JP6357337B2 - Perforation forming device for bag-like package - Google Patents

Perforation forming device for bag-like package Download PDF

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JP6357337B2
JP6357337B2 JP2014073040A JP2014073040A JP6357337B2 JP 6357337 B2 JP6357337 B2 JP 6357337B2 JP 2014073040 A JP2014073040 A JP 2014073040A JP 2014073040 A JP2014073040 A JP 2014073040A JP 6357337 B2 JP6357337 B2 JP 6357337B2
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package
perforation
perforation forming
blade
transport
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JP2015193407A (en
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聰 金井
聰 金井
謙 難波
謙 難波
昌広 佐藤
昌広 佐藤
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SHONAI CREATE INDUSTRIAL CO., LTD.
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Description

本発明は、被包装物が収容されて上部開口部がシールされた袋状の包装物に対して開封用ミシン目を形成する装置に関し、特に、上記包装物の搬送機構とミシン目形成機構とを備え、包装物の搬送中にミシン目を自動形成する装置に関する。   The present invention relates to an apparatus for forming an opening perforation for a bag-like package in which an item to be packaged is stored and whose upper opening is sealed, and in particular, a transport mechanism and a perforation forming mechanism for the package. It is related with the apparatus which forms a perforation automatically during conveyance of a package.

調味料や具材などの食材が内部に密封された単包状の袋(以下「小袋」と呼ぶ)は、食品本体の包装体に同封されて販売される形態の他に、複数個の小袋が袋状の包装物に収容されて販売される形態がある。   A single-packed bag (hereinafter referred to as a “small bag”) in which ingredients such as seasonings and ingredients are sealed is sold in the form of being enclosed in a food body package, and a plurality of small bags. Is sold in a bag-like package.

ここで、後者の形態に利用される袋状の包装物について説明する。   Here, the bag-shaped package utilized for the latter form is demonstrated.

図8は、複数個の小袋が収容された状態で販売される袋状包装物の一例を示す概略模式図であり、図8(A)が、包装物1の上部開口部がシールされる前の状態を示す斜視図、図8(B)が、その開口部がシールされた状態を示す斜視図、図8(C)が、図8(B)の正面図を示している。   FIG. 8 is a schematic diagram showing an example of a bag-shaped package sold in a state where a plurality of small bags are accommodated, and FIG. 8 (A) is before the upper opening of the package 1 is sealed. FIG. 8B is a perspective view showing a state in which the opening is sealed, and FIG. 8C is a front view of FIG. 8B.

この形状と類似した形状で形成された包装物1は、牛乳パック等で使用されているが、 複数個の小袋を収容した製品として使用される場合には、図8(A)に示すように、袋体の口部から入れられた複数個の小袋1A(本例では“ふりかけ”が密封された小袋)が略直方体状の収容部に収容された後、上部突き出し部1aとその下方の部分がそれぞれV字状に内側に折り込まれて、図8(B)及び(C)に示すように、上部突き出し部1aが熱溶着や粘着により扁平状にシールされ状態で販売される。   The package 1 formed in a shape similar to this shape is used in a milk pack or the like, but when used as a product containing a plurality of sachets, as shown in FIG. After a plurality of sachets 1A (in this example, sachets sealed with “sprinkle”) are accommodated in a substantially rectangular parallelepiped accommodating portion, the upper protruding portion 1a and its lower portion are As shown in FIGS. 8B and 8C, the upper protruding portion 1a is sold in a state of being flatly sealed by heat welding or adhesion as shown in FIGS. 8B and 8C.

このような包装物1には、図8(A)及び(B)に示すように、切取用のミシン目線1bが、例えば上部突き出し部1aの下端直下の部位に予め印刷されている。そして、その包装物1を購入した人が、図8(B)に示すミシン目線1bに沿ってハサミやカッターを用いて切り取り、V字状に内側に折り込まれている部分(ガゼット部)を外側に広げると、包装物1の全体の形状が直方体状となり、矩形の取出用開口部から小袋1Aを容易に取り出すことができるようにしている。   In such a package 1, as shown in FIGS. 8A and 8B, a perforation line 1b for cutting is printed in advance, for example, at a site directly below the lower end of the upper protruding portion 1a. And the person who purchased the package 1 cuts out using the scissors and the cutter along the perforation line 1b shown in FIG. 8 (B), and the part (gazette part) folded inwardly in the V shape is outside. When opened, the entire shape of the package 1 is a rectangular parallelepiped, so that the pouch 1A can be easily taken out from the rectangular take-out opening.

換言すると、図8に例示される包装物1は、個々が必要な時点で使用される複数個の物品1Aが収容される包装物であり、ミシン目線1bに沿って切り取られた部分(本例では上部突き出し部1aよりも下方のガゼット部の部分)が矩形形状の取出用開口部1cとなり、物品1Aを保存する保存容器として利用することが可能な包装物であると言える。   In other words, the package 1 illustrated in FIG. 8 is a package that accommodates a plurality of articles 1A that are used when needed individually, and is a portion cut along the perforated line 1b (this example). Then, the portion of the gusset portion below the upper protruding portion 1a) becomes a rectangular extraction opening 1c, which can be said to be a package that can be used as a storage container for storing the article 1A.

このような包装物は、合成樹脂や紙などの所定の包装材で形成されている。そして、ハサミ等を用いて切り取るタイプの他に、シールされている上部突き出し部1aを両側から引っ張って開口するタイプのものや切欠けの部分から切り裂いて開口するタイプのものもあるが、他の2つのタイプの包装物の場合には、袋体の材質やシール部の溶着状態によっては、力強く引っ張らないと開かなかったり、他の部分が引き裂けてしまったりすることがある。   Such a package is formed of a predetermined packaging material such as synthetic resin or paper. In addition to the type of cutting with scissors or the like, there are a type that opens by pulling the sealed upper protruding portion 1a from both sides, and a type that opens by cutting from a notch portion. In the case of two types of packages, depending on the material of the bag and the welded state of the seal portion, the package may not open unless it is pulled forcefully, or other parts may be torn.

ところで、従来から、印刷されたミシン目ではなく、点線状の切り込み目や点線状の孔からなる開封用ミシン目が形成された包装物があり、そのミシン目を形成する装置も数多く提案されている。しかし、ミシン目を形成する対象は、フィルムロールから繰り出された帯状のフィルム(例えば複数の小袋が横シール部を介して連続した連包体)を対象として、その横シール部にミシン目を形成するようにしたものがほとんどである(例えば特許文献1〜3を参照)。   By the way, conventionally, there is a package in which an opening perforation composed of dotted cuts and dotted holes is formed instead of printed perforations, and many devices for forming the perforations have been proposed. Yes. However, the target for forming the perforation is to form a perforation in the horizontal seal portion for a strip-shaped film (for example, a continuous package in which a plurality of sachets are continuous through the horizontal seal portion) fed from a film roll. Most of them are made (see, for example, Patent Documents 1 to 3).

一方、図8(A)〜(C)に例示したような袋状の包装物を対象としたミシン目形成装置も提案されているが、従来の装置は、複数個の物品(例えば“使い捨ておむつ”)が収容される前の包装材に対してミシン目を形成する装置である(例えば特許文献4を参照)。   On the other hand, a perforation forming apparatus for a bag-like package as illustrated in FIGS. 8A to 8C has also been proposed, but a conventional apparatus has a plurality of articles (for example, “disposable diapers”). ")" Is a device for forming perforations in the packaging material before being accommodated (see, for example, Patent Document 4).

