JP6277014B2 - Light bulb type lighting device - Google Patents

Description

  The present invention relates to a light bulb type lighting device.

  2. Description of the Related Art A light bulb-type lighting device including a light emitter having a semiconductor element such as an LED (Light Emitting Diode) has attracted attention in recent years because it can achieve a longer life and energy saving than an incandescent light bulb. In a bulb-type lighting device using an LED, a structure with high heat dissipation is desired for high brightness and high reliability.

  For example, Patent Literature 1 or Patent Literature 2 includes a housing, a power supply unit, a light emitting unit, and a translucent cover, and a ventilation hole provided in the housing and a communication provided in the translucent cover. A light bulb type illumination device having a space communicating with pores is described.

  Patent Document 3 or Patent Document 4 includes a housing, a power supply unit, a light emitting unit, and a light-transmitting cover, has a space that penetrates the housing, and has an airtightness of the light emitting unit. A mold illumination device is described.

Special table 2013-501343 gazette JP 2012-195127 A JP 2004-296245 A WO2009-044716

  A structure with higher heat dissipation is desired. An object of this invention is to provide the lightbulb-type illuminating device which has a structure with high heat dissipation.

In order to solve the above problems, the present invention provides a light emitter having one or a plurality of semiconductor elements, a cover member covering the light emitter, a heat radiator that releases heat generated in the light emitter, and the semiconductor. A power circuit board that emits light from the element, a cylindrical shape that communicates from one end surface to the other end surface, and a storage case that stores the power circuit board from the one end surface; a base that is attached to one end side of the storage case; A heat sink disposed between the light emitter and the heat dissipator for transmitting heat generated by the light emitter to the heat dissipator; the cover member having a funnel-shaped vent; and the heat sink is a central portion of the light emitter An air passage that communicates with the funnel-shaped vent of the cover member, and the other end of the cylindrical portion is provided between the heat sink and the housing case. Connected to A radial flow path is formed orthogonal to the flow path in the cylinder, and the radial flow path is provided between the side surface of the storage case and the inner wall surface of the heat radiating body at the end of the radial flow path. The air flow path is connected so that the air flow path is orthogonal to the other end, and the other end becomes a vent provided in the vicinity of the base , and the cover member covers the outside of the cylindrical portion .

  According to the present invention, it is possible to provide a bulb-type lighting device having a structure with high heat dissipation.

It is an external appearance front view of a light bulb type illuminating device. It is a longitudinal cross-sectional view of the light bulb type illuminating device shown in FIG. It is a decomposition | disassembly longitudinal cross-sectional view of the lightbulb type illuminating device shown by FIG. FIG. 4 is an exploded longitudinal sectional view of a power circuit board and a housing case shown in FIG. It is a longitudinal cross-sectional view in another part of the lightbulb-type illuminating device shown by FIG. FIG. 6 is an exploded longitudinal sectional view of another part of the light bulb type illumination device shown in FIG. 5. It is a longitudinal cross-sectional view in the screw fixing | fixed part of the lightbulb type illuminating device shown by FIG. It is a longitudinal cross-sectional view which shows the path | route of the thermal radiation of the lightbulb type illuminating device shown by FIG. It is a longitudinal cross-sectional view which shows the path | route of the light ray in the light emission part of the lightbulb-type illuminating device shown by FIG.

  Embodiments of the present invention will be described in detail with reference to the drawings as appropriate. In each figure, common portions are denoted by the same reference numerals, and redundant description is omitted. In the present embodiment, the direction of the light bulb-type lighting device 100 as shown in FIG.

FIG. 1 is an external perspective view of a bulb-type lighting device. FIG. 2 is a longitudinal sectional view of the light bulb type lighting device. FIG. 3 is an exploded vertical sectional view of the light bulb type lighting device.
<Light bulb type lighting device 100>
The light bulb-type lighting device 100 includes a light emitter 8 having an LED 9 as a semiconductor light emitting element, a cover member 1 that covers the light emitter 8, a heat radiating housing 2 that releases heat generated by the light emitter 8, and a light emitter 8. A heat sink 7 that is disposed between the heat radiating housing 2 and receives heat from the light emitter 8 and transmits part of the heat to the heat radiating housing 2 and a base 3 are provided. The cover member 1 has a cover vent 11 at the bottom. A vent 23 is provided between the heat radiating housing 2 and the storage case 5. As will be described later, the cover vent 11 and the vent 23 communicate with each other.
<Heat dissipation housing 2>
The heat radiating housing 2 is a hollow and cylindrical member having an outer shape whose diameter is reduced upward, and includes a groove portion 21 on the lower surface. The groove 21 will be described later.

