JP6438825B2 - Method for producing stopper for infusion container and stopper for infusion container - Google Patents

Method for producing stopper for infusion container and stopper for infusion container Download PDF

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JP6438825B2
JP6438825B2 JP2015072443A JP2015072443A JP6438825B2 JP 6438825 B2 JP6438825 B2 JP 6438825B2 JP 2015072443 A JP2015072443 A JP 2015072443A JP 2015072443 A JP2015072443 A JP 2015072443A JP 6438825 B2 JP6438825 B2 JP 6438825B2
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elastic
plug
stopper
elastic plug
engaged portion
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JP2016189966A5 (en
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直樹 河野
直樹 河野
幸男 今井
幸男 今井
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Naigai Kasei Co Ltd
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本発明は、輸液容器の口部に取り付けて使用される輸液容器用栓体の製造方法及び輸液容器用栓体に関する。   The present invention relates to a method for producing a stopper for an infusion container that is used by being attached to the mouth of the infusion container, and a stopper for an infusion container.

バックタイプやボトルタイプの輸液容器の口部に取り付けて使用される栓体として、穿刺針の刺通を可能とした熱可塑性エラストマー製の弾性栓と、該弾性栓を密着状態で抱持した熱可塑性合成樹脂製の外枠とを具備したものが知られている(例えば後記特許文献1〜4を参照)。   An elastic stopper made of a thermoplastic elastomer that allows the insertion of a puncture needle and a thermoplastic that holds the elastic stopper in close contact with each other as a stopper that is attached to the mouth of a back-type or bottle-type infusion container. The one provided with an outer frame made of synthetic resin is known (see, for example, Patent Documents 1 to 4 below).

前記栓体の製造には、二色成形法又はインサート成形法が用いられている。二色成形法の場合は、雄型(コア)及び雌型(キャビティ)を用いて弾性栓を作製し、そして弾性栓を残したままの雄型と別の雌型(キャビティ)を用いて外枠を作製し、そして弾性栓に外枠が密着した栓体を取り出す。一方、インサート成形法の場合は、雄型(コア)及び雌型(キャビティ)を用いて弾性栓を作製して取り出し、そして弾性栓をインサートした雄型(弾性栓を作製するときに用いた雄型と同形状の別の雄型(コア))と別の雌型(キャビティ)を用いて外枠を作製し、そして弾性栓に外枠が密着した栓体を取り出す。   For the production of the plug, a two-color molding method or an insert molding method is used. In the case of the two-color molding method, an elastic plug is prepared using a male mold (core) and a female mold (cavity), and the male mold with the elastic plug remaining and a female mold (cavity) are used to remove the elastic plug. A frame is prepared, and the plug whose outer frame is in close contact with the elastic plug is taken out. On the other hand, in the case of the insert molding method, an elastic plug is prepared and taken out using a male mold (core) and a female mold (cavity), and a male mold in which an elastic plug is inserted (male used for manufacturing an elastic plug). An outer frame is produced using another male mold (core) having the same shape as the mold and another female mold (cavity), and the plug with the outer frame in close contact with the elastic plug is taken out.

ところで、前記弾性栓の材料である熱可塑性エラストマーはその粘着性が熱可塑性合成樹脂の粘着性よりも高い等の理由から、前記栓体を二色成形法又はインサート成形法を用いて製造するときに、弾性栓作製工程の型開き時に弾性栓が雌型(キャビティ)に取り残されてしまう現象を生じ得る。この現象は二色成形法又はインサート成形法を用いて前記栓体を製造するときの生産効率に悪影響を及ぼすため、最小限の成形品の形状変更によって低減できる工夫が望まれている。   By the way, the thermoplastic elastomer which is the material of the elastic plug is produced by using the two-color molding method or the insert molding method for the reason that its adhesiveness is higher than that of the thermoplastic synthetic resin. In addition, the elastic plug may be left in the female mold (cavity) when the mold is opened in the elastic plug manufacturing process. Since this phenomenon adversely affects the production efficiency when the plug body is manufactured using a two-color molding method or an insert molding method, a device that can be reduced by a minimum change in the shape of the molded product is desired.

特開2012−239529号公報JP 2012-239529 A 特開2013−013585号公報JP2013-013585A 特開2014−018240号公報JP 2014-018240 A 特開2014−027980号公報JP 2014-027980 A

本発明の課題は、弾性栓の材料として熱可塑性エラストマーを用いた場合でも、弾性栓作製工程の型開き時に弾性栓が雌型(キャビティ)に取り残されてしまう現象の発生を低減できる輸液容器用栓体の製造方法及び輸液容器用栓体を提供することにある。   An object of the present invention is for an infusion container that can reduce the occurrence of a phenomenon in which an elastic plug is left behind in a female mold (cavity) even when a thermoplastic elastomer is used as a material of the elastic plug. An object of the present invention is to provide a method of manufacturing a plug and a plug for an infusion container.

前記課題を解決するため、本発明(輸液容器用栓体の製造方法)は、穿刺針の刺通を可能とした熱可塑性エラストマー製の弾性栓と、該弾性栓を密着状態で抱持した熱可塑性合成樹脂製の外枠とを具備した輸液容器用栓体の製造方法であって、前記弾性栓に被係合部を形成するための係合部を有する雄型と、該雄型との間に弾性栓用成形空間を画成する雌型とを用いて、前記被係合部を有する弾性栓を作製する工程を含む、ことをその特徴とする。   In order to solve the above-mentioned problems, the present invention (a method for producing a stopper for an infusion container) includes an elastic stopper made of a thermoplastic elastomer that can be inserted through a puncture needle, and a heat that holds the elastic stopper in close contact. A method for manufacturing a stopper for an infusion container comprising an outer frame made of a plastic synthetic resin, comprising: a male mold having an engagement portion for forming an engaged portion on the elastic plug; and the male mold The method includes the step of producing an elastic plug having the engaged portion by using a female mold that defines a molding space for the elastic plug therebetween.

また、本発明(輸液容器用栓体の製造方法)は、前掲に加え、前記弾性栓の被係合部は、該弾性栓の外周面及び/又は底面に設けられている、ことをその特徴とする。   In addition to the above, the present invention (method for producing a stopper for an infusion container) is characterized in that the engaged portion of the elastic plug is provided on the outer peripheral surface and / or the bottom surface of the elastic plug. And

さらに、本発明(輸液容器用栓体の製造方法)は、前掲に加え、前記弾性栓の被係合部は、少なくとも1個の凹部及び/又は又は凸部によって構成されている、ことをその特徴とする。   Furthermore, the present invention (manufacturing method of an infusion container stopper) is characterized in that, in addition to the above, the engaged portion of the elastic stopper is constituted by at least one recess and / or protrusion. Features.

さらに、本発明(輸液容器用栓体の製造方法)は、前掲に加え、前記弾性栓の被係合部は、少なくとも一部を該弾性栓の底面で開口している、ことをその特徴とする。   Furthermore, the present invention (manufacturing method of a stopper for an infusion container) is characterized in that, in addition to the above, at least a part of the engaged portion of the elastic plug is opened at the bottom surface of the elastic plug. To do.

さらに、本発明(輸液容器用栓体の製造方法)は、前掲に加え、前記弾性栓作製工程は、二色成形法によって前記輸液容器用栓体を製造する際の一工程である、ことをその特徴とする。   Further, according to the present invention (a method for producing a stopper for an infusion container), in addition to the above, the elastic stopper making step is a step when the stopper for an infusion container is manufactured by a two-color molding method. Its features.

さらに、本発明(輸液容器用栓体の製造方法)は、前記弾性栓作製工程は、インサート成形法によって前記輸液容器用栓体を製造する際の一工程である、ことをその特徴とする。   Furthermore, the present invention (method for producing a plug for an infusion container) is characterized in that the elastic plug production step is a step when the plug for an infusion container is produced by an insert molding method.

一方、本発明(輸液容器用栓体)は、穿刺針の刺通を可能とした熱可塑性エラストマー製の弾性栓と、該弾性栓を密着状態で抱持した熱可塑性合成樹脂製の外枠とを具備した輸液容器用栓体であって、前記弾性栓は、該弾性栓の外周面及び/又は底面に被係合部を有している、ことをその特徴とする。   On the other hand, the present invention (infusion container stopper) includes an elastic stopper made of a thermoplastic elastomer that allows a puncture needle to be inserted, and an outer frame made of a thermoplastic synthetic resin that holds the elastic stopper in a tightly-contacted state. The elastic stopper has an engaged portion on the outer peripheral surface and / or the bottom surface of the elastic stopper.

また、本発明(輸液容器用栓体)は、前掲に加え、前記弾性栓の被係合部は、少なくとも1個の凹部及び/又は凸部によって構成されている、ことをその特徴とする。   Moreover, the present invention (infusion container stopper) is characterized in that, in addition to the above, the engaged portion of the elastic stopper is constituted by at least one concave portion and / or convex portion.

さらに、本発明(輸液容器用栓体)は、前掲に加え、前記弾性栓の被係合部は、少なくとも一部を該弾性栓の底面で開口している、ことをその特徴とする。   Furthermore, the present invention (infusion container stopper) is characterized in that, in addition to the above, at least a part of the engaged portion of the elastic stopper is opened at the bottom surface of the elastic stopper.

本発明によれば、弾性栓の材料として熱可塑性エラストマーを用いた場合でも、弾性栓作製工程の型開き時に弾性栓が雌型(キャビティ)に取り残されてしまう現象の発生を低減できる輸液容器用栓体の製造方法及び輸液容器用栓体を提供することができる。   According to the present invention, even when a thermoplastic elastomer is used as the material of the elastic plug, the infusion container can reduce the phenomenon that the elastic plug is left behind in the female mold (cavity) when the mold is opened in the elastic plug manufacturing process. A manufacturing method of a stopper and a stopper for an infusion container can be provided.

図1は本発明を適用した栓体(第1実施形態)の平面図である。FIG. 1 is a plan view of a plug body (first embodiment) to which the present invention is applied. 図2は図1のS1−S1線に沿う断面図である。2 is a cross-sectional view taken along line S1-S1 of FIG. 図3は図1及び図2に示した弾性栓の側面図である。FIG. 3 is a side view of the elastic stopper shown in FIGS. 1 and 2. 図4は図1及び図2に示した栓体を輸液容器の口部に取り付けた状態を示す断面図である。FIG. 4 is a cross-sectional view showing a state where the stopper shown in FIGS. 1 and 2 is attached to the mouth of the infusion container. 図5(A)〜図5(C)は図1及び図2に示した栓体の製法説明図である。5 (A) to 5 (C) are diagrams for explaining a method of manufacturing the plug body shown in FIGS. 1 and 2. 図6は本発明を適用した栓体(第2実施形態)の平面図である。FIG. 6 is a plan view of a plug body (second embodiment) to which the present invention is applied. 図7は図6のS2−S2線に沿う断面図である。FIG. 7 is a sectional view taken along line S2-S2 of FIG. 図8は図6及び図7に示した弾性栓の側面図である。FIG. 8 is a side view of the elastic stopper shown in FIGS. 6 and 7. 図9は図6及び図7に示した栓体を輸液容器の口部に取り付けた状態を示す断面図である。FIG. 9 is a cross-sectional view showing a state where the stopper shown in FIGS. 6 and 7 is attached to the mouth of the infusion container. 図10(A)〜図10(C)は図6及び図7に示した栓体の製法説明図である。10 (A) to 10 (C) are diagrams for explaining a method of manufacturing the plug shown in FIGS. 6 and 7. 図11は本発明を適用した栓体(第3実施形態)の平面図である。FIG. 11 is a plan view of a plug body (third embodiment) to which the present invention is applied. 図12は図11のS3−S3線に沿う断面図である。12 is a cross-sectional view taken along line S3-S3 of FIG. 図13は図11及び図12に示した弾性栓の側面図である。FIG. 13 is a side view of the elastic stopper shown in FIGS. 11 and 12. 図14は図11及び図12に示した栓体を輸液容器の口部に取り付けた状態を示す断面図である。FIG. 14 is a cross-sectional view showing a state in which the stopper shown in FIGS. 11 and 12 is attached to the mouth of the infusion container. 図15(A)〜図15(C)は図11及び図12に示した栓体の製法説明図である。15 (A) to 15 (C) are diagrams for explaining a method of manufacturing the plug body shown in FIGS. 11 and 12. 図16は本発明を適用した栓体(第4実施形態)の平面図である。FIG. 16 is a plan view of a plug body (fourth embodiment) to which the present invention is applied. 図17は図16のS4−S4線に沿う断面図である。17 is a cross-sectional view taken along line S4-S4 of FIG. 図18は図16及び図17に示した弾性栓の側面図である。FIG. 18 is a side view of the elastic plug shown in FIGS. 16 and 17. 図19は図16及び図17に示した栓体を輸液容器の口部に取り付けた状態を示す断面図である。FIG. 19 is a cross-sectional view showing a state where the stopper shown in FIGS. 16 and 17 is attached to the mouth of the infusion container. 図20(A)〜図20(C)は図16及び図17に示した栓体の製法説明図である。20 (A) to 20 (C) are diagrams for explaining a method of manufacturing the plug shown in FIGS. 16 and 17.

《第1実施形態》
先ず、図1〜図3を引用して、栓体10の構造について説明する。この栓体10は、穿刺針の刺通を可能とした熱可塑性エラストマー製の弾性栓11と、該弾性栓11を密着状態で抱持した熱可塑性合成樹脂製の外枠12とを具備している。
<< First Embodiment >>
First, the structure of the plug 10 will be described with reference to FIGS. The stopper 10 includes an elastic stopper 11 made of a thermoplastic elastomer that allows a puncture needle to be inserted, and an outer frame 12 made of a thermoplastic synthetic resin that holds the elastic stopper 11 in a close contact state. Yes.

