JP6270592B2 - Car floor structure - Google Patents

Car floor structure Download PDF

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JP6270592B2
JP6270592B2 JP2014072995A JP2014072995A JP6270592B2 JP 6270592 B2 JP6270592 B2 JP 6270592B2 JP 2014072995 A JP2014072995 A JP 2014072995A JP 2014072995 A JP2014072995 A JP 2014072995A JP 6270592 B2 JP6270592 B2 JP 6270592B2
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panel
reinforcing plate
floor structure
hole
tunnel
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JP2015193342A (en
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大輔 本居
大輔 本居
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Daihatsu Motor Co Ltd
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Description

本発明は、キャブオーバー型あるいはピックアップ型自動車のフロア構造に関し、詳細にはフロアにトンネル部を設けている場合の該トンネル部の衝撃吸収構造の改善に関する。 The present invention relates to a floor structure of a cab over type or a pickup type automobile, and more particularly, to an improvement in an impact absorbing structure of the tunnel portion when a tunnel portion is provided on the floor.

一般に、キャブオーバー型トラック等の自動車では、乗員用座席の下方にパワーユニットを配設しており、フロアに山形状のトンネル部形成し、走行風を、該トンネル部を介してパワーユニットに導き、冷却するようにしている。   Generally, in a car such as a cab-over type truck, a power unit is disposed below a passenger seat, a mountain-shaped tunnel part is formed on the floor, and the traveling wind is guided to the power unit through the tunnel part to cool it. Like to do.

このようなトンネル部を有する従来のフロア構造として、例えば特許文献1に記載された構造がある。この従来構造では、前記トンネル部の前端部に拡張スペースを設けると共に該拡張スペースの周側壁に周方向に延びる複数のビードを形成し、車両衝突時に前記拡張スペースを座屈変形させ、もって衝撃荷重を吸収するようにしている。 As a conventional floor structure having such a tunnel portion, for example, there is a structure described in Patent Document 1. In this conventional structure, an expansion space is provided at the front end portion of the tunnel portion and a plurality of beads extending in the circumferential direction are formed on the peripheral side wall of the expansion space, and the expansion space is buckled and deformed at the time of a vehicle collision. To absorb.

特開平8−53073号公報JP-A-8-53073

ところで、前記フロア構造において、山形状のトンネル部に、バッテリとインストルメントパネル内の電装品とを接続するワイヤハーネスを配索するための貫通孔を形成する場合がある。 By the way, in the said floor structure, the through-hole for routing the wire harness which connects a battery and the electrical equipment in an instrument panel may be formed in a mountain-shaped tunnel part.

このようなフロア構造を有する自動車がポール状の障害物に正面衝突した場合、前記トンネル部が座屈変形し、特に前記貫通孔部分が大きく変形するため、前記ワイヤハーネスが断線あるいは圧迫されるおそれがある。 When a car having such a floor structure collides head-on with a pole-shaped obstacle, the tunnel portion is buckled and deformed, and particularly, the through-hole portion is greatly deformed, so that the wire harness may be disconnected or compressed. There is.

ここで、前記貫通孔の変形を防止するために、貫通孔周辺に補強板を配設することが考えられるが、貫通孔の変形防止効果をあげるには、前記補強板による補強範囲を拡げ、補強板の板厚を大きくする必要があり、コスト,重量が増大するという問題が生じる。 Here, in order to prevent the deformation of the through hole, it may be possible to arrange a reinforcing plate around the through hole, but in order to increase the deformation preventing effect of the through hole, the reinforcing range by the reinforcing plate is expanded, It is necessary to increase the thickness of the reinforcing plate, resulting in an increase in cost and weight.

本発明は、前記従来の状況に鑑みてなされたもので、コスト上昇や重量増大の問題を招くことなくワイヤハーネス用貫通孔の変形を防止し、もってワイヤハーネスの断線あるいは圧迫を防止できる自動車のフロア構造を提供することを課題としている。 The present invention has been made in view of the above-described conventional situation, and prevents deformation of the through hole for the wire harness without incurring problems of cost increase and weight increase, thereby preventing disconnection or compression of the wire harness. The challenge is to provide a floor structure.

