JP6363829B2 - Support stand for a planar article such as a solar panel and its support position adjusting member - Google Patents

Support stand for a planar article such as a solar panel and its support position adjusting member Download PDF

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JP6363829B2
JP6363829B2 JP2013202817A JP2013202817A JP6363829B2 JP 6363829 B2 JP6363829 B2 JP 6363829B2 JP 2013202817 A JP2013202817 A JP 2013202817A JP 2013202817 A JP2013202817 A JP 2013202817A JP 6363829 B2 JP6363829 B2 JP 6363829B2
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support
pile
head cap
cap member
solar panel
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JP2015068028A (en
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誠 奥地
誠 奥地
渉 ▲高▼野
渉 ▲高▼野
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Okuji Kensan Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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Description

本発明は、ソーラーパネル(太陽電池パネル)等の面状物品を設置し、支持固定するための架台並びにその架台に使用する杭部材及び架台の支持固定部の支持位置調整部材に関するものである。   The present invention relates to a frame for installing and supporting and fixing a planar article such as a solar panel (solar cell panel), a pile member used for the frame, and a support position adjusting member for a support fixing portion of the frame.

従来より、メガソーラー等大小を問わず地上に設置されるタイプのソーラーパネル等の面状物品を構築する各種の支持架台が提案されている。これらの先行技術として下記特許文献に記載のものを挙げることができる。   Conventionally, various support mounts for constructing a planar article such as a solar panel of a type installed on the ground regardless of the size such as mega solar have been proposed. Examples of these prior arts include those described in the following patent documents.

下記特許文献1に記載の発明に係る太陽電池パネル支持構造にあっては、経済的に施工が容易、安全性、メンテナンス性に優れるものを提供するものであって、施工地に所定間隔で立設された複数の土台(架台)と土台(架台)間に掛け渡した支持材と、支持材に設けた太陽電池パネルを取り付ける取り付け部とを備えたものである。
この発明では、この土台の形態に特徴があり、即ち、土台の上面の上面全部又は一部を所定角で傾斜させ、この傾斜面に支持材を取り付けて太陽電池パネルを傾斜状態に支持するものである。
The solar cell panel support structure according to the invention described in Patent Document 1 below provides an economically easy construction, excellent safety and maintainability, and stands at a predetermined interval on the construction site. A plurality of bases (bases) provided, a support member spanned between the bases (bases), and an attachment part for attaching a solar cell panel provided on the support member are provided.
In this invention, there is a feature in the form of the base, that is, the whole or part of the upper surface of the base is inclined at a predetermined angle, and a support material is attached to the inclined surface to support the solar cell panel in an inclined state. It is.

下記特許文献2に記載の支持構造にあっては、地盤の不安定性に対して、低いコストで安定的に太陽電池モジュールを支持し得る支持構造とそのための支持金具を提供するものである。
ここで利用されている土台は、その手前側に位置する土台と、その後方に位置する土台とが異なる高さに施工・設置され、これら異なる高さの土台の上面に取付金具を固定して太陽電池パネルを傾斜状に設置し固定できるものであって、その取付金具の構成に特徴がある。
In the support structure described in Patent Document 2 below, a support structure capable of stably supporting a solar cell module at low cost against the instability of the ground and a support metal fitting therefor are provided.
The base used here is constructed and installed at different heights on the base located on the front side and the base located on the back side, and mounting brackets are fixed to the upper surfaces of the bases at different heights. The solar cell panel can be installed and fixed in an inclined shape, and the structure of the mounting bracket is characteristic.

下記特許文献3に記載の支持構造にあっては、太陽電池モジュール等の構造物の取付け作業が容易でありかつ安全な構造物支持構造を提供するものであり、前記構造物を支持する桟と案内支持部との両者の構成に特徴がある。
この発明においても、土台部であるコンクリート基礎を等間隔で地面上に敷設し、これらコンクリート基礎上にベース桟を固定してベース桟を等間隔に並設し、各ベース桟の後端部アームを鉛直方向に立設して、各ベース桟の先端部と各後端部アームの上端部に縦桟を斜めに掛け渡し、これらの縦桟に太陽電池モジュールを設置するものである。
これら従来の技術の何れのものも、その架台の基礎としてコンクリート製土台を使用するものであった。
In the support structure described in Patent Document 3 below, a structure support structure that provides easy and safe mounting work for a structure such as a solar cell module is provided. There is a feature in the configuration of both the guide support part.
Also in the present invention, the foundation foundation concrete foundation is laid on the ground at equal intervals, the base rails are fixed on these concrete foundations, and the base rails are arranged at equal intervals, and the rear end arm of each base rail Are vertically erected, obliquely spanning the vertical beam between the front end of each base beam and the upper end of each rear end arm, and the solar cell module is installed on these vertical beams.
All of these conventional techniques use a concrete base as the foundation of the frame.

特開2007−35849号公報JP 2007-35849 A 特開2010−258024号公報JP 2010-258024 A 特開2011−185030号公報JP 2011-185030 A

上記の通り、従来のソーラーパネル等の面状物品の支持構造においては各種のタイプのものがあるが、その何れのものも、設置(施工)場所にコンクリート製の土台部を設置し、この土台部の上に支持構造(支持架台)を介して面状物品を平面状又は傾斜状に支持固定するものである。
しかしながら、本願発明においては、従来のようなコンクリート製の土台を用いずに、面状物品を支持固定できる架台を提供することをその第一の課題としている。
As described above, there are various types of support structures for conventional planar articles such as solar panels, and all of them have a concrete base portion installed at the installation (construction) location. A planar article is supported and fixed in a planar or inclined manner via a support structure (support frame) on the part.
However, in the present invention, the first problem is to provide a pedestal capable of supporting and fixing a planar article without using a conventional concrete base.

これにより、設置面又は施工地の基礎工事を不要とし、設置面の状態に関わらず容易に架台を立設することができ、また、架台を除去する際にも、簡単に原状に復帰させることもできることとなるからである。
このために、本願発明においては、コンクリート製土台を使用せずに、発想の転換を行って杭部材を利用するのであるが、そのための杭部材の構成を創案すること、そして、複数の杭部材の上端部で架台を支持することとなるのであるが、その際の支持固定位置の調整をもできる部材を設けることもその課題となるのである。
This eliminates the need for foundation work on the installation surface or construction site, allows the stand to be erected easily regardless of the state of the installation surface, and can be easily restored to the original state when removing the mount. Because it will be possible.
For this reason, in the present invention, without using a concrete base, the idea is changed and the pile member is used, but the construction of the pile member for that purpose is created, and a plurality of pile members However, it is also a problem to provide a member that can adjust the support fixing position at that time.

更に、本願発明においても、従来と同様に、設置施工の簡略化や容易化、架台の強度の保持、解体の容易化、その他この種の架台に対する一般的な要求課題である構成要素の耐水性、耐腐食性の向上を図ることもその課題となる。   Further, in the present invention, as in the past, the installation work is simplified and facilitated, the strength of the gantry is maintained, the dismantling is facilitated, and the water resistance of the constituent elements which are general requirements for this type of gantry. It is also an issue to improve the corrosion resistance.