特開平08−080920号公報Japanese Patent Laid-Open No. 08-080920 特開2002−255105号公報JP 2002-255105 A 特開2013−082474号公報JP 2013-082474 A 特開2010−070199号公報JP 2010-070199 A

上述したように、複数個の物品(小袋)が横シール部を介して連続した連包体のシール部にミシン目を形成する装置や、物品が収容される前の扁平な状態の包装物に対してミシン目を形成する装置は、従来から数多く提案されている。   As described above, in a device for forming a perforation in a seal part of a continuous package in which a plurality of articles (small sachets) are connected via a lateral seal part, or in a flat package before an article is stored On the other hand, many apparatuses for forming perforations have been proposed.

しかしながら、物品(被包装物)が収容されて上部開口部がシールされた後の包装物に対して開封用ミシン目を形成する装置は、現状では提案されていないと思われる。   However, an apparatus for forming a perforation for opening a package after an article (packaged object) is accommodated and the upper opening is sealed does not seem to be proposed at present.

特に、図8(B)に例示したような略直方体状の収容部を有する袋状の包装物1に対して、ベルトコンベア等の搬送手段によって搬送中に、上部突き出し部1aの下端と収容部との間にミシン目を自動形成する場合は、ミシン目の形成部位の方向や位置決めが困難なこともあり、有効なミシン目形成装置が実現されていないのが現状である。   In particular, for the bag-like package 1 having a substantially rectangular parallelepiped accommodation portion as illustrated in FIG. 8B, the lower end of the upper protruding portion 1a and the accommodation portion are being conveyed by the conveyance means such as a belt conveyor. If the perforation is automatically formed between the two, the direction and positioning of the perforation forming part may be difficult, and an effective perforation forming apparatus has not been realized.

本発明は、上述のような問題に鑑みて成されたものであり、本発明の目的は、被包装物が略直方体状の収容部に収容されて上部開口部がシールされた後の袋状の包装物を対象として、その包装物の搬送中に、開封用ミシン目を正確に且つ他の部位を傷つけることなく自動形成することが可能なミシン目形成装置を提供することにある。   The present invention has been made in view of the above-described problems, and an object of the present invention is to form a bag after an article to be packaged is accommodated in a substantially rectangular parallelepiped accommodating portion and the upper opening is sealed. It is an object of the present invention to provide a perforation forming apparatus capable of automatically forming an opening perforation accurately and without damaging other parts during transportation of the package.

本発明は、被包装物が略直方体状の収容部に収容されて上部開口部がシールされた袋状の包装物に対して、前記シールされた部位である扁平状の上部突き出し部と前記収容部との間に開封用ミシン目を自動形成するミシン目形成装置に関するものであり、本発明の上記目的は、
前記包装物の搬送機構と、前記搬送機構によって搬送される包装物の検知用センサと、前記搬送機構の搬送路を挟んで対向配置された刃ユニットと刃受け部を有するミシン目形成機構と、前記センサの検知信号に基づき前記刃ユニットの動作を制御して前記ミシン目を形成させる制御手段と、を備え、前記搬送機構は、前記包装物の収容部の下側、左側及び右側の面にベルト面がそれぞれ面接触する第1、第2及び第3の搬送ベルトを用いて、前記上部突き出し部の搬送路高さ方向に対する位置,前記上部突き出し部の搬送路幅方向に対する位置,及び前記上部突き出し部の面の向きを所定の位置及び向きに保持した状態で前記包装物を正立姿勢で搬送すると共に、前記包装物の搬送方向と直交する方向に対向配置された第4の搬送ベルトを用いて前記上部突き出し部の面を両側から挟み込みながら搬送する搬送手段を有し、前記ミシン目形成機構は、前記ミシン目を形成する部位よりも下方の部位を両側から押さえ込む押さえガイドを有し、前記ミシン目形成機構の刃ユニットは、前記搬送手段によって搬送される前記包装物の上部突き出し部の面に対して垂直方向及び平行方向に移動制御可能なミシン目形成刃を有し、前記制御手段は、前記センサの検知信号に基づき、前記搬送手段によって搬送中の包装物と同方向に且つ同速度で前記刃ユニットを移動させると共に前記ミシン目形成刃を前記上部突き出し部の面に対して垂直方向に往復移動させることによって、前記搬送手段による搬送を停止させることなく前記ミシン目を形成させる制御を行うことによって達成される。
The present invention relates to a bag-like package in which an object to be packaged is accommodated in a substantially rectangular parallelepiped accommodating portion and whose upper opening is sealed, and the flat upper protruding portion which is the sealed portion and the accommodation The perforation forming device for automatically forming the perforation for opening between the part, the object of the present invention,
A perforation forming mechanism having a transport mechanism of the package, a sensor for detecting the package transported by the transport mechanism, a blade unit and a blade receiving portion disposed opposite to each other across the transport path of the transport mechanism; Control means for controlling the operation of the blade unit based on the detection signal of the sensor to form the perforation, and the transport mechanism is provided on the lower side, the left side, and the right side of the package container. Using the first, second, and third conveyor belts that are in surface contact with each other, the position of the upper protrusion in the conveyance path height direction, the position of the upper protrusion in the conveyance path width direction, and the upper part A fourth conveyor belt that conveys the package in an upright posture while maintaining the orientation of the surface of the protruding portion at a predetermined position and orientation, and that is opposed to the package in a direction orthogonal to the conveyance direction of the package. There have conveying means for conveying while sandwiching the plane of the upper projecting portion from both sides, the perforation forming mechanism includes a pressing guide which holds down a portion of the downwardly from both sides than to the region to form the perforations, the The blade unit of the perforation forming mechanism has a perforation forming blade that can be moved and controlled in a direction perpendicular to and parallel to the surface of the upper protruding portion of the package conveyed by the conveying means, and the control means The blade unit is moved in the same direction and at the same speed as the package being conveyed by the conveying means based on the detection signal of the sensor, and the perforated blade is perpendicular to the surface of the upper protruding portion. This is achieved by controlling the formation of the perforation without stopping the conveyance by the conveyance means.

さらに、本発明の上記目的は、
前記ミシン目形成機構は、前記ミシン目を形成する部位よりも下方の部位を両側から押さえ込む押さえガイドを有すること、
前記包装物が、前記上部突き出し部とその直下の空隙部とによって形成される非収容部分の形状が正面視略逆Y字状をなす包装物であって、前記押さえガイドは、非扁平な部位である前記逆Y字状の傾斜部位を両側から押さえ込むことによって前記ミシン目の形成部位を引き伸ばす作用をもたらすように構成されていること、
前記搬送機構は、前記包装物の搬送路を挟んで対向配置される一対のガイドを有する案内ガイドを備え、前記一対のガイドは、平面視逆ハ字状に形成された包装物受け入れ部位と、前記包装物の上部突出部の厚みに相当する間隙を隔てて対向配置される上部突出部案内部位と、を有すること、
前記被包装物は、個々が必要な時点で使用される複数個の物品であり、前記包装物は、前記ミシン目に沿って前記上部突出し部が切り離された状態で前記ミシン目の部分が前記物品の取出用開口部となって前記物品の保存容器として利用可能な包装物であること、
前記被包装物は、食品類が個々の袋体内部に密封包装された複数個の小袋であること、
によってそれぞれ一層効果的に達成される。
Furthermore, the above object of the present invention is to
The perforation forming mechanism has a pressing guide that presses a part below the part forming the perforation from both sides,
The package is a package in which the shape of a non-contained portion formed by the upper projecting portion and a space immediately below the upper projected portion is a substantially inverted Y shape when viewed from the front, and the pressing guide is a non-flat portion Being configured to stretch the perforation forming part by pressing the inverted Y-shaped inclined part from both sides,
The transport mechanism includes a guide guide having a pair of guides arranged to face each other across a transport path of the package, and the pair of guides includes a package receiving portion formed in a reverse C shape in plan view, An upper projecting portion guide portion disposed oppositely across a gap corresponding to the thickness of the upper projecting portion of the package,
The article to be packaged is a plurality of articles that are used when needed individually, and the package has the perforation portion in a state in which the upper protruding portion is cut along the perforation. It is a package that can be used as a storage container for the article as an opening for taking out the article,
The packaged items are a plurality of small bags in which foods are sealed and packaged inside individual bags,
Are more effectively achieved by each.

