JP6477494B2 - Release polyimide film with adhesive layer, laminate with release polyimide film with adhesive layer, laminate, single or multilayer wiring board with release polyimide film with adhesive layer, and method for producing multilayer wiring board - Google Patents

Release polyimide film with adhesive layer, laminate with release polyimide film with adhesive layer, laminate, single or multilayer wiring board with release polyimide film with adhesive layer, and method for producing multilayer wiring board Download PDF

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JP6477494B2
JP6477494B2 JP2015552468A JP2015552468A JP6477494B2 JP 6477494 B2 JP6477494 B2 JP 6477494B2 JP 2015552468 A JP2015552468 A JP 2015552468A JP 2015552468 A JP2015552468 A JP 2015552468A JP 6477494 B2 JP6477494 B2 JP 6477494B2
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adhesive layer
polyimide film
release
layer
wiring board
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JPWO2015087885A1 (en
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藤本 大輔
大輔 藤本
薫平 山田
薫平 山田
哲郎 岩倉
哲郎 岩倉
陽一 金子
陽一 金子
村井 曜
曜 村井
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Showa Denko Materials Co Ltd
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Hitachi Chemical Co Ltd
Showa Denko Materials Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/40Adhesives in the form of films or foils characterised by release liners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/28Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
    • B32B27/281Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polyimides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/38Layered products comprising a layer of synthetic resin comprising epoxy resins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/06Interconnection of layers permitting easy separation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L61/00Compositions of condensation polymers of aldehydes or ketones; Compositions of derivatives of such polymers
    • C08L61/04Condensation polymers of aldehydes or ketones with phenols only
    • C08L61/06Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J177/00Adhesives based on polyamides obtained by reactions forming a carboxylic amide link in the main chain; Adhesives based on derivatives of such polymers
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • H05K1/0313Organic insulating material
    • H05K1/032Organic insulating material consisting of one material
    • H05K1/0326Organic insulating material consisting of one material containing O
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/0011Working of insulating substrates or insulating layers
    • H05K3/0014Shaping of the substrate, e.g. by moulding
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/46Manufacturing multilayer circuits
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/20Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
    • B32B2307/206Insulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/306Resistant to heat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/538Roughness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/748Releasability
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2203/00Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/326Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2461/00Presence of condensation polymers of aldehydes or ketones
    • C09J2461/005Presence of condensation polymers of aldehydes or ketones in the release coating
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2463/00Presence of epoxy resin
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2479/00Presence of polyamine or polyimide
    • C09J2479/08Presence of polyamine or polyimide polyimide
    • C09J2479/086Presence of polyamine or polyimide polyimide in the substrate
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/01Dielectrics
    • H05K2201/0137Materials
    • H05K2201/0154Polyimide

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Production Of Multi-Layered Print Wiring Board (AREA)
  • Laminated Bodies (AREA)
  • Adhesive Tapes (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Description

本発明は、接着層付き離型ポリイミドフィルム、接着層付き離型ポリイミドフィルム付き積層板、積層板、接着層付き離型ポリイミドフィルム付き単層又は多層配線板、及び多層配線板の製造方法に関する。   The present invention relates to a release polyimide film with an adhesive layer, a laminate with a release polyimide film with an adhesive layer, a laminate, a single-layer or multilayer wiring board with a release polyimide film with an adhesive layer, and a method for producing a multilayer wiring board.

従来、多層配線板は、熱プレス工程を経て製造される。この熱プレス工程は、片面又は両面に内層回路を有する回路基板上に、繊維基材に樹脂組成物を含浸、塗工して得られるプリプレグ、又は繊維基材を含まない樹脂フィルムと、銅箔とを積層し、加熱、加圧することによって行われる。また、熱プレス工程は、その生産性の高さから多く用いられていた。   Conventionally, a multilayer wiring board is manufactured through a hot press process. This hot pressing step is a prepreg obtained by impregnating and coating a resin composition on a fiber substrate on a circuit board having an inner layer circuit on one side or both sides, or a resin film not containing a fiber substrate, and a copper foil. Are laminated, heated and pressurized. Moreover, the hot press process has been frequently used because of its high productivity.

そして、近年、電子機器の小型化、高集積化に伴い、多層配線板材料の微細配線化が求められている。微細配線を形成する方法としては、回路を形成する面に無電解銅めっきを全面施した後、必要な部分のみに電解銅めっきを行い、不要な部分にある無電解銅めっき層をエッチングによって除去し配線を形成する、セミアディティブ法が好適に用いられる。特許文献1〜3にあるようなビルドアップ方式の多層配線板で主に用いられている回路形成方法はセミアディティブ法である。この方法は、エッチング除去する銅層の厚みが薄いほど、つまり、表面粗さのより小さ回路を形成する面にめっきされた薄い銅層を薄く形成させて除去することによって、さらなる微細配線化が可能である。しかし、表面粗さの小さい回路を形成する面に銅めっき層を形成する場合、回路を形成する面と銅めっき層(回路層)との接着力が小さいことが問題となる。   In recent years, with the miniaturization and high integration of electronic devices, there is a demand for fine wiring of multilayer wiring board materials. As a method of forming fine wiring, after electroless copper plating is applied to the surface on which the circuit is to be formed, electrolytic copper plating is performed only on the necessary portions, and the electroless copper plating layer on the unnecessary portions is removed by etching. A semi-additive method for forming a wiring is preferably used. A circuit formation method mainly used in build-up type multilayer wiring boards as described in Patent Documents 1 to 3 is a semi-additive method. In this method, the thinner the copper layer to be etched away, that is, the thinner the copper layer plated on the surface forming the circuit with the smaller surface roughness is formed and removed, thereby further miniaturizing the wiring. Is possible. However, when a copper plating layer is formed on a surface on which a circuit with a small surface roughness is formed, the problem is that the adhesive force between the surface on which the circuit is formed and the copper plating layer (circuit layer) is small.

また、熱プレス工程を用いた多層配線板の製造では、熱プレス工程時に銅箔を回路を形成する面とプレス板の間に積層するため、セミアディティブ法を行うためには、銅箔のエッチング工程が必要であった(例えば、特許文献4参照)。多層化する回路を形成する面には銅箔の表面粗さが転写されるため、回路を形成する面の表面粗さは0.3μm程度と大きなものであった。   Also, in the production of a multilayer wiring board using a hot press process, the copper foil is laminated between the surface on which the circuit is formed and the press board during the hot press process. It was necessary (see, for example, Patent Document 4). Since the surface roughness of the copper foil is transferred to the surface on which the circuit to be multilayered is formed, the surface roughness of the surface on which the circuit is formed is as large as about 0.3 μm.

これを解決するために、表面粗さの小さい、PET等のフィルム材料を銅箔の替わりに用いることも検討されている(例えば、特許文献5参照)が、耐熱性の低さや熱変形による樹脂フィルムの硬化物である絶縁層への影響から、さらなる改善の余地があった。   In order to solve this, the use of a film material such as PET having a small surface roughness instead of copper foil is also being studied (for example, see Patent Document 5). There was room for further improvement from the influence on the insulating layer, which is a cured product of the film.

さらに、銅箔を用いた熱プレス工程によって得られる多層配線板は、平坦性に問題があった。   Furthermore, the multilayer wiring board obtained by the hot press process using copper foil has a problem in flatness.

特許第3290296号公報Japanese Patent No. 3290296 特許第3654851号公報Japanese Patent No. 3654851 特許第3785749号公報Japanese Patent No. 378549 特開2003−251739号公報JP 2003-251739 A 特許第5212578号公報Japanese Patent No. 5212578

本発明の目的は、こうした現状に鑑み、熱プレス工程後のエッチングが不要であり、フィルムの剥離が容易であり、セミアディティブ法に好適な表面粗さの絶縁層が得られ、絶縁層と回路層との接着強度に優れ、さらに平坦性の良好な単層又は多層配線板を製造可能な材料を提供することである。   In view of the current situation, the object of the present invention is that etching after the hot pressing process is unnecessary, peeling of the film is easy, and an insulating layer having a surface roughness suitable for the semi-additive method can be obtained. It is an object of the present invention to provide a material that can produce a single-layer or multilayer wiring board having excellent adhesive strength with a layer and excellent flatness.

本発明者らは、前記目的を達成するために鋭意研究を重ねた結果、以下に示す接着層を有する離型ポリイミドフィルム、つまり接着層付き離型ポリイミドフィルムが上記目的に沿うものであることを見出し、本発明に到達した。   As a result of intensive studies to achieve the above object, the present inventors have found that a release polyimide film having an adhesive layer shown below, that is, a release polyimide film with an adhesive layer, is in accordance with the above purpose. The headline, the present invention has been reached.

すなわち、本発明は、以下の材料を提供するものである。
(1)ポリイミドフィルムの面上に離型層、接着層を有し、前記接着層が多官能型エポキシ樹脂、エポキシ樹脂硬化剤及びフェノール性水酸基含有ポリアミド樹脂を含有してなる、接着層付き離型ポリイミドフィルム。
(2)前記離型層の厚みが0.01〜10μmである(1)に記載の接着層付き離型ポリイミドフィルム。
(3)前記ポリイミドフィルムの厚みが10〜150μmである(1)又は(2)に記載の接着層付き離型ポリイミドフィルム。
(4)前記ポリイミドフィルムの前記離型層が形成される側の面の表面粗さ(Ra)が0.2μm以下である(1)〜(3)のいずれかに記載の接着層付き離型ポリイミドフィルム。
(5)前記離型層が、アルキド樹脂を含有してなる、(1)〜(4)のいずれかに記載の接着層付き離型ポリイミドフィルム。
(6)(1)〜(5)のいずれかに記載の接着層付き離型ポリイミドフィルムの接着層側を、プリプレグ又は絶縁層の少なくとも一方の面に積層成形してなる離型ポリイミドフィルム付き積層板。
(7)(6)に記載の積層板の離型ポリイミドフィルムを剥離してなる積層板。
(8)(1)〜(5)のいずれかに記載の接着層付き離型ポリイミドフィルムの接着層側をプリプレグ又は絶縁層の一方の面に積層し、プリプレグ又は絶縁層のもう一方の面を回路加工されてなる単層又は多層配線板に積層してなる、接着層付き離型ポリイミドフィルム付き単層又は多層配線板。
(9)(1)〜(5)のいずれかに記載の接着層付き離型ポリイミドフィルムを単層又は多層配線板に積層することによって、接着層付き離型ポリイミドフィルム付き単層又は多層配線板を形成する工程、形成後の接着層付き離型ポリイミドフィルム付き単層又は多層配線板から離型ポリイミドフィルムを除去する工程、及び回路加工する工程を有する、多層配線板の製造方法。
That is, the present invention provides the following materials.
(1) A release layer with an adhesive layer, comprising a release layer and an adhesive layer on the surface of the polyimide film, wherein the adhesive layer contains a polyfunctional epoxy resin, an epoxy resin curing agent and a phenolic hydroxyl group-containing polyamide resin. Type polyimide film.
(2) The release polyimide film with an adhesive layer according to (1), wherein the release layer has a thickness of 0.01 to 10 μm.
(3) The mold release polyimide film with an adhesive layer as described in (1) or (2) whose thickness of the said polyimide film is 10-150 micrometers.
(4) The release layer with an adhesive layer according to any one of (1) to (3), wherein the surface roughness (Ra) of the surface on which the release layer of the polyimide film is formed is 0.2 μm or less. Polyimide film.
(5) The release polyimide film with an adhesive layer according to any one of (1) to (4), wherein the release layer contains an alkyd resin.
(6) Lamination with release polyimide film formed by laminating the adhesive layer side of the release polyimide film with adhesive layer according to any one of (1) to (5) on at least one surface of a prepreg or an insulating layer Board.
(7) A laminate obtained by peeling off the release polyimide film of the laminate according to (6).
(8) The adhesive layer side of the release polyimide film with an adhesive layer according to any one of (1) to (5) is laminated on one surface of the prepreg or the insulating layer, and the other surface of the prepreg or the insulating layer is A single-layer or multilayer wiring board with a release polyimide film with an adhesive layer, which is laminated on a single-layer or multilayer wiring board that has been processed.
(9) Single layer or multilayer wiring board with release polyimide film with adhesive layer by laminating the release polyimide film with adhesive layer according to any one of (1) to (5) on a single layer or multilayer wiring board The manufacturing method of a multilayer wiring board which has the process of forming a circuit board, the process of removing a release polyimide film from the single layer with a release polyimide film with an adhesive layer or multilayer wiring board after formation, and the process of forming a circuit.

本発明によれば、熱板プレス、ロールラミネータ、ダブルプレス等の成形で多層配線板を得る製造において、接着層との剥離性に優れ、さらに、例えば200℃以上等の高温での使用においてもフィルムが溶断することのない耐熱強度を併せて有し、セミアディティブ法によって微細配線が形成可能であり、さらに配線接着強度を満足する接着層及び多層配線板を得ることが可能な接着層付き離型ポリイミドフィルム、及びこれを用いた多層配線板の製造方法を提供することができる。   According to the present invention, in the production of a multilayer wiring board by molding such as hot plate press, roll laminator, double press, etc., it is excellent in releasability from the adhesive layer, and also in use at a high temperature such as 200 ° C. or higher. In addition to the heat resistant strength that prevents the film from fusing, fine wiring can be formed by the semi-additive method, and the adhesive layer and the separation layer with the adhesive layer capable of obtaining a multilayer wiring board satisfying the wiring adhesive strength can be obtained. A polyimide film and a method for producing a multilayer wiring board using the same can be provided.