弾性栓11は、全体が略円錐台状を成しており、上面の中央に略円錐台状の凸部11aを有し、該凸部11aの上面に略逆円錐状の凹部11bを3個有している。これら凹部11bは、外部から弾性栓11に穿刺針を刺通する際の位置指標の役目を果たす。また、弾性栓11は、外周面の下端部に複数個(図中は4個)の被係合部11cを有している。各被係合部11cは、断面が略逆L字状の凹部から成り、各々の下端は弾性栓11の底面で開口し、且つ、各々の側面は弾性栓11の外周面で開口している。   The elastic plug 11 has a substantially truncated cone shape as a whole, and has a substantially truncated cone-shaped convex portion 11a at the center of the upper surface, and three substantially inverted conical concave portions 11b on the upper surface of the convex portion 11a. Have. These recesses 11b serve as position indexes when a puncture needle is inserted into the elastic stopper 11 from the outside. The elastic plug 11 has a plurality (four in the figure) engaged portions 11c at the lower end portion of the outer peripheral surface. Each engaged portion 11c is formed of a concave portion having a substantially inverted L-shaped cross section, each lower end is opened at the bottom surface of the elastic plug 11, and each side surface is opened at the outer peripheral surface of the elastic plug 11. .

この弾性栓11の材料は、熱可塑性エラストマーであれば特に限定されず、例えばオレフィン系、スチレン系、ポリウレタン系、ポリエステル系、ポリ塩化ビニル系、ポリブタジエン系、ポリアミド系、ポリウレタン系等の1種又は2種以上を適宜使用できる。   The material of the elastic plug 11 is not particularly limited as long as it is a thermoplastic elastomer. For example, one material such as olefin, styrene, polyurethane, polyester, polyvinyl chloride, polybutadiene, polyamide, polyurethane, or the like may be used. Two or more kinds can be used as appropriate.

外枠12は、全体が略円筒状を成しており、内部に略円柱状の下側空洞12aと略円錐台状の上側空洞12bを段差12cを介して連続して有している。また、外枠12は、外周面の下端部に環状鍔12dを有しており、該環状鍔12dの下面に断面が略V字状の環状凸部12eを有している。さらに、外枠12は、上側空洞12bの内周面の上端部に略円柱状の孔12fが中央に設けられた上壁12gを有しており、該上壁12gの上面に断面が略台形状の環状凸部12hを有している。   The outer frame 12 has a substantially cylindrical shape as a whole, and has a substantially columnar lower cavity 12a and a substantially frustoconical upper cavity 12b continuously through a step 12c. The outer frame 12 has an annular flange 12d at the lower end portion of the outer peripheral surface, and an annular protrusion 12e having a substantially V-shaped cross section on the lower surface of the annular flange 12d. Further, the outer frame 12 has an upper wall 12g having a substantially cylindrical hole 12f provided in the center at the upper end portion of the inner peripheral surface of the upper cavity 12b. It has an annular convex portion 12h.

この外枠12の材料は、熱可塑性合成樹脂であれば特に限定されず、例えばポリプロピレン、ポリエチレン、ポリエステル、ポリエチレンテレフタレート、ポリ塩化ビニル、ポリオレフィン等の1種又は2種以上を適宜使用できる。   The material of the outer frame 12 is not particularly limited as long as it is a thermoplastic synthetic resin. For example, one or more of polypropylene, polyethylene, polyester, polyethylene terephthalate, polyvinyl chloride, polyolefin and the like can be used as appropriate.

図1及び図2からも分かるように、弾性栓11は外枠12の上側空洞12b内に位置していて、その外周面(各被係合部11cの側面開口を除く)を上側空洞12bの内周面に密着し、且つ、その上面の外側部分を上壁12gの下面に密着している。また、弾性栓11の凸部11a並びに凹部11bは、外枠12の孔12fを通じて外部から視認できるようになっている。   As can be seen from FIGS. 1 and 2, the elastic stopper 11 is located in the upper cavity 12b of the outer frame 12, and its outer peripheral surface (except for the side opening of each engaged portion 11c) is the upper cavity 12b. It is in close contact with the inner peripheral surface, and the outer part of the upper surface thereof is in close contact with the lower surface of the upper wall 12g. Further, the convex portion 11 a and the concave portion 11 b of the elastic plug 11 can be visually recognized from the outside through the hole 12 f of the outer frame 12.

次に、図4を引用して、前記栓体10を輸液容器の口部13に取り付けた状態について説明する。口部13は、全体が略円筒状を成しており、外周面に環状鍔13aを有している。因みに、口部13の上面の外径は、弾性栓11の底面の外径よりも僅かに小さい。また、口部13の材料は、熱可塑性合成樹脂であれば特に限定されず、先に述べた外枠12の材料等が適宜使用できる。   Next, with reference to FIG. 4, a state where the stopper 10 is attached to the mouth portion 13 of the infusion container will be described. The mouth portion 13 has a substantially cylindrical shape as a whole, and has an annular flange 13a on the outer peripheral surface. Incidentally, the outer diameter of the upper surface of the mouth portion 13 is slightly smaller than the outer diameter of the bottom surface of the elastic plug 11. Moreover, the material of the opening part 13 will not be specifically limited if it is a thermoplastic synthetic resin, The material of the outer frame 12 mentioned above etc. can be used suitably.

この口部13に前記栓体10を取り付けるときには、口部13の環状鍔13aよりも上側の部分を外枠12の下側空洞12aに挿入し、該外枠12の環状凸部12eを利用して、超音波溶着や加熱溶着等の手法によって外枠12を口部13に固着する。この固着状態では、口部13の上面は、弾性栓11の底面における各被係合部11cの下側部分に接していて、該各下側部分を僅かに上方に押圧している。   When attaching the plug body 10 to the mouth portion 13, the portion above the annular flange 13a of the mouth portion 13 is inserted into the lower cavity 12a of the outer frame 12, and the annular convex portion 12e of the outer frame 12 is used. Then, the outer frame 12 is fixed to the mouth portion 13 by a technique such as ultrasonic welding or heat welding. In this fixed state, the upper surface of the mouth portion 13 is in contact with the lower portion of each engaged portion 11c on the bottom surface of the elastic plug 11, and presses each lower portion slightly upward.

次に、図5(A)〜図5(C)を引用して、前記栓体10を二色成形法によって製造する方法とインサート成形法によって製造する方法について順に説明する。尚、図5(A)〜図5(C)には、図示の便宜上、弾性栓11と外枠12のみにハッチングを入れている。   Next, with reference to FIG. 5 (A) to FIG. 5 (C), a method of manufacturing the plug body 10 by the two-color molding method and a method of manufacturing the plug body 10 by the insert molding method will be described in order. 5A to 5C, only the elastic stopper 11 and the outer frame 12 are hatched for convenience of illustration.

栓体10を二色成形法によって製造するときには、図5(A)に示したように、弾性栓11を作製するための雄型(コア)111と第1の雌型(キャビティ)112の型締めを行う。そして、両者の間に画成された弾性栓11用成形空間MS11に弾性栓11対応の溶融材料を充填し、その後に保圧と冷却を行って、弾性栓11を作製する。雄型111には弾性栓11の各被係合部11cに対応した形状の係合部111aが設けられているため、弾性栓11には図2及び図3に示した複数個の被係合部11cが形成される。   When the plug body 10 is manufactured by the two-color molding method, as shown in FIG. 5A, a male mold (core) 111 and a first female mold (cavity) 112 for producing the elastic plug 11 are used. Tighten. Then, the molding material MS11 for the elastic plug 11 defined between them is filled with a molten material corresponding to the elastic plug 11, and then pressure holding and cooling are performed to produce the elastic plug 11. Since the male mold 111 is provided with an engaging portion 111a having a shape corresponding to each engaged portion 11c of the elastic plug 11, the elastic plug 11 has a plurality of engaged portions shown in FIGS. Part 11c is formed.

続いて、図5(B)に示したように、雄型111と第1の雌型112の型開きを行う。弾性栓11に形成された複数個の被係合部11cは雄型111の各係合部111aに係合しているため、型開き時に弾性栓11が第1の雌型112に取り残されることは抑制される。   Subsequently, as shown in FIG. 5B, the mold 111 and the first female mold 112 are opened. Since the plurality of engaged portions 11 c formed on the elastic plug 11 are engaged with the respective engaging portions 111 a of the male mold 111, the elastic plug 11 is left behind in the first female mold 112 when the mold is opened. Is suppressed.

続いて、図5(C)に示したように、前記第1の雌型112を外枠12を作製するための別の第2の雌型(キャビティ)113に交換した後、雄型111と第2の雌型113の型締めを行う。因みに、ここでの交換は、併設された第1の雌型112と第2の雌型113のそれぞれと向き合うように2個の雄型111を回転テーブル上に設けて、前記の型開き後に該回転テーブルを180度回転させる方法等によって行われる。そして、両者の間に画成された外枠12用成形空間MS12に外枠12対応の溶融材料を充填し、その後に保圧と冷却を行って、被係合部11cを有する弾性栓11を密着状態で抱持した外枠12を作製する。   Subsequently, as shown in FIG. 5C, after the first female die 112 is replaced with another second female die (cavity) 113 for producing the outer frame 12, the male die 111 and The second female mold 113 is clamped. Incidentally, the replacement here is performed by providing two male molds 111 on the rotary table so as to face each of the first female mold 112 and the second female mold 113 provided, and after opening the mold, This is performed by a method of rotating the rotary table by 180 degrees. Then, the molding material MS12 for the outer frame 12 defined between the two is filled with a molten material corresponding to the outer frame 12, and then pressure holding and cooling are performed, so that the elastic plug 11 having the engaged portion 11c is obtained. The outer frame 12 held in close contact is produced.

続いて、雄型111と第2の雌型113の型開きを行って、図1及び図2に示した栓体10を取り出す。この取り出し時には弾性栓11の各被係合部11cが雄型111の係合部111aから無理抜きされるが、各被係合部11cは熱可塑性エラストマー特有の弾性を有するため、無理抜き時に各被係合部11cに亀裂や欠け等の損傷は生じない。無理抜き時に前記の損傷が懸念される場合や無理抜き力の軽減化を図る場合には、雄型111の係合部111aの角部に丸み付けや面取りを適宜施して、弾性栓11に形成される各被係合部11cの特に内側角部に丸みやテーパーが付くようにすると良い。そして、取り出された栓体10に不着している不純物や汚れ等を除去するために、該栓体10の洗浄を行う。   Subsequently, the male mold 111 and the second female mold 113 are opened, and the plug 10 shown in FIGS. 1 and 2 is taken out. At this time, each engaged portion 11c of the elastic plug 11 is forcibly removed from the engaging portion 111a of the male mold 111. However, since each engaged portion 11c has elasticity unique to the thermoplastic elastomer, The engaged portion 11c is not damaged such as cracks or chips. When there is a concern about the above-mentioned damage when forcibly removing or for reducing the forcible extraction force, the elastic plug 11 is formed by appropriately rounding or chamfering the corner of the engaging portion 111a of the male mold 111. In particular, it is preferable that each engaged portion 11c to be rounded or tapered at the inner corner portion. Then, the plug body 10 is washed in order to remove impurities, dirt, and the like that are not attached to the plug body 10 taken out.

一方、栓体10をインサート成形法によって製造するときには、図5(A)に示したように、弾性栓11を作製するための雄型(コア)111と第1の雌型(キャビティ)112の型締めを行う。そして、両者の間に画成された弾性栓11用成形空間MS11に弾性栓11対応の溶融材料を充填し、その後に保圧と冷却を行って、弾性栓11を作製する。雄型111には弾性栓11の各被係合部11cに対応した形状の係合部111aが設けられているため、弾性栓11には図2及び図3に示した複数個の被係合部11cが形成される。   On the other hand, when the plug body 10 is manufactured by the insert molding method, as shown in FIG. 5A, the male mold (core) 111 and the first female mold (cavity) 112 for producing the elastic plug 11 are formed. Clamp the mold. Then, the molding material MS11 for the elastic plug 11 defined between them is filled with a molten material corresponding to the elastic plug 11, and then pressure holding and cooling are performed to produce the elastic plug 11. Since the male mold 111 is provided with an engaging portion 111a having a shape corresponding to each engaged portion 11c of the elastic plug 11, the elastic plug 11 has a plurality of engaged portions shown in FIGS. Part 11c is formed.

続いて、図5(B)に示したように、雄型111と第1の雌型112の型開きを行って、弾性栓11を取り出す。弾性栓11に形成された複数個の被係合部11cは雄型111の各被係合部111aに係合しているため、型開き時に弾性栓11が第1の雌型112に取り残されることは抑制される。また、取り出し時には弾性栓11の各被係合部11cが雄型111の係合部111aから無理抜きされるが、各被係合部11cは熱可塑性エラストマー特有の弾性を有するため、無理抜き時に各被係合部11cに亀裂や欠け等の損傷は生じない。無理抜き時に前記の損傷が懸念される場合や無理抜き力の軽減化を図る場合には、雄型111の係合部111aの角部に丸み付けや面取りを適宜施して、弾性栓11に形成される各被係合部11cの特に内側角部に丸みやテーパーが付くようにすると良い。   Subsequently, as shown in FIG. 5B, the male mold 111 and the first female mold 112 are opened, and the elastic stopper 11 is taken out. Since the plurality of engaged portions 11 c formed on the elastic plug 11 are engaged with the respective engaged portions 111 a of the male mold 111, the elastic plug 11 is left behind in the first female mold 112 when the mold is opened. That is suppressed. In addition, each engaged portion 11c of the elastic stopper 11 is forcibly removed from the engaging portion 111a of the male mold 111 at the time of taking out, but each engaged portion 11c has elasticity unique to a thermoplastic elastomer, No damage such as cracks or chipping occurs in each engaged portion 11c. When there is a concern about the above-mentioned damage when forcibly removing or for reducing the forcible extraction force, the elastic plug 11 is formed by appropriately rounding or chamfering the corner of the engaging portion 111a of the male mold 111. In particular, it is preferable that each engaged portion 11c to be rounded or tapered at the inner corner portion.

