JP6380371B2 - Differential device and manufacturing method thereof - Google Patents

Description

  The present invention relates to a differential device and a method for manufacturing the same.

  In a vehicle such as an automobile, a differential device that absorbs a rotational difference between left and right drive wheels is provided in a power transmission path from a drive source to the drive wheels. In order to improve the fuel efficiency performance of the engine in the vehicle using the engine as a drive source, and in the vehicle using the motor as the drive source, in order to reduce the power consumption of the motor, the body components such as various panels and frames are reduced in weight. In addition, a differential device including a differential ring gear and a differential case is also required to be reduced in weight while ensuring the strength and rigidity of the differential ring gear.

  Regarding the weight reduction of the differential device, for example, in Patent Document 1, a flange portion for mounting a differential ring gear extending in the radial direction is provided on the outer peripheral surface of one end portion in the axial direction of the differential case, and a pinion gear and a side gear are provided at the axial central portion of the differential case. In a differential device in which a window hole for storage is formed, a reinforcing device provided with a reinforcing rib corresponding to the window hole is disclosed.

  In the differential device, by providing a reinforcing rib corresponding to the window hole, the rigidity of the differential case can be increased by the minimum necessary reinforcing rib, and the differential case has a light weight and high rigidity by suppressing an increase in the weight of the differential case. It is said that you can get.

JP-A-11-108153

  Regarding the weight reduction of the differential device, the inner peripheral portion attached to the differential case, the disk-shaped disc portion extending radially outward from the inner peripheral portion, and the tooth portion on the outer peripheral surface provided at the outer peripheral end of the disc portion. Regarding the diff ring gear having the formed outer peripheral portion, it is conceivable to reduce the weight while ensuring the strength and rigidity of the diff ring gear by providing a through hole penetrating in the axial direction in the disk portion.

  However, when the differential device is housed in the housing together with the lubricating oil, if the through-hole penetrating in the axial direction is provided in the disk portion of the diff ring gear, the rotational resistance of the diff ring gear is reduced when the diff ring gear rotates. There is a risk of increase, and this may cause deterioration of fuel efficiency.

  Accordingly, the present invention provides a differential apparatus including a differential ring gear and a differential case, and a differential apparatus capable of reducing the weight while ensuring the strength and rigidity of the differential ring gear without increasing the rotational resistance of the differential ring gear, and a method for manufacturing the same. It is an issue to provide.

  In order to solve the above problems, the present invention is configured as follows.

First, the invention according to claim 1 of the present application is a differential device including a diff ring gear and a diff case coupled to the diff ring gear, wherein the diff ring gear includes an outer peripheral portion provided with a tooth portion and a differential mechanism. An inner peripheral portion that communicates with the shell portion of the differential case, and side portions on both sides that connect the outer peripheral portion and the inner peripheral portion on both sides in the axial direction, respectively, inside the differential ring gear A plurality of connecting portions for connecting the outer peripheral portion and the inner peripheral portion with a predetermined width in the circumferential direction and connecting the side portions on both sides are provided in the circumferential direction, and the outer peripheral portion, the inner peripheral portion, said cavity being defined by a side portion and the connecting portion is provided, et al is, in the differential case, a plurality of reinforcement coupling the side face portion of the shell portion of the differential case differential ring gear And the connecting portion is connected to the side surface portion corresponding to a portion to which the reinforcing rib in the side surface portion of the diff ring gear is coupled, and the plurality of connecting portions are all connected to the diff ring gear. The side surface portion is connected to the portion where the plurality of reinforcing ribs are coupled from the side opposite to the driving source .

According to a second aspect of the present invention, in the first aspect of the present invention, the hollow portion is used as a lubricating oil storage portion that stores lubricating oil, and communicates with the defring gear to the hollow portion. A lubricating oil discharge hole for discharging the lubricating oil stored in the cavity from the outer peripheral surface of the diff ring gear is provided.

According to a third aspect of the present invention, in the invention of the second aspect , the lubricating oil is introduced into the hollow portion in communication with the hollow portion radially inward from the outer peripheral portion. A lubricating oil introduction hole is provided.

Furthermore, the invention described in claim 4 is a method of manufacturing a differential device including a diff ring gear and a diff case coupled to the diff ring gear, wherein the diff ring gear includes an outer peripheral portion provided with a tooth portion, and a differential. An inner peripheral portion that communicates with the shell portion of the differential case that houses the mechanism, and side portions on both sides that connect the outer peripheral portion and the inner peripheral portion on both sides in the axial direction, respectively. In addition, a plurality of connecting portions for connecting the outer peripheral portion and the inner peripheral portion with a predetermined width in the circumferential direction and connecting the side portions on both sides are provided in the circumferential direction, and the outer peripheral portion and the inner peripheral portion the cavity is defined by the side surface portion and the connecting portion is provided, et al is, in the differential case, a plurality of coupling the side face portion of the shell portion of the differential case differential ring gear Reinforcing ribs are provided, and the connecting portion is connected to the side surface portion corresponding to a portion of the side surface portion of the differential ring gear to which the reinforcing rib is coupled, and the plurality of connecting portions are all connected to the differential ring gear. The differential ring gear and the differential case are integrally formed by a three-dimensional additive manufacturing method so as to be connected from the side opposite to the driving source to a portion where the plurality of reinforcing ribs are coupled to the side surface portion .