本発明によれば、被包装物が略直方体状の収容部に収容されて上部開口部がシールされた袋状の包装物を対象として、その包装物の搬送中に、開封用ミシン目を正確に且つ他の部位を傷つけることなく自動形成することが可能となる。   According to the present invention, for a bag-shaped package in which an object to be packaged is accommodated in a substantially rectangular parallelepiped container and the upper opening is sealed, an opening perforation is accurately performed during the transportation of the package. In addition, automatic formation can be performed without damaging other parts.

また、押さえガイドを備えた構成とすることで、ミシン目の形成部位が非扁平な部位(例えば図8(B)に例示したような上部突き出し部1aの下端直下の非扁平な部位1b)であっても、ミシン目を正確に自動形成することが可能となる。   Further, by adopting a configuration including a pressing guide, the perforation forming part is a non-flat part (for example, a non-flat part 1b immediately below the lower end of the upper protruding portion 1a as illustrated in FIG. 8B). Even if it exists, it becomes possible to automatically form a perforation accurately.

また、平面視逆ハ字状の受け入れ部を有する上部突出部案内ガイドを備えた構成とすることで、包装物の向きが傾いていたり、搬送路幅方向に対する位置が外れていたりしても、所定の向き及び位置に調整することが可能となる。   Moreover, even if the direction of the package is inclined or the position with respect to the conveyance path width direction is off by adopting a configuration including an upper projecting portion guide guide having an inverted C-shaped receiving portion in plan view, It becomes possible to adjust to a predetermined direction and position.

本発明に係るミシン目形成装置の全体構成の一例を示す概略模式図である。It is a schematic diagram showing an example of the whole composition of the perforation forming device concerning the present invention. 本発明に係る搬送機構の主要部の構成例を概略的に示す正面図である。It is a front view which shows roughly the structural example of the principal part of the conveyance mechanism which concerns on this invention. 図2の搬送機構の包装物受け入れ部の構成例を模式的に示す斜視図である。It is a perspective view which shows typically the structural example of the package receiving part of the conveyance mechanism of FIG. 本発明に係るミシン目形成機構の構成例を概略的に示す正面図である。It is a front view which shows roughly the structural example of the perforation formation mechanism which concerns on this invention. 本発明に係る押さえガイドを説明するための概略模式図である。It is a schematic diagram for demonstrating the press guide which concerns on this invention. 本発明に係るミシン目形成刃の軌跡を示す模式図である。It is a schematic diagram which shows the locus | trajectory of the perforation formation blade which concerns on this invention. 本発明に係るミシン目形成装置の動作例を示すフローチャートである。It is a flowchart which shows the operation example of the perforation formation apparatus which concerns on this invention. 本発明に係る袋状包装物の一例を示す概略模式図である。It is a schematic diagram showing an example of a bag-like package according to the present invention.

以下、図面を参照にしながら本発明の好適な実施形態について説明する。   Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings.

なお、本実施形態では、図8に例示したような形状の袋状包装物に対して、ミシン目を形成する場合を例として説明する。また、袋状包装物は、個々が必要な時点で使用される複数個の物品(調味料等の食品類が個々の袋体内部に密封包装された複数個の小袋)であり、包装物は、ミシン目に沿って切り裂かれた部分が物品の取出用開口部となって物品の保存容器として利用可能な袋状包装物を例として説明する。   In the present embodiment, a case where a perforation is formed on the bag-shaped package having the shape illustrated in FIG. 8 will be described as an example. Moreover, a bag-like package is a plurality of articles (a plurality of sachets in which foods such as seasonings are sealed and packaged inside individual bags) that are used at the time each individual needs them. A bag-shaped package that can be used as a storage container for an article will be described as an example where a portion cut along the perforation serves as an opening for taking out the article.

図1は、本発明に係るミシン目形成装置の全体構成の一例を示す概略模式図であり、主要部の構成を平面図で示している。   FIG. 1 is a schematic diagram showing an example of the overall configuration of a perforation forming apparatus according to the present invention, and shows the configuration of the main part in a plan view.

本実施形態のミシン目形成装置は、主要な構成として、包装物1の収容部(略直方体状の部分)の下側及び左右両側を第1乃至第3のベルト面が覆う状態で包装物1を搬送すると共に、包装物1の上部突き出し部1aの面を両側からベルト面で挟む状態で包装物1を搬送するベルトコンベア式の搬送機構2と、包装物1の到来を検知するセンサ3と、搬送機構2によって搬送中の包装物1に対して開封用ミシン目を形成するミシン目形成機構4と、装置全体の動作を制御する制御手段(図示省略)とを備えている。   The perforation forming apparatus of the present embodiment has, as a main configuration, the package 1 in a state in which the first to third belt surfaces cover the lower side and the left and right sides of the storage portion (substantially rectangular parallelepiped portion) of the package 1. A belt conveyor type transport mechanism 2 that transports the package 1 with the surface of the upper protruding portion 1a of the package 1 sandwiched between the belt surfaces from both sides, and a sensor 3 that detects the arrival of the package 1 The perforation forming mechanism 4 for forming the opening perforation for the package 1 being transported by the transport mechanism 2 and the control means (not shown) for controlling the operation of the entire apparatus.

以下、各部の構成について説明する。   Hereinafter, the configuration of each unit will be described.

《搬送機構の構成》
図2は、本発明に係る搬送機構の主要部の構成例を概略的に示す正面図であり、図3は、図2の搬送機構の包装物受け入れ部の構成例を模式的に示す斜視図である。これらの図を参照して、本発明に係る搬送手段の構成について説明する。
<Conveyor mechanism configuration>
2 is a front view schematically showing a configuration example of a main part of the transport mechanism according to the present invention, and FIG. 3 is a perspective view schematically showing a configuration example of a package receiving part of the transport mechanism of FIG. It is. With reference to these drawings, the configuration of the conveying means according to the present invention will be described.

