JP5912098B2 - Solar power panel - Google Patents

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JP5912098B2
JP5912098B2 JP2013217898A JP2013217898A JP5912098B2 JP 5912098 B2 JP5912098 B2 JP 5912098B2 JP 2013217898 A JP2013217898 A JP 2013217898A JP 2013217898 A JP2013217898 A JP 2013217898A JP 5912098 B2 JP5912098 B2 JP 5912098B2
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power generation
frame
photovoltaic power
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generation panel
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JP2015078578A (en
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広瀬 宣雄
宣雄 広瀬
加藤 文雄
文雄 加藤
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株式会社サンレール
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/10Photovoltaic [PV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Photovoltaic Devices (AREA)
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Description

本発明は、特にメガソーラー等の大規模太陽光発電施設として、平地及び傾斜地を含む地上ならびにビル屋上の如き陸屋根に設置する太陽光発電パネル架台に関する。   TECHNICAL FIELD The present invention relates to a photovoltaic power generation panel mount installed on a flat roof such as a flat roof and an inclined land and a flat roof such as a rooftop of a building as a large-scale photovoltaic power generation facility such as a mega solar.

近年、環境保護、省資源、CO2 削減等の観点から、平地及び傾斜地を含む地上やビル屋上の如き陸屋根に、多数基の太陽電池アレイを並設したメガソーラーやギガソーラーと称される大規模太陽光発電施設が普及しつつある。しかるに、一般的に太陽電池アレイは、複数枚の太陽光発電パネル(太陽電池モジュール)を平面的に並べた短辺数m、長辺数m〜数十mといった大型で且つ重い上、受光効率面より所定の傾斜角度で配置することで風圧を受け易く、また地震による揺れの影響も受け易いため、大きな構造的強度が要求され、また地上設置における地面の凹凸変化や設置後の地盤の不等沈下等にも対応する必要があり、加えて据付施工の容易化、コスト削減等も要求される。 In recent years, from the viewpoints of environmental protection, resource saving, CO 2 reduction, etc., large solar cells such as mega solar and giga solar, which have a large number of solar cell arrays arranged side by side on the ground, including flat and sloping lands, and on the roofs of buildings. Large scale solar power generation facilities are spreading. However, in general, a solar cell array is large and heavy with a short side number m and a long side number m to several tens of meters in which a plurality of photovoltaic power generation panels (solar cell modules) are arranged in a plane, and has a light receiving efficiency. It is easy to receive wind pressure by being placed at a predetermined inclination angle from the surface, and it is also susceptible to shaking due to earthquakes.Therefore, a large structural strength is required. It is also necessary to cope with equal settlement, etc. In addition, it is required to facilitate installation and reduce costs.

従来、このような太陽電池アレイを地上や陸屋根に据付けする手段として、コンクリート製の杭や土台をベースとして型鋼材等による架台を構築し、この架台上に太陽光発電パネルを設置する方式が多用されている。そして、該架台としては、太陽電池アレイの長手方向(左右方向)に沿って複数の支柱を間隔をあけて突設し、太陽光発電パネルを支承する架台フレームの前後傾斜方向に沿う縦桟の中間位置に各支柱の上端部を接続すると共に、各支柱の胴部と各縦桟の前部側又は前後両側部との間に傾斜アームを連結した構造(特許文献1)や、太陽光発電パネルを支承する架台フレームを前後及び左右に配列した支柱で支承すると共に、前後及び左右に隣接する支柱間に斜めや水平の補強桟を連結した構造(特許文献2)が代表的である。   Conventionally, as a means of installing such a solar cell array on the ground or on a flat roof, a method of constructing a base made of a steel plate or the like based on a concrete pile or base and installing a photovoltaic power generation panel on this base is often used. Has been. As the gantry, a plurality of support posts projecting at intervals along the longitudinal direction (left-right direction) of the solar cell array, and a vertical rail along the longitudinal tilt direction of the gantry frame for supporting the photovoltaic power generation panel is provided. A structure in which an upper end of each column is connected to an intermediate position and an inclined arm is connected between the body of each column and the front side or both front and rear sides of each vertical beam (Patent Document 1), solar power generation A structure in which a frame for supporting a panel is supported by pillars arranged in the front-rear and left-right directions, and diagonal and horizontal reinforcing bars are connected between the pillars adjacent to the front-rear and the left-right (Patent Document 2) is representative.

特開2011−220096号公報(図1,図42,図43)Japanese Patent Laying-Open No. 2011-220096 (FIGS. 1, 42, and 43) 実用新案登録第3171824号公報(図1)Utility Model Registration No. 3171824 (FIG. 1)

上記前者のように各支柱の上端部を架台フレームの縦桟の中間位置に接続する構造では、太陽電池アレイの短辺方向について一本の支柱で支える形になるため、耐荷重面より支柱を非常に太くする必要がある上、形態的に地震の揺れに弱く、また地形等から強風に晒され易い場所では充分な耐風圧強度を確保することが困難であり、据付場所の制約が大きいという難点があった。一方、上記後者の架台フレームを前後及び左右に配列した支柱で支承する構造では、太陽電池アレイの矩形単位の重量負荷が前後左右の四本の支柱に分散され、また支柱間が補強桟で繋がれることで架台構体としての強度も大きくなるが、メガソーラーやギガソーラーとして広い敷地に多数基の太陽電池アレイを平面的に並べて大型化する場合に、置き基礎における設置面の凹凸変化や杭基礎における埋入深さのバラツキ等により、前部側及び後部側の各々多数の支柱の高さを均等にするのに多大な労力と時間を要し、それだけ施工コストが嵩むと共に、高い施工精度を達成できても、施工後の地盤の不等沈下や雨水による地表浸食等で一部の支柱が浮いた状態になることも多々あり、地震動や風圧を受けた際の応力集中で太陽光発電パネルが損傷する懸念もあった。   In the structure where the upper end of each column is connected to the middle position of the vertical frame of the mount frame as in the former case, the column is supported by a single column in the short side direction of the solar cell array. It is necessary to make it very thick, and it is difficult to secure sufficient wind pressure strength in places where it is formally vulnerable to earthquake shaking and is easily exposed to strong winds from topography, etc., and there are significant restrictions on the installation location There were difficulties. On the other hand, in the structure in which the latter frame is supported by pillars arranged in the front and rear and left and right, the weight load of the rectangular unit of the solar cell array is distributed to the four pillars in the front and rear and right and left, and the pillars are connected by reinforcing bars. However, when a large number of solar cell arrays are arranged in a large area on a large site as mega solar or giga solar, the unevenness of the installation surface on the foundation and the pile foundation will be increased. Due to the variation in the depth of embedding, it takes a lot of labor and time to equalize the height of each of the front and rear columns, which increases the construction cost and increases the construction accuracy. Even if it can be achieved, some columns may float due to uneven settlement of the ground after construction or surface erosion due to rainwater, etc., and photovoltaic power generation panels due to stress concentration when subjected to earthquake motion or wind pressure There was also concern that damage.

本発明は、上述の事情に鑑みて、太陽光発電パネル架台として、前部側及び後部側のコンクリート基礎に対し、太陽光発電パネルを載せる架台フレームの支持部の高さと左右方向位置を調整可能であり、メガソーラーやギガソーラーとして太陽電池アレイが大型化しても多数の該支持部の高さと位置を容易に均等に揃えることができ、もって高い施工精度が得られ、また耐震強度及び耐風圧強度に優れて施工容易なものを提供することを目的としている。   In view of the above-described circumstances, the present invention can adjust the height and the horizontal position of the support portion of the gantry frame on which the photovoltaic power generation panel is placed with respect to the concrete foundation on the front side and the rear side as the photovoltaic power generation panel gantry. Even if the solar cell array is enlarged as a mega solar or giga solar, the height and position of a large number of the support portions can be easily and evenly arranged, so that high construction accuracy can be obtained, and the earthquake resistance and wind pressure can be obtained. The purpose is to provide a material having excellent strength and easy construction.