  According to the invention described in claim 1 of the present application, in the differential device including the differential ring gear and the differential case, the differential ring gear includes an outer peripheral portion provided with a tooth portion, and an inner peripheral portion communicated with the shell portion of the differential case. And side portions on both sides for connecting the outer peripheral portion and the inner peripheral portion on both sides in the axial direction. A plurality of connecting portions that connect the outer peripheral portion and the inner peripheral portion and connect the side portions on both sides are provided in the circumferential direction inside the differential ring gear, and are defined by the outer peripheral portion, the inner peripheral portion, the side portion, and the connecting portion. A cavity is provided.

  As a result, the cavity defined by the outer peripheral portion, the inner peripheral portion, the side portion, and the connecting portion provided inside the diff ring gear while ensuring the strength and rigidity of the diff ring gear by the connecting portion provided inside the diff ring gear. The weight can be reduced by the portion. By providing a hollow part inside the diff ring gear, when the differential device is housed in the housing with lubricating oil, the weight and weight of the diff ring gear are ensured without increasing the rotational resistance of the diff ring gear. Can be achieved.

Further, a plurality of reinforcing ribs are provided for coupling the side surface portion of the shell portion and the ring gear to de Fukesu, connecting portion is connected to the side surface portion corresponding to the portion to be bonded reinforcing rib in the side portion of the differential ring gear The plurality of connecting portions are all connected to the side where the plurality of reinforcing ribs are coupled to the side surface portion of the diff ring gear from the side opposite to the driving source. It can play effectively.

According to the second aspect of the present invention, the hollow portion is used as a lubricating oil storage portion that stores lubricating oil. The lubricating oil stored in the hollow portion that communicates with the hollow portion is stored in the differential ring gear. By providing the lubricating oil discharge hole that discharges from the outer peripheral surface of the ring gear, the hollow portion provided inside the diff ring gear can be used as a lubricating oil in a required lubricating portion such as a meshing portion between the diff ring gear and a gear that meshes with the diff ring gear. It can be effectively used as a reservoir for lubricating oil to be supplied.

According to the invention described in claim 3 , the diff ring gear is provided with the lubricating oil introduction hole portion that communicates with the hollow portion radially inward from the outer peripheral portion and introduces the lubricating oil into the hollow portion. The lubricating oil can be introduced into the portion, and the cavity can be effectively used as a lubricating oil reservoir.

Furthermore, according to the invention described in claim 4 , a plurality of connecting portions for connecting the outer peripheral portion and the inner peripheral portion and connecting the side portions on both sides are provided in the circumferential direction inside the differential ring gear, and the outer peripheral portion, the inner peripheral portion, side portions and a cavity which is defined is provided et al is the connecting portion, the differential case, a plurality of reinforcing ribs are provided for coupling the side surface portion of the shell portion and the differential ring gear of the differential case, connecting portion, differential The side of the ring gear is connected to the side corresponding to the portion where the reinforcing rib is connected, and the plurality of connecting portions are all connected to the portion where the plurality of reinforcing ribs are connected to the side of the differential ring gear from the side opposite to the driving source. so as to be connected, by integrally formed by a three-dimensional laminate molding method and the differential ring gear and the differential case, the intensity of the differential ring gear without increasing the rotational resistance of the differential ring gear and stiffness It is possible to produce a differential gear can be made lighter while ensuring the.
The differential case is provided with a plurality of reinforcing ribs for connecting the shell portion and the side surface portion of the diff ring gear, and the connecting portion is connected to the side surface portion corresponding to the portion where the reinforcing rib in the side surface portion of the diff ring gear is connected, All of the connecting parts are connected from the side opposite to the drive source side to the part where the plurality of reinforcing ribs are joined to the side surface part of the diff ring gear, so that the strength and rigidity of the diff ring gear can be improved, and the above effects are effective Can be played.

It is sectional drawing which shows the differential apparatus provided with the gearwheel for power transmission which concerns on embodiment of this invention. It is a perspective view of the differential ring gear and differential case of a differential apparatus. It is a side view of a differential ring gear and a differential case. It is a figure which shows the diff ring gear and differential case seen from the Y4 direction in FIG. FIG. 5 is a cross-sectional view of a diff ring gear and a diff case along line Y5-Y5 in FIG. FIG. 4 is a cross-sectional view of a differential ring gear and a differential case along a line Y6-Y6 in FIG. 3. FIG. 4 is a cross-sectional view of a diff ring gear and a differential case along line Y7-Y7 in FIG. It is sectional drawing of the diff ring gear and differential case which expand and show the A section in FIG. It is a cross-sectional perspective view of the outer peripheral part of a diff ring gear which expands and shows a part of A section in FIG. FIG. 9 is a developed cross-sectional view of the outer peripheral portion of the diff ring gear along the line Y10a-Y10a in FIG.

  Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.

  FIG. 1 is a cross-sectional view showing a differential apparatus provided with a power transmission gear according to an embodiment of the present invention. A differential device including a power transmission gear according to an embodiment of the present invention is mounted on a front engine / front drive vehicle, and is disposed as a drive source disposed on a front portion of a vehicle body and horizontally disposed on a front portion of the vehicle body. Power is transmitted from the engine through a transmission.