本発明は、フロアパネルの、前端部にダッシュパネルが立設され、後部にシート取付け座が上方に段をなすように形成され、車幅方向中央部に前記ダッシュパネルから前記シート取付け座の縦壁部まで車両前後方向に延びる山形状のトンネル部が形成された自動車のフロア構造において、
前記トンネル部の前端部に、斜め上方に傾斜する傾斜壁を設け、前記トンネル部の上壁にワイヤハーネスを挿通させる貫通孔を形成し、該上壁の貫通孔周辺を覆う補強板を該上壁に固定し、該補強板の後端部を前記シート取付け座の縦壁部の下端部付近に位置させたことを特徴としている。
The present invention is such that a dash panel is erected at the front end of the floor panel, and a seat mounting seat is formed at the rear so as to form a step upward, and the vertical position of the seat mounting seat from the dash panel to the center in the vehicle width direction. In the automobile floor structure in which a mountain-shaped tunnel extending in the vehicle longitudinal direction to the wall is formed,
An inclined wall that is inclined obliquely upward is provided at the front end of the tunnel portion, a through hole through which a wire harness is inserted is formed in the upper wall of the tunnel portion, and a reinforcing plate that covers the periphery of the through hole of the upper wall is formed on the upper wall. The reinforcing plate is fixed to the wall, and the rear end portion of the reinforcing plate is positioned near the lower end portion of the vertical wall portion of the seat mounting seat.

本発明に係る自動車のフロア構造によれば、トンネル部の上壁に貫通孔周辺を覆う補強板を設けると共に該補強板の後端部をシート取付け座の縦壁部の下端部付近に位置させたので、該下端付近が最も強度,剛性の低い最弱部となっている。また前記トンネル部の前端に設けた傾斜壁は、例えばポール状の傷害物に車両の幅方向中央部付近が衝突した場合の衝突力を斜め上方に作用させる機能を有する。 According to the automobile floor structure of the present invention, a reinforcing plate that covers the periphery of the through hole is provided on the upper wall of the tunnel portion, and the rear end portion of the reinforcing plate is positioned near the lower end portion of the vertical wall portion of the seat mounting seat. Therefore, the vicinity of the lower end is the weakest portion having the lowest strength and rigidity. Further, the inclined wall provided at the front end of the tunnel portion has a function of causing the collision force to act obliquely upward when the vicinity of the center portion in the width direction of the vehicle collides with, for example, a pole-shaped obstacle.

これにより前記貫通孔付近が座屈変形する前に前記トンネル部が前記最弱部を起点として上方に回転するように折れ曲がる折れ変形が安定的に誘発される。その結果、前記ワイヤハーネスの断線あるいは圧迫を回避することができる。 Thereby, before the through-hole vicinity buckles and deforms, bending deformation in which the tunnel portion is bent so as to rotate upward from the weakest portion is stably induced. As a result, disconnection or compression of the wire harness can be avoided.

また本発明では、前記トンネル部に傾斜壁を形成し、補強板の後端部をシート取付け座の縦壁部の下端部付近に位置させるだけで前記作用効果を実現できるので、補強範囲の拡大,補強板の板厚増加の必要がなく、従ってコスト,重量の増加を生じることもない。 In the present invention, since the above-mentioned effect can be realized only by forming an inclined wall in the tunnel portion and positioning the rear end portion of the reinforcing plate near the lower end portion of the vertical wall portion of the seat mounting seat, the reinforcing range can be expanded. , There is no need to increase the thickness of the reinforcing plate, and therefore no increase in cost and weight occurs.

本発明の実施例1に係るフロア構造が適用されたキャブオーバー型トラックの側面図である。It is a side view of the cab over type truck to which the floor structure concerning Example 1 of the present invention was applied. 前記フロア構造を模式的に表す平面図である。It is a top view which represents the said floor structure typically. 前記フロア構造の斜視図である。It is a perspective view of the floor structure. 前記フロア構造の断面側面図(図2のIV-IV線断面図)である。FIG. 4 is a cross-sectional side view of the floor structure (a cross-sectional view taken along line IV-IV in FIG. 2). 前記フロア構造の衝撃吸収時の変形を説明するための断面側面図である。It is a cross-sectional side view for demonstrating the deformation | transformation at the time of the impact absorption of the said floor structure.