[離型ポリイミドフィルム]
離型ポリイミドフィルムは、ポリイミドフィルムの面上に、離型層を有してなるものである。
本発明の離型ポリイミドフィルムに用いられるポリイミドフィルムとしては、適度な強度を有し、ポリイミドフィルムを剥離する際に破れ等を引き起こさないものが好適に用いられる。例えば、芳香族化合物が直接イミド結合で連結された芳香族ポリイミドがフィルム強度の点で好ましく、下記式(I)で表される構造単位を有する芳香族ポリイミドがより好ましい。
[Release polyimide film]
The release polyimide film has a release layer on the surface of the polyimide film.
As the polyimide film used for the release polyimide film of the present invention, one having an appropriate strength and not causing tearing or the like when the polyimide film is peeled is suitably used. For example, an aromatic polyimide in which aromatic compounds are directly linked by an imide bond is preferable in terms of film strength, and an aromatic polyimide having a structural unit represented by the following formula (I) is more preferable.


(式(I)中、Zは、炭素数6〜18の4価の芳香族炭化水素基であり、Zは、炭素数6〜18の2価の芳香族炭化水素基である。)

(In Formula (I), Z 1 is a C 6-18 tetravalent aromatic hydrocarbon group, and Z 2 is a C 6-18 divalent aromatic hydrocarbon group.)

が表す炭素数6〜18の4価の芳香族炭化水素基としては、好ましくは、炭素数6〜12の4価の芳香族炭化水素基である。
が表す炭素数6〜18の4価の芳香族炭化水素基としては、例えば、下記の芳香族炭化水素基が好ましく挙げられる。
The tetravalent aromatic hydrocarbon group having 6 to 18 carbon atoms represented by Z 1 is preferably a tetravalent aromatic hydrocarbon group having 6 to 12 carbon atoms.
Preferred examples of the tetravalent aromatic hydrocarbon group having 6 to 18 carbon atoms represented by Z 1 include the following aromatic hydrocarbon groups.

また、Zが表す炭素数6〜18の2価の芳香族炭化水素基としては、好ましくは、炭素数6〜12の2価の芳香族炭化水素基である。
が表す炭素数6〜18の2価の芳香族炭化水素基としては、例えば、下記の芳香族炭化水素基が好ましく挙げられる。
The divalent aromatic hydrocarbon group having 6 to 18 carbon atoms represented by Z 2, is preferably a divalent aromatic hydrocarbon group having 6 to 12 carbon atoms.
Examples of the divalent aromatic hydrocarbon group having 6 to 18 carbon atoms Z 2 represents, for example, aromatic hydrocarbon groups below are preferably exemplified.

市販のポリイミドフィルムとして、例えば、宇部興産株式会社製、商品名:ユーピレックスR、ユーピレックスS、ユーピレックスSGA、東レデュポン株式会社製、商品名:カプトンH、カプトンV、カプトンE、カプトンEN、カプトンENZT、鐘淵化学工業株式会社製、商品名:アピカルAH、アピカルNPI等が挙げられる。離型層との密着性を向上させるため、これらの市販フィルムの表面にプラズマ処理、コロナ放電処理等を施してもよい。   Examples of commercially available polyimide films include Ube Industries, Ltd., trade names: Upilex R, Upilex S, Upilex SGA, Toray DuPont Co., Ltd., trade names: Kapton H, Kapton V, Kapton E, Kapton EN, Kapton ENZT, Product name: Apical AH, Apical NPI, etc., manufactured by Kaneka Corporation. In order to improve the adhesion to the release layer, the surface of these commercially available films may be subjected to plasma treatment, corona discharge treatment or the like.

ポリイミドフィルムの厚みについては、目的により適宜選択すればよい。ポリイミドフィルムの追従性と剥離性との観点から、例えば、10〜150μmが好ましく、20〜50μmがより好ましく、25〜50μmがより好ましい。   What is necessary is just to select suitably according to the objective about the thickness of a polyimide film. From the viewpoint of the followability and peelability of the polyimide film, for example, 10 to 150 μm is preferable, 20 to 50 μm is more preferable, and 25 to 50 μm is more preferable.

ポリイミドフィルムの表面粗さ(Ra)は、剥離した後の被成形体ないし被積層体の平坦性を良好なものとする観点から、例えば、好ましくは0.2μm以下、より好ましくは0.1μm以下、さらには0.08μm以下であることが好ましい。なお、ここでいう「ポリイミドフィルムの表面粗さ」は、少なくとも離型層が形成される側の面の表面粗さを示す。   The surface roughness (Ra) of the polyimide film is, for example, preferably 0.2 μm or less, more preferably 0.1 μm or less from the viewpoint of improving the flatness of the molded body or laminated body after peeling. Further, it is preferably 0.08 μm or less. Here, “surface roughness of the polyimide film” indicates at least the surface roughness of the surface on the side where the release layer is formed.

ポリイミドフィルムは、高温域で熱溶融しない強度を有することから、例えば、150〜300℃で用いることが好ましく、当該範囲で明瞭なガラス転移温度を示さず、さらには貯蔵弾性率(10Hz)が1GPaを超えることが好ましい。   Since the polyimide film has a strength that does not thermally melt in a high temperature range, it is preferably used at, for example, 150 to 300 ° C., does not exhibit a clear glass transition temperature in the range, and further has a storage elastic modulus (10 Hz) of 1 GPa. Is preferably exceeded.

(離型層)
離型層の厚さは0.01〜10μmの範囲が好ましく、0.05〜5μmの範囲がより好ましく、0.05〜2μmがさらに好ましい。離型の層の厚さが0.01〜10μmの範囲にあることで、良好な剥離性が得られる傾向にある。また、離型層の成分が熱板プレス後に絶縁層へ移行することを抑制し、剥離性に悪影響を与えることが抑えられる傾向がある。さらに、離型層の成分の絶縁層への移行による絶縁層の耐熱性等の低下を抑えることができる傾向がある。
(Release layer)
The thickness of the release layer is preferably in the range of 0.01 to 10 μm, more preferably in the range of 0.05 to 5 μm, and still more preferably 0.05 to 2 μm. It exists in the tendency for favorable peelability to be acquired because the thickness of a mold release layer exists in the range of 0.01-10 micrometers. Moreover, it tends to be suppressed that the components of the release layer are transferred to the insulating layer after hot plate pressing, and adversely affect the peelability. Furthermore, there is a tendency that a decrease in heat resistance or the like of the insulating layer due to the transfer of the components of the release layer to the insulating layer can be suppressed.

離型層を形成するための離型剤としては、例えば、シリコーン(ケイ素(Si)の重合体)系樹脂、フッ素系樹脂、ポリオレフィン系樹脂、アルキド系樹脂等を好適に用いることができる。また、必要に応じて離型層中に易滑剤、帯電防止剤等を添加することも可能である。熱プレス工程では、静電気が頻繁に発生するため、帯電防止剤を添加することが好ましく、他にも離型層を形成していない面への塗布によって帯電防止層を形成してもよい。   As a release agent for forming the release layer, for example, silicone (silicon (Si) polymer) -based resin, fluorine-based resin, polyolefin-based resin, alkyd-based resin, and the like can be preferably used. Moreover, it is also possible to add a lubricant, an antistatic agent, etc. in a release layer as needed. In the hot pressing process, static electricity is frequently generated, so it is preferable to add an antistatic agent. Alternatively, the antistatic layer may be formed by application to a surface on which no release layer is formed.

離型剤は、用途によって、材料を適宜選択可能である。一つの例としては、価格ならび焼却時に有害なガスの発生が少ない点からシリコーン系樹脂が好ましく、さらに表面張力も調整し易く、フィルム全体に薄い膜を形成することに適するポリジメチルシロキサン系化合物が好ましい。   The material for the release agent can be appropriately selected depending on the application. As an example, a silicone resin is preferable because it generates less harmful gas at the time of incineration, and a polydimethylsiloxane compound suitable for forming a thin film on the entire film is also preferable because the surface tension is easy to adjust. preferable.

また、離型剤としては、さらに、離型剤の成分が熱プレス工程時に絶縁層へ移行し、剥離性に悪影響を与えることが少ない、熱硬化性樹脂が好ましい。熱硬化性樹脂としては、例えば、アミノアルキド樹脂、シリコーン含有アミノアルキド樹脂等のアルキド樹脂などが挙げられる。   Further, as the mold release agent, a thermosetting resin is preferable in which the components of the mold release agent are transferred to the insulating layer during the hot press step and hardly adversely affect the peelability. Examples of the thermosetting resin include alkyd resins such as amino alkyd resins and silicone-containing amino alkyd resins.

一方、用途によっては、シリコーン系樹脂を用いないことが好ましい場合もある。これは、シリコーン系樹脂を用いた場合、熱プレス工程時等に、絶縁層への離型剤成分の移行によって、電気特性へ影響を及ぼす場合があるためである。よって、本発明における離型剤は、必要とされる要求によって、適宜選択されることが可能である。   On the other hand, depending on applications, it may be preferable not to use a silicone resin. This is because when a silicone-based resin is used, the electrical characteristics may be affected by the transfer of the release agent component to the insulating layer during the hot press process. Therefore, the release agent in the present invention can be appropriately selected according to the required requirements.

ポリイミドフィルムの少なくとも一方の面上に離型層を形成する方法としては、例えば、リバースロールコーター、グラビアコーター、ロッドコーター、エアドクターコーター等を用いて、ポリイミドフィルムに塗布する方法がある。   As a method for forming the release layer on at least one surface of the polyimide film, for example, there is a method of applying to the polyimide film using a reverse roll coater, a gravure coater, a rod coater, an air doctor coater or the like.

[接着層付き離型ポリイミドフィルム]
本発明の接着層付き離型ポリイミドフィルムは、ポリイミドフィルムの面上に、離型層、接着層を有し、前記接着層が多官能型エポキシ樹脂、エポキシ樹脂硬化剤及びフェノール性水酸基含有ポリアミド樹脂を含有してなるものである。接着層付き離型ポリイミドフィルムのポリイミドフィルム、離型層、及び接着層は、この順番で配置されていることが好ましい。つまり、本発明の接着層付き離型ポリイミドフィルムは、ポリイミドフィルムの面上に、離型層を有し、且つ該離型層のポリイミドフィルムの設けられていない面上に接着層を有し、前記接着層が多官能型エポキシ樹脂、エポキシ樹脂硬化剤及びフェノール性水酸基含有ポリアミド樹脂を含有してなるものである。
なお、本明細書において、「含有してなる」とは、含有されたものが反応せずそのままの状態で含有されている状態と、含有されたものの少なくとも一部が反応した状態で含有されている状態のいずれであってもよいことを意味する。
[Release polyimide film with adhesive layer]
The release polyimide film with an adhesive layer of the present invention has a release layer and an adhesive layer on the surface of the polyimide film, and the adhesive layer is a polyfunctional epoxy resin, an epoxy resin curing agent, and a phenolic hydroxyl group-containing polyamide resin. It contains. The polyimide film, the release layer, and the adhesive layer of the release polyimide film with an adhesive layer are preferably arranged in this order. That is, the release polyimide film with an adhesive layer of the present invention has a release layer on the surface of the polyimide film, and an adhesive layer on the surface of the release layer where the polyimide film is not provided, The adhesive layer contains a polyfunctional epoxy resin, an epoxy resin curing agent, and a phenolic hydroxyl group-containing polyamide resin.
In the present specification, “contains” means that the contained product does not react and is contained as it is, and at least a part of the contained product is contained in a reacted state. It means that it may be in any state.

(接着層)
接着層は、(A)多官能型エポキシ樹脂、(B)エポキシ樹脂硬化剤及び(C)フェノール性水酸基含有ポリアミド樹脂を含む樹脂組成物を含有してなるものである(以降、接着層用樹脂組成物と呼ぶことがある)。ここで、本発明の接着層は、配線板用積層板や単層又は多層配線板の層の一部とされる前は、離型ポリイミドフィルム上において半硬化状態(いわゆるBステージ状態)で存在することが好ましい。以下、エポキシ樹脂、エポキシ樹脂硬化剤及びフェノール性水酸基含有ポリアミド樹脂について説明する。
(Adhesive layer)
The adhesive layer comprises a resin composition containing (A) a polyfunctional epoxy resin, (B) an epoxy resin curing agent, and (C) a phenolic hydroxyl group-containing polyamide resin (hereinafter referred to as an adhesive layer resin). Sometimes referred to as a composition). Here, the adhesive layer of the present invention exists in a semi-cured state (so-called B-stage state) on the release polyimide film before being made a part of a layer for a wiring board laminate or a single-layer or multilayer wiring board. It is preferable to do. Hereinafter, the epoxy resin, the epoxy resin curing agent, and the phenolic hydroxyl group-containing polyamide resin will be described.