  As shown in FIG. 1, the differential device 10 is rotatably supported by a housing 1 of a transmission via a bearing 2 and is housed in the housing 1. The differential device 10 includes a diff ring gear 20 as a power transmission gear that meshes with an output gear 3 that is an output portion of a transmission, and a differential case 30 coupled to the diff ring gear 20. The diff ring gear 20 and the differential case 30 are integrated. Is formed.

  The differential device 10 also includes a differential mechanism 40 housed in the differential case 30, and the differential mechanism 40 is fixed to the differential case 30 and extends in a direction perpendicular to the vehicle width direction, and is freely rotatable on the pinion shaft 41. And a pair of left and right side gears 43 meshing with the pair of pinion gears 42.

  The side gear 43 is spline-fitted with the left and right axles 4 respectively fitted to the differential ring gear 20 and the differential case 30, and the axle 4 is attached to the differential ring gear 20 and the differential case 30 together with the side gear 43. Relative rotation is possible.

  The differential device 10 is provided in a power transmission path from the engine to the front wheels, and transmits the power transmitted from the engine via the transmission to the left and right axles 4 so as to have a rotational difference according to the traveling situation. It is transmitted to the left and right front wheels.

  In the housing 1, lubricating oil is stored at the bottom of the housing 1, and the lubricating oil storage level OL is set so that the tooth portion 21 located below the diff ring gear 20 is immersed in the lubricating oil. . As a result, when the diff ring gear 20 rotates, the lubricating oil is lifted up by the teeth 21 of the diff ring gear 20, and the lubricating oil is supplied to the required lubrication portions such as the meshing portion 5 between the def ring gear 20 and the output gear 3. It is like that.

  2 is a perspective view of a differential ring gear and a differential case of the differential device, FIG. 3 is a side view of the differential ring gear and the differential case, and FIG. 4 is a diagram showing the differential ring gear and the differential case as viewed from the Y4 direction in FIG. 5 is a cross-sectional view of the differential ring gear and the differential case along line Y5-Y5 in FIG.

  As shown in FIGS. 2 to 5, the differential case 30 includes a shell portion 31 that is formed in a substantially spherical shape and accommodates the differential mechanism 40 therein. The shell portion 31 is provided with a window hole 32 for accommodating the pinion gear 42 and the side gear 43 constituting the differential mechanism 40 at a 180 ° symmetrical position, and is formed in a substantially cylindrical shape on both the left and right sides corresponding to the side gear 43. An axle insertion portion 33 is provided. The axle 4 is inserted through the axle insertion portion 33.

  The differential case 30 is also provided with reinforcing ribs 34 that connect the differential case 30 and the differential ring gear 20. In the present embodiment, four reinforcing ribs 34 extending in the axial direction along the shell portion 31 are provided on both sides of the two window holes 32 provided in the shell portion 31 of the differential case 30.

  As shown in FIG. 4, the differential ring gear 20 coupled to the differential case 30 includes a tooth portion 21 that protrudes from the root circle L1 toward the outer peripheral side, and the tooth portion 21 is provided so as to extend in the axial direction of the differential ring gear 20. It has been. The differential ring gear 20 is a helical gear in which the tooth trace of the tooth portion 21 has a predetermined twist angle with respect to the axial direction of the differential ring gear 20, and the output gear 3 that meshes with the differential ring gear 20 also has a tooth trace in the axial direction of the output gear. In contrast, a helical gear having a tooth portion having a predetermined twist angle is used.

  As shown in FIG. 5, the differential ring gear 20 includes an outer peripheral portion 22 provided with a tooth portion 21, and an inner peripheral portion 24 provided on the radially inner side of the outer peripheral portion 22 and communicated with the shell portion 31 of the differential case 30. And side portions 26 on both sides for connecting the outer peripheral portion 22 and the inner peripheral portion 24 on both sides in the axial direction of the diff ring gear 20 so as to close the space between the outer peripheral portion 22 and the inner peripheral portion 24. Yes.

  In the present embodiment, a part of the shell portion 31 of the differential case 30 also serves as the inner peripheral portion 24 of the differential ring gear 20, and the inner peripheral portion 24 of the differential ring gear 20 and the shell portion 31 of the differential case 30 are communicated. Further, on one side surface portion 26 of the differential ring gear 20, a coupling portion 35 that is a portion to which a reinforcing rib 34 provided on the differential case 30 is coupled is provided.

  6 is a cross-sectional view of the diff ring gear and the differential case along line Y6-Y6 in FIG. 3, FIG. 7 is a cross-sectional view of the diff ring gear and the differential case along line Y7-Y7 in FIG. 3, and FIG. FIG. 9 is a cross-sectional view of the differential ring gear and the differential case showing the portion A in FIG. 7 in an enlarged manner, and FIG.

  As shown in FIG. 6, the diff ring gear 20 includes a plurality of diff ring gears 20 that connect the outer peripheral portion 22 and the inner peripheral portion 24 to the inside of the diff ring gear 20 radially inward of the outer peripheral portion 22 and connect the side surface portions 26 on both sides. The connecting portion 28, in the present embodiment, four connecting portions 28 are provided.