以下、本発明の実施の形態を添付図面に基づいて説明する。 Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.

図1ないし図5は、本発明の実施例1によるキャブオーバー型トラックのフロア構造を説明するための図である。本実施例において、前後,左右とは運転席に着座した状態で見た場合の前後,左右を意味している。 FIGS. 1 to 5 are diagrams for explaining a floor structure of a cab over type truck according to a first embodiment of the present invention. In this embodiment, front and rear and left and right mean front and rear and left and right when viewed in a driver's seat.

図において、1は本実施例フロア構造を備えたキャブオーバー型トラックである。該トラック1の車体フレーム2は、左,右のサイドメンバ2a,2aと、該両メンバ2a,2aの前端部同士を接続するクロスメンバ2b、及びその他のクロスメンバ(図示せず)を有する。該車体フレーム2の、前部上にはキャビン3が搭載され、後部上には荷台4が搭載され、また該車体フレーム2の前記キャビン3下方付近にはパワーユニット5が搭載されている。なお、6aは前輪、6bは後輪である。 In the figure, reference numeral 1 denotes a cab over type truck having a floor structure of the present embodiment. The vehicle body frame 2 of the truck 1 includes left and right side members 2a and 2a, a cross member 2b connecting the front ends of the members 2a and 2a, and other cross members (not shown). A cabin 3 is mounted on the front part of the body frame 2, a loading platform 4 is mounted on the rear part, and a power unit 5 is mounted near the lower part of the cabin 3 of the body frame 2. 6a is a front wheel and 6b is a rear wheel.

前記キャビン3は、フロアパネル3a,バックパネル3b,左,右のサイドパネル3c,3c,フロントパネル3d,及びルーフパネル3eを有する。前記サイドパネル3cにはドア開口3fが形成され、該ドア開口3fはドア7で開閉される。 The cabin 3 includes a floor panel 3a, a back panel 3b, left and right side panels 3c and 3c, a front panel 3d, and a roof panel 3e. A door opening 3 f is formed in the side panel 3 c, and the door opening 3 f is opened and closed by the door 7.

また、前記フロアパネル3aの前端部にはダッシュパネル3gが接続されている。該ダッシュパネル3gはフロアパネルの一部をなす下部パネル3hと上方に立ち上がる縦パネル3iを有し、該縦パネル3iの上部にはインストルメントパネル9が配設されている。前記フロアパネル3aの前縁3a′は前記下部パネル3hの後縁3h′にスポット溶接により結合されている。 A dash panel 3g is connected to the front end of the floor panel 3a. The dash panel 3g has a lower panel 3h that forms a part of the floor panel and a vertical panel 3i that rises upward, and an instrument panel 9 is disposed on the vertical panel 3i. The front edge 3a 'of the floor panel 3a is joined to the rear edge 3h' of the lower panel 3h by spot welding.

また前記フロアパネル3aの後部にはシート取付け座3jが上方に段をなすように形成されている。このシート取付け座3jは、メンテナンス開口3mを有し、該開口を覆うようにシート8が搭載される座面3kと、該座面3kと前記フロアパネル3aの後端部とを接続する縦壁部3nとを有する。 A seat mounting seat 3j is formed on the rear portion of the floor panel 3a so as to have a step upward. The seat mounting seat 3j has a maintenance opening 3m, a seat surface 3k on which the seat 8 is mounted so as to cover the opening, and a vertical wall connecting the seat surface 3k and the rear end portion of the floor panel 3a. Part 3n.

