JP6351608B2 - 付加開裂剤を含む歯科用組成物 - Google Patents
付加開裂剤を含む歯科用組成物 Download PDFInfo
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- JP6351608B2 JP6351608B2 JP2015541810A JP2015541810A JP6351608B2 JP 6351608 B2 JP6351608 B2 JP 6351608B2 JP 2015541810 A JP2015541810 A JP 2015541810A JP 2015541810 A JP2015541810 A JP 2015541810A JP 6351608 B2 JP6351608 B2 JP 6351608B2
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- dental composition
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- MUYIJHPQJTXCJE-UHFFFAOYSA-N propoxy dihydrogen phosphate Chemical compound CCCOOP(O)(O)=O MUYIJHPQJTXCJE-UHFFFAOYSA-N 0.000 description 1
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- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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- LSNNMFCWUKXFEE-UHFFFAOYSA-L sulfite Chemical class [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 description 1
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- HNONEKILPDHFOL-UHFFFAOYSA-M tolonium chloride Chemical compound [Cl-].C1=C(C)C(N)=CC2=[S+]C3=CC(N(C)C)=CC=C3N=C21 HNONEKILPDHFOL-UHFFFAOYSA-M 0.000 description 1
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- XREXPQGDOPQPAH-QKUPJAQQSA-K trisodium;[(z)-18-[1,3-bis[[(z)-12-sulfonatooxyoctadec-9-enoyl]oxy]propan-2-yloxy]-18-oxooctadec-9-en-7-yl] sulfate Chemical compound [Na+].[Na+].[Na+].CCCCCCC(OS([O-])(=O)=O)C\C=C/CCCCCCCC(=O)OCC(OC(=O)CCCCCCC\C=C/CC(CCCCCC)OS([O-])(=O)=O)COC(=O)CCCCCCC\C=C/CC(CCCCCC)OS([O-])(=O)=O XREXPQGDOPQPAH-QKUPJAQQSA-K 0.000 description 1
- HIZCIEIDIFGZSS-UHFFFAOYSA-L trithiocarbonate Chemical compound [S-]C([S-])=S HIZCIEIDIFGZSS-UHFFFAOYSA-L 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K6/00—Preparations for dentistry
- A61K6/70—Preparations for dentistry comprising inorganic additives
- A61K6/71—Fillers
- A61K6/76—Fillers comprising silicon-containing compounds
-
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Description