上記目的を達成するための手段を図面の参照符号を付して示せば、請求項1の発明に係る太陽光発電パネル架台は、前後方向に沿う複数本の縦桟11と左右方向に沿う複数本の横桟12とが格子状に連結されて前方に低く傾斜した架台フレーム1上に、太陽光発電パネルPが取り付けられ、該架台フレーム1の前部側及び後部側の下方に、架台設置面(地面G)より上方突出したコンクリート基礎4A,4Bが左右方向に沿って所定間隔置きに配置し、これらコンクリート基礎4A,4B上に、架台フレーム1が各コンクリート基礎4A,4Bの頂部に固着された取付金具5A,5Bを介して上下及び左右方向に位置調整可能に支持固定されてなる太陽光発電パネル架台において、架台フレーム1は、前部側において縦桟11又は横桟12を取付金具5Aに、後部側において上端部が縦桟11又は横桟12に連結した支柱2の下端部を取付金具5Bに、それぞれ上下位置調整可能に固定され、且つ 架台フレーム1の横桟12が隣接する支柱2,2間に対応する長さに設定され、各横桟12の端部が支柱2の上端左右半部に連結されると共に、該架台フレーム1の左右両端に位置する支柱2における横桟非連結の上端左右半部に、横桟12と略同様の縦断面形状を有する桁端部材13が固着されてなる構成としている。 If the means for achieving the above object is shown with reference numerals in the drawings, the photovoltaic power generation panel mount according to the invention of claim 1 includes a plurality of vertical rails 11 along the front-rear direction and a plurality along the left-right direction. A photovoltaic power generation panel P is mounted on a frame 1 that is connected to the horizontal rails 12 in a lattice pattern and inclined forward and lowered, and a frame is installed below the front and rear sides of the frame 1. The concrete foundations 4A and 4B protruding upward from the surface (ground G) are arranged at predetermined intervals along the left-right direction, and the gantry frame 1 is fixed to the tops of the concrete foundations 4A and 4B on the concrete foundations 4A and 4B. has been mounting bracket 5A, the adjustable position supported fixed solar panels cradle comprising a vertical and horizontal directions through 5B, gantry frame 1, the vertical rails 11 or rungs 12 at the front side The lower end of the column 2 whose upper end is connected to the vertical beam 11 or the horizontal beam 12 on the rear side is fixed to the mounting bracket 5A to the mounting bracket 5B so that the vertical position can be adjusted. In the column 2 which is set to a length corresponding to between the adjacent columns 2 and 2, the end of each horizontal rail 12 is connected to the upper left and right half of the column 2, and is positioned at both the left and right ends of the frame 1 A girder end member 13 having a vertical cross-sectional shape substantially the same as that of the horizontal beam 12 is fixed to the left and right half of the upper end of the horizontal beam that is not connected.

請求項2の発明は、上記請求項1の太陽光発電パネル架台において、コンクリート基礎4A,4Bは、置き基礎又は杭基礎からなる構成としている。   According to a second aspect of the present invention, in the photovoltaic power generation panel mount of the first aspect, the concrete foundations 4A and 4B are composed of a placing foundation or a pile foundation.

請求項3の発明は、上記請求項1又は2の太陽光発電パネル架台において、取付金具55A,5Bは、左右方向の長孔51を有する水平板部5aと、上下方向の長孔52を有する垂直壁部5b,5cとを有し、水平板部5aにおいてコンクリート基礎4A,4Bの頂面から突出したアンカーボルト41を長孔51に通してナットNで締付固定すると共に、垂直壁部5b,5cにおいて長孔52を通して架台フレーム1側の支持部(横桟12,支柱2)に貫通させた取付ボルトBにナットNを締付固定するように構成されている。   According to a third aspect of the present invention, in the photovoltaic power generation panel mount of the first or second aspect, the mounting brackets 55A and 5B have a horizontal plate portion 5a having a long hole 51 in the left-right direction and a long hole 52 in the vertical direction. An anchor bolt 41 having a vertical wall portion 5b, 5c and protruding from the top surface of the concrete foundation 4A, 4B in the horizontal plate portion 5a is passed through the long hole 51 and fixed with a nut N, and the vertical wall portion 5b. , 5c, the nut N is fastened and fixed to the mounting bolt B that is passed through the long hole 52 to the support portion (the cross beam 12, the support column 2) on the frame frame 1 side.

請求項の発明は、上記請求項1〜3のいずれかに記載の太陽光発電パネル架台において、後部側の支柱2,2間にブレース3が設けられてなる構成としている。 According to a fourth aspect of the present invention, in the photovoltaic power panel mounting frame according to any one of the first to third aspects, a brace 3 is provided between the rear support columns 2 and 2.

請求項の発明は、上記請求項4に記載の太陽光発電パネル架台において、ブレース3は、内部が複数の補強片3aで区切られた補強中空部3bを有する角材からなる構成としている。 According to a fifth aspect of the present invention, in the photovoltaic power generation panel mount according to the fourth aspect of the invention, the brace 3 is made of a square member having a reinforcing hollow portion 3b whose interior is divided by a plurality of reinforcing pieces 3a.

請求項の発明は、上記請求項1〜5のいずれかに記載の太陽光発電パネル架台において、前部側のコンクリート基礎4Aが後部側のコンクリート基礎4Bよりも高く設定されてなる構成としている。 Invention of Claim 6 is set as the structure by which the concrete foundation 4A of the front part side is set higher than the concrete foundation 4B of the rear part in the photovoltaic power generation panel mount in any one of the said Claims 1-5 . .

請求項の発明は、上記請求項1〜6のいずれかに記載の太陽光発電パネル架台において、架台フレーム1が隣接する支柱2,2間を1スパンとして3スパン以上の左右長さを有し、左右両端のスパンを含む一つ置き又は二つ置きの各スパンに、それぞれX字状に交叉した一対のブレース3,3が設けられてなる構成としている。 A seventh aspect of the present invention is the photovoltaic panel gantry according to any one of the first to sixth aspects, wherein the gantry frame 1 has a left and right length of 3 spans or more with one span between adjacent columns 2 and 2 as a span. In addition, a pair of braces 3 and 3 crossing each other in an X-shape is provided in each of one or two spans including the left and right end spans.