上記課題を解決するために、本発明の第1のものは、ソーラーパネル等の面状物品を設置する支持架台であって、かかる架台は、面状物品を載置し固定する少なくとも一対の縦桟又は横桟と、これら縦桟又は横桟を支持する複数の支持枠体と、これらの支持枠体の下端部を支持し固定する複数の支持固定部とを備え、これらの支持固定部のそれぞれが、設置面に打ち込まれた杭部材の上端部で支持され、前記杭部材の上端部には杭頭キャップ部材が設けられ、この杭頭キャップ部材の上面部から上方に延長する螺子棒又は螺子軸によって前記支持固定部が螺着され、固定され、前記杭頭キャップ部材と支持固定部との間に支持固定部の支持位置を変更し調整できる板状の支持位置調整部材を更に設け、この支持位置調整部材には、その上面部と下面部のそれぞれの直径方向全体に溝条部を設け、これらの溝条部を平面視略直交するように設け、この支持位置調整部材の下面部の溝条部内には、杭頭キャップ部材の上面部から延長する螺子棒又は螺子軸に螺合したナットを又は杭頭キャップ部材の上面部に螺合させた螺子棒又は螺子軸の頭部を適合させることができ、支持位置調整部材の上面部の溝条部内には螺子棒又は螺子軸の頭部を適合させ、螺子棒又は螺子軸を上方に延長させて支持固定部を螺着し固定することができ、上記溝条部の横幅は、その溝条部の長手方向開口部の幅よりも大きく形成されて上記ナット又は螺子棒又は螺子軸の頭部が軸方向に抜け落ちないことを特徴とするソーラーパネル等の面状物品用支持架台である。
尚、縦桟というのは、太陽光に直面するように適宜傾斜角度をもってソーラーパネルが設置された際に、この傾斜面の傾斜方向に沿う方向に配される桟を意味するものであり、横桟とういうのは、前記縦桟と直交する方向に配設される桟を意味する。
また、これら縦桟又は横桟に載置固定されるソーラーパネルは、平面的に配設されるものであってもよい。
In order to solve the above-mentioned problems, a first aspect of the present invention is a support gantry for installing a planar article such as a solar panel, and the gantry includes at least a pair of vertical frames for placing and fixing the planar article. And a plurality of support frames that support the vertical and horizontal bars, and a plurality of support and fixing portions that support and fix the lower ends of the support frames. Each is supported by an upper end portion of a pile member driven into the installation surface, and a pile head cap member is provided at the upper end portion of the pile member, and a screw rod extending upward from an upper surface portion of the pile head cap member or The support fixing portion is screwed and fixed by a screw shaft, and further provided with a plate-like support position adjusting member capable of changing and adjusting the support position of the support fixing portion between the pile head cap member and the support fixing portion, The support position adjusting member has an upper surface portion. Grooves are provided in the entire diameter direction of the lower surface part, and these groove parts are provided so as to be substantially orthogonal to each other in a plan view. In the groove part of the lower surface part of the support position adjusting member, the pile head cap member can be adapted to the head of the screw rod or screw shaft is screwed a screwed nut on the threaded rod or screw shaft or on the upper surface of the pile head cap member extending from the top surface, the top surface of the support position adjustment member The head of the screw rod or screw shaft can be fitted in the groove portion of the portion, the screw rod or screw shaft can be extended upward, and the support fixing portion can be screwed and fixed. The width of the groove portion is A support base for a planar article such as a solar panel, which is formed larger than the width of the longitudinal opening of the groove, and the head of the nut or screw rod or screw shaft does not fall off in the axial direction. It is.
A vertical rail means a rail that is arranged in a direction along the inclination direction of the inclined surface when a solar panel is installed with an appropriate inclination angle so as to face sunlight. A cross means a cross arranged in a direction perpendicular to the vertical cross.
Further, the solar panels placed and fixed on these vertical rails or horizontal rails may be arranged in a plane.

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本発明の第のものは、上記第の発明において、前記杭部材が管体から成り、その下端先端部には掘削刃を設け、前記杭頭キャップ部材が有底筒体状のものからなり、その有底部を上方に配して、前記杭部材の上端部に連結させ、杭部材及び杭頭キャップ部材の直径方向に貫通孔を設けて螺子等の固定手段によって螺着固定し、有底部の上面略中央部に螺子棒又は螺子軸を上方に向かって配設したことを特徴とするソーラーパネル等の面状物品用支持架台である。 According to a second aspect of the present invention, in the first aspect , the pile member is formed of a tubular body, a drilling blade is provided at a lower end tip portion thereof, and the pile head cap member is formed of a bottomed cylindrical shape. The bottomed portion is arranged upward and connected to the upper end portion of the pile member, and through holes are provided in the diameter direction of the pile member and the pile head cap member, and are fixed by screwing with fixing means such as screws. A support base for a planar article such as a solar panel, wherein a screw rod or a screw shaft is disposed upward at a substantially central portion of the upper surface of the bottom portion.

本発明の第のものは、上記第の発明において、前記杭頭キャップ部材が横断面略コ字形状のものからなり、その両脚部が前記杭部材の上端部を跨ぐように配設され、これら両脚部と杭部材の上端部の略水平方向に貫通孔を設けて螺子等の固定手段によって螺着固定し、杭頭キャップの上面部の略中央部から上方に延長するように螺子棒又は螺子軸を設けたことを特徴とするソーラーパネル等の面状物品用支持架台である。 According to a third aspect of the present invention, in the first aspect, the pile head cap member is formed of a substantially U-shaped cross section, and both leg portions are disposed so as to straddle an upper end portion of the pile member. The screw rods are formed so as to extend upward from the substantially central portion of the top surface of the pile head cap by providing through holes in the horizontal direction of both the leg portions and the upper end portion of the pile member and fixing them by fixing means such as screws. Or it is a support stand for planar articles, such as a solar panel, provided with the screw shaft.

本発明の第のものは、上記第の発明において、前記杭頭キャップ部材の上面部と前記杭部材の上端部との間に間隔を設け、この間隔をボルト頭部の高さと略同一又はそれよりも大きくすることにより、杭頭キャップ部材の上面部の下面からボルトを挿通して前記上面部から上方に向かって螺子軸が延長するように配設したことを特徴とするソーラーパネル等の面状物品用支持架台である。 According to a fourth aspect of the present invention, in the first aspect , a gap is provided between an upper surface portion of the pile head cap member and an upper end portion of the pile member, and the gap is substantially the same as a height of the bolt head portion. Or by making it larger than that, a solar panel or the like, wherein a bolt is inserted from the lower surface of the upper surface portion of the pile head cap member so that the screw shaft extends upward from the upper surface portion, etc. It is a support stand for planar articles.

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本発明の第のものは、上記第1乃至第4の何れかの発明において、前記杭部材の上端部と杭頭キャップ部材との間に止水部材を配設し、及び/又は、これら両者を螺着固定するための貫通孔の部位に止水部材を配設したことを特徴とするソーラーパネル等の面状物品用支持架台である。 According to a fifth aspect of the present invention, in any one of the first to fourth aspects, a water stop member is disposed between the upper end portion of the pile member and the pile head cap member, and / or A support frame for a planar article such as a solar panel, wherein a water-stopping member is disposed at a portion of a through hole for screwing and fixing the both.

本発明の第のものは、上記第1乃至第の何れかの発明において、前記杭部材において、設置面の地際部の上下の所定範囲を被覆する防腐食部材を巻回し、又は前記所定範囲に防腐食塗料を塗布したことを特徴とするソーラーパネル等の面状物品用支持架台である。
尚、ここで使用した「防腐食部材」及び「防腐食塗料」というのは、「防錆部材」及び「防錆塗料」をも含む意味である。
A sixth aspect of the present invention is the invention according to any one of the first to fifth aspects, wherein the pile member is wound with a corrosion prevention member covering a predetermined range above and below the ground portion of the installation surface, or A support base for a planar article such as a solar panel, wherein a corrosion-resistant paint is applied to a predetermined range.
Note that the terms “corrosion-preventing member” and “corrosion-preventing paint” used herein include “rust-preventing member” and “rust-preventing paint”.

本発明の第のものは、上記第の発明において、前記防腐食部材が合成樹脂製の筒状部材からなり、その長手方向の全体に切れ目を設けて前記杭部材に着脱自在と成し、架台の設置に際して接着材により接着固定されることを特徴とするソーラーパネル等の面状物品用支持架台である。 According to a seventh aspect of the present invention, in the sixth aspect of the invention, the anticorrosion member is formed of a synthetic resin cylindrical member, and is provided with a cut in the entire longitudinal direction so as to be detachable from the pile member. A support frame for a planar article such as a solar panel, which is bonded and fixed by an adhesive when the frame is installed.

本発明の第のものは、上記第1乃至第の何れかの発明において、前記支持枠体が横断面略L字形状の型材を使用し、これらの支持枠体の下端部を支持し固定する支持固定部も横断面略L字形状の型材を使用していることを特徴とするソーラーパネル等の面状物品用支持架台である。 According to an eighth aspect of the present invention, in any one of the first to seventh aspects, the support frame uses a mold having a substantially L-shaped cross section, and supports the lower ends of these support frames. The support fixing part to be fixed is also a support base for a planar article such as a solar panel, wherein a mold material having a substantially L-shaped cross section is used.

本発明の第のものは、上記第1乃至第の何れかの発明において、前記複数の杭部材を略水平方向に相互に連結する補強枠体を更に設けたことを特徴とするソーラーパネル等の面状物品用支持架台である。 A ninth aspect of the present invention is the solar panel according to any one of the first to eighth aspects, further comprising a reinforcing frame for interconnecting the plurality of pile members in a substantially horizontal direction. It is a support stand for planar articles such as.

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本発明の第10のものは、上記第の発明におけるソーラーパネル等の面状物品用支持架台に使用された支持位置調整部材である。 According to a tenth aspect of the present invention, there is provided a support position adjusting member used in the support base for a planar article such as a solar panel in the first aspect.

本発明の第1のものにおいては、支持架台を支持するコンクリート製土台を使用しておらず、杭部材を使用しているために、設置面にコンクリート土台を設ける必要がなく、設置面の基礎工事が不要となる。
本願発明においては、設置面に適宜数の、即ち、支持フレームの下端部を支持し固定する支持固定部を支持できる通常は少なくとも4本の杭部材を設置面に打ち込むことにより基礎土台部を形成することが可能となるのである。
従って、その設置面の基礎工事が不要となり、架台設置の簡略化、簡素化及び容易化に極めて大きな貢献となる。他方、逆に架台を設置面から除去する際にも原状復帰も容易となる。
In the first aspect of the present invention, since the concrete base that supports the support base is not used and the pile member is used, it is not necessary to provide a concrete base on the installation surface, and the foundation of the installation surface No construction is required.
In the present invention, a foundation base is formed by driving an appropriate number of pile members on the installation surface, that is, usually supporting at least four pile members that can support and fix the lower end of the support frame. It becomes possible to do.
Therefore, the foundation work on the installation surface is not required, which greatly contributes to simplification, simplification, and ease of installation of the gantry. On the other hand, when the gantry is removed from the installation surface, the original state can be easily restored.

