JP6446330B2 - lighting equipment - Google Patents

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JP6446330B2
JP6446330B2 JP2015113579A JP2015113579A JP6446330B2 JP 6446330 B2 JP6446330 B2 JP 6446330B2 JP 2015113579 A JP2015113579 A JP 2015113579A JP 2015113579 A JP2015113579 A JP 2015113579A JP 6446330 B2 JP6446330 B2 JP 6446330B2
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substrate
surface side
led
terminal block
lighting
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JP2016225255A (en
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小野 隆
隆 小野
耕一 田邉
耕一 田邉
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Hitachi Appliances Inc
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Hitachi Appliances Inc
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Description

本発明は、照明器具に関する。   The present invention relates to a lighting fixture.

従来、照明カバーの内側に配置されるLEDは基板の一面側に実装され、LEDの点灯を制御する点灯装置はLEDが実装された基板の他面側に配置されており、LEDが実装された基板の一面側より他面側にリード線を這わせ電気的接続をしている。このような電気的接続方法に関して、特許文献1に記載の技術が知られている。   Conventionally, the LED arranged inside the lighting cover is mounted on one side of the board, and the lighting device for controlling the lighting of the LED is arranged on the other side of the board on which the LED is mounted. Lead wires are routed from one surface side of the substrate to the other surface side for electrical connection. With regard to such an electrical connection method, a technique described in Patent Document 1 is known.

特許文献1には、LEDが実装された基板から点灯回路へ接続されたリード線が記載されている。   Patent Document 1 describes a lead wire connected to a lighting circuit from a substrate on which an LED is mounted.

特開2011−82132号公報JP 2011-82132 A

特許文献1に記載のように、LEDが実装された基板と点灯回路とを電気的に接続するためのリード線をLEDが実装されている基板面上に這わせる場合、リード線が撓むことなどでLEDから照射される光がリード線により遮られ照明カバーに影が見える恐れがある。   As described in Patent Document 1, when a lead wire for electrically connecting a substrate on which an LED is mounted and a lighting circuit is placed on the surface of the substrate on which the LED is mounted, the lead wire bends. For example, the light emitted from the LED may be blocked by the lead wire and a shadow may appear on the lighting cover.

本発明は、このような課題に鑑みて為されたものであり、照明カバーに影が見える恐れを低減する照明器具を提供することを目的とする。   This invention is made | formed in view of such a subject, and it aims at providing the lighting fixture which reduces a possibility that a shadow may be seen on a lighting cover.

前記課題を解決するべく検討した結果、基板と、該基板の一面側に取り付けられるLEDと、を有する光源ユニットと、前記基板の他面側に位置する点灯装置と、を有する照明器具において、前記基板は、前記基板の一面側と前記基板の他面側とを連通する部分を有し、該部分を通るように実装され、前記基板の一面側ではんだ付けによりLEDの配線パターンと接続される第一接続部と、基板の他面側で一端が前記点灯装置に接続されたリード線の他端が接続される第二接続部と、を備える端子台を有し、前記端子台が前記部分を通るように実装された状態において、前記第一接続部の高さは、前記基板の一面側で、前記LEDの照射範囲よりも低いことを特徴とする。

As a result of studying to solve the above-mentioned problem, in a lighting fixture having a light source unit having a substrate and an LED attached to one surface side of the substrate, and a lighting device positioned on the other surface side of the substrate, The substrate has a portion that communicates one surface side of the substrate and the other surface side of the substrate, is mounted so as to pass through the portion, and is connected to the LED wiring pattern by soldering on the one surface side of the substrate. a first connecting portion has a terminal block comprising a second connecting portion having one end in the other surface side of the substrate is the other end of the lead wires connected to the lighting device is connected, wherein the terminal block said portion in the mounted state to pass through, the height of the first connecting portion, on the one side of the substrate, and wherein the lower remote by irradiation range of the LED.

