JP6470699B2 - Pile connection structure - Google Patents

Pile connection structure Download PDF

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JP6470699B2
JP6470699B2 JP2016074002A JP2016074002A JP6470699B2 JP 6470699 B2 JP6470699 B2 JP 6470699B2 JP 2016074002 A JP2016074002 A JP 2016074002A JP 2016074002 A JP2016074002 A JP 2016074002A JP 6470699 B2 JP6470699 B2 JP 6470699B2
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pile
hole
bolt
peripheral surface
head
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JP2017186744A (en
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秋生 保田
秋生 保田
佐藤 哲
哲 佐藤
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Higashio Mech Co Ltd
Nippon Steel Trading Corp
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Higashio Mech Co Ltd
Nippon Steel and Sumikin Bussan Corp
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Description

本発明は、杭の接続構造に関する。   The present invention relates to a pile connection structure.

従来、切土法面補強、擁壁補強、地滑り・斜面崩落防護、岩盤補強等を目的とした地山補強工法として、地山に削孔を形成した後、削孔内にモルタル等の硬化性充填材を注入して、鉄筋等の補強材の挿入を行う工法があった(特許文献1参照)。   Conventionally, as a natural ground reinforcement method for cutting slope reinforcement, retaining wall reinforcement, landslide / slope collapse protection, rock mass reinforcement, etc. There has been a method of injecting a filler and inserting a reinforcing material such as a reinforcing bar (see Patent Document 1).

特開2000−303480号公報JP 2000-303480 A

従来の土木工事は、一般に、(i)削孔機のドリルロッドにより地山に対して削孔を形成し、(ii)ドリルロッドを削孔から引き抜いた後、削孔内に注入ホースを挿入し、(iii)注入ホースにセメントミルクやモルタル等の硬化性充填材を注入して充填させ、(iv)注入ホースを引き抜いた後、削孔内に鉄筋等を挿入し、(v)その後、孔口にベアリングプレート及びナットを取付けて締付ける。
しかし、削孔機により形成した削孔が崩壊してしまう問題があった。そこで、特許文献1記載の地山補強工法が提案されている。
Conventional civil engineering works generally include: (i) drilling holes in the ground with a drill rod of a drilling machine; (ii) extracting the drill rod from the drilling hole and then inserting an injection hose into the drilling hole And (iii) injecting and filling a filling material such as cement milk or mortar into the injection hose, (iv) after pulling out the injection hose, inserting a reinforcing bar or the like into the drilling hole, and (v) Attach the bearing plate and nut to the hole and tighten.
However, there has been a problem that the hole formed by the hole driller collapses. Then, the natural ground reinforcement construction method of patent document 1 is proposed.

また、孔壁を保護するため他の工法として、ケーシングを使用することがある。その作業工程は、(i)削孔を開け、(ii)削孔にケーシングを挿入し、(iii)ケーシング内にモルタルを注入して充填させ、(iv)ケーシングに鉄筋を挿入し、(v)削孔内にモルタルと鉄筋を残したままケーシングを引き抜いて回収する工程を順次行う。
しかし、上記何れの従来工法を採用するにしても工数が多くなり、コストが増大するという欠点があった。また、足場の悪い斜面では、重機の使用が制限され、作業の能率が低下するという問題があった。
Moreover, in order to protect a hole wall, a casing may be used as another construction method. The work process consists of (i) opening a hole, (ii) inserting a casing into the hole, (iii) injecting and filling mortar into the casing, (iv) inserting a reinforcing bar into the casing, (v ) The process of pulling out and collecting the casing with the mortar and the reinforcing bar remaining in the hole is sequentially performed.
However, even if any of the above conventional methods is adopted, the number of steps is increased and the cost is increased. Also, on slopes with poor scaffolding, there was a problem that the use of heavy machinery was restricted and work efficiency was reduced.

そこで、本発明は、2本の杭を機械的構造により容易に接続でき、土木工事に於ける作業の工数を削減できる杭の接続構造を提供することを目的とする。特に、モルタルとの付着性の高い窪み付鋼管を適用して、鉄筋以上の強度を確保しつつ鋼管内径をモルタル注入に利用することによる工事工数の削減、能率向上を考え、これに不可欠な窪み付鋼管の簡易な機械式接続構造を提供することを目的とする。   Then, this invention aims at providing the connection structure of the pile which can connect the two piles easily by mechanical structure, and can reduce the man-hour of the work in civil engineering work. In particular, this is an indentation that is indispensable for reducing the number of man-hours and improving efficiency by applying a steel pipe with a dent with high adhesion to the mortar and using the inner diameter of the steel pipe for mortar injection while ensuring a strength higher than the reinforcing bar. It aims at providing the simple mechanical connection structure of a steel pipe.

本発明に係る杭の接続構造は、モルタル注入を伴う土木工事に用いられ、鋼管から成る杭の杭端部を、短筒状の継手にて、接続する杭の接続構造であって、上記杭端部に軸心直交状の貫孔を有し、上記継手は、軸心方向中間部の内鍔部をもって区画された一対の差込筒部を有し、上記杭端部が上記差込筒部に差込まれた状態で上記貫孔と同一軸心上に貫通孔とねじ孔が、上記差込筒部に貫設され、上記継手と上記杭の接続完了状態に於て、上記貫通孔と上記貫孔と上記ねじ孔に、ボルトが挿入されて、該ボルトの雄ねじ部が上記ねじ孔に螺着され、さらに、上記ボルトの頭部が上記杭の外周面に押圧力を付与し、かつ、上記頭部が上記貫通孔に埋没状に装入され、上記ボルトの上記頭部からの上記押圧力によって、上記杭が上記差込筒部の上記ねじ孔側に偏在して、上記杭の外周面と上記差込筒部の内周面の間に横断面三日月状の間隙が形成され、上記土木工事完了状態で、注入されたモルタルが、上記三日月状の上記間隙に充填されているものである。 A pile connection structure according to the present invention is used for civil engineering work involving mortar injection, and is a pile connection structure for connecting pile ends of piles made of steel pipes with a short cylindrical joint, The joint has a through hole perpendicular to the axis, and the joint has a pair of insertion cylinders defined by an inner flange in the middle in the axial direction, and the pile end is the insertion cylinder A through hole and a screw hole are provided on the same axial center as the through hole in the state of being inserted into the insertion part, and are inserted into the insertion cylinder part. When the connection between the joint and the pile is completed, the through hole And a bolt is inserted into the through hole and the screw hole, the male screw portion of the bolt is screwed into the screw hole, and the head of the bolt gives a pressing force to the outer peripheral surface of the pile, and the head is loaded into buried shape to the through hole, by the pressing force from the head of the bolt, on the piles of the insertion tube portion It is unevenly distributed on the screw hole side, a crescent-shaped gap is formed between the outer peripheral surface of the pile and the inner peripheral surface of the insertion tube portion, and the injected mortar is in the state of completion of the civil engineering work, The crescent-shaped gap is filled in the gap .