続いて、雄型111(弾性栓11を作製するときに用いた雄型111と同形状の別の雄型(コア)を指す)に弾性栓11をインサートする。このインサート時には、雄型111が係合部を有するものである場合は、弾性栓11に形成された複数個の被係合部11cを、雄型111の各係合部111aに係合させる。なお、雄型111は係合部を有さないものであってもよい。   Subsequently, the elastic plug 11 is inserted into the male mold 111 (refers to another male mold (core) having the same shape as the male mold 111 used when the elastic plug 11 is produced). At the time of this insertion, if the male mold 111 has an engaging portion, a plurality of engaged portions 11 c formed on the elastic plug 11 are engaged with the engaging portions 111 a of the male die 111. In addition, the male mold | type 111 may not have an engaging part.

続いて、図5(C)に示したように、弾性栓11がインサートされた雄型111と、外枠12を作製するための別の第2の雌型(キャビティ)113の型締めを行う。そして、両者の間に画成された外枠12用成形空間MS12に外枠12対応の溶融材料を充填し、その後に保圧と冷却を行って、弾性栓11を密着状態で抱持した外枠12を作製する。   Subsequently, as shown in FIG. 5C, the male mold 111 with the elastic plug 11 inserted therein and another second female mold (cavity) 113 for producing the outer frame 12 are clamped. . Then, the outer frame 12 molding space MS12 defined between the two is filled with a molten material corresponding to the outer frame 12, and after that, holding and cooling are performed, and the elastic plug 11 is held in a tight contact state. The frame 12 is produced.

続いて、雄型111と第2の雌型113の型開きを行って、図1及び図2に示した栓体10を取り出す。この取り出し時には弾性栓11の各被係合部11cが雄型111の係合部111aから無理抜きされるが、各被係合部11cは熱可塑性エラストマー特有の弾性を有するため、無理抜き時に各被係合部11cに亀裂や欠け等の損傷は生じない。無理抜き時に前記の損傷が懸念される場合や無理抜き力の軽減化を図る場合の対処法は先に述べた通りである。そして、取り出された栓体10に不着している不純物や汚れ等を除去するために、該栓体10の洗浄を行う。   Subsequently, the male mold 111 and the second female mold 113 are opened, and the plug 10 shown in FIGS. 1 and 2 is taken out. At this time, each engaged portion 11c of the elastic plug 11 is forcibly removed from the engaging portion 111a of the male mold 111. However, since each engaged portion 11c has elasticity unique to the thermoplastic elastomer, The engaged portion 11c is not damaged such as cracks or chips. The countermeasures when the above-mentioned damage is concerned at the time of forcible removal or when the forcible removal force is reduced are as described above. Then, the plug body 10 is washed in order to remove impurities, dirt, and the like that are not attached to the plug body 10 taken out.

以上説明した栓体10の製造方法にあっては、弾性栓作製工程において、係合部111aを有する雄型111を用いて弾性栓11に被係合部11cを形成すると共に、該被係合部11cを雄型111の係合部111aに係合させたまま型開きを行っているので、型開き時に弾性栓11が第1の雌型112に取り残されてしまう現象の発生を低減することができる。   In the manufacturing method of the plug 10 described above, in the elastic plug manufacturing process, the engaged portion 11c is formed on the elastic plug 11 using the male mold 111 having the engaging portion 111a, and the engaged Since the mold opening is performed with the portion 11c engaged with the engaging portion 111a of the male mold 111, the occurrence of the phenomenon that the elastic plug 11 is left behind in the first female mold 112 when the mold is opened is reduced. Can do.

《第2実施形態》
先ず、図6〜図8を引用して、栓体20の構造について説明する。この栓体20は、穿刺針の刺通を可能とした熱可塑性エラストマー製の弾性栓21と、該弾性栓21を密着状態で抱持した熱可塑性合成樹脂製の外枠22とを具備している。
<< Second Embodiment >>
First, the structure of the plug 20 will be described with reference to FIGS. The stopper 20 includes an elastic stopper 21 made of a thermoplastic elastomer that allows a puncture needle to be inserted, and an outer frame 22 made of a thermoplastic synthetic resin that holds the elastic stopper 21 in a close contact state. Yes.

弾性栓21は、全体が略円錐台状を成しており、上面の中央に略円錐台状の凸部21aを有し、該凸部21aの上面に略逆円錐状の凹部21bを3個有している。これら凹部21bは、外部から弾性栓21に穿刺針を刺通する際の位置指標の役目を果たす。また、弾性栓21は、外周面の下端部に複数個(図中は8個)の被係合部21cを有している。各被係合部21cは、断面が略台形状(上底が下底よりも長い)の凹部から成り、各々の下端は弾性栓21の底面で開口し、且つ、各々の側面は弾性栓21の外周面で開口している。この弾性栓21の材料は前記第1実施例欄で述べた通りであるため、ここでの記載を省略する。   The elastic plug 21 has a substantially truncated cone shape as a whole, and has a substantially truncated cone-shaped convex portion 21a at the center of the upper surface, and three generally inverted conical concave portions 21b on the upper surface of the convex portion 21a. Have. These recesses 21b serve as position indicators when the puncture needle is inserted into the elastic stopper 21 from the outside. The elastic plug 21 has a plurality (eight in the figure) engaged portions 21c at the lower end portion of the outer peripheral surface. Each engaged portion 21c is formed of a concave portion having a substantially trapezoidal cross section (the upper base is longer than the lower base), each lower end is opened at the bottom surface of the elastic plug 21, and each side surface is an elastic plug 21. It is open at the outer peripheral surface. Since the material of the elastic plug 21 is as described in the first embodiment column, its description is omitted here.

外枠22は、全体が略円筒状を成しており、内部に略円柱状の下側空洞22aと略円錐台状の上側空洞22bを段差22cを介して連続して有している。また、外枠22は、外周面の上下方向下側部に環状鍔22dを有しており、該環状鍔22dの下面に断面が略V字状の環状凸部22eを有している。さらに、外枠22は、上側空洞22bの内周面の上端部に略円柱状の孔22fが中央に設けられた上壁22gを有しており、該上壁22gの上面に断面が略台形状の環状凸部22hを有している。この外枠22の材料は前記第1実施例欄で述べた通りであるため、ここでの記載を省略する。   The outer frame 22 has a substantially cylindrical shape as a whole, and has a substantially columnar lower cavity 22a and a substantially frustoconical upper cavity 22b continuously through a step 22c. Further, the outer frame 22 has an annular flange 22d on the lower side in the vertical direction of the outer peripheral surface, and has an annular protrusion 22e having a substantially V-shaped cross section on the lower surface of the annular flange 22d. Further, the outer frame 22 has an upper wall 22g having a substantially cylindrical hole 22f provided in the center at the upper end portion of the inner peripheral surface of the upper cavity 22b. It has an annular convex portion 22h. Since the material of the outer frame 22 is as described in the first embodiment column, description thereof is omitted here.

図6及び図7からも分かるように、弾性栓21は外枠22の上側空洞22b内に位置していて、その外周面(各被係合部21cの側面開口を除く)を上側空洞22bの内周面に密着し、且つ、その上面の外側部分を上壁22gの下面に密着している。また、弾性栓21の凸部21a並びに凹部21bは、外枠22の孔22fを通じて外部から視認できるようになっている。   As can be seen from FIGS. 6 and 7, the elastic plug 21 is located in the upper cavity 22b of the outer frame 22, and its outer peripheral surface (excluding the side opening of each engaged portion 21c) is the upper cavity 22b. It is in close contact with the inner peripheral surface, and the outer portion of the upper surface thereof is in close contact with the lower surface of the upper wall 22g. Further, the convex portion 21 a and the concave portion 21 b of the elastic plug 21 are visible from the outside through the holes 22 f of the outer frame 22.

次に、図9を引用して、前記栓体20を輸液容器の口部23に取り付けた状態について説明する。口部23は、全体が略円筒状を成しており、外周面に断面が略逆L字状の環状鍔23aを有している。因みに、口部23の上面の外径は、弾性栓21の底面の外径よりも僅かに小さい。また、口部23の材料は、熱可塑性合成樹脂であれば特に限定されず、先に述べた外枠22の材料等が適宜使用できる。   Next, a state where the stopper 20 is attached to the mouth 23 of the infusion container will be described with reference to FIG. The mouth portion 23 has a substantially cylindrical shape as a whole, and has an annular flange 23a having a substantially inverted L-shaped cross section on the outer peripheral surface. Incidentally, the outer diameter of the upper surface of the mouth portion 23 is slightly smaller than the outer diameter of the bottom surface of the elastic plug 21. Moreover, the material of the opening part 23 will not be specifically limited if it is a thermoplastic synthetic resin, The material of the outer frame 22 mentioned above etc. can be used suitably.

この口部23に前記栓体20を取り付けるときには、口部23の環状鍔23aよりも上側の部分を外枠22の下側空洞22aに挿入し、該外枠22の環状凸部22eを利用して、超音波溶着や加熱溶着等の手法によって外枠22を口部23に固着する。この固着状態では、口部23の上面は、弾性栓21の底面における各被係合部21cの下側部分に接していて、該各下側部分を僅かに上方に押圧している。   When attaching the plug body 20 to the mouth portion 23, a portion of the mouth portion 23 above the annular flange 23a is inserted into the lower cavity 22a of the outer frame 22, and the annular convex portion 22e of the outer frame 22 is used. Then, the outer frame 22 is fixed to the mouth 23 by a technique such as ultrasonic welding or heat welding. In this fixed state, the upper surface of the mouth portion 23 is in contact with the lower portion of each engaged portion 21c on the bottom surface of the elastic plug 21, and presses each lower portion slightly upward.

次に、図10(A)〜図10(C)を引用して、前記栓体20を二色成形法によって製造する方法とインサート成形法によって製造する方法について順に説明する。尚、図10(A)〜図10(C)には、図示の便宜上、弾性栓21と外枠22のみにハッチングを入れている。   Next, with reference to FIG. 10 (A) to FIG. 10 (C), a method of manufacturing the plug body 20 by the two-color molding method and a method of manufacturing the plug body 20 by the insert molding method will be described in order. 10 (A) to 10 (C), only the elastic stopper 21 and the outer frame 22 are hatched for convenience of illustration.

栓体20を二色成形法によって製造するときには、図10(A)に示したように、弾性栓21を作製するための雄型(コア)121と第1の雌型(キャビティ)122の型締めを行う。そして、両者の間に画成された弾性栓21用成形空間MS21に弾性栓21対応の溶融材料を充填し、その後に保圧と冷却を行って、弾性栓21を作製する。雄型121には弾性栓21の各被係合部21cに対応した形状の係合部121aが設けられているため、弾性栓21には図7及び図8に示した複数個の被係合部21cが形成される。   When the plug body 20 is manufactured by the two-color molding method, as shown in FIG. 10A, a male mold (core) 121 and a first female mold (cavity) 122 for producing the elastic plug 21 are used. Tighten. Then, the molding material MS21 for the elastic plug 21 defined between them is filled with a molten material corresponding to the elastic plug 21, and then pressure holding and cooling are performed to produce the elastic plug 21. Since the male mold 121 is provided with an engaging portion 121a having a shape corresponding to each engaged portion 21c of the elastic plug 21, the elastic plug 21 has a plurality of engaged portions shown in FIGS. Part 21c is formed.

続いて、図10(B)に示したように、雄型121と第1の雌型122の型開きを行う。弾性栓21に形成された複数個の被係合部21cは雄型121の各係合部121aに係合しているため、型開き時に弾性栓21が第1の雌型122に取り残されることは抑制される。   Subsequently, as shown in FIG. 10B, the male mold 121 and the first female mold 122 are opened. Since the plurality of engaged portions 21 c formed on the elastic plug 21 are engaged with the respective engaging portions 121 a of the male mold 121, the elastic plug 21 is left behind in the first female mold 122 when the mold is opened. Is suppressed.

続いて、図10(C)に示したように、前記第1の雌型122を外枠22を作製するための別の第2の雌型(キャビティ)123に交換した後、雄型121と第2の雌型123の型締めを行う。因みに、ここでの交換は、併設された第1の雌型122と第2の雌型123のそれぞれと向き合うように2個の雄型121を回転テーブル上に設けて、前記の型開き後に該回転テーブルを180度回転させる方法等によって行われる。そして、両者の間に画成された外枠22用成形空間MS22に外枠22対応の溶融材料を充填し、その後に保圧と冷却を行って、被係合部21cを有する弾性栓21を密着状態で抱持した外枠22を作製する。   Subsequently, as shown in FIG. 10C, after the first female mold 122 is replaced with another second female mold (cavity) 123 for producing the outer frame 22, the male mold 121 and The second female mold 123 is clamped. Incidentally, the replacement here is performed by providing two male molds 121 on the rotary table so as to face each of the first female mold 122 and the second female mold 123 provided, and after the mold opening, This is performed by a method of rotating the rotary table by 180 degrees. Then, a molding material MS22 for the outer frame 22 defined between the two is filled with a molten material corresponding to the outer frame 22, and then pressure holding and cooling are performed, so that the elastic plug 21 having the engaged portion 21c is obtained. The outer frame 22 held in a close contact state is produced.