次に、本発明の効果について図面の参照符号を付して説明する。まず、請求項1の発明に係る太陽光発電パネル架台では、太陽光発電パネルPを載せる架台フレーム1は、前部側及び後部側において、下方に左右方向に沿って所定間隔置きに配置したコンクリート基礎4A,4Bに取付金具5A,5Bを介して支持固定されるが、その支持部が該取付金具5A,5Bによって上下及び左右方向に位置調整可能であるため、メガソーラーやギガソーラーとして太陽電池アレイが大型化しても多数の該支持部の高さと位置を容易に均等に揃えることができ、もって高い施工精度が得られる。また、施工後の地盤の不等沈下や雨水による地表浸食等で一部のコンクリート基礎4A,4Bが浮いた状態になっても、その支持部の上下位置を再調整して本来の荷重負荷が加わる状態に戻すことで、地震動や風圧を受けた際の応力集中による太陽光発電パネルの損傷を未然に回避できる。
又、本発明によれば、架台フレーム1は、低い前部側では縦桟11又は横桟12を直接に取付金具5Aに固定し、高い後部側では支柱2を介して取付金具5Bに固定する構成であり、前部側がコンクリート基礎4Aに対して剛体的に強固に支持固定されているため、地震による大きな揺れや風圧を受けても倒壊が防止されると共に破損や歪みも生じにくく、また前部側に支柱を用いないことから、部材点数が少なくなり、それだけ組立施工が容易になって部材コストも低減される。
更に又、本発明によれば、架台フレーム1の横桟12を隣接する支柱2,2間に対応する長さとして、各横桟12の端部を支柱2の上端左右半部に連結する構成とすることで、架台フレーム1が長大になっても該横桟12として同じ長さのものを継ぎ足す形で使用でき、もって部材及び作業の共通化による利点を享受できる一方、該架台フレーム1の左右両端位置では支柱2の上端左右半部が横桟非連結になるが、その非連結部分に横桟12と略同様の縦断面形状を有する桁端部材13を固着することで外観低下が防止される。また、該桁端部材13にその端面を隠すカバー材14を装着すれば、端部の見栄えを向上できる。
Next, effects of the present invention will be described with reference numerals in the drawings. First, in the photovoltaic power generation panel gantry according to the invention of claim 1, the gantry frame 1 on which the photovoltaic power generation panel P is placed is concrete that is arranged at predetermined intervals along the left-right direction downward on the front side and the rear side. Although it is supported and fixed to the foundations 4A and 4B via the mounting brackets 5A and 5B, the positions of the support portions can be adjusted in the vertical and horizontal directions by the mounting brackets 5A and 5B. Even if the size of the array is increased, the heights and positions of a large number of the supporting portions can be easily and evenly arranged, so that high construction accuracy can be obtained. In addition, even if some concrete foundations 4A and 4B float due to uneven settlement of the ground after construction or surface erosion due to rainwater, the upper and lower positions of the supporting parts are readjusted so that the original load load is reduced. By returning to the applied state, damage to the photovoltaic power generation panel due to stress concentration when subjected to earthquake motion or wind pressure can be avoided.
Further, according to the present invention, the gantry frame 1 fixes the vertical beam 11 or the horizontal beam 12 directly to the mounting bracket 5A on the lower front side, and fixes to the mounting bracket 5B via the support column 2 on the higher rear side. Since the front side is rigidly and firmly supported and fixed to the concrete foundation 4A, it can be prevented from collapsing even when subjected to a large shaking or wind pressure due to an earthquake, and is less likely to be damaged or distorted. Since no support is used on the part side, the number of members is reduced, the assembly work is facilitated, and the member cost is reduced.
Furthermore, according to the present invention, the horizontal beam 12 of the gantry frame 1 has a length corresponding to between the adjacent columns 2 and 2, and the end of each horizontal beam 12 is connected to the upper left and right half of the column 2. Thus, even if the gantry frame 1 becomes long, it can be used in the form of adding the same length as the horizontal rail 12, and thus the advantages of the common use of members and work can be enjoyed. At the left and right end positions, the upper left and right halves of the support column 2 are not connected to the horizontal beam. Is prevented. Moreover, if the cover material 14 which hides the end surface is attached to the beam end member 13, the appearance of the end portion can be improved.

請求項2の発明によれば、コンクリート基礎4A,4Bが置き基礎又は杭基礎からなり、前者では設置面の凹凸変化により、後者では埋入深さのバラツキにより、それぞれ頂部高さが不揃いになり易く、また両者共に重量物であるため、順次機械力で吊り上げて左右方向に沿って所定間隔で設置してゆく際に位置ずれを生じ易いが、取付金具5A,5Bを介した上下及び左右方向の位置調整により、コンクリート基礎4A,4B自体の労力を要する位置修正作業を行うことなく、架台フレーム1側の支持部の位置を容易に揃えることができる。   According to the invention of claim 2, the concrete foundations 4A and 4B are made of placing foundations or pile foundations, with the former being uneven due to unevenness of the installation surface and the latter being uneven in the embedding depth, respectively. Both are heavy, and because they are both heavy, they are likely to be misaligned when they are lifted sequentially by mechanical force and installed at predetermined intervals along the left-right direction, but the vertical and left-right directions via the mounting brackets 5A, 5B With this position adjustment, the position of the support portion on the gantry frame 1 side can be easily aligned without performing a position correction operation requiring labor of the concrete foundations 4A and 4B itself.

請求項3の発明によれば、取付金具5A,5Bは、コンクリート基礎4A,4Bに対し、その頂面から突出したアンカーボルト41を水平板部5aの長孔51に通してナットNで締付固定して取り付けると共に、架台フレーム1側の支持部(横桟12,支柱2)に対し、垂直壁部5b,5cの長孔52を通して取付ボルトBを貫通させてナットNで締付固定するものであるから、極めて簡素な構造によって確実に該支持部の上下及び左右方向の位置調整を行える。   According to the invention of claim 3, the mounting brackets 5A and 5B are fastened to the concrete foundations 4A and 4B with the nuts N through the anchor bolts 41 projecting from the top surfaces thereof through the long holes 51 of the horizontal plate portion 5a. Fixing and mounting, and fixing bolts through nuts N through the mounting holes B through the long holes 52 of the vertical wall portions 5b and 5c with respect to the support portion (the cross beam 12 and the support column 2) on the gantry frame 1 side Therefore, the position of the support portion can be adjusted in the vertical and horizontal directions with an extremely simple structure.

請求項の発明によれば、上記のように架台フレーム1の低い前部側が取付金具5Aに直接に固定される構成において、高い後部側の支柱2,2間にブレース3が設けられているから、耐震強度及び体風圧強度がより向上する。 According to the invention of claim 4 , in the configuration in which the lower front side of the gantry frame 1 is directly fixed to the mounting bracket 5A as described above, the brace 3 is provided between the higher rear support columns 2 and 2. Therefore, the seismic strength and body wind pressure strength are further improved.

請求項の発明によれば、ブレース3は、内部が複数の補強片3bで区切られた補強中空部3aを有する角材からなるため、高剛性で且つ非常に強度が大きく、取付状態で曲がりや撓みを生じにくく、ブレースとしての高い補強作用を発揮すると共に、支柱2に対して両端部を強固にボルト止めしても、そのボルト止め部分がへしゃげる懸念もない。 According to the invention of claim 5 , since the brace 3 is made of a square member having a reinforcing hollow portion 3a that is partitioned by a plurality of reinforcing pieces 3b, the brace 3 has high rigidity and extremely high strength, and can be bent in an attached state. It is hard to bend and exhibits a high reinforcing action as a brace, and even if both ends are firmly bolted to the support column 2, there is no fear that the bolted portion will be bent.

請求項の発明によれば、上記のように架台フレーム1の前部側が取付金具5Aに直接に固定され、後部側の支柱2,2間にブレース3が設けられた構成において、前部側のコンクリート基礎4Aが後部側のコンクリート基礎4Bよりも高く設定されているから、架台フレーム1の前部側の支承位置をフレーム前端よりも後方へ奥まった位置にしても、低いフレーム前端を高いコンクリート基礎4Aによって設置面から確実に上方へ離すことができる。一方、該架台フレーム1の後部側の支承位置をフレーム後縁よりも前方へ奥まった位置にしても、低いコンクリート基礎4Bによって支柱2が長くなり、それだけブレース3の傾斜角度が大きくなって筋交いとしての補強効果を高めることができる。そして、このように架台フレーム1の前部側と後部側を奥まった位置で支承することで、前後の支承位置の距離が短くなるから、架台フレーム1が前後方向で撓みにくくなり、架台構体としての全体強度が向上する。 According to the invention of claim 6 , in the configuration in which the front side of the gantry frame 1 is directly fixed to the mounting bracket 5A as described above, and the brace 3 is provided between the support columns 2 and 2 on the rear side, the front side Because the concrete foundation 4A is set higher than the concrete foundation 4B on the rear side, even if the support position on the front side of the gantry frame 1 is set behind the frame front end, the lower frame front end is made high concrete. The foundation 4A can be reliably separated upward from the installation surface. On the other hand, even if the support position on the rear side of the gantry frame 1 is set to a position deeper forward than the rear edge of the frame, the support column 2 is lengthened by the low concrete foundation 4B, and the inclination angle of the brace 3 is increased accordingly. The reinforcing effect can be enhanced. And, since the distance between the front and rear support positions is shortened by supporting the front side and the rear side of the gantry frame 1 at a deeper position in this way, the gantry frame 1 is less likely to bend in the front and rear direction, and as a gantry structure The overall strength of the is improved.