また、鋼管から成る杭の杭端部を、短筒状の継手にて、接続する杭の接続構造であって、上記杭端部に軸心直交状の貫孔を有し、上記継手は、軸心方向中間部の内鍔部をもって区画された一対の差込筒部を有し、上記杭端部が上記差込筒部に差込まれた状態で上記貫孔と同一軸心上に貫通孔とねじ孔が、上記差込筒部に貫設され、さらに、上記差込筒部の外周面・内周面に於て、上記ねじ孔を中心とする円形平面状座面を有し、上記継手と上記杭の接続完了状態に於て、上記貫通孔と上記貫孔と上記ねじ孔に、ボルトが挿入されて、該ボルトの雄ねじ部が上記ねじ孔に螺着され、さらに、上記ボルトの頭部が上記杭の外周面に押圧力を付与し、かつ、上記頭部が上記貫通孔に埋没状に装入されているものである。 Moreover, the pile end part of the pile which consists of steel pipes is the connection structure of the pile which connects with a short cylindrical joint, Comprising: The said pile end part has a through-hole of an axial center orthogonal shape, The said joint, It has a pair of insertion cylinders partitioned by an inner flange part in the middle in the axial center direction, and penetrates on the same axial center as the through hole in a state where the pile end part is inserted into the insertion cylinder part A hole and a screw hole are provided in the insertion tube portion, and further, on the outer peripheral surface / inner peripheral surface of the insertion tube portion, a circular planar seating surface centered on the screw hole, When the connection between the joint and the pile is completed, a bolt is inserted into the through hole, the through hole, and the screw hole, and a male thread portion of the bolt is screwed into the screw hole. The head portion applies a pressing force to the outer peripheral surface of the pile, and the head portion is inserted into the through hole in an embedded state.

また、上記杭の外周面には、多数の窪み部が凹設されているものである。
また、上記貫通孔は、機械加工孔であって、上記ボルトの上記頭部より僅かに大きく形成され、上記貫通孔の直径が、上記ボルトの上記頭部の直径の101%〜105%に設定されているものである。
Moreover, many hollow parts are recessedly provided in the outer peripheral surface of the said pile.
The through hole is a machined hole and is formed slightly larger than the head portion of the bolt, and the diameter of the through hole is set to be 101% to 105% of the diameter of the head portion of the bolt. Ru der those that are.

本発明の杭の接続構造によれば、土木工事に於て、杭の内部空洞を利用してモルタルを削孔内に注入して充填させることができ、注入ホースやケーシング等が不要となり、土木工事の工数を削減して、コストを低減できる。杭の接続作業を簡素化でき、作業時間を短縮することができる。手作業で接続作業を行える為、作業能率を改善できる。杭端部を継手とボルトで機械的構造により接続でき、接続強度を安定して高品質にすることができる。杭の外周面を差込筒部の内周面に押し付けて締め付けることができ、接続完了状態でのガタつきを防止でき、かつ、曲げ耐力を確保できる。従来の鉄筋と同等程度の耐圧縮強度と耐引張強度を備え、かつ、曲げに対する耐曲げ強度を具備した接続強度を確保できる。また、杭端部を溶接する必要がなく、現場に溶接のための火気を持ち込むことがなく、火災の虞れもなく、また、雨天時の接続作業も可能となる。   According to the pile connection structure of the present invention, in civil engineering work, mortar can be injected and filled into the drilling hole using the internal cavity of the pile, and an injection hose, casing, etc. are no longer necessary. Costs can be reduced by reducing the number of man-hours for construction. Pile connection work can be simplified and work time can be shortened. Since connection work can be performed manually, work efficiency can be improved. The pile ends can be connected by a mechanical structure with joints and bolts, and the connection strength can be made stable and of high quality. The outer peripheral surface of the pile can be pressed and tightened against the inner peripheral surface of the plug-in cylinder portion, so that rattling in the connected state can be prevented and bending strength can be ensured. It has a compressive strength and tensile strength comparable to those of conventional rebars, and can secure a connection strength having a bending strength against bending. Moreover, there is no need to weld the pile end, no fire for welding is brought into the field, there is no fear of fire, and connection work in rainy weather is also possible.

接続完了状態を示す拡大断面図であり、(a)は拡大断面正面図であり、(b)は拡大断面側面図である。It is an expanded sectional view which shows a connection completion state, (a) is an expanded sectional front view, (b) is an expanded sectional side view. 接続完了状態を示す拡大断面図であり、(a)は拡大断面平面図であり、(b)は要部をさらに拡大した断面平面図である。It is an expanded sectional view which shows a connection completion state, (a) is an expanded sectional plan view, (b) is a sectional plan view which expanded the principal part further. 杭端部を示す拡大断面図であり、(a)は拡大断面正面図であり、(b)は拡大断面側面図である。It is an expanded sectional view which shows a pile edge part, (a) is an expanded sectional front view, (b) is an expanded sectional side view. 継手を示す拡大断面図であり、(a)は拡大断面正面図であり、(b)は拡大断面側面図である。It is an expanded sectional view which shows a coupling, (a) is an expanded sectional front view, (b) is an expanded sectional side view. 杭を示す正面図である。It is a front view which shows a pile. 図5のA−A断面図である。It is AA sectional drawing of FIG. 要部拡大側面図である。It is a principal part expanded side view. 継手を示す斜視図である。It is a perspective view which shows a coupling. 本発明に係る杭の接続構造の使用状態を示す簡略な断面図であり、(a)は削孔を開ける工程を示す断面図であり、(b)は杭を挿入する工程を示す断面図であり、(c)はモルタルを注入する工程を示す断面図であり、(d)はモルタルを削孔に充填完了する工程を示す断面図である。It is simple sectional drawing which shows the use condition of the connection structure of the pile which concerns on this invention, (a) is sectional drawing which shows the process of opening a drilling hole, (b) is sectional drawing which shows the process of inserting a pile. (C) is a cross-sectional view showing the step of injecting mortar, and (d) is a cross-sectional view showing the step of completing filling of the mortar into the hole. モルタルを充填完了した状態の要部拡大断面図であり、(a)は拡大断面正面図であり、(b)は拡大断面平面図である。It is a principal part expanded sectional view of the state which filled mortar, (a) is an expanded sectional front view, (b) is an expanded sectional top view.