続いて、雄型121と第2の雌型123の型開きを行って、図6及び図7に示した栓体20を取り出す。この取り出し時には弾性栓21の各被係合部21cが雄型121の係合部121aから無理抜きされるが、各被係合部21cは熱可塑性エラストマー特有の弾性を有するため、無理抜き時に各被係合部21cに亀裂や欠け等の損傷は生じない。無理抜き時に前記の損傷が懸念される場合や無理抜き力の軽減化を図る場合には、雄型121の係合部121aの角部に丸み付けや面取りを適宜施して、弾性栓21に形成される各被係合部21cの特に内側角部に丸みやテーパーが付くようにすると良い。そして、取り出された栓体20に不着している不純物や汚れ等を除去するために、該栓体20の洗浄を行う。   Subsequently, the male mold 121 and the second female mold 123 are opened, and the plug body 20 shown in FIGS. 6 and 7 is taken out. At this time, each engaged portion 21c of the elastic plug 21 is forcibly removed from the engaging portion 121a of the male mold 121. However, each engaged portion 21c has elasticity unique to the thermoplastic elastomer, The engaged portion 21c is not damaged such as a crack or a chip. When there is a concern about the above-mentioned damage when forcibly removing or for reducing the forcibly removing force, the elastic plug 21 is formed by appropriately rounding or chamfering the corner of the engaging portion 121a of the male die 121. It is preferable that the engaged portion 21c is rounded or tapered, particularly at the inner corner. Then, in order to remove impurities, dirt, and the like that are not attached to the removed plug body 20, the plug body 20 is washed.

一方、栓体20をインサート成形法によって製造するときには、図10(A)に示したように、弾性栓21を作製するための雄型(コア)121と第1の雌型(キャビティ)122の型締めを行う。そして、両者の間に画成された弾性栓21用成形空間MS21に弾性栓21対応の溶融材料を充填し、その後に保圧と冷却を行って、弾性栓21を作製する。雄型121には弾性栓21の各被係合部21cに対応した形状の係合部121aが設けられているため、弾性栓21には図7及び図8に示した複数個の被係合部21cが形成される。   On the other hand, when the plug body 20 is manufactured by the insert molding method, as shown in FIG. 10A, the male mold (core) 121 and the first female mold (cavity) 122 for producing the elastic plug 21 are formed. Clamp the mold. Then, the molding material MS21 for the elastic plug 21 defined between them is filled with a molten material corresponding to the elastic plug 21, and then pressure holding and cooling are performed to produce the elastic plug 21. Since the male mold 121 is provided with an engaging portion 121a having a shape corresponding to each engaged portion 21c of the elastic plug 21, the elastic plug 21 has a plurality of engaged portions shown in FIGS. Part 21c is formed.

続いて、図10(B)に示したように、雄型121と第1の雌型122の型開きを行って、弾性栓21を取り出す。弾性栓21に形成された複数個の被係合部21cは雄型121の各被係合部121aに係合しているため、型開き時に弾性栓21が第1の雌型122に取り残されることは抑制される。また、取り出し時には弾性栓21の各被係合部21cが雄型121の係合部121aから無理抜きされるが、各被係合部21cは熱可塑性エラストマー特有の弾性を有するため、無理抜き時に各被係合部21cに亀裂や欠け等の損傷は生じない。無理抜き時に前記の損傷が懸念される場合や無理抜き力の軽減化を図る場合には、雄型121の係合部121aの角部に丸み付けや面取りを適宜施して、弾性栓21に形成される各被係合部21cの特に内側角部に丸みやテーパーが付くようにすると良い。   Subsequently, as shown in FIG. 10B, the male mold 121 and the first female mold 122 are opened, and the elastic stopper 21 is taken out. Since the plurality of engaged portions 21c formed on the elastic plug 21 are engaged with the respective engaged portions 121a of the male mold 121, the elastic plug 21 is left behind in the first female mold 122 when the mold is opened. That is suppressed. In addition, each engaged portion 21c of the elastic plug 21 is forcibly removed from the engaging portion 121a of the male mold 121 at the time of removal, but each engaged portion 21c has elasticity unique to the thermoplastic elastomer, No damage such as a crack or chipping occurs in each engaged portion 21c. When there is a concern about the above-mentioned damage when forcibly removing or for reducing the forcibly removing force, the elastic plug 21 is formed by appropriately rounding or chamfering the corner of the engaging portion 121a of the male die 121. It is preferable that the engaged portion 21c is rounded or tapered, particularly at the inner corner.

続いて、雄型121(弾性栓21を作製するときに用いた雄型121と同形状の別の雄型(コア)を指す)に弾性栓21をインサートする。このインサート時には、雄型121が係合部を有するものである場合は、弾性栓21に形成された複数個の被係合部21cを、雄型121の各係合部121aに係合させる。なお、雄型121は係合部を有さないものであってもよい。   Subsequently, the elastic plug 21 is inserted into the male mold 121 (refers to another male mold (core) having the same shape as the male mold 121 used when the elastic plug 21 is manufactured). At the time of this insertion, if the male mold 121 has an engaging portion, the plurality of engaged portions 21 c formed on the elastic plug 21 are engaged with the respective engaging portions 121 a of the male mold 121. Note that the male mold 121 may not have an engaging portion.

続いて、図10(C)に示したように、弾性栓21がインサートされた雄型121と、外枠22を作製するための別の第2の雌型(キャビティ)123の型締めを行う。そして、両者の間に画成された外枠22用成形空間MS22に外枠22対応の溶融材料を充填し、その後に保圧と冷却を行って、弾性栓21を密着状態で抱持した外枠22を作製する。   Subsequently, as shown in FIG. 10C, the male mold 121 with the elastic plug 21 inserted therein and another second female mold (cavity) 123 for producing the outer frame 22 are clamped. . Then, the outer frame 22 molding space MS22 defined between the two is filled with a molten material corresponding to the outer frame 22, and then pressure holding and cooling are performed, and the elastic plug 21 is held tightly. The frame 22 is produced.

続いて、雄型121と第2の雌型123の型開きを行って、図6及び図7に示した栓体20を取り出す。この取り出し時には弾性栓21の各被係合部21cが雄型121の係合部121aから無理抜きされるが、各被係合部21cは熱可塑性エラストマー特有の弾性を有するため、無理抜き時に各被係合部21cに亀裂や欠け等の損傷は生じない。無理抜き時に前記の損傷が懸念される場合や無理抜き力の軽減化を図る場合の対処法は先に述べた通りである。そして、取り出された栓体20に不着している不純物や汚れ等を除去するために、該栓体20の洗浄を行う。   Subsequently, the male mold 121 and the second female mold 123 are opened, and the plug body 20 shown in FIGS. 6 and 7 is taken out. At this time, each engaged portion 21c of the elastic plug 21 is forcibly removed from the engaging portion 121a of the male mold 121. However, each engaged portion 21c has elasticity unique to the thermoplastic elastomer, The engaged portion 21c is not damaged such as a crack or a chip. The countermeasures when the above-mentioned damage is concerned at the time of forcible removal or when the forcible removal force is reduced are as described above. Then, in order to remove impurities, dirt, and the like that are not attached to the removed plug body 20, the plug body 20 is washed.

以上説明した栓体20の製造方法にあっては、弾性栓作製工程において、係合部121aを有する雄型121を用いて弾性栓21に被係合部21cを形成すると共に、該被係合部21cを雄型121の係合部121aに係合させたまま型開きを行っているので、型開き時に弾性栓21が第1の雌型122に取り残されてしまう現象の発生を低減することができる。   In the manufacturing method of the plug body 20 described above, in the elastic plug manufacturing step, the engaged portion 21c is formed in the elastic plug 21 using the male mold 121 having the engaging portion 121a, and the engaged portion Since the mold opening is performed while the portion 21c is engaged with the engaging portion 121a of the male mold 121, the occurrence of the phenomenon that the elastic plug 21 is left behind in the first female mold 122 when the mold is opened is reduced. Can do.

《第3実施形態》
先ず、図11〜図13を引用して、栓体30の構造について説明する。この栓体30は、穿刺針の刺通を可能とした熱可塑性エラストマー製の弾性栓31と、該弾性栓31を密着状態で抱持した熱可塑性合成樹脂製の外枠32とを具備している。
<< Third Embodiment >>
First, the structure of the plug 30 will be described with reference to FIGS. The plug 30 includes an elastic plug 31 made of a thermoplastic elastomer that allows the puncture needle to be inserted, and an outer frame 32 made of a thermoplastic synthetic resin that holds the elastic plug 31 in a close contact state. Yes.

弾性栓31は、全体が略円柱状を成しており、上面の中央に略円錐台状の凸部31aを有し、該凸部31aの上面に略逆円錐状の凹部31bを3個有している。これら凹部31bは、外部から弾性栓31に穿刺針を刺通する際の位置指標の役目を果たす。また、弾性栓31は、外周面の下端部に略環状の被係合部31cを有している。被係合部31cは、断面が略5角形(外周面を基準とした深さが上下方向中央で最も浅い)の環状凹部から成り、その下端は弾性栓31の底面で開口し、且つ、その側面は弾性栓31の外周面で開口している。この弾性栓31の材料は前記第1実施例欄で述べた通りであるため、ここでの記載を省略する。   The elastic plug 31 has a substantially cylindrical shape as a whole, and has a substantially truncated cone-shaped convex portion 31a at the center of the upper surface, and has three generally inverted conical concave portions 31b on the upper surface of the convex portion 31a. doing. These recesses 31b serve as position indicators when a puncture needle is inserted into the elastic plug 31 from the outside. Further, the elastic plug 31 has a substantially annular engaged portion 31c at the lower end portion of the outer peripheral surface. The engaged portion 31c is formed of an annular recess having a substantially pentagonal cross section (the depth with respect to the outer peripheral surface being the shallowest at the center in the vertical direction), and the lower end thereof opens at the bottom surface of the elastic plug 31, and The side surface opens at the outer peripheral surface of the elastic plug 31. Since the material of the elastic plug 31 is as described in the first embodiment column, description thereof is omitted here.

外枠32は、全体が略円筒状を成しており、内部に略円柱状の下側空洞32aと略円柱状の上側空洞32bを略円錐台状の段差32cを介して連続して有している。また、外枠32は、外周面の下端部に環状鍔32dを有しており、該環状鍔32dの下面に断面が略V字状の環状凸部32eを有している。さらに、外枠32は、上側空洞32bの内周面の上端部に略円柱状の孔32fが中央に設けられた上壁32gを有しており、該上壁32gの上面に断面が略台形状の環状凸部32hを有している。この外枠32の材料は前記第1実施例欄で述べた通りであるため、ここでの記載を省略する。   The outer frame 32 has a substantially cylindrical shape as a whole, and has a substantially columnar lower cavity 32a and a substantially columnar upper cavity 32b continuously through a substantially truncated cone-shaped step 32c. ing. The outer frame 32 has an annular flange 32d at the lower end portion of the outer peripheral surface, and an annular protrusion 32e having a substantially V-shaped cross section on the lower surface of the annular flange 32d. Further, the outer frame 32 has an upper wall 32g having a substantially cylindrical hole 32f provided in the center at the upper end portion of the inner peripheral surface of the upper cavity 32b, and a cross section is substantially on the upper surface of the upper wall 32g. It has an annular convex portion 32h. Since the material of the outer frame 32 is as described in the first embodiment column, the description is omitted here.

図11及び図12からも分かるように、弾性栓31は外枠32の上側空洞32b内に位置していて、その外周面(被係合部31cの側面開口を除く)を上側空洞32bの内周面に密着し、且つ、その上面の外側部分を上壁32gの下面に密着している。また、弾性栓31の凸部31a並びに凹部31bは、外枠32の孔32fを通じて外部から視認できるようになっている。   As can be seen from FIGS. 11 and 12, the elastic plug 31 is located in the upper cavity 32b of the outer frame 32, and its outer peripheral surface (excluding the side opening of the engaged portion 31c) is located in the upper cavity 32b. It is in close contact with the peripheral surface, and the outer portion of the upper surface thereof is in close contact with the lower surface of the upper wall 32g. Further, the convex portion 31 a and the concave portion 31 b of the elastic plug 31 can be visually recognized from the outside through the hole 32 f of the outer frame 32.

次に、図14を引用して、前記栓体30を輸液容器の口部33に取り付けた状態について説明する。口部33は、全体が略円筒状を成しており、外周面に環状鍔33aを有している。因みに、口部33の上面の外径は、弾性栓31の外径よりも僅かに小さく、口部33の上面の内径は、弾性栓31の被係合部31cの最も深さ(外周面を基準とした深さ)が最も浅い部分の外径よりも僅かに大きいか或いは略同じである。また、口部33の材料は、熱可塑性合成樹脂であれば特に限定されず、先に述べた外枠32の材料等が適宜使用できる。   Next, a state in which the stopper 30 is attached to the mouth portion 33 of the infusion container will be described with reference to FIG. The mouth portion 33 has a substantially cylindrical shape as a whole, and has an annular flange 33a on the outer peripheral surface. Incidentally, the outer diameter of the upper surface of the mouth portion 33 is slightly smaller than the outer diameter of the elastic plug 31, and the inner diameter of the upper surface of the mouth portion 33 is the deepest (the outer peripheral surface of the engaged portion 31 c of the elastic plug 31 is (Reference depth) is slightly larger than or substantially the same as the outer diameter of the shallowest portion. The material of the mouth portion 33 is not particularly limited as long as it is a thermoplastic synthetic resin, and the material of the outer frame 32 described above can be used as appropriate.