硬化性高分子材料は、修復材、セメント、及び接着剤などの広範な歯科用途で使用される。多くの場合、このような材料は硬化に際して収縮する。この収縮は、例えば、材料が歯科用充填剤又は修復材などの限定された環境下にある場合に特に問題となる。一定の環境にありながら収縮に応じ寸法が変化することで、材料内部にひずみが生じ、すなわち、典型的には周囲環境(例えば、歯)に対する圧力に変換される恐れがある。このような力により、歯と高分子材料との間に界面破壊が生じ、物理的に隙間が生まれ、それにより虫歯に微小な漏出が生じてしまう場合がある。あるいは、このような力により、歯及び/又は複合材の内部に破砕が生じ得る。
様々な硬化性歯科用組成物が報告されているが、十分な機械的特性又は硬化深度を維持しながら、応力たわみの低減及び/又は収縮の低減等の改善された特性を有する組成物の利点が業界で見出されている。
「歯科用物品」とは、歯牙構造体又は歯科用インプラントに接着(例えば、固着)することが可能な物品をいう。歯科用物品としては、例えば、クラウン、ブリッジ、ベニヤ、インレー、オンレー、充填材、歯科矯正装具及び装置が挙げられる。
歯科用組成物、歯科用物品、及び使用方法を本明細書に記載する。歯科用組成物は、以下の官能基、1)切断及び再形成してひずみを軽減することができる不安定付加開裂基、並びに2)共有又はイオン性結合を形成することにより基材(歯系構造又は物品など)の表面に結合する少なくとも2つの表面結合官能基を有する、少なくとも1つの付加開裂剤を含む。表面結合基には、酸官能基による象牙質のエッチングなど、歯系構造又は物品をエッチングするものが含まれる。
R1−AF−R3のものであり、
式中、
AFが付加開裂剤であり、
R1及びR3がそれぞれ独立して、Yp−Q’−、(ヘテロ)アルキル基、又は(ヘテロ)アリール基であるが、但し、付加開裂剤が少なくとも2つのY基を有し、Q’が、共有結合、又は価数がp+1である(ヘテロ)ヒドロカルビル連結基であり、Yが、付加開裂剤が配置される基材と関連付けられる表面結合有機官能基である。
の1,5−ジアシル,2,2−ジメチル−4−メチレンで表されるものであり、式中、
R2が、Yp−Q’−、(ヘテロ)アルキル基、又は(ヘテロ)アリール基であり、
Q’は共有結合又は連結基であり、好ましくは価数がp+1である有機(ヘテロ)ヒドロカルビル連結基であり、
Yが、表面結合有機官能基であり、
pが少なくとも2であり、
nが0又は1である。
の2,2−ジメチル−4−メチレングルタル酸誘導体であることが好ましく、式中、
R1、R2、及びR3がそれぞれ独立して、Y−Q’−、(ヘテロ)アルキル基、又は(ヘテロ)アリール基であるが、但し、R1、R2、及びR3のうちの少なくとも2つはYp−Q’−であり、
Q’が共有結合又は連結基であり、好ましくは価数がp+1である有機(ヘテロ)ヒドロカルビル連結基であり、
Yが表面結合有機官能基であり、
pが1又は2であり、
X1が独立して、−O−又は−NR4−であり、式中、R4は、H又はC1〜C4アルキルであり、
nが0又は1である。R1、R2、及びR3のうちのそれぞれは、2つ以上のY−Q’−基を含有することが、更に理解されるであろう。
式中、R7は、直鎖、分岐鎖若しくは環状アルキレン、アルキレン、又はアルカリーレンを含み、かつ任意にヘテロ原子(例えば、酸素、窒素、又は硫黄)を含む、(ヘテロ)ヒドロカルビル基であり、R4は水素又はC1〜C4アルキルであり、R8は、ウレタン、エステル、チオエステル、エーテル、又はチオエーテル、及びそのような部分の組み合わせから選択される少なくとも1つの部分を含むアルキレン、アリーレン、又はアルカリーレン連結基を含むヘテロヒドロカルビル基であり、少なくとも1つのR9基は、
である。
典型的には、少なくとも5重量%、6重量%、7重量%、8重量%、又は9重量%の多官能性エチレン性不飽和イソシアヌレート樹脂(複数可)を含む。充填硬化性(すなわち、重合性)歯科用組成物のイソシアヌレート樹脂(複数可)の総量は、典型的に、20重量%、又は19重量%、又は18重量%、又は17重量%、又は16重量%、又は15重量%以下である。
式中、各X1は独立して、−O−又は−NR4−であり、R4は、H又はC1〜C4アルキルであり、
D及びEはそれぞれ独立して有機基を表し、R12は−C(O)C(CH3)=CH2、並びに/又は(ii)q=0及びR2は、−H、−C(O)CH=CH2、又は−C(O)C(CH3)=CH2を表すが、但し、少なくとも1つのR12は(メタ)アクリレートであり、各mは1〜5であり、p及びqは独立して0又は1である。この物質はビスフェノールAの誘導体であるが、イソシアヌレート及び/又はトリシクロデカンモノマー等の他の低体積収縮モノマーを使用する場合、歯科用組成物は、ビスフェノールAに由来する(メタ)アクリレートモノマーを含まない。