さらにまた、前記フロアパネル3a,及び前記ダッシュパネル3gの車幅方向中央部には、該ダッシュパネル3gの前記縦パネル3iから前記シート取付け座3jの縦壁部3nまで車両前後方向に延びる山形状のトンネル部10が形成されている。このトンネル部10は上壁10aと、該上壁10aの左,右縁部と前記フロアパネル3a及び前記ダッシュパネル3gの下部パネル3hとを接続する左,右の側壁10b,10bを有する。そして前記トンネル部10の前端部には、前記上壁10aを斜め上方に傾斜させてなる傾斜壁10cが形成されており、前記左,右の側壁10b,10bの前端部は前記傾斜壁10cに沿うように上方に拡大されている。なお、前記トンネル部10は、ダッシュパネル3g,フロアパネル3aのプレス成形時に同時に形成されたものである。 Furthermore, at the center in the vehicle width direction of the floor panel 3a and the dash panel 3g, a mountain shape extending in the vehicle front-rear direction from the vertical panel 3i of the dash panel 3g to the vertical wall 3n of the seat mounting seat 3j. The tunnel portion 10 is formed. The tunnel portion 10 has an upper wall 10a and left and right side walls 10b and 10b connecting the left and right edges of the upper wall 10a and the lower panel 3h of the floor panel 3a and the dash panel 3g. An inclined wall 10c is formed at the front end portion of the tunnel portion 10 by inclining the upper wall 10a obliquely upward, and the front end portions of the left and right side walls 10b, 10b are connected to the inclined wall 10c. It is expanded upwards along. The tunnel portion 10 is formed at the same time when the dash panel 3g and the floor panel 3a are press-formed.

前記トンネル部10の上壁10aには、ワイヤハーネス11を挿通させる貫通孔10dが形成されており、該貫通孔10dの周縁にはワイヤハーネス11に密着するように装着されたグロメット13の嵌合溝13aが嵌合している。なお、前記ワイヤハーネス11は前記パワーユニット5近傍に配置されたバッテリと前記インストルメントパネル9内に配置れた電装部品とを連結するものである。 A through hole 10d through which the wire harness 11 is inserted is formed in the upper wall 10a of the tunnel portion 10, and a grommet 13 fitted so as to be in close contact with the wire harness 11 is fitted to the periphery of the through hole 10d. The groove 13a is fitted. The wire harness 11 connects a battery disposed in the vicinity of the power unit 5 and an electrical component disposed in the instrument panel 9.

さらに前記上壁10aには,前記貫通孔10dの周辺を覆う補強板12が溶接固定されている。この補強板12は前記上壁10aの形状に合わせた長方形平板状のものであり、前記貫通孔10dより大径で、前記グロメット13の周縁部との干渉を避けるための逃げ孔12aが形成されている。この補強板12の後端部12bは、前記シート取付け座3jの縦壁部3nの下端部3n′の近傍に位置している。 Further, a reinforcing plate 12 covering the periphery of the through hole 10d is welded and fixed to the upper wall 10a. The reinforcing plate 12 has a rectangular flat plate shape that matches the shape of the upper wall 10a. The reinforcing plate 12 has a larger diameter than the through-hole 10d and is provided with an escape hole 12a for avoiding interference with the peripheral edge of the grommet 13. ing. The rear end portion 12b of the reinforcing plate 12 is located in the vicinity of the lower end portion 3n ′ of the vertical wall portion 3n of the seat mounting seat 3j.

本実施例に係る自動車のフロア構造によれば、トンネル部10の上壁10aに、貫通孔10dの周辺を覆う補強板12を設けると共に該補強板12の後端部12bをシート取付け座3jの縦壁部3nの下端部3n′付近に位置させたので、該下端部3n′付近が最も強度,剛性の低い最弱部となっている。またトンネル部10の前端に設けた傾斜壁10cは、ポール状の傷害物Aに車両の幅方向略中央部が衝突した場合の衝突力Fを斜め上方に作用させる機能を有する。 According to the automobile floor structure of the present embodiment, the reinforcing plate 12 that covers the periphery of the through hole 10d is provided on the upper wall 10a of the tunnel portion 10, and the rear end portion 12b of the reinforcing plate 12 is attached to the seat mounting seat 3j. Since it is positioned near the lower end 3n ′ of the vertical wall 3n, the vicinity of the lower end 3n ′ is the weakest part having the lowest strength and rigidity. The inclined wall 10c provided at the front end of the tunnel portion 10 has a function of causing a collision force F to act obliquely upward when a substantially central portion in the width direction of the vehicle collides with the pole-shaped obstacle A.