  The four connecting portions 28 are provided so as to extend in the radial direction between the outer peripheral portion 24 and the inner peripheral portion 24 and to extend in the axial direction between the side surface portions 26 on both sides, and have a predetermined width in the circumferential direction. They are spaced apart in the circumferential direction. The four connecting portions 28 correspond to the connecting portions 35 of the reinforcing ribs 34 on the side surface portion 26 of the diff ring gear 20, and are connected to the portion 35 where the reinforcing ribs 34 are connected to the side surface portion 26 of the diff ring gear 20 from the anti-reinforcing rib side. It is connected.

  The connecting portion 28 divides a space closed by the outer peripheral portion 22, the inner peripheral portion 24 and the side surface portions 26 on both sides of the diff ring gear 20 in the circumferential direction, and the diff ring gear 20 has a radially inner side from the outer peripheral portion 22. Inside the diff ring gear 20, an inter-connection cavity 51 is defined by an outer peripheral portion 22, an inner peripheral portion 24, a side surface portion 26, and a connection portion 28.

  Further, as shown in FIG. 6, the diff ring gear 20 includes a plurality of, in the present embodiment, three circumferentially extending cavities extending in the circumferential direction on the inner circumferential side of the root circle L <b> 1. A part 52 is provided. The three circumferentially extending cavities 52 have the same length in the circumferential direction of the diff ring gear 20 and are formed in the same shape, and are arranged at equal intervals in the circumferential direction of the diff ring gear 20.

  In the diff ring gear 20, the three circumferentially extending hollow portions 52 have the same length in the circumferential direction and are arranged at equal intervals in the circumferential direction, so that the outer circumferential portion 22 is circumferentially arranged in the circumferential direction of the diff ring gear 20. A low-rigidity portion 23a, which is a portion where the direction extending cavity portion 52 is provided, and a high-rigidity portion 23b, which is a portion where the circumferential direction extending cavity portion 52 is not provided, are formed.

  In the differential ring gear 20, the peak at a predetermined frequency of compliance of the differential ring gear in which the circumferentially extending cavity portion 52 is not formed is a low frequency side peak due to the low rigidity portion 23a and a high frequency side peak due to the high rigidity portion 23b. It is possible to disperse and widen the base and adjust the compliance characteristics of the diff ring gear 20 to reduce noise due to meshing. Note that compliance refers to the amount of displacement in the tooth contact direction of each gear meshing with each other.

  As shown in FIGS. 6 to 9, the outer peripheral portion 22 of the diffring gear 20 also includes a root-circular outer cavity portion 53 that extends in the axial direction of the diffring gear 20 on the outer peripheral side from the root circle L <b> 1, and a tooth bottom. A root-bottom circle inner cavity portion 54 extending in the axial direction of the diff ring gear 20 on the inner peripheral side from the circle L1 is provided. The root circular outer cavity portion 53 and the tooth root circular inner cavity portion 54 are provided on the outer peripheral side of the outer peripheral portion 20 relative to the circumferentially extending cavity portion 52.

  As shown in FIG. 9, the root circular outer cavity portion 53 is a tooth that is provided inside the tooth portion 21 and is a dangerous cross section of the diff ring gear 20 where stress is concentrated when power is transmitted via the def ring gear 20. It is formed so as to ensure the thickness of the bottom fillet portion 21a.

  The root circle outer cavity portion 53 is provided on the outer peripheral side with a predetermined thickness or more from the tooth bottom circle L1, and is provided on the inner side with a predetermined thickness or more from the tooth surface, the tooth tip, and both end surfaces of the tooth portion 21. In the cross section orthogonal to the axial direction, the triangular shape is formed so as to taper off toward the tooth tip side of the tooth portion 21 along the tooth surface of the tooth portion 21. In addition, you may make it form the root bottom outer side cavity part 53 in a trapezoid shape in a taper shape toward the tooth tip side of the tooth part 21 along the tooth surface of the tooth part 21. As shown in FIG.

  As shown in FIG. 9, the thickness of the bottom fillet portion 21a which is a dangerous cross section of the diff ring gear 20 where stress is concentrated when power is transmitted via the def ring gear 20 also for the root bottom inner cavity portion 54. It is formed to ensure.

  The root circular inner cavity portion 54 is provided inside the outer peripheral portion 22, is provided on the inner peripheral side with a predetermined thickness or more from the tooth bottom circle L 1, and is provided on the outer peripheral side with a predetermined thickness or more from the circumferentially extending cavity portion 52. In addition, the outer peripheral portion 22 is provided on the inner side by a predetermined thickness or more from both end faces.

  Specifically, the root-bottom-side inner cavity portion 54 is formed in a triangular shape that tapers toward the inner peripheral side of the diffring gear 20 in a cross section orthogonal to the axial direction of the diffring gear 20. The cavity part 54a and the 2nd bottom-bottom circle inner side cavity part 54b which is formed in a triangular shape in a taper shape as it goes to the outer peripheral side of the differential ring gear 20 are provided. The first tooth bottom circle inner cavity portion 54a and the second tooth bottom circle inner cavity portion 54b are alternately arranged at a predetermined interval in the circumferential direction of the diff ring gear 20 on the inner peripheral side of the tooth root circle L1. .