(A)多官能型エポキシ樹脂(以降、(A)成分と呼ぶことがある)としては、例えば、分子中に2つ以上のエポキシ基を有するエポキシ樹脂が好ましい。上記エポキシ樹脂としては、フェノールノボラック型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂、アラルキル型エポキシ樹脂、ナフタレン型エポキシ樹脂、ナフタレンノボラック型エポキシ樹脂等が挙げられる。なかでも、多官能型エポキシ樹脂としては、例えば、アラルキルノボラック型エポキシ樹脂、ナフタレンノボラック型エポキシ樹脂が好ましい。また、めっき銅との接着力の観点から、接着層の多官能型エポキシ樹脂は、例えば、ビフェニル構造を有するものが好ましい。
これらは単独でも、2種以上を混合して使用してもよい。
これらの中で、例えば、ビフェニル構造を有するアラルキルノボラック型エポキシ樹脂(ビフェニルアラルキル型エポキシ樹脂)が好ましい。ビフェニル構造を有するアラルキルノボラック型エポキシ樹脂の市販品としては、例えば、日本化薬株式会社製のNC−3000、NC−3000−H等が挙げられる。
As the (A) polyfunctional epoxy resin (hereinafter sometimes referred to as the component (A)), for example, an epoxy resin having two or more epoxy groups in the molecule is preferable. Examples of the epoxy resin include phenol novolac type epoxy resins, cresol novolac type epoxy resins, aralkyl type epoxy resins, naphthalene type epoxy resins, naphthalene novolak type epoxy resins and the like. Among these, as the polyfunctional epoxy resin, for example, an aralkyl novolac epoxy resin and a naphthalene novolac epoxy resin are preferable. Moreover, from the viewpoint of adhesive strength with plated copper, the polyfunctional epoxy resin of the adhesive layer preferably has, for example, a biphenyl structure.
These may be used alone or in admixture of two or more.
Among these, for example, an aralkyl novolak type epoxy resin having a biphenyl structure (biphenyl aralkyl type epoxy resin) is preferable. Examples of commercially available aralkyl novolak epoxy resins having a biphenyl structure include NC-3000 and NC-3000-H manufactured by Nippon Kayaku Co., Ltd.

(A)成分の配合量は、接着層用樹脂組成物中の割合で20〜80質量%であることが好ましく、40〜70質量%であることがより好ましい。(A)成分の配合量が、20〜80質量%であることで、回路導体との接着強度及びはんだ耐熱性を良好な状態にすることができる。   The blending amount of the component (A) is preferably 20 to 80% by mass and more preferably 40 to 70% by mass in the ratio of the resin composition for the adhesive layer. (A) When the compounding quantity of a component is 20-80 mass%, adhesive strength with a circuit conductor and solder heat resistance can be made into a favorable state.

本発明の接着層の(B)エポキシ樹脂硬化剤(以降、(B)成分と呼ぶことがある)としては、例えば、各種フェノール樹脂類、酸無水物類、アミン類、ヒドラジット類等が使用できる。フェノール樹脂類としては、例えば、ノボラック型フェノール樹脂、レゾール型フェノール樹脂等が使用できる。酸無水物類としては、例えば、無水フタル酸、ベンゾフェノンテトラカルボン酸二無水物、メチルハイミック酸等が使用できる。アミン類として、例えば、ジシアンジアミド、ジアミノジフェニルメタン、グアニル尿素等が使用できる。
これらは単独でも、2種以上を混合して使用してもよい。
これらの中でも、信頼性を向上させる観点より、例えば、ノボラック型フェノール樹脂であることが好ましい。
As the (B) epoxy resin curing agent (hereinafter sometimes referred to as the component (B)) of the adhesive layer of the present invention, for example, various phenol resins, acid anhydrides, amines, hydragits and the like can be used. . As the phenol resins, for example, novolak type phenol resins, resol type phenol resins and the like can be used. As acid anhydrides, for example, phthalic anhydride, benzophenone tetracarboxylic dianhydride, methyl hymic acid and the like can be used. Examples of amines that can be used include dicyandiamide, diaminodiphenylmethane, and guanylurea.
These may be used alone or in admixture of two or more.
Among these, from the viewpoint of improving reliability, for example, a novolac type phenol resin is preferable.

(B)成分の配合量は、(A)成分のエポキシ基に対して0.5〜1.5当量であることが好ましい。(A)成分のエポキシ基に対して0.5〜1.5当量であることで、外層銅との接着性の低下を防ぎ、かつTg(ガラス転移温度)や絶縁性の低下をも防ぐことができる傾向がある。   (B) It is preferable that the compounding quantity of a component is 0.5-1.5 equivalent with respect to the epoxy group of (A) component. (A) It is 0.5-1.5 equivalent with respect to the epoxy group of a component, prevents the adhesive fall with outer-layer copper, and prevents Tg (glass transition temperature) and insulation fall. There is a tendency to be able to.

また、(B)成分の他に、必要に応じて硬化促進剤を使用することができる。硬化促進剤としては、例えば、潜在性の熱硬化剤である各種イミダゾール類、BFアミン錯体及びリン系硬化促進剤等が使用できる。
硬化促進剤の配合量はエポキシ樹脂の配合量に対して0.1〜5質量%であることが好ましい。
接着層用樹脂組成物の保存安定性やBステージ状(半硬化状)の接着層用樹脂組成物の取り扱い性及びはんだ耐熱性の点から、イミダゾール類、リン系硬化促進剤が好ましい。
In addition to the component (B), a curing accelerator can be used as necessary. As the curing accelerator, for example, various imidazoles which are latent thermosetting agents, BF 3 amine complexes, phosphorus curing accelerators, and the like can be used.
It is preferable that the compounding quantity of a hardening accelerator is 0.1-5 mass% with respect to the compounding quantity of an epoxy resin.
From the viewpoint of storage stability of the adhesive layer resin composition, handling property of the B-stage (semi-cured) adhesive layer resin composition, and solder heat resistance, imidazoles and phosphorus curing accelerators are preferred.

イミダゾール類としては、2−メチルイミダゾール、2−エチルイミダゾール、2−ウンデシルイミダゾール、2−ヘプタデシルイミダゾール、2−フェニルイミダゾール、1,2−ジメチルイミダゾール、2−エチル−1−メチルイミダゾール、1,2−ジエチルイミダゾール、1−エチル−2−メチルイミダゾール、2−エチル−4−メチルイミダゾール、4−エチル−2−メチルイミダゾール、2−フェニル−4−メチルイミダゾール、1−ベンジル−2−メチルイミダゾール、1−ベンジル−2−フェニルイミダゾール、1−シアノエチル−2−メチルイミダゾール、1−シアノエチル−2−エチルイミダゾール、1−シアノエチル−2−フェニルイミダゾール、1−シアノエチル−2−エチル−4−メチルイミダゾール、2−フェニル−4,5−ジヒドロキシメチルイミダゾール、2−フェニル−4−メチル−5−ヒドロキシメチルイミダゾール、2,3−ジヒドロ−1H−ピロロ[1,2−a]ベンズイミダゾール、2,4−ジアミノ−6−[2'−メチルイミダゾリル−(1’)]エチル−s−トリアジン、2,4−ジアミノ−6−[2'−ウンデシルイミダゾリル−(1’)]エチル−s−トリアジン、2,4−ジアミノ−6−[2'−エチル−4'−メチルイミダゾリル−(1’)]エチル−s−トリアジン等のイミダゾール化合物;前記イミダゾール化合物とトリメリト酸との付加反応物;前記イミダゾール化合物とイソシアヌル酸との付加反応物;前記イミダゾール化合物と臭化水素酸との付加反応物;前記イミダゾール化合物とエポキシ樹脂との付加反応物;前記イミダゾール化合物とシアネート樹脂との付加反応物などが挙げられる。これらの中でも、2−フェニルイミダゾール、2−エチル−4−メチルイミダゾールが好ましい。   Examples of imidazoles include 2-methylimidazole, 2-ethylimidazole, 2-undecylimidazole, 2-heptadecylimidazole, 2-phenylimidazole, 1,2-dimethylimidazole, 2-ethyl-1-methylimidazole, 1, 2-diethylimidazole, 1-ethyl-2-methylimidazole, 2-ethyl-4-methylimidazole, 4-ethyl-2-methylimidazole, 2-phenyl-4-methylimidazole, 1-benzyl-2-methylimidazole, 1-benzyl-2-phenylimidazole, 1-cyanoethyl-2-methylimidazole, 1-cyanoethyl-2-ethylimidazole, 1-cyanoethyl-2-phenylimidazole, 1-cyanoethyl-2-ethyl-4-methylimidazole, 2 -Feni -4,5-dihydroxymethylimidazole, 2-phenyl-4-methyl-5-hydroxymethylimidazole, 2,3-dihydro-1H-pyrrolo [1,2-a] benzimidazole, 2,4-diamino-6 [2'-Methylimidazolyl- (1 ')] ethyl-s-triazine, 2,4-diamino-6- [2'-undecylimidazolyl- (1')] ethyl-s-triazine, 2,4-diamino Imidazole compounds such as -6- [2'-ethyl-4'-methylimidazolyl- (1 ')] ethyl-s-triazine; addition reaction product of the imidazole compound and trimellitic acid; the imidazole compound and isocyanuric acid Addition reaction product; addition reaction product of imidazole compound and hydrobromic acid; addition reaction product of imidazole compound and epoxy resin; imidazo Such as addition reaction product of an Le compounds and cyanate resins. Among these, 2-phenylimidazole and 2-ethyl-4-methylimidazole are preferable.

リン系硬化促進剤としては、リン原子を含有し、エポキシ樹脂の硬化反応を促進させる硬化促進剤が好ましい。例えば、リン系硬化促進剤を単独で用いてもよいし、他の硬化促進剤1種又は2種以上を併用してもよい。
リン系硬化促進剤としては、例えば、トリフェニルホスフィン、ジフェニル(アルキルフェニル)ホスフィン、トリス(アルキルフェニル)ホスフィン、トリス(アルコキシフェニル)ホスフィン、トリス(アルキル・アルコキシフェニル)ホスフィン、トリス(ジアルキルフェニル)ホスフィン、トリス(トリアルキルフェニル)ホスフィン、トリス(テトラアルキルフェニル)ホスフィン、トリス(ジアルコキシフェニル)ホスフィン、トリス(トリアルコキシフェニル)ホスフィン、トリス(テトラアルコキシフェニル)ホスフィン、トリアルキルホスフィン、ジアルキルアリールホスフィン、アルキルジアリールホスフィン等の有機ホスフィン類;これら有機ホスフィン類と有機ボロン類との錯体;第三ホスフィンとキノン類との付加物などが挙げられる。
さらに、リン系硬化促進剤としては、接着層用樹脂組成物の硬化反応が十分に進むことによって、高い接着性を発揮できる第三ホスフィンとキノン類との付加物がより好ましい。第三ホスフィンとしては、特に限定するものではないが、例えば、ジブチルフェニルホスフィン、ブチルジフェニルホスフィン、エチルジフェニルホスフィン、トリフェニルホスフィン、トリス(4−メチルフェニル)ホスフィン、トリス(4−メトキシフェニル)ホスフィン等のアリール基を有する第三ホスフィンが挙げられる。また、キノン類としては、例えば、o−ベンゾキノン、p−ベンゾキノン、ジフェノキノン、1,4−ナフトキノン、アントラキノン等が挙げられる。さらに、接着性に加えて、耐熱性、保存安定性の観点から、トリフェニルホスフィンとp−ベンゾキノンとの付加物がより好ましい。
As a phosphorus hardening accelerator, the hardening accelerator which contains a phosphorus atom and accelerates | stimulates the hardening reaction of an epoxy resin is preferable. For example, a phosphorus curing accelerator may be used alone, or one or more other curing accelerators may be used in combination.
Examples of phosphorus curing accelerators include triphenylphosphine, diphenyl (alkylphenyl) phosphine, tris (alkylphenyl) phosphine, tris (alkoxyphenyl) phosphine, tris (alkylalkoxyphenyl) phosphine, and tris (dialkylphenyl) phosphine. , Tris (trialkylphenyl) phosphine, tris (tetraalkylphenyl) phosphine, tris (dialkoxyphenyl) phosphine, tris (trialkoxyphenyl) phosphine, tris (tetraalkoxyphenyl) phosphine, trialkylphosphine, dialkylarylphosphine, alkyl Organic phosphines such as diarylphosphine; complexes of these organic phosphines with organic borons; addition of tertiary phosphine and quinones Things and the like.
Furthermore, as the phosphorus-based curing accelerator, an adduct of a tertiary phosphine and a quinone that can exhibit high adhesiveness when the curing reaction of the adhesive layer resin composition proceeds sufficiently is more preferable. The third phosphine is not particularly limited. For example, dibutylphenylphosphine, butyldiphenylphosphine, ethyldiphenylphosphine, triphenylphosphine, tris (4-methylphenyl) phosphine, tris (4-methoxyphenyl) phosphine, etc. And a tertiary phosphine having an aryl group. Examples of quinones include o-benzoquinone, p-benzoquinone, diphenoquinone, 1,4-naphthoquinone, and anthraquinone. Further, in addition to adhesiveness, an adduct of triphenylphosphine and p-benzoquinone is more preferable from the viewpoints of heat resistance and storage stability.