請求項の発明によれば、架台フレーム1が隣接する支柱2,2間を1スパンとして3スパン以上の左右長さを有し、左右両端のスパンを含む一つ置き又は二つ置きの各スパンに、それぞれX字状に交叉した一対のブレース3,3を設けるから、全体のブレース3の取付本数を少なくして部材コストを低減しても、架台構体としての大きな強度を確保できるという利点がある。 According to the seventh aspect of the present invention, the gantry frame 1 has a left and right length of 3 spans or more with the span between the adjacent support columns 2 and 2 as one span, and each one or every two spans including the spans on both the left and right sides. Since a pair of braces 3 and 3 crossing each other in an X shape are provided on the span, even if the number of attached braces 3 is reduced and the member cost is reduced, it is possible to secure a large strength as a gantry structure. There is.

本発明の一実施形態に係る太陽光発電パネル架台の側面図である。It is a side view of the photovoltaic power generation panel mount concerning one embodiment of the present invention. 同太陽光発電パネル架台における太陽光発電パネルを外した状態での要部の背面図である。It is a rear view of the principal part in the state which removed the photovoltaic power generation panel in the photovoltaic power generation panel mount. 同太陽光発電パネル架台における太陽光発電パネルを外した状態での要部の平面図である。It is a top view of the principal part in the state which removed the photovoltaic power generation panel in the photovoltaic power generation panel mount. 同太陽光発電パネル架台の前部側の支持部を示し、(a)は縦断側面図、(b)は縦断正面図である。The support part of the front part side of the same photovoltaic power generation panel stand is shown, (a) is a longitudinal side view, and (b) is a longitudinal front view. 同太陽光発電パネル架台の後部側の支持部を示す背面図である。It is a rear view which shows the support part of the rear part side of the same photovoltaic power generation panel stand. 同後部側の支持部の一部切欠側面図である。It is a partially cutaway side view of the support part on the rear side. 同太陽光発電パネル架台の左端部における横桟と支柱との連結部を示し、(a)は背面図、(b)は右側面図である。The connection part of the horizontal beam and a support | pillar in the left end part of the same photovoltaic power generation panel stand is shown, (a) is a rear view, and (b) is a right side view. 同連結部に固着する桁端部材の斜視図である。It is a perspective view of the spar end member adhering to the connection part. 本発明の傾斜角度が異なる太陽光発電パネル架台を例示し、(a)は傾斜角20°の該パネル架台の側面図、(b)は傾斜角30°の該パネル架台の側面図である。The photovoltaic power generation panel mount in which the inclination angle of this invention differs is illustrated, (a) is a side view of the panel mount with an inclination angle of 20 °, and (b) is a side view of the panel mount with an inclination angle of 30 °. 本発明の太陽光発電パネル架台におけるブレースの配設構成を例示し、(a)は支柱スパンが奇数である該パネル架台の背面図、(b)は支柱スパンが偶数である該パネル架台の背面図である。The arrangement | positioning structure of the brace in the photovoltaic power generation panel mount of this invention is illustrated, (a) is a rear view of this panel mount with an odd column span, (b) is the back of this panel mount with an even column span. FIG.

以下に、本発明に係る太陽光発電パネル架台の一実施形態について、図面を参照して具体的に説明する。   Hereinafter, an embodiment of a photovoltaic power generation panel mount according to the present invention will be specifically described with reference to the drawings.

図1〜図3に示す太陽光発電パネル架台は、左右方向に沿って所定間隔置きに配置した前部側及び後部側の角柱状のコンクリート基礎4A,4B上に、前方に低く傾斜した架台フレーム1が構築され、この架台フレーム1上に、左右方向に長い矩形の太陽光発電パネルPが前後方向の各列4枚ずつで左右方向4列以上に平面的に配列して取り付けられ、これら太陽光発電パネルPの全体で太陽電池アレイを構成している。なお、図示の架台フレーム1の傾斜角度は10°に設定している。   The photovoltaic power generation panel gantry shown in FIGS. 1 to 3 is a gantry frame that is inclined forward and low on the prismatic concrete foundations 4A and 4B on the front and rear sides arranged at predetermined intervals along the left-right direction. 1 is constructed, and on this gantry frame 1, rectangular solar power generation panels P that are long in the left-right direction are mounted in four rows in the front-rear direction and arranged in a plane in four or more rows in the left-right direction. The entire photovoltaic panel P constitutes a solar cell array. The tilt angle of the illustrated frame 1 is set to 10 °.

架台フレーム1は、傾斜した前後方向に沿う複数本の縦桟11と、左右方向に沿う前後2本の横桟12とが、縦桟11を上位として各交叉位置で連結金具6を介して格子状に連結されており、後側の横桟12には各コンクリート基礎4Bに対応して角筒状のアルミ押出型材からなる支柱2が取り付けられている。そして、架台フレーム1の前部側は前側の横桟12において取付金具5Aを介してコンクリート基礎4Aに支持固定され、後部側は支柱2の下端部において取付金具5Bを介してコンクリート基礎4Bに支持固定されている。   The gantry frame 1 includes a plurality of vertical bars 11 along the inclined front-rear direction and two front and rear horizontal bars 12 along the left-right direction. A column 2 made of an aluminum extruded mold having a rectangular tube shape is attached to the rear horizontal rail 12 corresponding to each concrete foundation 4B. The front side of the gantry frame 1 is supported and fixed to the concrete foundation 4A via the mounting bracket 5A at the front side rail 12, and the rear side is supported to the concrete foundation 4B via the mounting bracket 5B at the lower end of the column 2. It is fixed.

また、図2に示すように、架台フレーム1の後部側の要所における隣接する支柱2,2間には、目の字形の断面を有する中空アルミ型材からなる一対のブレース3,3がX字状に交叉配置して設けられている。   In addition, as shown in FIG. 2, a pair of braces 3, 3 made of a hollow aluminum mold having an eye-shaped cross section is formed between the adjacent support columns 2, 2 at important points on the rear side of the gantry frame 1. Are arranged in a cross shape.

なお、図3に示すように、架台フレーム1の縦桟11は太陽光発電パネルPの1枚当り2本の割合で配置し、コンクリート基礎4A,4Bは架台フレーム1の左右両端を含めて太陽光発電パネルPの左右配列の3列置きに配置している。また、図1及び図3に示すように、縦桟11には、前後に隣接する太陽光発電パネルP,Pの両周縁部を押さえて固定するための中間固定金具7と、該縦桟11の前後両端部で太陽光発電パネルPの周縁部を押さえて固定するための端部固定金具8とが設けられている。   As shown in FIG. 3, the vertical bars 11 of the gantry frame 1 are arranged at a ratio of two for each photovoltaic power generation panel P, and the concrete foundations 4 </ b> A and 4 </ b> B include the left and right ends of the gantry frame 1. The photovoltaic panels P are arranged in every three rows of the left and right array. As shown in FIGS. 1 and 3, the vertical beam 11 includes an intermediate fixing bracket 7 for pressing and fixing both peripheral portions of the photovoltaic power generation panels P, P adjacent to the front and rear, and the vertical beam 11. End fixing brackets 8 are provided for pressing and fixing the peripheral edge of the photovoltaic power generation panel P at both front and rear ends.

コンクリート基礎4A,4Bは、地面Gに載置した置き基礎もしくは下部を地中に埋設した杭基礎からなり、図4(a)(b)に示すように、その頂面から垂直に穿設した下孔40に、アンカーボルト41が樹脂系バインダー42を介して一部を上方突出した状態で埋入固着されている。そして、前部側のコンクリート基礎4Aは、後部側のコンクリート基礎4Bよりも高く設定されている。   The concrete foundations 4A and 4B consist of a placing foundation placed on the ground G or a pile foundation in which the lower part is buried in the ground, and drilled vertically from the top surface as shown in FIGS. An anchor bolt 41 is embedded and fixed in the lower hole 40 with a part protruding upward through a resin binder 42. The front concrete foundation 4A is set higher than the rear concrete foundation 4B.