  In addition, the first root bottom inner cavity portion 54 a is formed in a trapezoidal shape so as to taper toward the inner peripheral side of the diffring gear 20, and the second root bottom circle inner cavity portion 54 b is formed on the outer peripheral side of the diffring gear 20. You may make it form in a trapezoid shape in a taper shape as it goes.

  FIG. 10 is a developed cross-sectional view of the outer peripheral portion of the diff ring gear along the line Y10a-Y10a in FIG. In FIG. 10, the root-bottom circle inner cavity portion 54 provided inside the outer peripheral portion 22 of the diffring gear 20 along the line Y10b-Y10b in FIG. 8 is also indicated by a broken line.

  As shown in FIG. 10, the outer root circular cavity portion 53 is provided so as to extend in the direction of the tooth trace of the tooth portion 21, and the inner root root cavity portion 54, specifically, the first root circular inner cavity portion. 54a and the root bottom inner cavity portion 54b are provided so as to extend in a direction crossing the tooth trace direction of the tooth portion 21.

  In the present embodiment, the root bottom outer cavity portion 53 has a predetermined twist angle with respect to the axial direction of the diff ring gear 20, similarly to the tooth trace of the tooth portion 21, and the root bottom circle inner cavity portion 54 is A predetermined torsion angle is provided on the opposite side to the bottom circular outer cavity portion 53 with respect to the axial direction of the diff ring gear 20.

  Thus, in the inside of the differential ring gear 20, in order from the radially inner side to the radially outer side, the inter-connection portion cavity portion 51, the circumferentially extending cavity portion 52, the root bottom inner cavity portion 54, The root bottom outer cavity 53 is disposed.

  In the differential ring gear 20, the inter-connection portion cavity portion 51, the circumferentially extending cavity portion 52, the root bottom inner cavity portion 54, specifically, the first bottom bottom circle inner cavity portion 54 a and the second bottom bottom circle inner cavity The portion 54b and the root bottom outer cavity portion 53 communicate with the outside of the diff ring gear 20, respectively.

  As shown in FIG. 5, a first communication hole 61 is formed in one side surface portion 26 of the diff ring gear 20 to communicate the inter-connection portion cavity portion 51 with the outside of the diff ring gear 20. The first communication hole portion 61 is provided corresponding to the inter-connection portion cavity portion 51, and as shown in FIG. 4, a plurality of first communication hole portions 61 are arranged on a circumference having substantially the same radius.

  Further, as shown in FIG. 8, the outer peripheral portion 22 of the diff ring gear 20 has a second communication hole portion that extends radially and communicates between the connecting portion cavity 51 and the circumferentially extending cavity portion 52. 62, a third communicating hole 63 extending in the radial direction and communicating with the circumferentially extending cavity 52 and the second root bottom inner cavity 54b of the root circular inner cavity 54, and extending in the circumferential direction A fourth communication hole 64 communicating the first root bottom inner cavity portion 54a and the second root bottom inner cavity portion 54b of the adjacent root bottom inner cavity portion 54; A fifth communication hole 65 is formed which communicates the first root bottom inner cavity 54 a and the bottom root outer cavity 53 of the cavity 54.

  The outer peripheral portion 22 of the diffring gear 20 also has a sixth communication hole that extends in the radial direction to the tooth portion 21 and communicates the root bottom outer cavity portion 53 and the tooth tip that is a part of the outer peripheral surface of the diffring gear 20. A portion 66 is formed.

  Thereby, the inter-connection portion cavity 51, the circumferentially extending cavity 52, the root circular inner cavity portion 54, and the tooth bottom outer cavity portion 53 provided inside the differential ring gear 20 include the first communicating hole portion 61, The second communication hole 62, the third communication hole 63, the fourth communication hole 64, the fifth communication hole 65, and the sixth communication hole 66 communicate with the outside of the differential ring gear 20. .

  As shown in FIG. 9, the sixth communication hole 66 formed in the tooth portion 21 of the diff ring gear 20 is not limited to this, but the sixth communication hole 66 disposed on one side in the axial direction of the diff ring gear 20. A communication hole 66, a sixth communication hole 66 disposed on the axially central side of the diff ring gear 20, and a sixth communication hole 66 disposed on the other axial side of the diff ring gear 60 are provided.

  As shown in FIG. 10, the fifth communication hole portion 65 that communicates the root bottom outer cavity portion 53 and the first root bottom inner cavity portion 54a is not limited to this, but the diff ring gear 20 is not limited thereto. A fifth communication hole 65 disposed on one side in the axial direction, a fifth communication hole 65 disposed on the center side in the axial direction of the diff ring gear 20, and a fifth communication hole disposed on the other side in the axial direction of the diff ring gear 60. 5 communication holes 65 are provided.

  The 4th communicating hole part 64 which connects the 1st tooth bottom circle inner side cavity part 54a and the 2nd tooth bottom circle inside cavity part 54b, and the circumferential direction extension cavity part 52 and the tooth bottom circle inside cavity part 54 are connected. The third communication hole 63 is also provided with communication holes 64 and 63 disposed on one side in the axial direction, the central side in the axial direction, and the other side in the axial direction of the diff ring gear 20.