(C)フェノール性水酸基含有ポリアミド樹脂(以降、(C)成分と呼ぶことがある)は、めっき銅と良好な接着強度を得るために必要である。このような効果が得られる理由については、必ずしも明らかではないが、次のような理由が考えられる。すなわち、フェノール性水酸基含有ポリアミド樹脂は、エポキシ樹脂と反応可能であるため、エポキシ樹脂の良好な耐熱性を維持したまま、樹脂の強靭化が可能となる傾向がある。さらに、銅との接着性の高いアミド基を多く有するため、めっき銅との高い接着力が得られる傾向がある。   (C) A phenolic hydroxyl group-containing polyamide resin (hereinafter sometimes referred to as the component (C)) is necessary for obtaining good adhesive strength with the plated copper. The reason why such an effect is obtained is not necessarily clear, but the following reasons are conceivable. That is, since the phenolic hydroxyl group-containing polyamide resin can react with the epoxy resin, the resin tends to be toughened while maintaining good heat resistance of the epoxy resin. Furthermore, since it has many amide groups with high adhesiveness with copper, there exists a tendency for the high adhesive force with plated copper to be acquired.

(C)成分は、例えば次の方法で合成できる。即ち、フェノール性水酸基を有するジカルボン酸を含有するジカルボン酸成分に対して当量のジアミンを加え、これらを例えば、亜リン酸エステルとピリジン誘導体の存在下で縮合剤を使用して、N−メチル−2−ピロリドン等の有機溶媒中で窒素等の不活性雰囲気下にて加熱攪拌、縮合反応を行って、フェノール性水酸基を含有するポリアミド樹脂を生成することができる。
また、(C)成分は、フェノール性水酸基含有ポリアミドとポリブタジエンとの共重合体であってもよく、フェノール性水酸基含有ポリアミドとポリブタジエン−アクリロニトリルとの共重合体であってもよい。このようなフェノール性水酸基含有ポリアミドは、例えば次の方法で合成できる。即ち、フェノール性水酸基を有するジカルボン酸を含有するジカルボン酸成分に対して過剰量のジアミンを加え、これらを例えば、亜リン酸エステルとピリジン誘導体の存在下で縮合剤を使用して、N−メチル−2−ピロリドン等の有機溶媒中で窒素等の不活性雰囲気下にて加熱攪拌、縮合反応を行って、フェノール性水酸基を含有するポリアミドオリゴマーを生成させる。この結果、得られた両末端がアミノ基となったフェノール性水酸基含有ポリアミドオリゴマー溶液に、両末端にカルボキシル基をもつポリブタジエンもしくはポリブタジエン−アクリロニトリル共重合体を添加し、重縮合することにより得ることができる。また、ジカルボン酸成分をジアミンに対して過剰にして、両末端がカルボン酸基となった該ポリアミドを合成し、これに対して両末端がアミノ基のポリブタジエンもしくはポリブタジエン−アクリロニトリル共重合体を反応させてもよい。さらには、これらポリアミド、ポリブタジエンまたはポリブタジエン−アクリロニトリル共重合体の末端を変性して、反応させることも可能である。この場合、例えば、一方をビニル基で他方を−NH基又は−SH基で変性すればよい。尚、フェノール性水酸基含有ポリアミドを合成する工程において、ジアミンの一部又は全部にフェノール性水酸基を含有する化合物を使用してもよい。
Component (C) can be synthesized, for example, by the following method. That is, an equivalent amount of diamine is added to a dicarboxylic acid component containing a dicarboxylic acid having a phenolic hydroxyl group, and these are added, for example, by using a condensing agent in the presence of a phosphite ester and a pyridine derivative to form N-methyl- A polyamide resin containing a phenolic hydroxyl group can be produced by heating and stirring and condensing in an inert solvent such as nitrogen in an organic solvent such as 2-pyrrolidone.
The component (C) may be a copolymer of a phenolic hydroxyl group-containing polyamide and polybutadiene, or may be a copolymer of a phenolic hydroxyl group-containing polyamide and polybutadiene-acrylonitrile. Such a phenolic hydroxyl group-containing polyamide can be synthesized, for example, by the following method. That is, an excess amount of diamine is added to a dicarboxylic acid component containing a dicarboxylic acid having a phenolic hydroxyl group, and these are added, for example, by using a condensing agent in the presence of a phosphite ester and a pyridine derivative to form N-methyl. A polyamide oligomer containing a phenolic hydroxyl group is produced by heating and stirring and condensing in an inert solvent such as nitrogen in an organic solvent such as -2-pyrrolidone. As a result, polybutadiene or polybutadiene-acrylonitrile copolymer having a carboxyl group at both ends is added to the obtained phenolic hydroxyl group-containing polyamide oligomer solution in which both ends are amino groups, and can be obtained by polycondensation. it can. In addition, the dicarboxylic acid component is made excessive with respect to the diamine to synthesize the polyamide having both ends become carboxylic acid groups, and this is reacted with polybutadiene or polybutadiene-acrylonitrile copolymer having both ends amino groups. May be. Furthermore, the terminal of these polyamide, polybutadiene or polybutadiene-acrylonitrile copolymer can be modified and reacted. In this case, for example, one may be modified with a vinyl group and the other with an —NH group or —SH group. In the step of synthesizing the phenolic hydroxyl group-containing polyamide, a compound containing a phenolic hydroxyl group in part or all of the diamine may be used.

また前記において、両末端に種々の官能基を持つポリブタジエンは、例えば、Goodrich社からHycar CTBとして、ポリブタジエン−アクリロニトリル共重合体は、例えば、Goodrich社からHycar CTBNとして市販されており、これらを前記のフェノール性水酸基含有ポリアミドオリゴマーと反応させるために使用することができる。   In the above, polybutadiene having various functional groups at both ends is commercially available as Hycar CTB from Goodrich, for example, and polybutadiene-acrylonitrile copolymer is commercially available as Hycar CTBN from Goodrich, for example. It can be used to react with a phenolic hydroxyl group-containing polyamide oligomer.

(C)成分を合成する際に用いるフェノール性水酸基を有するジカルボン酸としては、例えば、5−ヒドロキシイソフタル酸、4−ヒドロキシイソフタル酸等のヒドロキシイソフタル酸、2−ヒドロキシフタル酸、3−ヒドロキシフタル酸等のヒドロキシフタル酸、2−ヒドロキシテレフタル酸等のヒドロキシテレフタル酸等が挙げられる。
また、(C)成分を合成する際に用いるフェノール性水酸基を有しないジカルボン酸としては、例えば、フタル酸、イソフタル酸、テレフタル酸、ジカルボキシルナフタレン、コハク酸、フマル酸、グルタル酸、アジピン酸、1,3−シクロヘキサンジカルボン酸、4,4’−ジフェニルジカルボン酸、3,3’−メチレン二安息香酸等が挙げられる。
(C)成分を合成する際に用いるジカルボン酸は、単独でも、2種以上を混合して使用してもよい。
Examples of the dicarboxylic acid having a phenolic hydroxyl group used when the component (C) is synthesized include hydroxyisophthalic acid such as 5-hydroxyisophthalic acid and 4-hydroxyisophthalic acid, 2-hydroxyphthalic acid, and 3-hydroxyphthalic acid. And the like, and hydroxyterephthalic acid such as 2-hydroxyterephthalic acid.
Examples of the dicarboxylic acid having no phenolic hydroxyl group used for synthesizing the component (C) include phthalic acid, isophthalic acid, terephthalic acid, dicarboxyl naphthalene, succinic acid, fumaric acid, glutaric acid, adipic acid, Examples include 1,3-cyclohexanedicarboxylic acid, 4,4′-diphenyldicarboxylic acid, 3,3′-methylenedibenzoic acid, and the like.
The dicarboxylic acid used when synthesizing the component (C) may be used alone or in combination of two or more.

(C)成分を合成する際に用いるフェノール性水酸基を含有するジアミンとしては、例えば、3,3’−ジアミン−4,4’−ジヒドロキシフェニルメタン、2,2−ビス(3−アミノ−4−ヒドロキシフェニル)ヘキサフロロプロパン、2,2−ビス(3−アミノ−4−ヒドロキシフェニル)ジフロロメタン、3,4−ジアミノ−1,5−ベンゼンジオール、3,3’−ジヒドロキシ−4,4’−ジアミノビスフェニル、3,3’−ジアミノ−4,4’−ジヒドロキシビフェニル、2,2−ビス(3−アミノ−4−ヒドロキシフェニル)ケトン、2,2−ビス(3−アミノ−4−ヒドロキシフェニル)スルフィド、2,2−ビス(3−アミノ−4−ヒドロキシフェニル)エーテル、2,2−ビス(3−アミノ−4−ヒドロキシフェニル)スルホン、2,2−ビス(3−アミノ−4−ヒドロキシフェニル)プロパン、2,2−ビス(3−ヒドロキシ−4−アミノフェニル)プロパン、2,2−ビス(3−ヒドロキシ−4−アミノフェニル)メタン等が挙げられる。
また、(C)成分を合成する際に用いるフェノール性水酸基を含有しないジアミンとしては、例えば、3,3’−ジアミノジフェニルエーテル、3,4’−ジアミノジフェニルエーテル、4,4’−ジアミノジフェニルエーテル、ジアミノナフタレン、ピペラジン、ヘキサネチレンジアミン、テトラメチレンジアミン、m−キシレンジアミン、4,4’−ジアミノジフェニルメタン、4,4’−ジアミノベンゾフェノン、2,2’−ビス(4−アミノフェニル)プロパン、3,3’−ジアミノジフェニルスルホン、3,3’−ジアミノジフェニル、3,3’,5,5’−テトラエチル−4,4’−ジアミノジフェニルメタン等が挙げられる。
これらの中でも、例えば、3,4’−ジアミノジフェニルエーテル、3,3’,5,5’−テトラエチル−4,4’−ジアミノジフェニルメタンが好ましい。
(C)成分を合成する際に用い得るジアミンは、単独でも、2種以上を混合して使用してもよい。
Examples of the diamine containing a phenolic hydroxyl group used when the component (C) is synthesized include 3,3′-diamine-4,4′-dihydroxyphenylmethane, 2,2-bis (3-amino-4-). Hydroxyphenyl) hexafluoropropane, 2,2-bis (3-amino-4-hydroxyphenyl) difluoromethane, 3,4-diamino-1,5-benzenediol, 3,3′-dihydroxy-4,4′-diamino Bisphenyl, 3,3′-diamino-4,4′-dihydroxybiphenyl, 2,2-bis (3-amino-4-hydroxyphenyl) ketone, 2,2-bis (3-amino-4-hydroxyphenyl) Sulfide, 2,2-bis (3-amino-4-hydroxyphenyl) ether, 2,2-bis (3-amino-4-hydroxyphenyl) sulfone, , 2-bis (3-amino-4-hydroxyphenyl) propane, 2,2-bis (3-hydroxy-4-aminophenyl) propane, 2,2-bis (3-hydroxy-4-aminophenyl) methane, etc. Is mentioned.
Examples of the diamine containing no phenolic hydroxyl group used for the synthesis of the component (C) include 3,3′-diaminodiphenyl ether, 3,4′-diaminodiphenyl ether, 4,4′-diaminodiphenyl ether, and diaminonaphthalene. Piperazine, hexanetylenediamine, tetramethylenediamine, m-xylenediamine, 4,4'-diaminodiphenylmethane, 4,4'-diaminobenzophenone, 2,2'-bis (4-aminophenyl) propane, 3,3 Examples include '-diaminodiphenylsulfone, 3,3'-diaminodiphenyl, 3,3', 5,5'-tetraethyl-4,4'-diaminodiphenylmethane, and the like.
Among these, for example, 3,4′-diaminodiphenyl ether and 3,3 ′, 5,5′-tetraethyl-4,4′-diaminodiphenylmethane are preferable.
(C) The diamine which can be used when synthesize | combining a component may be used individually or in mixture of 2 or more types.

フェノール性水酸基含有ポリブタジエン変性ポリアミド樹脂の市販品としては、例えば、日本化薬株式会社製のBPAM−155等が挙げられる。
また、フェノール性水酸基含有ポリブタジエン−アクリロニトリル共重合体変成ポリアミド樹脂の市販品としては、例えば、日本化薬株式会社製のBPAM−01等が挙げられる。
Examples of commercially available phenolic hydroxyl group-containing polybutadiene-modified polyamide resins include BPAM-155 manufactured by Nippon Kayaku Co., Ltd.
Moreover, as a commercial item of a phenolic hydroxyl group containing polybutadiene-acrylonitrile copolymer modified polyamide resin, Nippon Kayaku Co., Ltd. BPAM-01 etc. are mentioned, for example.