取付金具5A,5Bは、アルミ押出型材の切断短材からなり、一側半部に左右方向の長孔51を有する水平板部5aの他側半部に、上下方向の2本の長孔52を有して前後方向に沿う一対の垂直壁部5b,5cが一体に立設されている。そして、これら取付金具5A,5Bは、コンクリート基礎4A,4Bの頂面に水平板部5aを載置して、その長孔51に通したアンカーボルト41に平座金W1及びばね座金W2を介してナットNを螺合緊締することにより、これらコンクリート基礎4A,4Bに該長孔51の範囲で左右方向に位置調整可能に固定されている。なお、前部側のコンクリート基礎4Aに対応する取付金具5Aは両垂直壁部5b,5cの左右両側上部に各々上下2個のねじ挿通孔53を有するのに対し、図5に示すように、後部側のコンクリート基礎4Bに対応する取付金具5Bは両垂直壁部5b,5cの中央上部に各々上下2個のねじ挿通孔53を有している。   The mounting brackets 5A and 5B are made of a short cut material of an aluminum extrusion mold, and have two long holes 52 in the vertical direction in the other half of the horizontal plate part 5a having a left and right long hole 51 in one half. And a pair of vertical wall portions 5b and 5c extending in the front-rear direction. And these mounting brackets 5A and 5B place the horizontal plate part 5a on the top surface of the concrete foundations 4A and 4B, and the anchor bolt 41 passed through the long hole 51 via the plain washer W1 and the spring washer W2. By screwing and tightening the nut N, the concrete foundations 4A and 4B are fixed to the concrete foundations 4A and 4B so that the position can be adjusted in the left-right direction within the range of the long holes 51. The mounting bracket 5A corresponding to the front-side concrete foundation 4A has two upper and lower screw insertion holes 53 on the upper left and right sides of both vertical wall portions 5b and 5c, as shown in FIG. The mounting bracket 5B corresponding to the concrete base 4B on the rear side has two upper and lower screw insertion holes 53 at the center upper part of both the vertical wall portions 5b and 5c.

架台フレーム1の横桟12は、内部空間が水平な仕切壁部12cによって上下に区切られた縦断面縦長の中空アルミ型材からなり、太陽光発電パネルPの左右配列の3列分に対応する長さを有しており、同じく縦断面縦長の中空アルミ型材からなる縦桟11の傾斜に対応して傾斜した上壁部12aに、長手方向に連続する奥広の摺動ガイド溝121を備えている。その前側の横桟12は、図4(a)(b)に示すように、その両端部において各々下部を取付金具5Aの垂直壁部5b,5c間に嵌合した状態で、両垂直壁部5b,5cの一方の長孔52を通して該横桟12に貫通させた取付ボルトBにナットNを締着することにより、該長孔52の範囲で上下方向に位置調整可能に固定されると共に、その調整位置において取付金具5Aの両垂直壁部5b,5cの上下一方(図では上側)のねじ挿通孔53を通して外側からドリリングタッピングねじSをねじ込むことにより、所定高さに固着されている。そして、各取付金具5Aには、図4(b)に示すように、隣接する横桟12,12同士が同様にして各々の端部同士を近接して突き合わせた状態で固着されている。   The horizontal rail 12 of the gantry frame 1 is made of a hollow aluminum mold having a vertically long vertical section whose internal space is vertically divided by a horizontal partition wall 12c, and has a length corresponding to three rows of the left and right arrays of the photovoltaic power generation panels P. The upper wall portion 12a inclined corresponding to the inclination of the vertical beam 11 made of a hollow aluminum mold having a vertically long vertical section is provided with a sliding guide groove 121 having a depth that is continuous in the longitudinal direction. Yes. As shown in FIGS. 4 (a) and 4 (b), the front crosspiece 12 has both vertical wall portions in a state where the lower portions thereof are fitted between the vertical wall portions 5b and 5c of the mounting bracket 5A. The nut N is fastened to the mounting bolt B that is passed through the horizontal rail 12 through one of the long holes 52 of 5b and 5c, so that the position can be adjusted in the vertical direction within the range of the long hole 52. At the adjustment position, the drilling tapping screw S is screwed from the outside through the screw insertion hole 53 on one of the upper and lower sides (upper side in the figure) of the vertical wall portions 5b and 5c of the mounting bracket 5A to be fixed to a predetermined height. And as shown in FIG.4 (b), adjacent horizontal rails 12 and 12 are affixed to each mounting bracket 5A in the state which faced each end part closely in the same way.

後側の横桟12は、両端部において底壁部12bが支柱2の左右幅の略1/2幅で切除されており、図5及び図6に示すように、その切除部分に該支柱2が上端を仕切壁部12cに当接して略片側半幅で嵌合させ、その嵌合部分の上下二か所に貫通させた各取付ボルトBにナットNを締着することにより、該支柱2の上端部に支持されている。そして、架台フレーム1の左右方向における中間に配置する支柱2の上端部では、図5に示すように、隣接する横桟12,12同士が同様にして各々の端部同士を近接して突き合わせた状態で固着されている。また、各支柱16の下端部は、取付金具5Bの垂直壁部5b,5c間に嵌合した状態で、両垂直壁部5b,5cの両方の長孔52,52を通して該横桟12に貫通させた各取付ボルトBにナットNを締着することにより、該長孔52の範囲で上下方向に位置調整可能に固定されると共に、その調整位置において取付金具5Bの両垂直壁部5b,5cのねじ挿通孔53を通して外側からドリリングタッピングねじSをねじ込むことにより、所定高さに固着されている。   The rear side rail 12 has a bottom wall portion 12b cut off at both ends at a width that is approximately ½ of the left and right width of the column 2, and as shown in FIGS. The upper end abuts on the partition wall portion 12c and is fitted with a substantially half width on one side, and the nut N is fastened to each mounting bolt B penetrating through the upper and lower portions of the fitting portion. Supported by the upper end. And in the upper end part of the support | pillar 2 arrange | positioned in the middle in the left-right direction of the mount frame 1, as shown in FIG. 5, the adjacent horizontal rails 12 and 12 contact | abutted each edge part closely in the same way. It is fixed in a state. Further, the lower end portion of each column 16 penetrates the horizontal rail 12 through the long holes 52 and 52 of both the vertical wall portions 5b and 5c in a state of being fitted between the vertical wall portions 5b and 5c of the mounting bracket 5B. By fastening the nut N to each of the mounting bolts B, the vertical holes 5b and 5c of the mounting bracket 5B are fixed in such a manner that the position can be adjusted in the vertical direction within the range of the long hole 52. The drilling tapping screw S is screwed in from the outside through the screw insertion hole 53 and is fixed to a predetermined height.

一方、架台フレーム1の左右両端位置に配置する支柱2の上端部では、その左右幅の片側半部のみに横桟12の端部が嵌合し、そのままでは横桟非連結の片側半部が露呈することになって外観体裁的に好ましくないため、図7(a)(b)に示すように、該支柱2の横桟非連結の上端左右半部に桁端部材13を取り付けている。   On the other hand, at the upper end portion of the column 2 arranged at the left and right ends of the gantry frame 1, the end portion of the horizontal beam 12 is fitted to only one half portion of the left and right width, and the one side half portion that is not connected to the horizontal beam is left as it is. Since it is exposed and not preferable in appearance, as shown in FIGS. 7 (a) and 7 (b), girder end members 13 are attached to the left and right upper half portions of the column 2 that are not connected to the horizontal rail.