本発明によれば、照明カバーに影が見えづらい照明器具を提供することができる。   According to the present invention, it is possible to provide a lighting fixture in which it is difficult to see a shadow on the lighting cover.

実施形態の照明器具100の外観を示す下方からの斜視図The perspective view from the lower part which shows the external appearance of the lighting fixture 100 of embodiment 実施形態の照明器具100の本体ユニット10から光源ユニット20を取り外した状態を示す下方からの斜視図The perspective view from the lower part which shows the state which removed the light source unit 20 from the main body unit 10 of the lighting fixture 100 of embodiment. 実施形態の光源ユニット20の主要部品の構成を示す部分断面図Partial sectional drawing which shows the structure of the main components of the light source unit 20 of embodiment. 実施形態の基板32の配線パターン36の斜視図The perspective view of the wiring pattern 36 of the board | substrate 32 of embodiment. 実施形態の端子台40の接続を示す断面図Sectional drawing which shows the connection of the terminal block 40 of embodiment 実施形態の端子台40と一面側33に実装されたLED38との高さ関係を示す断面図。Sectional drawing which shows the height relationship between the terminal block 40 of embodiment, and LED38 mounted in the one surface side 33. FIG. 図4の展開斜視図。The expansion | deployment perspective view of FIG.

以下、図面を参照しながら、本発明を実施するための形態(本実施形態)を説明する。初めに、本実施形態の照明器具の全体構成(内部構成を含む)を説明し、次いで、本実施形態の照明器具でLED実装面の基板からリード線を削除する本考案技術について説明する。   Hereinafter, a form (this embodiment) for carrying out the present invention will be described with reference to the drawings. First, the overall configuration (including the internal configuration) of the lighting fixture according to the present embodiment will be described, and then the present invention technique for removing lead wires from the substrate on the LED mounting surface with the lighting fixture according to the present embodiment will be described.

図1は、実施形態の照明器具100の外観を示す下方からの斜視図である。照明器具100は、天井(支持体)150に取り付けられている。照明器具100は、本体ユニット10と、本体ユニット10に取り付けられ発光部を備える光源ユニット20で構成されている。本体ユニット10の内部(光源ユニット20が取り付けられることで形成される空間、以下同じ)には、LED38の点灯を制御する点灯装置50(図2等を参照しながら後記する)等が備えられている。   Drawing 1 is a perspective view from the lower part showing the appearance of lighting fixture 100 of an embodiment. The luminaire 100 is attached to a ceiling (support) 150. The lighting fixture 100 includes a main unit 10 and a light source unit 20 that is attached to the main unit 10 and includes a light emitting unit. Inside the main unit 10 (a space formed by attaching the light source unit 20, the same applies hereinafter), a lighting device 50 (described later with reference to FIG. 2 and the like) for controlling the lighting of the LED 38 is provided. Yes.

図2は、実施形態の照明器具100の本体ユニット10から光源ユニット20を取り外した状態を示す下方からの斜視図である。本体ユニット10には電源端子台12が固定されおり、図示しない交流電源と接続される電源線14が接続されている。   Drawing 2 is a perspective view from the lower part showing the state where light source unit 20 was removed from main part unit 10 of lighting fixture 100 of an embodiment. A power terminal block 12 is fixed to the main unit 10 and a power line 14 connected to an AC power source (not shown) is connected.

光源ユニット20は、取付板31と、端子台カバー45と、点灯装置50と、リード線54と、照明カバー60とを有する、
電源端子台12と点灯装置50をコネクタ線52などで電気的に接続させることで前記交流電源から点灯装置50に電力を供給し、点灯装置50でLED38の点灯や消灯、および光の強さ等(調光、調色)を制御する。
The light source unit 20 includes a mounting plate 31, a terminal block cover 45, a lighting device 50, a lead wire 54, and an illumination cover 60.
Electric power is supplied from the AC power source to the lighting device 50 by electrically connecting the power supply terminal block 12 and the lighting device 50 with a connector line 52 or the like, and the lighting device 50 turns on or off the LED 38 and the intensity of light. (Light control, color control) is controlled.