本発明に係る搬送機構2の搬送手段は、図2に示すように、包装物1の下側、左側及び右側の面にベルト面がそれぞれ面接触可能なように配置された第1、第2及び第3の搬送ベルト21、22及び23用いて、包装物1の下側と左右両側の面を覆う状態で包装物1を正立姿勢で搬送する第1搬送手段と、包装物1の搬送方向と直交する方向に対向配置された第4の搬送ベルト24(及び搬送ローラ25)を用いて、シールされた部位である扁平状の上部突き出し部(以下、説明の便宜上「突出部」と称する)1aの垂直面を両側から挟み込みながらその垂直姿勢を保持した状態で搬送する第2搬送手段と、を備えている。   As shown in FIG. 2, the transport means of the transport mechanism 2 according to the present invention includes first and second belt surfaces that are arranged so that the belt surfaces can come into surface contact with the lower, left, and right surfaces of the package 1. And the first transport means for transporting the package 1 in an upright posture while covering the lower and left and right surfaces of the package 1 using the third transport belts 21, 22 and 23, and transport of the package 1 Using the fourth conveyor belt 24 (and the conveyor roller 25) arranged to face each other in a direction orthogonal to the direction, a flat upper protruding portion that is a sealed portion (hereinafter referred to as a “protruding portion” for convenience of explanation) And a second conveying means for conveying the vertical surface of 1a while holding the vertical posture while sandwiching the vertical surface from both sides.

換言すると、搬送機構2は、包装物1の突出部1aの搬送路高さ方向に対する位置、突出部1aの搬送路幅方向に対する位置、及び、突出部1aの面の向きを所定の位置及び向きに保持した状態で搬送する手段を備えている。   In other words, the transport mechanism 2 determines the position of the protrusion 1a of the package 1 in the transport path height direction, the position of the protrusion 1a in the transport path width direction, and the orientation of the surface of the protrusion 1a at a predetermined position and orientation. There is provided means for carrying the sheet while being held in the container.

詳しくは、搬送機構2は、包装物1の第1搬送手段として、包装物1を正立姿勢で搬送するための水平なベルト面を有する第1の搬送ベルト21と、包装物1の搬送方向(図1中の矢印A方向)から見て、包装物1の略直方体状の収容部左側面とベルト面とが実質的に面接触する垂直なベルト面を有する第2の搬送ベルト22と、包装物1の略直方体状の収容部右側面とベルト面とが実質的に面接触する垂直なベルト面を有する第3の搬送ベルト23と、を備えて構成される。   Specifically, the transport mechanism 2 serves as a first transport unit for the package 1, a first transport belt 21 having a horizontal belt surface for transporting the package 1 in an upright posture, and a transport direction of the package 1. A second conveyor belt 22 having a vertical belt surface in which the left side surface of the substantially rectangular parallelepiped housing portion of the package 1 and the belt surface substantially contact each other when viewed from the direction of arrow A in FIG. 1; And a third conveyor belt 23 having a vertical belt surface in which the right side surface of the substantially rectangular parallelepiped housing portion of the package 1 and the belt surface substantially come into surface contact with each other.

本実施の形態では、上記第2の搬送ベルト22と第3の搬送ベルト23は、図1に示すように、テールプーリー27a,テンションプーリー28等に巻き掛けられており、包装物1の左右の幅に相当する間隙を隔てて垂直なベルト面が対向配置された構成としている。   In the present embodiment, the second conveyor belt 22 and the third conveyor belt 23 are wound around a tail pulley 27a, a tension pulley 28, etc. as shown in FIG. A vertical belt surface is arranged to face each other with a gap corresponding to the width.

更に、搬送機構2は、包装物1の第2搬送手段として、包装物1の突出部1aの面を両側から挟み込みながら搬送する手段を備えている。この第2搬送手段は、図2に示すように、包装物1の搬送方向(図1中の矢印A方向)と直交する方向に、垂直なベルト面が突出部1aの厚みに相当する間隙を隔てて対向配置された第4の搬送ベルト24(若しくは、ローラ本体の複数の凹周溝にそれぞれ円環状ベルトが装着された複数の搬送ローラ)を備えて構成される。   Further, the transport mechanism 2 includes means for transporting the package 1 while sandwiching the surface of the protruding portion 1a of the package 1 from both sides, as second transport means for the package 1. As shown in FIG. 2, the second conveying means has a vertical belt surface that has a gap corresponding to the thickness of the protruding portion 1a in a direction orthogonal to the conveying direction of the package 1 (the direction of arrow A in FIG. 1). A fourth conveyor belt 24 (or a plurality of conveyor rollers each having an annular belt mounted in a plurality of concave circumferential grooves of the roller body) is provided to be opposed to each other.

上記第2搬送手段は、本実施の形態では、対向する一対の第4の搬送ベルト24をそれぞれ、搬送ローラ25及びテールプーリー27b(図1の例では上流側端部のプーリーと下流側端部の駆動ローラ26のプーリー部)に巻き掛けた構成とし、第4の搬送ベルト24と搬送ローラ25を用いて、包装物1の突出部1aを挟み込みながら搬送する形態としている。   In the present embodiment, the second conveying means includes a pair of opposed fourth conveying belts 24, respectively, a conveying roller 25 and a tail pulley 27b (in the example of FIG. 1, the upstream end pulley and the downstream end). And the fourth conveyor belt 24 and the conveyor roller 25 are used to convey the projecting portion 1a of the package 1 while sandwiching the protruding portion 1a.

また、刃ユニット42が設置されているミシン目形成エリアに配置される搬送ローラ25は、図1の例に示すように、他の搬送ローラと比較して小径のローラ(従動プーリー)を近接して配列した構成とすることで、第4の搬送ベルト24と搬送ローラ25を用いて、包装物1の突出部1aの垂直姿勢(位置及び向き)を略固定した状態で搬送し得るようにしている。   Further, as shown in the example of FIG. 1, the conveyance roller 25 arranged in the perforation forming area where the blade unit 42 is installed is closer to a roller (driven pulley) having a smaller diameter than other conveyance rollers. By using the fourth arrangement belt 24 and the conveyance roller 25, the vertical posture (position and orientation) of the protruding portion 1a of the package 1 can be conveyed in a substantially fixed state. Yes.

なお、本実施の形態では、第1乃至第3の搬送ベルト21〜23は、凹凸面が無い平ベルトで構成し、第4の搬送ベルト24は、耐スリップ用の凹凸面が表面に形成された平ベルトで構成している。   In the present embodiment, the first to third conveyor belts 21 to 23 are configured as flat belts having no uneven surface, and the fourth conveyor belt 24 has an uneven surface for slip resistance formed on the surface. It consists of a flat belt.

ここで、上流側から搬送されて来る包装物1に対して、その突出部1aの位置及び向きを調整するための案内ガイドについて説明する。   Here, the guide for adjusting the position and direction of the protrusion 1a with respect to the package 1 conveyed from the upstream side will be described.

図1及び図3に示すように、案内ガイド29は、包装物1の搬送路を挟んで対向配置される一対のガイドで構成されている。そして、その一対のガイドは、摩擦係数の小さな材料で成形されており、平面視逆ハ字状に形成された部位(「包装物受け入れ部位」と呼ぶ)と、包装物1の上部突出部1aの厚みより若干大きな間隙を隔てて対向配置される部位(「上部突出部案内部位」と呼ぶ)と、を有している。   As shown in FIGS. 1 and 3, the guide guide 29 is composed of a pair of guides arranged to face each other with the conveyance path of the package 1 interposed therebetween. The pair of guides are formed of a material having a small friction coefficient, and a portion formed in a reverse C shape in plan view (referred to as a “package receiving portion”) and an upper protruding portion 1 a of the package 1. And a portion (referred to as an “upper protrusion guide portion”) disposed opposite to each other with a gap slightly larger than the thickness of the first portion.

