JP6539922B1 - Method for producing nickel sulfate compound - Google Patents

Method for producing nickel sulfate compound Download PDF

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JP6539922B1
JP6539922B1 JP2018161837A JP2018161837A JP6539922B1 JP 6539922 B1 JP6539922 B1 JP 6539922B1 JP 2018161837 A JP2018161837 A JP 2018161837A JP 2018161837 A JP2018161837 A JP 2018161837A JP 6539922 B1 JP6539922 B1 JP 6539922B1
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nickel
nickel sulfate
sulfate compound
roasting
iron
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JP2020033615A (en
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賢三 左右田
賢三 左右田
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JGC Corp
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G53/00Compounds of nickel
    • C01G53/10Sulfates
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/02Roasting processes
    • C22B1/06Sulfating roasting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B23/00Obtaining nickel or cobalt
    • C22B23/02Obtaining nickel or cobalt by dry processes
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B3/00Extraction of metal compounds from ores or concentrates by wet processes
    • C22B3/04Extraction of metal compounds from ores or concentrates by wet processes by leaching
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Abstract

【課題】気相雰囲気下でも硫酸ニッケル化合物を製造することが可能な硫酸ニッケル化合物の製造方法を提供する。【解決手段】酸素分圧p(O2)および二酸化硫黄分圧p(SO2)を、Ni−S−O系において硫酸ニッケルが酸化ニッケルよりも熱力学的に安定となり、かつ、Fe−S−O系において酸化鉄が硫酸鉄よりも熱力学的に安定となる条件下として、ニッケル含有原料を加熱し、硫酸ニッケル化合物を生成させる焙焼工程を有する。【選択図】図1The present invention provides a method for producing a nickel sulfate compound capable of producing a nickel sulfate compound even in a gas phase atmosphere. An oxygen partial pressure p (O2) and a sulfur dioxide partial pressure p (SO2) can be used to make nickel sulfate thermodynamically more stable than nickel oxide in the Ni-S-O system, and Fe--S--O. As a condition under which iron oxide is thermodynamically more stable than iron sulfate in the system, it has a roasting step of heating the nickel-containing raw material to form a nickel sulfate compound. [Selected figure] Figure 1

Description

本発明は、硫酸ニッケル化合物の製造方法に関する。   The present invention relates to a method of producing a nickel sulfate compound.

従来、硫酸ニッケル化合物は、各種のニッケル化合物または金属ニッケルの原料として、電解ニッケルメッキ、無電解ニッケルメッキ、触媒材料等の用途に利用されている。近年、電気自動車等の輸送機器、電子機器等の電源として、ニッケル化合物または金属ニッケルを正極材料に用いた二次電池の需要拡大が見込まれる。高性能な二次電池を得るため、高純度の硫酸ニッケル化合物の安定供給が望まれている。   Heretofore, nickel sulfate compounds have been used as raw materials for various nickel compounds or metallic nickel in applications such as electrolytic nickel plating, electroless nickel plating, and catalyst materials. In recent years, an increase in demand for a secondary battery using a nickel compound or metallic nickel as a positive electrode material as a power source for transportation devices such as electric vehicles and electronic devices is expected. In order to obtain a high performance secondary battery, stable supply of a high purity nickel sulfate compound is desired.

低純度のニッケル化合物に含まれる可能性がある不純物としては、鉄、銅、コバルト、マンガン、マグネシウム等の、他の金属化合物が挙げられる。従来、高純度のニッケル化合物を得る方法として、溶媒抽出法が挙げられる。溶媒抽出法では、他の金属化合物を選択的に抽出して除去するか、ニッケル化合物を選択的に抽出して取り出す工程が実施される。いずれの場合も、特定の金属イオンを選択的に抽出するためには、特殊な薬剤が必要となり、高コストであった。   Impurities which may be contained in the low purity nickel compound include other metal compounds such as iron, copper, cobalt, manganese, magnesium and the like. Conventionally, a solvent extraction method is mentioned as a method of obtaining a high purity nickel compound. In the solvent extraction method, steps of selectively extracting and removing other metal compounds or selectively extracting and removing nickel compounds are performed. In either case, special agents are required to selectively extract specific metal ions, which is expensive.

硫酸ニッケルを製造する方法として、イオン交換法によりニッケル化合物の陰イオンを硫酸根に交換する方法や、硫酸溶液中でニッケル金属粉末を、水素ガスを発生させながら溶解する方法も知られている。また特許文献1には、比重が6.30を超える緑色の酸化ニッケル粉末を硫酸中で加熱処理した後、熱水で浸出(leach)することにより、水溶性の硫酸ニッケルを得る方法が記載されている。特許文献1では、加熱処理に用いる硫酸として、濃度30%〜60%の硫酸溶液(クレーム1〜5)、濃度95%の濃硫酸(クレーム6〜7)が挙げられている。特許文献1で濃度95%の濃硫酸を用いる場合(実施例7〜9)には、275℃以上の高温が必要とされている。   As a method of producing nickel sulfate, a method of exchanging anions of a nickel compound to a sulfate radical by an ion exchange method, and a method of dissolving nickel metal powder in a sulfuric acid solution while generating hydrogen gas are also known. Further, Patent Document 1 describes a method for obtaining water-soluble nickel sulfate by heat-treating green nickel oxide powder having a specific gravity of 6.30 or more in sulfuric acid and then leaching with hot water. ing. In Patent Document 1, as the sulfuric acid used for the heat treatment, a sulfuric acid solution with a concentration of 30% to 60% (claims 1 to 5) and a concentrated sulfuric acid with a concentration of 95% (claims 6 to 7) are mentioned. When concentrated sulfuric acid with a concentration of 95% is used in Patent Document 1 (Examples 7 to 9), a high temperature of 275 ° C. or more is required.

米国特許第3002814号明細書U.S. Pat. No. 3,002,814

液相の硫酸を用いて硫酸ニッケルを得る方法では、原料中でニッケルと共存する鉄分が硫酸に溶解することで硫酸の消費量が多くなること、反応中に水素ガスが発生するおそれがあること等が懸念される。   In the method of obtaining nickel sulfate using liquid phase sulfuric acid, the amount of sulfuric acid consumption increases due to the dissolution of the iron component coexisting with nickel in the raw material in sulfuric acid, and there is a risk that hydrogen gas may be generated during the reaction Etc. are concerned.

本発明は、上記事情に鑑みてなされたものであり、気相雰囲気下でも硫酸ニッケル化合物を製造することが可能な硫酸ニッケル化合物の製造方法を提供することを課題とする。   This invention is made in view of the said situation, and makes it a subject to provide the manufacturing method of the nickel sulfate compound which can manufacture a nickel sulfate compound also in a gaseous-phase atmosphere.