以下、実施の形態を示す図面に基づき本発明を詳説する。
図1に示すように、本発明の杭の接続構造は、鋼管から成る杭1,1の杭端部2,2を、短筒状の継手3にて相互に接続する際の接続構造である。
一般的に、鋼管の杭端部を機械的に接続する方法としてネジ継手によるものがあるが、図3と図5,図6に示すように、杭1は、定尺の鋼管(ディンプル鋼管)から成り、外周面1Aに、多数の窪み部9が凹設されている為、断面形状が真円とならないのでネジ加工が難しく、ネジ継手を用いて杭端部2,2を接続するのは至難である。窪み部9は、軸心方向に沿って所定のピッチで形成されて、複数列の列状ディンプル群13を形成している。杭1の内周面1Bには、外周面1Aの窪み部9に対応して、長円形状の低突隆部12が複数形成されている。
図3に示すように、杭端部2には、杭軸心Cに直交する一軸心方向の(一対の)貫孔4,4が形成されている。貫孔4は、杭端部2の最端縁部20から長手方向へ所定の長さ寸法Lの位置であって、かつ、杭軸心Cを中心として180°回転対位置に配設されている。
Hereinafter, the present invention will be described in detail with reference to the drawings illustrating embodiments.
As shown in FIG. 1, the connection structure of the pile of this invention is a connection structure at the time of mutually connecting the pile edge parts 2 and 2 of the piles 1 and 1 which consist of steel pipes by the short cylindrical joint 3. As shown in FIG. .
Generally, there is a threaded joint as a method for mechanically connecting the pile ends of the steel pipe. As shown in FIGS. 3, 5 and 6, the pile 1 is a fixed steel pipe (dimple steel pipe). Since a large number of hollow portions 9 are provided in the outer peripheral surface 1A, the cross-sectional shape does not become a perfect circle, so screwing is difficult, and connecting the pile end portions 2 and 2 using a screw joint is It is very difficult. The hollow portions 9 are formed at a predetermined pitch along the axial direction to form a plurality of rows of dimple groups 13. A plurality of oval low protruding portions 12 are formed on the inner peripheral surface 1B of the pile 1 corresponding to the recessed portions 9 of the outer peripheral surface 1A.
As shown in FIG. 3, the pile end portion 2 is formed with (a pair of) through-holes 4 and 4 in a uniaxial direction perpendicular to the pile axis C 1 . Through-hole 4, distribution from the outermost edge portion 20 of the Kuitan portion 2 in the longitudinal direction a position of a predetermined length L 1, and the 180 ° rotational symmetry positions around the Kuijikukokoro C 1 It is installed.

継手3は、例えば、ダクタイル鋳鉄やマリアブル鋳鉄から成る。
図4に示すように、継手3は、軸心方向中間部に内鍔部10を備え、内鍔部10によって杭端部2が差込まれる一対の差込筒部6,6が区画形成されている。差込筒部6の各々に、継手軸心Cに直交する一軸心方向の貫通孔5とねじ孔7が、継手軸心Cを中心として180°回転対称位置に貫設されている。
図1に示すように、杭端部2が差込筒部6に差込まれて、内鍔部10に杭端部2の最端縁部20が当接した状態で、貫通孔5とねじ孔7が、貫孔4,4と同一軸心上に対応するように配設されている。即ち、内鍔部10の上下端面10A,10Bから貫通孔5・ねじ孔7までの長さ寸法Lは、杭端部2の最端縁部20から貫孔4,4までの長さ寸法Lと、ほぼ同一に設定されている。なお、図4(a)に示すように、一対の差込筒部6,6に於て、貫通孔5,5が、同じ方向に開口状として形成され、その180°反対側に、ねじ孔7,7が同じ方向に開口状に形成されている。
The joint 3 is made of, for example, ductile cast iron or mariable cast iron.
As shown in FIG. 4, the joint 3 includes an inner flange portion 10 at an intermediate portion in the axial center direction, and a pair of insertion cylinder portions 6 and 6 into which the pile end portion 2 is inserted by the inner flange portion 10 are partitioned. ing. A through-hole 5 and a screw hole 7 in a uniaxial direction orthogonal to the joint axis C 3 are provided in each of the insertion tube portions 6 at 180 ° rotationally symmetric positions around the joint axis C 3 . .
As shown in FIG. 1, the pile end portion 2 is inserted into the insertion tube portion 6, and the through hole 5 and the screw are in a state in which the outermost edge portion 20 of the pile end portion 2 is in contact with the inner flange portion 10. The hole 7 is disposed so as to correspond to the same axial center as the through holes 4 and 4. That is, the length dimension L 0 from the upper and lower end surfaces 10A, 10B of the inner flange portion 10 to the through hole 5 and the screw hole 7 is the length dimension from the outermost edge 20 of the pile end portion 2 to the through holes 4, 4. and L 1, are set to substantially the same. In addition, as shown to Fig.4 (a), in a pair of insertion cylinder parts 6 and 6, the through-holes 5 and 5 are formed as an opening shape in the same direction, The screw hole is on the opposite side 180 degrees. 7 and 7 are formed in an opening shape in the same direction.