  In the present embodiment, the inter-connection portion cavity portion 51 is used as a lubricating oil storage portion that stores lubricating oil, and the sixth communication hole portion 66 communicates with the inter-connection portion cavity portion 51 to connect the inter-connection portion cavity portion 51. Is used as a lubricating oil discharge hole for discharging the lubricating oil stored in the differential ring gear 20 from the outer peripheral surface, and the first communication hole 61 is a cavity between the connecting parts on the radially inner side from the outer peripheral part 22 of the differential ring gear 20. 51 is used as a lubricating oil introduction hole that communicates with 51 and introduces lubricating oil into the cavity 51 between the connecting portions.

  The sixth communication hole 66 includes a root bottom outer cavity 53, a fifth communication hole 65, a first bottom circle inner cavity 54a, a fourth communication hole 64, a second root bottom inner cavity 54b, The third communicating hole 63, the circumferentially extending cavity 52, and the second communicating hole 62 communicate with the inter-connection cavity 51.

  As shown in FIG. 1, in the vehicle equipped with the differential device 10, the lubricating oil storage level OL is such that the tooth portion 21 located at the lower portion provided on the outer peripheral portion 22 of the diffring gear 20 is located below the liquid level. At the same time, the first communication hole 61 provided in the side surface portion 26 of the diff ring gear 20 is set to be positioned below the liquid level.

  As a result, when the lubricating oil is introduced into the inter-connection portion cavity 51 of the diff ring gear 20 through the first communication hole portion 61 and the lubricating oil is stored in the inter-connection portion cavity portion 51 and the diff ring gear 20 is rotated, Lubricating oil stored in the inter-connection portion cavity portion 51 is discharged from the outer peripheral surface of the diff ring gear 20 through the sixth communication hole portion 66, and lubricates necessary lubrication portions such as the meshing portion 5 between the def ring gear 20 and the output gear 3. Oil is supplied.

  In the differential device 10 configured as described above, the differential ring gear and the differential case 20 are integrally formed by a three-dimensional additive manufacturing method using a 3D printer, and the differential ring gear 20 is provided with a tooth portion 21. The outer peripheral portion 22, the inner peripheral portion 24 connected to the shell portion 31 of the differential case 30, and the side portions 26 on both sides that connect the outer peripheral portion 22 and the inner peripheral portion 24 on both sides in the axial direction. Inside the ring gear 20, a plurality of connecting portions 28 that connect the outer peripheral portion 22 and the inner peripheral portion 24 and connect the side surface portions 26 on both sides are provided in the circumferential direction, and the outer peripheral portion 22, the inner peripheral portion 24, and the side surface portion 26. And it is integrally formed by the three-dimensional additive manufacturing method so that the cavity part 51 between connection parts divided by the connection part 28 may be provided.

  The diff ring gear 20 is three-dimensionally laminated such that a plurality of circumferentially extending hollow portions 52 having the same length in the circumferential direction are arranged at equal intervals in the circumferential direction on the inner circumferential side of the root circle L1. It is integrally formed by a modeling method.

  Further, the diff ring gear 20 is provided with a tooth bottom circle outer cavity 53 extending in the axial direction of the def ring gear 20 on the outer peripheral side of the root circle L1 inside the tooth portion 21, and at the inside of the outer peripheral portion 22. It is integrally formed by a three-dimensional additive manufacturing method so that a root circle inner side cavity portion 54 extending in the axial direction of the diff ring gear 20 on the inner peripheral side is provided.

  Further, the diff ring gear 20 includes a connecting portion-to-connecting portion cavity 51, a circumferentially extending cavity portion 52, a root-bottom circle inner cavity portion 54, and a root-bottom circle outer cavity portion 53 that are formed inside the differential ring gear 20. It communicates with the outside of the diff ring gear 20 through the communication hole 61, the second communication hole 62, the third communication hole 63, the fourth communication hole 64, the fifth communication hole 65, and the sixth communication hole 66. Thus, it is integrally formed by the three-dimensional additive manufacturing method.

  The specific printing method in the three-dimensional additive manufacturing method is not particularly limited. However, when a metal such as iron is used as the material of the diff ring gear 20 and the differential case 30, for example, an electron can be placed at an arbitrary position on the spread metal powder layer. By irradiating a beam or a laser, the irradiated portion is sintered and shaped, and then a powder sintering layered shaping method that repeats an operation of spreading the next layer may be employed. After the differential ring gear 20 and the differential case 30 are formed by the three-dimensional additive manufacturing method, the tooth surface can be finished.

  When the differential ring gear 20 and the differential case 30 are formed by a three-dimensional additive manufacturing method, the inter-connection portion cavity portion 51, the circumferentially extending cavity portion 52, the root circular inner cavity portion 54, and the teeth that are formed inside the differential ring gear 20 are formed. The bottom circular outer cavity portion 53 is formed with a communication hole portion communicating with the outside of the diff ring gear 20 in order to remove the metal powder provided in the portions corresponding to the cavity portions 51, 52, 54, 53. In the present embodiment, the metal powder provided in the portions corresponding to the cavities 51, 52, 54, 53 is the first communication hole 61, the second communication hole 62, the third communication hole 63, and the fourth communication. It is removed to the outside of the diff ring gear 20 through the hole 64, the fifth communication hole 65, and the sixth communication hole 66.