本発明の第1の態様は、酸素分圧および二酸化硫黄分圧を、Ni−S−O系において硫酸ニッケルが酸化ニッケルよりも熱力学的に安定となり、かつ、Fe−S−O系において酸化鉄が硫酸鉄よりも熱力学的に安定となる条件下として、鉄分を含むニッケル含有原料を加熱し、硫酸ニッケル化合物を生成させる焙焼工程を有することを特徴とする硫酸ニッケル化合物の製造方法である。 According to the first aspect of the present invention, the partial pressure of oxygen and the partial pressure of sulfur dioxide are such that nickel sulfate is thermodynamically more stable than nickel oxide in Ni-S-O system, and oxidized in Fe-S-O system. A method for producing a nickel sulfate compound, comprising a roasting step of heating a nickel-containing raw material containing an iron component to form a nickel sulfate compound as a condition under which iron is thermodynamically more stable than iron sulfate. is there.

本発明の第2の態様は、前記焙焼工程において、焙焼温度が400〜750℃の範囲であることを特徴とする第1の態様の硫酸ニッケル化合物の製造方法である。   A second aspect of the present invention is the method for producing a nickel sulfate compound according to the first aspect, wherein the roasting temperature is in the range of 400 to 750 ° C. in the roasting step.

本発明の第3の態様は、前記焙焼工程において、気圧(atm)単位による酸素分圧の常用対数log p(O)が−4〜−6の範囲であり、気圧(atm)単位による二酸化硫黄分圧の常用対数log p(SO)が−1〜+1の範囲であることを特徴とする第1または第2の態様の硫酸ニッケル化合物の製造方法である。なお、常用対数は、底を10とする対数(log10)である。 According to a third aspect of the present invention, in the roasting step, the common logarithm log p (O 2 ) of oxygen partial pressure in the unit of atmospheric pressure (atm) is in the range of −4 to −6 and in the unit of atmospheric pressure (atm). A method for producing a nickel sulfate compound according to the first or second aspect, wherein the common logarithm log p (SO 2 ) of the sulfur dioxide partial pressure is in the range of −1 to +1. The common logarithm is a logarithm with a base of 10 (log 10 ).

本発明の第4の態様は、前記焙焼工程の後に、前記硫酸ニッケル化合物を水に溶解させる水溶解工程を有することを特徴とする第1〜第3のいずれかの態様の硫酸ニッケル化合物の製造方法である。   According to a fourth aspect of the present invention, there is provided a nickel sulfate compound according to any one of the first to third aspects, comprising a water dissolving step of dissolving the nickel sulfate compound in water after the roasting step. It is a manufacturing method.

本発明の第5の態様は、前記ニッケル含有原料が、ニッケル硫化鉱、ニッケル硫化物、ニッケルマット、酸化ニッケル、フェロニッケルからなる群から選択される1種以上を含むことを特徴とする第1〜第4のいずれかの態様の硫酸ニッケル化合物の製造方法である。   A fifth aspect of the present invention is characterized in that the nickel-containing raw material comprises one or more selected from the group consisting of nickel sulfide ore, nickel sulfide, nickel mat, nickel oxide, and ferronickel. It is a manufacturing method of the nickel sulfate compound of any one of-aspect.

第1の態様によれば、ニッケル含有原料が鉄分を含む場合であっても、ニッケル分が硫酸ニッケル化合物に変換されると共に、鉄分から硫酸鉄への変換が抑制されるので、鉄分による硫黄分の消費を抑制して、硫酸ニッケル化合物の生成効率を向上することができる。   According to the first aspect, even when the nickel-containing raw material contains iron, the nickel is converted to the nickel sulfate compound and the conversion from iron to iron sulfate is suppressed. Can be suppressed to improve the generation efficiency of the nickel sulfate compound.

第2の態様によれば、鉄分の還元が抑制されて、鉄分が酸化鉄、硫化鉄等の状態で硫酸ニッケル化合物と共存し得るので、焙焼生成物において粒子の凝結を抑制し、後工程の処理を容易にすることができる。   According to the second aspect, reduction of iron content is suppressed, and iron content can co-exist with the nickel sulfate compound in the state of iron oxide, iron sulfide and the like. Processing can be facilitated.

第3の態様によれば、酸素分圧が低く、二酸化硫黄分圧が高い条件下により、硫酸ニッケル化合物の生成を促進することができる。   According to the third aspect, the formation of the nickel sulfate compound can be promoted under the conditions of low oxygen partial pressure and high sulfur dioxide partial pressure.

第4の態様によれば、硫酸ニッケル化合物を優先的に溶解することにより、鉄分の除去を容易にすることができる。   According to the fourth aspect, removal of iron can be facilitated by preferentially dissolving the nickel sulfate compound.

第5の態様によれば、比較的調達が容易なニッケル含有原料を用いることができるので、生産性を向上させることができる。   According to the fifth aspect, since the nickel-containing raw material which is relatively easy to procure can be used, productivity can be improved.

Ni−S−O系およびFe−S−O系の概念的な状態図である。It is a notional phase diagram of Ni-SO system and Fe-SO system. 実施形態の硫酸ニッケル化合物の製造方法の概略を示す流れ図である。It is a flowchart which shows the outline of the manufacturing method of the nickel sulfate compound of embodiment. 実施例で用いた装置を例示する構成図である。It is a block diagram which illustrates the apparatus used in the Example.

以下、好適な実施形態に基づいて、本発明を説明する。   Hereinafter, the present invention will be described based on preferred embodiments.

本実施形態の硫酸ニッケル化合物の製造方法は、図1に示すように、酸素分圧および二酸化硫黄分圧を、Ni−S−O系において硫酸ニッケルが酸化ニッケルよりも熱力学的に安定となり、かつ、Fe−S−O系において酸化鉄が硫酸鉄よりも熱力学的に安定となる条件下として、ニッケル含有原料を加熱し、硫酸ニッケル化合物を生成させる焙焼工程を有する。   In the method for producing a nickel sulfate compound according to this embodiment, as shown in FIG. 1, the oxygen partial pressure and the sulfur dioxide partial pressure are thermodynamically more stable than nickel oxide in nickel-s-O-based nickel sulfate, And it has a roasting process which heats a nickel containing raw material and produces a nickel sulfate compound as conditions which iron oxide becomes thermodynamically stable rather than iron sulfate in Fe-S-O type | system | group.