この桁端部材13は、図8でも示すように、奥広の溝部131を有して傾斜した上壁部13aと、該上壁部13aの両端より垂下する側壁部13b,13cと、両側壁部13b,13c間に水平に橋架する仕切壁部13dとで構成され、両側壁部13b,13cの下半部の上下二か所にねじ挿通孔132を設けている。そして、該桁端部材13の全体幅は支柱2の左右幅の略1/2に設定されているが、その端面形状及び寸法は横桟12の底壁部12aを除いたものに相当する。従って、支柱2の上端部に対し、該桁端部材13を仕切壁部13dの下面側に該支柱2の頂端が当接するように外嵌させ、各ねじ挿通孔132を通して側方からドリリングタッピングねじSをねじ込んで固着することで、横桟12の延長部の如く該支柱2の横桟非連結の上端左右半部をカバーして外観体裁が向上する。更に、この桁端部材13における仕切壁部13dの上位側の開口部を利用して、図7(a)(b)の仮想線で示すように端面を隠すカバー材14を装着すれば、架台フレーム1の後部側における左右両端部の見栄えを向上できる。   As shown in FIG. 8, the girder member 13 includes an inclined upper wall portion 13a having a wide groove portion 131, side wall portions 13b and 13c depending on both ends of the upper wall portion 13a, and both side walls. A partition wall portion 13d that bridges horizontally between the portions 13b and 13c, and screw insertion holes 132 are provided in two upper and lower portions of the lower half of the side wall portions 13b and 13c. The overall width of the spar end member 13 is set to approximately ½ of the left and right width of the support column 2, but the end face shape and dimensions correspond to those excluding the bottom wall portion 12 a of the horizontal rail 12. Therefore, the beam end member 13 is externally fitted to the upper end portion of the support column 2 so that the top end of the support column 2 comes into contact with the lower surface side of the partition wall portion 13d, and the drilling tapping screw is laterally passed through each screw insertion hole 132. By screwing and fixing S, the upper and left half portions of the column 2 that are not connected to the horizontal beam are covered like the extended portion of the horizontal beam 12, and the appearance appearance is improved. Further, if a cover member 14 for concealing the end face as shown by the phantom lines in FIGS. 7 (a) and 7 (b) is attached using the opening on the upper side of the partition wall portion 13d in the girder end member 13, the gantry The appearance of the left and right ends on the rear side of the frame 1 can be improved.

なお、取付金具5Aと前側の横桟12、取付金具5Bと支柱2の下端部、支柱2の上端部と後側の横桟12の各連結部では、取付ボルトBの頭部側に平座金W1を、ナットN側に平座金W1及びばね座金W2をそれぞれ介在させている。また、支柱2,2間に取り付けるブレース3は、図5及び図6に示すように、支柱2の上端部と横桟12との連結部、ならびに支柱2の下端部と取付金具5Bとの連結部に用いる取付ボルトBの一つを利用して止着される。   Note that a flat washer is provided on the head side of the mounting bolt B at each of the connecting portions of the mounting bracket 5A and the front horizontal rail 12, the mounting bracket 5B and the lower end of the column 2, and the upper end of the column 2 and the rear horizontal beam 12. A flat washer W1 and a spring washer W2 are interposed on the nut N side. Further, as shown in FIGS. 5 and 6, the brace 3 to be attached between the support columns 2 and 2 is connected to the connection portion between the upper end portion of the support column 2 and the horizontal rail 12, and the connection between the lower end portion of the support column 2 and the mounting bracket 5B. It is fastened using one of the mounting bolts B used for the part.

なお、ブレース3は、図6における仮想線円C内に拡大して示すように、内部に複数の補強片3aで区切られた複数の補強中空部3bを有する目の字形断面の角材からなり、この目の字形断面における中央の補強中空部3bを通して取付ボルトBを貫通させることにより、その各端部を強固に止着することができる。また、ブレース3自体は、軽量であるが、高剛性で大きな強度を備える。   In addition, the brace 3 is made of a square member having an eye-shaped cross section having a plurality of reinforcing hollow portions 3b that are partitioned by a plurality of reinforcing pieces 3a inside, as shown in an imaginary line circle C in FIG. By passing the mounting bolt B through the central reinforcing hollow portion 3b in the cross section of the eye shape, each end portion can be firmly fixed. The brace 3 itself is lightweight, but has high rigidity and high strength.

架台フレーム1の縦桟11と横桟12とを連結する連結金具6は、図4(a)及び図6に示すように、横桟12の摺動ガイド溝121に摺動自在に挿嵌されるスライド部材61と、横桟12上に配置する受け部材62とで構成されており、両部材61,62に下側から貫通させたボルトBにナットNを螺合して締め付けることにより、摺動ガイド溝121の両側縁部を両部材61,62間で挟着して該横桟12の長手方向所定位置に固定される。そして、受け部材62は、縦桟11の下部にスライド嵌合する形状を有しており、その嵌合状態で側方からドリリングタッピングねじSをねじ込むことにより、該縦桟11の長手方向所定位置に固定される。なお、スライド部材61及び受け部材62はアルミ押出型材の切断短材からなる。   As shown in FIGS. 4A and 6, the connecting bracket 6 that connects the vertical beam 11 and the horizontal beam 12 of the gantry frame 1 is slidably inserted into the sliding guide groove 121 of the horizontal beam 12. Slide member 61 and a receiving member 62 arranged on the crosspiece 12. By sliding a nut N into a bolt B that penetrates both members 61, 62 from below and tightening, a slide member 61 is provided. Both side edges of the moving guide groove 121 are sandwiched between the members 61 and 62 and fixed to a predetermined position in the longitudinal direction of the cross rail 12. The receiving member 62 has a shape that is slidably fitted to the lower part of the vertical beam 11, and a predetermined position in the longitudinal direction of the vertical beam 11 is obtained by screwing a drilling tapping screw S from the side in the fitted state. Fixed to. The slide member 61 and the receiving member 62 are made of a short cut material of an aluminum extrusion mold.

上記構成の太陽光発電パネル架台では、太陽光発電パネルPを載せる架台フレーム1は、前側の横桟12における所定間隔置きの要所で取付金具5Aを介して各コンクリート基礎4Aに支持固定されると共に、後側の横桟12に所定間隔置きに取り付けた支柱2において取付金具5Bを介して各コンクリート基礎4Bに支持固定されるが、これら支持部が取付金具5A,5Bによって上下及び左右方向に位置調整可能であるため、メガソーラーやギガソーラーとして太陽電池アレイが大型化しても、多数の該支持部の高さと位置を容易に均等に揃えることができ、もって高い施工精度が得られる。   In the photovoltaic power generation panel gantry having the above-described configuration, the gantry frame 1 on which the photovoltaic power generation panel P is placed is supported and fixed to each concrete foundation 4A via the mounting bracket 5A at a predetermined interval in the front crosspiece 12. At the same time, the pillars 2 attached to the rear side rails 12 at predetermined intervals are supported and fixed to the concrete foundations 4B via the mounting brackets 5B. These support portions are vertically and horizontally moved by the mounting brackets 5A and 5B. Since the position can be adjusted, even if the solar cell array is enlarged as mega solar or giga solar, the height and position of a large number of the supporting portions can be easily and evenly arranged, and high construction accuracy can be obtained.

すなわち、コンクリート基礎4A,4Bが置き基礎である場合は設置面の凹凸変化により、杭基礎である場合は埋入深さのバラツキにより、それぞれ頂部高さが不揃いになり易く、また両者共に重量物であるため、順次機械力で吊り上げて左右方向に沿って所定間隔で設置してゆく際に位置ずれを生じ易いが、取付金具5A,5Bを介した上下及び左右方向の位置調整により、コンクリート基礎4A,4B自体の労力を要する位置修正作業を行うことなく、架台フレーム1側の支持部の位置を容易に揃えることができる。更に、施工後の地盤の不等沈下や雨水による地表浸食等で一部のコンクリート基礎4A,4Bが浮いた状態になっても、その支持部の上下位置を再調整して本来の荷重負荷が加わる状態に戻すことで、地震動や風圧を受けた際の応力集中による太陽光発電パネルPの損傷を未然に回避できる。   That is, when the concrete foundations 4A and 4B are laid foundations, the top heights are likely to be uneven due to unevenness of the installation surface, and when the foundations are pile foundations due to variations in embedding depth. Therefore, when it is lifted by mechanical force sequentially and installed at predetermined intervals along the left and right direction, it is easy to cause a position shift, but the concrete foundation can be adjusted by adjusting the position in the vertical and left and right directions via the mounting brackets 5A and 5B. The position of the support portion on the gantry frame 1 side can be easily aligned without performing a position correction operation requiring labor of 4A and 4B itself. In addition, even if some concrete foundations 4A and 4B float due to uneven settlement of the ground after construction or surface erosion due to rainwater, the upper and lower positions of the supporting parts are readjusted so that the original load load is reduced. By returning to the applied state, damage to the photovoltaic power generation panel P due to stress concentration when subjected to earthquake motion or wind pressure can be avoided.