この口部33に前記栓体30を取り付けるときには、口部33の環状鍔33aよりも上側の部分を外枠32の下側空洞32a、段差32c及び上側空洞32bの下端部に挿入し、該外枠32の環状凸部32eを利用して、超音波溶着や加熱溶着等の手法によって外枠32を口部33に固着する。この固着状態では、口部33の上面は、弾性栓31の被係合部31cに入り込んでいて該被係合部31cの内側上面に接していて、該内側上面を僅かに上方に押圧している。   When attaching the plug body 30 to the mouth portion 33, the upper portion of the mouth portion 33 above the annular flange 33a is inserted into the lower cavities 32a, 32c of the outer frame 32 and the lower ends of the upper cavities 32b. The outer frame 32 is fixed to the mouth 33 by a technique such as ultrasonic welding or heat welding using the annular projection 32e of the frame 32. In this fixed state, the upper surface of the mouth portion 33 enters the engaged portion 31c of the elastic plug 31, contacts the inner upper surface of the engaged portion 31c, and presses the inner upper surface slightly upward. Yes.

次に、図15(A)〜図15(C)を引用して、前記栓体30を二色成形法によって製造する方法とインサート成形法によって製造する方法について順に説明する。尚、図15(A)〜図15(C)には、図示の便宜上、弾性栓31と外枠32のみにハッチングを入れている。   Next, with reference to FIGS. 15A to 15C, a method of manufacturing the plug 30 by the two-color molding method and a method of manufacturing the plug body 30 by the insert molding method will be described in order. 15A to 15C, only the elastic stopper 31 and the outer frame 32 are hatched for convenience of illustration.

栓体30を二色成形法によって製造するときには、図15(A)に示したように、弾性栓31を作製するための雄型(コア)131と第1の雌型(キャビティ)132の型締めを行う。そして、両者の間に画成された弾性栓31用成形空間MS31に弾性栓31対応の溶融材料を充填し、その後に保圧と冷却を行って、弾性栓31を作製する。雄型131には弾性栓31の被係合部31cに対応した形状の係合部131aが設けられているため、弾性栓31には図12及び図13に示した被係合部31cが形成される。   When the plug body 30 is manufactured by the two-color molding method, as shown in FIG. 15A, a male mold (core) 131 and a first female mold (cavity) 132 for producing the elastic plug 31 are used. Tighten. Then, the elastic plug 31 molding space MS31 defined between them is filled with a molten material corresponding to the elastic plug 31, and then pressure holding and cooling are performed to produce the elastic plug 31. Since the male mold 131 is provided with an engaging portion 131a having a shape corresponding to the engaged portion 31c of the elastic plug 31, the engaged portion 31c shown in FIGS. Is done.

続いて、図15(B)に示したように、雄型131と第1の雌型132の型開きを行う。弾性栓31に形成された被係合部31cは雄型131の係合部131aに係合しているため、型開き時に弾性栓31が第1の雌型132に取り残されることは抑制される。   Subsequently, as shown in FIG. 15B, the male mold 131 and the first female mold 132 are opened. Since the engaged portion 31c formed on the elastic plug 31 is engaged with the engaging portion 131a of the male mold 131, the elastic plug 31 is prevented from being left behind by the first female mold 132 when the mold is opened. .

続いて、図15(C)に示したように、前記第1の雌型132を外枠32を作製するための別の第2の雌型(キャビティ)133に交換した後、雄型131と第2の雌型133の型締めを行う。因みに、ここでの交換は、併設された第1の雌型132と第2の雌型133のそれぞれと向き合うように2個の雄型131を回転テーブル上に設けて、前記の型開き後に該回転テーブルを180度回転させる方法等によって行われる。そして、両者の間に画成された外枠32用成形空間MS32に外枠32対応の溶融材料を充填し、その後に保圧と冷却を行って、被係合部31cを有する弾性栓31を密着状態で抱持した外枠32を作製する。   Subsequently, as shown in FIG. 15C, after the first female mold 132 is replaced with another second female mold (cavity) 133 for producing the outer frame 32, the male mold 131 and The second female mold 133 is clamped. Incidentally, the replacement here is performed by providing two male molds 131 on the rotary table so as to face each of the first female mold 132 and the second female mold 133 provided side by side, and after the mold opening, This is performed by a method of rotating the rotary table by 180 degrees. Then, the outer frame 32 molding space MS32 defined between them is filled with a molten material corresponding to the outer frame 32, and then the pressure holding and cooling are performed, so that the elastic plug 31 having the engaged portion 31c is obtained. The outer frame 32 held in a close contact state is produced.

続いて、雄型131と第2の雌型133の型開きを行って、図11及び図12に示した栓体30を取り出す。この取り出し時には弾性栓31の被係合部31cが雄型131の係合部131aから無理抜きされるが、被係合部31cは熱可塑性エラストマー特有の弾性を有するため、無理抜き時に被係合部31cに亀裂や欠け等の損傷は生じない。無理抜き時に前記の損傷が懸念される場合や無理抜き力の軽減化を図る場合には、雄型131の係合部131aの角部に丸み付けや面取りを適宜施して、弾性栓31に形成される被係合部31cの特に内側角部に丸みやテーパーが付くようにすると良い。そして、取り出された栓体30に不着している不純物や汚れ等を除去するために、該栓体30の洗浄を行う。   Subsequently, the male mold 131 and the second female mold 133 are opened, and the plug 30 shown in FIGS. 11 and 12 is taken out. At this time, the engaged portion 31c of the elastic plug 31 is forcibly removed from the engaging portion 131a of the male die 131. However, since the engaged portion 31c has elasticity unique to the thermoplastic elastomer, The portion 31c is not damaged such as a crack or a chip. When there is a concern about the above-mentioned damage when forcibly removing or for reducing the forcibly removing force, the elastic plug 31 is formed by appropriately rounding or chamfering the corner of the engaging portion 131a of the male mold 131. It is preferable that the engaged portion 31c, in particular, be rounded or tapered at the inner corner. Then, in order to remove impurities, dirt, and the like that are not attached to the plug 30 that has been taken out, the plug 30 is washed.

一方、栓体30をインサート成形法によって製造するときには、図15(A)に示したように、弾性栓31を作製するための雄型(コア)131と第1の雌型(キャビティ)132の型締めを行う。そして、両者の間に画成された弾性栓31用成形空間MS31に弾性栓31対応の溶融材料を充填し、その後に保圧と冷却を行って、弾性栓31を作製する。雄型131には弾性栓31の被係合部31cに対応した形状の係合部131aが設けられているため、弾性栓31には図12及び図13に示した被係合部31cが形成される。   On the other hand, when the plug body 30 is manufactured by the insert molding method, as shown in FIG. 15A, the male mold (core) 131 and the first female mold (cavity) 132 for producing the elastic plug 31 are formed. Clamp the mold. Then, the elastic plug 31 molding space MS31 defined between them is filled with a molten material corresponding to the elastic plug 31, and then pressure holding and cooling are performed to produce the elastic plug 31. Since the male mold 131 is provided with an engaging portion 131a having a shape corresponding to the engaged portion 31c of the elastic plug 31, the engaged portion 31c shown in FIGS. Is done.

続いて、図15(B)に示したように、雄型131と第1の雌型132の型開きを行って、弾性栓31を取り出す。弾性栓31に形成された被係合部31cは雄型131の係合部131aに係合しているため、型開き時に弾性栓31が第1の雌型132に取り残されることは抑制される。また、取り出し時には弾性栓31の被係合部31cが雄型131の係合部131aから無理抜きされるが、被係合部31cは熱可塑性エラストマー特有の弾性を有するため、無理抜き時に被係合部31cに亀裂や欠け等の損傷は生じない。無理抜き時に前記の損傷が懸念される場合や無理抜き力の軽減化を図る場合には、雄型131の係合部131aの角部に丸み付けや面取りを適宜施して、弾性栓31に形成される被係合部31cの特に内側角部に丸みやテーパーが付くようにすると良い。   Subsequently, as shown in FIG. 15B, the male mold 131 and the first female mold 132 are opened, and the elastic plug 31 is taken out. Since the engaged portion 31c formed on the elastic plug 31 is engaged with the engaging portion 131a of the male mold 131, the elastic plug 31 is prevented from being left behind by the first female mold 132 when the mold is opened. . In addition, the engaged portion 31c of the elastic plug 31 is forcibly removed from the engaging portion 131a of the male mold 131 at the time of taking out, but the engaged portion 31c has elasticity unique to the thermoplastic elastomer, so The joint portion 31c is not damaged such as a crack or chip. When there is a concern about the above-mentioned damage when forcibly removing or for reducing the forcibly removing force, the elastic plug 31 is formed by appropriately rounding or chamfering the corner of the engaging portion 131a of the male mold 131. It is preferable that the engaged portion 31c, in particular, be rounded or tapered at the inner corner.

続いて、雄型131(弾性栓31を作製するときに用いた雄型131と同形状の別の雄型(コア)を指す)に弾性栓31をインサートする。このインサート時には、雄型131が係合部を有するものである場合は、弾性栓31に形成された被係合部31cを、雄型131の係合部131aに係合させる。なお、雄型131は係合部を有さないものであってもよい。   Subsequently, the elastic plug 31 is inserted into the male mold 131 (refers to another male mold (core) having the same shape as the male mold 131 used when the elastic plug 31 is manufactured). At the time of this insertion, when the male mold 131 has an engaging portion, the engaged portion 31c formed on the elastic plug 31 is engaged with the engaging portion 131a of the male die 131. The male mold 131 may not have an engaging portion.

続いて、図15(C)に示したように、弾性栓31がインサートされた雄型131と、外枠32を作製するための別の第2の雌型(キャビティ)133の型締めを行う。そして、両者の間に画成された外枠32用成形空間MS32に外枠32対応の溶融材料を充填し、その後に保圧と冷却を行って、弾性栓31を密着状態で抱持した外枠32を作製する。   Subsequently, as shown in FIG. 15C, the male mold 131 with the elastic plug 31 inserted therein and another second female mold (cavity) 133 for producing the outer frame 32 are clamped. . Then, the outer frame 32 molding space MS32 defined between the two is filled with a molten material corresponding to the outer frame 32, and thereafter, holding and cooling are performed, and the elastic plug 31 is held tightly. The frame 32 is produced.

続いて、雄型131と第2の雌型133の型開きを行って、図11及び図12に示した栓体30を取り出す。この取り出し時には弾性栓31の被係合部31cが雄型131の係合部131aから無理抜きされるが、被係合部31cは熱可塑性エラストマー特有の弾性を有するため、無理抜き時に被係合部31cに亀裂や欠け等の損傷は生じない。無理抜き時に前記の損傷が懸念される場合や無理抜き力の軽減化を図る場合の対処法は先に述べた通りである。そして、取り出された栓体30に不着している不純物や汚れ等を除去するために、該栓体30の洗浄を行う。   Subsequently, the male mold 131 and the second female mold 133 are opened, and the plug 30 shown in FIGS. 11 and 12 is taken out. At this time, the engaged portion 31c of the elastic plug 31 is forcibly removed from the engaging portion 131a of the male die 131. However, since the engaged portion 31c has elasticity unique to the thermoplastic elastomer, The portion 31c is not damaged such as a crack or a chip. The countermeasures when the above-mentioned damage is concerned at the time of forcible removal or when the forcible removal force is reduced are as described above. Then, in order to remove impurities, dirt, and the like that are not attached to the plug 30 that has been taken out, the plug 30 is washed.

以上説明した栓体30の製造方法にあっては、弾性栓作製工程において、係合部131aを有する雄型131を用いて弾性栓31に被係合部31cを形成すると共に、該被係合部31cを雄型121の係合部121aに係合させたまま型開きを行っているので、型開き時に弾性栓31が第1の雌型132に取り残されてしまう現象の発生を低減することができる。   In the method of manufacturing the plug body 30 described above, in the elastic plug manufacturing step, the engaged portion 31c is formed on the elastic plug 31 using the male mold 131 having the engaging portion 131a, and the engaged portion is engaged. Since the mold opening is performed with the portion 31c engaged with the engaging portion 121a of the male mold 121, the occurrence of the phenomenon that the elastic plug 31 is left behind in the first female mold 132 when the mold is opened is reduced. Can do.

《第4実施形態》
先ず、図16〜図18を引用して、栓体40の構造について説明する。この栓体40は、穿刺針の刺通を可能とした熱可塑性エラストマー製の弾性栓41と、該弾性栓41を密着状態で抱持した熱可塑性合成樹脂製の外枠42とを具備している。
<< 4th Embodiment >>
First, the structure of the plug 40 will be described with reference to FIGS. The stopper 40 includes an elastic stopper 41 made of a thermoplastic elastomer that allows a puncture needle to pass through, and an outer frame 42 made of a thermoplastic synthetic resin that holds the elastic stopper 41 in a close contact state. Yes.