これにより前記貫通孔10d付近が座屈変形する前に前記トンネル部10が前記最弱部3n′を起点として上方に回転するように折れ曲がる折れ変形が安定的に誘発され(図5参照)、その結果、前記ワイヤハーネス11の断線あるいは圧迫を回避することができる。 As a result, before the through hole 10d is buckled and deformed, the tunnel portion 10 is stably induced to bend so that the tunnel portion 10 is rotated upward from the weakest portion 3n ′ (see FIG. 5). As a result, disconnection or compression of the wire harness 11 can be avoided.

また本実施例では、前記トンネル部10に傾斜壁10cを形成し、補強板12の後端部12bをシート取付け座3jの縦壁部3nの下端部3n′付近に位置させるだけで前記作用効果を実現できるので、補強範囲の拡大,補強板の板厚増加の必要がなく、従ってコスト,重量の増加を生じることもない。 Further, in the present embodiment, the function and effect can be obtained only by forming the inclined wall 10c in the tunnel portion 10 and positioning the rear end portion 12b of the reinforcing plate 12 near the lower end portion 3n 'of the vertical wall portion 3n of the seat mounting seat 3j. Therefore, there is no need to expand the reinforcing range and increase the thickness of the reinforcing plate, and therefore, the cost and weight do not increase.

3a フロアパネル
3g ダッシュパネル
3j シート取付け座
3n 縦壁部
3n′ 縦壁部の下端部
10 トンネル部
10a 上壁
10c 傾斜壁
10d 貫通孔
11 ワイヤハーネス
12 補強板
12b 補強板の後端部
3a Floor panel 3g Dash panel 3j Seat mounting seat 3n Vertical wall portion 3n 'Lower end portion 10 of vertical wall portion Tunnel portion 10a Upper wall 10c Inclined wall 10d Through hole 11 Wire harness 12 Reinforcing plate 12b Reinforcing plate rear end portion

Claims (1)

フロアパネルの、前端部にダッシュパネルが立設され、後部にシート取付け座が上方に段をなすように形成され、車幅方向中央部に前記ダッシュパネルから前記シート取付け座の縦壁部まで車両前後方向に延びる山形状のトンネル部が形成された自動車のフロア構造において、
前記トンネル部の前端部に、斜め上方に傾斜する傾斜壁を設け、
前記トンネル部の上壁にワイヤハーネスを挿通させる貫通孔を形成し、
該上壁の貫通孔周辺を覆う補強板を該上壁に固定し、
該補強板の後端部を前記シート取付け座の縦壁部の下端部付近に位置させた
ことを特徴とする自動車のフロア構造。
A dash panel is erected at the front end of the floor panel, and a seat mounting seat is formed at the rear to form a step upward, and the vehicle extends from the dash panel to the vertical wall of the seat mounting seat at the center in the vehicle width direction. In the automobile floor structure in which a mountain-shaped tunnel extending in the front-rear direction is formed,
An inclined wall inclined obliquely upward is provided at the front end portion of the tunnel portion,
Forming a through hole through which the wire harness is inserted in the upper wall of the tunnel portion;
Fixing a reinforcing plate covering the periphery of the through hole of the upper wall to the upper wall;
A floor structure of an automobile, wherein a rear end portion of the reinforcing plate is positioned near a lower end portion of a vertical wall portion of the seat mounting seat.
JP2014072995A 2014-03-31 2014-03-31 Car floor structure Active JP6270592B2 (en)

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JP6739397B2 (en) * 2017-06-01 2020-08-12 株式会社クボタ Work vehicle
JP7102089B2 (en) * 2020-03-24 2022-07-19 ダイハツ工業株式会社 Front structure of cab over car

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JPH0116703Y2 (en) * 1985-03-12 1989-05-16
JPH07322447A (en) * 1994-05-19 1995-12-08 Daihatsu Motor Co Ltd Harness laying structure
JP5788994B2 (en) * 2011-12-15 2015-10-07 本田技研工業株式会社 Body structure

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