図1は、Ni−S−O系およびFe−S−O系の概念的な状態図の一例である。Ni−S−O系における各相の境界線は破線(‐‐‐‐‐)で表示し、Fe−S−O系における各相の境界線は一点鎖線(―・―・―)で表示した。矢印に添えた化学式は、それぞれの境界線から矢印に向かう側で熱力学的に安定な相を示す。図1に示す状態図の横軸はO分圧の対数を示し、右側ほどO分圧が高く、左側ほどO分圧が低い。図1に示す状態図の縦軸はSO分圧の対数を示し、上側ほどSO分圧が高く、下側ほどSO分圧が低い。分圧の単位は、例えば気圧(atm=101325Pa)である。 FIG. 1 is an example of a conceptual state diagram of Ni—S—O system and Fe—S—O system. The boundary line of each phase in the Ni-S-O system is indicated by a broken line (----), and the boundary line of each phase in the Fe-S-O system is indicated by an alternate long and short dash line (---) . The chemical formulas attached to the arrows indicate thermodynamically stable phases on the side of each boundary line toward the arrow. The horizontal axis in the state diagram shown in FIG. 1 shows the logarithm of the partial pressure of O 2, the right side as the O 2 partial pressure is high, the left as O 2 partial pressure is low. The vertical axis of the phase diagram shown in FIG. 1 indicates the logarithm of the SO 2 partial pressure, and the SO 2 partial pressure is higher toward the upper side, and the SO 2 partial pressure is lower toward the lower side. The unit of partial pressure is, for example, the pressure (atm = 101325 Pa).

Ni−S−O系に含まれる硫酸ニッケルとしては例えばNiSOが挙げられ、酸化ニッケルとしては例えばNiOが挙げられる。図1に示す状態図において、境界線LNiは、硫酸ニッケルが熱力学的に安定な領域と酸化ニッケルが熱力学的に安定な領域との境界線を示す。境界線LNiよりSO分圧およびO分圧が高い領域では、硫酸ニッケルが熱力学的に安定な相となる。また、境界線LNiよりSO分圧およびO分圧が低い領域では、酸化ニッケルが熱力学的に安定な相となる。 Examples of nickel sulfate contained in the Ni-S-O system include NiSO 4 , and examples of nickel oxide include NiO. In the phase diagram shown in FIG. 1, the boundary line L Ni indicates the boundary line between the region in which nickel sulfate is thermodynamically stable and the region in which nickel oxide is thermodynamically stable. Nickel sulfate is a thermodynamically stable phase in the region where the SO 2 partial pressure and the O 2 partial pressure are higher than the boundary line L Ni . In addition, in a region where the SO 2 partial pressure and the O 2 partial pressure are lower than the boundary line L Ni , nickel oxide is a thermodynamically stable phase.

Fe−S−O系に含まれる硫酸鉄としては例えばFeSOおよびFe(SOが挙げられ、酸化鉄としては例えばFeが挙げられる。図1に示す状態図において、境界線LFeは、硫酸鉄が熱力学的に安定な領域と酸化鉄が熱力学的に安定な領域との境界線を示す。境界線LFeよりSO分圧およびO分圧が高い領域では、硫酸鉄が熱力学的に安定な相となる。また、境界線LFeよりSO分圧およびO分圧が低い領域では、酸化鉄が熱力学的に安定な相となる。 Examples of iron sulfate contained in the Fe-S-O system include FeSO 4 and Fe 2 (SO 4 ) 3 , and examples of iron oxide include Fe 2 O 3 . In the phase diagram shown in FIG. 1, the boundary line L Fe indicates the boundary line between the region in which iron sulfate is thermodynamically stable and the region in which iron oxide is thermodynamically stable. Iron sulfate is a thermodynamically stable phase in the region where the SO 2 partial pressure and the O 2 partial pressure are higher than the boundary L Fe . In the region where the SO 2 partial pressure and the O 2 partial pressure are lower than the boundary line L Fe , iron oxide is a thermodynamically stable phase.

図1に示す状態図によれば、境界線LFeよりSO分圧およびO分圧が低く、かつ、境界線LNiよりSO分圧およびO分圧が高い領域Aにおいて、Ni−S−O系では硫酸ニッケルが、Fe−S−O系では酸化鉄が、熱力学的に安定な相となる。そこで、この重なり領域Aの条件下で、ニッケル(Ni)、酸素(O)、硫黄(S)を含む系を焙焼することにより、系中に鉄分が共存していても硫酸鉄の生成を抑制しつつ、ニッケル分を硫酸ニッケルに変換することができる。 According to the state diagram shown in FIG. 1, SO 2 partial pressure and the partial pressure of O 2 is lower than the boundary line L Fe, and, SO 2 partial pressure and the partial pressure of O 2 is in the higher region A than the boundary line L Ni, Ni In the -S-O system, nickel sulfate is a thermodynamically stable phase, and in the Fe-S-O system, iron oxide is a thermodynamically stable phase. Therefore, by roasting a system containing nickel (Ni), oxygen (O) and sulfur (S) under the conditions of this overlapping region A, iron sulfate can be produced even if iron is present in the system. The nickel content can be converted to nickel sulfate while being suppressed.

焙焼温度は、400〜750℃の範囲が好ましく、550〜750℃の範囲がより好ましい。このような焙焼温度であれば、鉄分の還元が抑制されて、鉄分が酸化鉄、硫化鉄等の状態で硫酸ニッケル化合物と共存し得るので、焙焼生成物において粒子の凝結を抑制し、後工程の処理を容易にすることができる。また、これらの温度であれば、炭酸塩が分解するので、炭酸塩が混入している場合であっても、炭酸塩が水に溶解して不純物として残るのを防止することができ、後工程の処理を容易にすることができる。   The roasting temperature is preferably in the range of 400 to 750 ° C, and more preferably in the range of 550 to 750 ° C. With such roasting temperature, the reduction of iron is suppressed, and iron can coexist with the nickel sulfate compound in the state of iron oxide, iron sulfide, etc., so that the aggregation of particles in the roasted product is suppressed, Post-processing can be facilitated. Further, at these temperatures, since the carbonate is decomposed, it is possible to prevent the carbonate from being dissolved in water and remaining as an impurity even when the carbonate is mixed, and the post-process Processing can be facilitated.