本発明における(C)成分の配合割合は、(A)成分及び(B)成分の合計100質量部に対して3〜50質量部であることが好ましく、3〜30質量部であることがより好ましく、5〜30質量部であることがさらに好ましい。(C)成分の配合量が3質量部以上の場合、めっき銅との良好な接着性が得られる傾向がある。また、50質量部以下の場合、良好な耐熱性、及び粗化工程時の薬液への耐性が得られる傾向がある。   The blending ratio of the component (C) in the present invention is preferably 3 to 50 parts by mass and more preferably 3 to 30 parts by mass with respect to 100 parts by mass in total of the components (A) and (B). Preferably, it is 5-30 mass parts. (C) When the compounding quantity of a component is 3 mass parts or more, there exists a tendency for favorable adhesiveness with plated copper to be obtained. Moreover, in the case of 50 mass parts or less, there exists a tendency for favorable heat resistance and the tolerance to the chemical | medical solution at the time of a roughening process to be acquired.

本発明の接着層用樹脂組成物には、無機充填材を配合してもよい。無機充填材としては、例えば、シリカ、アルミナ、硫酸バリウム、タルク、クレー、雲母粉、水酸化アルミニウム、水酸化マグネシウム、炭酸カルシウム、炭酸マグネシウム、酸化マグネシウム、窒化ホウ素、ホウ酸アルミニウム、チタン酸バリウム、チタン酸ストロンチウム、チタン酸カルシウム、チタン酸ビスマス、酸化チタン、ジルコン酸バリウム、ジルコン酸カルシウム等が挙げられる。これらの中でも、例えば、ヒュームドシリカ、アルミナが好ましい。
これらの無機充填材は、単独でも、2種以上を混合して使用してもよい。
無機充填材は、目的に応じて適宜選択できる。絶縁層に微細配線を形成する観点から、例えば、比表面積が10m/g以上であることが好ましい。
比表面積は、当業者が通常行う測定方法で求めることが好ましい。例えば、BET法等が挙げられる。これは、粉体粒子表面に、吸着占有面積の分かった分子を液体窒素の温度で吸着させ、その量から試料の比表面積を求める方法である。比表面積分析で、最もよく利用されているのが、窒素等の不活性気体によるBET法である。
また、めっきプロセスにおける粗化処理後の表面形状を小さくする観点から、例えば、平均一次粒径は100nm以下であることが好ましい。
なお、ここでいう「平均一次粒径」とは、凝集した粒子の平均径、つまり二次粒子径ではなく、凝集していない単体での平均粒子径をいう。当該一次平均粒子径は、例えば、レーザ回折式粒度分布計で測定して求めることができる。
平均一次粒径が100nm以下の無機充填材の市販品としては、例えば、日本アエロジル株式会社製のAEROSIL R972(商品名)及びAEROSIL R202、扶桑化学工業株式会社製のPL−1(商品名、比表面積181m2/g)及びPL−7(商品名、比表面積36m2/g)、CIKナノテック株式会社のA−6(商品名、比表面積55m2/g)等がある。また、これらの無機フィラーは、分散性を高める目的でニーダー、ボールミル、ビーズミル、3本ロール、ナノマイザー等の既知の混練、分散方法により使用してもよい。
You may mix | blend an inorganic filler with the resin composition for contact bonding layers of this invention. Examples of the inorganic filler include silica, alumina, barium sulfate, talc, clay, mica powder, aluminum hydroxide, magnesium hydroxide, calcium carbonate, magnesium carbonate, magnesium oxide, boron nitride, aluminum borate, barium titanate, Examples include strontium titanate, calcium titanate, bismuth titanate, titanium oxide, barium zirconate, and calcium zirconate. Among these, fumed silica and alumina are preferable, for example.
These inorganic fillers may be used alone or in combination of two or more.
The inorganic filler can be appropriately selected depending on the purpose. From the viewpoint of forming fine wiring in the insulating layer, for example, the specific surface area is preferably 10 m 2 / g or more.
The specific surface area is preferably determined by a measurement method usually performed by those skilled in the art. For example, BET method etc. are mentioned. This is a method in which molecules having a known adsorption occupation area are adsorbed on the surface of powder particles at the temperature of liquid nitrogen, and the specific surface area of the sample is obtained from the amount. In the specific surface area analysis, the BET method using an inert gas such as nitrogen is most often used.
Further, from the viewpoint of reducing the surface shape after the roughening treatment in the plating process, for example, the average primary particle size is preferably 100 nm or less.
The “average primary particle size” here refers to the average particle size of aggregated particles, that is, not the secondary particle size, but the average particle size of single particles that are not aggregated. The primary average particle diameter can be determined by measuring with a laser diffraction particle size distribution meter, for example.
Examples of commercially available inorganic fillers having an average primary particle size of 100 nm or less include AEROSIL R972 (trade name) and AEROSIL R202 manufactured by Nippon Aerosil Co., Ltd., PL-1 (trade name, ratio) manufactured by Fuso Chemical Industries, Ltd. Surface area 181 m 2 / g) and PL-7 (trade name, specific surface area 36 m 2 / g), CIK Nanotech Co., Ltd. A-6 (trade name, specific surface area 55 m 2 / g). These inorganic fillers may be used by a known kneading and dispersing method such as a kneader, a ball mill, a bead mill, a three roll, a nanomizer and the like for the purpose of improving dispersibility.

無機充填材は、耐湿性を向上させるためにシランカップリング剤等の表面処理剤で表面処理されていてもよい。また、分散性を向上させるために疎水性化処理されていてもよい。   The inorganic filler may be surface-treated with a surface treatment agent such as a silane coupling agent in order to improve moisture resistance. Moreover, in order to improve dispersibility, it may be hydrophobized.

無機充填材の含有量としては、接着層用樹脂組成物中10質量%以下であることが好ましい。配合量が10質量%以下であると、粗化処理後の良好な表面形状を維持することができ、めっき特性及び層間の絶縁信頼性の低下を防ぐことができる。   As content of an inorganic filler, it is preferable that it is 10 mass% or less in the resin composition for contact bonding layers. When the blending amount is 10% by mass or less, a good surface shape after the roughening treatment can be maintained, and deterioration of plating characteristics and interlayer insulation reliability can be prevented.

本発明の接着層用樹脂組成物には、有機充填材を配合してもよい。有機充填材としては、例えば、ポリエチレン、ポリプロピレン、ポリスチレン、ポリフェニレンエーテル樹脂、シリコーン樹脂、テトラフルオロエチレン樹脂等よりなる均一構造の樹脂粒子、アクリル酸エステル系樹脂、メタクリル酸エステル系樹脂、共役ジエン系樹脂等よりなるゴム状態のコア層と、アクリル酸エステル系樹脂、メタクリル酸エステル系樹脂、芳香族ビニル系樹脂、シアン化ビニル系樹脂等よりなるガラス状態のシェル層を持つコアシェル構造の樹脂粒子等が挙げられる。
有機充填剤の含有量は、例えば、樹脂成分の総和100質量部に対して、0.5〜10質量部であることが好ましく、1〜8質量部であることがより好ましい。
You may mix | blend an organic filler with the resin composition for contact bonding layers of this invention. Examples of organic fillers include resin particles having a uniform structure made of polyethylene, polypropylene, polystyrene, polyphenylene ether resin, silicone resin, tetrafluoroethylene resin, acrylate ester resin, methacrylate ester resin, and conjugated diene resin. And a core-shell resin particle having a glassy shell layer made of an acrylic ester resin, a methacrylic ester resin, an aromatic vinyl resin, a vinyl cyanide resin, etc. Can be mentioned.
The content of the organic filler is, for example, preferably 0.5 to 10 parts by mass and more preferably 1 to 8 parts by mass with respect to 100 parts by mass of the total resin components.

本発明における接着層用樹脂組成物には、通常の樹脂組成物に使用されるチキソ性付与剤、界面活性剤、カップリング剤等の各種添加剤を適宜配合できる。これらを充分に撹拌した後、泡がなくなるまで静置して接着層用樹脂組成物を得ることができる。   In the resin composition for an adhesive layer in the present invention, various additives such as a thixotropic agent, a surfactant, a coupling agent and the like used in a normal resin composition can be appropriately blended. After sufficiently stirring these, the resin composition for the adhesive layer can be obtained by standing until the bubbles disappear.

本発明における接着層用樹脂組成物は溶剤中で混合して希釈又は分散させてワニスの形態とすることが作業性の観点から好ましい。この溶剤としては、例えば、アセトン、メチルエチルケトン、シクロヘキサノン等のケトン系溶剤;キシレン、トルエン等の芳香族系溶剤;エチレングリコールモノエチルエーテルアルコール系溶剤;エチルエトキシプロピオネート等のエステル系溶剤;N,N−ジメチルホルムアミド、N,N−ジメチルアセトアミド、N−メチル−2−ピロリドン等の窒素原子含有溶剤が挙げられる。これらの溶剤は、単独あるいは、2種類以上を使用してもよい。
これらの有機溶媒は、樹脂の溶解性及び塗工後の外観の観点から適宜選定される。これらの中でも、窒素原子含有溶剤が好ましい。
溶剤の接着層用樹脂組成物に対する割合は、接着層用樹脂組成物の塗膜形成の設備にあわせて適宜調整されるが、例えば、溶剤を除く樹脂組成物の固形分がワニス中8〜40質量%となるように溶剤の使用量を調節することが好ましい。
The adhesive layer resin composition in the present invention is preferably mixed in a solvent and diluted or dispersed to form a varnish from the viewpoint of workability. Examples of the solvent include ketone solvents such as acetone, methyl ethyl ketone, and cyclohexanone; aromatic solvents such as xylene and toluene; ethylene glycol monoethyl ether alcohol solvents; ester solvents such as ethyl ethoxypropionate; Nitrogen atom-containing solvents such as N-dimethylformamide, N, N-dimethylacetamide, N-methyl-2-pyrrolidone and the like can be mentioned. These solvents may be used alone or in combination of two or more.
These organic solvents are appropriately selected from the viewpoint of the solubility of the resin and the appearance after coating. Among these, a nitrogen atom-containing solvent is preferable.
The ratio of the solvent to the resin composition for the adhesive layer is appropriately adjusted according to the equipment for forming the coating film of the resin composition for the adhesive layer. For example, the solid content of the resin composition excluding the solvent is 8 to 40 in the varnish. It is preferable to adjust the amount of the solvent used so as to be mass%.

接着層は、接着層用樹脂組成物(又はこれを含有するワニス)を離型ポリイミドフィルム上に塗布して、乾燥することで得られる。接着層用樹脂組成物を、離型ポリイミドフィルムに塗布する方法としては、特に限定されるものではないが、例えば、リバースコーター、グラビアコーター、エアドクターコーター、ダイコーター、リップコーター等を用いることができる。また、乾燥条件についても、特に限定されるものではないが、例えば、80〜230℃で、30〜600秒で乾燥することができる。   The adhesive layer is obtained by applying a resin composition for an adhesive layer (or a varnish containing the same) on a release polyimide film and drying it. The method for applying the adhesive layer resin composition to the release polyimide film is not particularly limited. For example, a reverse coater, a gravure coater, an air doctor coater, a die coater, a lip coater or the like may be used. it can. Also, the drying conditions are not particularly limited. For example, the drying can be performed at 80 to 230 ° C. for 30 to 600 seconds.

ここで、本発明の接着層は、Bステージのプリプレグ等と積層し、反応させる場合は、その硬化度を制御することが重要である。硬化度は示差走査熱量計から測定される反応率により測定することができる。その際、接着層の反応率は、50〜99%であることが好ましい。50%以上とすることで積層、硬化中に接着層がプリプレグと混ざることを防止できる。99%以下とすることで、プリプレグとの界面の接着力が低下して、めっき銅との接着力が低下することを抑制できる。   Here, when the adhesive layer of the present invention is laminated with a B-stage prepreg or the like and reacted, it is important to control the degree of curing. The degree of cure can be measured by the reaction rate measured from a differential scanning calorimeter. At that time, the reaction rate of the adhesive layer is preferably 50 to 99%. By setting it to 50% or more, it is possible to prevent the adhesive layer from being mixed with the prepreg during lamination and curing. By setting it as 99% or less, it can suppress that the adhesive force of the interface with a prepreg falls, and the adhesive force with plated copper falls.

プリプレグとしては、配線板用であれば特に制限はなく、市販品を用いることもできる。市販品としては、例えば、日立化成株式会社製のGEA−67N、GEA−679F、GEA−679GT、GEA−700G(R)、GEA−705G等が挙げられる。   The prepreg is not particularly limited as long as it is for a wiring board, and a commercially available product can also be used. As a commercial item, Hitachi Chemical Co., Ltd. product GEA-67N, GEA-679F, GEA-679GT, GEA-700G (R), GEA-705G etc. are mentioned, for example.