図1に示すように、杭端部2が差込筒部6に差込まれた状態で、貫通孔5と貫孔4,4とねじ孔7が同一軸心上に配設されて、この貫通孔5と貫孔4,4とねじ孔7に、ボルト8が串挿状に挿入されて、さらに、ボルト8の雄ねじ部8Aがねじ孔7に螺着されることで、継手3と杭1が接続されている。
杭1は、内周面1Bに複数の低突隆部12を有し、内径寸法が安定しない為、継手3との接続には、杭1の外周面1Aを利用して、杭端部2が差込筒部6の内に差込まれる。
As shown in FIG. 1, with the pile end 2 inserted into the insertion tube 6, the through hole 5, the through holes 4, 4 and the screw hole 7 are disposed on the same axis, A bolt 8 is inserted into the through hole 5, the through holes 4, 4, and the screw hole 7 in a skewered manner, and the male screw portion 8 </ b> A of the bolt 8 is screwed into the screw hole 7. 1 is connected.
The pile 1 has a plurality of low protrusions 12 on the inner peripheral surface 1B, and the inner diameter dimension is not stable. Therefore, for connection to the joint 3, an outer peripheral surface 1A of the pile 1 is used to connect the pile end 2 Is inserted into the insertion tube portion 6.

ボルト8の螺着に伴って、ボルト8の頭部8Bが杭1の外周面1Aに押圧力Pを付与し、かつ、頭部8Bが貫通孔5に埋没状に装入されている。
貫通孔5は、ドリル等の機械的穿孔手段によって形成された機械加工孔であって、ボルト8の頭部8Bより僅かに大きく形成され、図7に示すように、貫通孔5の直径Dが、ボルト8の頭部8Bの直径Dの101%〜105%に設定されているのが望ましい。
ボルト8の頭部8Bを貫通孔5に埋没させることで、引張力や曲げ力が掛かった際、ボルト8の曲げ変形や杭の曲げ変形を抑制でき、ボルト8の破損を防止できる。また、ボルト8の頭部8Bを貫通孔5に埋没させ、かつ、ナットを使用せずにボルト8の雄ねじ部8Aがねじ孔7に螺着されることで、ボルト8の頭部8Bやナットが差込筒部6の外周面6Aから突出することがなく、挿入時の引っ掛かりを防止できる利点がある。ボルト8の頭部8Bは、中央に六角形状の穴部16が形成されている。なお、ボルト8の頭部8Bは、外周面が凹凸波形加工やローレット加工されていても良いが、外周面を機械加工にて平滑面状として、上記貫通孔5の直径Dと頭部8Bの直径Dの寸法差を小さく設定するのが曲げ力や引張力が作用した際に、ガタつかず、強度も向上して好ましい。
With the screwing of the bolt 8, the head 8B of the bolt 8 is applying a pressing force P 0 on the outer peripheral surface 1A of the pile 1, and the head 8B is loaded into buried form the through hole 5.
The through hole 5 is a machined hole formed by a mechanical drilling means such as a drill, and is formed slightly larger than the head 8B of the bolt 8, and the diameter D 0 of the through hole 5 is shown in FIG. but what is set to 101% to 105% of the diameter D 1 of the head portion 8B of the bolt 8 is desirable.
By burying the head 8 </ b> B of the bolt 8 in the through-hole 5, when tensile force or bending force is applied, bending deformation of the bolt 8 and bending deformation of the pile can be suppressed, and damage to the bolt 8 can be prevented. Moreover, the head 8B of the bolt 8 is embedded in the through-hole 5, and the male threaded portion 8A of the bolt 8 is screwed into the screw hole 7 without using a nut. Does not protrude from the outer peripheral surface 6A of the plug-in cylinder portion 6, and there is an advantage that it is possible to prevent a catch at the time of insertion. The head 8B of the bolt 8 has a hexagonal hole 16 formed in the center. Incidentally, the head 8B of the bolt 8, but the outer peripheral surface may be uneven corrugated or knurled, as smooth planar outer peripheral surface at the machining, the diameter D 0 of the through hole 5 and the head 8B of when the bending force and tensile force to set small dimensional difference between the diameter D 1 is applied, Gatatsukazu, strength preferably improved.

図1(a)と図2(a)に示すように、杭1は、ボルト8の頭部8Bからの押圧力Pによって、差込筒部6のねじ孔7側に偏在している。ボルト8をねじ孔7に螺着させることにより、差込筒部6の内周面6Bのねじ孔7寄りの圧接部17,17に、杭1の外周面1Aを押し付けて、杭1を締め付けている。図例では、差込筒部6の内周面6Bに、2箇所の圧接部17,17にて、杭1の外周面1Aが押し付けられて、2箇所の圧接部17,17では、杭1の外周面1Aと差込筒部6の内周面6Bが軸心方向に沿って線状領域乃至帯状面領域にて当接(圧接)している。
杭1を差込筒部6のねじ孔7側に偏在させることで、杭1の外周面1Aと差込筒部6の内周面6Bの間には、横断面三日月状の間隙11が形成されている。
As shown in FIG. 1 (a) and FIG. 2 (a), the pile 1, by the pressing force P 0 from the head 8B of the bolt 8, it is unevenly distributed in the screw hole 7 side of the insertion tube portion 6. By screwing the bolt 8 into the screw hole 7, the outer peripheral surface 1 </ b> A of the pile 1 is pressed against the press contact portions 17, 17 near the screw hole 7 of the inner peripheral surface 6 </ b> B of the plug-in cylinder portion 6 to tighten the pile 1. ing. In the illustrated example, the outer peripheral surface 1 </ b> A of the pile 1 is pressed against the inner peripheral surface 6 </ b> B of the plug-in cylinder portion 6 at the two press contact portions 17, 17, and the two press contact portions 17, 17 The outer peripheral surface 1 </ b> A and the inner peripheral surface 6 </ b> B of the plug-in cylinder portion 6 are in contact (pressure contact) in the linear region or the band-shaped surface region along the axial direction.
By causing the pile 1 to be unevenly distributed on the screw hole 7 side of the insertion tube portion 6, a crescent-shaped gap 11 is formed between the outer peripheral surface 1 </ b> A of the pile 1 and the inner periphery surface 6 </ b> B of the insertion tube portion 6. Has been.