The heat radiating housing 2 may include a cylindrical body portion and a plurality of fins integrally formed with the body portion and arranged radially about the axis. By disposing the fins so as to protrude radially outward from the outer peripheral surface of the body portion and extend in the axial direction, the heat dissipation performance of the heat dissipation housing 2 can be improved.
<Cover member 1>
The cover member 1 is a member having a dome-shaped outer shape. A cover vent 11 is provided at the lower part of the cover member 1, and a funnel-shaped inclined surface 12 having a diameter decreasing upward from the cover vent 11 is also provided. The upper part of the cover member 1 is open, and a substantially circular opening end 14 is formed so as to form the opening.

  The cover member 1 includes an upward opening end 14 that is one end of the dome 19, a dome 19 that gradually decreases in diameter as it goes downward from the opening 14, and a dome 19 that decreases in diameter. A lower cover vent 11 which is the other end of the cover, an inclined surface 12 having a diameter reduced from the cover vent 11 to the inside of the cover member 1 and upward, and having a funnel shape, and an end of the inclined surface 12. A substantially circular pipe connecting portion 13. In the present embodiment, the pipe connecting portion 13 is located inside the cover member 1 and has a structure that does not protrude from the open end portion 14. This is for facilitating connection with a tubular connection portion 71 of the heat sink 7 described later. In addition, when the upper and lower sides in the figure are reversed, it can be said that the cover member 1 has a dome shape, and in that case, the cover vent 11 is provided at the top of the cover member 1. The cover member 1 is made of resin such as PC (polycarbonate) or glass, and opens toward the light emitter 8. Incidentally, the cover member 1 may contain a light diffusing material that diffuses light from the light emitter 8. The cover member 1 and the heat radiating housing 2 are fixed by inserting the opening end portion 14 of the cover member 1 into the groove portion 21 of the heat radiating housing 2 with an adhesive or the like. A space from the cover vent 11 to the pipe connecting portion 13 is defined as a cover air flow path. Since the cold outside air can be directly guided to the heat sink 7, the heat radiation effect is high.

As shown in FIG. 2, a light emitter 8, a heat sink 7, and the like are located between the cover member 1 and the heat radiating housing 2. The light emitter 8 includes an LED 9 (semiconductor element) and a substrate 80. The light emitter 8 is substantially circular with a hole in the center. A through hole 81 is provided at the center of the substrate 80.
<Heatsink 7>
The heat sink 7 includes a substantially disc-shaped flat surface portion 7a having an opening 7a1 in the center, and a hollow substantially tubular tubular connection portion 71 that rises substantially perpendicularly to the flat surface portion 7a from the edge of the opening 7a1 of the flat surface portion 7a. This is a part consisting of A space in the tubular connection portion 71 is defined as an in-tube air flow path 72. Heat from the light emitter 8 propagates to the tubular connection portion 71 and transfers heat to the air in the pipe air flow path 72. The heated air expands and has a density lower than that of the outside air, thereby generating buoyancy, and serves as a driving force for the air flow in the pipe air flow path 72.
<Light source 8>
The light source 8 includes a substantially disc-shaped substrate 80 having a through hole 81 in the center, and an LED 9 provided on the substrate 80.

  A predetermined pattern connected to the LEDs 9 is formed on the surface of the substrate 80.