ここで、案内ガイド29の作用効果について説明する。   Here, the effect of the guide guide 29 is demonstrated.

図1において、包装物1(1A)が、矢印A方向に向けて例えば斜めの状態で搬送されて来ると、上部突出部1aの垂直方向の面が、案内ガイド29の逆ハ字状の部位に接触してその面の方向が変えられながら搬送されることになる。それによって、突出部1aの搬送路幅方向に対する位置と、突出部1aの面の向きが、基準の位置と向きに概ね調整される(図1中の包装物1(1B)の状態を参照)。   In FIG. 1, when the package 1 (1 </ b> A) is conveyed in an oblique direction, for example, in the direction of the arrow A, the vertical surface of the upper protruding portion 1 a is an inverted section of the guide guide 29. It is conveyed while contacting the surface and changing the direction of the surface. Thereby, the position of the protruding portion 1a with respect to the conveyance path width direction and the orientation of the surface of the protruding portion 1a are generally adjusted to the reference position and orientation (see the state of the package 1 (1B) in FIG. 1). .

その後、前述の第1及び第2の搬送手段によって搬送されることで、包装物1は、突出部1aの位置と向きが正確な位置と向きに調整された状態のまま、刃ユニット42が設置されているミシン目形成エリアへと搬送される。   Thereafter, the package unit 1 is installed with the blade unit 42 while the position and orientation of the protruding portion 1a are adjusted to the correct position and orientation by being conveyed by the first and second conveying means described above. To the perforation forming area.

《センサの構成》
図2中のセンサ3は、包装物1の検知用センサであり、例えば投受光センサで構成される。本実施の形態では、図1中に示すように、投光センサ31と受光センサ32を、包装物1の搬送路を挟んでミシン目形成エリアの上流側に対向配置した構成としている。
<Sensor configuration>
A sensor 3 in FIG. 2 is a sensor for detecting the package 1, and is constituted by, for example, a light projecting / receiving sensor. In the present embodiment, as shown in FIG. 1, the light projecting sensor 31 and the light receiving sensor 32 are configured to face each other on the upstream side of the perforation forming area with the conveyance path of the package 1 interposed therebetween.

そして、上記センサ3によって包装物1の先端部の到来が検知されると、その検知信号が制御手段に送出され、ミシン目の形成制御が実行されるようにしている。   When the sensor 3 detects the arrival of the front end of the package 1, the detection signal is sent to the control means so that perforation formation control is executed.

《ミシン目形成機構の構成》
図4は、本発明に係るミシン目形成機構の構成例を概略的に示す正面図である。
<Structure of perforation formation mechanism>
FIG. 4 is a front view schematically showing a configuration example of a perforation forming mechanism according to the present invention.

図4において、ミシン目形成機構4は、LMガイド41に沿って垂直方向及び平行方向に移動制御可能なミシン目形成刃42aが装着された刃ユニット42と、刃ユニット42の駆動モータ43と、刃ユニット42のベース部42bの包装物1側への前進移動を停止させるためのストッパー44と、ミシン目形成刃42aに対して搬送路を挟んで、搬送中の包装物1の上部突出し部の垂直面に近接した位置に対向配置された刃受け部45と、包装物1のミシン目形成部位よりも下方の部位を両側から押さえ込む押さえガイド46(a,b)と、を備えている。   4, the perforation forming mechanism 4 includes a blade unit 42 on which a perforation forming blade 42a that can be controlled to move in the vertical and parallel directions along the LM guide 41, a drive motor 43 for the blade unit 42, A stopper 44 for stopping the forward movement of the base portion 42b of the blade unit 42 to the package 1 side and a perforation forming blade 42a sandwiching the conveyance path, the upper protruding portion of the package 1 being conveyed The blade receiving portion 45 is disposed so as to face the position close to the vertical surface, and the pressing guides 46 (a, b) for pressing down a portion below the perforation forming portion of the package 1 from both sides.

<押さえガイド46について>
ここで、上記押さえガイド46の作用効果について、図5を参照して説明する。
<Presser guide 46>
Here, the effect of the pressing guide 46 will be described with reference to FIG.

本例では、包装物1は、突出部1aとその直下の空隙部とによって形成される非収容部分1dの形状が、正面視略逆Y字状をなしており、ミシン目形成装置は、その包装物1の非扁平な部位(逆Y字状の傾斜部位)1dにミシン目を形成するようにしている。   In this example, in the package 1, the shape of the non-accommodating portion 1d formed by the protruding portion 1a and the space immediately below it has a substantially inverted Y shape when viewed from the front. A perforation is formed in the non-flat portion (inverted Y-shaped inclined portion) 1d of the package 1.

その場合、ミシン目形成部位が傾斜しているので(図8(B)の包装物1のミシン目線1bを参照)、その状態でミシン目を形成しようとすると、所定位置から外れた位置にミシン目を形成したり、ミシン目形成刃42aが包装物1に引っ掛かって一部を切り裂いてしたりする可能性がある。   In that case, since the perforation forming portion is inclined (see the perforation line 1b of the package 1 in FIG. 8B), if the perforation is to be formed in this state, the perforation is moved away from the predetermined position. There is a possibility that an eye is formed or the perforation forming blade 42a is caught by the package 1 and a part thereof is torn.

そこで、本実施の形態では、包装物1の非扁平な部位である上記逆Y字状の傾斜部位1bを両側から、押さえガイド46(a,b)によって押さえ込むことによって、図5中に示すように、傾斜部位の形状1dを形状1d’のように変形させることで、傾斜部位に位置していたミシン目形成部位1bを突出部下方の垂直面上に出現させるようにしている。   Therefore, in the present embodiment, the inverted Y-shaped inclined portion 1b, which is a non-flat portion of the package 1, is pressed from both sides by pressing guides 46 (a, b), as shown in FIG. In addition, the shape 1d of the inclined portion is deformed as the shape 1d ′, so that the perforation forming portion 1b located at the inclined portion appears on the vertical surface below the protruding portion.

換言すると、押さえガイド46(a,b)は、包装物1の突出部1aと収容部との間の部位(本例では非扁平な部位)を両側から押さえ込むことによって、ミシン目の形成部位を引き伸ばす作用をもたらすように構成されている。   In other words, the pressing guide 46 (a, b) presses a portion (a non-flat portion in this example) between the protruding portion 1a and the accommodating portion of the package 1 from both sides, thereby forming a perforation forming portion. It is comprised so that the effect | action to stretch may be brought about.

この引き伸ばし作用をもたらす押さえガイド46(a,b)は、本実施の形態では、支持部材を介して固設された構成としているが、水平方向若しくは垂直方向での往復移動の制御が可能な構成としても良い。   In this embodiment, the pressing guides 46 (a, b) that provide the stretching action are fixedly provided via a support member. However, a configuration that can control reciprocation in the horizontal direction or the vertical direction is possible. It is also good.

《制御手段の構成》
制御手段は、装置全体の動作を制御する制御手段であり、CPUとソフトウェアによって構成される。
<Configuration of control means>
The control unit is a control unit that controls the operation of the entire apparatus, and includes a CPU and software.

制御手段では、センサ3の検知信号に基づき、刃ユニット42の動作を制御してミシン目を形成させる制御を行う。   The control means performs control to form the perforation by controlling the operation of the blade unit 42 based on the detection signal of the sensor 3.