焙焼工程におけるO分圧としては、気圧(atm)単位によるO分圧の常用対数log p(O)が−4〜−6の範囲が好ましく、log p(O)が−5〜−6の範囲がより好ましい。O分圧を低くすることにより、図1の重なり領域AにおいてもSO分圧が高くなる傾向となるので、硫酸鉄の生成を抑制しつつ、硫酸ニッケルの生成を促進することができる。 As the O 2 partial pressure in the sinter process, the normal logarithm log p (O 2 ) of the O 2 partial pressure by the pressure (atm) unit is preferably in the range of −4 to −6, and the log p (O 2 ) is −5 The range of -6 is more preferable. By lowering the O 2 partial pressure, the SO 2 partial pressure tends to be high also in the overlapping region A of FIG. 1, so it is possible to promote the formation of nickel sulfate while suppressing the formation of iron sulfate.

焙焼工程におけるSO分圧としては、気圧(atm)単位によるSO分圧の常用対数log p(SO)が−1〜+1の範囲が好ましく、log p(SO)が−1〜0の範囲がより好ましい。図1の重なり領域Aの中でも、SO分圧をより高くすることで、硫酸塩の生成を促進することができる。さらに、SO分圧を常圧程度またはそれ以下の範囲(分圧の常用対数が略0以下)とすることで、焙焼雰囲気の全圧も過大にならず、設備の取り扱いを容易にすることができる。 The SO 2 partial pressure in the roasting step, pressure (atm) preferably common logarithm log p (SO 2) in the range of -1 to +1 of the SO 2 partial pressure in units, log p (SO 2) is -1 A range of 0 is more preferable. In the overlapping region A of FIG. 1, the generation of sulfate can be promoted by further increasing the SO 2 partial pressure. Furthermore, by setting the SO 2 partial pressure in the range of about normal pressure or less (the common logarithm of partial pressure is about 0 or less), the total pressure of the roasting atmosphere does not become too large, and the handling of the facility becomes easy be able to.

ニッケル含有原料としては、ニッケル元素を含有するのであれば、ニッケル化合物でも、金属ニッケルでもよい。焙焼工程におけるニッケル含有原料は、ニッケル硫化鉱、ニッケル硫化物、ニッケルマット、酸化ニッケル、フェロニッケルからなる群から選択される1種以上を含むことが好ましい。ニッケル含有原料は、鉄分を含んでもよく、あるいは鉄分を含まなくてもよい。鉄分は後工程で硫酸ニッケル化合物から分離されるが、エネルギー消費の観点から、原料中の鉄分が少ないほど望ましい。ニッケル含有原料は、1種に限らず、2種以上を用いてもよい。2種以上のニッケル含有原料を用いる場合は、これらの原料を混合した状態で供給されてもよく、別々に供給されてもよい。   As a nickel containing raw material, as long as it contains a nickel element, it may be a nickel compound or metallic nickel. The nickel-containing raw material in the roasting step preferably contains one or more selected from the group consisting of nickel sulfide ore, nickel sulfide, nickel mat, nickel oxide, and ferronickel. The nickel-containing raw material may contain iron or may not contain iron. Iron content is separated from the nickel sulfate compound in a later step, but from the viewpoint of energy consumption, it is preferable that the iron content in the raw material be as low as possible. The nickel-containing raw material is not limited to one type, and two or more types may be used. When using 2 or more types of nickel containing raw materials, these raw materials may be supplied in the mixed state, and may be supplied separately.

ニッケルマットとしては、例えばNiが45〜55%、Feが約20%、Sが20〜25%、Coが約1%以下の組成(重量比)が挙げられる。さらに、転炉でニッケル濃度を上昇させたニッケルマットとして、例えばNiが約78%、Coが約1%、Feが約1%、Sが約20%の組成(重量比)が挙げられる。フェロニッケルとしては、例えばNiが18〜23%、Coが約1%、Feが76〜81%の組成(重量比)が挙げられる。   Examples of the nickel mat include a composition (weight ratio) of 45 to 55% of Ni, about 20% of Fe, 20 to 25% of S, and about 1% or less of Co. Furthermore, as a nickel mat in which the nickel concentration is raised in the converter, for example, a composition (weight ratio) of about 78% Ni, about 1% Co, about 1% Fe, and about 20% S can be mentioned. Examples of ferronickel include a composition (weight ratio) of 18 to 23% of Ni, about 1% of Co, and 76 to 81% of Fe.

焙焼工程に先立って、細断、粉砕、磨滅などの操作でニッケル含有原料の粒子径を小さくすることが好ましい。焙焼工程において反応は原料の表面から開始するので、原料の粒子径が小さいほど反応時間が短くなり、好ましい。粉砕手段としては、特に限定されないが、ボールミル、ロッドミル、ハンマーミル、流体エネルギーミル、振動ミル等の1種または2種以上を用いることができる。粉砕後の粒子径は、特に限定されないが、例えば1〜1000μm程度、あるいは10〜100μm程度が挙げられる。リモナイト鉱石のように、微粒子の状態で入手できる原料の場合は、そのまま焙焼工程に供給してもよい。   Prior to the roasting step, it is preferable to reduce the particle size of the nickel-containing raw material by operations such as shredding, grinding, and attrition. In the roasting step, the reaction starts from the surface of the raw material, so the smaller the particle diameter of the raw material, the shorter the reaction time, which is preferable. The grinding means is not particularly limited, but one or more of ball mill, rod mill, hammer mill, fluid energy mill, vibration mill and the like can be used. The particle diameter of the pulverized powder is not particularly limited, and may be, for example, about 1 to 1000 μm or about 10 to 100 μm. In the case of a raw material which can be obtained in the form of fine particles, such as limonite ore, it may be supplied to the roasting step as it is.

焙焼工程を実施する焙焼装置としては、特に限定されず、ロータリーキルン、流動層型の加熱炉、電気炉等が挙げられる。焙焼装置内でO分圧が低い条件を維持するには、窒素(N)、アルゴン(Ar)等の不活性ガスを焙焼装置に供給してもよい。これらの不活性ガスは、気体や蒸気等の揮発性成分を焙焼装置に供給する際の担体として用いることもできる。ニッケル含有原料に硫黄分が少ない場合は、硫黄分を焙焼工程に供給してもよい。硫黄分の供給源としては、特に限定されないが、元素状硫黄、硫黄酸化物、硫酸、硫酸塩、硫化物などが挙げられる。 The roasting apparatus for carrying out the roasting step is not particularly limited, and examples thereof include a rotary kiln, a fluidized bed type heating furnace, an electric furnace and the like. In order to maintain the low O 2 partial pressure condition in the roasting apparatus, an inert gas such as nitrogen (N 2 ) or argon (Ar) may be supplied to the roasting apparatus. These inert gases can also be used as a carrier for supplying volatile components such as gas and steam to the roasting apparatus. When the nickel-containing raw material has a low sulfur content, the sulfur content may be supplied to the roasting step. The source of sulfur content is not particularly limited, and examples include elemental sulfur, sulfur oxides, sulfuric acid, sulfates, and sulfides.