更にまた、本発明においては、杭部材を適宜設置面に打ち込んで架台を支持するために、杭部材の設置面からの地上高さ(地上長さ)を適宜設定することにより、縦桟又は横桟の傾斜角度を自由に設定することができる。
或いは、設置面の状態に応じて、縦桟等の傾斜面も必ずしも南向きでなく、それ以外の向きに設置することもできる。
更には、設置面が平地でない傾斜地又は荒地であっても適宜所望の傾斜角度で、又は平らに設置することもできるのである。
これにより、その設置面に応じて最適な発電効率を発揮できる状態で各種の傾斜状態、平面状態又は所望の向きに容易に変更して設置することができることとなるのである。
Furthermore, in the present invention, in order to drive the pile member appropriately onto the installation surface and support the gantry, the ground height from the installation surface of the pile member (the ground length) is appropriately set, so that The angle of inclination of the crosspiece can be set freely.
Or according to the state of an installation surface, inclined surfaces, such as a vertical rail, are not necessarily southward, and can also be installed in other directions.
Furthermore, even if the installation surface is an inclined land or a rough ground that is not flat, it can be installed at a desired inclination angle or flatly.
Thereby, it can change and install in various inclination states, a plane state, or desired direction easily in the state which can exhibit optimal power generation efficiency according to the installation surface.

本発明においては、杭部材の上端部と架台の下端部の支持固定部との連結支持固定構造を具体化したものである。
即ち、杭部材の上端部には杭頭キャップ部材を設け、この杭頭キャップ部材の上面部から上方に延長する螺子棒又は螺子軸によって前記支持固定部が螺着され、固定されるのである。
また、本発明においては、支持位置調整部材を更に設けたものであり、この支持位置調整部材によって、支持架台の下端部の支持固定部の支持位置を調整できることとなる。
本発明においては、杭部材の上端部で架台の支持固定部が支持されるため、設置面に打ち込んだ杭部材の上端部において、その支持点が杭部材の中心からずれることも想定されるために、この支持位置を調整することができるように当該支持位置調整部材を設けたものである
In this invention, the connection support fixing structure of the upper end part of a pile member and the support fixing part of the lower end part of a mount frame is actualized.
That is, a pile head cap member is provided at the upper end portion of the pile member, and the support fixing portion is screwed and fixed by a screw rod or a screw shaft extending upward from the upper surface portion of the pile head cap member.
Moreover, in this invention, the support position adjustment member is further provided, The support position of the support fixing | fixed part of the lower end part of a support stand can be adjusted with this support position adjustment member.
In the present invention, since the support fixing portion of the gantry is supported by the upper end portion of the pile member, it is assumed that the support point is shifted from the center of the pile member at the upper end portion of the pile member driven into the installation surface. Further, the support position adjusting member is provided so that the support position can be adjusted .

本発明の第のものは、更に杭部材と杭頭キャップ部材を具体化したものである。
即ち、杭部材が管体から成り、その下端先端部には掘削刃が設けられ、杭頭キャップ部材が有底筒体状のものからなり、その有底部を上方に配して、前記杭部材の上端部に連結させ、杭部材及び杭頭キャップ部材の直径方向に貫通孔を設けて螺子等の固定手段によって螺着固定し、有底部の上面略中央部に螺子棒又は螺子軸を上方に向かって配設して架台の支持固定部と容易に螺着固定することができることとなる。
The 2nd thing of this invention materializes a pile member and a pile head cap member further.
That is, the pile member is composed of a tubular body, a drilling blade is provided at the lower end tip portion thereof, the pile head cap member is composed of a bottomed cylindrical body, the bottomed portion is arranged upward, and the pile member The pile member and the pile head cap member are connected to the upper end portion of the pile member, and a through hole is provided in the diameter direction of the pile member and screwed and fixed by a fixing means such as a screw. Therefore, it can be easily screwed and fixed to the support fixing portion of the gantry.

本発明の第のものにおいては、杭頭キャップ部材の他の形態を特定したものである。
即ち、杭頭キャップ部材が横断面略コ字形状のものからなり、その両脚部が前記杭部材の上端部を跨ぐように配設され、これら両脚部と杭部材の上端部の略水平方向に貫通孔を設けて螺子等の固定手段によって螺着固定し、杭頭キャップ部材の上面部の略中央部から上方に延長するように螺子棒又は螺子軸を設けたものであり、その効果は上記第3の発明と同様である。
In the 3rd thing of this invention, the other form of a pile head cap member is specified.
That is, the pile head cap member has a substantially U-shaped cross section, and both leg portions are disposed so as to straddle the upper end portion of the pile member, and the both leg portions and the upper end portion of the pile member are arranged in a substantially horizontal direction. A through hole is provided and screwed and fixed by a fixing means such as a screw, and a screw rod or screw shaft is provided so as to extend upward from a substantially central portion of the upper surface portion of the pile head cap member. This is similar to the third invention.

本発明の第のものにおいては、上記第の発明において、杭頭キャップ部材に設ける螺子軸を具体化したものであって、ボルトを使用して、そのボルト頭部を下方に配置して杭頭キャップ部材の上面部から上方にその螺子軸部を上方に延長させることができることを特定している。 According to a fourth aspect of the present invention, in the third aspect of the invention, the screw shaft provided in the pile head cap member is embodied, and a bolt is used and the bolt head is disposed below. It is specified that the screw shaft portion can be extended upward from the upper surface portion of the pile head cap member.

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本発明の第のものにおいては、杭部材と杭頭キャップ部材との連結において、防水効果を付与するためのものである。
これにより杭部材の内部に雨水等が侵入することがなくなり、その耐久性に寄与することとなる。
In the 5th thing of this invention, in the connection of a pile member and a pile head cap member, it is for providing a waterproof effect.
Thereby, rain water etc. do not penetrate | invade into the inside of a pile member, and will contribute to the durability.

本発明の第のものにおいても、上記第の発明と同様に、杭部材の設置面の地際部における防錆や防腐食のための手段を講じたものであり、つまり、杭部材において、設置面の地際部の上下の所定範囲を被覆する防腐食部材を巻回し、又は、防腐食塗料の塗布を行うことを特徴とするものである。 Also in the sixth aspect of the present invention, as in the fifth aspect of the present invention, a means for rust prevention and corrosion prevention is provided at the ground part of the installation surface of the pile member. The anticorrosion member which covers the predetermined range above and below the ground part of the installation surface is wound, or the anticorrosion paint is applied.

本発明の第のものにおいては、前記第の発明のおける防腐食部材を更に限定したものであり、つまり、防腐食部材が合成樹脂製の筒状部材からなり、その長手方向の全体に切れ目を設けて杭部材に着脱自在と成し、架台の設置に際して接着材により接着固定されることを特徴とするものである。 In the seventh aspect of the present invention, the anticorrosion member in the sixth aspect of the present invention is further limited, that is, the anticorrosion member is formed of a synthetic resin cylindrical member, and the entire longitudinal direction thereof is formed. It is characterized in that it is provided with a cut and is detachable from the pile member, and is bonded and fixed by an adhesive when the mount is installed.

本発明の第のものは、支持枠体と支持固定部の形態を更に限定したものであり、即ち、これらを横断面略L字形状の型材を利用し、その材料の軽量化と、施工の容易化を意図したものである。 In the eighth aspect of the present invention, the form of the support frame and the support fixing portion is further limited. That is, these are made of a material having a substantially L-shaped cross section, and the weight of the material is reduced. This is intended to facilitate the process.

本発明の第のものは、複数の杭部材の地際部の少し上方でその略水平方向に補強枠体をさらに設けたものであり、支持架台全体の強度を向上させたものである。
この支持枠体は、少なくとも4本の杭部材の4辺の全体に渡って掛け渡すことも、或いは対向する2辺にのみ掛け渡すことも自由である。
According to a ninth aspect of the present invention, a reinforcing frame is further provided in a substantially horizontal direction slightly above the ground portion of the plurality of pile members, and the strength of the entire support frame is improved.
This support frame body can be hung over the entire four sides of at least four pile members, or can be hung only on two opposite sides.

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本発明の第10のものは、上記第の発明で特定した支持位置調整部材を本願の特許請求の範囲に含めたものである。 According to a tenth aspect of the present invention, the supporting position adjusting member specified in the first aspect of the present invention is included in the claims of the present application.