詳しくは、制御手段は、センサの検知信号に基づいて、包装物1がミシン目形成エリアへ搬送されて来たことを検出し、搬送中の包装物1と同方向に且つ同速度で刃ユニット42aを移動させると共に、例えば突出部1aが所定位置(例えば刃受け部45の位置)に搬送されるタイミングで、ミシン目形成刃42aを包装物1の突出部1aの面に対して垂直な方向に上記速度よりも速い速度で出没(往復移動)させることによって、包装物1の突出部1aと収容部との間に開封用ミシン目を自動的に形成させる制御を行う。なお、開封後の袋の再封止、再開封を可能とするチャック付の包装物の場合には、開封用ミシン目は、包装物1の突出部1aとチャック部との間に形成される。   Specifically, the control means detects that the package 1 has been conveyed to the perforation forming area based on the detection signal of the sensor, and the blade unit is in the same direction and at the same speed as the package 1 being conveyed. 42a is moved, and for example, the perforation forming blade 42a is perpendicular to the surface of the protruding portion 1a of the package 1 at a timing when the protruding portion 1a is conveyed to a predetermined position (for example, the position of the blade receiving portion 45). Then, control is performed to automatically form a perforation for opening between the projecting portion 1a of the package 1 and the accommodating portion by making it appear and retract (reciprocate) at a speed faster than the above speed. In the case of a package with a chuck that enables re-sealing and re-sealing of the bag after opening, the opening perforation is formed between the protruding portion 1a of the package 1 and the chuck portion. .

<ミシン目形成刃42aの軌跡について>
本実施例では、ミシン目を形成する際に、櫛状の刃42aが装着された刃ユニット42を、包装物の搬送方向と平行なX方向、及び、包装物の垂直面(図4中の包装物1の突出部1aの面)に対して垂直なY方向に往復移動させるようにしている。
<About the trajectory of the perforation forming blade 42a>
In the present embodiment, when the perforation is formed, the blade unit 42 to which the comb-shaped blade 42a is attached is moved in the X direction parallel to the package transport direction and the vertical surface of the package (in FIG. 4). The surface of the package 1 is reciprocated in the Y direction perpendicular to the surface of the protrusion 1a.

ここで、ミシン目形成刃42aの軌跡について、図6を参照して説明する。   Here, the locus of the perforation forming blade 42a will be described with reference to FIG.

図6は、本発明に係るミシン目形成刃42aの軌跡を示す模式図であり、図6中の符号42Lは、刃ユニット42の軌跡を示し、符号42aLは、その刃ユニット42に装着されているミシン目形成刃42aの刃先の軌跡を示している。   FIG. 6 is a schematic diagram showing the trajectory of the perforation forming blade 42a according to the present invention. Reference numeral 42L in FIG. 6 shows the trajectory of the blade unit 42, and reference numeral 42aL is attached to the blade unit 42. The locus of the cutting edge of the perforation forming blade 42a is shown.

ミシン目形成刃42aの回転の軌跡は、大部分が円運動であるが、刃42aは櫛の形状をしているため円運動のままでは、包装物1のミシン目形成部位への刃42aの挿入、排出の際にスムーズに出入りしない。そのため、本実施の形態では、ミシン目形成刃42aの刃先の軌跡が、図6中に示すような、円弧と直線を組み合わせた軌跡42aLとなるように、LMガイド41のレール41aに沿ってY方向とX方向に刃ユニット42を往復移動させることで、包装物1のミシン目形成部位に対して刃42aがスムーズに出入りできるようにしている。   The trajectory of the rotation of the perforation forming blade 42a is mostly circular, but the blade 42a is shaped like a comb, so that the circular motion of the blade 42a to the perforation forming portion of the package 1 remains unchanged. Does not go in and out smoothly during insertion and ejection. Therefore, in the present embodiment, Y along the rail 41a of the LM guide 41 so that the trajectory of the cutting edge of the perforation forming blade 42a becomes a trajectory 42aL combining a circular arc and a straight line as shown in FIG. By reciprocating the blade unit 42 in the direction and the X direction, the blade 42a can smoothly enter and exit from the perforation forming portion of the package 1.

より詳しくは、刃ユニット42のベース42bが、図6中のストッパー44に衝突後、LMガイド41より上方の刃ユニット42の部分が前進を止め、包装物1の搬送方向に対して平行に移動させることで、円運動のままで包装物1の搬送中にミシン目を形成する際の問題を解消するようにしている。また、本実施の形態では、図4に例示したように、包装物1の上部突出し部の垂直面に近接した位置に配置された刃受け部45を備え、よりスムーズにミシン目が形成されるようにしている。すなわち、刃受け部45によってミシン目形成刃42aと包装物1の突出部1aの上下方向のブレを押さえることで、スムーズにミシン目が形成されるようにしている。   More specifically, after the base 42 b of the blade unit 42 collides with the stopper 44 in FIG. 6, the portion of the blade unit 42 above the LM guide 41 stops moving forward and moves parallel to the transport direction of the package 1. By doing so, the problem at the time of forming a perforation during conveyance of the package 1 with circular motion is solved. Further, in the present embodiment, as illustrated in FIG. 4, the blade receiving portion 45 disposed at a position close to the vertical surface of the upper protruding portion of the package 1 is provided, and the perforation is formed more smoothly. I am doing so. That is, the perforation is smoothly formed by suppressing the vertical movement of the perforation forming blade 42 a and the protruding portion 1 a of the package 1 by the blade receiving portion 45.

ここで、ミシン目形成刃42aの動作制御について説明する。   Here, the operation control of the perforation forming blade 42a will be described.

〈ミシン目形成刃の動作制御〉
前述の制御手段は、ミシン目形成刃42aの回転運動(本例ではX,Y方向の円弧運動及び直線運動)の速度を変化させるパルス列制御機能を備えている。
<Operation control of perforated blade>
The control means described above has a pulse train control function that changes the speed of the rotational movement (in this example, arc movement and linear movement in the X and Y directions) of the perforation forming blade 42a.

詳しくは、制御手段は、図4に示したモータ43の回転速度をパルス列制御のパラメータにより指定し、始めはコンベアの搬送速度(=搬送物1の移動速度)よりも速い速度でミシン目形成刃42aを回転させ、ミシン目形成刃42aが突出部1a直下のミシン目形成部位1bに刺さる直前の角度から減速させてコンベアと同速度となり、ミシン目形成刃42aがミシン目形成部位1bを抜けた直後から加速させて元の速度に戻るように、モータ43の回転速度をパルス列制御する機能を備えている。   Specifically, the control means designates the rotation speed of the motor 43 shown in FIG. 4 by the parameter of the pulse train control, and at first, the perforation forming blade is faster than the conveyor conveyance speed (= moving speed of the conveyed object 1). 42a is rotated, and the perforation forming blade 42a is decelerated from the angle immediately before the perforation forming portion 1b is inserted into the perforation forming portion 1b immediately below the protruding portion 1a. A function of pulse train control of the rotational speed of the motor 43 is provided so as to accelerate immediately after that and return to the original speed.

上述のような構成において、本発明に係るミシン目形成装置の動作例(全体の処理の流れ)を、図7のフローチャートの流れに沿って説明する。なお、ここでは、既に説明済みの構成や動作については簡略化又は省略し、ミシン目の形成に係る主要な動作例について説明する。   An operation example (overall processing flow) of the perforation forming apparatus according to the present invention having the above-described configuration will be described along the flow of the flowchart of FIG. Here, the configuration and operation already described are simplified or omitted, and a main operation example related to the formation of perforations will be described.