As a light emitting element used for LED9, what emits blue light, for example is used. Each LED 9 is covered with a transparent sealing resin such as a silicone resin. In this sealing resin, a phosphor for color-converting light emitted from the LED 9 is mixed. As the phosphor, for example, a material emitting yellow light is used, and the blue light from the LED 9 is color-converted by the phosphor and becomes white light. The LED 9 may be covered with a hemispherical lens in order to improve the light extraction efficiency. Instead of the LED 9, a light emitting element may be mounted on a package and replaced with a surface mount type white light emitting LED component with a sealing resin mixed with a phosphor and solder mounted on the substrate 80.
<Connection>
The heat sink 7 and the light source 8 are attached by the tubular connection portion 71 of the heat sink 7 passing through the through hole 81 of the light source 8 and the substrate 80 of the light source 8 is screwed to one surface of the flat surface portion 7a of the heat sink 7. It is done.

The tubular connection portion 71 of the heat sink 7 is connected to the tube connection portion 13 of the funnel-shaped inclined surface 12 of the cover member 1 and communicates the cover vent 11 of the cover member 1 and the in-tube air flow path 72 of the heat sink 7.
<Power circuit board 4>
The power supply circuit board 4 is obtained by mounting a plurality of electronic components (not shown) on the board. The power circuit board 4 is provided with a capacitor (not shown) in the vicinity thereof. The power supply circuit board 4 includes a circuit that rectifies AC power from a commercial power source into DC power, a circuit that adjusts the voltage of the DC power after rectification, and the like.
<Storage case 5>
FIG. 4 is an exploded vertical sectional view of the power circuit board and the housing case 5. FIG. 5 is a longitudinal sectional view of a light bulb type illumination device 100 different from that in FIG. 6 is an exploded longitudinal sectional view of FIG. The storage case 5 is made of a resin such as PBT (polybutylene terephthalate) or PC (polycarbonate). The storage case 5 has a cylindrical shape that communicates from one end surface (downward-side surface) to the other end surface (upward-side surface). The power circuit board 4 is stored from one end surface side (downward side) of the storage case 5. The storage case 5 has a substantially elliptical cross section (not shown). On the inner wall of the storage case 5, holding portions (not shown) for holding the power circuit board 4 are formed. The holding portions are provided at opposite locations on the inner periphery of the storage case 5. The holding portion is provided in the storage case 5 and may have a groove-like structure or a protruding structure as long as the shape and structure can hold the power circuit board 4. The holding part may be provided from the lower side to the upper side in the storage case 5 or may be provided only in a part. When the holding portion is provided below the storage case, in addition to the effect of holding the power circuit board 4, there is an effect that it is easy to put in the storage case 5. In the case where the holding portion is provided from the lower side to the upper side in the storage case, it is possible to hold more strongly than in the case where the holding portion is provided only in a part. Due to this and the shape of the power supply circuit board 4, there is an effect that the power supply circuit board 4 is not pulled out from the upper side of the storage case 5 when the power supply circuit board 4 is inserted into the storage case 5 from below. The cross-sectional area of the thin portion is substantially the same as the minimum cross-sectional area of the reduced diameter portion, and a thread corresponding to the inner peripheral surface of the base 3 is formed on the outer peripheral surface above the thin portion of the storage case 5. .

  The storage case 5 is provided with a plurality of holding portions 51 on the outer surface. The storage case 5 is attached to the heat radiating housing 2, and at that time, the holding portion 51 is attached so as to have a gap between the inner surface of the heat radiating housing 2 and the outer surface of the storage case 5. A space between the heat dissipation housing 2 and the storage case 5 by the holding portion 51 is referred to as a housing air flow path 22. Also in the case air flow path 22, the heat from the light emitter 8 propagates to the inner surface of the heat radiating case 2 and transfers heat to the air in the case air flow path 22 in the same manner as in the pipe air flow path 72. The heated air expands and has a lower density than the outside air, thereby generating buoyancy and serving as a driving force for the air flow in the housing air flow path 22.

