JP6255176B2 - Thermal management structure of electronic equipment - Google Patents

Thermal management structure of electronic equipment Download PDF

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JP6255176B2
JP6255176B2 JP2013143620A JP2013143620A JP6255176B2 JP 6255176 B2 JP6255176 B2 JP 6255176B2 JP 2013143620 A JP2013143620 A JP 2013143620A JP 2013143620 A JP2013143620 A JP 2013143620A JP 6255176 B2 JP6255176 B2 JP 6255176B2
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豊 小金
豊 小金
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Shindengen Electric Manufacturing Co Ltd
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Description

この発明は、電子機器の熱管理構造に関する。   The present invention relates to a thermal management structure for electronic equipment.

従来、通電により発熱する電子部品や電気部品(発熱部品)を基板に電気接続する構成の電子機器では、発熱部品をヒートシンク(放熱部材)に固定し、基板をヒートシンク上方に間隔をあけた位置に配する熱管理構造が多く採用されている。
ところで、このような熱管理構造を備える電子機器では、基板上に形成された回路(電子部品・配線等によって構成される回路)中にも、冷却を要する部分(要冷却部)が存在する。なお、要冷却部には、通電により発熱する熱源部分の他、前述したヒートシンク上の発熱部品や基板上の熱源部分によって加熱されることが好ましくない部分も含まれる。従来では、ヒートシンクと基板との隙間を放熱樹脂(熱伝導性に優れた材質の樹脂)で埋めることにより、基板上に形成された要冷却部の加熱を防ぐことが考えられている。
Conventionally, in an electronic device configured to electrically connect an electronic component or an electric component (heat generating component) that generates heat when energized to a substrate, the heat generating component is fixed to a heat sink (heat radiating member), and the substrate is positioned above the heat sink. Many thermal management structures are used.
By the way, in an electronic device having such a thermal management structure, there is a portion (cooling required portion) that needs to be cooled in a circuit (a circuit constituted by electronic components, wiring, and the like) formed on a substrate. In addition to the heat source portion that generates heat when energized, the cooling required portion includes a portion that is not preferably heated by the heat-generating component on the heat sink and the heat source portion on the substrate. Conventionally, it has been considered to prevent heating of the required cooling part formed on the substrate by filling the gap between the heat sink and the substrate with a heat radiating resin (a resin having a high thermal conductivity).

また、従来の電子機器には、例えば特許文献1のように、発熱部品や他の電子部品が搭載された基板を収容するケースに、ケース内空間を仕切る仕切り板を設けておき、発熱部品を分割された1つの空間に配した上で、この分割空間を放熱樹脂で充填したものもある。この構成では、発熱部品が放熱樹脂に埋設されることで、発熱部品の熱を放熱樹脂からケースに逃がすことが可能である。また、分割空間のみに樹脂が充填されることで、樹脂の充填量を減らし、電子機器の軽量化が図られている。   In addition, in a conventional electronic device, for example, as in Patent Document 1, a partition plate that partitions a space in a case is provided in a case that houses a substrate on which a heat generating component or another electronic component is mounted. There is also a case where the divided space is filled with a heat-dissipating resin after being arranged in one divided space. In this configuration, since the heat generating component is embedded in the heat radiating resin, the heat of the heat generating component can be released from the heat radiating resin to the case. In addition, since the resin is filled only in the divided space, the amount of resin filling is reduced, and the weight of the electronic device is reduced.

特開2003−249780号公報JP 2003-249780 A

しかしながら、ヒートシンクと基板との隙間全体を放熱樹脂で埋めると、放熱樹脂の使用量が不必要に多くなるため、電子機器の重量が重くなる、という問題がある。特に、車載用の電子機器である場合には、車両全体の重量が重くなり、好ましくない。
特許文献1のように仕切り板を設けることで放熱樹脂の使用量を抑制できるものの、仕切り板は基板を収容するケースに一体に設けられるため、基板における発熱部品の配置に応じた形状のケースを製造する必要があり、汎用性が低い、という問題がある。
さらに、要冷却部の近傍に別の熱源(例えば発熱部品)が設けられる場合、この熱源の熱が放熱樹脂に伝わることで、要冷却部の放熱効率が低下したり、要冷却部が別の熱源によって加熱されてしまう、という問題もある。
However, if the entire gap between the heat sink and the substrate is filled with the heat-dissipating resin, the amount of heat-dissipating resin is unnecessarily increased, which increases the weight of the electronic device. In particular, in the case of an in-vehicle electronic device, the weight of the entire vehicle is increased, which is not preferable.
Although the amount of the heat radiation resin can be suppressed by providing a partition plate as in Patent Document 1, the partition plate is provided integrally with the case that accommodates the substrate. There is a problem that it is necessary to manufacture and versatility is low.
Furthermore, when another heat source (for example, a heat generating component) is provided in the vicinity of the cooling required portion, the heat from the heat source is transmitted to the heat radiating resin, so that the heat dissipation efficiency of the cooling required portion is reduced or the cooling required portion is different. There is also a problem of being heated by a heat source.

本発明は、上述した事情に鑑みたものであって、要冷却部の放熱効率の低下や別の熱源による要冷却部の加熱を防ぐことができ、さらに、軽量化を図りながら汎用性も高い電子機器の熱管理構造を提供することを目的とする。   The present invention has been made in view of the above-described circumstances, and can prevent a reduction in heat dissipation efficiency of the cooling required portion and heating of the cooling required portion by another heat source, and further has high versatility while achieving weight reduction. It aims at providing the thermal management structure of an electronic device.

この課題を解決するために、本発明の電子機器の熱管理構造は、少なくとも一方の主面に電子部品が搭載されて回路を形成した基板と、該基板の主面に間隔をあけた位置に配された放熱部材と、前記基板の主面から前記放熱部材まで延びる筒状の樹脂充填ケースと、該樹脂充填ケースに充填された放熱樹脂と、前記樹脂充填ケースの外側を囲むように設けられると共に前記基板の主面から前記放熱部材まで延びる筒状の断熱部材と、を備え、前記樹脂充填ケースが、前記回路のうち冷却を要する要冷却部を囲むように配され、前記放熱樹脂が、前記放熱部材側に位置する樹脂充填ケースの第一端部において隙間なく充填され、かつ、前記基板側に位置する樹脂充填ケースの第二端部において少なくとも前記要冷却部に接触し、前記基板の主面、及び、該主面に対向する前記放熱部材の対向面のうち、少なくとも一方の面に通電により発熱する発熱部が設けられ、前記一方の面における前記発熱部の設置領域と前記樹脂充填ケースの配置領域との間に、前記一方の面から窪んで前記設置領域と前記配置領域とを区画する遮断孔が形成され、前記断熱部材が、前記遮断孔に挿入される断熱突起部を有し、前記一方の面側から見て、前記遮断孔及び前記断熱突起部が、前記設置領域及び前記配置領域の間の領域を、前記設置領域及び前記配置領域の配列方向に交差する方向に、横断するように形成され、前記断熱部材が、前記樹脂充填ケースの外周面に対して間隔をあけて配され、前記樹脂充填ケースと前記断熱部材との隙間に断熱層が形成され、前記断熱層が、前記放熱樹脂よりも熱伝導率の低い樹脂材料からなる断熱樹脂層であることを特徴とする。 In order to solve this problem, the thermal management structure for an electronic device according to the present invention includes a substrate on which electronic components are mounted on at least one main surface to form a circuit, and a position spaced from the main surface of the substrate. A heat dissipating member, a cylindrical resin filling case extending from the main surface of the substrate to the heat dissipating member, a heat dissipating resin filled in the resin filling case, and surrounding the resin filling case. And a cylindrical heat insulating member extending from the main surface of the substrate to the heat radiating member, and the resin-filled case is arranged so as to surround a required cooling portion of the circuit that requires cooling, and the heat radiating resin is, The resin filling case located on the heat radiating member side is filled with no gap, and at least the second end part of the resin filling case located on the substrate side is in contact with the cooling required part. Main face And at least one surface of the opposing surfaces of the heat radiating member facing the main surface is provided with a heat generating portion that generates heat by energization, and the installation region of the heat generating portion on the one surface and the arrangement of the resin-filled case A blocking hole is formed between the region and recessed from the one surface to partition the installation region and the arrangement region, and the heat insulating member has a heat insulating protrusion inserted into the blocking hole, When viewed from one surface side, the blocking hole and the heat insulating protrusion cross the region between the installation region and the placement region in a direction intersecting the arrangement direction of the placement region and the placement region. The heat insulating member is arranged with a space with respect to the outer peripheral surface of the resin-filled case, a heat-insulating layer is formed in a gap between the resin-filled case and the heat-insulating member, and the heat-insulating layer is Heat transfer than heat dissipation resin Characterized in that it is a heat insulating resin layer having a low rate a resin material.

本発明によれば、要冷却部の熱を放熱樹脂から(また、樹脂充填ケースも通じて)放熱部材に効率よく逃がすことができる。さらに、樹脂充填ケースの外側に断熱部材が配されることで、要冷却部の放熱効率が低下したり、要冷却部が別の熱源によって加熱されることを防止できる。また、放熱樹脂の使用量が樹脂充填ケースによって制限されて減少するため、電子機器の軽量化を図ることができる。さらに、要冷却部の大きさや、基板と放熱部材との隙間に合わせたサイズの樹脂充填ケース及び断熱部材を用意すればよいため、熱管理構造の汎用性向上も図ることができる。   According to the present invention, it is possible to efficiently release the heat of the cooling required portion from the heat radiating resin (also through the resin-filled case) to the heat radiating member. Furthermore, by disposing the heat insulating member on the outside of the resin-filled case, it is possible to prevent the heat dissipation efficiency of the cooling required part from being lowered or the cooling required part from being heated by another heat source. Moreover, since the usage amount of the heat radiating resin is limited and reduced by the resin-filled case, the weight of the electronic device can be reduced. Furthermore, since it is only necessary to prepare a resin-filled case and a heat insulating member having a size matching the size of the cooling required part and the gap between the substrate and the heat radiating member, the versatility of the heat management structure can be improved.

本発明の第一実施形態に係る電子機器の熱管理構造を示す側断面図である。It is a sectional side view which shows the thermal management structure of the electronic device which concerns on 1st embodiment of this invention. 図1の熱管理構造に備える樹脂充填ケースを示す概略斜視図である。It is a schematic perspective view which shows the resin filling case with which the thermal management structure of FIG. 1 is equipped. 図2の樹脂充填ケースを折り曲げ加工により製造する場合に用いる金属平板を示す平面図である。It is a top view which shows the metal flat plate used when manufacturing the resin filling case of FIG. 2 by a bending process. 図1の熱管理構造に備える断熱部材を示す概略斜視図である。It is a schematic perspective view which shows the heat insulation member with which the thermal management structure of FIG. 1 is equipped. 図1の熱管理構造において、第一放熱部材の上面における第一発熱部品の設置領域、並びに、第一樹脂充填ケース及び第一断熱部材の配置領域を示す上面図である。In the thermal management structure of FIG. 1, it is a top view which shows the installation area | region of the 1st heat-emitting component in the upper surface of a 1st heat radiating member, and the arrangement | positioning area | region of a 1st resin filling case and a 1st heat insulation member. 図1の第一樹脂充填ケース及び第一断熱部材を基板の上面側から見た状態を示す上面図である。It is a top view which shows the state which looked at the 1st resin filling case and the 1st heat insulation member of FIG. 1 from the upper surface side of the board | substrate. 本発明の第二実施形態に係る電子機器の熱管理構造を示す側断面図である。It is a sectional side view which shows the thermal management structure of the electronic device which concerns on 2nd embodiment of this invention. 図7の第一樹脂充填ケース及び第一断熱部材を基板の上面側から見た状態を示す上面図である。It is a top view which shows the state which looked at the 1st resin filling case and the 1st heat insulation member of FIG. 7 from the upper surface side of the board | substrate. 図1,7に示す熱管理構造の変形例を示す側断面図である。It is a sectional side view which shows the modification of the thermal management structure shown to FIG. 図1,7に示す熱管理構造の変形例を示す側断面図である。It is a sectional side view which shows the modification of the thermal management structure shown to FIG.