を有し、式中、R14は、1つ以上の酸素及び/又は硫黄原子により中断されてよく、かつ1つ以上のエステル、カルボニル、アミド、及び/又はウレタン基を含有し得る、炭素原子1〜10個の、飽和又は不飽和脂肪族又は脂環式炭化水素ラジカルであり、あるいは、炭素原子6〜18個の、芳香族又はヘテロ芳香族炭化水素ラジカルであり、炭化水素ラジカルは置換又は非置換であってよく、R15は、R14について与えられた定義のうちの1つを有するか、又は存在せず、R16は、R14について与えられた定義のうちの1つを有するか、又は存在せず、R17は、−(CHR19)n−、−W−CO−NH−(CHR19)n−、−Y−CO−NH−R18−、−(CHR19)n、−SR18−、−CO−O−R18−に等しいか、又は存在せず、nは1〜4に等しく、R19は、水素、C1〜C10アルキル、又はC6〜C10アリールであり、R18は、R14について与えられた定義のうちの1つを有し、WはO若しくはS原子を表すか、又は存在せず、R18及びR19は置換又は非置換であってよく、R20は加水分解性基であり、d、e、f及びxは、それぞれ互いに独立して、1、2又は3であり、d+xの合計は2〜4である。
参照により本明細書に組み込まれる米国特許第2011/041736号(Eckertら)に記載のような、エーテル結合を介して骨格ユニット(U)に結合している1つ又は2つのスペーサーユニット(S)を含む。
式中、
Fillerは無機フィラー粒子であり、
R2は、Yp−Q’−、(ヘテロ)アルキル基、又は(ヘテロ)アリール基であり、
Q’は共有結合又は連結基であり、好ましくは価数がp+1である有機(ヘテロ)ヒドロカルビル連結基であり、
Y’は、付加開裂剤を配置した基材と結合する表面結合有機官能基の残基であり、
pは1又は2であり、
X1は独立して、−O−又は−NR4−(式中、R4は、H又はC1〜C4アルキルである)であり、
nは0又は1である、付加開裂剤を提供する。
a)少なくとも2つの重合性エチレン性不飽和基を含む硬化性歯科用樹脂を15〜30重量%、
b)無機フィラー、好ましくは、表面改質されたフィラーを70〜85重量%、
c)付加開裂剤を、a)及びb)の100重量部に対して0.1〜10重量部(前記硬化性組成物は、開始剤、及び2%未満の安定剤、色素などを更に含む)。
a)少なくとも2つの重合性エチレン性不飽和基を含む硬化性歯科用樹脂を25〜50重量%、
b)無機フィラー、好ましくは、表面改質されたフィラーを50〜75重量%、
c)付加開裂剤をa)及びb)の100重量部に対して0.1〜10重量部(前記硬化性組成物は、開始剤、及び2%未満の開始剤、安定剤、色素などを更に含む)。
a)部分的に(メタ)アクリレート化したポリ(メタ)アクリル酸を10〜25重量%、
b)ヒドロキシアルキル(メタ)アクリレートを5〜20%、
c)フルオロアルミノシリケート(FAS)酸反応性ガラスを30〜60%、
d)非酸反応性フィラー、好ましくは表面処理されたものを0〜20%、
e)水を10〜20%、並びに
f)a)及びb)の100重量部に対して付加開裂剤を0.1〜10重量%、
g)開始剤及び2%未満の安定化剤、色素などを更に含む前記硬化性組成物。
a)モノ(メタ)アクリレートモノマーを30〜8重量%、
b)多官能性(メタ)アクリレートモノマーを1〜10重量%、
c)酸官能性基(ホスフェート、ホスホネート、カルボキシレート、スルホン酸を含む)を有するモノマーを5〜60重量%、
d)ポリ(メタ)アクリル酸メタクリレートモノマーを0〜10、好ましくは1〜10重量%、
e)付加開裂剤をa)〜d)の100重量部に対して0.1〜10重量%、
f)開始剤、
g)無機フィラーa)〜d)の100重量部に対して、好ましくは表面改質されたものを0〜30重量%、
h)溶媒を、a)〜d)の100重量部に対して0〜25重量%、
i)水を、a)〜d)の100重量部に対して0〜25重量%;並びに、
2%未満の安定剤、色素など。
によって表されてもよく、
破線は歯系構造の表面を表し、基材と結合基Y’との間の結合は、上記の通り、共有又はイオン性結合であってもよい。残りの基は、表面修飾フィラー粒子について以前に記載した通りである。見て分かる通り、そのような歯系構造表面には、歯科用樹脂と共重合され得るα,β−エチレン性不飽和基が提供される。具体的には、AFM表面改質された歯系構造は、AFMを含有する歯科用樹脂で、続いてコーティング及び硬化され得る。硬化中にエチレン性不飽和基を重合性組成物に組み込むことで、基材とコーティングとの間の確実な結合が得られると考えられる。
ダイヤメトラル引張強度(DTS)試験方法