また、本発明の接着層付き離型ポリイミドフィルムが後述するような配線板用積層板や単層又は多層配線板に適用される場合は、絶縁層(熱硬化後の接着層)の表面に粗化処理が施される。この粗化処理後の絶縁層の表面粗さ(Ra)は0.3μm以下であることが好ましく、0.2μm以下であることがより好ましい。表面粗さ(Ra)が0.2μm以下であることで、半導体パッケージの高密度化に十分に対応させることができる。なお、粗化処理の条件は、後に説明する粗化処理条件を適用できる。   Further, when the release polyimide film with an adhesive layer of the present invention is applied to a laminate for a wiring board or a single layer or a multilayer wiring board as described later, the surface of the insulating layer (adhesive layer after thermosetting) is roughened. Processing is performed. The surface roughness (Ra) of the insulating layer after the roughening treatment is preferably 0.3 μm or less, and more preferably 0.2 μm or less. When the surface roughness (Ra) is 0.2 μm or less, it is possible to sufficiently cope with the higher density of the semiconductor package. In addition, the roughening process conditions demonstrated later can be applied to the conditions of a roughening process.

[接着層付き離型ポリイミドフィルム付き積層板、積層板の離型ポリイミドフィルムを剥離してなる積層板、接着層付き離型ポリイミドフィルム付き単層又は多層配線板、及び多層配線板の製造方法]
本発明の接着層付き離型ポリイミドフィルム付き積層板は、接着層付き離型ポリイミドフィルムの接着層側を、プリプレグ又は絶縁層の少なくとも一方の面に積層成形してなるものである。
[Laminate with Release Polyimide Film with Adhesive Layer, Laminate by Exfoliating Release Polyimide Film of Laminate, Single or Multilayer Wiring Board with Release Polyimide Film with Adhesive Layer, and Manufacturing Method of Multilayer Wiring Board]
The laminated board with a release polyimide film with an adhesive layer of the present invention is formed by laminating the adhesive layer side of the release polyimide film with an adhesive layer on at least one surface of a prepreg or an insulating layer.

本発明の接着層付き離型ポリイミドフィルム付き積層板は、接着層付き離型ポリイミドフィルムを、接着層が内側となるようにプリプレグ又は絶縁層の片面又は両面に重ね、さらに外側に鏡板を重ねてプレス成型し、製造できる。
また、本発明の接着層付き離型ポリイミドフィルム付き積層板は、例えば、接着層付き離型ポリイミドフィルムを、接着層が内側となるようにプリプレグ又は絶縁層の片面又は両面に重ね、耐熱性ゴムシートを用いたラミネーターで加熱及び加圧して積層し、積層後に加熱して硬化させ、製造できる。
The laminated plate with a release polyimide film with an adhesive layer of the present invention is obtained by stacking a release polyimide film with an adhesive layer on one or both sides of a prepreg or an insulating layer so that the adhesive layer is on the inside, and further stacking an end plate on the outside. Can be press-molded and manufactured.
Moreover, the laminated board with a release polyimide film with an adhesive layer of the present invention is formed by, for example, stacking a release polyimide film with an adhesive layer on one side or both sides of a prepreg or an insulating layer so that the adhesive layer is on the inside. It can be manufactured by heating and pressurizing with a laminator using a sheet and then heating and curing after the lamination.

上記プレス成型における加熱温度(熱板の温度)は、150〜260℃とすることが好ましい。加圧時の圧力は0.5〜10MPaとすることが好ましい。また、耐熱性ゴムシートを用いたラミネーターにおける加熱温度は、80〜150℃とすることが好ましい。加圧時の圧力は0.3〜10MPaとすることが好ましい。
いずれの方法においても、積層成形した後に、適宜、離型ポリイミドフィルムを剥離し、積層板を得ることができる。
The heating temperature (temperature of the hot plate) in the press molding is preferably 150 to 260 ° C. The pressure during pressurization is preferably 0.5 to 10 MPa. Moreover, it is preferable that the heating temperature in the laminator using a heat resistant rubber sheet shall be 80-150 degreeC. The pressure during pressurization is preferably 0.3 to 10 MPa.
In any method, after the lamination molding, the release polyimide film can be appropriately peeled off to obtain a laminate.

本発明の前記離型ポリイミドフィルム(接着層付き離型ポリイミドフィルム)付き単層又は多層配線板は、接着層付き離型ポリイミドフィルムの接着層側をプリプレグ又は絶縁層の一方の面に積層し、プリプレグ又は絶縁層のもう一方の面を回路加工されてなる単層又は多層配線板に積層してなるものである。前記プリプレグはいずれも、硬化前のプリプレグであってもよいし、少なくとも一部が硬化したプリプレグであってもよい。
ここで、「回路加工されてなる」とは、回路加工された後に、配線板の製造において通常行われ得る処理が施される場合を含んでおり、具体的には、回路加工された後にめっき処理等が施される場合を含む。また、単層配線板とは、プリプレグ又は絶縁層が片面のみに積層される場合には1層の回路層を有する配線板のことをいい、プリプレグ又は絶縁層が両面に積層される場合にはそれぞれに対して1層の回路層(つまり合計2層の回路層)を有する配線板のことをいう。一方、多層配線板とは、少なくとも一方の面が回路加工されたコアと、該回路加工されたコアの面上に、少なくとも1層のプリプレグ又は絶縁層を積層し、積層されたプリプレグ上又は絶縁層上に回路が加工されているものをいう。
本発明はさらに、前記接着層付き離型ポリイミドフィルムを単層又は多層配線板に積層することによって、接着層付き離型ポリイミドフィルム付き単層又は多層配線板を形成する工程、形成後の接着層付き離型ポリイミドフィルム付き単層又は多層配線板から離型ポリイミドフィルムを除去する工程、及び回路加工する工程を有する、多層配線板の製造方法をも提供する。
The single-layer or multilayer wiring board with the release polyimide film (release polyimide film with an adhesive layer) of the present invention is laminated on one side of the prepreg or insulating layer of the release polyimide film with an adhesive layer, The other surface of the prepreg or insulating layer is laminated on a single-layer or multilayer wiring board formed by circuit processing. Any of the prepregs may be a prepreg before curing, or may be a prepreg that is at least partially cured.
Here, “being circuit-processed” includes a case where a process that can be normally performed in the manufacture of a wiring board is performed after the circuit is processed. Specifically, after the circuit is processed, plating is performed. Including cases where processing is performed. A single-layer wiring board refers to a wiring board having a single circuit layer when a prepreg or insulating layer is laminated on only one side, and when a prepreg or insulating layer is laminated on both sides. Each of the wiring boards has one circuit layer (that is, a total of two circuit layers). On the other hand, a multilayer wiring board is a core on which at least one surface is processed, and at least one prepreg or insulating layer is laminated on the surface of the core on which the circuit is processed. The circuit is processed on the layer.
The present invention further includes a step of forming a single layer or a multilayer wiring board with a release polyimide film with an adhesive layer by laminating the release polyimide film with an adhesive layer on a single layer or a multilayer wiring board, an adhesive layer after formation There is also provided a method for producing a multilayer wiring board, which comprises a step of removing the release polyimide film from the single-layer or multilayer wiring board with attached release polyimide film and a step of circuit processing.

本発明の多層配線板は、例えば、以下のように製造できる。
接着層付き離型ポリイミドフィルムを、接着層が内側となるようにプリプレグ又は絶縁層に重ね、前記プリプレグ又は絶縁層の接着層を重ねた面とは反対の面を回路加工されてなる単層又は多層配線板に重ねる。この際、前記プリプレグ又は絶縁層を2枚用いて、回路加工されてなる単層又は多層配線板の両面に接着層を重ねてもよい。さらに外側に鏡板を重ねてプレス成型し、成型後にポリイミドフィルムを除去し、粗化処理、無電解めっき処理、レジスト形成、及び電気めっき処理等を順次施すことで回路加工し、必要に応じてさらにめっき処理を施すことによって製造できる。
The multilayer wiring board of the present invention can be manufactured as follows, for example.
A release polyimide film with an adhesive layer is laminated on a prepreg or an insulating layer so that the adhesive layer is on the inside, and a single layer or a circuit layer is formed on the surface opposite to the surface on which the adhesive layer of the prepreg or the insulating layer is superimposed Overlay the multilayer wiring board. At this time, an adhesive layer may be overlapped on both surfaces of a single-layer or multilayer wiring board obtained by circuit processing using two prepregs or insulating layers. Further, a mirror plate is stacked on the outside and press-molded. After the molding, the polyimide film is removed, and circuit processing is performed by sequentially performing roughening treatment, electroless plating treatment, resist formation, electroplating treatment, etc. It can be manufactured by applying a plating treatment.

また、本発明の多層配線板は、例えば、以下のようにも製造できる。
接着層付き離型ポリイミドフィルムを、接着層が内側となるようにプリプレグ又は絶縁層に重ね、前記プリプレグ又は絶縁層の接着層を重ねた面とは反対の面を回路加工されてなる単層又は多層配線板に重ね、この際、前記プリプレグ又は絶縁層を2枚用いて、回路加工されてなる単層又は多層配線板の両面に重ねてもよい。そして、耐熱性ゴムシートを用いたラミネーターで加熱及び加圧して積層し、積層後に加熱して硬化させ、支持体を除去し、粗化処理、無電解めっき処理、レジスト形成、及び電気めっき処理等を順次施すことで回路加工し、必要に応じてさらにめっき処理を施すことによって製造できる。
In addition, the multilayer wiring board of the present invention can be manufactured as follows, for example.
A release polyimide film with an adhesive layer is laminated on a prepreg or an insulating layer so that the adhesive layer is on the inside, and a single layer or a circuit layer is formed on the surface opposite to the surface on which the adhesive layer of the prepreg or the insulating layer is superimposed At this time, two prepregs or insulating layers may be used to overlap both sides of a single-layer or multilayer wiring board that has been subjected to circuit processing. And it is laminated by heating and pressurizing with a laminator using a heat-resistant rubber sheet, heating and curing after lamination, removing the support, roughening treatment, electroless plating treatment, resist formation, electroplating treatment, etc. Can be manufactured by performing circuit processing by sequentially applying, and further performing plating treatment as necessary.

ここで、本発明の多層配線板の製造方法において用いられるプリプレグ及び絶縁層の材料としては、特に限定されるものではない一般的に用いられる材料を適用できる。例えば、多官能エポキシ樹脂、エポキシ樹脂硬化剤、硬化促進剤、溶剤及び必要に応じて無機フィラーを混合したものを絶縁層の材料としてもよいし、さらに該材料を積層板用ガラスクロスに含浸又は塗工させて得られるプリプレグを用いてもよい。プリプレグとしては市販品を用いることもでき、市販品としては、例えば、日立化成株式会社製のGEA−67N、GEA−679F、GEA−679GT、GEA−700G等が挙げられる。   Here, as a material of the prepreg and the insulating layer used in the method for manufacturing a multilayer wiring board of the present invention, a generally used material that is not particularly limited can be applied. For example, a polyfunctional epoxy resin, an epoxy resin curing agent, a curing accelerator, a solvent and, if necessary, a mixture of inorganic fillers may be used as the material for the insulating layer, and the glass cloth for laminated plates may be impregnated or A prepreg obtained by coating may be used. A commercial item can also be used as a prepreg, As a commercial item, Hitachi Chemical Co., Ltd. product GEA-67N, GEA-679F, GEA-679GT, GEA-700G etc. are mentioned, for example.

回路加工されてなる多層配線板中の内層回路板は、例えば、第一の回路層(内層配線)が表面に形成された内層基板であり、内層基板として、通常の配線板において用いられている公知の積層板、例えば、ガラス布−エポキシ樹脂、紙−フェノール樹脂、紙−エポキシ樹脂、ガラス布又はガラス紙−エポキシ樹脂等が使用でき、特に制限はない。また、ビスマレイミド−トリアジン樹脂を含浸させたBT基板、さらにはポリイミドフィルムを基材として用いたポリイミドフィルム基板等も用いることができる。   The inner layer circuit board in the multilayer wiring board formed by the circuit processing is, for example, an inner layer substrate having a first circuit layer (inner layer wiring) formed on the surface thereof, and is used in an ordinary wiring board as the inner layer substrate. Known laminates such as glass cloth-epoxy resin, paper-phenolic resin, paper-epoxy resin, glass cloth or glass paper-epoxy resin can be used without any particular limitation. Further, a BT substrate impregnated with a bismaleimide-triazine resin, a polyimide film substrate using a polyimide film as a base material, and the like can also be used.

回路を形成する方法については特に制限はない。例えば、めっきプロセスを使用して回路を形成するセミアディティブ法、絶縁基板の必要な個所に無電解めっきによって回路を形成するアディティブ法等、公知の配線板の製造方法を用いることができる。   There is no particular limitation on the method for forming the circuit. For example, a known wiring board manufacturing method such as a semi-additive method in which a circuit is formed using a plating process or an additive method in which a circuit is formed by electroless plating at a necessary portion of an insulating substrate can be used.