〔第一実施形態〕
以下、図1〜6を参照して本発明の第一実施形態について説明する。
図1に示すように、この実施形態に係る電子機器の熱管理構造は、基板1と、二つの放熱部材2,3と、二つの樹脂充填ケース4,5と、放熱樹脂6と、二つの断熱部材7,8とを備えている。
基板1には配線パターン(不図示)が形成されており、この配線パターンに電子部品9〜12が電気接続されることで回路が形成されている。本実施形態では、基板1の両主面(上面1a及び下面1b)に電子部品9,10,12が搭載されている。また、本実施形態では、第一放熱部材2に搭載された電子部品11(以下、第一発熱部品(発熱部)11と呼ぶ。)が基板1に電気接続されている。
[First embodiment]
The first embodiment of the present invention will be described below with reference to FIGS.
As shown in FIG. 1, the thermal management structure of the electronic device according to this embodiment includes a substrate 1, two heat radiating members 2, 3, two resin-filled cases 4, 5, a heat radiating resin 6, and two Insulating members 7 and 8 are provided.
A wiring pattern (not shown) is formed on the substrate 1, and a circuit is formed by electrically connecting the electronic components 9 to 12 to the wiring pattern. In the present embodiment, electronic components 9, 10, and 12 are mounted on both main surfaces (upper surface 1 a and lower surface 1 b) of the substrate 1. In the present embodiment, an electronic component 11 (hereinafter referred to as a first heat generating component (heat generating portion) 11) mounted on the first heat radiating member 2 is electrically connected to the substrate 1.

基板1に搭載される二つの電子部品9,10は、通電により発熱するもの、あるいは、耐熱性の低いものであり、冷却を要する要冷却部である。本実施形態では、第一電子部品9が第一放熱部材2に対向する基板1の下面1bに搭載されている。また、第二電子部品10が第二放熱部材3に対向する基板1の上面1aに搭載されている。なお、図示例の第一電子部品9や第二電子部品10は、基板1に表面実装されるチップ部品であるが、例えば基板1にスルーホール実装されるリード部品であってもよい。   The two electronic components 9 and 10 mounted on the substrate 1 are those that generate heat when energized, or those that have low heat resistance and require cooling. In the present embodiment, the first electronic component 9 is mounted on the lower surface 1 b of the substrate 1 facing the first heat radiating member 2. The second electronic component 10 is mounted on the upper surface 1 a of the substrate 1 facing the second heat radiating member 3. The first electronic component 9 and the second electronic component 10 in the illustrated example are chip components that are surface-mounted on the substrate 1, but may be lead components that are mounted on the substrate 1 through holes.

基板1に搭載される残り一つの電子部品12(以下、第二発熱部品(発熱部)12と呼ぶ)は、例えばパワートランジスタをはじめとするパワーデバイス等のように通電により発熱するものである。第二発熱部品12は、本体部12Aと、本体部12Aから突出する電気接続用の外部端子12Bとを有して構成されている。
本体部12Aは、例えば通電により発熱する半導体素子(不図示)を樹脂内に埋設して構成されている。この本体部12Aは、ネジ止めやはんだ付け等によって基板1の上面1aに固定されている。一方、外部端子12Bの先端部は、はんだ(不図示)により基板1に接合されている。これにより、第二発熱部品12が基板1の配線パターンに電気接続されている。なお、図示例の第二発熱部品12は、外部端子12Bの先端部を基板1の上面1aに配した上ではんだにより接合する表面実装型の半導体装置であるが、例えば外部端子12Bを基板1に挿通させて接合するスルーホール実装型の半導体装置であってもよい。この第二発熱部品12は、第二電子部品10の近くに配されている。
The remaining one electronic component 12 (hereinafter referred to as a second heat generating component (heat generating portion) 12) mounted on the substrate 1 generates heat by energization, such as a power device such as a power transistor. The second heat generating component 12 includes a main body 12A and an external terminal 12B for electrical connection protruding from the main body 12A.
The main body 12A is configured, for example, by embedding a semiconductor element (not shown) that generates heat when energized in a resin. The main body 12A is fixed to the upper surface 1a of the substrate 1 by screwing or soldering. On the other hand, the tip of the external terminal 12B is joined to the substrate 1 by solder (not shown). Thereby, the second heat generating component 12 is electrically connected to the wiring pattern of the substrate 1. The second heat-generating component 12 in the illustrated example is a surface-mount type semiconductor device in which the tip of the external terminal 12B is disposed on the upper surface 1a of the substrate 1 and joined by soldering. It may be a through-hole mounting type semiconductor device that is inserted through and joined. The second heat generating component 12 is disposed near the second electronic component 10.

第一放熱部材2は、アルミニウム等のように熱伝導性に優れた導電性材料を、例えば板状に形成して構成されている。この第一放熱部材2は、基板1の下面1bに間隔をあけた位置に配されている。これら基板1及び第一放熱部材2は、例えばネジ止め等によって相互に固定されている。本実施形態では、基板1の下面1bに対向する第一放熱部材2の上面(対向面)2aに、前述した第一発熱部品11が搭載されている。   The first heat radiating member 2 is configured by forming a conductive material having excellent thermal conductivity such as aluminum in a plate shape, for example. The first heat radiating member 2 is disposed at a position spaced from the lower surface 1 b of the substrate 1. The substrate 1 and the first heat radiating member 2 are fixed to each other by, for example, screwing or the like. In the present embodiment, the above-described first heat generating component 11 is mounted on the upper surface (opposing surface) 2a of the first heat radiating member 2 facing the lower surface 1b of the substrate 1.

本実施形態の第一発熱部品11は、前述した第二発熱部品12と同様に、例えばパワーデバイス等のように通電により発熱するものであり、本体部11Aと、本体部11Aから突出する電気接続用の外部端子11Bとを有して構成されている。
本体部11Aは、例えば通電により発熱する半導体素子(不図示)を樹脂内に埋設して構成されている。この本体部11Aは、ネジやばね等を利用して第一放熱部材2の上面2aに固定されている。一方、外部端子11Bは、本体部11Aから基板1に向けて突出している。この外部端子11Bの先端部は、基板1の厚さ方向に貫通するスルーホール13に挿通された上で、基板1の上面1aにおいてはんだ14で基板1に接合されている。これにより、第一発熱部品11が基板1の配線パターンに電気接続されている。この第一発熱部品11は、第一電子部品9の近くに配されている。
The first heat generating component 11 of the present embodiment generates heat by energization, such as a power device, for example, similarly to the second heat generating component 12 described above, and the main body portion 11A and the electrical connection protruding from the main body portion 11A. And an external terminal 11B for use.
The main body 11A is configured, for example, by embedding a semiconductor element (not shown) that generates heat when energized in a resin. The main body 11A is fixed to the upper surface 2a of the first heat radiating member 2 using screws, springs, or the like. On the other hand, the external terminal 11B protrudes toward the substrate 1 from the main body 11A. The front end portion of the external terminal 11B is inserted into a through hole 13 penetrating in the thickness direction of the substrate 1 and then joined to the substrate 1 with solder 14 on the upper surface 1a of the substrate 1. As a result, the first heat generating component 11 is electrically connected to the wiring pattern of the substrate 1. The first heat generating component 11 is arranged near the first electronic component 9.

第二放熱部材3は、第一放熱部材2と同様に、例えば銅、アルミニウム等のように熱伝導性に優れた導電性材料からなり、基板1の上面1aに間隔をあけた位置に配されている。本実施形態の第二放熱部材3は、第一放熱部材2の上面2aや基板1を覆うカバーであり、例えばネジ止め等により第一放熱部材2に固定されている。   Similar to the first heat radiating member 2, the second heat radiating member 3 is made of a conductive material having excellent thermal conductivity, such as copper or aluminum, and is disposed at a position spaced apart from the upper surface 1a of the substrate 1. ing. The second heat radiating member 3 of the present embodiment is a cover that covers the upper surface 2a of the first heat radiating member 2 and the substrate 1, and is fixed to the first heat radiating member 2 by, for example, screwing or the like.

各樹脂充填ケース4,5は、図1,2に示すように、筒状に形成され、基板1から各放熱部材2,3まで延びるように配されている。
本実施形態では、各放熱部材2,3側に位置する各樹脂充填ケース4,5の軸方向の一端(第一端部21,31)に、樹脂充填ケース4,5の径方向に延在する平板部23,33が形成されている。平板部23,33は、各放熱部材2,3に面接触可能となっている。本実施形態では、平板部23,33が径方向内側に延在している。すなわち、本実施形態の各樹脂充填ケース4,5は有底筒状に形成され、平板部23,33は各樹脂充填ケース4,5の底壁板部23,33となっている。底壁板部23,33には、その厚さ方向に貫通する貫通孔24,34が形成されている。
As shown in FIGS. 1 and 2, the resin-filled cases 4 and 5 are formed in a cylindrical shape and are arranged so as to extend from the substrate 1 to the heat radiating members 2 and 3.
In the present embodiment, the resin-filled cases 4 and 5 that are located on the side of the heat-dissipating members 2 and 3 extend in the radial direction of the resin-filled cases 4 and 5 at one axial end (first end portions 21 and 31). Flat plate portions 23 and 33 are formed. The flat plate portions 23 and 33 can come into surface contact with the heat radiating members 2 and 3. In the present embodiment, the flat plate portions 23 and 33 extend radially inward. That is, the resin-filled cases 4 and 5 of this embodiment are formed in a bottomed cylindrical shape, and the flat plate portions 23 and 33 are the bottom wall plate portions 23 and 33 of the resin-filled cases 4 and 5. The bottom wall plates 23 and 33 are formed with through holes 24 and 34 penetrating in the thickness direction.

第二樹脂充填ケース5の底壁板部33は、ネジ42を螺着できるように構成されている。本実施形態では、第二樹脂充填ケース5の底壁板部33に形成された貫通孔34自体がネジ孔となっている。また、貫通孔34は、ネジ42を確実に螺着できるように、円筒状のリブ37によって底壁板部33の厚さよりも長く形成されている。リブ37は、底壁板部33のうち貫通孔34の周縁から第二樹脂充填ケース5の軸方向の他端(第二端部32)側に向けて突出している。このリブ37は、例えばバーリング加工やナット圧入により形成することが可能である。   The bottom wall plate portion 33 of the second resin-filled case 5 is configured so that a screw 42 can be screwed thereon. In the present embodiment, the through hole 34 itself formed in the bottom wall plate portion 33 of the second resin filled case 5 is a screw hole. Further, the through-hole 34 is formed longer than the thickness of the bottom wall plate portion 33 by a cylindrical rib 37 so that the screw 42 can be securely screwed. The rib 37 protrudes from the periphery of the through hole 34 in the bottom wall plate portion 33 toward the other end (second end portion 32) side of the second resin-filled case 5 in the axial direction. The rib 37 can be formed, for example, by burring or nut press-fitting.

また、本実施形態では、基板1側に位置する各樹脂充填ケース4,5の第二端部22,32に、樹脂充填ケース4,5の軸方向に突出する接続突起25,35が形成されている。接続突起25,35は、各樹脂充填ケース4,5を基板1に取り付ける際に基板1に挿通される部分である。接続突起25,35は、樹脂充填ケース4,5の周方向に間隔をあけて複数配されている。   Moreover, in this embodiment, the connection protrusions 25 and 35 which protrude in the axial direction of the resin filling cases 4 and 5 are formed in the 2nd end parts 22 and 32 of each resin filling case 4 and 5 located in the board | substrate 1 side. ing. The connection protrusions 25 and 35 are portions that are inserted into the substrate 1 when the resin-filled cases 4 and 5 are attached to the substrate 1. A plurality of connection protrusions 25 and 35 are arranged at intervals in the circumferential direction of the resin-filled cases 4 and 5.