図3は、実施形態の光源ユニット20の主要部品の構成を示す部分断面図である。LED光源基板ユニット30は、基板32と、基板32に実装したLED38と、端子台40とで構成されている。取付板31の一面側にはLED光源基板ユニット30が固定され、LED光源基板ユニット30を覆うように配置された照明カバー60を配置し、照明カバー60はLED38から発せられる光を受け、透過・拡散などの作用で照明器具として必要な光を発している。   FIG. 3 is a partial cross-sectional view illustrating a configuration of main components of the light source unit 20 of the embodiment. The LED light source board unit 30 includes a board 32, LEDs 38 mounted on the board 32, and a terminal block 40. The LED light source board unit 30 is fixed to one surface side of the mounting plate 31, and an illumination cover 60 is arranged so as to cover the LED light source board unit 30, and the illumination cover 60 receives light emitted from the LED 38 and transmits / It emits light necessary as a lighting fixture due to diffusion and other effects.

取付板31のLED光源基板ユニット30が固定された面と反対の他面側には、点灯装置50が固定されている。リード線54の一端は点灯装置50に接続され、リード線54の他端はLED光源基板30に実装された端子台40の第二接続部43に接続されている。なお、点灯装置50は本体ユニット10に固定してもよい。   The lighting device 50 is fixed to the other surface of the mounting plate 31 opposite to the surface on which the LED light source substrate unit 30 is fixed. One end of the lead wire 54 is connected to the lighting device 50, and the other end of the lead wire 54 is connected to the second connection portion 43 of the terminal block 40 mounted on the LED light source substrate 30. The lighting device 50 may be fixed to the main unit 10.

図4から図7で具体的に、本実施形態に関する技術を説明する。   The technology relating to the present embodiment will be specifically described with reference to FIGS.

図4は、基板32と配線パターン36を示す斜視図であり、図5は端子台40の接続を示す断面図である。図6は、端子台40と一面側33に実装されたLED38との高さ関係を示す断面図である。図7は、図4の展開斜視図である。   FIG. 4 is a perspective view showing the substrate 32 and the wiring pattern 36, and FIG. 5 is a cross-sectional view showing the connection of the terminal block 40. FIG. 6 is a sectional view showing the height relationship between the terminal block 40 and the LED 38 mounted on the one surface side 33. FIG. 7 is a developed perspective view of FIG.

基板32は、配線パターン36が一面側33のみにある片面基板であり、一面側33に形成した配線パターン36上には複数個のLED38が実装されている。基板32には、一面側33と配線パターン36のない他面側34とを連通する部分37を有する。取付板31には、連通する取付板部分31aを有する。端子台40は、略直方体形状の基部41と、基部41の下面の短手両側から基部41の下面に略沿うように突出する第一接続部42と、基部41の内部に位置する第二接続部43と、を有する部材である。   The substrate 32 is a single-sided substrate having the wiring pattern 36 only on the one surface side 33, and a plurality of LEDs 38 are mounted on the wiring pattern 36 formed on the one surface side 33. The substrate 32 has a portion 37 that communicates the one surface side 33 and the other surface side 34 without the wiring pattern 36. The mounting plate 31 has a mounting plate portion 31a that communicates. The terminal block 40 includes a substantially rectangular parallelepiped base 41, a first connection portion 42 projecting substantially along the lower surface of the base 41 from both short sides of the lower surface of the base 41, and a second connection located inside the base 41. A member having a portion 43.