本発明の太陽光発電パネル架台としては、傾斜した架台フレーム1の低い前部側についても支柱を設け、該支柱の下端部を後部側と同様に取付金具5Aを介してコンクリート基礎4Aに支持固定する構成も採用できる。しかるに、既述の実施形態のように、傾斜した架台フレーム1の低い前部側では横桟12を直接に取付金具5Aに固定し、高い後部側では支柱2を介して取付金具5Bに固定する構成とすれば、前部側がコンクリート基礎4Aに対して剛体的に強固に支持固定されるから、地震による大きな揺れや風圧を受けても倒壊が防止されると共に破損や歪みも生じにくい上、前部側に支柱を用いないことで部材点数が少なくなり、それだけ組立施工が容易になって部材コストも低減される。   As the photovoltaic power generation panel frame of the present invention, a column is also provided on the lower front side of the inclined frame 1 and the lower end of the column is supported and fixed to the concrete foundation 4A via the mounting bracket 5A in the same manner as the rear side. It is possible to adopt a configuration that However, as in the embodiment described above, the cross rail 12 is directly fixed to the mounting bracket 5A on the lower front side of the inclined gantry frame 1, and is fixed to the mounting bracket 5B via the support column 2 on the higher rear side. With this configuration, the front side is rigidly supported and fixed to the concrete foundation 4A, so that it can be prevented from collapsing even when subjected to large shaking or wind pressure due to an earthquake, and it is difficult to cause damage or distortion. By not using a support on the part side, the number of members is reduced, so that the assembly work is facilitated and the member cost is reduced.

また、架台フレーム1の低い前部側が取付金具5Aに直接に固定される構成において、高い後部側の支柱2,2間にブレース3を設けることにより、耐震強度及び体風圧強度がより向上する。更に、実施形態の如く前部側のコンクリート基礎4Aを後部側のコンクリート基礎4Bよりも高く設定すれば、架台フレーム1の前部側の支承位置をフレーム前端よりも後方へ奥まった位置にしても、低いフレーム前端を高いコンクリート基礎4Aによって設置面から確実に上方へ離すことができる一方、該架台フレーム1の後部側の支承位置をフレーム後縁よりも前方へ奥まった位置にしても、低いコンクリート基礎4Bによって支柱2が長くなり、それだけブレースの傾斜角度が大きくなって補強効果を高めることができる。そして、このように架台フレーム1の前部側と後部側を奥まった位置で支承することで、前後の支承位置の距離が短くなるから、それだけ架台フレーム1が前後方向で撓みにくくなり、架台構体としての全体強度が向上する。   Further, in a configuration in which the lower front side of the gantry frame 1 is directly fixed to the mounting bracket 5A, the seismic strength and the body wind pressure strength are further improved by providing the brace 3 between the high rear side support columns 2 and 2. Furthermore, if the concrete foundation 4A on the front side is set higher than the concrete foundation 4B on the rear side as in the embodiment, the support position on the front side of the gantry frame 1 is set to a position recessed behind the front end of the frame. The low frame front end can be reliably separated from the installation surface by the high concrete foundation 4A, while the support position on the rear side of the gantry frame 1 is set to a position recessed forward from the frame rear edge. The support 4 is lengthened by the foundation 4B, and the inclination angle of the brace is increased accordingly, so that the reinforcing effect can be enhanced. Since the distance between the front and rear support positions is reduced by supporting the front and rear sides of the gantry frame 1 in such a deep position, the gantry frame 1 is less likely to bend in the front and rear direction. As a whole, the overall strength is improved.

本発明においては、コンクリート基礎4A,4Bと、架台フレーム1の前部側及び後部側の支持部との間に介在させる取付金具として、その上下及び左右の位置調整のための機構及び構造が種々異なるものを採用できる。しかるに、実施形態のように、左右方向の長孔51を有する水平板部5aと、上下方向の長孔52を有する垂直壁部5b,5cとを備えた取付金具5A,5Bでは、コンクリート基礎4A,4Bに対し、その頂面から突出するアンカーボルト41を長孔51に通してナットNで締付固定し、架台フレーム1側の支持部(横桟12,支柱2)に対し、長孔52を通して取付ボルトBを貫通させてナットNで締付固定するだけで、確実に該支持部の上下及び左右方向の位置調整を行えるから、操作的に容易で高い作業効率が得られる上、金具として構造的に極めて簡素であるために低コストで製作できるという利点がある。また、実施形態では上下方向の長孔52を有する垂直壁部5b,5cが平行した板状をなすが、垂直壁部を直立した角筒状、アングル状、チャンネル状等として設けることも可能である。   In the present invention, as mounting brackets interposed between the concrete foundations 4A and 4B and the support portions on the front side and the rear side of the gantry frame 1, there are various mechanisms and structures for adjusting the vertical and horizontal positions. Different ones can be adopted. However, in the mounting brackets 5A and 5B including the horizontal plate portion 5a having the left and right elongated holes 51 and the vertical wall portions 5b and 5c having the elongated holes 52 in the vertical direction as in the embodiment, the concrete foundation 4A is used. 4B, an anchor bolt 41 protruding from the top surface thereof is passed through the long hole 51 and fixed with a nut N, and the long hole 52 is fixed to the support portion (the cross beam 12, the column 2) on the gantry frame 1 side. By simply passing the mounting bolt B through and tightening and fixing with the nut N, the position of the support portion can be adjusted in the vertical and horizontal directions, so that it is easy to operate and high working efficiency is obtained. Since it is extremely simple in structure, there is an advantage that it can be manufactured at low cost. In the embodiment, the vertical wall portions 5b and 5c having the long holes 52 in the vertical direction form a parallel plate shape. However, the vertical wall portions can be provided in an upright rectangular tube shape, an angle shape, a channel shape, or the like. is there.

実施形態として例示した架台フレーム1は上位側に傾斜した前後方向に沿う縦桟11、下位側に横桟12を配置しているが、本発明においては該縦桟11と横桟12の上下関係が逆であってもよい。例えば、各太陽光発電パネルPが傾斜した前後方向に長い形態である場合、その傾斜方向の配置枚数が少なくなるから、各パネルPを複数箇所で支承できるように本数を多くした横桟12を上位側として、これら横桟12をコンクリート基礎4A,4Bに対応した配置間隔の縦桟11で受け、各縦桟11の前部側と後部側でコンクリート基礎4A,4Bに支持させるようにすればよい。   The gantry frame 1 illustrated as an embodiment has a vertical beam 11 along the front-rear direction inclined to the upper side and a horizontal beam 12 on the lower side. In the present invention, the vertical relationship between the vertical beam 11 and the horizontal beam 12 is provided. May be reversed. For example, when each photovoltaic power generation panel P has a long shape in the tilted front-rear direction, the number of arrangements in the tilt direction is reduced, so the horizontal rails 12 having a larger number so that each panel P can be supported at a plurality of locations. As the upper side, if these horizontal rails 12 are received by the vertical rails 11 arranged at intervals corresponding to the concrete foundations 4A and 4B, and supported by the concrete foundations 4A and 4B on the front side and the rear side of each vertical rail 11 respectively. Good.

一方、架台フレーム1の傾斜角度は、前記実施形態で例示した10°に限らず、設置場所の周辺状況や緯度による受光効率等を勘案して適宜設定すればよい。例えば、図9(a)は該傾斜角度を20°、同図(b)は該傾斜角度を30°、にそれぞれ設定した太陽光発電パネル架台を示している。   On the other hand, the inclination angle of the gantry frame 1 is not limited to 10 ° exemplified in the above-described embodiment, and may be set as appropriate in consideration of the surrounding conditions of the installation place, the light receiving efficiency depending on the latitude, and the like. For example, FIG. 9A shows a photovoltaic power generation panel mount in which the inclination angle is set to 20 °, and FIG. 9B shows the inclination angle set to 30 °.