なお、重なり領域Aの条件下で焙焼工程を行う前に、原料に含まれる鉄分、硫黄分等を酸化させる等の目的で、前述の焙焼工程とは異なる条件による予備的な酸化焙焼工程を設けてもよい。予備的な酸化焙焼工程においては、酸化剤としてOガス等を供給してもよい。 In addition, prior to performing the roasting step under the conditions of the overlapping region A, preliminary oxidation roasting under conditions different from the above-described roasting step is performed for the purpose of oxidizing iron, sulfur and the like contained in the raw material. A process may be provided. In the preliminary oxidation roasting step, O 2 gas or the like may be supplied as an oxidant.

図2に、本実施形態の硫酸ニッケル化合物の製造方法の概略を例示する。上述したニッケル含有原料10の焙焼工程S1により、硫酸ニッケル化合物を含む焙焼生成物11が得られる。この焙焼生成物11に水20を供給し、硫酸ニッケル化合物を水に溶解させる水溶解工程S2により、硫酸ニッケル化合物を含む溶液21が得られる。上述したように、焙焼生成物11に含まれる鉄分は、酸化鉄、硫化鉄等、水に難溶の状態となるので、固液分離工程S3において固相と液相とに分離することにより、液相として粗製硫酸ニッケル化合物31が得られ、固相として鉄分等を含む不純物32が分離される。さらに必要に応じて、例えばコバルト等の共存物を除去するため、粗製硫酸ニッケル化合物31に精製剤40を加えて、精製工程S4を行うことにより、コバルト等の不純物42が除去された、精製硫酸ニッケル化合物41を得ることができる。   The outline of the manufacturing method of the nickel sulfate compound of this embodiment is illustrated in FIG. By the above-described roasting step S1 of the nickel-containing raw material 10, a roasted product 11 containing a nickel sulfate compound is obtained. Water 20 is supplied to the roasted product 11, and the nickel sulfate compound is dissolved in water. In the water dissolving step S2, a solution 21 containing the nickel sulfate compound is obtained. As described above, since iron contained in the roasted product 11 is in a state of low solubility in water, such as iron oxide and iron sulfide, by separating into solid phase and liquid phase in the solid-liquid separation step S3. Crude nickel sulfate compound 31 is obtained as a liquid phase, and impurities 32 containing iron and the like are separated as a solid phase. Further, if necessary, the purification agent 40 is added to the crude nickel sulfate compound 31 to remove coexisting substances such as cobalt, and the purification step S4 is performed to remove the impurities 42 such as cobalt, etc., purified sulfuric acid Nickel compound 41 can be obtained.

水溶解工程で焙焼生成物に添加される水は、不純物を含まないように処理された純水が好ましい。水処理方法としては、特に限定されないが、濾過、膜分離、イオン交換、蒸留、消毒、薬剤処理、吸着などの1種以上が挙げられる。溶解用の水として、水源から得られる上水、工業用水等を用いてもよく、他のプロセスで生じた排水を処理した水を用いてもよい。2種類以上の水を用いてもよい。   The water to be added to the roasted product in the water dissolving step is preferably pure water that has been treated so as not to contain impurities. The water treatment method is not particularly limited, and examples thereof include one or more of filtration, membrane separation, ion exchange, distillation, disinfection, chemical treatment, adsorption and the like. As the water for dissolution, clean water obtained from a water source, industrial water or the like may be used, or water treated with waste water generated in another process may be used. Two or more types of water may be used.

硫酸ニッケルの水への溶解度は、150℃において最も高く、100gの溶液に55gのNiSOが含まれるが、0℃でも100gの溶液に22gのNiSOが含まれる。このため、溶解操作は水の沸点以下で実施することが望ましい。また、水溶解工程で得られる溶液は、NiSOが常温でも析出しない濃度とすることが好ましく、それより高濃度の溶液では加温状態を維持することが好ましい。 The solubility of nickel sulfate in water is highest at 150 ° C., and 100 g of solution contains 55 g of NiSO 4, but even at 0 ° C., 100 g of solution contains 22 g of NiSO 4 . For this reason, it is desirable to carry out the dissolution operation below the boiling point of water. Further, the solution obtained in the water dissolution step preferably has a concentration at which NiSO 4 does not precipitate even at normal temperature, and a solution with a higher concentration than that is preferably maintained in a heated state.

固液分離工程において、固液分離の方法は、特に限定されず、濾過法、遠心分離法、沈降分離法などが挙げられる。望ましくは、固相に含まれる微粒子の分離性能が高い装置とすることが好ましい。例えば、濾過法において、濾過の方式は特に限定されず、重力濾過、減圧濾過、加圧濾過、遠心濾過、濾過助剤添加型濾過、圧搾絞り濾過等が挙げられる。差圧の調整が容易で、迅速な分離が可能となる加圧濾過が好ましい。   In the solid-liquid separation step, the method of solid-liquid separation is not particularly limited, and filtration, centrifugation, sedimentation, etc. may be mentioned. Desirably, it is preferable to use an apparatus with high separation performance of microparticles contained in the solid phase. For example, in the filtration method, the type of filtration is not particularly limited, and gravity filtration, vacuum filtration, pressure filtration, centrifugal filtration, filter aid addition type filtration, squeezing filtration, etc. may be mentioned. Pressure filtration is preferred, which allows for easy adjustment of differential pressure and rapid separation.

硫酸ニッケル化合物と共存し得る不純物としては、鉄(Fe)、コバルト(Co)、アルミニウム(Al)等が挙げられる。これらの金属塩が焙焼工程において硫酸塩となっている場合、硫酸ニッケル化合物を水に溶解させたときに、硫酸鉄、硫酸コバルト等も溶解する。さらに、水中では例えば鉄がFeOOH、Fe、Fe等の酸化物等として沈殿し、硫酸ニッケル化合物から不純物の除去が容易になる。本実施形態の焙焼工程は、鉄分が硫酸鉄となりにくい条件を設定しているため、固液分離工程を経ることで、鉄分の少ない粗製の硫酸ニッケル化合物が得られる。 Examples of impurities that can coexist with the nickel sulfate compound include iron (Fe), cobalt (Co), aluminum (Al) and the like. When these metal salts become sulfates in the roasting step, when the nickel sulfate compound is dissolved in water, iron sulfate, cobalt sulfate and the like are also dissolved. Furthermore, in water, for example, iron precipitates as an oxide of FeOOH, Fe 2 O 3 , Fe 3 O 4 or the like, and the removal of impurities from the nickel sulfate compound becomes easy. In the roasting step of the present embodiment, conditions are set such that the iron content is unlikely to become iron sulfate, and therefore, a crude nickel sulfate compound with little iron content can be obtained through the solid-liquid separation step.