以上のように構成される本実施形態の樹脂充填ケース4,5は、図示例のように平面視矩形の筒状に形成されてもよいが、例えば円筒状など任意の筒状に形成されてもよい。
また、樹脂充填ケース4,5は、例えば、金属製でもよいし樹脂製あってもよいが、放熱樹脂6よりも熱伝導率の高い材料によって形成されていることがより好ましい。また、樹脂充填ケース4,5は、導電性を有していることが好ましい。
The resin-filled cases 4 and 5 of the present embodiment configured as described above may be formed in a cylindrical shape having a rectangular shape in plan view as in the illustrated example, but are formed in an arbitrary cylindrical shape such as a cylindrical shape, for example. Also good.
The resin-filled cases 4 and 5 may be made of metal or resin, for example, but are more preferably formed of a material having a higher thermal conductivity than the heat radiation resin 6. Moreover, it is preferable that the resin filling cases 4 and 5 have conductivity.

樹脂充填ケース4,5が金属製である場合、樹脂充填ケース4,5は、例えば金属板に深絞り加工や折り曲げ加工を施すことで製造することが可能である。
例えば、図2に示す平面視矩形の有底筒状に形成された金属製の樹脂充填ケース4,5を折り曲げ加工により製造する場合には、例えば図3に示すように、打ち抜き加工等により底壁板部23,33の各辺に側壁部26,36を接続した金属平板を形成した後、底壁板部23,33と側壁部26,36との境界線において折り曲げればよい。なお、折り曲げ後の状態において隣り合う側壁部26,36の間に隙間がある場合には、樹脂充填ケース4,5内に充填される放熱樹脂6がこの隙間から外部に漏れ出さないように、溶接等によって隙間を埋めればよい。
When the resin-filled cases 4 and 5 are made of metal, the resin-filled cases 4 and 5 can be manufactured, for example, by subjecting a metal plate to deep drawing or bending.
For example, when the metal resin-filled cases 4 and 5 formed in a bottomed cylindrical shape having a rectangular shape in plan view shown in FIG. 2 are manufactured by bending, for example, as shown in FIG. After forming a metal flat plate in which the side wall portions 26 and 36 are connected to each side of the wall plate portions 23 and 33, the metal plate may be bent at the boundary line between the bottom wall plate portions 23 and 33 and the side wall portions 26 and 36. In addition, when there is a gap between the side wall portions 26 and 36 adjacent to each other in the state after the bending, the heat radiation resin 6 filled in the resin filling cases 4 and 5 is not leaked to the outside from the gap. What is necessary is just to fill a clearance gap by welding etc.

一方、例えば深絞り加工により金属製の樹脂充填ケース4,5を製造する場合には、前述したような隙間が生じないため、折り曲げ加工の場合と比較して、製造工程数が少ない、という利点がある。また、放熱樹脂6が外部に漏れ出すことを容易かつ確実に防止できるという利点もある。
樹脂充填ケース4,5が樹脂製である場合には、樹脂成形等により容易に製造することが可能である。なお、樹脂製の樹脂充填ケース4,5を図1のようにはんだ15で基板1に固定する場合には、金属製の接続突起25,35をインサート成形すればよい、あるいは、樹脂製の接続突起25,35にスズメッキを施してもよい。
On the other hand, for example, when the metal resin-filled cases 4 and 5 are manufactured by deep drawing, the gap as described above does not occur, so that the number of manufacturing steps is small compared to the case of bending. There is. Further, there is an advantage that the heat radiation resin 6 can be easily and reliably prevented from leaking to the outside.
When the resin-filled cases 4 and 5 are made of resin, they can be easily manufactured by resin molding or the like. When the resin filled cases 4 and 5 made of resin are fixed to the substrate 1 with the solder 15 as shown in FIG. 1, the metal connection protrusions 25 and 35 may be insert-molded, or the resin connection The protrusions 25 and 35 may be tin-plated.

以上のように構成される各樹脂充填ケース4,5の第一端部21,31は、各放熱部材2,3に固定され、また、第二端部22,32が基板1に固定されている。以下、放熱部材2,3や基板1に対する各樹脂充填ケース4,5の具体的な固定について説明する。   The first end portions 21 and 31 of the resin-filled cases 4 and 5 configured as described above are fixed to the heat radiating members 2 and 3, and the second end portions 22 and 32 are fixed to the substrate 1. Yes. Hereinafter, specific fixing of the resin-filled cases 4 and 5 to the heat dissipating members 2 and 3 and the substrate 1 will be described.

第一樹脂充填ケース4の第一端部21は、第一放熱部材2に固定されている。本実施形態では、ネジ41の軸部を第一樹脂充填ケース4の貫通孔24に挿通させた上で、第一放熱部材2の上面2aに形成されたネジ孔16に螺着させている。これにより、第一樹脂充填ケース4の底壁板部23がネジ41の頭と第一放熱部材2の上面2aとの間に挟み込まれ、第一樹脂充填ケース4が第一放熱部材2に固定される。
また、本実施形態では、第一樹脂充填ケース4の第一端部21(底壁板部23)と第一放熱部材2の上面2aとの間に、放熱シート43あるいは放熱グリス44が挟み込まれている。これら放熱シート43や放熱グリス44は、第一樹脂充填ケース4や第一放熱部材2よりも柔らかく変形可能であるため、寸法公差等によって第一樹脂充填ケース4の第一端部21と第一放熱部材2との間に生じた隙間を埋めることができる。
The first end 21 of the first resin-filled case 4 is fixed to the first heat radiating member 2. In the present embodiment, the shaft portion of the screw 41 is inserted into the through hole 24 of the first resin-filled case 4 and then screwed into the screw hole 16 formed in the upper surface 2 a of the first heat radiating member 2. Accordingly, the bottom wall plate portion 23 of the first resin filling case 4 is sandwiched between the head of the screw 41 and the upper surface 2 a of the first heat radiating member 2, and the first resin filling case 4 is fixed to the first heat radiating member 2. Is done.
In the present embodiment, the heat radiation sheet 43 or the heat radiation grease 44 is sandwiched between the first end portion 21 (bottom wall plate portion 23) of the first resin-filled case 4 and the upper surface 2a of the first heat radiation member 2. ing. The heat radiation sheet 43 and the heat radiation grease 44 are softer than the first resin filling case 4 and the first heat radiation member 2 and can be deformed. A gap formed between the heat radiating member 2 can be filled.

また、第一樹脂充填ケース4の第二端部22は、基板1の下面1bに固定されている。これにより、第一樹脂充填ケース4が基板1の下面1bに搭載された第一電子部品9を囲んでいる。
本実施形態では、第一樹脂充填ケース4の接続突起25が、基板1の厚さ方向に貫通するスルーホール17に挿通された上で、基板1の上面1aにおいてはんだ15により接合されている。なお、接続突起25が接合された状態において、基板1の下面1bと第一樹脂充填ケース4の第二端部22との間に隙間が生じている場合には、この隙間が樹脂等からなる接着剤18によって埋められる。
The second end portion 22 of the first resin filling case 4 is fixed to the lower surface 1 b of the substrate 1. As a result, the first resin-filled case 4 surrounds the first electronic component 9 mounted on the lower surface 1 b of the substrate 1.
In the present embodiment, the connection protrusion 25 of the first resin-filled case 4 is inserted through the through hole 17 penetrating in the thickness direction of the substrate 1 and then joined by the solder 15 on the upper surface 1 a of the substrate 1. When a gap is formed between the lower surface 1b of the substrate 1 and the second end 22 of the first resin-filled case 4 in a state where the connection protrusions 25 are joined, the gap is made of resin or the like. Filled with adhesive 18.

以上のように第一放熱部材2及び基板1に固定された第一樹脂充填ケース4の内部空間は、図6に示すように、基板1に形成された樹脂注入孔19を介して外部に連通している。樹脂注入孔19は、第一電子部品9に隣り合う位置において、基板1の厚さ方向に貫通して形成されている。   As described above, the internal space of the first resin-filled case 4 fixed to the first heat radiating member 2 and the substrate 1 communicates with the outside through the resin injection holes 19 formed in the substrate 1 as shown in FIG. doing. The resin injection hole 19 is formed so as to penetrate in the thickness direction of the substrate 1 at a position adjacent to the first electronic component 9.

一方、図1に示すように、第二樹脂充填ケース5の第一端部31は、第二放熱部材3に固定されている。本実施形態では、第二放熱部材3にその厚さ方向に貫通するネジ挿通孔(樹脂注入孔)20にネジ42の軸部を挿通させた上で、第二樹脂充填ケース5の貫通孔34に螺着されている。これにより、第二放熱部材3がネジ42の頭と第二樹脂充填ケース5の底壁板部33との間に挟み込まれ、第二樹脂充填ケース5が第二放熱部材3に固定されている。
また、本実施形態では、第一樹脂充填ケース4の場合と同様に、第二樹脂充填ケース5の第一端部31(底壁板部33)と第二放熱部材3との間に放熱シート43あるいは放熱グリス44が挟み込まれているため、第二樹脂充填ケース5の第一端部31と第二放熱部材3との間に生じる隙間を埋めることができる。
On the other hand, as shown in FIG. 1, the first end portion 31 of the second resin-filled case 5 is fixed to the second heat radiating member 3. In this embodiment, the shaft portion of the screw 42 is inserted into the screw insertion hole (resin injection hole) 20 that penetrates the second heat radiating member 3 in the thickness direction, and then the through hole 34 of the second resin filling case 5. It is screwed on. Thereby, the second heat radiating member 3 is sandwiched between the head of the screw 42 and the bottom wall plate portion 33 of the second resin filled case 5, and the second resin filled case 5 is fixed to the second heat radiating member 3. .
In the present embodiment, similarly to the case of the first resin filled case 4, the heat radiating sheet is provided between the first end portion 31 (bottom wall plate portion 33) of the second resin filled case 5 and the second heat radiating member 3. 43 or the heat radiation grease 44 is sandwiched, so that a gap generated between the first end portion 31 of the second resin-filled case 5 and the second heat radiation member 3 can be filled.

また、第二樹脂充填ケース5の第二端部32は、基板1の上面1aに固定されている。これにより、第二樹脂充填ケース5が基板1の上面1aに搭載された第二電子部品10を囲んでいる。
本実施形態では、第二樹脂充填ケース5の接続突起35が、基板1の厚さ方向に貫通するスルーホール17に挿通された上で、基板1の下面1bにおいてはんだ15により接合されている。なお、接続突起35が接合された状態において、基板1の上面1aと第二樹脂充填ケース5の第二端部32との間に隙間が生じている場合には、この隙間が接着剤18によって埋められる。
The second end portion 32 of the second resin-filled case 5 is fixed to the upper surface 1 a of the substrate 1. Thereby, the second resin-filled case 5 surrounds the second electronic component 10 mounted on the upper surface 1 a of the substrate 1.
In the present embodiment, the connection protrusion 35 of the second resin-filled case 5 is inserted through the through hole 17 penetrating in the thickness direction of the substrate 1 and then joined by the solder 15 on the lower surface 1 b of the substrate 1. When a gap is generated between the upper surface 1 a of the substrate 1 and the second end portion 32 of the second resin-filled case 5 in a state where the connection protrusion 35 is joined, the gap is formed by the adhesive 18. Buried.

なお、各樹脂充填ケース4,5が導電性を有している場合には、上述のように基板1及び各樹脂充填ケース4,5に固定された状態において、基板1の接地配線(不図示)が各樹脂充填ケース4,5を介して各放熱部材2,3に電気接続されているとよい。本実施形態では、はんだ15によって基板1の接地配線と各樹脂充填ケース4,5とを電気接続することが可能である。また、ネジ41,42によって各樹脂充填ケース4,5と各放熱部材2,3とを電気接続することが可能である。   When the resin-filled cases 4 and 5 have conductivity, the ground wiring (not shown) of the substrate 1 is fixed to the substrate 1 and the resin-filled cases 4 and 5 as described above. ) Is preferably electrically connected to the heat dissipating members 2 and 3 through the resin-filled cases 4 and 5, respectively. In the present embodiment, the ground wiring of the substrate 1 and the resin-filled cases 4 and 5 can be electrically connected by the solder 15. Further, the resin-filled cases 4 and 5 and the heat radiating members 2 and 3 can be electrically connected by screws 41 and 42.