弾性栓41は、全体が略円錐台状を成しており、上面の中央に略円錐台状の凸部41aを有し、該凸部41aの上面に略逆円錐状の凹部41bを3個有している。これら凹部41bは、外部から弾性栓41に穿刺針を刺通する際の位置指標の役目を果たす。また、弾性栓41は、底面に被係合部41cを有している。被係合部41cは、略逆円錐台状の凹部から成り、その下端は弾性栓41の底面で開口している。この弾性栓41の材料は前記第1実施例欄で述べた通りであるため、ここでの記載を省略する。   The elastic plug 41 has a substantially truncated cone shape as a whole, and has a substantially truncated cone-shaped convex portion 41a at the center of the upper surface, and three generally inverted conical concave portions 41b on the upper surface of the convex portion 41a. Have. These concave portions 41b serve as position indices when a puncture needle is inserted into the elastic stopper 41 from the outside. Further, the elastic plug 41 has an engaged portion 41c on the bottom surface. The engaged portion 41 c is formed of a substantially inverted truncated cone-shaped recess, and its lower end is opened at the bottom surface of the elastic plug 41. Since the material of the elastic plug 41 is as described in the first embodiment column, description thereof is omitted here.

外枠42は、全体が略円筒状を成しており、内部に略円柱状の下側空洞42aと略円錐台状の上側空洞42bを連続して有している。また、外枠42は、外周面の下端部に環状鍔42cを有しており、該環状鍔42cの下面に断面が略V字状の環状凸部42dを有している。さらに、外枠42は、上側空洞42bの内周面の上端部に略円柱状の孔42eが中央に設けられた上壁42fを有しており、該上壁42fの上面に断面が略台形状の環状凸部42gを有している。この外枠42の材料は前記第1実施例欄で述べた通りであるため、ここでの記載を省略する。   The entire outer frame 42 has a substantially cylindrical shape, and has a substantially columnar lower cavity 42a and a substantially truncated cone-shaped upper cavity 42b continuously in the inside. The outer frame 42 has an annular flange 42c at the lower end portion of the outer peripheral surface, and an annular protrusion 42d having a substantially V-shaped cross section on the lower surface of the annular flange 42c. Further, the outer frame 42 has an upper wall 42f with a substantially cylindrical hole 42e provided in the center at the upper end portion of the inner peripheral surface of the upper cavity 42b. It has an annular convex portion 42g. Since the material of the outer frame 42 is the same as that described in the first embodiment column, its description is omitted here.

図16及び図17からも分かるように、弾性栓41は外枠42の上側空洞42b内に位置していて、その外周面を上側空洞42bの内周面に密着し、且つ、その上面の外側部分を上壁42fの下面に密着している。また、弾性栓41の凸部41a並びに凹部41bは、外枠42の孔42eを通じて外部から視認できるようになっている。   As can be seen from FIGS. 16 and 17, the elastic plug 41 is located in the upper cavity 42 b of the outer frame 42, its outer peripheral surface is in close contact with the inner peripheral surface of the upper cavity 42 b, and outside the upper surface thereof. The portion is in close contact with the lower surface of the upper wall 42f. Further, the convex portion 41 a and the concave portion 41 b of the elastic plug 41 are visible from the outside through the hole 42 e of the outer frame 42.

次に、図19を引用して、前記栓体40を輸液容器の口部43に取り付けた状態について説明する。口部43は、全体が略円筒状を成しており、外周面に環状鍔43aを有している。因みに、口部43の上面の外径は、弾性栓41の底面の外径よりも僅かに小さい。また、口部43の材料は、熱可塑性合成樹脂であれば特に限定されず、先に述べた外枠42の材料等が適宜使用できる。   Next, a state in which the stopper 40 is attached to the mouth portion 43 of the infusion container will be described with reference to FIG. The mouth portion 43 has a substantially cylindrical shape as a whole, and has an annular flange 43a on the outer peripheral surface. Incidentally, the outer diameter of the upper surface of the mouth part 43 is slightly smaller than the outer diameter of the bottom surface of the elastic plug 41. The material of the mouth portion 43 is not particularly limited as long as it is a thermoplastic synthetic resin, and the material of the outer frame 42 described above can be used as appropriate.

この口部43に前記栓体40を取り付けるときには、口部43の環状鍔43aよりも上側の部分を外枠42の下側空洞42aに挿入し、該外枠42の環状凸部42dを利用して、超音波溶着や加熱溶着等の手法によって外枠42を口部43に固着する。この固着状態では、口部43の上面は、弾性栓41の底面における被係合部41cの外側部分に接していて、該外側部分を僅かに上方に押圧している。   When the plug 40 is attached to the mouth portion 43, the upper portion of the mouth portion 43 above the annular flange 43a is inserted into the lower cavity 42a of the outer frame 42, and the annular convex portion 42d of the outer frame 42 is used. Then, the outer frame 42 is fixed to the mouth portion 43 by a technique such as ultrasonic welding or heat welding. In this fixed state, the upper surface of the mouth portion 43 is in contact with the outer portion of the engaged portion 41 c on the bottom surface of the elastic plug 41 and presses the outer portion slightly upward.

次に、図20(A)〜図20(C)を引用して、前記栓体40を二色成形法によって製造する方法とインサート成形法によって製造する方法について順に説明する。尚、図20(A)〜図20(C)には、図示の便宜上、弾性栓41と外枠42のみにハッチングを入れている。   Next, with reference to FIG. 20 (A) to FIG. 20 (C), a method of manufacturing the plug body 40 by the two-color molding method and a method of manufacturing the plug body 40 by the insert molding method will be described in order. 20A to 20C, only the elastic stopper 41 and the outer frame 42 are hatched for convenience of illustration.

栓体40を二色成形法によって製造するときには、図20(A)に示したように、弾性栓41を作製するための雄型(コア)141と第1の雌型(キャビティ)142の型締めを行う。そして、両者の間に画成された弾性栓41用成形空間MS41に弾性栓41対応の溶融材料を充填し、その後に保圧と冷却を行って、弾性栓41を作製する。雄型141には弾性栓41の被係合部41cに対応した形状の係合部141aが設けられているため、弾性栓41には図17及び図18に示した被係合部41cが形成される。   When the plug body 40 is manufactured by a two-color molding method, as shown in FIG. 20A, a mold of a male mold (core) 141 and a first female mold (cavity) 142 for producing the elastic plug 41 is used. Tighten. Then, the elastic plug 41 is manufactured by filling the molding space MS41 for the elastic plug 41 defined between them with a molten material corresponding to the elastic plug 41, and then performing pressure holding and cooling. Since the male mold 141 is provided with an engaging portion 141a having a shape corresponding to the engaged portion 41c of the elastic plug 41, the engaged portion 41c shown in FIGS. Is done.

続いて、図20(B)に示したように、雄型141と第1の雌型142の型開きを行う。弾性栓41に形成された被係合部41cは雄型141の係合部141aに係合しているため、型開き時に弾性栓41が第1の雌型142に取り残されることは抑制される。   Subsequently, as shown in FIG. 20B, the male mold 141 and the first female mold 142 are opened. Since the engaged portion 41 c formed on the elastic plug 41 is engaged with the engaging portion 141 a of the male die 141, the elastic plug 41 is prevented from being left behind by the first female die 142 when the die is opened. .

続いて、図20(C)に示したように、前記第1の雌型142を外枠42を作製するための別の第2の雌型(キャビティ)143に交換した後、雄型141と第2の雌型143の型締めを行う。因みに、ここでの交換は、併設された第1の雌型142と第2の雌型143のそれぞれと向き合うように2個の雄型141を回転テーブル上に設けて、前記の型開き後に該回転テーブルを180度回転させる方法等によって行われる。そして、両者の間に画成された外枠42用成形空間MS42に外枠42対応の溶融材料を充填し、その後に保圧と冷却を行って、被係合部41cを有する弾性栓41を密着状態で抱持した外枠42を作製する。   Subsequently, as shown in FIG. 20C, after the first female die 142 is replaced with another second female die (cavity) 143 for producing the outer frame 42, the male die 141 and The second female mold 143 is clamped. Incidentally, the replacement here is performed by providing two male molds 141 on the rotary table so as to face each of the first female mold 142 and the second female mold 143 provided side by side, and after opening the mold. This is performed by a method of rotating the rotary table by 180 degrees. Then, the molding material MS42 for the outer frame 42 defined between the two is filled with a molten material corresponding to the outer frame 42, and then pressure holding and cooling are performed, so that the elastic plug 41 having the engaged portion 41c is obtained. The outer frame 42 held in a close contact state is produced.

続いて、雄型141と第2の雌型143の型開きを行って、図16及び図17に示した栓体40を取り出す。この取り出し時には弾性栓41の被係合部41cが雄型141の係合部141aから無理抜きされるが、被係合部41cは熱可塑性エラストマー特有の弾性を有するため、無理抜き時に被係合部41cに亀裂や欠け等の損傷は生じない。無理抜き時に前記の損傷が懸念される場合や無理抜き力の軽減化を図る場合には、雄型141の係合部141aの角部に丸み付けや面取りを適宜施して、弾性栓41に形成される各被係合部41cの特に内側角部に丸みやテーパーが付くようにすると良い。そして、取り出された栓体40に不着している不純物や汚れ等を除去するために、該栓体40の洗浄を行う。   Subsequently, the male mold 141 and the second female mold 143 are opened, and the plug 40 shown in FIGS. 16 and 17 is taken out. At this time, the engaged portion 41c of the elastic plug 41 is forcibly removed from the engaging portion 141a of the male die 141. However, since the engaged portion 41c has elasticity unique to the thermoplastic elastomer, The part 41c is not damaged such as a crack or chip. When there is a concern about the above-mentioned damage when forcibly removing or for reducing the forcibly removing force, the elastic plug 41 is formed by appropriately rounding or chamfering the corners of the engaging portion 141a of the male die 141. In particular, it is preferable that each engaged portion 41c is rounded or tapered at the inner corner. Then, in order to remove impurities, dirt, etc. that are not attached to the plug 40 taken out, the plug 40 is washed.

一方、栓体40をインサート成形法によって製造するときには、図20(A)に示したように、弾性栓41を作製するための雄型(コア)141と第1の雌型(キャビティ)142の型締めを行う。そして、両者の間に画成された弾性栓41用成形空間MS41に弾性栓41対応の溶融材料を充填し、その後に保圧と冷却を行って、弾性栓41を作製する。雄型141には弾性栓41の被係合部41cに対応した形状の係合部141aが設けられているため、弾性栓41には図17及び図18に示した被係合部41cが形成される。   On the other hand, when the plug body 40 is manufactured by the insert molding method, as shown in FIG. 20A, the male mold (core) 141 and the first female mold (cavity) 142 for producing the elastic plug 41 are formed. Clamp the mold. Then, the elastic plug 41 is manufactured by filling the molding space MS41 for the elastic plug 41 defined between them with a molten material corresponding to the elastic plug 41, and then performing pressure holding and cooling. Since the male mold 141 is provided with an engaging portion 141a having a shape corresponding to the engaged portion 41c of the elastic plug 41, the engaged portion 41c shown in FIGS. Is done.

続いて、図20(B)に示したように、雄型141と第1の雌型142の型開きを行って、弾性栓41を取り出す。弾性栓41に形成された被係合部41cは雄型141の被係合部141aに係合しているため、型開き時に弾性栓41が第1の雌型142に取り残されることは抑制される。また、取り出し時には弾性栓41の被係合部41cが雄型141の係合部141aから無理抜きされるが、被係合部41cは熱可塑性エラストマー特有の弾性を有するため、無理抜き時に被係合部41cに亀裂や欠け等の損傷は生じない。無理抜き時に前記の損傷が懸念される場合や無理抜き力の軽減化を図る場合には、雄型141の係合部141aの角部に丸み付けや面取りを適宜施して、弾性栓41に形成される被係合部41cの特に内側角部に丸みやテーパーが付くようにすると良い。   Subsequently, as shown in FIG. 20B, the male die 141 and the first female die 142 are opened, and the elastic stopper 41 is taken out. Since the engaged portion 41c formed on the elastic plug 41 is engaged with the engaged portion 141a of the male die 141, the elastic plug 41 is prevented from being left behind by the first female die 142 when the die is opened. The In addition, the engaged portion 41c of the elastic plug 41 is forcibly removed from the engaging portion 141a of the male die 141 at the time of removal, but the engaged portion 41c has elasticity unique to the thermoplastic elastomer, so The joint portion 41c is not damaged such as a crack or a chip. When there is a concern about the above-mentioned damage when forcibly removing or for reducing the forcibly removing force, the elastic plug 41 is formed by appropriately rounding or chamfering the corners of the engaging portion 141a of the male die 141. The engaged portion 41c is preferably rounded or tapered at the inner corner.

続いて、雄型141(弾性栓41を作製するときに用いた雄型141と同形状の別の雄型(コア)を指す)に弾性栓41をインサートする。このインサート時には、雄型141が係合部を有するものである場合は、弾性栓41に形成された被係合部41cを、雄型141の係合部141aに係合させる。なお、雄型141は係合部を有さないものであってもよい。   Subsequently, the elastic plug 41 is inserted into the male mold 141 (which indicates another male mold (core) having the same shape as the male mold 141 used when the elastic plug 41 is manufactured). At the time of this insertion, if the male die 141 has an engaging portion, the engaged portion 41c formed on the elastic plug 41 is engaged with the engaging portion 141a of the male die 141. Note that the male mold 141 may not have an engaging portion.