不純物のうち、例えば銅(Cu)、金(Au)、銀(Ag)、白金族金属(PGM)等、水素(H)よりイオン化傾向が低い金属は、水溶解工程で固体として残るため、固液分離工程により除去することができる。固液分離工程により除去される固体には、上記の不純物のほか、As,Pb,Zn等の化合物が含まれ得る。これらの不純物が含まれる固体は、有価物としてリサイクル処理することもできる。   Among the impurities, for example, copper (Cu), gold (Au), silver (Ag), platinum group metals (PGM), and metals having a lower ionization tendency than hydrogen (H) remain as solids in the water dissolution step. It can be removed by the liquid separation step. The solid removed by the solid-liquid separation step may contain, in addition to the above-described impurities, compounds such as As, Pb, Zn and the like. Solids containing these impurities can also be recycled as valuables.

水溶解工程および固液分離工程により得られる溶液は、硫酸ニッケル化合物を主成分とするため、硫酸ニッケル化合物の溶液のまま、あるいは乾燥等により硫酸ニッケル化合物の固体として、輸送し、利用することができる。用途によっては、溶液中の不純物として、例えば硫酸コバルト等を低減することが望まれる場合には、溶媒抽出、電解透析(Electrowinning)、電解精製(Electro refining)、イオン交換、晶析等の技術を利用することができる。   The solution obtained by the water dissolution step and the solid-liquid separation step is transported and used as a solution of the nickel sulfate compound as it is a solution of the nickel sulfate compound or as a solid of the nickel sulfate compound by drying etc. it can. Depending on the application, when it is desired to reduce, for example, cobalt sulfate as an impurity in the solution, techniques such as solvent extraction, electrodialysis, electrorefining, ion exchange, crystallization etc. It can be used.

溶媒抽出の場合は、ニッケルよりもコバルトを優先的または選択的に溶媒中に抽出できる抽出剤を用いることが好ましい。これにより、硫酸ニッケル化合物を水系の溶液中に残して、効率的な精製が可能になる。抽出剤としては、ホスフィン酸基、チオホスフィン酸基等の、金属イオンと結合し得る官能基を有する有機化合物が挙げられる。溶媒抽出においては、希釈剤として、抽出剤を水から分離させることが可能な有機溶媒を用いてもよい。コバルト等の金属イオンと結合した抽出剤を希釈剤に溶解させることにより、抽出剤を大量に使用しなくても、硫酸ニッケル化合物を含有する水溶液からの分離が容易になる。希釈剤は、水と混和しにくい有機溶媒が好ましい。   In the case of solvent extraction, it is preferable to use an extractant capable of extracting cobalt preferentially or selectively into the solvent over nickel. This allows efficient purification, leaving the nickel sulfate compound in aqueous solution. As an extractant, the organic compound which has a functional group which can couple | bond with metal ions, such as a phosphinic acid group and a thio phosphinic acid group, is mentioned. In solvent extraction, an organic solvent capable of separating the extractant from water may be used as a diluent. Dissolving an extractant bound to a metal ion such as cobalt in a diluent facilitates separation from an aqueous solution containing a nickel sulfate compound without using a large amount of the extractant. The diluent is preferably an organic solvent which is not miscible with water.

晶析の場合は、温度の変化、溶媒の減少、他の物質の添加等の少なくとも1つの因子により、目的物である硫酸ニッケル化合物を溶液中から結晶化させればよい。この際、不純物の少なくとも一部を液相に残留させることにより、精製が可能になる。具体例としては、蒸発晶析法と貧溶媒晶析法がある。蒸発晶析法は、減圧下で沸騰または蒸発により溶液を濃縮させ、硫酸ニッケル化合物を晶析させる。貧溶媒晶析法は、医薬品製造などで利用されている晶析方法で、例えば硫酸ニッケル化合物を含む溶液に有機溶媒を加えて硫酸ニッケル化合物を析出させる。晶析に用いられる有機溶媒としては、水と混和する有機溶媒が好ましく、例えば、メタノール、エタノール、プロパノール、イソプロパノール、ブチルアルコール、エチレングリコール、アセトンからなる群から選択される1種以上が挙げられる。2種類以上の有機溶媒が用いられてもよい。有機溶媒が水と混和する濃度範囲については、硫酸ニッケル化合物が析出する程度に有機溶媒が添加された濃度で混和することが好ましく、任意の割合で自由に混和することがより好ましい。晶析工程で加える有機溶媒は、無水の有機溶媒に限らず、晶析に支障のない程度で含水の有機溶媒であってもよい。水と有機溶媒との比率は、特に限定されないが、例えば1:20〜20:1の範囲で設定してもよいが、1:1程度、例えば1:2〜2:1が好ましい。   In the case of crystallization, the target nickel sulfate compound may be crystallized from the solution by at least one factor such as temperature change, decrease of solvent, addition of other substances, and the like. At this time, purification is possible by leaving at least a part of the impurities in the liquid phase. Specific examples include evaporative crystallization and poor solvent crystallization. In the evaporative crystallization method, the solution is concentrated by boiling or evaporation under reduced pressure to crystallize the nickel sulfate compound. The poor solvent crystallization method is a crystallization method used in pharmaceutical production and the like, and for example, an organic solvent is added to a solution containing a nickel sulfate compound to precipitate a nickel sulfate compound. The organic solvent used for the crystallization is preferably an organic solvent miscible with water, and examples thereof include one or more selected from the group consisting of methanol, ethanol, propanol, isopropanol, butyl alcohol, ethylene glycol and acetone. Two or more organic solvents may be used. With respect to the concentration range in which the organic solvent is mixed with water, it is preferable to mix at a concentration to which the organic solvent is added to the extent that the nickel sulfate compound precipitates, and it is more preferable to freely mix it at any ratio. The organic solvent added in the crystallization step is not limited to an anhydrous organic solvent, but may be a water-containing organic solvent to the extent that there is no hindrance to crystallization. The ratio of water to the organic solvent is not particularly limited, but may be set, for example, in the range of 1:20 to 20: 1, but is preferably about 1: 1, for example, 1: 2 to 2: 1.