本発明のソーラーパネル等の面状物品用支持架台に係る第一の実施形態を図示しており、その(A)が斜視図、その(B)が正面図、その(C)が側面図、その(D)が杭部材の補強枠体の部分を示した説明図である。The 1st embodiment concerning the support stand for planar articles, such as a solar panel of the present invention is illustrated, The (A) is a perspective view, The (B) is a front view, The (C) is a side view, (D) is explanatory drawing which showed the part of the reinforcement frame of a pile member. 図1に図示した支持架台に使用されている杭部材を図示しており、その(A)が全体図、その(B)が前図(A)の上端のB部分の拡大図、その(C)が前図(B)のC−C線断面図である。The pile member currently used for the support stand illustrated in FIG. 1 is illustrated, The (A) is a general view, The (B) is the enlarged view of B part of the upper end of previous figure (A), The (C ) Is a cross-sectional view taken along the line CC of FIG. 本発明に係る杭頭キャップ部材の他の実施形態を図示しており、その(A)が全体図、その(B)が、前図(A)のB部分の拡大図、その(C)が前図(B)のD−D線断面図である。The other embodiment of the pile head cap member which concerns on this invention is illustrated, The (A) is a general view, The (B) is an enlarged view of the B part of the previous figure (A), The (C) is It is the DD sectional view taken on the line of the previous figure (B). 上記第1実施形態に係る杭頭キャップ部材の部分を図示した断面説明図であり、支持架台の支持固定部との関係を示している。It is sectional explanatory drawing which illustrated the part of the pile head cap member which concerns on the said 1st Embodiment, and has shown the relationship with the support fixing | fixed part of a support stand. 本発明に係る杭頭キャップ部材の他の実施形態を図示しており、その(A)が正面図、その(B)が前図(A)のB−B線断面図である。The other embodiment of the pile head cap member which concerns on this invention is illustrated, The (A) is a front view, The (B) is the BB sectional drawing of the front figure (A). 図5に示した杭頭キャップ部材を用いて支持架台を構成した全体を示し、その(A)が正面図、その(B)が側面図である。The whole which comprised the support stand using the pile head cap member shown in FIG. 5 is shown, The (A) is a front view, The (B) is a side view. 本発明に係る支持架台に使用する支持位置調整部材を図示する摸式図である。It is a model which illustrates the support position adjustment member used for the support stand which concerns on this invention. 本発明に係る支持位置調整部材の他の実施形態を図示する斜視図である。It is a perspective view which illustrates other embodiment of the support position adjustment member which concerns on this invention.

以下、添付の図面と共に本発明の実施形態について説明する。
図1は、本発明のソーラーパネル等の面状物品用支持架台(以下単に「支持架台」という。)に係る第一の実施形態を図示しており、その(A)が斜視図、その(B)が正面図、その(C)が側面図、その(D)が杭部材の補強枠体の部分を示した説明図である。
Embodiments of the present invention will be described below with reference to the accompanying drawings.
FIG. 1 illustrates a first embodiment according to a support base for a planar article such as a solar panel of the present invention (hereinafter simply referred to as “support base”), in which (A) is a perspective view, B) is a front view, (C) is a side view, and (D) is an explanatory view showing a portion of a reinforcing frame body of a pile member.

本発明に係る支持架台は、ソーラーパネルSを載置し支持する一対の縦桟10、10と、これらの縦桟10、10を支持する複数の支持枠体12と、これらの支持枠体12の下端部で、これら支持枠体12、12を支持し固定する支持固定部14と、これらの支持固定部14を支持する杭部材15とからなる。
この実施形態では、4枚のソーラーパネルSを縦方向に支持した例を図示している。
The support frame according to the present invention includes a pair of vertical rails 10 and 10 on which a solar panel S is placed and supported, a plurality of support frame bodies 12 that support these vertical rails 10 and 10, and these support frame bodies 12. The lower end of the support frame 12 includes a support fixing portion 14 that supports and fixes the support frame bodies 12, 12, and a pile member 15 that supports the support fixing portions 14.
In this embodiment, an example in which four solar panels S are supported in the vertical direction is illustrated.

この例では、4本の支持枠体12が1本の縦桟10を支持しており、支持固定部14は4つ設けられ、これらの支持固定部14を支持する4本の杭部材15が配設されている。
支持枠体12は、トラス形状に配設されて、それぞれの縦桟10を支持し、これらの図では明瞭には現れていないが、杭部材15の上端部には杭頭キャップ部材16が冠着されている。
In this example, four support frame bodies 12 support one vertical rail 10, four support fixing portions 14 are provided, and four pile members 15 that support these support fixing portions 14 are provided. It is arranged.
The support frame 12 is arranged in a truss shape and supports each vertical rail 10. Although not clearly shown in these drawings, a pile head cap member 16 is crowned on the upper end portion of the pile member 15. It is worn.

後に詳説するが、この杭頭キャップ部材16の上面部の略中央から、螺子棒又は螺子軸が上方に延長し、この螺子棒又は螺子軸を利用して複数のナット等により支持固定部14が螺着され、固定されるのである。
この実施形態では、縦桟10及び支持枠体12として横断面略L字形状の型鋼を利用して、その軽量化を図っている。
また、支持固定部14も横断面略L字形状の型鋼を利用している。
As will be described in detail later, a screw rod or screw shaft extends upward from substantially the center of the upper surface portion of the pile head cap member 16, and the support fixing portion 14 is secured by a plurality of nuts or the like using the screw rod or screw shaft. It is screwed and fixed.
In this embodiment, a steel bar having a substantially L-shaped cross section is used as the vertical beam 10 and the support frame body 12 to reduce the weight.
Further, the support fixing portion 14 also uses a steel plate having a substantially L-shaped cross section.

縦桟10、10は、図示した通り、傾斜状に設置しているが、支持枠体12の長さにより、これを平面的に配置することもできる。
また、縦桟10、10でなく、ソーラーパネルSを載置して支持する桟としては、縦桟10と直交する方向に一対の横桟を利用することもできる。
更に、この実施形態においては、前後左右で4本のそれぞれの杭部材15を相互に連結する補強枠体25が設置面Gから所定高さの水平方向に4本設けられており、支持枠体12同士も、筋交い方向の補強アームを適宜設けることも自由である。
Although the vertical rails 10 and 10 are installed in an inclined shape as shown in the drawing, the vertical rails 10 and 10 can be arranged in a plane depending on the length of the support frame 12.
In addition, as a cross for mounting and supporting the solar panel S instead of the vertical crosses 10 and 10, a pair of horizontal crosses can be used in a direction orthogonal to the vertical cross 10.
Furthermore, in this embodiment, four reinforcing frame bodies 25 that connect the four respective pile members 15 in the front, rear, left, and right are provided in the horizontal direction at a predetermined height from the installation surface G. The twelve members can freely provide reinforcing arms in the bracing direction as appropriate.

図2は、図1に図示した支持架台に使用されている杭部材を図示しており、その(A)が全体図、その(B)が前図(A)の上端のB部分の拡大図、その(C)が前図(B)のC−C線断面図である。
本発明に係る杭部材15は、金属製管体を使用し、その下端先端部には掘削刃15hが設けられており、その上端部には杭頭キャップ部材16が連結されている。
FIG. 2 illustrates a pile member used in the support frame illustrated in FIG. 1, (A) is an overall view, and (B) is an enlarged view of a B portion at the upper end of the previous figure (A). (C) is a cross-sectional view taken along the line CC of FIG.
The pile member 15 according to the present invention uses a metal pipe body, a drilling blade 15h is provided at a lower end tip portion thereof, and a pile head cap member 16 is connected to the upper end portion thereof.

この杭頭キャップ部材16は、有底筒体状のものからなり、その有底部を上にして上面部16uと成し、その上面部16uの略中央部には鉛直上方に延長する螺子棒16sが設けられている。
この杭頭キャップ部材16の下方の筒体部16tは、杭部材15の上端部に被さるように冠着され、この筒体部16tの略水平方向の直径方向には杭部材15と共に貫通孔が形成されてボルト17・ナット18により相互に固定される。
The pile head cap member 16 has a bottomed cylindrical shape, and has a bottomed portion facing upward to form an upper surface portion 16u. A screw rod 16s extending vertically upward at a substantially central portion of the upper surface portion 16u. Is provided.
The cylindrical body portion 16t below the pile head cap member 16 is attached so as to cover the upper end portion of the pile member 15, and a through-hole is formed together with the pile member 15 in the substantially horizontal diameter direction of the cylindrical body portion 16t. The bolts 17 and nuts 18 are formed and fixed to each other.

この杭頭キャップ部材16の内面には、図には明瞭に現れていないが、合成樹脂製の止水部材が内装されており、また上記貫通孔で固定するボルト頭部とナット部にはシール座金19を配設して止水効果を向上させている。
止水部材が設けられた杭頭キャップ部材16の下方内周面にはOリングも配設している。止水効果及び防水効果を向上させるためである。
Although not clearly shown in the drawing, the pile head cap member 16 is internally provided with a water stop member made of synthetic resin, and a bolt head and a nut portion fixed by the through holes are sealed. A washer 19 is provided to improve the water stop effect.
An O-ring is also disposed on the lower inner peripheral surface of the pile head cap member 16 provided with the water stop member. This is to improve the water stop effect and the waterproof effect.