上述した各樹脂充填ケース4,5内に充填される放熱樹脂6は、熱伝導率の高い樹脂材料であることが好ましく、例えばシリコーン樹脂である。放熱樹脂6は、各放熱部材2,3側に位置する各樹脂充填ケース4,5の第一端部21,31において隙間なく充填され、各樹脂充填ケース4,5の第二端部22,32において各電子部品9,10に接触している。本実施形態では、放熱樹脂6が各樹脂充填ケース4,5内に隙間なく充填されている。これにより、放熱樹脂6が基板1の上面1a及び下面1bに接触し、各電子部品9,10が放熱樹脂6に埋設されている。   The heat-dissipating resin 6 filled in each of the resin-filled cases 4 and 5 is preferably a resin material having high thermal conductivity, for example, a silicone resin. The heat-dissipating resin 6 is filled without gaps at the first end portions 21 and 31 of the resin-filled cases 4 and 5 located on the heat-dissipating members 2 and 3 side, At 32, the electronic components 9 and 10 are in contact with each other. In the present embodiment, the heat radiation resin 6 is filled in the resin filling cases 4 and 5 without any gaps. Thereby, the heat dissipation resin 6 comes into contact with the upper surface 1 a and the lower surface 1 b of the substrate 1, and the electronic components 9 and 10 are embedded in the heat dissipation resin 6.

図1,4,6に示すように、各断熱部材7,8は、樹脂充填ケース4,5と同様に、筒状に形成され、基板1から各放熱部材2,3まで延びるように配されている。本実施形態の断熱部材7,8は、図示例のように平面視矩形の筒状に形成されてもよいが、例えば円筒状などの任意の筒状に形成されてもよい。
また、各断熱部材7,8は、樹脂充填ケース4,5の外側を囲むように設けられている。本実施形態では、各断熱部材7,8が樹脂充填ケース4,5の外周面に対して間隔をあけて配されている。そして、樹脂充填ケース4,5と断熱部材7,8との隙間には、断熱層71,81が形成されている。本実施形態の断熱層71,81は、熱伝導率の低い空気からなる空気層である。
As shown in FIGS. 1, 4, and 6, each of the heat insulating members 7 and 8 is formed in a cylindrical shape like the resin-filled cases 4 and 5, and is arranged so as to extend from the substrate 1 to the heat radiating members 2 and 3. ing. The heat insulating members 7 and 8 of the present embodiment may be formed in a cylindrical shape having a rectangular shape in plan view as in the illustrated example, but may be formed in an arbitrary cylindrical shape such as a cylindrical shape.
Moreover, each heat insulation member 7 and 8 is provided so that the outer side of the resin filling cases 4 and 5 may be enclosed. In this embodiment, each heat insulation member 7 and 8 is distribute | arranged with respect to the outer peripheral surface of the resin filling cases 4 and 5. Heat insulating layers 71 and 81 are formed in the gaps between the resin-filled cases 4 and 5 and the heat insulating members 7 and 8. The heat insulating layers 71 and 81 of the present embodiment are air layers made of air with low thermal conductivity.

各断熱部材7,8の軸方向の一端には、断熱部材7,8の軸方向に突出する接続突起51,61が形成されている。接続突起51,61は、断熱部材7,8を基板1や第二放熱部材3に取り付ける際に基板1や第二放熱部材3に挿通される部分である。接続突起51,61は、断熱部材7,8の周方向に間隔をあけて複数配されている。
各断熱部材7,8の軸方向の他端には、断熱部材7,8の軸方向に突出する断熱突起部52,62が形成されている。断熱突起部52,62は、各断熱部材7,8の軸方向の他端のうち周方向の一部から突出している。本実施形態の断熱突起部52,62は、図4のように平面視矩形の筒状に形成された断熱部材7,8の一つの辺全体から突出する平板状に形成されてもよいが、これに限ることはない。例えば、断熱突起部52,62が平面視矩形の筒状に形成された断熱部材7,8の角部から突出する場合、断熱突起部52,62は平板を折り曲げた形状に形成されてもよい。また、例えば断熱部材7,8が円筒状に形成される場合には、断熱突起部52,62が湾曲した板状に形成されてもよい。
各断熱部材7,8は、例えば金属製でもよいし樹脂製であってもよいが、熱伝導率の低い材料からなることが好ましい。熱伝導率の低い材料としては、例えばポリブチレンテレフタレート等の樹脂材料が挙げられる。
各断熱部材7,8は、前述した樹脂充填ケース4,5と同様に製造することが可能である。
Connection protrusions 51 and 61 projecting in the axial direction of the heat insulating members 7 and 8 are formed at one end of the heat insulating members 7 and 8 in the axial direction. The connection protrusions 51 and 61 are portions inserted through the substrate 1 and the second heat dissipation member 3 when the heat insulating members 7 and 8 are attached to the substrate 1 and the second heat dissipation member 3. A plurality of connection protrusions 51 and 61 are arranged at intervals in the circumferential direction of the heat insulating members 7 and 8.
At the other end in the axial direction of each heat insulating member 7, 8, heat insulating protrusions 52, 62 protruding in the axial direction of the heat insulating members 7, 8 are formed. The heat insulating protrusions 52 and 62 protrude from a part of the circumferential direction among the other axial ends of the heat insulating members 7 and 8. Although the heat insulation protrusion parts 52 and 62 of this embodiment may be formed in the flat plate shape which protrudes from the whole one edge | side of the heat insulation members 7 and 8 formed in the cylindrical shape of planar view like FIG. This is not a limitation. For example, when the heat insulating protrusions 52 and 62 protrude from the corners of the heat insulating members 7 and 8 formed in a rectangular shape in plan view, the heat insulating protrusions 52 and 62 may be formed in a shape obtained by bending a flat plate. . For example, when the heat insulating members 7 and 8 are formed in a cylindrical shape, the heat insulating protrusions 52 and 62 may be formed in a curved plate shape.
Each of the heat insulating members 7 and 8 may be made of metal or resin, for example, but is preferably made of a material having low thermal conductivity. Examples of the material having low thermal conductivity include resin materials such as polybutylene terephthalate.
The heat insulating members 7 and 8 can be manufactured in the same manner as the resin-filled cases 4 and 5 described above.

図1に示すように、第一断熱部材7は、第一樹脂充填ケース4の外側を囲むように、基板1の下面1bから第一放熱部材2まで延びるように配されている。
第一断熱部材7の軸方向の一端は、基板1の下面1b側に配されている。本実施形態では、第一樹脂充填ケース4の場合と同様に、第一断熱部材7の接続突起51が、基板1の厚さ方向に貫通するスルーホール53に挿通された上で、基板1の上面1aにおいてはんだや樹脂等からなる接着剤59により接合されている。なお、接続突起51が接合された状態で、基板1の下面1bと第一断熱部材7との間に隙間が生じている場合には、例えばこの隙間を接着剤等により埋めてもよい。
As shown in FIG. 1, the first heat insulating member 7 is disposed so as to extend from the lower surface 1 b of the substrate 1 to the first heat radiating member 2 so as to surround the outer side of the first resin-filled case 4.
One end of the first heat insulating member 7 in the axial direction is disposed on the lower surface 1 b side of the substrate 1. In the present embodiment, as in the case of the first resin-filled case 4, the connection protrusion 51 of the first heat insulating member 7 is inserted through the through hole 53 penetrating in the thickness direction of the substrate 1 and then the substrate 1. The upper surface 1a is joined by an adhesive 59 made of solder, resin, or the like. In addition, when a gap is generated between the lower surface 1b of the substrate 1 and the first heat insulating member 7 in a state where the connection protrusion 51 is bonded, the gap may be filled with an adhesive or the like, for example.

第一断熱部材7の軸方向の他端は、第一放熱部材2の上面2a側に配されている。
第一断熱部材7の他端に形成された断熱突起部52は、第一放熱部材2に形成された遮断孔54に挿入されている。遮断孔54は、図1,5に示すように、第一放熱部材2の上面2aにおける第一発熱部品11の設置領域と、第一樹脂充填ケース4の配置領域との間において、第一放熱部材2の上面2aから窪んで形成されている。本実施形態では、遮断孔54が第一放熱部材2の厚さ方向に貫通している。
The other end of the first heat insulating member 7 in the axial direction is disposed on the upper surface 2 a side of the first heat radiating member 2.
A heat insulating protrusion 52 formed at the other end of the first heat insulating member 7 is inserted into a blocking hole 54 formed in the first heat radiating member 2. As shown in FIGS. 1 and 5, the blocking hole 54 has a first heat dissipation between the installation area of the first heat generating component 11 and the arrangement area of the first resin-filled case 4 on the upper surface 2 a of the first heat dissipation member 2. The member 2 is formed to be recessed from the upper surface 2a. In the present embodiment, the blocking hole 54 penetrates in the thickness direction of the first heat radiating member 2.

第一放熱部材2の上面2aから見た遮断孔54の平面視形状は、断熱突起部52の形状や大きさに対応している。本実施形態の遮断孔54は、平板状に形成された断熱突起部52の形状や大きさに対応するように、平面視で直線状に延びている。
また、遮断孔54は、第一放熱部材2の上面2aにおいて、第一発熱部品11の設置領域と第一樹脂充填ケース4の配置領域との間の領域を、これら設置領域及び配置領域の配列方向に交差する方向(図示例では直交する方向)に横断するように形成されている。すなわち、遮断孔54は、上述した設置領域と配置領域とを区画している。
なお、図示例では、遮断孔54に挿入された断熱突起部52と、上述した設置領域及び配置領域の配列方向に対向する遮断孔54の内側面との間に隙間が形成されているが、これに限ることはない。ただし、上述した配置領域側に位置する遮断孔54の内側面と断熱突起部52との間には隙間がある方がより好ましい。
The plan view shape of the blocking hole 54 viewed from the upper surface 2 a of the first heat radiating member 2 corresponds to the shape and size of the heat insulating protrusion 52. The blocking hole 54 of the present embodiment extends linearly in plan view so as to correspond to the shape and size of the heat insulating protrusion 52 formed in a flat plate shape.
Further, the blocking hole 54 is an area between the installation area of the first heat generating component 11 and the arrangement area of the first resin-filled case 4 on the upper surface 2a of the first heat radiating member 2. It is formed so as to cross in a direction that intersects the direction (a direction that is orthogonal in the illustrated example). That is, the blocking hole 54 divides the installation area and the arrangement area described above.
In the illustrated example, a gap is formed between the heat insulating protrusion 52 inserted into the blocking hole 54 and the inner surface of the blocking hole 54 facing the arrangement direction of the installation region and the arrangement region described above. This is not a limitation. However, it is more preferable that there is a gap between the inner side surface of the blocking hole 54 located on the arrangement region side and the heat insulating protrusion 52.