晶析等を経て固体の硫酸ニッケル化合物が得る場合、硫酸ニッケルの無水物、1水和物、2水和物、5水和物、6水和物、7水和物等の状態となっていてもよい。晶析により析出した硫酸ニッケル化合物は、固液分離により溶液から分離することができる。固液分離の方法は、特に限定されないが、濾過法、遠心分離法、沈降分離法などが挙げられる。溶液側に溶解した金属は、中和して沈殿等の方法により溶液から取り除くことが好ましい。浄化された溶液が、水と有機溶媒との混合物が主体とする場合、蒸留等の方法で水と有機溶媒とを分離することができる。   When solid nickel sulfate compound is obtained through crystallization etc., it is in the state of anhydride of nickel sulfate, monohydrate, dihydrate, pentahydrate, hexahydrate, heptahydrate etc. May be The nickel sulfate compound precipitated by crystallization can be separated from the solution by solid-liquid separation. Although the method of solid-liquid separation is not particularly limited, filtration, centrifugation, sedimentation, etc. may be mentioned. The metal dissolved on the solution side is preferably neutralized and removed from the solution by a method such as precipitation. When the purified solution is mainly composed of a mixture of water and an organic solvent, water and the organic solvent can be separated by a method such as distillation.

本実施形態の硫酸ニッケル化合物の製造方法によれば、次の効果が得られる。
(1)種々のニッケル含有原料から、付加価値の高い硫酸ニッケル化合物を製造することができるので、需要地の近くでも生産が可能となり、輸送費を削減することができる。
(2)高純度の硫酸ニッケル化合物を生成することができる。
(3)焙焼工程において硫酸鉄の生成を抑制することができる。また、水素(H)ガスの発生も抑制することができる。
(4)焙焼生成物は、鉄分が水に溶解しにくい化学種になり、ニッケル分が硫酸ニッケル化合物として水に溶解しやすくなるので、鉄分の除去が容易になる。
(5)従来法に比べて設備コストを低減することができ、焙焼炉として既存の設備を使用することも可能である。
According to the method for producing a nickel sulfate compound of the present embodiment, the following effects can be obtained.
(1) Since nickel sulfate compounds having high added value can be produced from various nickel-containing raw materials, production is possible even near the demand area, and transportation costs can be reduced.
(2) A highly pure nickel sulfate compound can be produced.
(3) The formation of iron sulfate can be suppressed in the roasting step. In addition, the generation of hydrogen (H 2 ) gas can also be suppressed.
(4) The roasted product is a chemical species in which the iron content is difficult to dissolve in water, and the nickel content is easily dissolved in water as a nickel sulfate compound, so the iron content can be easily removed.
(5) The equipment cost can be reduced compared to the conventional method, and it is also possible to use the existing equipment as a smoldering furnace.

以上、本発明を好適な実施形態に基づいて説明してきたが、本発明は上述の実施形態に限定されるものではなく、本発明の要旨を逸脱しない範囲で種々の改変が可能である。   Although the present invention has been described above based on the preferred embodiments, the present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the scope of the present invention.

以下、実施例をもって本発明を具体的に説明する。   Hereinafter, the present invention will be specifically described by way of examples.

(実施例−1:焙焼試験)
図3に示す試験装置100を用いて硫酸焙焼の試験を実施した。受皿101の上にサンプルとして5gのニッケル化合物を計量した後、この受皿101を、電気炉103の中に設置したガラス容器102の内側にセットした。ガラス容器102には雰囲気温度を計測できる熱電対等の温度計104と、各種のガスを注入できる注入管105と、内部で発生した排ガスの出口106を設けた。電気炉103で規定温度に昇温してサンプルを蒸し焼きとした。注入管105においては、常時アルゴンガスを注入しながら、定期的に乾燥空気もしくは窒素ガスを含むSOガスが供給できるようにした。出口106から排出される排ガスは、ガス分析装置107を経て排ガス処理装置108で処理できるようにした。各種のガス量と分析値のデータはコンピュータに収集した。
(Example 1: roasting test)
The sulfuric acid roasting test was carried out using the test apparatus 100 shown in FIG. After measuring 5 g of a nickel compound as a sample on the pan 101, the pan 101 was set inside a glass container 102 installed in an electric furnace 103. The glass container 102 is provided with a thermometer 104 such as a thermocouple capable of measuring the ambient temperature, an injection pipe 105 into which various gases can be injected, and an outlet 106 for exhaust gas generated inside. The temperature was raised to a specified temperature by the electric furnace 103, and the sample was steamed and baked. In the injection pipe 105, dry air or SO 2 gas containing nitrogen gas can be periodically supplied while constantly injecting argon gas. The exhaust gas discharged from the outlet 106 was processed by the exhaust gas processing device 108 through the gas analyzer 107. Data of various gas amounts and analysis values were collected by computer.

試験に利用したニッケル化合物の組成は、ニッケルマットの転炉処理により鉄分の含有量を低減したニッケル硫化物合金で、組成は以下の通りであった。
Ni:78%、Co:1%、Fe:1%、S:20%
The composition of the nickel compound used for the test was a nickel sulfide alloy in which the iron content was reduced by the converter treatment of the nickel mat, and the composition was as follows.
Ni: 78%, Co: 1%, Fe: 1%, S: 20%

硫酸焙焼は、5gのサンプルに対して680℃で実施した。サンプルが規定温度に昇温するまで20分間は、アルゴンガスをパージし、規定の680℃に到達した後、鉄を酸化させるために、20分間、空気を供給して燃焼させた。空気を注入すると同時にサンプルの重量は減少し、SOガスの発生が見られた。その後、注入するガスをSOに切り替え、O分圧とSO分圧を調整しながら硫酸焙焼を40分間実施した。硫酸焙焼を実施する間、一定のSO消費量が確認された。X線回折(XRD)により焙焼生成物を分析した結果、鉄分はFeに、またNi分はNiSOの形態に変化していることが確認された。 Sulfuric acid roasting was performed at 680 ° C. on a 5 g sample. Argon gas was purged for 20 minutes until the sample was heated to the specified temperature, and after reaching the specified 680 ° C., air was supplied to burn for 20 minutes in order to oxidize iron. As the air was injected, the weight of the sample decreased and the generation of SO 2 gas was observed. Thereafter, the gas to be injected was switched to SO 2 , and sulfuric acid roasting was performed for 40 minutes while adjusting the O 2 partial pressure and the SO 2 partial pressure. During the sulfuric acid roasting, constant SO 2 consumption was confirmed. As a result of analyzing the roasted product by X-ray diffraction (XRD), it was confirmed that the iron content was changed to Fe 2 O 3 and the Ni content was changed to the form of NiSO 4 .