  In the present embodiment, the side surface portion 26 of the diff ring gear 20 is provided with the first communication hole portion 61 for introducing the lubricating oil into the inter-connection portion cavity portion 51, but instead of the first communication hole portion 61, or In addition to the first communication hole portion 61, as a lubricating oil introduction hole portion that communicates with the inter-connection portion cavity portion 51 on the radially inner side of the outer peripheral portion 22 of the differential ring gear 20 and introduces the lubricating oil into the inter-connection portion cavity portion 51. The portion of the shell portion 31 of the differential case 30 that also serves as the inner peripheral portion 24 of the differential ring gear 20 (indicated by reference numeral 61 ′ in FIG. 5) has a communication hole portion that communicates the inside of the shell portion 31 with the inter-connection portion cavity portion 51. It is also possible to provide it.

  In such a case, when the diff ring gear 20 is rotated, a part of the lubricating oil swept up by the tooth portion 21 of the diff ring gear 20 is introduced into the shell portion 31 of the diff case 30 and introduced into the shell portion 31. The lubricant oil thus introduced is introduced into the inter-connection portion cavity 51 through the communication hole portion that communicates the inside of the shell portion 31 with the inter-connection portion cavity portion 51.

  In the present embodiment, the circumferentially extending cavity 52, the root circular outer cavity 53, and the root circular inner cavity 54 are provided inside the outer peripheral portion 22 of the diff ring gear 20. , Any one or two of the circumferentially extending cavity 52, the root circular outer cavity 53 and the root circular inner cavity 54, or the circumferentially extending cavity 52, the tooth It is also possible not to provide any one of the bottom circle outer cavity 53 and the root circle inner cavity 54.

  When any one or two of the circumferentially extending cavity 52, the root bottom outer cavity 53, and the root bottom inner cavity 54 are provided, or the circumferentially extending cavity 52, the root bottom outer Even in the case where neither the cavity 53 nor the root inner circle cavity 54 is provided, the differential ring gear 20 communicates with the inter-connection cavity 51 and is stored in the inter-connection cavity 51. A lubricating oil discharge hole for discharging the lubricating oil from the outer peripheral surface of the diff ring gear 20, and a communication between the connecting portion cavities 51 on the radially inner side from the outer peripheral portion 22 of the diff ring gear 20, and the lubricating oil to the connecting portion cavities 51. And a lubricating oil introduction hole for introducing the oil.

  Further, in the present embodiment, the sixth communication hole portion 66 as a lubricating oil discharge hole portion provided in the diff ring gear 20 is formed so as to communicate with a tooth tip that is a part of the outer peripheral surface of the diff ring gear 20. However, it may be provided so as to communicate with the tooth bottom that is a part of the outer peripheral surface of the diff ring gear 20.

  Further, in the present embodiment, the inter-connection portion cavity 51 is used as the lubricating oil reservoir, and the first communication hole 61 is set to be lower than the lubricating oil storage level OL. It is also possible to set the portion 61 further radially inward so as to be above the lubricating oil storage level OL so that the inter-connection portion cavity 51 is not used as the lubricating oil storage portion.

  Thus, in the differential device 10 according to the present embodiment, the differential ring gear 20 includes the outer peripheral portion 22 provided with the tooth portion 21, the inner peripheral portion 24 communicated with the shell portion 31 of the differential case 30, and the outer peripheral portion 22. And side portions 26 that connect the inner peripheral portion 24 and the inner peripheral portion 24 on both sides in the axial direction. A plurality of connecting portions 28 for connecting the outer peripheral portion 22 and the inner peripheral portion 24 and connecting the side surface portions 26 on both sides are provided in the circumferential direction inside the differential ring gear 20, and the outer peripheral portion 22, the inner peripheral portion 24, A hollow portion 51 defined by the side surface portion 26 and the connecting portion 28 is provided.

  As a result, the outer peripheral part 22, the inner peripheral part 24, the side part 26, and the inner part provided in the diff ring gear 20 are secured while the strength and rigidity of the diff ring gear 20 are secured by the connecting part 28 provided in the def ring gear 20. The weight can be reduced by the hollow portion 51 defined by the connecting portion 28. By providing the cavity 51 inside the diff ring gear 20, the strength and rigidity of the diff ring gear 20 can be increased without increasing the rotational resistance of the diff ring gear 20 when the differential device 10 is housed in the housing 1 together with the lubricating oil. The weight can be reduced while securing the above.

  The differential case 30 is provided with a plurality of reinforcing ribs 34 for connecting the shell portion 31 and the side surface portion 26 of the differential ring gear 20, and the connecting portion 28 is a portion 35 to which the reinforcing rib 34 on the side surface portion 26 of the differential ring gear 20 is connected. Accordingly, the strength and rigidity of the diff ring gear 20 can be increased.