断熱突起部52の形成部分を除く第一断熱部材7の他端は、第一放熱部材2の上面2a側に配されている。本実施形態では、断熱突起部52の形成部分を除く第一断熱部材7の他端が、第一放熱部材2に形成された有底の位置決め溝55に挿入されている。位置決め溝55は、第一放熱部材2の上面2aから窪んで形成されている。位置決め溝55の長手方向の両端は、前述した遮断孔54の長手方向の両端に接続されている。位置決め溝55の平面視形状は、第一断熱部材7の平面視形状に対応している。図示例では、平面視矩形状に形成された第一断熱部材7に対応するように、遮断孔54及び位置決め溝55を合せた平面視形状が矩形状に形成されている。
なお、図示例の位置決め溝55は、第一断熱部材7の他端よりも幅広に形成されているが、これに限ることはない。また、第一断熱部材7の他端及び断熱突起部52は、それぞれ位置決め溝55及び遮断孔54に挿入された状態で、接着剤によって第一放熱部材2に固定されてもよいが、例えば固定されなくてもよい。さらに、位置決め溝55は例えば形成されなくてもよく、この場合、断熱突起部52の形成部分を除く第一断熱部材7の他端は第一放熱部材2の上面2aに配される。
The other end of the first heat insulating member 7 excluding the portion where the heat insulating protrusion 52 is formed is disposed on the upper surface 2 a side of the first heat radiating member 2. In the present embodiment, the other end of the first heat insulating member 7 excluding the portion where the heat insulating protrusion 52 is formed is inserted into a bottomed positioning groove 55 formed in the first heat radiating member 2. The positioning groove 55 is formed to be recessed from the upper surface 2 a of the first heat radiating member 2. Both ends in the longitudinal direction of the positioning groove 55 are connected to both ends in the longitudinal direction of the blocking hole 54 described above. The planar view shape of the positioning groove 55 corresponds to the planar view shape of the first heat insulating member 7. In the illustrated example, the planar view shape including the blocking hole 54 and the positioning groove 55 is formed in a rectangular shape so as to correspond to the first heat insulating member 7 formed in a rectangular shape in the planar view.
Although the positioning groove 55 in the illustrated example is formed wider than the other end of the first heat insulating member 7, it is not limited to this. Further, the other end of the first heat insulating member 7 and the heat insulating protrusion 52 may be fixed to the first heat radiating member 2 with an adhesive while being inserted into the positioning groove 55 and the blocking hole 54, respectively. It does not have to be done. Further, the positioning groove 55 may not be formed, for example. In this case, the other end of the first heat insulating member 7 excluding the portion where the heat insulating protrusion 52 is formed is disposed on the upper surface 2 a of the first heat radiating member 2.

図1に示すように、第二断熱部材8は、第二樹脂充填ケース5の外側を囲むように、基板1の上面1aから第二放熱部材3まで延びるように配されている。
第二断熱部材8の軸方向の一端は、第二放熱部材3側に配されている。本実施形態では、第二断熱部材8の接続突起61が、第二放熱部材3の厚さ方向に貫通する挿通孔63に挿通されている。なお、挿通孔63に挿通された接続突起61は、例えば接着剤により第二放熱部材3に固定されてもよいが、例えば固定されなくてもよい。
As shown in FIG. 1, the second heat insulating member 8 is disposed so as to extend from the upper surface 1 a of the substrate 1 to the second heat radiating member 3 so as to surround the outside of the second resin-filled case 5.
One end of the second heat insulating member 8 in the axial direction is disposed on the second heat radiating member 3 side. In the present embodiment, the connection protrusion 61 of the second heat insulating member 8 is inserted through the insertion hole 63 that penetrates in the thickness direction of the second heat radiating member 3. In addition, although the connection protrusion 61 penetrated by the penetration hole 63 may be fixed to the 2nd heat radiating member 3 with an adhesive agent, it does not need to be fixed, for example.

第二断熱部材8の軸方向の他端は、基板1の上面1a側に配されている。
第二断熱部材8の他端に形成された断熱突起部62は、基板1に形成された遮断孔64に挿入されている。遮断孔64は、第一放熱部材2の場合と同様に、基板1の上面1aにおける第二発熱部品12の設置領域と、第二樹脂充填ケース5の配置領域との間において、基板1の上面1aから窪んで形成されている。本実施形態では、遮断孔64が基板1の厚さ方向に貫通している。図示例では、第二断熱部材8の断熱突起部62が遮断孔64に挿通され、基板1の下面1bから突出しているが、例えば第一断熱部材7の断熱突起部52の場合と同様に突出しなくてもよい。
The other end in the axial direction of the second heat insulating member 8 is disposed on the upper surface 1 a side of the substrate 1.
A heat insulating protrusion 62 formed at the other end of the second heat insulating member 8 is inserted into a blocking hole 64 formed in the substrate 1. As in the case of the first heat radiating member 2, the blocking hole 64 is located on the upper surface of the substrate 1 between the region where the second heat generating component 12 is disposed on the upper surface 1 a of the substrate 1 and the region where the second resin-filled case 5 is disposed. It is recessed from 1a. In the present embodiment, the blocking hole 64 penetrates in the thickness direction of the substrate 1. In the illustrated example, the heat insulating protrusion 62 of the second heat insulating member 8 is inserted through the blocking hole 64 and protrudes from the lower surface 1b of the substrate 1, but protrudes in the same manner as in the case of the heat insulating protrusion 52 of the first heat insulating member 7, for example. It does not have to be.

基板1の上面1aからみた遮断孔64の平面視形状は、第一放熱部材2の場合と同様であり、断熱突起部62の形状や大きさに対応している。また、基板1の遮断孔64は、第一放熱部材2の場合と同様に、基板1の上面1aにおいて、第二発熱部品12の設置領域と第二樹脂充填ケース5の配置領域との間の領域を、これら設置領域及び配置領域の配列方向に交差する方向(例えば直交する方向)に横断するように形成されている。すなわち、遮断孔64は、設置領域と配置領域とを区画している。
なお、図示例では、遮断孔64の内側面と遮断孔64に挿入された断熱突起部62との間に隙間が無いが、例えば第一放熱部材2及び第一断熱部材7の場合と同様の隙間があってもよい。
また、断熱突起部62の形成部分を除く第二断熱部材8の他端には、例えば第一断熱部材7と同様の接続突起が形成され、この接続突起を基板1のスルーホールに挿通させてもよい。また、この接続突起をはんだ等により基板1に固定してもよい。
The plan view shape of the blocking hole 64 viewed from the upper surface 1 a of the substrate 1 is the same as that of the first heat radiating member 2 and corresponds to the shape and size of the heat insulating protrusion 62. Further, as in the case of the first heat radiating member 2, the blocking hole 64 of the substrate 1 is provided between the region where the second heat generating component 12 is disposed and the region where the second resin filled case 5 is disposed on the upper surface 1 a of the substrate 1. The region is formed so as to cross in a direction (for example, a direction orthogonal) intersecting the arrangement direction of the installation region and the placement region. That is, the blocking hole 64 partitions the installation area and the arrangement area.
In the illustrated example, there is no gap between the inner surface of the blocking hole 64 and the heat insulating protrusion 62 inserted into the blocking hole 64, but for example, the same as in the case of the first heat radiating member 2 and the first heat insulating member 7. There may be a gap.
Further, for example, a connection projection similar to that of the first heat insulation member 7 is formed on the other end of the second heat insulation member 8 excluding a portion where the heat insulation projection 62 is formed, and this connection projection is inserted into the through hole of the substrate 1. Also good. Further, the connection protrusion may be fixed to the substrate 1 with solder or the like.

以上のように構成される本実施形態の熱管理構造では、例えば第一電子部品9や第二電子部品10が通電により発熱しても、この熱を放熱樹脂6から各樹脂充填ケース4,5を介して各放熱部材2,3に効率よく逃がすことが可能となる。なお、本実施形態では、各樹脂充填ケース4,5から、ネジ41,42や放熱シート43、放熱グリス44を介して放熱部材2,3に放熱することができる。
また、樹脂充填ケース4,5の外側に断熱部材7,8が配されていることで、電子部品9,10の近傍に発熱部品11,12(別の熱源)が配されていても、これら発熱部品11,12の熱が樹脂充填ケース4,5や放熱樹脂6を介して各放熱部材2,3に到達することを抑制できる。したがって、前述した電子部品9,10の放熱効率の低下を防いだり、電子部品9,10が発熱部品11,12によって加熱されることを防止できる。
In the heat management structure of the present embodiment configured as described above, for example, even if the first electronic component 9 or the second electronic component 10 generates heat due to energization, this heat is transferred from the heat radiation resin 6 to each resin-filled case 4, 5. It is possible to efficiently escape to each of the heat dissipating members 2 and 3 via. In this embodiment, heat can be radiated from the resin-filled cases 4 and 5 to the heat radiating members 2 and 3 through the screws 41 and 42, the heat radiating sheet 43, and the heat radiating grease 44.
Further, since the heat insulating members 7 and 8 are disposed outside the resin-filled cases 4 and 5, even if the heat generating components 11 and 12 (another heat source) are disposed in the vicinity of the electronic components 9 and 10, these are provided. It can suppress that the heat | fever of the heat-emitting components 11 and 12 reaches | attains each heat radiating member 2 and 3 via the resin filling cases 4 and 5 and the heat radiating resin 6. FIG. Therefore, it is possible to prevent the heat dissipation efficiency of the electronic components 9 and 10 described above from being lowered and to prevent the electronic components 9 and 10 from being heated by the heat generating components 11 and 12.

さらに、本実施形態の熱管理構造では、放熱樹脂6の使用量が各樹脂充填ケース4,5によって制限されて減少するため、電子機器の軽量化を図ることも可能となる。
また、本実施形態の熱管理構造では、基板1に搭載される電子部品9,10の大きさや、基板1と各放熱部材2,3との隙間に合わせたサイズの樹脂充填ケース4,5及び断熱部材7,8を用意し、電子部品9,10の位置に合わせて樹脂充填ケース4,5及び断熱部材7,8を配すればよいため、汎用性の高い熱管理構造を提供することが可能となる。
Furthermore, in the heat management structure of the present embodiment, the amount of the heat radiation resin 6 used is limited by the resin-filled cases 4 and 5 so that the weight of the electronic device can be reduced.
Further, in the thermal management structure of the present embodiment, the resin-filled cases 4, 5 sized according to the size of the electronic components 9, 10 mounted on the substrate 1 and the gap between the substrate 1 and each of the heat radiating members 2, 3 and It is only necessary to prepare the heat insulating members 7 and 8 and arrange the resin-filled cases 4 and 5 and the heat insulating members 7 and 8 in accordance with the positions of the electronic components 9 and 10, thereby providing a highly versatile heat management structure. It becomes possible.

また、本実施形態の熱管理構造によれば、断熱部材7,8の断熱突起部52,62が第一放熱部材2や基板1の遮断孔54,64に挿入されているため、これら断熱突起部52,62及び遮断孔54,64によって、発熱部品11,12の設置領域と樹脂充填ケース4,5の配置領域との間の断熱を図ることができる。特に、本実施形態では、遮断孔54,64が第一放熱部材2や基板1の厚さ方向に貫通しているため、発熱部品11,12の設置領域と樹脂充填ケース4,5の配置領域との間の断熱性をさらに向上できる。
これにより、発熱部品11,12からこれを設置した第一放熱部材2や基板1に伝わった熱が、発熱部品11,12の設置領域から樹脂充填ケース4,5の配置領域に伝わることを防止できる。したがって、第一発熱部品11が第一放熱部材2の上面2aに設けられていても、第一電子部品9の熱を効率よく第一放熱部材2における第一樹脂充填ケース4の配置領域に逃がすことができる。また、第二発熱部品12が基板1の上面1aに設けられていても、基板1の上面1aに設けられた第二電子部品10が第二発熱部品12によって加熱されることをより確実に防止できる。
Further, according to the heat management structure of the present embodiment, the heat insulating protrusions 52 and 62 of the heat insulating members 7 and 8 are inserted into the first heat radiating member 2 and the blocking holes 54 and 64 of the substrate 1. By the portions 52 and 62 and the blocking holes 54 and 64, heat insulation between the installation area of the heat generating components 11 and 12 and the arrangement area of the resin-filled cases 4 and 5 can be achieved. In particular, in this embodiment, since the blocking holes 54 and 64 penetrate the first heat radiating member 2 and the substrate 1 in the thickness direction, the installation area of the heat generating components 11 and 12 and the arrangement area of the resin-filled cases 4 and 5 are arranged. The thermal insulation between the two can be further improved.
As a result, heat transmitted from the heat generating components 11 and 12 to the first heat dissipating member 2 and the substrate 1 on which the heat generating components 11 and 12 are installed is prevented from being transmitted from the heat generating components 11 and 12 to the resin filled cases 4 and 5. it can. Therefore, even if the first heat generating component 11 is provided on the upper surface 2 a of the first heat radiating member 2, the heat of the first electronic component 9 is efficiently released to the arrangement region of the first resin-filled case 4 in the first heat radiating member 2. be able to. Further, even if the second heat generating component 12 is provided on the upper surface 1 a of the substrate 1, the second electronic component 10 provided on the upper surface 1 a of the substrate 1 is more reliably prevented from being heated by the second heat generating component 12. it can.