続いて、図20(C)に示したように、弾性栓41がインサートされた雄型141と、外枠42を作製するための別の第2の雌型(キャビティ)143の型締めを行う。そして、両者の間に画成された外枠42用成形空間MS42に外枠42対応の溶融材料を充填し、その後に保圧と冷却を行って、弾性栓41を密着状態で抱持した外枠42を作製する。   Subsequently, as shown in FIG. 20C, the male die 141 with the elastic plug 41 inserted therein and another second female die (cavity) 143 for producing the outer frame 42 are clamped. . The outer frame 42 molding space MS 42 defined between the two is filled with a molten material corresponding to the outer frame 42, and then holding and cooling are performed so that the elastic plug 41 is held tightly. The frame 42 is produced.

続いて、雄型141と第2の雌型143の型開きを行って、図16及び図17に示した栓体40を取り出す。この取り出し時には弾性栓41の被係合部41cが雄型141の係合部141aから無理抜きされるが、被係合部41cは熱可塑性エラストマー特有の弾性を有するため、無理抜き時に被係合部41cに亀裂や欠け等の損傷は生じない。無理抜き時に前記の損傷が懸念される場合や無理抜き力の軽減化を図る場合の対処法は先に述べた通りである。そして、取り出された栓体40に不着している不純物や汚れ等を除去するために、該栓体40の洗浄を行う。   Subsequently, the male mold 141 and the second female mold 143 are opened, and the plug 40 shown in FIGS. 16 and 17 is taken out. At this time, the engaged portion 41c of the elastic plug 41 is forcibly removed from the engaging portion 141a of the male die 141. However, since the engaged portion 41c has elasticity unique to the thermoplastic elastomer, The part 41c is not damaged such as a crack or chip. The countermeasures when the above-mentioned damage is concerned at the time of forcible removal or when the forcible removal force is reduced are as described above. Then, in order to remove impurities, dirt, etc. that are not attached to the plug 40 taken out, the plug 40 is washed.

以上説明した栓体40の製造方法にあっては、弾性栓作製工程において、係合部141aを有する雄型141を用いて弾性栓41に被係合部41cを形成すると共に、該被係合部41cを雄型141の係合部141aに係合させたまま型開きを行っているので、型開き時に弾性栓41が第1の雌型142に取り残されてしまう現象の発生を低減することができる。   In the method of manufacturing the plug 40 described above, in the elastic plug manufacturing step, the engaged portion 41c is formed on the elastic plug 41 using the male die 141 having the engaging portion 141a, and the engaged portion is engaged. Since the mold opening is performed while the portion 41c is engaged with the engaging portion 141a of the male die 141, the occurrence of the phenomenon that the elastic plug 41 is left behind in the first female die 142 when the die is opened is reduced. Can do.

《試験結果》
ここで、前記第1実施形態欄〜第4実施形態欄で述べた製造方法に関し、弾性栓作製工程の型開き時に弾性栓11、21、31及び41が第1の雌型112、122、132及び142に取り残されてしまう現象の発生率を確認するための試験を行った結果について説明する。
"Test results"
Here, regarding the manufacturing method described in the first embodiment column to the fourth embodiment column, the elastic plugs 11, 21, 31, and 41 are the first female molds 112, 122, 132 when the mold is opened in the elastic plug manufacturing process. And the result of the test for confirming the occurrence rate of the phenomenon that is left behind in 142 will be described.

この試験では、図5(A)に準じた雄型111及び第1の雌型112と、図10(A)に準じた雄型121及び第1の雌型122と、図15(A)に準じた雄型131及び第1の雌型132と、図20(A)に準じた雄型141及び第1の雌型142をそれぞれ用意し、これらを用いて、水添スチレン系熱可塑性エラストマー(SEBS)から成る弾性栓11、21、31及び41を100個ずつ作製し、型開き時に弾性栓11、21、31及び41が第1の雌型112、122、132及び142に取り残されてしまう現象の発生率を確認した。   In this test, the male mold 111 and the first female mold 112 according to FIG. 5 (A), the male mold 121 and the first female mold 122 according to FIG. 10 (A), and FIG. A male mold 131 and a first female mold 132 conforming to FIG. 20 and a male mold 141 and a first female mold 142 conforming to FIG. 20A are prepared, respectively, and using these, a hydrogenated styrene-based thermoplastic elastomer ( 100 elastic stoppers 11, 21, 31, and 41 made of SEBS) are produced, and the elastic stoppers 11, 21, 31, and 41 are left behind in the first female molds 112, 122, 132, and 142 when the mold is opened. The incidence of the phenomenon was confirmed.

また、比較のために、前記雄型111を係合部111aを有しない雄型に代え、前記雄型121を係合部121aを有しない雄型に代え、前記雄型131を係合部131aを有しない雄型に代え、前記雄型141を係合部141aを有しない雄型に代えて、同じ材料から成る弾性栓(4種類)を100個ずつ作製し、型開き時に弾性栓(4種類)が第1の雌型112、122、132及び142に取り残されてしまう現象の発生率を確認した。   For comparison, the male mold 111 is replaced with a male mold without the engaging portion 111a, the male mold 121 is replaced with a male mold without the engaging portion 121a, and the male mold 131 is replaced with the engaging portion 131a. Instead of the male mold 141 having no engagement part 141a, the male mold 141 is replaced with a male mold having no engaging portion 141a, and 100 elastic plugs (4 types) made of the same material are produced one by one. The occurrence rate of the phenomenon that the type) is left in the first female molds 112, 122, 132, and 142 was confirmed.

試験の結果、図5(A)に準じた雄型111及び第1の雌型112を用いた場合の弾性栓作製工程の型開き時に弾性栓11が第1の雌型112に取り残されてしまう現象の発生率は0%であり、これに対し、前記雄型111を係合部111aを有しない雄型に代えた場合の弾性栓作製工程の型開き時に弾性栓が第1の雌型112に取り残されてしまう現象の発生率は100%であった。   As a result of the test, the elastic plug 11 is left behind in the first female mold 112 when the mold is opened in the elastic plug manufacturing process when the male mold 111 and the first female mold 112 according to FIG. The occurrence rate of the phenomenon is 0%. On the other hand, when the male mold 111 is replaced with a male mold that does not have the engaging portion 111a, the elastic plug is the first female mold 112 when the elastic plug is formed in the elastic plug manufacturing process. The occurrence rate of the phenomenon that was left behind was 100%.

また、図10(A)に準じた雄型121及び第1の雌型122を用いた場合の弾性栓作製工程の型開き時に、弾性栓21が第1の雌型122に取り残されてしまう現象の発生率は30%であり、これに対し、前記雄型121を係合部121aを有しない雄型に代えた場合の弾性栓作製工程の型開き時に、弾性栓が第1の雌型122に取り残されてしまう現象の発生率は100%であった。   In addition, the elastic plug 21 is left behind in the first female mold 122 when the mold is opened in the elastic plug manufacturing process using the male mold 121 and the first female mold 122 according to FIG. Is 30%. On the other hand, the elastic plug is the first female mold 122 when the mold is opened in the elastic plug manufacturing process when the male mold 121 is replaced with a male mold without the engaging portion 121a. The occurrence rate of the phenomenon that was left behind was 100%.

さらに、図15(A)に準じた雄型131及び第1の雌型132を用いた場合の弾性栓作製工程の型開き時に、弾性栓31が第1の雌型132に取り残されてしまう現象の発生率は0%であり、これに対し、前記雄型131を係合部131aを有しない雄型に代えた場合の弾性栓作製工程の型開き時に、弾性栓が第1の雌型132に取り残されてしまう現象の発生率は100%であった。   Furthermore, the phenomenon that the elastic plug 31 is left behind in the first female mold 132 when the mold is opened in the elastic plug manufacturing process when the male mold 131 and the first female mold 132 according to FIG. The rate of occurrence of this is 0%. On the other hand, when the male mold 131 is replaced with a male mold having no engaging portion 131a, the elastic plug is the first female mold 132 when the mold is opened in the elastic plug manufacturing process. The occurrence rate of the phenomenon that was left behind was 100%.

さらに、図20(A)に準じた雄型141及び第1の雌型142を用いた場合の弾性栓作製工程の型開き時に、弾性栓41が第1の雌型142に取り残されてしまう現象の発生率は80%であり、これに対し、前記雄型141を係合部141aを有しない雄型に代えた場合の弾性栓作製工程の型開き時に、弾性栓が第1の雌型142に取り残されてしまう現象の発生率は100%であった。   Further, the elastic plug 41 is left behind in the first female mold 142 when the mold is opened in the elastic plug manufacturing process using the male mold 141 and the first female mold 142 according to FIG. The rate of occurrence of the elastic plug is 80%. On the other hand, when the male mold 141 is replaced with a male mold without the engaging portion 141a, the elastic plug is the first female mold 142 when the mold is opened in the elastic plug manufacturing process. The occurrence rate of the phenomenon that was left behind was 100%.

つまり、前記第1実施形態欄〜第4実施形態欄で述べた製造方法は、何れも、弾性栓作製工程の型開き時に、弾性栓11、21、31及び41が第1の雌型112、122、132及び142に取り残されてしまう現象の発生を低減できていることが確認できた。   That is, in the manufacturing methods described in the first embodiment column to the fourth embodiment column, all of the elastic plugs 11, 21, 31 and 41 are the first female mold 112, when the mold is opened in the elastic plug manufacturing process. It has been confirmed that the occurrence of the phenomenon of being left behind by 122, 132 and 142 can be reduced.

試験結果を踏まえて考察するに、前記発生率(0%、30%、0%、80%)の違いは、弾性栓作製工程で弾性栓11、21、31及び41に形成される被係合部11c、21c、31c及び41cの形状や形成位置等に関係すると思われる。即ち、各々の断面において被係合部11c、21c、31c及び41cが有する角部(底面に現れる角を除くが該角に丸みやテーパーが付いている場合も含む)の数はそれぞれ4個、2個、3個、2個であり、面の数(底面に現れる面を除く)はそれぞれ5個、3個、4個、3個である。また、被係合部11cについては3個の内側角部(外周面に現れる角を除く)のうちの2個が残り1個の内側角よりも内方に位置しており、被係合部21cについては1個の内側角部(外周面に現れる角を除く)を有し、被係合部31cについては2個の内側角部(外周面に現れる角を除く)のうちの1個が残り1個の内側角よりも内方に位置し、被係合部41cについては2個の内側角部(底面に現れる角を除く)を有する。つまり、前記発生率については、前記角部の数と前記面の数が多いほど数値低減に寄与していると共に、前記内側角部と該内側角部と隣接する内側角部との位置関係が数値低減に寄与していると考えられる。加えて、前記面の長さや角度も数値低減に貢献するものと考えられる。   Considering based on the test results, the difference in the incidence (0%, 30%, 0%, 80%) is that the engaged plugs formed in the elastic plugs 11, 21, 31 and 41 in the elastic plug manufacturing process. It seems to be related to the shape and formation position of the portions 11c, 21c, 31c and 41c. That is, the number of corners of each of the engaged portions 11c, 21c, 31c, and 41c in each cross section (excluding corners that appear on the bottom surface but including rounded or tapered corners) is 4, The number of surfaces (excluding the surface appearing on the bottom surface) is 5, 3, 4, and 3, respectively. Further, with respect to the engaged portion 11c, two of the three inner corner portions (excluding the corner appearing on the outer peripheral surface) are located inward of the remaining one inner corner, and the engaged portion 21c has one inner corner (excluding the corner appearing on the outer peripheral surface), and one of the two inner corners (excluding the corner appearing on the outer peripheral surface) is one of the engaged portions 31c. It is located inward from the remaining one inner corner, and the engaged portion 41c has two inner corner portions (excluding the corner that appears on the bottom surface). That is, as for the incidence, the larger the number of corners and the number of surfaces, the more the numerical value is reduced, and the positional relationship between the inner corners and the inner corners adjacent to the inner corners. It is thought that it contributes to the numerical reduction. In addition, the length and angle of the surface are also considered to contribute to the numerical reduction.

《他の実施形態》
(1)前記第1実施形態欄〜第4実施形態欄では、弾性栓11、21、31及び41に凹部タイプの被係合部11c、21c、31c及び41cを設けたものを例示したが、凹部タイプの被係合部に該当するものであれば、例示した被係合部11c、21c、31c及び41cと形状及び形成位置が異なるものであっても、前記と同様に、弾性栓作成工程の型開き時に弾性栓11、21、31及び41が第1の雌型112、122、132及び142に取り残されてしまう現象の発生を低減することができる。
<< Other embodiments >>
(1) In the first embodiment column to the fourth embodiment column, the elastic plugs 11, 21, 31 and 41 are provided with concave-type engaged portions 11c, 21c, 31c and 41c. As long as it corresponds to a recessed type engaged portion, even if the shape and forming position are different from the illustrated engaged portions 11c, 21c, 31c and 41c, the elastic plug making process is the same as described above. Occurrence of the phenomenon that the elastic plugs 11, 21, 31, and 41 are left behind in the first female molds 112, 122, 132, and 142 when the mold is opened can be reduced.