  The cavity 51 is used as a lubricating oil reservoir for storing lubricating oil, and the lubricating oil stored in the cavity 51 in communication with the cavity 51 is discharged from the outer peripheral surface of the diffring gear 20 to the differential ring gear 20. A lubricating oil discharge hole 66 is provided. As a result, the cavity 51 provided inside the diff ring gear 20 serves as a lubricating oil reservoir for supplying lubricating oil to the lubrication required parts such as the meshing portion 5 between the diff ring gear 20 and the gear 3 meshing with the diff ring gear 20. It can be used effectively.

  Further, the differential ring gear 20 is provided with lubricating oil introduction holes 61 and 61 ′ that communicate with the hollow portion 51 radially inward of the outer peripheral portion 22 and introduce the lubricating oil into the hollow portion 51. Thereby, lubricating oil can be introduce | transduced into the cavity part 51, and the cavity part 51 can be utilized effectively as a storage part of lubricating oil.

  Further, a plurality of connecting portions 28 for connecting the outer peripheral portion 22 and the inner peripheral portion 24 and for connecting the side surface portions 26 on both sides are provided in the circumferential direction, and the outer peripheral portion 22, the inner peripheral portion 24, By forming the differential ring gear 20 and the differential case 30 integrally by a three-dimensional additive manufacturing method so as to provide the hollow portion 51 defined by the side surface portion 26 and the connecting portion 28, the rotational resistance of the differential ring gear 20 is increased. Thus, the differential device 10 capable of reducing the weight while ensuring the strength and rigidity of the differential ring gear 20 can be manufactured.

  The present invention is not limited to the illustrated embodiments, and various improvements and design changes can be made without departing from the scope of the present invention.

  As described above, according to the present invention, it is possible to reduce the weight while securing the strength and rigidity of the diff ring gear without increasing the rotational resistance of the diff ring gear. In the case of manufacturing, there is a possibility of being suitably used in the vehicle manufacturing industry.

DESCRIPTION OF SYMBOLS 1 Housing 3 Output gear 5 Engagement part 10 Differential device 20 Differential ring 21 Tooth part 22 Outer part 24 Inner part 26 Side part 28 Connection part 30 Differential case 31 Shell part 34 Reinforcement rib 40 Differential mechanism 51 Cavity part 52 between connection parts Circumferential direction Extending cavity 53 Tooth root outer cavity 54 Tooth root inner cavity 61, 62, 63, 64, 65, 66 Communication hole L1 Tooth root circle

Claims (4)

A differential device comprising a diff ring gear and a diff case coupled to the diff ring gear,
The differential ring gear includes an outer peripheral portion provided with a tooth portion, an inner peripheral portion connected to a shell portion of the differential case that houses the differential mechanism, and the outer peripheral portion and the inner peripheral portion on both sides in the axial direction. Having side portions on both sides to be connected,
A plurality of connecting portions for connecting the outer peripheral portion and the inner peripheral portion with a predetermined width in the circumferential direction and for connecting the side portions on both sides are provided in the circumferential direction inside the differential ring gear, and the outer peripheral portion. , the inner peripheral portion, the cavity which is defined is provided et been by the side surface portion and the connecting portion,
The differential case is provided with a plurality of reinforcing ribs that connect the shell portion of the differential case and the side surface portion of the differential ring gear,
The connecting portion is connected to the side surface portion corresponding to a portion to which the reinforcing rib in the side surface portion of the diff ring gear is coupled,
All of the plurality of coupling portions are coupled from the side opposite to the driving source to a portion where the plurality of reinforcing ribs are coupled to the side surface portion of the differential ring gear.
A differential device characterized by that. The cavity is used as a lubricating oil reservoir that stores lubricating oil,
The differential ring gear is provided with a lubricating oil discharge hole portion that communicates with the hollow portion and discharges the lubricating oil stored in the hollow portion from the outer peripheral surface of the differential ring gear.
The differential device according to claim 1 . The differential ring gear is provided with a lubricating oil introduction hole portion that communicates with the hollow portion radially inward from the outer peripheral portion and introduces lubricating oil into the hollow portion.
The differential device according to claim 2 . A method for manufacturing a differential device comprising a diff ring gear and a diff case coupled to the diff ring gear,
The differential ring gear includes an outer peripheral portion provided with a tooth portion, an inner peripheral portion connected to a shell portion of the differential case housing the differential mechanism, and the outer peripheral portion and the inner peripheral portion on both sides in the axial direction. A connecting portion for connecting the outer peripheral portion and the inner peripheral portion with a predetermined width in the circumferential direction and connecting the side portions on the both sides. the outer peripheral portion with but provided plurality in a circumferential direction, the inner peripheral portion, the side surface portion and the cavity is defined by the connecting portion is provided, et al is, in the differential case, the said shell portion of said differential case differential ring gear A plurality of reinforcing ribs for connecting to the side surface portion are provided, and the connecting portion is connected to the side surface portion corresponding to a portion to which the reinforcing rib in the side surface portion of the differential ring gear is connected, As connection of numbers all the plurality of reinforcing ribs on the side surface portion of the differential ring gear is coupled from the non-drive source side to the portion to be bonded, the three-dimensional laminate molding method and the said differential ring gear differential case Integrally formed by
A method of manufacturing a differential device.

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