さらに、本実施形態の熱管理構造によれば、樹脂充填ケース4,5と断熱部材7,8との間に断熱層71,81が形成されているため、また、断熱層71,81が熱伝導率の低い空気層であるため、樹脂充填ケース4,5と断熱部材7,8との断熱をさらに図ることができる。このため、電子部品9,10の近傍に設けられた発熱部品11,12の熱が、樹脂充填ケース4,5や放熱樹脂6にさらに到達しにくくなる。したがって、前述した電子部品9,10の放熱効率低下や、発熱部品11,12による電子部品9,10の加熱をより確実に防止できる。   Furthermore, according to the heat management structure of this embodiment, since the heat insulating layers 71 and 81 are formed between the resin-filled cases 4 and 5 and the heat insulating members 7 and 8, the heat insulating layers 71 and 81 are also heated. Since the air layer has a low conductivity, the resin-filled cases 4 and 5 and the heat insulating members 7 and 8 can be further insulated. For this reason, the heat of the heat generating components 11 and 12 provided in the vicinity of the electronic components 9 and 10 is less likely to reach the resin filled cases 4 and 5 and the heat radiating resin 6. Therefore, it is possible to more reliably prevent the heat dissipation efficiency of the electronic components 9 and 10 described above from being lowered and the heating of the electronic components 9 and 10 by the heat generating components 11 and 12.

さらに、本実施形態の熱管理構造によれば、各樹脂充填ケース4,5の第一端部21,31と各放熱部材2,3との間に生じる隙間が放熱シート43や放熱グリス44によって埋められるため、これら放熱シート43や放熱グリス44が無い場合(上記隙間がある場合)と比較して、樹脂充填ケース4,5から放熱部材2,3への放熱を効率よく行うことができる。   Furthermore, according to the heat management structure of the present embodiment, a gap generated between the first end portions 21 and 31 of the resin-filled cases 4 and 5 and the heat radiating members 2 and 3 is formed by the heat radiating sheet 43 and the heat radiating grease 44. Therefore, it is possible to efficiently radiate heat from the resin-filled cases 4 and 5 to the heat radiating members 2 and 3 as compared with the case where the heat radiating sheet 43 and the heat radiating grease 44 are not provided (when the gap is present).

また、本実施形態の熱管理構造において、基板1の接地配線が導電性を有する樹脂充填ケース4,5を介して放熱部材2,3に電気接続されていれば、別途部品によって基板1の接地配線を放熱部材2,3に電気接続する必要が無くなり、電子機器の構成部品点数を減らすことが可能となる。
さらに、樹脂充填ケース4,5が接地されるため、基板1に形成された回路の電位を安定させることができる。
Further, in the thermal management structure of the present embodiment, if the ground wiring of the substrate 1 is electrically connected to the heat radiating members 2 and 3 via the resin-filled cases 4 and 5 having conductivity, the grounding of the substrate 1 is separately provided by a component. There is no need to electrically connect the wiring to the heat dissipating members 2 and 3, and the number of components of the electronic device can be reduced.
Further, since the resin-filled cases 4 and 5 are grounded, the potential of the circuit formed on the substrate 1 can be stabilized.

また、本実施形態の熱管理構造では、各樹脂充填ケース4,5内に連通する樹脂注入孔19やネジ挿通孔20が基板1や第二放熱部材3に形成されているため、各樹脂充填ケース4,5を基板1や第二放熱部材3に取り付けた後に、樹脂充填ケース4,5内に放熱樹脂6を注入することが可能となる。
例えば、第一樹脂充填ケース4に放熱樹脂6を注入する際には、第一樹脂充填ケース4をはんだ15やネジ41によって基板1と第一放熱部材2との間に取り付ければよい。この取付の際には、第一樹脂充填ケース4の第二端部22と基板1の下面1bとの間に隙間が生じないように、この隙間を接着剤18等により埋めてもよい。これにより、第一樹脂充填ケース4内が樹脂注入孔19のみを介して外部に連通するため、放熱樹脂6を樹脂注入孔19から第一樹脂充填ケース4内に注入することができる。
Further, in the thermal management structure of the present embodiment, since the resin injection hole 19 and the screw insertion hole 20 communicating with each of the resin filling cases 4 and 5 are formed in the substrate 1 and the second heat radiating member 3, After the cases 4 and 5 are attached to the substrate 1 and the second heat radiating member 3, the heat radiating resin 6 can be injected into the resin-filled cases 4 and 5.
For example, when the heat radiating resin 6 is injected into the first resin filling case 4, the first resin filling case 4 may be attached between the substrate 1 and the first heat radiating member 2 with the solder 15 or the screw 41. In this attachment, the gap may be filled with an adhesive 18 or the like so that no gap is generated between the second end portion 22 of the first resin-filled case 4 and the lower surface 1b of the substrate 1. Thereby, since the inside of the first resin filling case 4 communicates with the outside only through the resin injection hole 19, the heat radiation resin 6 can be injected into the first resin filling case 4 from the resin injection hole 19.

また、例えば、第二樹脂充填ケースに放熱樹脂6を注入する際には、第二樹脂充填ケース5をはんだ15により基板1に取り付けた上で、第二放熱部材3のネジ挿通孔20が第二樹脂充填ケース5の貫通孔34に重なるように、第二放熱部材3を第二樹脂充填ケース5の第一端部31上に配しておけばよい。また、第二樹脂充填ケース5の第二端部32と基板1の上面1aとの間に隙間が生じないように、この隙間を接着剤18等により埋めてもよい。この状態では、第二樹脂充填ケース5内がネジ挿通孔20のみを介して外部に連通するため、放熱樹脂6をネジ挿通孔20から第二樹脂充填ケース5内に注入することができる。なお、第二樹脂充填ケース5内に放熱樹脂6を充填した後には、第二樹脂充填ケース5の第一端部31をネジ42によって第二放熱部材3に固定すればよい。ただし、この固定は、ネジ42の軸部を第二樹脂充填ケース5の貫通孔34に螺着させる必要があるため、第二樹脂充填ケース5に注入された放熱樹脂6が硬化する前に行われることがより好ましい。   For example, when injecting the heat-dissipating resin 6 into the second resin-filled case, the second resin-filled case 5 is attached to the substrate 1 with the solder 15, and the screw insertion hole 20 of the second heat-dissipating member 3 is the first. The second heat radiating member 3 may be disposed on the first end portion 31 of the second resin filling case 5 so as to overlap the through hole 34 of the two resin filling case 5. Further, the gap may be filled with an adhesive 18 or the like so that no gap is generated between the second end portion 32 of the second resin filling case 5 and the upper surface 1a of the substrate 1. In this state, since the inside of the second resin filling case 5 communicates with the outside only through the screw insertion holes 20, the heat radiation resin 6 can be injected into the second resin filling case 5 from the screw insertion holes 20. In addition, after filling the heat radiation resin 6 into the second resin filling case 5, the first end portion 31 of the second resin filling case 5 may be fixed to the second heat radiation member 3 with the screw 42. However, this fixing needs to be performed before the heat radiation resin 6 injected into the second resin filling case 5 is cured because the shaft portion of the screw 42 needs to be screwed into the through hole 34 of the second resin filling case 5. More preferably.

さらに、本実施形態の熱管理構造は、放熱樹脂6を、基板1の下面1bに配された第一樹脂充填ケース4の第二端部22側の開口から第一樹脂充填ケース4内に注入し、また、基板1の上面1aに配された第二樹脂充填ケース5の第一端部31側の開口から第二樹脂充填ケース5内に注入するように構成されている。このため、基板1の向きを変えることなく、二つの樹脂充填ケース4,5内にそれぞれ放熱樹脂6を注入し、同時に硬化させることができる。すなわち、二つの樹脂充填ケース4,5内に放熱樹脂6を充填する工程を一括して短時間で実施することが可能となる。   Furthermore, the heat management structure of the present embodiment injects the heat radiation resin 6 into the first resin filling case 4 from the opening on the second end 22 side of the first resin filling case 4 disposed on the lower surface 1b of the substrate 1. In addition, the second resin filling case 5 arranged on the upper surface 1 a of the substrate 1 is poured into the second resin filling case 5 from the opening on the first end portion 31 side. For this reason, without changing the direction of the board | substrate 1, the thermal radiation resin 6 can be inject | poured in the two resin filling cases 4 and 5, respectively, and can be hardened simultaneously. That is, the process of filling the heat radiating resin 6 in the two resin filling cases 4 and 5 can be performed in a short time in a lump.

さらに、本実施形態の熱管理構造では、樹脂充填ケース4,5や断熱部材7,8が、その接続突起25,35,51や断熱突起部62を基板1に差し込むように構成されているため、基板1に対する樹脂充填ケース4,5や断熱部材7,8の位置決めを容易に行うことができる。
また、本実施形態では、第一放熱部材2に、第一断熱部材7の端部を挿入する遮断孔54、位置決め溝55が形成されているため、第一放熱部材2に対する第一断熱部材7の位置決めも容易に行うことができる。
Furthermore, in the thermal management structure of the present embodiment, the resin-filled cases 4 and 5 and the heat insulating members 7 and 8 are configured to insert the connection protrusions 25, 35, 51 and the heat insulating protrusion 62 into the substrate 1. The positioning of the resin-filled cases 4 and 5 and the heat insulating members 7 and 8 with respect to the substrate 1 can be easily performed.
Moreover, in this embodiment, since the blocking hole 54 and the positioning groove | channel 55 which insert the edge part of the 1st heat radiating member 7 are formed in the 1st heat radiating member 2, the 1st heat radiating member 7 with respect to the 1st heat radiating member 2 is formed. Can be easily positioned.

さらに、本実施形態の熱管理構造では、樹脂充填ケース4,5が有底筒状に形成されているため、樹脂充填ケース4,5に底壁板部23,33が無い場合と比較して、容易かつ確実に樹脂充填ケース4,5の第一端部21,31を放熱部材2,3に固定することができる。特に、本実施形態では、ネジ41,42を用いて樹脂充填ケース4,5の底壁板部23,33を放熱部材2,3にねじ止めするため、樹脂充填ケース4,5を容易に放熱部材2,3に固定することができる。
また、本実施形態の熱管理構造では、ネジ41,42によって各樹脂充填ケース4,5が各放熱部材2,3に固定されるため、同一の放熱部材2,3に対して様々な形状や大きさの樹脂充填ケース4,5を固定することが可能である。したがって、さらに汎用性の高い熱管理構造を提供できる。
さらに、各樹脂充填ケース4,5の底壁板部23,33が各放熱部材2,3に固定されることで、各樹脂充填ケース4,5から各放熱部材2,3に効率よく熱を逃がすことができる。
Furthermore, in the thermal management structure of this embodiment, since the resin-filled cases 4 and 5 are formed in a bottomed cylindrical shape, compared with the case where the resin-filled cases 4 and 5 do not have the bottom wall plate portions 23 and 33. The first end portions 21 and 31 of the resin-filled cases 4 and 5 can be fixed to the heat radiating members 2 and 3 easily and reliably. In particular, in this embodiment, since the bottom wall plate portions 23 and 33 of the resin-filled cases 4 and 5 are screwed to the heat-dissipating members 2 and 3 using screws 41 and 42, the resin-filled cases 4 and 5 are easily radiated. It can be fixed to the members 2 and 3.
Further, in the thermal management structure of the present embodiment, since the resin-filled cases 4 and 5 are fixed to the heat radiating members 2 and 3 by screws 41 and 42, various shapes and It is possible to fix the resin-filled cases 4 and 5 having a size. Therefore, a more versatile thermal management structure can be provided.
Further, the bottom wall plate portions 23 and 33 of the resin filling cases 4 and 5 are fixed to the heat radiating members 2 and 3, so that heat is efficiently applied from the resin filling cases 4 and 5 to the heat radiating members 2 and 3. I can escape.