本発明の積層板又は多層配線板の接着層上にめっきプロセスで回路加工する場合は、まず、粗化処理を行う。この場合の粗化液としては、例えば、クロム/硫酸粗化液、アルカリ過マンガン酸粗化液、フッ化ナトリウム/クロム/硫酸粗化液、ホウフッ酸粗化液等の酸化性粗化液を用いることができる。粗化処理としては、例えば、まず膨潤液として、ジエチレングリコールモノブチルエーテルとNaOHとの水溶液を70℃に加温して積層板又は単層もしくは多層配線板を5分間浸漬処理する。次に、粗化液として、KMnOとNaOHとの水溶液を80℃に加温して10分間浸漬処理する。引き続き、中和液、例えば塩化第一錫(SnCl)の塩酸水溶液に室温で5分間浸漬処理して中和する方法が挙げられる。When a circuit is processed by a plating process on the adhesive layer of the laminate or multilayer wiring board of the present invention, first, roughening is performed. Examples of the roughening liquid in this case include an oxidizing roughening liquid such as a chromium / sulfuric acid roughening liquid, an alkaline permanganic acid roughening liquid, a sodium fluoride / chromium / sulfuric acid roughening liquid, and a borofluoric acid roughening liquid. Can be used. As the roughening treatment, for example, as a swelling liquid, an aqueous solution of diethylene glycol monobutyl ether and NaOH is first heated to 70 ° C., and the laminate or single layer or multilayer wiring board is immersed for 5 minutes. Next, as a roughening solution, an aqueous solution of KMnO 4 and NaOH is heated to 80 ° C. and immersed for 10 minutes. Subsequently, neutralizing solution, for example, a method of neutralizing by immersion for 5 minutes at room temperature to an aqueous hydrochloric acid solution of stannous chloride (SnCl 2) and the like.

粗化処理後は、パラジウムを付着させるめっき触媒付与処理を行う。めっき触媒処理は、塩化パラジウム系のめっき触媒液に浸漬して行われる。次に、無電解めっき液に浸漬してめっきプロセス用プライマー層の表面全面に厚さが0.3〜1.5μmの無電解めっき層(導体層)を析出させる無電解めっき処理と行う。
次にめっきレジストを形成した後に、電気めっき処理を行い所望な箇所に所望の厚みの回路を形成する。無電解めっき処理に使用する無電解めっき液は、公知の無電解めっき液を使用することができ特に制限はない。めっきレジストも公知のめっきレジストを使用することができ、特に制限はない。また、電気めっき処理についても公知の方法によることができ特に制限はない。これらのめっきは銅めっきであることが好ましい。さらに不要な箇所の無電解めっき層をエッチング除去して外層回路を形成することができる。
After the roughening treatment, a plating catalyst application treatment for adhering palladium is performed. The plating catalyst treatment is performed by immersing in a palladium chloride plating catalyst solution. Next, an electroless plating treatment is performed by immersing in an electroless plating solution to deposit an electroless plating layer (conductor layer) having a thickness of 0.3 to 1.5 μm on the entire surface of the plating process primer layer.
Next, after forming a plating resist, electroplating is performed to form a circuit with a desired thickness at a desired location. As the electroless plating solution used for the electroless plating treatment, a known electroless plating solution can be used, and there is no particular limitation. As the plating resist, a known plating resist can be used, and there is no particular limitation. Also, the electroplating treatment can be performed by a known method and is not particularly limited. These platings are preferably copper platings. Furthermore, the outer layer circuit can be formed by etching away the electroless plating layer at unnecessary portions.

また必要に応じて、回路層の表面を接着性に適した状態に表面処理するがこの手法も、特に制限はない。例えば、次亜塩素酸ナトリウムのアルカリ水溶液により回路層1の表面に酸化銅の針状結晶を形成し、形成した酸化銅の針状結晶をジメチルアミンボラン水溶液に浸漬して還元する等の公知の製造方法を用いることができる。   If necessary, the surface of the circuit layer is surface-treated in a state suitable for adhesion, but this method is not particularly limited. For example, a copper oxide needle crystal is formed on the surface of the circuit layer 1 with an alkaline aqueous solution of sodium hypochlorite, and the formed copper oxide needle crystal is immersed in a dimethylamine borane aqueous solution for reduction. Manufacturing methods can be used.

以下、さらに同様の工程を繰り返して層数の多い多層配線板を製造できる。   Thereafter, a multilayer wiring board having a large number of layers can be manufactured by repeating the same process.

[接着層用樹脂ワニスの調製]
(調製例1)
フェノール性水酸基含有ポリブタジエン変性ポリアミド(日本化薬株式会社製、商品名:BPAM−155)0.75gに、N−メチル−2−ピロリドン(NMP)を6.75g配合した後、ビフェニルアラルキル型エポキシ樹脂(日本化薬株式会社製、商品名:NC−3000H)10g、クレゾールノボラック型フェノール樹脂(DIC株式会社製、商品名:KA−1165)4.1g、さらに硬化促進剤として2−フェニルイミダゾール(四国化成工業株式会社製、商品名:2PZ)0.1gを添加した後、NMPからなる混合溶剤で希釈し、接着層用樹脂ワニスA(固形分濃度約25質量%)を得た。
[Preparation of resin varnish for adhesive layer]
(Preparation Example 1)
After adding 6.75 g of N-methyl-2-pyrrolidone (NMP) to 0.75 g of phenolic hydroxyl group-containing polybutadiene-modified polyamide (Nippon Kayaku Co., Ltd., trade name: BPAM-155), biphenylaralkyl type epoxy resin (Nippon Kayaku Co., Ltd., trade name: NC-3000H) 10 g, Cresol novolak type phenolic resin (DIC Corporation, trade name: KA-1165) 4.1 g, and further 2-phenylimidazole (Shikoku) as a curing accelerator After adding 0.1 g of Kasei Kogyo Co., Ltd., trade name: 2PZ), it was diluted with a mixed solvent consisting of NMP to obtain a resin varnish A for adhesive layer (solid content concentration of about 25% by mass).

(調製例2)
フェノール性水酸基含有ポリブタジエン−アクリロニトリル変成ポリアミド(日本化薬株式会社製、商品名:BPAM−01)1.5gに、N,N−ジメチルアセトアミド(DMAc)を13.5g配合した後、ビフェニルアラルキル型エポキシ樹脂(日本化薬株式会社製、商品名:NC−3000H)10g、ノボラック型フェノール樹脂(DIC株式会社製、商品名:TD−2090)3.6g、硬化促進剤として2−フェニルイミダゾール(四国化成工業株式会社製、商品名:2PZ)0.1gを、ヒュームドシリカ(日本アエロジル株式会社製、商品名:R972)0.9gを添加した後、DMAc及びメチルエチルケトンからなる混合溶剤で希釈した(固形分濃度約25質量%)。その後、分散機(吉田機械興業株式会社製、商品名:ナノマイザー)を用いて、接着層用樹脂ワニスBを得た。
(Preparation Example 2)
After blending 13.5 g of N, N-dimethylacetamide (DMAc) with 1.5 g of phenolic hydroxyl group-containing polybutadiene-acrylonitrile modified polyamide (manufactured by Nippon Kayaku Co., Ltd., trade name: BPAM-01), biphenylaralkyl type epoxy 10 g of resin (made by Nippon Kayaku Co., Ltd., trade name: NC-3000H), 3.6 g of novolak type phenol resin (made by DIC, trade name: TD-2090), 2-phenylimidazole (Shikoku Chemicals) as a curing accelerator Industrial Co., Ltd., trade name: 2PZ) 0.1 g was added with fumed silica (Nippon Aerosil Co., Ltd., trade name: R972) 0.9 g, and then diluted with a mixed solvent consisting of DMAc and methyl ethyl ketone (solid) Concentration of about 25% by weight). Then, the resin varnish B for contact bonding layers was obtained using the disperser (The product name: Nanomizer by Yoshida Kikai Kogyo Co., Ltd.).

(調製例3)
フェノール性水酸基含有ポリブタジエン変性ポリアミド(日本化薬株式会社製、商品名:BPAM−155)0.75gに、DMAcを6.75g配合した後、ビフェニルアラルキル型エポキシ樹脂(日本化薬株式会社製、商品名:NC−3000H)10g、ビスフェノールAノボラック(三菱化学株式会社製、商品名:YLH129)4.1g、さらに硬化促進剤として2−フェニルイミダゾール(四国化成工業株式会社製、商品名:2PZ)0.1gを添加した後、DMAcからなる混合溶剤で希釈し、接着層用樹脂ワニスC固形分濃度約25質量%)を得た。
(Preparation Example 3)
After adding 6.75 g of DMAc to 0.75 g of phenolic hydroxyl group-containing polybutadiene-modified polyamide (manufactured by Nippon Kayaku Co., Ltd., trade name: BPAM-155), biphenylaralkyl type epoxy resin (manufactured by Nippon Kayaku Co., Ltd., product) Name: NC-3000H) 10 g, Bisphenol A novolak (Mitsubishi Chemical Co., Ltd., trade name: YLH129) 4.1 g, and 2-phenylimidazole (Shikoku Kasei Kogyo Co., Ltd., trade name: 2PZ) 0 as a curing accelerator After adding 1 g, it was diluted with a mixed solvent consisting of DMAc to obtain a resin varnish C solid content concentration of adhesive layer of about 25% by mass).

(実施例1)
・接着層付き離型ポリイミドフィルム:
ポリイミドフィルムとして、宇部興産株式会社製のユーピレックス25SGA(商品名、厚み25μm、表面粗さRa0.05μm以下)を用いた。このポリイミドフィルム上にシリコーン含有アミノアルキド樹脂(日立化成ポリマー株式会社製、商品名:テスファイン319)をメチルエチルケトンとトルエンを用いて(メチルエチルケトン:トルエン=3:7)、2.5%に希釈し、調製した調製液を、ダイコーターを用いて塗布し、160℃で40秒間乾燥させ、厚み0.2μmの離型層を得た。
得られた離型層付きのポリイミドフィルムの離型層面に接着層用ワニスAを塗布し、180℃5分間、乾燥させ、厚さ5μmの接着層を形成して、接着層付き離型ポリイミドフィルムを得た。
Example 1
・ Release polyimide film with adhesive layer:
Upilex 25SGA (trade name, thickness 25 μm, surface roughness Ra 0.05 μm or less) manufactured by Ube Industries, Ltd. was used as the polyimide film. On this polyimide film, a silicone-containing aminoalkyd resin (manufactured by Hitachi Chemical Co., Ltd., trade name: Tesfine 319) is diluted with methyl ethyl ketone and toluene (methyl ethyl ketone: toluene = 3: 7) to 2.5%, The prepared preparation solution was applied using a die coater and dried at 160 ° C. for 40 seconds to obtain a release layer having a thickness of 0.2 μm.
An adhesive layer varnish A is applied to the release layer surface of the obtained polyimide film with a release layer, dried at 180 ° C. for 5 minutes to form an adhesive layer with a thickness of 5 μm, and a release polyimide film with an adhesive layer is formed. Got.

・積層板:
プリプレグ(日立化成株式会社製、商品名:GEA−700G、0.10mm厚)4枚を重ね、その上下に上記接着層付き離型ポリイミドフィルムのポリイミドフィルム面が外側になるように重ね、さらに鏡板と、クッション紙を重ねて、プレス機を用いて、3.0MPa、240℃で1時間加熱硬化させ積層板を得た。
・ Laminated board:
4 sheets of prepreg (Hitachi Chemical Co., Ltd., trade name: GEA-700G, 0.10 mm thickness) are stacked, and the upper and lower layers are stacked so that the polyimide film surface of the release polyimide film with the adhesive layer is on the outside. And the cushion paper was piled up, and it heat-cured at 3.0 MPa and 240 degreeC for 1 hour using the press machine, and obtained the laminated board.

(実施例2)
ポリイミドフィルムとして、東レ・デュポン株式会社製のカプトン100H(商品名、厚み38μm、表面粗さRa0.05μm以下)を用い、接着層用ワニスとして接着層用ワニスBを用いた以外、実施例1と同様に接着層付き離型ポリイミドフィルム及び積層板を得た。
(Example 2)
Example 1 except that Kapton 100H (trade name, thickness 38 μm, surface roughness Ra 0.05 μm or less) manufactured by Toray DuPont Co., Ltd. was used as the polyimide film, and adhesive layer varnish B was used as the adhesive layer varnish. Similarly, a release polyimide film with adhesive layer and a laminate were obtained.

(実施例3)
離型層として、アミノアルキド樹脂(日立化成ポリマー株式会社製、商品名:テスファイン303)の調製液を用い、接着層用ワニスとして接着層用ワニスBを用いた以外、実施例1と同様に接着層付き離型ポリイミドフィルム及び積層板を得た。
(Example 3)
As in Example 1, except that a preparation liquid of amino alkyd resin (manufactured by Hitachi Chemical Co., Ltd., trade name: Tessfine 303) was used as the release layer, and the adhesive layer varnish B was used as the adhesive layer varnish. A release polyimide film with adhesive layer and a laminate were obtained.

(比較例1)
実施例1の接着層付き離型ポリイミドフィルムの代わりに、離型層及び接着層を有していないポリイミドフィルムを用いた以外は実施例1と同様にして、積層板を得た。
(Comparative Example 1)
A laminated board was obtained in the same manner as in Example 1 except that a polyimide film having no release layer and no adhesive layer was used instead of the release polyimide film with an adhesive layer in Example 1.