ミシン目形成装置の制御手段は、先ず、オペレータの操作又は外部コンピュータからの指令に応じてコンベアを起動する(ステップS1)。そして、ワークである包装物1がロボット若しくは人手でコンベア上に投入されると、図2に例示したように、包装物1の下側と左右両側の面を搬送ベルト21,22,23によって覆う状態で包装物1を搬送すると共に、搬送ベルト24と搬送ローラ25によって包装物1の突出部1aを挟み込みながら搬送する(ステップS2)。   First, the control means of the perforation forming apparatus activates the conveyor in accordance with an operator's operation or a command from an external computer (step S1). Then, when the package 1 as a work is put on the conveyor by a robot or by hand, the lower side and the left and right sides of the package 1 are covered with the conveyor belts 21, 22, and 23 as illustrated in FIG. The package 1 is conveyed in the state, and is conveyed while sandwiching the protruding portion 1a of the package 1 by the conveyance belt 24 and the conveyance roller 25 (step S2).

そして、ミシン形成エリアに向けて送られて来た包装物1をセンサ3によって検知すると(ステップS3)、制御手段は、ミシン目形成機構4のモータ43に駆動指令を送出して刃ユニット42の回転動作(X,Y方向の移動動作)を開始させ(ステップS4)、搬送中の包装物1と同方向に且つ同速度で刃ユニットの刃42aを移動させると共に、突出部1aが所定位置に搬送された時点で刃42aを突出部1aの面に対して垂直方向に往復移動させる。   When the package 1 sent toward the perforation forming area is detected by the sensor 3 (step S3), the control means sends a drive command to the motor 43 of the perforation forming mechanism 4 to send the blade unit 42. The rotation operation (movement operation in the X and Y directions) is started (step S4), the blade 42a of the blade unit is moved in the same direction and at the same speed as the package 1 being conveyed, and the protruding portion 1a is in a predetermined position. At the time of conveyance, the blade 42a is reciprocated in the direction perpendicular to the surface of the protrusion 1a.

すなわち、搬送中の包装物1に対してほぼ垂直にミシン目形成刃42aが切れ込むことによって、包装物1のミシン目形成部位1b(図8(B)を参照)にミシン目を入れる。   That is, the perforation forming blade 42a cuts substantially perpendicularly to the package 1 being transported, so that a perforation is made in the perforation forming portion 1b (see FIG. 8B) of the package 1.

この時、突出部1aを第4の搬送ベルト24によって左右から把持し、刃42aがミシン目形成部位1bを切る際の抵抗に負けないようにし、さらに、前述の押さえガイド46(46a,46b)によって突出部1aより下方を押さえ込むことによりミシン目形成部位1bを引き伸ばし、ミシン目を形成し易くしている(ステップS4)。   At this time, the protruding portion 1a is gripped from the left and right by the fourth conveyor belt 24 so that the blade 42a does not lose the resistance when cutting the perforation forming portion 1b, and the above-described pressing guide 46 (46a, 46b). By pushing down below the protrusion 1a, the perforation forming portion 1b is stretched to facilitate the formation of perforations (step S4).

上記ステップS4によってミシン目が形成されると、そのワーク(包装物1)がミシン目形成エリア外に排出されることで当該ワークのミシン目形成動作を終了する。そして、ステップ2に戻って、次のワークに対する処理を繰り返す。   When the perforation is formed in step S4, the work (package 1) is discharged out of the perforation forming area, and the perforation forming operation of the work is finished. Then, the process returns to step 2 to repeat the process for the next workpiece.

なお、ミシン目が形成されたワークは、例えばコンベアの下流に設けられた箱詰装置によって箱内に詰められた後、出荷される。   In addition, the workpiece | work in which the perforation was formed is shipped after being packed in a box, for example with the boxing apparatus provided in the downstream of the conveyor.

以上のように本発明によれば、包装物へのミシン目形成時においては移動中の包装物と同方向にカッター(ミシン目形成刃)が移動すると共に、その間に包装物の突き出し部に対してカッターがほぼ垂直姿勢を保持した状態で出没することになるので、包装物への突入においてはカッター部の刃先からスムーズに包装物を貫通して裏面側へ突出すると共に、包装物からの退出時においても、該カッターの刃部が包装物に対して引っ掛かることなくスムーズに退出することになる。これにより、包装物の幅方向にカッターの刃幅に対応した幅の狭いミシン目が確実に形成される。   As described above, according to the present invention, at the time of perforation formation on a package, the cutter (perforation forming blade) moves in the same direction as the package being moved, and in the meantime, against the protruding portion of the package Therefore, when entering the package, the cutter smoothly penetrates the blade from the blade edge of the cutter part and protrudes to the back side, and exits from the package. Even at the time, the cutter blade part is smoothly withdrawn without being caught on the package. Thereby, the narrow perforation corresponding to the blade width of the cutter is reliably formed in the width direction of the package.

なお、上述した実施の形態においては、図8に例示したような形状の袋状包装物に対して、ミシン目を形成する場合を例として説明したが、対象となる包装物の形状が図8の例に限定されるものではない。例えば、ガゼット部が存在しない包装物や、水平方向における収容部断面の形状が楕円状や六角形状の包装物など、対向する一対の側面が平行な収容部を有する包装物で、その収容部上方の開口部が該一対の面と平行な方向にシールされた扁平状のシール部(「上部突き出し部」と呼ぶ)を有する自立型の包装物であれば、本発明に係るミシン目形成装置を好適に適用することができる。   In the above-described embodiment, the case where the perforation is formed is described as an example for the bag-shaped package having the shape illustrated in FIG. 8, but the shape of the target package is FIG. 8. It is not limited to the example. For example, a package having a pair of opposed side surfaces parallel to each other, such as a package having no gusset portion or a package having an elliptical or hexagonal cross section in the horizontal direction. The perforation forming apparatus according to the present invention is a self-supporting package having a flat seal portion (referred to as an “upward protruding portion”) in which the opening portion is sealed in a direction parallel to the pair of surfaces. It can be suitably applied.

また、包装物に収容された物品は、好適な例として調味料等の食品類が個々の袋体内部に密封包装された複数個の小袋(図8(B)に例示したような小袋1A)を例として説明したが、被包装物は、複数個の小袋や食品類に限るものではなく、個々が必要な時点で使用される物品であれば、本発明に係るミシン目形成装置を好適に適用することができる。   In addition, the article contained in the package is preferably a plurality of sachets (sealed sachets 1A as illustrated in FIG. 8B) in which foods such as seasonings are sealed and packaged inside individual bags. However, the perforated material forming apparatus according to the present invention is preferably used as long as the articles to be packaged are not limited to a plurality of sachets or foods but are used at the time when each is necessary. Can be applied.