端子台40の基板32への実装は次のように行う。まず端子台40を、基板32の部分37と取付板31の取付板部分31aとを通るように下方向から取り付ける。続いて、基板32の一面側(下面側)33で基板32の配線パターン36と第一接続部42とをはんだ付けする。基板32の他面側(上面側)34で、基部41の側面に設けた開口からリード線54を通し、リード線54と第二接続部43とを接続する。ここで、リード線54は、点灯装置50と第二接続部とをつなぐものである。   The terminal block 40 is mounted on the board 32 as follows. First, the terminal block 40 is attached from below so as to pass through the portion 37 of the substrate 32 and the attachment plate portion 31 a of the attachment plate 31. Subsequently, the wiring pattern 36 and the first connection portion 42 of the substrate 32 are soldered on one surface side (lower surface side) 33 of the substrate 32. On the other surface side (upper surface side) 34 of the substrate 32, the lead wire 54 is passed through the opening provided on the side surface of the base portion 41, and the lead wire 54 and the second connection portion 43 are connected. Here, the lead wire 54 connects the lighting device 50 and the second connection portion.

部分37を通るように実装され、基板32の一面側ではんだ付けによりLED38の配線パターン36と接続される第一接続部42と、基板32の他面側で点灯装置50と接続される第二接続部43と、を備える部材である端子台40を備え、部材(端子台40)が部分37を通るように実装された状態において、第一接続部42の高さは、基板32の一面側で、LED38の照射範囲(120°)よりも低いことにより、基板32の一面側の配線をリード線で行った場合よりも照明カバー60に影が見えづらい照明器具100を提供することができる。更に、第一接続部42と第二接続部43を備える部材である端子台40を用いることにより、リード線を這いまわす際の配線処理による手間を省くことができ生産性向上を図れるという効果も奏する。   A first connection portion 42 that is mounted so as to pass through the portion 37 and is connected to the wiring pattern 36 of the LED 38 by soldering on one surface side of the substrate 32, and a second connection that is connected to the lighting device 50 on the other surface side of the substrate 32. In the state where the terminal block 40 which is a member including the connection portion 43 is provided, and the member (terminal block 40) is mounted so as to pass through the portion 37, the height of the first connection portion 42 is one surface side of the substrate 32. Thus, by being lower than the irradiation range (120 °) of the LED 38, it is possible to provide the luminaire 100 in which the shadow is less visible on the illumination cover 60 than when the wiring on the one surface side of the substrate 32 is formed by lead wires. Furthermore, by using the terminal block 40 which is a member including the first connection part 42 and the second connection part 43, it is possible to save time and trouble of wiring processing when twisting the lead wire, thereby improving productivity. Play.

なお、基板32は他面側に配線以外の目的(放熱など)で銅箔がある両面基板でもよい。   The substrate 32 may be a double-sided substrate having a copper foil on the other side for purposes other than wiring (such as heat dissipation).

本実施形態においては、連通する部分37は基板32に設けられた穴形状である。しかし、端子台40は、基板32の一面側と他面側とを連通する部分37を通るように実装されるだけに限らず、基板32の端部に切欠きを設け、その切欠きを通るように実装されてもよい。また、基板と基板の接続部を通るように実装されてもよい。   In the present embodiment, the communicating portion 37 has a hole shape provided in the substrate 32. However, the terminal block 40 is not limited to be mounted so as to pass through the portion 37 that connects the one surface side and the other surface side of the substrate 32, and a notch is provided at an end portion of the substrate 32 and passes through the notch. May be implemented as follows. Moreover, you may mount so that the connection part of a board | substrate may pass.

図6に示す通り、端子台40の第一接続部42側の高さ(h42)は、一面側33に複数個実装されたLED38の照射範囲39(例えば120°)に入ることのない高さとすることで、LED38から照明カバー60方向への照射光を端子台40が遮ることなく、端子台40により照明カバー60へ影が見える恐れを低減することができる。   As shown in FIG. 6, the height (h42) on the first connection portion 42 side of the terminal block 40 is a height that does not enter the irradiation range 39 (for example, 120 °) of the plurality of LEDs 38 mounted on the one surface side 33. By doing so, the terminal block 40 can reduce a possibility that a shadow is visible on the lighting cover 60 without blocking the irradiation light from the LED 38 toward the lighting cover 60.