(実施例−2:水溶解試験)
実施例−1で5gのニッケル化合物から生成した焙焼生成物を、純水100gの中に入れて90℃で攪拌し溶解した。溶解液の一部をサンプリングし、原子吸光分光分析計を用いて金属ごと(Ni,Fe,Co)に溶解液中の濃度を求めた。さらに、この濃度から溶解液に含まれる量、すなわち純水に溶解した全量を金属ごとに定量し、硫酸焙焼に用いた5gのサンプル中に含まれる量を100%として、純水に溶解した割合(溶解率)を求めた。例えばNiの溶解率は、焙焼生成物に含まれるNiのうち、純水に溶解したNiの割合を意味する。溶解率を求めた結果を表1に示す。
Example 2 Water Dissolution Test
The roasted product produced from 5 g of the nickel compound in Example 1 was placed in 100 g of pure water and dissolved by stirring at 90 ° C. A part of the solution was sampled, and the concentration in the solution was determined for each metal (Ni, Fe, Co) using an atomic absorption spectrophotometer. Furthermore, based on this concentration, the amount contained in the solution, that is, the total amount dissolved in pure water was quantified for each metal, and the amount contained in the 5 g sample used for sulfuric acid calcination was dissolved in pure water as 100%. The ratio (dissolution rate) was determined. For example, the dissolution rate of Ni means the ratio of Ni dissolved in pure water to Ni contained in the roasted product. The results of determination of the dissolution rate are shown in Table 1.

Figure 0006539922
Figure 0006539922

この結果から、焙焼生成物中の鉄分は殆ど溶解せず、NiとCoは容易に溶解したことが確認された。これにより、実施例−1の硫酸焙焼によって、鉄分の少ない高純度の硫酸ニッケル化合物を製造できることが分かる。   From this result, it was confirmed that iron in the roasted product was hardly dissolved and Ni and Co were easily dissolved. From this, it can be seen that the sulfuric acid roasting of Example 1 can produce a high-purity nickel sulfate compound with less iron content.

本発明は、二次電池等の電気部品、化学製品などに利用される各種のニッケル化合物または金属ニッケルの原料として有用な高純度の硫酸ニッケル化合物の製造に利用することができる。   INDUSTRIAL APPLICABILITY The present invention can be used for the production of high purity nickel sulfate compounds useful as raw materials for various nickel compounds or metallic nickel used for electrical parts such as secondary batteries, chemical products and the like.

S1…焙焼工程、S2…水溶解工程、S3…固液分離工程、S4…精製工程、10…ニッケル含有原料、11…焙焼生成物、20…水、21…溶液、31…粗製硫酸ニッケル化合物、32…固液分離工程で分離される不純物、40…精製剤、41…精製硫酸ニッケル化合物、42…精製工程で分離される不純物。 S1 roasting step S2 water dissolution step S3 solid-liquid separation step S4 purification step 10 nickel-containing raw material 11 roasted product 20 water 21 solution 31 crude nickel sulfate Compound 32: Impurity separated in the solid-liquid separation step 40: Purification agent 41: Purified nickel sulfate compound 42: Impurity separated in the purification step

Claims (7)

酸素分圧および二酸化硫黄分圧を、Ni−S−O系において硫酸ニッケルが酸化ニッケルよりも熱力学的に安定となり、かつ、Fe−S−O系において酸化鉄が硫酸鉄よりも熱力学的に安定となる条件下として、鉄分を含むニッケル含有原料を加熱し、硫酸ニッケル化合物を生成させる焙焼工程を有することを特徴とする硫酸ニッケル化合物の製造方法。 In the Ni-S-O system, nickel sulfate is more thermodynamically stable than nickel oxide, and in the Fe-S-O system, iron oxide is more thermodynamically stable than iron sulfate. A method for producing a nickel sulfate compound, comprising a roasting step of heating a nickel-containing raw material containing an iron component to form a nickel sulfate compound as the condition which becomes stable. 前記焙焼工程において、焙焼温度が400〜750℃の範囲であることを特徴とする請求項1に記載の硫酸ニッケル化合物の製造方法。   The method for producing a nickel sulfate compound according to claim 1, wherein the roasting temperature is in the range of 400 to 750 ° C in the roasting step. 前記焙焼工程において、気圧(atm)単位による酸素分圧の常用対数log p(O)が−4〜−6の範囲であり、気圧(atm)単位による二酸化硫黄分圧の常用対数log p(SO)が−1〜+1の範囲であることを特徴とする請求項1または2に記載の硫酸ニッケル化合物の製造方法。 In the roasting step, the common logarithm log p (O 2 ) of oxygen partial pressure in atmospheric pressure (atm) is in the range of −4 to −6, and the common logarithm log p of sulfur dioxide partial pressure in atmospheric pressure (atm) The method for producing a nickel sulfate compound according to claim 1, wherein (SO 2 ) is in the range of −1 to +1. 前記焙焼工程の後に、前記硫酸ニッケル化合物を水に溶解させる水溶解工程を有することを特徴とする請求項1〜3のいずれか1項に記載の硫酸ニッケル化合物の製造方法。   The method for producing a nickel sulfate compound according to any one of claims 1 to 3, further comprising a water dissolving step of dissolving the nickel sulfate compound in water after the roasting step. 前記水溶解工程の後に、前記硫酸ニッケル化合物を含む液相と、鉄分を含む固相とを分離する固液分離工程を有することを特徴とする請求項4に記載の硫酸ニッケル化合物の製造方法。The method for producing a nickel sulfate compound according to claim 4, comprising a solid-liquid separation step of separating a liquid phase containing the nickel sulfate compound and a solid phase containing an iron component after the water dissolution step. 前記ニッケル含有原料が、ニッケル硫化鉱、ニッケル硫化物、ニッケルマット、酸化ニッケル、フェロニッケルからなる群から選択される1種以上を含むことを特徴とする請求項1〜のいずれか1項に記載の硫酸ニッケル化合物の製造方法。 The said nickel containing raw material contains 1 or more types selected from the group which consists of a nickel sulfide ore, a nickel sulfide, a nickel mat, nickel oxide, and ferronickel, The any one of the Claims 1-5 characterized by the above-mentioned. The manufacturing method of the described nickel sulfate compound. 前記焙焼工程の前に、前記焙焼工程とは異なる条件により、ニッケル含有原料の酸化焙焼を行う酸化焙焼工程を有することを特徴とする請求項1〜のいずれか1項に記載の硫酸ニッケル化合物の製造方法。 Before the roasting step, the different conditions from that of the roasting process, according to any one of claims 1 to 6, characterized in that it has an oxidation roasting step for oxidizing roasting of nickel-containing material Of the production of nickel sulfate compounds.
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