〔第二実施形態〕
次に、図7,8を参照して本発明の第二実施形態について説明する。
この実施形態では、第一実施形態の熱管理構造と比較して、樹脂充填ケース4,5と断熱部材7,8との間に形成される断熱層及びこれに付随する構成のみが異なっており、その他の構成については第一実施形態と同様である。本実施形態では、第一実施形態と同一の構成要素について同一符号を付す等して、その説明を省略する。
図7に示すように、この実施形態の熱管理構造では、樹脂充填ケース4,5と断熱部材7,8との間の断熱層が、放熱樹脂6よりも熱伝導率の低い樹脂材料からなる断熱樹脂層72,82となっている。断熱樹脂層72,82をなす樹脂材料の具体例としては、エポキシ樹脂などが挙げられる。
[Second Embodiment]
It will now be described a second embodiment of the present invention with reference to FIGS.
In this embodiment, as compared with the heat management structure of the first embodiment, only the heat insulating layer formed between the resin-filled cases 4 and 5 and the heat insulating members 7 and 8 and the structure associated therewith are different. Other configurations are the same as those in the first embodiment. In the present embodiment, the same components as those in the first embodiment are denoted by the same reference numerals, and the description thereof is omitted.
As shown in FIG. 7, the thermal management structure of this embodiment, the heat insulating layer between the resin-filled casing 4 and 5 and the heat insulating member 7, 8, made of resin having low heat-conductive material than the heat radiating resin 6 The heat insulating resin layers 72 and 82 are formed. Specific examples of the resin material forming the heat insulating resin layers 72 and 82 include an epoxy resin.

また、図7,8に示すように、基板1や第二放熱部材3には、その厚さ方向に貫通して、樹脂充填ケース4,5と断熱部材7,8との隙間を外部に連通させる樹脂注入孔57,67が形成されている。樹脂注入孔57,67は、第一樹脂充填ケース4や第一断熱部材7の接続突起25,51を挿通させる基板1のスルーホール17,53、また、第二断熱部材8の接続突起61を挿通させる第二放熱部材3の挿通孔63(図1参照)と干渉しないように、スルーホール17,53や挿通孔63に対して第一樹脂充填ケース4や断熱部材7,8の周方向にずらした位置に形成されている。
本実施形態では、樹脂注入孔57,67が、平面視矩形状に形成された第一樹脂充填ケース4や断熱部材7,8の各辺の中間部分に対応する位置に形成されている。これにより、樹脂注入孔57,67が、第一樹脂充填ケース4や断熱部材7,8の角部に対応する位置に形成されたスルーホール17,53や挿通孔63と干渉することを防いでいる。また、本実施形態では、樹脂注入孔57,67が複数形成されている。複数の樹脂注入孔57,67は、第一樹脂充填ケース4や断熱部材7,8の周方向に間隔をあけて配列されている。
Further, as shown in FIGS. 7 and 8 , the substrate 1 and the second heat radiating member 3 are penetrated in the thickness direction so that the gaps between the resin-filled cases 4 and 5 and the heat insulating members 7 and 8 communicate with the outside. Resin injection holes 57 and 67 are formed. The resin injection holes 57 and 67 are formed through the through holes 17 and 53 of the substrate 1 through which the connection protrusions 25 and 51 of the first resin filling case 4 and the first heat insulating member 7 are inserted, and the connection protrusions 61 of the second heat insulating member 8. The circumferential direction of the first resin-filled case 4 and the heat insulating members 7 and 8 with respect to the through holes 17 and 53 and the insertion holes 63 so as not to interfere with the insertion holes 63 (see FIG. 1) of the second heat radiating member 3 to be inserted. It is formed at a shifted position.
In the present embodiment, the resin injection holes 57 and 67 are formed at positions corresponding to intermediate portions of the sides of the first resin filling case 4 and the heat insulating members 7 and 8 formed in a rectangular shape in plan view. This prevents the resin injection holes 57 and 67 from interfering with the through holes 17 and 53 and the insertion holes 63 formed at positions corresponding to the corners of the first resin filling case 4 and the heat insulating members 7 and 8. Yes. In the present embodiment, a plurality of resin injection holes 57 and 67 are formed. The plurality of resin injection holes 57 and 67 are arranged at intervals in the circumferential direction of the first resin filling case 4 and the heat insulating members 7 and 8.

本実施形態の熱管理構造によれば、第一実施形態と同様の効果を奏する。
また、本実施形態の熱管理構造によれば、樹脂充填ケース4,5と断熱部材7,8との隙間に、放熱樹脂6よりも熱伝導率の低い樹脂材料からなる断熱樹脂層72,82が形成されるため、電子部品9,10の近傍に設けられた発熱部品11,12の熱が、樹脂充填ケース4,5や放熱樹脂6に到達しにくくなる。また、電子部品9,10の熱が放熱樹脂6を介して断熱樹脂層72,82に伝わることも抑制できる。したがって、前述した電子部品9,10の放熱効率低下や、発熱部品11,12による電子部品9,10の加熱を確実に防止できる。
According to the thermal management structure of the present embodiment, the same effects as in the first embodiment can be obtained.
Further, according to the heat management structure of the present embodiment, the heat insulating resin layers 72 and 82 made of a resin material having a lower thermal conductivity than the heat radiating resin 6 in the gap between the resin filled cases 4 and 5 and the heat insulating members 7 and 8. Therefore, the heat of the heat generating components 11 and 12 provided in the vicinity of the electronic components 9 and 10 does not easily reach the resin filled cases 4 and 5 and the heat radiating resin 6. Further, it is possible to suppress the heat of the electronic components 9 and 10 from being transmitted to the heat insulating resin layers 72 and 82 via the heat radiation resin 6. Therefore, it is possible to reliably prevent the above-described reduction in heat dissipation efficiency of the electronic components 9 and 10 and heating of the electronic components 9 and 10 by the heat generating components 11 and 12.

さらに、本実施形態の熱管理構造によれば、基板1や第二放熱部材3には、樹脂充填ケース4,5と断熱部材7,8との隙間に連通する樹脂注入孔57,67が形成されているため、基板1と放熱部材2,3との間に樹脂充填ケース4,5及び断熱部材7,8を取り付けた後に、樹脂充填ケース4,5と断熱部材7,8との隙間に溶融樹脂を注入して断熱樹脂層72,82を形成することが可能となる。
樹脂充填ケース4,5と断熱部材7,8との隙間に溶融樹脂を注入して断熱樹脂層72,82を形成する場合には、樹脂充填ケース4,5と断熱部材7,8との隙間が樹脂注入孔57,67以外の部分において外部に連通しないように、予め断熱部材7,8の各端部と基板1や放熱部材2,3との間を接着剤等により埋めておけばよい。例えば、位置決め溝55の内面と位置決め溝55に収容された第一断熱部材7の他端との間を接着剤により埋めればよい。また、例えば図7に示すように、第一樹脂充填ケース4の配置領域側に位置する遮断孔54の内側面と遮断孔54に挿入された断熱突起部52とを接着剤により隙間なく接着すればよい。
Furthermore, according to the thermal management structure of the present embodiment, the resin injection holes 57 and 67 communicating with the gaps between the resin filling cases 4 and 5 and the heat insulating members 7 and 8 are formed in the substrate 1 and the second heat radiating member 3. Therefore, after the resin-filled cases 4 and 5 and the heat insulating members 7 and 8 are attached between the substrate 1 and the heat radiating members 2 and 3, the resin-filled cases 4 and 5 and the heat insulating members 7 and 8 are inserted into the gaps. The heat insulating resin layers 72 and 82 can be formed by injecting molten resin.
When the molten resin is injected into the gap between the resin filling cases 4 and 5 and the heat insulating members 7 and 8 to form the heat insulating resin layers 72 and 82, the gap between the resin filled cases 4 and 5 and the heat insulating members 7 and 8 is used. May be previously filled with an adhesive or the like between the end portions of the heat insulating members 7 and 8 and the substrate 1 or the heat radiating members 2 and 3 so as not to communicate with the outside in portions other than the resin injection holes 57 and 67. . For example, the gap between the inner surface of the positioning groove 55 and the other end of the first heat insulating member 7 accommodated in the positioning groove 55 may be filled with an adhesive. Further, for example, as shown in FIG. 7 , the inner surface of the blocking hole 54 located on the arrangement region side of the first resin-filled case 4 and the heat insulating protrusion 52 inserted into the blocking hole 54 are bonded without any gap by an adhesive. That's fine.

なお、上記第二実施形態では、断熱樹脂層用の樹脂注入孔が基板1や第二放熱部材3に形成されていても、樹脂充填ケース4,5と断熱部材7,8との間の断熱層が、例えば第一実施形態と同様の空気層となっていてもよい。   In the second embodiment, even if the resin injection hole for the heat insulating resin layer is formed in the substrate 1 or the second heat radiating member 3, the heat insulation between the resin filling cases 4, 5 and the heat insulating members 7, 8 is performed. The layer may be an air layer similar to that of the first embodiment, for example.

以上、本発明の詳細について説明したが、本発明は上述した実施形態に限定されるものではなく、本発明の趣旨を逸脱しない範囲において種々の変更を加えることができる。
例えば、放熱樹脂6は、上記実施形態のように第一樹脂充填ケース4内に隙間なく充填されることに限らず、少なくとも基板1に搭載された電子部品9に接触するように充填されればよい。したがって、放熱樹脂6は、例えば図9に示すように、基板1との間に隙間が生じるように充填されてもよい。この構成では、使用する放熱樹脂6の量をさらに減少できるため、電子機器の軽量化をさらに図ることが可能である。
なお、上記のように放熱樹脂6を第一樹脂充填ケース4内に充填する場合には、放熱樹脂6を注入する際に基板1と第一樹脂充填ケース4の第二端部22との隙間から放熱樹脂6が漏れ出すことが無い。したがって、この隙間を接着剤18によって埋める必要が無くなり、電子機器の製造を簡便に行うことができる。
Although the details of the present invention have been described above, the present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the spirit of the present invention.
For example, the heat-dissipating resin 6 is not limited to being filled in the first resin-filled case 4 without a gap as in the above-described embodiment, and may be at least filled with the electronic component 9 mounted on the substrate 1. Good. Therefore, for example, as shown in FIG. 9, the heat radiating resin 6 may be filled so that a gap is formed between the heat radiating resin 6 and the substrate 1. In this configuration, since the amount of the heat radiation resin 6 to be used can be further reduced, it is possible to further reduce the weight of the electronic device.
When the heat radiating resin 6 is filled in the first resin filling case 4 as described above, the gap between the substrate 1 and the second end 22 of the first resin filling case 4 when the heat radiating resin 6 is injected. Therefore, the heat radiation resin 6 does not leak out. Therefore, it is not necessary to fill this gap with the adhesive 18, and the electronic device can be easily manufactured.

また、上記実施形態では、第二樹脂充填ケース5の底壁板部33に形成された貫通孔34自体がネジ孔となっているが、例えば図10に示すように、ネジ孔を有する筒状部材45が、第二樹脂充填ケース5の貫通孔34に圧入等により嵌め込まれていてもよい。
さらに、上記実施形態では、樹脂充填ケース4,5の外周面と断熱部材7,8との間に断熱層が形成されているが、例えば、断熱部材7,8が樹脂充填ケース4,5の外周面に接触して断熱層が形成されなくてもよい。
Moreover, in the said embodiment, although the through-hole 34 itself formed in the bottom wall board part 33 of the 2nd resin filling case 5 is a screw hole, as shown, for example in FIG. 10, the cylinder shape which has a screw hole The member 45 may be fitted into the through hole 34 of the second resin filled case 5 by press fitting or the like.
Furthermore, in the said embodiment, although the heat insulation layer is formed between the outer peripheral surface of the resin filling cases 4 and 5, and the heat insulation members 7 and 8, for example, the heat insulation members 7 and 8 are the resin filling cases 4 and 5. The heat insulating layer may not be formed in contact with the outer peripheral surface.