本試験では、硬化性組成物のダイヤメトラル引張強度を測定した。未硬化の試験サンプル組成物を4mm(内径)のガラス管に注入し、管にシリコーンゴムのプラグで蓋をした。管を5分間、約2.88kg/cm2の圧力で軸方向に圧縮した。その後、XL 1500歯科用硬化光(3M ESPE(St.Paul,MN))に曝露することにより、サンプルを80秒間光硬化させ、続いてKulzer UniXS硬化ボックス(Heraeus Kulzer GmbH(Germany))内で90秒間照射した。試験サンプルをダイヤモンドの鋸で切断して、厚さ約2mmのディスクを形成し、これを試験前に約24時間37℃の蒸留水中で保存した。測定は、ISO規格7489(又はAmerican Dental Association(ADA)規格番号27)に従って、10キロニュートン(kN)のロードセルを用い、クロスヘッド速度1mm/分でInstron試験機(Instron 4505、Instron Corp.(Canton,MA))で実施した。試験結果は、複数の測定値の平均として、MPa(メガパスカル)で記録した。
応力試験法により、硬化工程時に試験サンプル複合体に発生する応力を測定する。15×8×8mmの矩形アルミニウムブロック内に、8×2.5×2mmスロットを機械加工し、各試験サンプル用の試験装置を形成した。スロットは端に沿って2mmの位置に配置し、したがって、試験する組成物を含有させた2mm幅の空洞に隣接し並行した2mm幅のアルミニウム尖点を形成した。線状可変変位変換器(モデルGT 1000、E309アナログ増幅器とともに使用、両方ともRDP Electronics(United Kingdom))を図示の通りに配置して、組成物を室温で光硬化させたときの尖点の変位を測定した。試験前に、アルミニウムブロックにおけるスロットをRocatec Plus Special Surface Coating Blasting Material(3M ESPE(St.Paul,MN))を用いて砂で磨き、RelyX Ceramic Primer(3M ESPE)で処理し、最後に、歯科用接着剤Adper Easy Bond(3M ESPE)で処理した。約100mgの試験組成物によりスロットを完全に充填した。スロット中の材料とほぼ接触するように(<1mm)配置された歯科用硬化ランプ(Elipar S−10(3M ESPE))を用いて材料に1分間照射し、次いで、ランプを消した9分後に尖点の変位をマイクロメートルで記録した。
・2−メルカプトエタノール−Alfa Aesar(Ward Hill,MA,USA)
・3−クロロ−2−クロロメチル−1−プロペン−Secant Chemicals,Inc.(USA)
・3−トリエトキシシリルプロピルイソシアネート−Sigma Aldrich(St.Louis,MO,USA)
・BHT−ブチル化ヒドロキシトルエン、Sigma−Aldrich(Milwaukee,WI,USA)
・酢酸コバルト(II)四水和物−Alfa Aesar(Ward Hill,MA,USA)
・CPQ−カンファキノン、Sigma−Alrich
・DDDMA−ドデカンジオールジメタクリレート、Sartomer
・ジブチルスズジラウレート−Alfa Aesar(Ward Hill,MA,USA)
・ジメチルグリオキシム−Alfa Aesar(Ward Hill,MA,USA)
・DI水−脱イオン水
・ジオール2−米国特許公開第2012/0208965号、実施例2−ジオール2によるAFM−2の調製に記載の通りに調製したジオール
・DPIHFP−ジフェニルヨードニウムヘキサフルオロホスフェート(≧98%)、Sigma−Aldrich
・ENMAP−エチルN−メチル−N−フェニル−3−アミノプロピオネート、CAS番号2003−76−1;これは、米国特許出願第2010−0311858号(Holmes)中の式1−aの化合物である。化合物は、Adamson,et al.,JCSOA9;J.Chem.Soc.;1949;spl.144,152に記載の方法により合成することができる(この文献は参照により本明細書に組み込まれる)。
・ERGP−IEM−EP特許公開番号第EP 2401998号の実施例の節に記載の通りに調製
・エタノール−Pharmaco−AAPER(Brookfield,CT,USA)
・酢酸エチル−EMD Chemicals Inc.(Gibbstown,NJ,USA)
・GF−31シラン−3−メタクリルオキシプロピルトリメトキシシラン、Wacker Chemie AG(Munich,Germany);Silquest A−174、Momentive Performance Materials(Albany,NY)も使用
・HEMA−2−ヒドロキシエチルメタクリレート、Sigma−Aldrich
・NH4OH溶液−水酸化アンモニウム溶液、水中30%のNH4OH−Sigma Aldrich
・ナノジルコニアフィラー−SILQUEST A−1230の代わりにGF−31シランを使用したことを除き、米国特許第7,156,911号、調製例1Aに記載の通りに調製した、シラン処理ナノジルコニア粉末GF−31シランを、約1.2ミリモルのシラン/g酸化物で充填した。