尚、杭頭キャップ部材16のボルト17・ナット18締着部分の外周に表れている逆U字形状の実線で囲まれた部分は、肉厚部を単に示すものである。
更に、螺子棒16sは、杭頭キャップ部材16の上面部16uに螺着されたものであっても、溶接着されたものであってもよく、螺子棒16s又は螺子軸が上方に延長していればよいものである。
後に説明するが、この螺子棒16sに前記支持架台の支持固定部が複数のナット等により螺着固定されるのである。
In addition, the part surrounded by the reverse U-shaped solid line which appears on the outer periphery of the bolt 17 and nut 18 fastening part of the pile head cap member 16 merely indicates the thick part.
Further, the screw rod 16s may be screwed to the upper surface portion 16u of the pile head cap member 16 or may be welded, and the screw rod 16s or the screw shaft extends upward. What should be done.
As will be described later, the support fixing portion of the support frame is screwed and fixed to the screw rod 16s by a plurality of nuts or the like.

図3は、前記杭頭キャップ部材の他の実施形態を図示しており、その(A)が全体図、その(B)が、前図(A)のB部分の拡大図、その(C)が前図(B)のD−D線断面図である。   FIG. 3 illustrates another embodiment of the pile head cap member, in which (A) is an overall view, (B) is an enlarged view of portion B of the previous figure (A), (C). Is a cross-sectional view taken along the line DD of FIG.

これらの図から解る通り、この実施形態に係る杭頭キャップ部材16においても、有底筒体状のものから成るが、筒体部16tの周壁部が管体から成る杭部材15の内部に嵌入する構成である。
そして、これら筒体部16tと杭部材15は螺子20、20によってその直径方向に螺着され固定される。
As can be seen from these drawings, the pile head cap member 16 according to this embodiment is also formed of a bottomed cylindrical body, but the peripheral wall portion of the cylindrical body portion 16t is fitted inside the pile member 15 formed of a tubular body. It is the structure to do.
And these cylinder part 16t and the pile member 15 are screwed in the diameter direction with the screws 20 and 20, and are fixed.

その他の構成は、前記図2に図示した杭頭キャップ部材と同じである。
尚、上記実施形態に係る杭部材15の設置面G(図1参照)の地際部には、図示はしていないが防腐食部材を設けているが、図5及び図6に図示する実施形態において詳説する。
The other structure is the same as the pile head cap member shown in FIG.
In addition, although not shown in figure, the corrosion prevention member is provided in the ground part of the installation surface G (refer FIG. 1) of the pile member 15 which concerns on the said embodiment, but implementation shown in FIG.5 and FIG.6 Details will be given in the form.

図4は、上記第1実施形態に係る杭頭キャップ部材の部分を図示した断面説明図であり、支持架台の支持固定部14との関係を示している。
この杭頭キャップ部材16は、上記図2に図示したものと同じであり、図2(C)と同様の断面を示している。
FIG. 4 is a cross-sectional explanatory view illustrating a part of the pile head cap member according to the first embodiment, and shows a relationship with the support fixing portion 14 of the support frame.
The pile head cap member 16 is the same as that shown in FIG. 2 and has the same cross section as that shown in FIG.

この図からよく解る通り、杭頭キャップ部材16の上面部16uの略中央部から鉛直上方に延長する螺子棒16sの上方部分で、ナットN1、N2、N3を利用して支持架台の支持枠体の下端部を支持し固定する支持固定部14の一方の側面(底面部)14tを螺着し固定することができるのである。   As is well understood from this figure, the support frame of the support frame using the nuts N1, N2, and N3 at the upper part of the screw rod 16s extending vertically upward from the substantially central part of the upper surface part 16u of the pile head cap member 16. It is possible to screw and fix one side surface (bottom surface portion) 14t of the support fixing portion 14 that supports and fixes the lower end portion.

支持固定部14としては、横断面略L字形状の型鋼を使用しており、この一方の側面である底面部14tの螺子挿通穴に杭頭キャップ部材16の螺子棒16sを挿通させ、上下からナットN1、N2、N3により座金を介在させて螺着され固定される。
そして、支持固定部14の他方の側面である起立部14kの部分で、支持架台の支持枠体の端部を螺着することができるのである。
尚、図中符号19は、シール座金を示し、16rはOリングを示している。
As the support fixing portion 14, a steel plate having a substantially L-shaped cross section is used, and the screw rod 16s of the pile head cap member 16 is inserted into the screw insertion hole of the bottom surface portion 14t, which is one side surface, from above and below. The nuts N1, N2, and N3 are screwed and fixed with a washer interposed.
Then, the end portion of the support frame of the support frame can be screwed at the portion of the upright portion 14k which is the other side surface of the support fixing portion 14.
In the figure, reference numeral 19 denotes a seal washer, and 16r denotes an O-ring.

図5は、本発明に係る杭頭キャップ部材の他の実施形態を図示しており、その(A)が正面図、その(B)が前図(A)のB−B線断面図である。
この実施形態に係る杭頭キャップ部材26は、上記の有底筒体状のものでなく、横断面略コ字形状の金具から成る。
FIG. 5 illustrates another embodiment of a pile head cap member according to the present invention, in which (A) is a front view, and (B) is a cross-sectional view taken along line BB in the previous figure (A). .
The pile head cap member 26 according to this embodiment is not a bottomed cylindrical body, but a metal fitting having a substantially U-shaped cross section.

図5(A)から解る通り、断面略コ字形状の両脚部26k、26kは、その両下端部の間隔が少し狭く形成され、これらの両脚部26k、26kの略水平方向に貫通孔が設けられ、ボルト17・ナット18により杭部材15と共に固定される。
杭部材15は、上記実施形態のものと同様に鋼管を使用し、その上端部には止水用のキャップ15cが設けられている。
As can be seen from FIG. 5 (A), both leg portions 26k, 26k having a substantially U-shaped cross section are formed such that the distance between the lower end portions thereof is slightly narrow, and through holes are provided in the substantially horizontal direction of both leg portions 26k, 26k. And fixed together with the pile member 15 by bolts 17 and nuts 18.
The pile member 15 uses a steel pipe as in the above embodiment, and a cap 15c for water stop is provided at the upper end portion.

また、杭頭キャップ部材26の上面部26uから上方に延長する螺子軸26sは、ボルト26bの頭部を下方に位置させて、上面部26uの略中央部に設けた螺子挿通孔を挿通させてボルト軸部(螺子軸26s)を上方に突出させ、ナットで固定したものから形成している。
従って、杭頭キャップ部材26の上面部26uと杭部材15の上端部(キャップ15c)との間隔をボルト26bの頭部の高さ距離と同一又はそれよりも大きく形成している。
Further, the screw shaft 26s extending upward from the upper surface portion 26u of the pile head cap member 26 has the head portion of the bolt 26b positioned downward and is inserted through a screw insertion hole provided at a substantially central portion of the upper surface portion 26u. The bolt shaft portion (screw shaft 26s) protrudes upward and is fixed with a nut.
Accordingly, the distance between the upper surface portion 26u of the pile head cap member 26 and the upper end portion (cap 15c) of the pile member 15 is formed to be equal to or larger than the height distance of the head of the bolt 26b.

このように、杭頭キャップ部材26の上面部26uに形成する螺子棒としては、6角ボルトの螺子軸26sを利用することもでき、或いは、螺子棒の一方端部を上記上面部26uの略中央部に溶接着して上方に延長するように形成することもできる。
即ち、杭頭キャップ部材の上面部略中央に立設する螺子棒又は螺子軸というのは、実質的には同一のものである。
Thus, as the screw rod formed on the upper surface portion 26u of the pile head cap member 26, a screw shaft 26s of a hexagonal bolt can be used, or one end portion of the screw rod is an abbreviation of the upper surface portion 26u. It can also be formed so as to be welded to the central portion and extended upward.
That is, the screw rod or the screw shaft standing upright substantially at the center of the upper surface of the pile head cap member is substantially the same.

図6は、図5に示した杭頭キャップ部材を用いて支持架台を構成した全体を示し、その(A)が正面図、その(B)が側面図である。
この実施形態では、その正面図(A)から解る通り、支持架台が横方向に2つ列設された状態を示しているが、これは3列以上であってよく、自由に設計変更できる。
FIGS. 6A and 6B show the whole of the support frame using the pile head cap member shown in FIG. 5, and FIG. 6A is a front view and FIG. 6B is a side view.
In this embodiment, as can be seen from the front view (A), two support frames are arranged in the horizontal direction, but this may be three or more rows, and the design can be changed freely.