図2(b)と図8に示すように、継手3は、差込筒部6の外周面6A・内周面6Bに於て、ねじ孔7を中心とする円形平面状座面14,14を有している。
円形平面状座面14,14は、差込筒部6の外周面6Aに突設された丸座部18の外面と、差込筒部6の内周面6Bの座ぐり部19の底面に、相互に平行面状に形成されている。差込筒部6のねじ孔7と貫通孔5の軸心と直角度を保つ為、差込筒部6の外周面6Aに丸座部18を設けて、位置割り出しを容易とするよう形成されている。なお、ボルト8の装着時にねじ孔7の位置を探し易くし、また、初期食付きし易くする為に、ボルト8の先端に雄ねじの無いガイド部を設ける。あるいは、ボルト8の先端を円錐状に尖らせた先端テーパー状とするも好ましい。
As shown in FIGS. 2B and 8, the joint 3 has circular planar seating surfaces 14, 14 centered on the screw hole 7 on the outer peripheral surface 6 </ b> A and the inner peripheral surface 6 </ b> B of the plug-in cylinder portion 6. have.
The circular planar seat surfaces 14, 14 are provided on the outer surface of the round seat portion 18 projecting from the outer peripheral surface 6 A of the insertion tube portion 6 and the bottom surface of the counterbore portion 19 of the inner peripheral surface 6 B of the insertion tube portion 6. Are formed in parallel planes with each other. In order to maintain the perpendicularity between the screw hole 7 of the insertion tube portion 6 and the axial center of the through-hole 5, a circular seat portion 18 is provided on the outer peripheral surface 6 </ b> A of the insertion tube portion 6 so as to facilitate position indexing. ing. In addition, in order to make it easy to find the position of the screw hole 7 when the bolt 8 is mounted and to make initial biting easier, a guide portion without a male screw is provided at the tip of the bolt 8. Alternatively, it is also preferable that the tip of the bolt 8 be tapered in a conical shape.

上述した本発明の杭の接続構造の使用方法(作用)について説明する。
図9(a)に示すように、補強対象の地山Zを掘削して削孔40を開けて、次に、杭1,1を継手3で順次接続して削孔40に挿入する。この際、削孔40を先掘りしてから接続した杭1,1を挿入する為、回転力(トルク)が杭1,1及び継手3に作用することは少ないが、作業をし易くするために回転させたり、挿入の途中で回転させて継手3が引っ掛かるのを回避することがあり、十分な回転耐力を備えている。つまり、杭1,1の接続部(継手3及びボルト8)は、構造物等を支持する為の軸心方向の圧縮力に耐え得る耐圧縮荷重強度と、施工時の吊り下げによる自重(最大で100kg程度)の耐引張荷重強度とが、要求され、さらに、回転トルクに耐える回転耐力も備えている。なお、回転が掛かる用途の場合は、必要に応じてボルト8の径を太くして対処する。
The usage method (action) of the above-described pile connection structure of the present invention will be described.
As shown in FIG. 9 (a), the natural ground Z to be reinforced is excavated to open the hole 40, and then the piles 1 and 1 are sequentially connected by the joint 3 and inserted into the hole 40. At this time, since the connected piles 1 and 1 are inserted after the hole 40 is dug, the rotational force (torque) is less likely to act on the piles 1 and 1 and the joint 3, but to facilitate the work. The joint 3 may be prevented from being caught by being rotated in the middle of insertion or in the middle of insertion, and sufficient rotation resistance is provided. That is, the connection part (joint 3 and bolt 8) of the piles 1 and 1 is resistant to compressive load that can withstand the compressive force in the axial direction for supporting structures and the like, and its own weight (maximum The tensile load strength of about 100 kg is required, and further, it has a rotational strength capable of withstanding rotational torque. In addition, in the case of an application where rotation is applied, the diameter of the bolt 8 is increased as necessary.

杭1を継手3に接続する手順を説明すると、図1に示すように、杭1の杭端部2を継手3の差込筒部6に(内嵌状に)差し込んで、差込筒部6の貫通孔5・ねじ孔7と、杭端部2の貫孔4,4とが、同一軸心上に配設されるよう位置合わせをし、次に、貫通孔5からボルト8を挿入して、貫通孔5と貫孔4,4とねじ孔7に、ボルト8を挿入して(串挿状として)、六角レンチを用いてボルト8を回転させて、ボルト8の雄ねじ部8Aをねじ孔7に螺着させて、継手3と杭1の接続が完了する。継手3のもう一方の差込筒部6にも杭端部2を接続する。このようにして、2本の杭1,1を継手3とボルト8の機械的構造により均一な接続強度にて接続可能であり、溶接は不要である。   The procedure for connecting the pile 1 to the joint 3 will be described. As shown in FIG. 1, the pile end 2 of the pile 1 is inserted into the insertion tube portion 6 of the joint 3 (in the inner fitting shape), and the insertion tube portion is inserted. 6 is aligned so that the through holes 5 and screw holes 7 and the through holes 4 and 4 of the pile end 2 are arranged on the same axis, and then a bolt 8 is inserted from the through hole 5 Then, the bolt 8 is inserted into the through hole 5, the through holes 4, 4 and the screw hole 7 (as a skewered shape), and the bolt 8 is rotated using a hexagon wrench so that the male thread portion 8A of the bolt 8 is The connection between the joint 3 and the pile 1 is completed by screwing into the screw hole 7. The pile end portion 2 is also connected to the other insertion tube portion 6 of the joint 3. In this way, the two piles 1 and 1 can be connected with a uniform connection strength by the mechanical structure of the joint 3 and the bolt 8, and welding is unnecessary.

次に、図9(c)から(d)に示すように、杭1の内部空洞に液状のモルタルMを注入して、削孔40にモルタルMを充填・固化させる。充填されたモルタルMは、注入圧によって、削孔40の孔壁に浸透して固化し、地山Zを確実に補強する。このように、杭1の内部空洞を利用してモルタルMを注入することで、注入ホースやケーシング等が不要となり、従来工法と比べて工数を削減して、コストを低減できる。
杭1は、外周面1Aに多数の窪み部9を有し、周面摩擦力が増大して、杭1の外周面1AとモルタルMとの付着力を確実に確保することができる。
図10に示すように、杭1の外周面1Aと差込筒部6の内周面6Bの間の横断面三日月状の間隙11に、注入されたモルタルMが浸入して充填・固化される。三日月状の間隙11がモルタルMによって埋まることで、杭1,1及び継手3が曲げ力に耐える強度(曲げ耐力)が向上する利点がある。
Next, as shown in FIGS. 9 (c) to 9 (d), liquid mortar M is injected into the internal cavity of the pile 1, and the mortar M is filled and solidified in the hole 40. The filled mortar M penetrates and solidifies the hole wall of the drilling hole 40 by the injection pressure, and reliably reinforces the natural mountain Z. Thus, by injecting the mortar M using the internal cavity of the pile 1, an injection hose, a casing, and the like become unnecessary, and the number of steps can be reduced compared with the conventional method, and the cost can be reduced.
The pile 1 has a large number of depressions 9 on the outer peripheral surface 1A, and the peripheral frictional force is increased, so that the adhesion force between the outer peripheral surface 1A of the pile 1 and the mortar M can be ensured.
As shown in FIG. 10, the injected mortar M enters and fills and solidifies into a crescent-shaped gap 11 between the outer peripheral surface 1 </ b> A of the pile 1 and the inner peripheral surface 6 </ b> B of the plug-in cylinder portion 6. . By filling the crescent-shaped gap 11 with the mortar M, there is an advantage that the strength (bending strength) of the piles 1, 1 and the joint 3 withstanding the bending force is improved.