さらに、遮断孔54,64は、第一放熱部材2や基板1の厚さ方向に貫通することに限らず、少なくとも第一放熱部材2の上面2aや基板1の上面1aから窪んで形成されていればよい。この場合、第一放熱部材2に形成される遮断孔54は、例えば位置決め溝55と同様であってもよい。また、遮断孔54,64や位置決め溝55は、例えば形成されなくてもよい。
さらに、各断熱部材7,8には、例えば接続突起51,61が形成されなくてもよい。この場合、断熱部材7,8の軸方向の一端は、例えば接着剤により基板1の下面1bや、基板1の上面に対向する第二放熱部材3の対向面に接着されてもよい。
Further, the blocking holes 54 and 64 are not limited to penetrating in the thickness direction of the first heat radiating member 2 and the substrate 1, and are formed to be recessed from at least the upper surface 2 a of the first heat radiating member 2 and the upper surface 1 a of the substrate 1. Just do it. In this case, the blocking hole 54 formed in the first heat radiating member 2 may be the same as the positioning groove 55, for example. Further, the blocking holes 54 and 64 and the positioning groove 55 may not be formed, for example.
Furthermore, for example, the connection protrusions 51 and 61 may not be formed on each of the heat insulating members 7 and 8. In this case, one end of the heat insulating members 7 and 8 in the axial direction may be bonded to the lower surface 1b of the substrate 1 or the facing surface of the second heat radiating member 3 facing the upper surface of the substrate 1 with an adhesive, for example.

また、上記実施形態では、放熱部材2,3と樹脂充填ケース4,5の第一端部21,31とが、ネジ41,42及び放熱シート43あるいは放熱グリス44の両方によって接続されているが、例えば、ネジ41,42のみ、あるいは、放熱シート43や放熱グリス44のみによって接続されてもよい。また、放熱部材2,3と樹脂充填ケース4,5の第一端部21,31とは、例えば接着によって接続されてもよい。
なお、放熱部材2,3と樹脂充填ケース4,5の第一端部21,31とを放熱シート43や放熱グリス44のみによって接続する場合は、基板1や第二放熱部材3を第一放熱部材2に固定する力を利用して、樹脂充填ケース4,5を各放熱部材2,3に押し付けるようにすればよい。
Moreover, in the said embodiment, although the heat radiating members 2 and 3 and the 1st end parts 21 and 31 of the resin filling cases 4 and 5 are connected by both the screws 41 and 42 and the heat radiating sheet 43 or the heat radiating grease 44. For example, it may be connected only by the screws 41 and 42 or only by the heat radiating sheet 43 and the heat radiating grease 44. Moreover, the heat radiating members 2 and 3 and the first end portions 21 and 31 of the resin-filled cases 4 and 5 may be connected by, for example, adhesion.
When the heat radiating members 2 and 3 and the first end portions 21 and 31 of the resin-filled cases 4 and 5 are connected only by the heat radiating sheet 43 and the heat radiating grease 44, the substrate 1 and the second heat radiating member 3 are connected to the first heat radiating member. What is necessary is just to press the resin filling cases 4 and 5 against each heat radiating member 2 and 3 using the force fixed to the member 2. FIG.

さらに、第一樹脂充填ケース4の第一端部21を接着によって第一放熱部材2に固定する場合、第一樹脂充填ケース4の底壁板部23には貫通孔24が形成されなくてもよい。
また、樹脂充填ケース4,5を接着によって放熱部材2,3に固定する場合、樹脂充填ケース4,5の第一端部21,31には平板部23,33が形成されていなくてもよい。ただし、樹脂充填ケース4,5が平板部23,33を有していれば、樹脂充填ケース4,5と放熱部材2,3との接着面積が平板部23,33によって拡大するため、容易かつ確実に樹脂充填ケース4,5を放熱部材2,3に固定できる、という利点がある。
Furthermore, when the first end portion 21 of the first resin filling case 4 is fixed to the first heat radiating member 2 by adhesion, the through hole 24 is not formed in the bottom wall plate portion 23 of the first resin filling case 4. Good.
Further, when the resin-filled cases 4 and 5 are fixed to the heat radiating members 2 and 3 by bonding, the flat plate portions 23 and 33 may not be formed on the first end portions 21 and 31 of the resin-filled cases 4 and 5. . However, if the resin-filled cases 4 and 5 have the flat plate portions 23 and 33, the bonding area between the resin-filled cases 4 and 5 and the heat radiating members 2 and 3 is enlarged by the flat plate portions 23 and 33. There is an advantage that the resin-filled cases 4 and 5 can be securely fixed to the heat radiating members 2 and 3.

さらに、放熱樹脂6には、上記実施形態のように基板1に搭載された電子部品9,10が接触することに限らず、少なくとも基板1に形成される回路のうち冷却を要する要冷却部が接触すればよい。このような要冷却部としては、電子部品9,10の他に、配線パターンのうち通電により発熱する部分(例えば配線パターンのうち大きな電流が流れる主回路の部分)が挙げられる。
また、樹脂充填ケース4,5及び断熱部材7,8は、基板1の両主面(上面1a及び下面1b)に配されることに限らず、少なくとも電子機器の要冷却部を囲むように少なくとも基板1の一方の主面(上面1aあるいは下面1b)に配されていればよい。
さらに、断熱部材7,8の外側に配される発熱部品11,12は、一つに限らず例えば複数であってもよい。また、断熱部材7,8の外側に配される発熱部は、一つあるいは複数の発熱部品11,12によって構成されることに限らず、例えば、基板1に形成されて大きな電流が流れる配線パターンであってもよいし、これら発熱部品11,12及び配線パターンを組み合わせたものであってよい。
Furthermore, the heat-dissipating resin 6 is not limited to contact with the electronic components 9 and 10 mounted on the substrate 1 as in the above-described embodiment, and at least a required cooling unit that needs to be cooled among circuits formed on the substrate 1. Just touch. Examples of such a cooling required part include, in addition to the electronic components 9 and 10, a part of the wiring pattern that generates heat when energized (for example, a part of the main circuit in which a large current flows in the wiring pattern).
Further, the resin-filled cases 4 and 5 and the heat insulating members 7 and 8 are not limited to being arranged on both main surfaces (the upper surface 1a and the lower surface 1b) of the substrate 1, but at least so as to surround at least the cooling required part of the electronic device. What is necessary is just to distribute | arrange to one main surface (upper surface 1a or lower surface 1b) of the board | substrate 1. FIG.
Furthermore, the heat generating components 11 and 12 arranged outside the heat insulating members 7 and 8 are not limited to one and may be, for example, a plurality. Further, the heat generating portion disposed outside the heat insulating members 7 and 8 is not limited to being configured by one or a plurality of heat generating components 11 and 12, for example, a wiring pattern formed on the substrate 1 and through which a large current flows. It may be a combination of the heat generating components 11 and 12 and the wiring pattern.

1 基板
1a 上面(主面)
1b 下面(主面)
2 第一放熱部材
2a 上面(対向面)
3 第二放熱部材
4 第一樹脂充填ケース
5 第二樹脂充填ケース
6 放熱樹脂
7 第一断熱部材
8 第二断熱部材
9 第一電子部品(要冷却部)
10 第二電子部品(要冷却部)
11 第一発熱部品(発熱部)
12 第二発熱部品(発熱部)
21,31 第一端部
22,32 第二端部
52,62 断熱突起部
54,64 遮断孔
57,67 樹脂注入孔
71,81 断熱層
72,82 断熱樹脂層(断熱層)
1 Substrate 1a Upper surface (main surface)
1b Bottom surface (main surface)
2 First heat dissipation member 2a Top surface (opposite surface)
3 2nd heat radiating member 4 1st resin filling case 5 2nd resin filling case 6 heat radiating resin 7 1st heat insulation member 8 2nd heat insulation member 9 1st electronic component (cooling required part)
10 Second electronic components (cooling required)
11 First heat generating part (heat generating part)
12 Second heat generating component (heat generating part)
21, 31 First end portion 22, 32 Second end portion 52, 62 Heat insulation protrusions 54, 64 Blocking hole 57, 67 Resin injection hole 71, 81 Heat insulation layer 72, 82 Heat insulation resin layer (heat insulation layer)

Claims (3)

少なくとも一方の主面に電子部品が搭載されて回路を形成した基板と、該基板の主面に間隔をあけた位置に配された放熱部材と、前記基板の主面から前記放熱部材まで延びる筒状の樹脂充填ケースと、該樹脂充填ケースに充填された放熱樹脂と、前記樹脂充填ケースの外側を囲むように設けられると共に前記基板の主面から前記放熱部材まで延びる筒状の断熱部材と、を備え、
前記樹脂充填ケースが、前記回路のうち冷却を要する要冷却部を囲むように配され、
前記放熱樹脂が、前記放熱部材側に位置する樹脂充填ケースの第一端部において隙間なく充填され、かつ、前記基板側に位置する樹脂充填ケースの第二端部において少なくとも前記要冷却部に接触し、
前記基板の主面、及び、該主面に対向する前記放熱部材の対向面のうち、少なくとも一方の面に通電により発熱する発熱部が設けられ、
前記一方の面における前記発熱部の設置領域と前記樹脂充填ケースの配置領域との間に、前記一方の面から窪んで前記設置領域と前記配置領域とを区画する遮断孔が形成され、
前記断熱部材が、前記遮断孔に挿入される断熱突起部を有し、
前記一方の面側から見て、前記遮断孔及び前記断熱突起部が、前記設置領域及び前記配置領域の間の領域を、前記設置領域及び前記配置領域の配列方向に交差する方向に、横断するように形成され
前記断熱部材が、前記樹脂充填ケースの外周面に対して間隔をあけて配され、
前記樹脂充填ケースと前記断熱部材との隙間に断熱層が形成され、
前記断熱層が、前記放熱樹脂よりも熱伝導率の低い樹脂材料からなる断熱樹脂層であることを特徴とする電子機器の熱管理構造。
A substrate on which an electronic component is mounted on at least one main surface to form a circuit, a heat radiating member disposed at a position spaced from the main surface of the substrate, and a cylinder extending from the main surface of the substrate to the heat radiating member A resin-filled case, a heat-dissipating resin filled in the resin-filled case, a cylindrical heat-insulating member provided to surround the outside of the resin-filled case and extending from the main surface of the substrate to the heat dissipating member, With
The resin-filled case is arranged so as to surround a cooling required portion that requires cooling in the circuit,
The heat-dissipating resin is filled without a gap at the first end of the resin-filled case located on the heat-dissipating member side, and at least contacts the cooling required part at the second end of the resin-filled case located on the substrate side And
A heating part that generates heat by energization is provided on at least one of the main surface of the substrate and the opposing surface of the heat dissipation member that faces the main surface,
Between the installation area of the heat generating part on the one surface and the arrangement area of the resin-filled case, a blocking hole is formed that is recessed from the one surface and divides the installation area and the arrangement area,
The heat insulating member has a heat insulating protrusion inserted into the blocking hole;
When viewed from the one surface side, the blocking hole and the heat insulating protrusion cross the region between the installation region and the arrangement region in a direction intersecting the arrangement direction of the installation region and the arrangement region. is formed so as to,
The heat insulating member is arranged with an interval with respect to the outer peripheral surface of the resin-filled case,
A heat insulating layer is formed in the gap between the resin filled case and the heat insulating member,
The heat management structure of an electronic device , wherein the heat insulating layer is a heat insulating resin layer made of a resin material having a lower thermal conductivity than the heat dissipation resin .
前記遮断孔が、前記一方の面に直交する前記基板あるいは前記放熱部材の厚さ方向に貫通していることを特徴とする請求項1に記載の電子機器の熱管理構造。   2. The thermal management structure for an electronic device according to claim 1, wherein the blocking hole penetrates in the thickness direction of the substrate or the heat dissipating member orthogonal to the one surface. 前記放熱部材あるいは前記基板に、前記樹脂充填ケースと前記断熱部材との隙間に連通する樹脂注入孔が形成されていることを特徴とする請求項1又は請求項2に記載の電子機器の熱管理構造。 The thermal management of the electronic device according to claim 1 , wherein a resin injection hole communicating with a gap between the resin-filled case and the heat insulating member is formed in the heat radiating member or the substrate. Construction.
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