Furthermore, the storage case 5 is provided with a guide portion 52 at the bottom. The guide portion 52 is a portion provided to protrude from the lower end portion of the cylindrical main body portion, and a guide provided to protrude from the lower end portion of the cylindrical main body portion so as to be perpendicular to the axis of the cylindrical main body portion. The flat part 52a and the guide part orthogonal part 52b provided so as to be substantially perpendicular to the guide flat part 52a.
<Partition plate 6>
The partition plate 6 is a substantially plate-shaped member. The partition plate 6 is attached to the opening below the storage case 5 and suppresses the power supply circuit board 4 from popping out from below the storage case 5.
<Connection>
The storage case 5 is held by sandwiching the guide portion flat portion 52 a of the guide portion 52 of the storage case 5 between the heat sink 7 and the heat radiating housing 2 and connecting the heat sink 7 and the heat radiating housing 2.

  A space between the lower surface of the partition plate 6 and the upper surface of the heat sink 7 (the surface opposite to the surface on which the light source is attached in the flat portion 7 a) is defined as a radial air flow path 73. The in-pipe air flow path 72 and the radial air flow path 73 are substantially orthogonal to each other, and the radial air flow path 73 and the air flow path 22 are also substantially orthogonal to each other and communicate with the vent 23 at the top of the heat radiating housing 2.

  A plurality of output lead wires 43 from the power supply circuit board 4 to the light emitter 8 pass through a through hole (not shown) provided in the partition plate 6 and pass through a guide portion 52 provided in the storage case 5. The power is connected to a predetermined pattern of the substrate 80.

  The guide portion 52 is provided with a notch portion (not shown) of the heat sink 7 and the substrate 80 and passes through the output lead wire 43.

  FIG. 7 is a longitudinal sectional view of the screw fixing portion of the light bulb type illumination device 100. A plurality of locations (two locations in FIG. 7) of the heat radiating housing 2 project inwardly, extend in the axial direction, and are each provided with a screw hole 24. Through holes are respectively formed in the substrate 80 and the heat sink 7, and are fixed to the heat radiating housing 2 with screws 25 in accordance with the screw holes 24.

  It is desirable that each of the heat radiating housing 2 and the heat sink 7 be formed of a material having high thermal conductivity such as aluminum (including an alloy). When formed from a material having high thermal conductivity, the heat generated in the light emitter 8 is efficiently conducted to the heat radiating housing 2 via the heat sink 7, and the wall surface of the in-pipe air flow path 72 or the radial air flow path. 73 is discharged to the outside air from the wall surface 73, the wall surface of the air flow path 22, and the outer peripheral surface of the heat dissipating housing 2. The chimney effect is increased in the flow path connecting the in-pipe air flow path 72, the radial air flow path 73, and the air flow path 22, and the temperature boundary layer is thinned by the collision action on the wall surface due to the inertia of air molecules in the flow bending portion. Therefore, since the heat transfer characteristics are locally improved, the light emitter 80 is efficiently dissipated. In addition, there is an effect of suppressing the heat intrusion to the power circuit board and suppressing the temperature rise of the power circuit that is greatly affected by the reliability life. The through hole of the output lead wire 43 of the partition plate 6 may be sealed with resin or the like. Instead of the partition plate 6, the power circuit board 4 may be embedded in the storage case 5 with resin. In addition, if the thermal radiation housing | casing 2 is resin, there exists an effect that it is cheap and lightweight.

  The same heat radiation improvement effect can be obtained even in a posture in which the direction of the bulb-type lighting device 100 is turned upside down. Even in a posture in which the direction of the bulb-type lighting device 100 is horizontal, the driving force of the air flow is exhibited in the radial air flow path 73, so that the same heat radiation improvement effect can be obtained.

The base 3 is attached to the upper end side of the storage case 5 and is electrically connected to a commercial power source by screwing into a socket (not shown) for a general lighting bulb installed outside.
The power supply circuit board 4 and the base 3 are electrically connected by input lead wires 41 and 42.

  FIG. 8 is a longitudinal sectional view showing a path of thermal radiation of the bulb-type lighting device 100. Thermal radiation can be improved by coating the surface of the heat dissipating housing 2 with a heat dissipating paint (for example, a paint in which silica, titania or the like is mixed with acrylic resin or silicon resin). The heat radiation of the heat sink 7 can be improved by the same heat radiation coating. The heat radiation 26 from the heat radiating housing 2 and the heat radiation 74 from the heat sink 7 can be expected together with the direct heat radiation 91 from the light emitter 80, and the overall heat radiation performance can be improved.