このように、本発明においては、一対の縦桟を用いて最少単位の支持架台を構成することができ、この単位支持架台を横方向に複数個、必要に応じて配列し設置することができる。
この図6に図示した杭部材15の上端部に固定した杭頭キャップ部材26の構成は、図5に示したものである。
As described above, in the present invention, a minimum number of support frames can be configured by using a pair of vertical rails, and a plurality of unit support frames can be arranged and installed in the horizontal direction as necessary. .
The structure of the pile head cap member 26 fixed to the upper end portion of the pile member 15 shown in FIG. 6 is as shown in FIG.

そして、この図6から解る通り、この実施形態に係る支持架台においては、前後に位置する支持固定部14、14を相互に連結するように補強枠体13を掛け渡している。
また、この実施形態においては、杭部材15の設置面Gの地際部の上下所定範囲に防腐食用及び防錆用の防腐食部材30を巻回している。
同様に、この設置面Gの地際部の上下所定範囲、例えば上下約30cm程度の範囲内に防腐食塗料又は防錆塗料を塗布して実施することも可能である。
尚、この防腐食塗料としては、ウレタンエラストマー被覆材等を使用することができる。
Then, as can be seen from FIG. 6, in the support frame according to this embodiment, the reinforcing frame body 13 is stretched so as to connect the support fixing portions 14, 14 positioned in the front-rear direction.
In this embodiment, the anticorrosion and anticorrosion members 30 are wound around a predetermined range above and below the ground portion of the installation surface G of the pile member 15.
Similarly, it is possible to apply the anticorrosion paint or the anticorrosion paint within a predetermined range above and below the ground portion of the installation surface G, for example, within a range of about 30 cm above and below.
In addition, as this anticorrosion paint, a urethane elastomer coating material or the like can be used.

前記防腐食部材30は、PVCからなる筒体形状のものからなり、その長手方向の全体には切れ目が形成されて着脱自在のものである。
支持架台を設置する際に、この防腐食部材30を杭部材15の適宜位置に接着材を用いて接着し、支持架台を構築することができるのである。
The anticorrosion member 30 is made of a cylindrical body made of PVC, and is detachable with a cut formed in the entire longitudinal direction thereof.
When the support frame is installed, the anticorrosion member 30 can be bonded to an appropriate position of the pile member 15 by using an adhesive to construct the support frame.

図7は、本発明に係る支持架台に更に使用することができる支持位置調整部材を図示する摸式図であり、杭部材は短く表現している。
ここに図示した支持位置調整部材40は、高さの短い円柱形状(円盤形状)をした金具から成り、その上面部41と下面部43に、それぞれ溝条部42、44が直径方向の全体に且つ平面視略直交する方向に設けられたものである。
FIG. 7 is a schematic diagram illustrating a support position adjusting member that can be further used in the support frame according to the present invention, and the pile member is expressed shortly.
The support position adjusting member 40 shown here is made of a metal fitting having a short columnar shape (disk shape), and groove portions 42 and 44 are formed in the entire diameter direction on the upper surface portion 41 and the lower surface portion 43 thereof. And it is provided in a direction substantially orthogonal to the plan view.

この溝条部42、44は、それぞれボルト頭部又はナットが適合できるように、その内部の横幅がその溝条部の開口部の横幅よりも大きく形成されたものである。
つまり、この溝条部42、44内にボルト頭部又はナットを側面方向から適合させると、その頭部は軸方向には抜け落ちない構造を採用している。
The groove portions 42 and 44 are formed such that the width of the inside of the groove portions 42 and 44 is larger than the width of the opening portion of the groove portion so that the bolt head or the nut can be fitted.
That is, when a bolt head or nut is fitted in the groove portions 42 and 44 from the side, the head does not fall off in the axial direction.

この支持位置調整部材40を杭部材15の杭頭キャップ部材16と支持架台の支持固定部との間に介在させるのである。
即ち、杭頭キャップ部材16の上面部16uから上方に延長する螺子棒16sとして、六角ボルトを使用する。つまり、このボルトの螺子軸の先端部を杭頭キャップ部材16の上面部16uの略中央部に螺着する。そして、ボルト頭部を前記支持位置調整部材40の下面部43に設けた溝条部44に適合させる。即ち、この溝条部44内部で、前記六角ボルトの頭部がスライドできるのである。
The support position adjusting member 40 is interposed between the pile head cap member 16 of the pile member 15 and the support fixing portion of the support frame.
That is, a hexagon bolt is used as the screw rod 16 s extending upward from the upper surface portion 16 u of the pile head cap member 16. That is, the tip end portion of the screw shaft of the bolt is screwed to the substantially central portion of the upper surface portion 16 u of the pile head cap member 16. Then, the bolt head portion is adapted to the groove portion 44 provided on the lower surface portion 43 of the support position adjusting member 40. That is, the head of the hexagon bolt can slide inside the groove 44.

他方、この支持位置調整部材40の上面部41に設けた溝条部42には、他の六角ボルトの頭部を適合させ、その溝条部42内でスライドさせて位置決めを行い、ナットにより固定することにより、この支持位置調整部材40の上面部41から上方に螺子軸(ボルト軸)40sが延長することとなる。
この螺子軸40sに支持架台の支持固定部を複数のナット等により螺着固定することができるのである。
On the other hand, the groove portion 42 provided on the upper surface portion 41 of the support position adjusting member 40 is adapted to the head portion of another hexagon bolt and is slid within the groove portion 42 for positioning and fixed with a nut. As a result, the screw shaft (bolt shaft) 40 s extends upward from the upper surface portion 41 of the support position adjusting member 40.
The support fixing portion of the support frame can be screwed and fixed to the screw shaft 40s with a plurality of nuts or the like.

以上により、杭頭キャップ部材16の上端の螺子棒16sの支持位置の調整、即ち、支持位置調整部材40の下面部43の溝条部44内の位置決め、及び、支持位置調整部材40の上面部41に設けた溝条部42内での位置決めにより、支持架台の支持固定部の支持位置を適宜微調整することができることとなるのである。
このように、本発明に係る支持位置調整部材においては、少なくともその上面と下面に平面視略直交する方向に溝条部が形成されていればよく、その外形形状は自由に設計することができる。
As described above, the adjustment of the support position of the screw rod 16s at the upper end of the pile head cap member 16, that is, the positioning in the groove 44 of the lower surface portion 43 of the support position adjustment member 40, and the upper surface portion of the support position adjustment member 40 are performed. By positioning within the groove 42 provided in 41, the support position of the support fixing portion of the support frame can be finely adjusted as appropriate.
As described above, in the support position adjusting member according to the present invention, it is sufficient that the groove is formed at least on the upper surface and the lower surface in a direction substantially orthogonal to the plan view, and the outer shape can be freely designed. .

図8は、上記図7で説明した支持位置調整部材の他の実施形態を図示する斜視図である。
この支持位置調整部材50は、基本的には、上記実施形態に係る支持位置調整部材40とほぼ同様であるが、その軽量化を図るために、その上面部及び下面部の不必要な部分を除去した形態を有するものである。
FIG. 8 is a perspective view illustrating another embodiment of the support position adjusting member described in FIG.
The support position adjusting member 50 is basically the same as the support position adjusting member 40 according to the above embodiment, but in order to reduce its weight, unnecessary portions of the upper surface portion and the lower surface portion are provided. It has a removed form.

その本体部は基本的には円盤形状を有し、その上面部51に溝条部52をその直径方向の全体に設け、その下面部53に溝条部54をその直径方向の全体に設け、これらの溝条部52、54は、平面視略直交する方向に設けられている。
この図に示した支持位置調整部材50の上面部51と下面部53を反転させると、溝条部54の方向は、上面部51の溝条部52と略直交方向に配置されているが、その形態は全く同一のものである。
The main body portion basically has a disk shape, the groove portion 52 is provided on the entire upper surface portion 51 in the diameter direction, and the groove portion 54 is provided on the entire lower surface portion 53 in the diameter direction. These groove portions 52 and 54 are provided in a direction substantially orthogonal to the plan view.
When the upper surface portion 51 and the lower surface portion 53 of the support position adjusting member 50 shown in this figure are reversed, the direction of the groove portion 54 is arranged in a direction substantially orthogonal to the groove portion 52 of the upper surface portion 51. The form is exactly the same.

このような構成を採用することにより、杭頭キャップ部材の上端部に配置されるボルトの頭部をこの支持位置調整部材50の下面部53の溝条部54内に適合させ、他方、支持位置調整部材50の上面部51の溝条部52内にもボルト頭部を適合させることにより当該ボルト軸が上方に延長することとなり、このボルト軸に架台の支持固定部を螺着固定することができる。
その際に、下面部53の溝条部54内及び上面部51の溝条部52内でのボルト頭部をスライドさせてその位置決めを適宜行うことにより、架台の支持固定部の支持位置の微調整を適宜行うことができることとなるのである。
By adopting such a configuration, the head portion of the bolt arranged at the upper end portion of the pile head cap member is fitted into the groove portion 54 of the lower surface portion 53 of the support position adjusting member 50, while the support position is By fitting the bolt head in the groove 52 of the upper surface 51 of the adjustment member 50, the bolt shaft extends upward, and the support fixing portion of the gantry can be screwed and fixed to the bolt shaft. it can.
At that time, the bolt heads in the groove portion 54 of the lower surface portion 53 and the groove portion 52 of the upper surface portion 51 are slid and appropriately positioned so that the support position of the support fixing portion of the gantry is fine. Adjustment can be made as appropriate.