(2)前記第1実施形態欄〜第4実施形態欄では、弾性栓11、21、31及び41に凹部タイプの被係合部11c、21c、31c及び41cを設けたものを例示したが、凹部タイプに代えて凸部タイプの被係合部に該当するものを設けても、前記と同様に、弾性栓作成工程の型開き時に弾性栓11、21、31及び41が第1の雌型112、122、132及び142に取り残されてしまう現象の発生を低減することができる。因みに、凸部タイプの被係合部としては、弾性栓の外周面や底面に設けられた断面が多角形状の環状凸部や複数の凸部等が挙げられる。   (2) In the first embodiment column to the fourth embodiment column, the elastic plugs 11, 21, 31 and 41 are provided with the recessed type engaged portions 11c, 21c, 31c and 41c. Even if a portion corresponding to the engaged portion of the convex portion type is provided instead of the concave portion type, the elastic plugs 11, 21, 31, and 41 are the first female molds at the time of opening the mold in the elastic plug forming step as described above. It is possible to reduce the occurrence of a phenomenon that is left behind by 112, 122, 132, and 142. Incidentally, examples of the convex-type engaged portion include an annular convex portion having a polygonal cross section provided on the outer peripheral surface and the bottom surface of the elastic plug, a plurality of convex portions, and the like.

(3)前記第1実施形態欄〜第4実施形態欄では、弾性栓11、21、31及び41に凸部11a、21a、31a及び41aと3個の凹部11b、21b、31b及び41bを設けたものを例示したが、凹部11b、21b、31b及び41bの個数は必要に応じて適宜増減(例えば1個、2個、4個、5個等)しても良く、また、設ける必要性がなければ凹部11b、21b、31b及び41bを弾性栓11、21、31及び41から排除しても良い。加えて、凸部11a、21a、31a及び41aを弾性栓11、21、31及び41から排除して、凹部11b、21b、31b及び41bを弾性栓11、21、31及び41の上面に設けるようにして良い。また、凸部11a、21a、31a及び41aを排除した場合において、前記のように凹部11b、21b、31b及び41bを設ける必要性がなければ、凸部11a、21a、31a及び41aと凹部11b、21b、31b及び41bの両方を弾性栓11、21、31及び41から排除しても良い。   (3) In the first embodiment column to the fourth embodiment column, the elastic plugs 11, 21, 31 and 41 are provided with convex portions 11a, 21a, 31a and 41a and three concave portions 11b, 21b, 31b and 41b. However, the number of the recesses 11b, 21b, 31b, and 41b may be increased or decreased as appropriate (for example, 1, 2, 4, 5, etc.) as necessary. Otherwise, the recesses 11b, 21b, 31b and 41b may be excluded from the elastic plugs 11, 21, 31 and 41. In addition, the convex portions 11a, 21a, 31a and 41a are excluded from the elastic plugs 11, 21, 31 and 41, and the concave portions 11b, 21b, 31b and 41b are provided on the upper surface of the elastic plugs 11, 21, 31 and 41. You can do it. Further, when the convex portions 11a, 21a, 31a and 41a are excluded, if there is no need to provide the concave portions 11b, 21b, 31b and 41b as described above, the convex portions 11a, 21a, 31a and 41a and the concave portion 11b, Both 21b, 31b and 41b may be excluded from the elastic plugs 11, 21, 31 and 41.

10,20,30,40…栓体、11,21,31,41…弾性栓、11c,21c,31c,41c…被係合部、12,22,32,42…外枠、111,121,131,141…雄型、111a,121a,131,141a…係合部、112,122,132,142…第1の雌型、113,123,133,143…第2の雌型、MS11,MS21,MS31,MS41…弾性栓用成形空間、MS12,MS22,MS32,MS42…外枠用成形空間。   10, 20, 30, 40 ... plug body, 11, 21, 31, 41 ... elastic stopper, 11c, 21c, 31c, 41c ... engaged portion, 12, 22, 32, 42 ... outer frame, 111, 121, 131, 141 ... male mold, 111a, 121a, 131, 141a ... engaging portion, 112, 122, 132, 142 ... first female mold, 113, 123, 133, 143 ... second female mold, MS11, MS21 , MS31, MS41 ... elastic cap molding space, MS12, MS22, MS32, MS42 ... outer frame molding space.

Claims (17)

穿刺針の刺通を可能とした熱可塑性エラストマー製の弾性栓と、該弾性栓を密着状態で抱持した熱可塑性合成樹脂製の外枠とを具備した輸液容器用栓体の製造方法であって、
前記弾性栓に被係合部を形成するための係合部を有する雄型と、該雄型との間に弾性栓用成形空間を画成する第1の雌型とを用いて、前記被係合部を有する弾性栓を作製する工程と、
前記外枠を成形するための外枠用成形空間を前記雄型と画成し、又は前記弾性栓を他の雄型にインサートした状態で、前記外枠を成形するための外枠用成形空間を当該他の雄型と画成することが可能な第2の雌型を用いて、前記弾性栓の被係合部と係合しない前記外枠を作製する工程とを含む、輸液容器用栓体の製造方法。
A method for producing a stopper for an infusion container comprising an elastic stopper made of a thermoplastic elastomer that allows a puncture needle to pierce and an outer frame made of a thermoplastic synthetic resin that holds the elastic stopper in close contact. And
A male mold having an engaging portion for forming an engaged portion on the elastic plug, and a first female mold that defines an elastic plug molding space between the male mold and the male mold. Producing an elastic stopper having an engaging portion ;
An outer frame forming space for forming the outer frame in a state where the outer frame forming space for forming the outer frame is defined with the male mold or the elastic stopper is inserted into another male mold. And a step of producing the outer frame that does not engage with the engaged portion of the elastic plug, using a second female mold capable of defining the other male mold with the other male mold. Body manufacturing method.
前記弾性栓の被係合部は、該弾性栓の外周面及び/又は底面に設けられている、請求項1に記載の輸液容器用栓体の製造方法。   The method for producing a stopper for an infusion container according to claim 1, wherein the engaged portion of the elastic stopper is provided on an outer peripheral surface and / or a bottom surface of the elastic stopper. 前記弾性栓の被係合部は、少なくとも1個の凹部及び/又は凸部によって構成されている、請求項1又は2に記載の輸液容器用栓体の製造方法。   The method for producing a stopper for an infusion container according to claim 1 or 2, wherein the engaged portion of the elastic stopper is constituted by at least one concave portion and / or convex portion. 前記弾性栓の被係合部は、少なくとも一部を該弾性栓の底面で開口している、請求項1〜3の何れか1項に記載の輸液容器用栓体の製造方法。   The method for producing a plug for an infusion container according to any one of claims 1 to 3, wherein at least a part of the engaged portion of the elastic stopper is opened at a bottom surface of the elastic stopper. 前記弾性栓の被係合部は、断面が略逆L字状の凹部から成り、
前記略逆L字状の凹部の下端は、前記弾性栓の底面で開口し、
前記略逆L字状の凹部の側面は、前記弾性栓の外周面で開口している、請求項1〜4の何れか1項に記載の輸液容器用栓体の製造方法。
The engaged portion of the elastic plug is composed of a concave portion having a substantially inverted L-shaped cross section,
The lower end of the substantially inverted L-shaped recess opens at the bottom surface of the elastic plug,
Side of the generally inverted L-shaped recess, said you are open at the outer peripheral surface of the elastic plug, a manufacturing method of the infusion container plug body according to any one of claims 1-4.
前記弾性栓の被係合部は、断面において上底が下底よりも長い略台形状の凹部から成り、
前記略台形状の凹部の下端は、前記弾性栓の底面で開口し、
前記略台形状の凹部の側面は、前記弾性栓の外周面で開口している、請求項1〜4の何れか1項に記載の輸液容器用栓体の製造方法。
The engaged portion of the elastic plug is composed of a substantially trapezoidal concave portion whose upper base is longer than the lower base in a cross section,
The lower end of the substantially trapezoidal recess opens at the bottom of the elastic plug,
Side face of the recess of the substantially trapezoidal shape, wherein you are open at the outer peripheral surface of the elastic plug, a manufacturing method of the infusion container plug body according to any one of claims 1-4.
前記弾性栓の被係合部は、断面において外周面を基準とした深さが上下方向中央で最も浅い略5角形の環状凹部から成り、
前記略5角形の環状凹部の下端は、前記弾性栓の底面で開口し、
前記略5角形の環状凹部の側面は、前記弾性栓の外周面で開口している、請求項1〜4の何れか1項に記載の輸液容器用栓体の製造方法
The engaged portion of the elastic plug is composed of a substantially pentagonal annular concave portion whose depth with respect to the outer peripheral surface in the cross section is the shallowest at the center in the vertical direction,
The lower end of the substantially pentagonal annular recess opens at the bottom of the elastic plug,
The method for producing a plug for an infusion container according to any one of claims 1 to 4 , wherein a side surface of the substantially pentagonal annular recess is opened at an outer peripheral surface of the elastic stopper .
前記弾性栓の被係合部は、略逆円錐台状の凹部から成り、
前記略逆円錐台状の凹部の下端が、前記弾性栓の底面で開口している、請求項1〜4の何れか1項に記載の輸液容器用栓体の製造方法
The engaged portion of the elastic plug is composed of a substantially inverted truncated cone-shaped recess ,
The manufacturing method of the stopper for infusion containers of any one of Claims 1-4 with which the lower end of the said substantially inverted truncated cone-shaped recessed part is opened by the bottom face of the said elastic stopper .
前記弾性栓作製工程は、二色成形法によって前記輸液容器用栓体を製造する際の一工程である、請求項1〜の何れか1項に記載の輸液容器用栓体の製造方法Said elastic stopper manufacturing process, Ru one step der in producing the infusion container plug body by two-color molding method, a manufacturing method of the infusion container plug body according to any one of claims 1-8 . 前記弾性栓作製工程は、インサート成形法によって前記輸液容器用栓体を製造する際の一工程である、請求項1〜8の何れか1項に記載の輸液容器用栓体の製造方法。The said elastic stopper preparation process is a manufacturing method of the stopper for infusion containers of any one of Claims 1-8 which is one process at the time of manufacturing the said stopper for infusion containers by the insert molding method. 穿刺針の刺通を可能とした熱可塑性エラストマー製の弾性栓と、該弾性栓を密着状態で抱持した熱可塑性合成樹脂製の外枠とを具備した輸液容器用栓体であって、
前記弾性栓は、該弾性栓の外周面及び/又は底面にのみ被係合部を有しており、
前記被係合部は非係合状態で設けられている、輸液容器用栓体。
A stopper for an infusion container comprising an elastic stopper made of a thermoplastic elastomer that allows piercing of a puncture needle, and an outer frame made of a thermoplastic synthetic resin holding the elastic stopper in a close contact state,
The elastic plug has an engaged portion only on the outer peripheral surface and / or bottom surface of the elastic plug,
A stopper for an infusion container, wherein the engaged portion is provided in a disengaged state .
前記弾性栓の被係合部は、少なくとも1個の凹部及び/又は凸部によって構成されている、請求項11に記載の輸液容器用栓体。The infusion container stopper according to claim 11, wherein the engaged portion of the elastic stopper is constituted by at least one concave portion and / or convex portion. 前記弾性栓の被係合部は、少なくとも一部を該弾性栓の底面で開口している、請求項11又は12に記載の輸液容器用栓体。The plug for an infusion container according to claim 11 or 12, wherein at least a part of the engaged portion of the elastic stopper is opened at a bottom surface of the elastic stopper. 前記弾性栓の被係合部は、断面が略逆L字状の凹部から成り、The engaged portion of the elastic plug is composed of a concave portion having a substantially inverted L-shaped cross section,
前記略逆L字状凹部の下端が、前記弾性栓の底面で開口し、  The lower end of the substantially inverted L-shaped recess opens at the bottom surface of the elastic plug,
前記略逆L字状凹部の側面が、前記弾性栓の外周面で開口している、請求項11〜13の何れか1項に記載の輸液容器用栓体。  The stopper for an infusion container according to any one of claims 11 to 13, wherein a side surface of the substantially inverted L-shaped recess is opened at an outer peripheral surface of the elastic stopper.
前記弾性栓の被係合部は、断面において上底が下底よりも長い略台形状の凹部から成り、The engaged portion of the elastic plug is composed of a substantially trapezoidal concave portion whose upper base is longer than the lower base in a cross section,
前記略台形状の凹部の下端が、前記弾性栓の底面で開口し、  The lower end of the substantially trapezoidal recess opens at the bottom surface of the elastic stopper,
前記略台形状の凹部の側面が、前記弾性栓の外周面で開口している、請求項11〜13の何れか1項に記載の輸液容器用栓体。  The plug body for an infusion container according to any one of claims 11 to 13, wherein a side surface of the substantially trapezoidal concave portion is opened at an outer peripheral surface of the elastic plug.
前記弾性栓の被係合部は、断面において外周面を基準とした深さが上下方向中央で最も浅い略5角形の環状凹部から成り、The engaged portion of the elastic plug is composed of a substantially pentagonal annular concave portion whose depth with respect to the outer peripheral surface in the cross section is the shallowest at the center in the vertical direction,
前記略5角形の環状凹部の下端が、前記弾性栓の底面で開口し、  The lower end of the substantially pentagonal annular recess opens at the bottom surface of the elastic plug,
前記略5角形の環状凹部の側面が、前記弾性栓の外周面で開口している、請求項11〜13の何れか1項に記載の輸液容器用栓体。  The stopper for an infusion container according to any one of claims 11 to 13, wherein a side surface of the substantially pentagonal annular recess is open at an outer peripheral surface of the elastic stopper.
前記弾性栓の被係合部は、略逆円錐台状の凹部から成り、The engaged portion of the elastic plug is composed of a substantially inverted truncated cone-shaped recess,
前記略逆円錐台状の凹部の下端が、前記弾性栓の底面で開口している、請求項11〜13の何れか1項に記載の輸液容器用栓体。  The stopper for an infusion container according to any one of claims 11 to 13, wherein a lower end of the substantially inverted truncated conical recess is opened at a bottom surface of the elastic stopper.
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