  FIG. 9 is a longitudinal cross-sectional view showing the path of light rays in the light emitting unit of the bulb-type lighting device 100. The surface reflectance is improved by reflecting the surface of the heat sink 7, and the light distribution ratio of the outgoing light 181 in the horizontal direction and the outgoing light 182 in the upper direction is improved by the scattering effect on the funnel-shaped inclined surface 12 of the cover member 1. As a result, the light distribution angle of the bulb-type lighting device 100 extends to the upper side (the base 3 side).

  Further, the dark portion near the cover vent 11 becomes inconspicuous due to the emitted light 151 generated after the scattered lights 15 and 16 in the vicinity of the cover vent 11.

  As described above, the light bulb type illumination device according to the present invention has been described with the embodiment. However, the embodiment of the present invention is not limited to these descriptions, and various modifications can be made.

  Moreover, the light from the light emitter 8 is not limited to white, and can be set to a desired color using LEDs or phosphors having different emission colors.

  Moreover, although this embodiment demonstrated the case where the light-emitting body 8 was equipped with LED, you may use other semiconductor light-emitting elements, such as EL (Electro-Luminescence), as the light-emitting body 8. FIG.

100 Bulb type lighting device
1 Cover member
11 Vent
12 Funnel-shaped inclined surface
13 Pipe connection
14 Open end
15 Scattered light
151 Outgoing light
16 Scattered light
17 Scattered light
171 Outgoing light
18 Scattered light
181 outgoing light
182 Outgoing light
2 Heat dissipation housing
21 Groove
22 Air flow path
23 Vent
24 Screw fixing part
25 screws
26 Heat radiation
3 base
4 Power supply circuit board
41 Input lead wire
42 Input lead wire
43 Output lead wire
5 Storage case
51 Holding part
52 Guide part
6 Bulkhead plate
7 Heat sink
71 Tubular connection
72 In-pipe air flow path
73 Radial air flow path
74 Heat radiation
75 Scattered light
8 Light emitter 80 Substrate
81 Through hole
9 LED (semiconductor element)
91 Heat radiation

Claims (2)

  A light emitter having one or a plurality of semiconductor elements, a cover member covering the light emitter, a heat radiating body that releases heat generated by the light emitter, a power supply circuit board that emits light from the semiconductor element, and an end face A cylindrical case that communicates with the other end surface, and a storage case that stores the power circuit board from the one end surface; a base that is attached to one end side of the storage case; and a space between the light emitter and the radiator. A heat sink for transmitting heat generated in the light emitter to the heat dissipator, the cover member having a funnel-shaped vent, and the heat sink having a cylindrical portion penetrating a central portion of the light emitter. It has an air flow path communicating with a funnel-shaped vent, and the other end of the cylindrical portion is connected to an air flow path provided between the heat sink and the storage case, and is orthogonal to the flow path in the cylinder. Shape a radial flow path And, at the end of the radial flow path, an air flow path which is provided between the side surface of the storage case and the inner wall surface of the heat radiating body and is orthogonal to the radial flow path is connected, and the other end is connected to the base An electric bulb-type lighting device, wherein an air flow path is communicated so as to be a vent provided in the vicinity, and the cover member covers the outside of the cylindrical portion. A light-emitting body, a cover member covering the light-emitting body, a heat dissipating housing to which the cover member is attached, a power circuit board that emits light from the light-emitting body, and a storage case that covers the power circuit board and is held in the heat dissipating housing And a heat sink positioned between the light emitter and the heat radiating housing,
The cover member has a cover vent, and a pipe connection portion that communicates with the cover vent and is located in the cover member.
The heat sink includes a flat surface portion to which the light emitter is attached and fixed to the heat radiating housing, and a tubular tubular connection portion that rises from the flat surface portion and is connected to the tube connection portion,
A space from the cover vent to the tube connection portion, a space in the tubular connection portion, a space between the flat portion and the storage case, and a space between the heat dissipation housing and the storage case. The bulb-type lighting device is characterized in that the cover member covers the outside of the tubular connecting portion.