架台フレーム1の後部側の支柱2,2間に配設するブレース3については、該架台フレーム1の左右方向全長にわたって設けてもよいが、隣接する支柱2,2間を1スパンとして3スパン以上の左右長さを有する架台フレーム1においては、左右両端のスパンを含む一つ置き又は二つ置きの各スパンに、それぞれX字状に交叉した一対のブレース3,3を設けることが推奨される。例えば、架台フレーム1が3スパン以上の奇数スパンである場合は、図10(a)のように、左右両端のスパンを含む一つ置きの各スパンに、X字状のブレース3,3を設ければよい。また、架台フレーム1が4スパンである場合は、図10(b)のように、中央側の2スパンをブレースなしとする。これにより、全体のブレース3の取付本数を少なくしても架台構体としての大きな強度を確保できるから、それだけ部材コストが低減されると共に、取付作業の工数削減によって施工能率が大幅に向上するという利点がある。   The brace 3 disposed between the support columns 2 on the rear side of the gantry frame 1 may be provided over the entire length of the gantry frame 1 in the left-right direction. In the frame 1 having the left and right lengths, it is recommended that a pair of braces 3 and 3 crossing each other in an X shape is provided on each of the spans including the spans on the left and right ends. . For example, when the gantry frame 1 has an odd number of spans of 3 or more, as shown in FIG. 10A, X-shaped braces 3 and 3 are provided in every other span including the spans at the left and right ends. Just do it. Further, when the gantry frame 1 has 4 spans, as shown in FIG. 10B, the 2 spans on the center side have no braces. Thereby, even if the number of attachments of the entire brace 3 is reduced, it is possible to secure a large strength as a gantry structure, so that the member cost is reduced as much, and the construction efficiency is greatly improved by reducing the number of attachment steps. There is.

更に、本発明においては、架台フレーム1の縦桟11、横桟12、支柱2、ブレース3の各々の断面形状、コンクリート基礎4A,4Bの形状、縦桟11と横桟12との連結構造、太陽光発電パネルPの形状と傾斜方向に沿う配列枚数等、細部構成については実施形態以外に種々設計変更可能である。   Furthermore, in the present invention, the cross-sectional shape of each of the vertical beam 11, the horizontal beam 12, the column 2, and the brace 3 of the gantry frame 1, the shape of the concrete foundations 4A and 4B, the connection structure between the vertical beam 11 and the horizontal beam 12, Various design changes other than the embodiment can be made for the detailed configuration such as the shape of the photovoltaic power generation panel P and the number of arrangement along the inclination direction.

1 架台フレーム
11 縦桟
12 横桟
13 桁端部材
2 支柱
3 ブレース
3a 補強片
3b 補強中空部
4A,4B コンクリート基礎
41 アンカーボルト
5A,5B 取付金具
5a 水平板部
5b,5c 垂直板部
51,52 長孔
B 取付ボルト
G 地面(架台設置面)
N ナット
P 太陽光発電パネル
DESCRIPTION OF SYMBOLS 1 Base frame 11 Vertical beam 12 Horizontal beam 13 Girder edge member 2 Support | pillar 3 Brace 3a Reinforcement piece 3b Reinforcement hollow part 4A, 4B Concrete foundation 41 Anchor bolt 5A, 5B Mounting bracket 5a Horizontal flat plate part 5b, 5c Vertical plate part 51, 52 Long hole B Mounting bolt G Ground (mounting surface)
N Nut P Solar power generation panel

Claims (7)

前後方向に沿う複数本の縦桟と左右方向に沿う複数本の横桟とが格子状に連結されて前方に低く傾斜した架台フレーム上に、太陽光発電パネルが取り付けられ、該架台フレームの前部側及び後部側の下方に、架台設置面より上方突出したコンクリート基礎が左右方向に沿って所定間隔置きに配置し、これらコンクリート基礎上に、前記架台フレームが各コンクリート基礎の頂部に固着された取付金具を介して上下及び左右方向に位置調整可能に支持固定されてなる太陽光発電パネル架台において、
架台フレームは、前部側において前記縦桟又は横桟を前記取付金具に、後部側において上端部が前記縦桟又は横桟に連結した支柱の下端部を前記取付金具に、それぞれ上下位置調整可能に固定され、且つ
前記架台フレームの横桟が隣接する前記支柱間に対応する長さに設定され、各横桟の端部が支柱の上端左右半部に連結されると共に、該架台フレームの左右両端に位置する支柱における横桟非連結の上端左右半部に横桟と略同様の縦断面形状を有する桁端部材が固着されてなる太陽光発電パネル架台。
A photovoltaic power generation panel is mounted on a frame frame that is formed by connecting a plurality of vertical beams along the front-rear direction and a plurality of horizontal beams along the left-right direction in a lattice shape, and is inclined forward and lowered. The concrete foundations that protrude upward from the gantry installation surface are arranged at predetermined intervals along the left-right direction below the section side and the rear side, and the gantry frame is fixed to the top of each concrete foundation on these concrete foundations. In the photovoltaic power generation panel mount that is supported and fixed so that the position can be adjusted in the vertical and horizontal directions via the mounting bracket ,
The frame can be adjusted vertically by using the vertical or horizontal beam on the front side as the mounting bracket, and the lower end of the column with the upper end connected to the vertical or horizontal beam on the rear side as the mounting bracket. And fixed to
The horizontal frame of the gantry frame is set to a length corresponding to between the adjacent columns, the end of each horizontal beam is connected to the upper left and right half of the column, and the columns positioned at the left and right ends of the frame A photovoltaic power generation panel gantry in which a girder end member having a vertical cross-sectional shape substantially the same as that of a horizontal beam is fixed to the upper left and right half of the upper end of the horizontal beam that is not connected .
前記コンクリート基礎は、置き基礎又は杭基礎からなる請求項1に記載の太陽光発電パネル架台。   The photovoltaic power generation panel mount according to claim 1, wherein the concrete foundation is a placing foundation or a pile foundation. 前記取付金具は、左右方向の長孔を有する水平板部と、上下方向の長孔を有する垂直壁部とを有し、水平板部においてコンクリート基礎の頂面から突出したアンカーボルトを長孔に通してナットで締付固定すると共に、垂直壁部において長孔を通して架台フレーム側の支持部に貫通させた取付ボルトにナットを締付固定するように構成されてなる請求項1又は2に記載の太陽光発電パネル架台。   The mounting bracket has a horizontal plate portion having a long hole in the left-right direction and a vertical wall portion having a long hole in the vertical direction, and the anchor bolt protruding from the top surface of the concrete foundation in the horizontal plate portion is made into a long hole. The nut according to claim 1 or 2, wherein the nut is fastened and fixed with a nut, and the nut is fastened and fixed to a mounting bolt that is passed through a support hole on the frame frame side through a long hole in the vertical wall portion. Solar power panel mount. 後部側の前記支柱間にブレースが設けられてなる請求項1〜3のいずれかに記載の太陽光発電パネル架台。 The photovoltaic power generation panel mount according to any one of claims 1 to 3 , wherein a brace is provided between the support columns on the rear side. 前記ブレースは、内部が複数の補強片で区切られた補強中空部を有する角材からなる請求項に記載の太陽光発電パネル架台。 5. The photovoltaic power generation panel mount according to claim 4 , wherein the brace is made of a square member having a reinforcing hollow portion that is partitioned by a plurality of reinforcing pieces. 前部側のコンクリート基礎が後部側のコンクリート基礎よりも高く設定されてなる請求項1〜5のいずれかに記載の太陽光発電パネル架台。 The photovoltaic power generation panel stand according to any one of claims 1 to 5, wherein a concrete foundation on the front side is set higher than a concrete foundation on the rear side. 前記架台フレームが隣接する前記支柱間を1スパンとして3スパン以上の左右長さを有し、左右両端のスパンを含む一つ置き又は二つ置きの各スパンに、それぞれX字状に交叉した一対のブレースが設けられてなる請求項1〜6のいずれかに記載の太陽光発電パネル架台。 A pair of left and right lengths of 3 spans or more with the span between adjacent support columns as one span, and crossed in an X-shape in every other span or every other span including the spans on both ends The photovoltaic power generation panel mount according to any one of claims 1 to 6 , wherein a brace is provided.
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