・ナノシリカフィラー(20nmのシリカとしても言及される)−名目粒径20nmのシラン処理ナノシリカ粉末、米国特許第6,572,693号(第21段、第63〜67行、ナノ化粒子フィラー、タイプ2)に記載の通りに調製
・粒子A(125m2/gシリカ/ジルコニアナノクラスター)−米国特許第6,730,156号、調製例Aに概して記載の通りに調製した凝集粒子クラスター材料。材料の表面積は125m2/gであり、シリカ/ジルコニア重量比は73/27である。材料の調製は、米国特許第20110196062号のジルコニア及びシリカナノ粒子(Bradley)を含むフィラー及び複合材の段[0067]〜[0073](2009年10月9日出願)、並びにその参照文献(すなわち、米国特許第6,376,590号(Kolbら)(1999年10月28日出願)、又は同第7,429,422号(Davidsonら)(2007年6月7日出願))に、より詳細に記載されており、これらの文献のそれぞれは、参照により本明細書に組み込まれる。
・ピリジン−Alfa Aesar(Heysham,Lanc,England)
・UDMA−Rohamere(商標)6661−0(ジウレタンジメタクリレート、CAS番号41 137−60−4)、Rohm Tech,Inc.(Malden,MA)
・YbF3−フッ化イッテルビウム、100ナノメートル粒度、Sukgyung(Korea)
実施例4において、10gの粒子A、1.0502gのAFL−1、10.64gの酢酸エチル、及び0.21gのNH4OH溶液を混合し、室温で一晩撹拌して、官能化フィラーを調製した。次に、混合物をフラッシュ乾燥させ、次に、80℃の炉の中で30分間乾燥させた。
表1に示す組成物を手で混合し、均一な混合物を形成して、樹脂組成物を調製した。
Claims (11)
- a)少なくとも2つのエチレン性不飽和基を含む少なくとも1つの歯科用樹脂、
b)付加開裂剤、及び
c)任意に無機酸化物フィラーを含み、
前記b)付加開裂剤が、1)不安定付加開裂基、及び3)少なくとも2つの表面結合官能基、を含み、
前記b)付加開裂剤が、下式で表されるものである、硬化性歯科用組成物。
[式中、R1、R2、及びR3がそれぞれ独立して、Yp−Q’−、(ヘテロ)アルキル基又は(ヘテロ)アリール基であるが、但し、R1、R2、及びR3のうちの少なくとも2つがYp−Q’−であり、
Q’が共有結合、又は価数がp+1である有機(ヘテロ)ヒドロカルビル連結基であり、
Yが表面結合有機官能基であり、
pが1又は2であり、
X1が独立して、−O−又は−NR4−(式中、R4は、H又はC1〜C4アルキルである。)であり、
nが0又は1であり、
Yがモノホスフェート、ホスホネート、ホスホン酸、ヒドロキサム酸、カルボン酸、アセト酢酸、無水物、イソニトリル基、シリル基、ジスルフィド基、チオール基、アミノ基、スルフィン酸基、スルホン酸基、ホスフィン基、フェノール基又はヘテロ芳香環基である。] - R1、R2、及びR3のうちの少なくとも2つがYp−Q’−を含有し、
Q’が共有結合又は価数がp+1である(ヘテロ)ヒドロカルビル連結基であり、
pが1又は2であり、
Yが表面結合官能基である、請求項1に記載の歯科用組成物。 - Q’が、式−CrH2r−(式中、rが1〜10である。)で表されるアルキレンである、請求項1に記載の歯科用組成物。
- Q’が−CH2−CH(OH)−CH2−で表されるヒドロキシル置換アルキレンである、請求項1に記載の歯科用組成物。
- Q’がアリールオキシ置換アルキレン又はアルコキシ置換アルキレンである、請求項1に記載の歯科用組成物。
- 前記歯科用樹脂が低体積収縮樹脂である、請求項1〜5のいずれか一項に記載の歯科用組成物。
- 前記歯科用組成物が、エトキシ化ビスフェノールAジメタクリレート、2−ヒドロキシエチルメタクリレート、ビスフェノールAジグリシジルジメタクリレート、ウレタンジメタクリレート、トリエチレングリコールジメタクリレート、グリセロールジメタクリレート、エチレングリコールジメタクリレート、ネオペンチルグリコールジメタクリレート(NPGDMA)、ポリエチレングリコールジメタクリレート、及びこれらの混合物から選択される、少なくとももう1つの(メタ)アクリレートモノマーを更に含む、請求項1〜6のいずれか一項に記載の歯科用組成物。
- 前記無機酸化物フィラーがナノ粒子を含む、請求項1〜7のいずれか一項に記載の歯科用組成物。
- 表面改質された無機酸化物フィラーを含む、請求項1〜8のいずれか一項に記載の歯科用組成物。
- 基Filler−Y’p−が、式Silica−O−Si(R7)2−(式中、各R7基が独立して、アルコキシ、アセトキシ、及びハロゲン化物の群から選択される。)で表されるものである、請求項10に記載の歯科用組成物。
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