以上、本発明の実施形態について説明したが、本発明においては以下の通り適宜設計変更をすることができる。
縦桟及び支持枠体のサイズ、形態等は自由に設計変更できる。
縦桟は基本アングル材を使用しているが、これを断面コ字形状の型材を使用することもでき、縦桟の下端側縁部を上方に折曲して樋部を形成することもできる。
As mentioned above, although embodiment of this invention was described, in this invention, a design change can be suitably carried out as follows.
The size and shape of the vertical beam and the support frame can be freely changed in design.
The vertical beam uses a basic angle material, but this can also be a U-shaped mold, and the bottom edge of the vertical beam can be bent upward to form a collar. .

更には、縦桟として、2分割縦桟をも用いることもできる。
当然のこととして、縦桟上に載置するソーラーパネルは、上記実施形態のように4枚でなく、それ以上の枚数のものを載置できるように設計変更することもでき、一対の縦桟の単位支持架台を横方向に複数並列して設置することもできる。
Furthermore, a two-piece vertical beam can also be used as the vertical beam.
As a matter of course, the solar panels to be mounted on the vertical beam are not limited to four as in the above-described embodiment, and the design can be changed so that more than that can be mounted. It is also possible to install a plurality of unit support stands in parallel in the horizontal direction.

支持枠体も上記縦桟等と同様に横断面L字型の型鋼を使用することができ、或いはその他の形態の型鋼を使用することもできる。
支持枠体の下端部を固定する支持固定部も上記実施形態では断面略L字形状の金具を用いたが、この金具の形態も自由に設計変更することができる。
縦桟及び支持枠体の間に掛け渡す補強材や補強アームも自由に配設して固定することができる。
上記実施形態と同様にして、縦桟の代わりに、この縦桟と直交する方向の一対の横桟を用いて本発明に係る支持架台を構成することもできる。
The support frame can be made of a steel having an L-shaped cross section in the same manner as the vertical beam or the like, or a steel of another form can be used.
In the above embodiment, the support fixing portion for fixing the lower end portion of the support frame is a metal fitting having a substantially L-shaped cross section, but the shape of this metal fitting can be freely changed in design.
Reinforcing materials and reinforcing arms that span between the vertical beam and the support frame can also be freely arranged and fixed.
Similarly to the above embodiment, the support frame according to the present invention can be configured by using a pair of horizontal bars in a direction orthogonal to the vertical bars instead of the vertical bars.

本発明に係る杭部材においては、上記実施形態においては、鋼管を使用したが、この杭部材も管体でなく、横断面開放型のC字型、コ字型又はH字型等の各種の型鋼を使用することもできる。
その上端部で上方に延長するに螺子棒又は螺子軸を直接杭部材の上端部に設けることもできる。つまり、杭頭キャップ部材を別体にして設けずに実施することもできる。
In the pile member which concerns on this invention, although the steel pipe was used in the said embodiment, this pile member is not a pipe body, but various kinds, such as C-shape of a cross-section open type, a U-shape, or an H-shape. Shape steel can also be used.
A screw rod or screw shaft can be provided directly on the upper end of the pile member so as to extend upward at the upper end. That is, it is possible to carry out without providing the pile head cap member separately.

杭頭キャップ部材の形態も自由に設計変更することができ、要するに、杭部材の上端部に連結できて、その上面に上方に延長する螺子棒又は螺子軸が形成されていればよい。
即ち、この杭頭キャップ部材の本体部の形態は、筒体形状や横断面略コ字形状以外の形態をも採用することができる。
筒体形状のものであっても、その一部の長手方向に切込が形成されているものであってもよい。
The form of the pile head cap member can also be freely changed in design. In short, a screw rod or a screw shaft that can be connected to the upper end portion of the pile member and extends upward is formed.
That is, the form of the main body part of this pile head cap member can adopt forms other than a cylindrical body shape or a substantially U-shaped cross section.
Even if it has a cylindrical shape, a cut may be formed in a part of the longitudinal direction.

杭頭キャップ部材が筒体形状を有し、この筒体形状の杭頭キャップ部材の下端外周又は内周に螺子溝を刻設し、これと螺合する螺子溝を鋼管杭部材の上端部の内周又は外周に刻設して相互に螺合できる形態を採用し、ボルトナットによる締結を省略することも可能である。
要するに、杭頭キャップ部材と杭部材との締着又は締結は、自由に設計変更することができる。
The pile head cap member has a cylindrical shape, and a screw groove is formed on the outer periphery or inner periphery of the lower end of the cylindrical shape of the pile head cap member, and the screw groove to be screwed with the screw groove is formed on the upper end portion of the steel pipe pile member. It is also possible to adopt a form that can be engraved on the inner periphery or the outer periphery and screwed together, and the fastening with bolts and nuts can be omitted.
In short, the fastening or fastening between the pile head cap member and the pile member can be freely changed in design.

支持位置調整部材の形態も自由に設計変更することができるが、要するに、本体部の上面部と下面部に平面視相互に略直交する溝条部が形成してあれば、その全体の外形形状は全く問わないものであり、上記実施形態では、平面視略円形のものを提案したが、これが平面視矩形形状であっても全く問題なく使用することができる。   The form of the support position adjustment member can also be freely changed in design, but in short, if the upper and lower surfaces of the main body have grooves that are substantially orthogonal to each other in plan view, the overall outer shape thereof In the above embodiment, a substantially circular shape in plan view has been proposed. However, even if it is a rectangular shape in plan view, it can be used without any problem.

以上、本発明においては、一対の縦桟又は横桟を支持する支持枠体の下端部を支持する支持固定部をそれぞれの杭部材の上端部が支持することができ、この杭部材の上端部には杭頭キャップ部材を設けてその支持固定を便利なものとし、更には、この杭頭キャップ部材と支持固定部との間に支持位置調整部材をも設けてその支持位置の微調整をも可能とし、設置面の状況に応じて各種の態様に設置でき、その設置も容易で且つ解体も極めて容易なソーラーパネル等の面状物品支持架台を提供することができたものである。   As mentioned above, in this invention, the upper end part of each pile member can support the support fixing | fixed part which supports the lower end part of the support frame which supports a pair of vertical crosspiece or a horizontal crosspiece, and the upper end part of this pile member A pile head cap member is provided for convenient support and fixing, and a support position adjusting member is also provided between the pile head cap member and the support fixing portion to finely adjust the support position. It is possible to provide a planar article support gantry such as a solar panel that can be installed in various forms according to the situation of the installation surface, is easy to install, and is extremely easy to disassemble.

10 縦桟
12 支持枠体
14 支持固定部
15 杭部材
15h 掘削刃
16、26 杭頭キャップ部材
16u、26u 上面部
16t 筒体部
16s、26s 螺子棒(螺子軸)
17 ボルト
18 ナット
19 シール座金
20 螺子
25 補強枠体
30 防腐食部材
40、50 支持位置調整部材
41、51 上面部
42、44、52、54 溝条部
43、53 下面部
G 設置面
N1,N2,N3 ナット
S ソーラーパネル
DESCRIPTION OF SYMBOLS 10 Vertical beam 12 Support frame 14 Support fixing | fixed part 15 Pile member 15h Excavation blade 16, 26 Pile head cap member 16u, 26u Upper surface part 16t Cylindrical part 16s, 26s Screw rod (screw shaft)
17 Bolt 18 Nut 19 Seal washer 20 Screw 25 Reinforcement frame 30 Corrosion-proof member 40, 50 Support position adjusting member 41, 51 Upper surface portion 42, 44, 52, 54 Groove portion 43, 53 Lower surface portion
G Installation surface N1, N2, N3 Nut S Solar panel

Claims (10)