1 包装物
1A 物品(被包装物)
1a 上部突き出し部
1b ミシン目形成部位
1c 取出用開口部
1d 傾斜部位
2 搬送機構
3 センサ
4 ミシン目形成機構
5 制御手段
21 第1の搬送ベルト(下面用搬送手段)
22 第2の搬送ベルト(左側面用搬送手段)
23 第3の搬送ベルト(右側面用搬送手段)
24 第4の搬送ベルト(上部突出部挟持搬送用ベルト)
25 搬送ローラ
26 駆動ローラ
27(27a,27b) テールプーリー
28 テンションプーリー
29 上部突出部案内ガイド
31 投光センサ
32 受光センサ
41 LMガイド
42 刃ユニット
42a ミシン目形成刃
42b ベース部
43 モータ
44 ストッパー
45 刃受け部
46(46a,46b) 押さえガイド
1 Package 1A Goods (package)
DESCRIPTION OF SYMBOLS 1a Upper protrusion part 1b Perforation formation part 1c Extraction opening part 1d Inclination part 2 Conveyance mechanism 3 Sensor 4 Perforation formation mechanism 5 Control means 21 1st conveyance belt (conveyance means for lower surfaces)
22 Second conveyor belt (conveying means for left side)
23 Third conveyor belt (right side conveyor)
24 4th conveyor belt (belt for nipping and transporting upper protrusion)
25 Conveying roller 26 Drive roller 27 (27a, 27b) Tail pulley 28 Tension pulley 29 Upper protrusion guide guide 31 Light emitting sensor 32 Light receiving sensor 41 LM guide 42 Blade unit 42a Perforation forming blade 42b Base portion 43 Motor 44 Stopper 45 Blade Receiving portion 46 (46a, 46b) Holding guide

Claims (5)

被包装物が略直方体状の収容部に収容されて上部開口部がシールされた袋状の包装物に対して、前記シールされた部位である扁平状の上部突き出し部と前記収容部との間に開封用ミシン目を自動形成するミシン目形成装置であって、
前記包装物の搬送機構と、
前記搬送機構によって搬送される包装物の検知用センサと、
前記搬送機構の搬送路を挟んで対向配置された刃ユニットと刃受け部を有するミシン目形成機構と、
前記センサの検知信号に基づき前記刃ユニットの動作を制御して前記ミシン目を形成させる制御手段と、
を備え、
前記搬送機構は、前記包装物の収容部の下側、左側及び右側の面にベルト面がそれぞれ面接触する第1、第2及び第3の搬送ベルトを用いて、前記上部突き出し部の搬送路高さ方向に対する位置,前記上部突き出し部の搬送路幅方向に対する位置,及び前記上部突き出し部の面の向きを所定の位置及び向きに保持した状態で前記包装物を正立姿勢で搬送すると共に、前記包装物の搬送方向と直交する方向に対向配置された第4の搬送ベルトを用いて前記上部突き出し部の面を両側から挟み込みながら搬送する搬送手段を有し、
前記ミシン目形成機構は、前記ミシン目を形成する部位よりも下方の部位を両側から押さえ込む押さえガイドを有し、
前記ミシン目形成機構の刃ユニットは、前記搬送手段によって搬送される前記包装物の上部突き出し部の面に対して垂直方向及び平行方向に移動制御可能なミシン目形成刃を有し、
前記制御手段は、前記センサの検知信号に基づき、前記搬送手段によって搬送中の包装物と同方向に且つ同速度で前記刃ユニットを移動させると共に前記ミシン目形成刃を前記上部突き出し部の面に対して垂直方向に往復移動させることによって、前記搬送手段による搬送を停止させることなく前記ミシン目を形成させる制御を行うことを特徴とするミシン目形成装置。
For a bag-like package in which an article to be packaged is housed in a substantially rectangular parallelepiped housing portion and the upper opening is sealed, between the flat upper protruding portion which is the sealed portion and the housing portion A perforation forming apparatus for automatically forming perforations for opening,
A transport mechanism of the package;
A sensor for detecting a package conveyed by the conveyance mechanism;
A perforation forming mechanism having a blade unit and a blade receiving portion disposed opposite to each other across the conveyance path of the conveyance mechanism;
Control means for controlling the operation of the blade unit based on the detection signal of the sensor to form the perforation;
With
The transport mechanism uses the first, second, and third transport belts whose belt surfaces are in surface contact with the lower, left, and right surfaces of the package storage unit, respectively, and the transport path of the upper protruding portion While transporting the package in an upright posture with the position in the height direction, the position in the transport path width direction of the upper protrusion, and the orientation of the surface of the upper protrusion in a predetermined position and orientation, A transporting means for transporting while sandwiching the surfaces of the upper protrusions from both sides using a fourth transport belt disposed opposite to the direction orthogonal to the transport direction of the package;
The perforation forming mechanism has a pressing guide that presses a part below the part forming the perforation from both sides,
The blade unit of the perforation forming mechanism has a perforation forming blade that can be controlled to move in a direction perpendicular to and parallel to the surface of the upper protruding portion of the package conveyed by the conveying means,
The control means moves the blade unit in the same direction and at the same speed as the package being conveyed by the conveying means based on the detection signal of the sensor, and moves the perforated blade to the surface of the upper protruding portion. On the other hand, the perforation forming apparatus controls the formation of the perforation without stopping the conveyance by the conveyance means by reciprocating in the vertical direction.
前記包装物が、前記上部突き出し部とその直下の空隙部とによって形成される非収容部分の形状が正面視略逆Y字状をなす包装物であって、前記押さえガイドは、非扁平な部位である前記逆Y字状の傾斜部位を両側から押さえ込むことによって前記ミシン目の形成部位を引き伸ばす作用をもたらすように構成されていることを特徴とする請求項1に記載のミシン目形成装置。 The package is a package in which the shape of a non-contained portion formed by the upper projecting portion and a space immediately below the upper projected portion is a substantially inverted Y shape when viewed from the front, and the pressing guide is a non-flat portion 2. The perforation forming apparatus according to claim 1, wherein the perforation forming device is configured to stretch the perforated portion by pressing the inverted Y-shaped inclined portion from both sides. 前記搬送機構は、前記包装物の搬送路を挟んで対向配置される一対のガイドを有する案内ガイドを備え、前記一対のガイドは、平面視逆ハ字状に形成された包装物受け入れ部位と、前記包装物の上部突出部の厚みに相当する間隙を隔てて対向配置される上部突出部案内部位と、を有することを特徴とする請求項1又は2に記載のミシン目形成装置。 The transport mechanism includes a guide guide having a pair of guides arranged to face each other across a transport path of the package, and the pair of guides includes a package receiving portion formed in a reverse C shape in plan view, The perforation forming apparatus according to claim 1 , further comprising an upper projecting portion guide portion arranged to be opposed to each other with a gap corresponding to the thickness of the upper projecting portion of the package. 前記被包装物は、個々が必要な時点で使用される複数個の物品であり、前記包装物は、前記ミシン目に沿って前記上部突出し部が切り離された状態で前記ミシン目の部分が前記物品の取出用開口部となって前記物品の保存容器として利用可能な包装物である請求項1乃至3のいずれかに記載のミシン目形成装置。 The article to be packaged is a plurality of articles that are used when needed individually, and the package has the perforation portion in a state in which the upper protruding portion is cut along the perforation. The perforation forming apparatus according to any one of claims 1 to 3 , wherein the perforation forming apparatus is a package that can be used as a storage container for the article as an opening for removing the article. 前記被包装物は、食品類が個々の袋体内部に密封包装された複数個の小袋である請求項1乃至4のいずれかに記載のミシン目形成装置。 The perforation forming apparatus according to any one of claims 1 to 4 , wherein the package is a plurality of sachets in which foods are sealed and packaged inside individual bags.
JP2014073040A 2014-03-31 2014-03-31 Perforation forming device for bag-like package Expired - Fee Related JP6357337B2 (en)

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