さらに、端子台40の第一接続部側の高さ(h42)をLED38の高さ(h38)の関係をh38≧h42とすることで、LED38と端子台40を密着配置してもLED38の照射範囲39内に端子台40が入ることがなく、端子台40による照明カバー60への影を排除できることから、基板の面積を小さくすることが可能となり、材料費の低減が図れる。   Furthermore, the relationship between the height (h42) of the terminal block 40 on the first connection portion side and the height (h38) of the LED 38 is h38 ≧ h42, so that the LED 38 is irradiated even if the LED 38 and the terminal block 40 are closely arranged. Since the terminal block 40 does not enter the range 39 and the shadow of the terminal block 40 on the illumination cover 60 can be eliminated, the area of the substrate can be reduced, and the material cost can be reduced.

端子台カバー45は、前記端子台40の第二接続部43側を覆うように被せ、取付板31に固定する。端子台カバー45は、施工時などに端子台40の第二接続部43側から第一接続部42側に加わる力を抑止し、第一接続部42と配線パターン32の接続箇所を保護する効果を奏する。
The terminal block cover 45 is covered so as to cover the second connection portion 43 side of the terminal block 40 and is fixed to the mounting plate 31. The terminal block cover 45 suppresses a force applied from the second connection portion 43 side of the terminal block 40 to the first connection portion 42 side during construction or the like, and protects the connection portion between the first connection portion 42 and the wiring pattern 32. Play.

10 本体ユニット
12 電源端子台
14 電源線
20 光源ユニット
30 LED光源基板ユニット
31 取付板
31a 取付板部分
32 基板
33 一面側
34 他面側
36 配線パターン
37 部分
38 LED
39 LED38の照射範囲
40 端子台
41 基部
42 第一接続部
43 第二接続部
45 端子台カバー
50 点灯装置
52 コネクタ線
54 リード線
60 照明カバー
100 照明器具
150 天井(支持体)
10 Main unit 12 Power terminal block 14 Power line
20 Light source unit 30 LED light source substrate unit 31 Mounting plate 31a Mounting plate portion 32 Substrate 33 One side 34 Other side 36 Wiring pattern 37 Part 38 LED
39 LED 38 irradiation range 40 terminal block 41 base 42 first connection 43 second connection 45 terminal block cover 50 lighting device 52 connector wire 54 lead wire 60 lighting cover 100 lighting fixture 150 ceiling (support)

Claims (2)

基板と、該基板の一面側に取り付けられるLEDと、を有する光源ユニットと、前記基板の他面側に位置する点灯装置と、を有する照明器具において、
前記基板は、前記基板の一面側と前記基板の他面側とを連通する部分を有し、
該部分を通るように実装され、前記基板の一面側ではんだ付けによりLEDの配線パターンと接続される第一接続部と、基板の他面側で一端が前記点灯装置に接続されたリード線の他端が接続される第二接続部と、を備える端子台を有し、
前記端子台が前記部分を通るように実装された状態において、前記第一接続部の高さは、前記基板の一面側で、前記LEDの照射範囲よりも低いことを特徴とする照明器具。
In a lighting fixture having a substrate, a light source unit having an LED attached to one surface side of the substrate, and a lighting device located on the other surface side of the substrate,
The substrate has a portion that communicates one surface side of the substrate and the other surface side of the substrate;
A first connection portion that is mounted so as to pass through the portion and is connected to the LED wiring pattern by soldering on one surface side of the substrate, and one end of the lead wire that is connected to the lighting device on the other surface side of the substrate . A second connection part to which the other end is connected, and a terminal block comprising:
In a state in which the terminal block is mounted so as to pass through said portion, said height of the first connecting portion, on the one side of the substrate, luminaire, wherein the lower remote by irradiation range of the LED .
前記第一接続部の高さは、前記LEDの高さよりも低いことを特徴とする、請求項1に記載の照明器具。   The lighting fixture according to claim 1, wherein a height of the first connection portion is lower than a height of the LED.
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