図3に示すように、ボルト8からの押圧力Pによって、差込筒部6の内周面6Bに杭1の外周面1Aが押し付けられて締め付けられることで、曲げ耐力を確保している。
また、機械加工によって形成される貫通孔5が、ボルト8の頭部8Bの孔内移動を規制して、ボルト8の曲げ変形を防止する。
差込筒部6の貫通孔5からボルト8を挿入して雄ねじ部8Aをねじ孔7に螺着させる際に、一対の差込筒部6,6に設けられた貫通孔5,5に、同一方向からボルト8を挿入して、能率良く作業を行うことができる。
As shown in FIG. 3, the bending strength is secured by pressing the outer peripheral surface 1 </ b> A of the pile 1 against the inner peripheral surface 6 </ b> B of the plug-in cylinder portion 6 by the pressing force P 0 from the bolt 8. .
Further, the through-hole 5 formed by machining restricts the movement of the head 8B of the bolt 8 in the hole and prevents the bolt 8 from bending.
When the bolt 8 is inserted from the through hole 5 of the insertion tube portion 6 and the male screw portion 8A is screwed into the screw hole 7, the through holes 5, 5 provided in the pair of insertion tube portions 6, 6 are The bolt 8 can be inserted from the same direction, and work can be performed efficiently.

なお、本発明は、設計変更可能であって、例えば、杭端部2の貫孔4,4は、長孔としても良い。貫孔4を長孔として長手方向に余裕を持たせることで、加工を容易としコストを低減できる。また、杭端部2の貫孔4,4の長手方向位置、及び、差込筒部6の貫通孔5・ねじ孔7の長手方向位置は、互いの対応関係を保ったままであれば変更することができ、杭端部2の最端縁部20から貫孔4,4までの長さ寸法L(図1参照)と、内鍔部10の上下端面10A,10Bから貫通孔5・ねじ孔7までの長さ寸法L(図2参照)とを、任意の長さで延長して、杭1,1の曲げ耐力を向上することが可能である。 The design of the present invention can be changed. For example, the through holes 4 and 4 of the pile end 2 may be long holes. By providing a margin in the longitudinal direction with the through-hole 4 as a long hole, processing can be facilitated and cost can be reduced. Moreover, if the longitudinal direction position of the through-holes 4 and 4 of the pile end part 2 and the longitudinal direction position of the through-hole 5 and the screw hole 7 of the plug-in cylinder part 6 are maintained, it will change. The length L 1 (see FIG. 1) from the outermost edge 20 of the pile end 2 to the through-holes 4 and 4 and the upper and lower end surfaces 10A and 10B of the inner flange 10 through the through-hole 5 and screw It is possible to improve the bending strength of the piles 1 and 1 by extending the length dimension L 0 (see FIG. 2) up to the hole 7 by an arbitrary length.

以上のように、本発明に係る杭の接続構造は、鋼管から成る杭1,1の杭端部2,2を、短筒状の継手3にて、接続する杭の接続構造であって、上記杭端部2に軸心直交状の貫孔4,4を有し、上記継手3は、軸心方向中間部の内鍔部10をもって区画された一対の差込筒部6,6を有し、上記杭端部2が上記差込筒部6に差込まれた状態で上記貫孔4,4と同一軸心上に貫通孔5とねじ孔7が、上記差込筒部6に貫設され、上記継手3と上記杭1の接続完了状態に於て、上記貫通孔5と上記貫孔4,4と上記ねじ孔7に、ボルト8が挿入されて、該ボルト8の雄ねじ部8Aが上記ねじ孔7に螺着され、さらに、上記ボルト8の頭部8Bが上記杭1の外周面1Aに押圧力Pを付与し、かつ、上記頭部8Bが上記貫通孔5に埋没状に装入されているので、土木工事に於て、杭1の内部空洞を利用してモルタルMを削孔40内に注入して充填・固化させることができ、注入ホースやケーシング等が不要となり、土木工事の工数を削減して、コストを低減できる。杭1,1の接続作業を簡素化でき、作業時間を短縮することができる。手作業で接続作業を行える為、作業能率を改善できる。杭端部2,2を継手3とボルト8で機械的構造により接続でき、接続強度を安定して高品質にすることができる。杭1の外周面1Aを差込筒部6の内周面6Bに押し付けて締め付けることができ、曲げ耐力を確保できる。接続完了状態でのガタつきを防止できる。従来の鉄筋と同等程度の耐圧縮強度と耐引張強度を備え、かつ、曲げに対する耐曲げ強度を具備した接続強度を確保できる。また、杭端部2,2を溶接する必要がなく、現場に溶接のための火気を持ち込むことがなく、火災の虞れもなく、また、雨天時でも接続作業を行うことができる。 As mentioned above, the connection structure of the pile which concerns on this invention is the connection structure of the pile which connects the pile edge parts 2 and 2 of the piles 1 and 1 which consist of steel pipes by the short cylindrical joint 3, The pile end 2 has through-holes 4, 4 orthogonal to the axial center, and the joint 3 has a pair of plug-in cylinders 6, 6 that are partitioned by an inner flange 10 at the axial center. In the state where the pile end portion 2 is inserted into the insertion tube portion 6, the through hole 5 and the screw hole 7 penetrate the insertion tube portion 6 on the same axis as the through holes 4 and 4. When the connection between the joint 3 and the pile 1 is completed, a bolt 8 is inserted into the through-hole 5, the through-holes 4, 4, and the screw hole 7, and a male screw portion 8 </ b> A of the bolt 8 is inserted. Is screwed into the screw hole 7, and the head 8 </ b> B of the bolt 8 applies a pressing force P 0 to the outer peripheral surface 1 </ b> A of the pile 1, and the head 8 </ b> B is buried in the through hole 5. Charged Therefore, in civil engineering work, the mortar M can be injected into the drilling hole 40 using the internal cavity of the pile 1 and filled and solidified, so that no injection hose or casing is required. Man-hours can be reduced and costs can be reduced. The connection work of the piles 1 and 1 can be simplified, and the work time can be shortened. Since connection work can be performed manually, work efficiency can be improved. The pile end portions 2 and 2 can be connected by a mechanical structure with the joint 3 and the bolt 8, and the connection strength can be stably improved to high quality. The outer peripheral surface 1 </ b> A of the pile 1 can be pressed against the inner peripheral surface 6 </ b> B of the plug-in cylinder portion 6 and tightened, and the bending strength can be ensured. It is possible to prevent rattling when the connection is completed. It has a compressive strength and tensile strength comparable to those of conventional rebars, and can secure a connection strength having a bending strength against bending. Further, it is not necessary to weld the pile end portions 2 and 2, no fire for welding is brought into the site, there is no fear of fire, and connection work can be performed even in rainy weather.