ソーラーパネル等の面状物品を設置する支持架台であって、かかる架台は、面状物品を載置し固定する少なくとも一対の縦桟(10, 10)又は横桟と、これら縦桟(10, 10)又は横桟を支持する複数の支持枠体(12)と、これらの支持枠体(12)の下端部を支持し固定する複数の支持固定部(14)とを備え、
これらの支持固定部(14)のそれぞれが、設置面に打ち込まれた杭部材(15)の上端部で支持され、
前記杭部材(15)の上端部には杭頭キャップ部材(16, 26)が設けられ、この杭頭キャップ部材(16, 26)の上面部(16u, 26u)から上方に延長する螺子棒(16s)又は螺子軸(26s)によって前記支持固定部(14)が螺着され、固定され、
前記杭頭キャップ部材(16, 26)と支持固定部(14)との間に支持固定部(14)の支持位置を変更し調整できる板状の支持位置調整部材(40, 50)を更に設け、
この支持位置調整部材(40, 50)には、その上面部(41, 51)と下面部(43, 53)のそれぞれの直径方向全体に溝条部(42, 44, 52, 54)を設け、これらの溝条部(42, 44, 52, 54)を平面視略直交するように設け、
この支持位置調整部材(40, 50)の下面部(43, 53)の溝条部(44, 54)内には、杭頭キャップ部材(16, 26)の上面部(16u, 26u)から延長する螺子棒(16s)又は螺子軸(26s)に螺合したナットを又は杭頭キャップ部材(16)の上面部(16u)に螺合させた螺子棒又は螺子軸の頭部を適合させることができ、支持位置調整部材(40, 50)の上面部(41, 51)の溝条部(42, 52)内には螺子棒又は螺子軸の頭部を適合させ、螺子棒又は螺子軸を上方に延長させて支持固定部(14)を螺着し固定することができ、
上記溝条部(42, 44, 52, 54)の横幅は、その溝条部(42, 44, 52, 54)の長手方向開口部の幅よりも大きく形成されて上記ナット又は螺子棒又は螺子軸の頭部が軸方向に抜け落ちないことを特徴とするソーラーパネル等の面状物品用支持架台。
A support gantry for installing a planar article such as a solar panel, the gantry comprising at least a pair of vertical beams (10, 10) or horizontal beams for mounting and fixing the planar article, and these vertical beams (10, 10) or a plurality of support frames (12) for supporting the horizontal rails, and a plurality of support fixing portions (14) for supporting and fixing the lower ends of these support frame bodies (12),
Each of these support fixing portions (14) is supported by the upper end portion of the pile member (15) driven into the installation surface,
A pile head cap member (16, 26) is provided at the upper end of the pile member (15), and a screw rod extending upward from the upper surface portion (16u, 26u) of the pile head cap member (16, 26) ( 16s) or the screw shaft (26s), the support fixing portion (14) is screwed and fixed,
A plate-like support position adjusting member (40, 50) is provided between the pile head cap member (16, 26) and the support fixing portion (14) to change and adjust the support position of the support fixing portion (14). ,
The support position adjusting member (40, 50) is provided with groove portions (42, 44, 52, 54) in the entire diameter direction of the upper surface portion (41, 51) and the lower surface portion (43, 53). These groove portions (42, 44, 52, 54) are provided so as to be substantially orthogonal in plan view,
In the groove (44, 54) of the lower surface (43, 53) of the support position adjusting member (40, 50), it extends from the upper surface (16u, 26u) of the pile head cap member (16, 26). The screw rod (16s) or the nut screwed to the screw shaft (26s) , or the screw rod screwed to the upper surface portion (16u) of the pile head cap member (16) or the head of the screw shaft may be adapted. can, to adapt the head of the screw rod or screw shaft to the groove strip portion (42, 52) in the upper surface of the support position adjusting member (40, 50) (41, 51), the upper screws rods or threaded shaft The support fixing part (14) can be screwed and fixed to extend to
The lateral width of the groove (42, 44, 52, 54) is formed to be larger than the width of the longitudinal opening of the groove (42, 44, 52, 54), and the nut or screw rod or screw A support base for a planar article such as a solar panel , wherein the head of the shaft does not fall off in the axial direction.
前記杭部材(15)が管体から成り、その下端先端部には掘削刃(15h)を設け、
前記杭頭キャップ部材(16)が有底筒体状のものからなり、その有底部を上方に配して、前記杭部材(15)の上端部に連結させ、杭部材(15)及び杭頭キャップ部材(16)の直径方向に貫通孔を設けて螺子等の固定手段によって螺着固定し、有底部の上面略中央部に螺子棒(16s)又は螺子軸を上方に向かって配設したことを特徴とする請求項に記載のソーラーパネル等の面状物品用支持架台。
The pile member (15) is composed of a tubular body, and a drilling blade (15h) is provided at the lower end tip portion thereof.
The pile head cap member (16) is made of a cylindrical body with a bottom, and the bottomed portion is arranged upward and connected to the upper end of the pile member (15), and the pile member (15) and the pile head A through-hole is provided in the diameter direction of the cap member (16) and screwed and fixed by a fixing means such as a screw, and a screw rod (16s) or a screw shaft is arranged upward at a substantially central portion of the upper surface of the bottomed portion. planar article supporting frame of the solar panel or the like according to claim 1, wherein the.
前記杭頭キャップ部材(26)が横断面略コ字形状のものからなり、その両脚部(26k, 26k)が前記杭部材(15)の上端部を跨ぐように配設され、これら両脚部(26k, 26k)と杭部材(15)の上端部の略水平方向に貫通孔を設けて螺子等の固定手段によって螺着固定し、杭頭キャップ部材(26)の上面部(26u)の略中央部から上方に延長するように螺子棒又は螺子軸(26s)を設けたことを特徴とする請求項に記載のソーラーパネル等の面状物品用支持架台。 The pile head cap member (26) is composed of a substantially U-shaped cross section, and both leg portions (26k, 26k) are disposed so as to straddle the upper end portion of the pile member (15). 26k, 26k) and the upper end of the pile member (15) are provided with a through hole in the substantially horizontal direction and screwed and fixed by a fixing means such as a screw, and the approximate center of the upper surface portion (26u) of the pile head cap member (26) planar article supporting frame of the solar panel or the like according to claim 1, characterized in that provided threaded rod or threaded shaft (26s) so as to extend upwardly from the section. 前記杭頭キャップ部材(26)の上面部(26u)と前記杭部材(15)の上端部との間に間隔を設け、この間隔をボルト頭部の高さと略同一又はそれよりも大きくすることにより、杭頭キャップ部材(26)の上面部(26u)の下面からボルトを挿通して前記上面部(26u)から上方に向かって螺子軸(26s)が延長するように配設したことを特徴とする請求項に記載のソーラーパネル等の面状物品用支持架台。 A space is provided between the upper surface portion (26u) of the pile head cap member (26) and the upper end portion of the pile member (15), and this space is substantially equal to or greater than the height of the bolt head. The bolt head cap member (26) is arranged such that a bolt is inserted from the lower surface of the upper surface portion (26u) of the pile head cap member (26) so that the screw shaft (26s) extends upward from the upper surface portion (26u). A support frame for a planar article such as a solar panel according to claim 3 . 前記杭部材(15)の上端部と杭頭キャップ部材(16, 26)との間に止水部材を配設し、及び/又は、これら両者を螺着固定するための貫通孔の部位に止水部材を配設したことを特徴とする請求項1乃至4の何れか1項に記載のソーラーパネル等の面状物品用支持架台。 A water stop member is disposed between the upper end portion of the pile member (15) and the pile head cap member (16, 26), and / or is stopped at a portion of a through hole for screwing and fixing both of them. The support frame for a planar article such as a solar panel according to any one of claims 1 to 4 , wherein a water member is disposed. 前記杭部材(15)において、設置面の地際部の上下の所定範囲を被覆する防腐食部材(30)を巻回し、又は前記所定範囲に防腐食塗料を塗布したことを特徴とする請求項1乃至の何れか1項に記載のソーラーパネル等の面状物品用支持架台。 In the pile member (15), the anticorrosion member (30) covering a predetermined range above and below the ground part of the installation surface is wound, or an anticorrosion paint is applied to the predetermined range. A support base for a planar article such as a solar panel according to any one of 1 to 5 . 前記防腐食部材(30)が合成樹脂製の筒状部材からなり、その長手方向の全体に切れ目を設けて前記杭部材(15)に着脱自在と成し、架台の設置に際して接着材により接着固定されることを特徴とする請求項に記載のソーラーパネル等の面状物品用支持架台。 The anticorrosion member (30) is made of a synthetic resin cylindrical member, and is provided with a cut in the entire longitudinal direction so as to be detachable from the pile member (15). A support base for a planar article such as a solar panel according to claim 6 . 前記支持枠体(12)が横断面略L字形状の型材を使用し、これらの支持枠体(12)の下端部を支持し固定する支持固定部(14)も横断面略L字形状の型材を使用していることを特徴とする請求項1乃至の何れか1項に記載のソーラーパネル等の面状物品用支持架台。 The support frame (12) uses a mold having a substantially L-shaped cross section, and the support fixing part (14) for supporting and fixing the lower end of the support frame (12) also has a substantially L-shaped cross section. A support frame for a planar article such as a solar panel according to any one of claims 1 to 7, wherein a mold material is used. 前記複数の杭部材(15)を略水平方向に相互に連結する補強枠体(25)を更に設けたことを特徴とする請求項1乃至の何れか1項に記載のソーラーパネル等の面状物品用支持架台。 The surface of a solar panel or the like according to any one of claims 1 to 8 , further comprising a reinforcing frame (25) for connecting the plurality of pile members (15) to each other in a substantially horizontal direction. Support stand for shaped articles. 請求項に記載のソーラーパネル等の面状物品用支持架台に使用された支持位置調整部材。 The support position adjustment member used for the support stand for planar articles, such as a solar panel of Claim 1 .
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