconic acid salt having a weight average molecular weight of 15,000 to 25,000 obtained by polymerizing itaconic acid using ammonium persulfate as a polymerization initiator. .
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