また、上記杭1の外周面1Aには、多数の窪み部9が凹設されているので、杭1の周面摩擦力を増大させることができ、モルタルMが注入されて固化した土木工事完了状態で、杭1とモルタルMとの付着力を確実に確保でき、杭1とモルタルMが一体化した強固な補強材を形成することができる。   In addition, since the outer peripheral surface 1A of the pile 1 is provided with a large number of depressions 9, the peripheral frictional force of the pile 1 can be increased, and civil engineering work in which mortar M is injected and solidified is completed. In this state, the adhesive force between the pile 1 and the mortar M can be reliably ensured, and a strong reinforcing material in which the pile 1 and the mortar M are integrated can be formed.

また、上記ボルト8の上記頭部8Bからの上記押圧力Pによって、上記杭1が上記差込筒部6の上記ねじ孔7側に偏在して、上記杭1の外周面1Aと上記差込筒部6の内周面6Bの間に横断面三日月状の間隙11が形成されているので、杭1の外周面1Aを差込筒部6の内周面6Bに押し付けて締め付けることができ、接続状態でのガタつきを防止できる。 Further, by the pressing force P 0 from the head 8B of the bolt 8, the pile 1 is localized in the screw hole 7 side of the insertion tube part 6, the outer peripheral surface 1A and the difference of the pile 1 Since the crescent-shaped gap 11 is formed between the inner peripheral surface 6B of the insertion tube portion 6, the outer peripheral surface 1A of the pile 1 can be pressed against the inner periphery surface 6B of the insertion tube portion 6 and tightened. , Can prevent rattling in the connected state.

また、モルタル注入を伴う土木工事に用いられる杭の接続構造であって、上記土木工事完了状態で、注入されたモルタルMが、上記三日月状の上記間隙11に充填されているので、杭1,1及び継手3の接続強度(特に曲げに対する強度)を向上できる。   Moreover, since it is the connection structure of the pile used for the civil engineering work with mortar injection | pouring, and the injected mortar M is filled in the said crescent-shaped said gap | interval 11 in the said civil engineering completion state, The connection strength of 1 and the joint 3 (particularly the strength against bending) can be improved.

また、上記貫通孔5は、機械加工孔であって、上記ボルト8の上記頭部8Bより僅かに大きく形成され、上記貫通孔5の直径Dが、上記ボルト8の上記頭部8Bの直径Dの101%〜105%に設定されているので、ボルト8の頭部8Bが貫通孔5内で移動するのを規制して、ボルト8の曲げ変形を防止できる。ボルト8が差込筒部6の貫通孔5・ねじ孔7に両端部支持されて、接続強度(耐引張荷重強度)を確保できる。 Further, the through hole 5 is a machining hole is slightly larger than the head 8B of the bolt 8, the diameter D 0 of the through hole 5, the diameter of the head 8B of the bolt 8 because it is set to 101% to 105% of D 1, and restrict the head 8B of the bolt 8 is moved in the through hole 5 can be prevented bending deformation of the bolts 8. Both ends of the bolt 8 are supported by the through-hole 5 and the screw hole 7 of the plug-in cylinder portion 6 to ensure connection strength (tensile load strength).

また、上記差込筒部6の外周面6A・内周面6Bに於て、上記ねじ孔7を中心とする円形平面状座面14,14を有しているので、差込筒部6のねじ孔7と貫通孔5の軸心と直角度を保つことができ、位置割り出しを容易とすることができる。   Further, since the outer peripheral surface 6A and the inner peripheral surface 6B of the plug-in cylinder part 6 have circular flat seat surfaces 14 and 14 centering on the screw hole 7, the plug-in cylinder part 6 The right angle with the axial center of the screw hole 7 and the through hole 5 can be maintained, and the position can be easily indexed.

1 杭
1A 外周面
2 杭端部
3 継手
4 貫孔
5 貫通孔
6 差込筒部
6A 外周面
6B 内周面
7 ねじ孔
8 ボルト
8A 雄ねじ部
8B 頭部
9 窪み部
10 内鍔部
11 間隙
13 列状ディンプル群
14 円形平面状座面
押圧力
M モルタル
貫通孔の直径
ボルトの頭部の直径
DESCRIPTION OF SYMBOLS 1 Pile 1A Outer peripheral surface 2 Pile end part 3 Joint 4 Through-hole 5 Through-hole 6 Insertion cylinder part 6A Outer peripheral surface 6B Inner peripheral surface 7 Screw hole 8 Bolt 8A Male thread part 8B Head 9 Recessed part 10 Inner collar part 11 Gap 13 Lined dimple group 14 Circular planar seating surface P 0 pressing force M mortar D 0 diameter of through hole D 1 head diameter of bolt

Claims (4)