(比較例2)
実施例1の接着層付き離型ポリイミドフィルムの代わりに、離型層を有していない接着層付きポリイミドを用いた以外は実施例1と同様にして、接着層付きポリイミドフィルム及び積層板を得た。
(Comparative Example 2)
A polyimide film with an adhesive layer and a laminate are obtained in the same manner as in Example 1 except that a polyimide with an adhesive layer that does not have a release layer is used instead of the release polyimide film with an adhesive layer of Example 1. It was.

(比較例3)
実施例1の接着層付き離型ポリイミドフィルムの代わりに、接着層を有してない離型ポリイミドフィルムを用いた以外は実施例1と同様にして、離型ポリイミドフィルム及び積層板を得た。
(Comparative Example 3)
A release polyimide film and a laminate were obtained in the same manner as in Example 1 except that a release polyimide film having no adhesive layer was used instead of the release polyimide film with an adhesive layer of Example 1.

(比較例4)
実施例1の離型ポリイミドフィルムの代わりに、離型ポリエチレンテレフタレートフィルム(ユニチカ株式会社製、商品名:ユニピールTR1、厚さ38μm)を用いた以外は実施例1と同様にして、接着層付き離型フィルム及び積層板を得た。
(Comparative Example 4)
In place of the release polyimide film of Example 1, a release polyethylene terephthalate film (manufactured by Unitika Ltd., trade name: Unipeel TR1, thickness 38 μm) was used in the same manner as in Example 1 to release with an adhesive layer. A mold film and a laminate were obtained.

以上、実施例及び比較例で得られた積層板を化学粗化するために、膨潤液として、ジエチレングリコールモノブチルエーテル:200ml/L、NaOH:5g/Lの水溶液を作製し、70℃に加温して5分間浸漬処理した。次に、粗化液として、KMnO:60g/L、NaOH:40g/Lの水溶液を作製し、80℃に加温して10分間浸漬処理した。引き続き、中和液(SnCl:30g/L、HCl:300ml/L)の水溶液に室温で5分間浸漬処理して中和した。As described above, in order to chemically roughen the laminates obtained in Examples and Comparative Examples, an aqueous solution of diethylene glycol monobutyl ether: 200 ml / L, NaOH: 5 g / L was prepared as a swelling liquid and heated to 70 ° C. For 5 minutes. Next, an aqueous solution of KMnO 4 : 60 g / L and NaOH: 40 g / L was prepared as a roughening solution, heated to 80 ° C. and immersed for 10 minutes. Subsequently, it was neutralized by immersing in an aqueous solution of a neutralizing solution (SnCl 2 : 30 g / L, HCl: 300 ml / L) at room temperature for 5 minutes.

接着層付き積層板に回路層を形成するために、PdClを含む無電解めっき用触媒であるHS−202B(日立化成株式会社製)に、室温−10分間浸漬処理し、水洗し、無電解銅めっき用であるめっき液CUST−201(日立化成株式会社製)に室温で15分間浸漬し、さらに硫酸銅電解めっきを行った。その後、アニールを180℃で60分間行い厚さ35μmの回路層を形成した。
次に、めっき導体の不要な箇所をエッチング除去するために、まず銅表面の酸化皮膜を#600のバフロール研磨で除去した後、エッチングレジストを形成し、次いでエッチングし、その後エッチングレジストを除去して、回路形成を行い、接着層付き単層配線板を作製した。
In order to form a circuit layer to the adhesive layer-laminated plate, which is the electroless plating catalyst containing PdCl 2 HS-202B (manufactured by Hitachi Chemical Co., Ltd.) was immersed at room temperature -10 minutes, washed with water, electroless It was immersed in a plating solution CUST-201 (manufactured by Hitachi Chemical Co., Ltd.) for copper plating at room temperature for 15 minutes, and further subjected to copper sulfate electrolytic plating. Thereafter, annealing was performed at 180 ° C. for 60 minutes to form a circuit layer having a thickness of 35 μm.
Next, in order to remove unnecessary portions of the plating conductor by etching, first, the oxide film on the copper surface is removed by polishing with # 600, followed by forming an etching resist, then etching, and then removing the etching resist. Then, a circuit was formed to produce a single-layer wiring board with an adhesive layer.

以上のようにして作製した単層配線板について、プレス後の剥離性、外層回路との接着強度、絶縁層(プレス後の接着層)の表面粗さを下記の通りにして実施した。その結果を表1に示す。   About the single layer wiring board produced as mentioned above, the peelability after a press, the adhesive strength with an outer layer circuit, and the surface roughness of the insulating layer (adhesive layer after a press) were implemented as follows. The results are shown in Table 1.

[プレス後の剥離性]
プレス後の積層板から離型フィルムを剥離したときに、離型層と絶縁層との界面で剥離できているかどうかを目視により確認した。
A:界面で容易に剥離できる。
C:界面で容易に剥離できない。
「界面で容易に剥離できない」とは、剥離できない場合、又は剥離後、離型フィルムに接着層の樹脂組成物が付着している場合をいう。
[Peelability after pressing]
When the release film was peeled from the pressed laminate, it was visually confirmed whether or not the release film was peeled off at the interface between the release layer and the insulating layer.
A: Easy peeling at the interface.
C: It cannot peel easily at the interface.
The phrase “cannot be easily peeled at the interface” means a case where peeling is not possible, or a case where the resin composition of the adhesive layer is adhered to the release film after peeling.

[回路層との接着強度]
各実施例及び比較例で得た単層配線板の回路層の一部に銅のエッチング処理によって、幅10mm、長さ100mmの部分を形成し、この一端を回路層/絶縁層界面で剥がしてつかみ具でつかみ、垂直方向に引張り速度約50mm/分、室温中で引き剥がした時の荷重を測定した。
[Adhesive strength with circuit layer]
A part having a width of 10 mm and a length of 100 mm is formed on a part of the circuit layer of the single-layer wiring board obtained in each example and comparative example by copper etching, and one end thereof is peeled off at the circuit layer / insulating layer interface. The load was measured when the workpiece was grasped with a grasping tool and pulled in the vertical direction at a pulling speed of about 50 mm / min at room temperature.

[絶縁層の表面粗さ]
各実施例及び比較例で得た単層配線板の回路層をエッチング処理することで得た絶縁層表面を高精度3次元表面形状粗さ測定システム(Veeco社製、WYKONT9100)を用いて下記測定条件にて、表面粗さRa(μm)を測定した。
測定条件
内部レンズ:1倍
外部レンズ:50倍
測定範囲:0.125×0.095mm
測定深度:10μm
測定方式:垂直走査型干渉方式(VSI方式)
[Insulation layer surface roughness]
The insulating layer surface obtained by etching the circuit layer of the single-layer wiring board obtained in each Example and Comparative Example was measured using a high-precision three-dimensional surface shape roughness measurement system (Veeco, WYKONT 9100) as follows. Surface roughness Ra (μm) was measured under the conditions.
Measurement conditions Internal lens: 1x External lens: 50x Measurement range: 0.125 x 0.095mm
Measurement depth: 10 μm
Measurement method: Vertical scanning type interference method (VSI method)

表1から、本発明の接着層付き離型ポリイミドフィルム及び接着層付き積層板の特性は、実施例1〜3に示したように、高温の熱板プレス後に離型ポリイミドフィルムを容易に剥離でき、平坦な絶縁層面を得ることができた。また、銅と高い接着強度を有し、銅エッチング後の表面粗さも低い。
一方、比較例1〜2の離型剤を有しないポリイミドフィルムを用いた場合は、プレス後にポリイミドフィルムを剥離できない。また、ポリイミドフィルム以外のフィルムを用いた比較例4ではポリエチレンテレフタレートフィルムが鏡板に融着し、離型フィルムを容易に剥離できず、平坦な絶縁層面を得ることができなかった。さらに、比較例3では銅との接着強度が低いことが確認された。
From Table 1, the characteristics of the release polyimide film with adhesive layer and the laminate with adhesive layer of the present invention can be easily peeled off after high temperature hot plate pressing, as shown in Examples 1-3. A flat insulating layer surface could be obtained. Moreover, it has high adhesive strength with copper, and the surface roughness after copper etching is also low.
On the other hand, when the polyimide film which does not have the mold release agent of Comparative Examples 1-2 is used, a polyimide film cannot be peeled after pressing. In Comparative Example 4 using a film other than the polyimide film, the polyethylene terephthalate film was fused to the end plate, the release film could not be easily peeled off, and a flat insulating layer surface could not be obtained. Furthermore, in Comparative Example 3, it was confirmed that the adhesive strength with copper was low.

本発明の接着層付き離型ポリイミドフィルムは、熱板プレス、ロールラミネータ、ダブルプレス等を用いた成形方法で多層配線板を製造する際の接着層付き離型フィルムとして有効に利用できる。   The release polyimide film with an adhesive layer of the present invention can be effectively used as a release film with an adhesive layer when a multilayer wiring board is produced by a molding method using a hot plate press, a roll laminator, a double press or the like.

Claims (9)

ポリイミドフィルムの面上に、離型層、接着層を有し、前記接着層が、多官能型エポキシ樹脂、エポキシ樹脂硬化剤及びフェノール性水酸基含有ポリアミド樹脂を含有してなり、前記フェノール性水酸基含有ポリアミド樹脂がフェノール性水酸基含有ポリブタジエン変性ポリアミド又はフェノール性水酸基含有ポリブタジエン−アクリロニトリル変性ポリアミドである、接着層付き離型ポリイミドフィルム。   On the surface of the polyimide film, it has a release layer and an adhesive layer, and the adhesive layer contains a polyfunctional epoxy resin, an epoxy resin curing agent and a phenolic hydroxyl group-containing polyamide resin, and contains the phenolic hydroxyl group. A release polyimide film with an adhesive layer, wherein the polyamide resin is a phenolic hydroxyl group-containing polybutadiene-modified polyamide or a phenolic hydroxyl group-containing polybutadiene-acrylonitrile-modified polyamide. 前記離型層の厚みが0.01〜10μmである請求項1に記載の接着層付き離型ポリイミドフィルム。   The release polyimide film with an adhesive layer according to claim 1, wherein the release layer has a thickness of 0.01 to 10 μm. 前記ポリイミドフィルムの厚みが10〜150μmである請求項1又は2に記載の接着層付き離型ポリイミドフィルム。   The release polyimide film with an adhesive layer according to claim 1 or 2, wherein the polyimide film has a thickness of 10 to 150 µm. 前記ポリイミドフィルムの前記離型層が形成される側の面の表面粗さ(Ra)が0.2μm以下である請求項1〜3のいずれか一項に記載の接着層付き離型ポリイミドフィルム。 4. The release polyimide film with an adhesive layer according to claim 1, wherein a surface roughness (Ra) of a surface of the polyimide film on which the release layer is formed is 0.2 μm or less. 5. . 前記離型層が、アルキド樹脂を含有してなる、請求項1〜4のいずれか一項に記載の接着層付き離型ポリイミドフィルム。   The release polyimide film with an adhesive layer according to any one of claims 1 to 4, wherein the release layer contains an alkyd resin. 請求項1〜5のいずれか一項に記載の接着層付き離型ポリイミドフィルムの接着層側を、プリプレグ又は絶縁層の少なくとも一方の面に積層成形してなる接着層付き離型ポリイミドフィルム付き積層板。   Lamination with a release polyimide film with an adhesive layer formed by laminating the adhesive layer side of the release polyimide film with an adhesive layer according to any one of claims 1 to 5 on at least one surface of a prepreg or an insulating layer. Board. 請求項6に記載の積層板の離型ポリイミドフィルムを剥離してなる積層板。   The laminated board formed by peeling the mold release polyimide film of the laminated board of Claim 6. 請求項1〜5のいずれか一項に記載の接着層付き離型ポリイミドフィルムの接着層側をプリプレグ又は絶縁層の一方の面に積層し、プリプレグ又は絶縁層のもう一方の面を回路加工されてなる単層又は多層配線板に積層してなる、接着層付き離型ポリイミドフィルム付き単層又は多層配線板。   The adhesive layer side of the release polyimide film with an adhesive layer according to any one of claims 1 to 5 is laminated on one surface of the prepreg or the insulating layer, and the other surface of the prepreg or the insulating layer is subjected to circuit processing. A single layer or multilayer wiring board with a release polyimide film with an adhesive layer, which is laminated on a single layer or multilayer wiring board. 請求項1〜5のいずれか一項に記載の接着層付き離型ポリイミドフィルムを単層又は多層配線板に積層することによって、接着層付き離型ポリイミドフィルム付き単層又は多層配線板を形成する工程、形成後の接着層付き離型ポリイミドフィルム付き単層又は多層配線板から離型ポリイミドフィルムを除去する工程及び回路加工する工程を有する、多層配線板の製造方法。   A single-layer or multilayer wiring board with a release polyimide film with an adhesive layer is formed by laminating the release polyimide film with an adhesive layer according to any one of claims 1 to 5 on a single-layer or multilayer wiring board. The manufacturing method of a multilayer wiring board which has the process, the process of removing a release polyimide film from the single layer with a release polyimide film with an adhesive layer after formation, or a multilayer wiring board, and the process of a circuit.
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