モルタル注入を伴う土木工事に用いられ、鋼管から成る杭(1)(1)の杭端部(2)(2)を、短筒状の継手(3)にて、接続する杭の接続構造であって、
上記杭端部(2)に軸心直交状の貫孔(4)(4)を有し、
上記継手(3)は、軸心方向中間部の内鍔部(10)をもって区画された一対の差込筒部(6)(6)を有し、上記杭端部(2)が上記差込筒部(6)に差込まれた状態で上記貫孔(4)(4)と同一軸心上に貫通孔(5)とねじ孔(7)が、上記差込筒部(6)に貫設され、
上記継手(3)と上記杭(1)の接続完了状態に於て、上記貫通孔(5)と上記貫孔(4)(4)と上記ねじ孔(7)に、ボルト(8)が挿入されて、該ボルト(8)の雄ねじ部(8A)が上記ねじ孔(7)に螺着され、さらに、上記ボルト(8)の頭部(8B)が上記杭(1)の外周面(1A)に押圧力(P)を付与し、かつ、上記頭部(8B)が上記貫通孔(5)に埋没状に装入され、上記ボルト(8)の上記頭部(8B)からの上記押圧力(P )によって、上記杭(1)が上記差込筒部(6)の上記ねじ孔(7)側に偏在して、上記杭(1)の外周面(1A)と上記差込筒部(6)の内周面(6B)の間に横断面三日月状の間隙(11)が形成され、
上記土木工事完了状態で、注入されたモルタル(M)が、上記三日月状の上記間隙(11)に充填されていることを特徴とする杭の接続構造。
It is used for civil engineering work with mortar injection, and the pile end (2) (2) of the pile (1) (1) made of steel pipe is connected to the pile with a short tubular joint (3). There,
The pile end (2) has through-holes (4) and (4) orthogonal to the axis,
The joint (3) has a pair of plug cylinders (6) (6) partitioned by an inner flange part (10) at an axial center intermediate part, and the pile end part (2) is the plug. A through hole (5) and a screw hole (7) are inserted into the insertion tube portion (6) on the same axis as the through holes (4) and (4) while being inserted into the tube portion (6). Established,
In the connection completion state of the joint (3) and the pile (1), a bolt (8) is inserted into the through hole (5), the through hole (4), (4) and the screw hole (7). Then, the male screw portion (8A) of the bolt (8) is screwed into the screw hole (7), and the head (8B) of the bolt (8) is connected to the outer peripheral surface (1A) of the pile (1). ) Is applied with a pressing force (P 0 ), and the head (8B) is inserted into the through hole (5) in an embedded manner, and the bolt (8) from the head (8B) is Due to the pressing force (P 0 ), the pile (1) is unevenly distributed on the screw hole (7) side of the insertion tube portion (6), and the outer peripheral surface (1A) of the pile (1) and the insertion A crescent-shaped gap (11) in cross section is formed between the inner peripheral surface (6B) of the cylindrical portion (6),
A pile connection structure , wherein the injected mortar (M) is filled in the crescent-shaped gap (11) in a state where the civil engineering work is completed .
鋼管から成る杭(1)(1)の杭端部(2)(2)を、短筒状の継手(3)にて、接続する杭の接続構造であって、
上記杭端部(2)に軸心直交状の貫孔(4)(4)を有し、
上記継手(3)は、軸心方向中間部の内鍔部(10)をもって区画された一対の差込筒部(6)(6)を有し、上記杭端部(2)が上記差込筒部(6)に差込まれた状態で上記貫孔(4)(4)と同一軸心上に貫通孔(5)とねじ孔(7)が、上記差込筒部(6)に貫設され、さらに、上記差込筒部(6)の外周面(6A)・内周面(6B)に於て、上記ねじ孔(7)を中心とする円形平面状座面(14)(14)を有し、
上記継手(3)と上記杭(1)の接続完了状態に於て、上記貫通孔(5)と上記貫孔(4)(4)と上記ねじ孔(7)に、ボルト(8)が挿入されて、該ボルト(8)の雄ねじ部(8A)が上記ねじ孔(7)に螺着され、さらに、上記ボルト(8)の頭部(8B)が上記杭(1)の外周面(1A)に押圧力(P )を付与し、かつ、上記頭部(8B)が上記貫通孔(5)に埋没状に装入されていることを特徴とする杭の接続構造。
A pile connection structure for connecting pile ends (2) and (2) of piles (1) and (1) made of steel pipes with a short tubular joint (3),
The pile end (2) has through-holes (4) and (4) orthogonal to the axis,
The joint (3) has a pair of plug cylinders (6) (6) partitioned by an inner flange part (10) at an axial center intermediate part, and the pile end part (2) is the plug. A through hole (5) and a screw hole (7) are inserted into the insertion tube portion (6) on the same axis as the through holes (4) and (4) while being inserted into the tube portion (6). Further, on the outer peripheral surface (6A) and inner peripheral surface (6B) of the plug-in cylinder portion (6), a circular planar seat surface (14) (14) centered on the screw hole (7). )
In the connection completion state of the joint (3) and the pile (1), a bolt (8) is inserted into the through hole (5), the through hole (4), (4) and the screw hole (7). Then, the male screw portion (8A) of the bolt (8) is screwed into the screw hole (7), and the head (8B) of the bolt (8) is connected to the outer peripheral surface (1A) of the pile (1). ) to impart a pressing force (P 0), and the connection structure of the pile, characterized in that the head (8B) is charged to buried shape to the through hole (5).
上記杭(1)の外周面(1A)には、多数の窪み部(9)が凹設されている請求項1又は2記載の杭の接続構造。 The connection structure of the pile of Claim 1 or 2 with which many hollow parts (9) are recessedly provided in the outer peripheral surface (1A) of the said pile (1) . 上記貫通孔(5)は、機械加工孔であって、上記ボルト(8)の上記頭部(8B)より僅かに大きく形成され、
上記貫通孔(5)の直径(D )が、上記ボルト(8)の上記頭部(8B)の直径(D )の101%〜105%に設定されている請求項1,2又は3記載の杭の接続構造。
The through hole (5) is a machined hole and is formed slightly larger than the head (8B) of the bolt (8),
The through diameter of the hole (5) (D 0) is the bolt (8) the head (8B) of the diameter (D 1) of 101% to 105% claim 1, is set to 3 Connection structure of the described pile.
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