JP6245984B2 - Machine tool and processing method - Google Patents

Description

  The present invention relates to a machine tool and a processing method, and more particularly, to an improvement of an eccentric guide bush.

  2. Description of the Related Art Conventionally, a machine tool such as a lathe holds a workpiece such as a round bar (hereinafter referred to as a workpiece) on a main shaft, and works with a tool while rotating the workpiece protruding from the tip of the main shaft. .

  In addition, there is also a guide bush that is provided with a guide bush that keeps the distance between the workpiece and the tool with high accuracy by supporting the workpiece in the immediate vicinity of the tool and that reliably suppresses bending of the workpiece (Patent Document 1). .

  Here, when machining a part of the workpiece into a shape eccentric in the radial direction, it is necessary to shift the axis of the workpiece from the center of rotation, that is, the axis of the main shaft.

  In this case, for example, a chucking device (fixing device) for fixing the workpiece to the main shaft is operated, and the axis of the workpiece is offset by a desired amount with respect to the axis of the main shaft (Patent Document 2).

JP-A-10-138007 Japanese Utility Model Publication No. 59-12509 (Japanese Patent Application No. 57-107933)

  However, there is a problem that the operation of the above-described chucking apparatus when machining an eccentric shape takes time and the entire machining time is increased.

  The present invention has been made in view of the above circumstances, and an object thereof is to provide a machine tool and a machining method capable of easily performing an operation when machining an eccentric shape.

  The machine tool and the machining method according to the present invention perform machining of an eccentric shape using an eccentric guide bush that supports a workpiece protruding from the tip of the spindle in a state of being eccentric with respect to the axis of the spindle. This simplifies the operation when machining an eccentric shape.

  That is, the machine tool according to the present invention is characterized in that it includes an eccentric guide bush that supports a workpiece protruding from the tip of the main shaft in a state of being eccentric with respect to the axis of the main shaft.

  In the machine tool according to the present invention, it is preferable to switch the eccentric guide bush between a state in which the eccentric guide bush is rotated around the axis of the main shaft and a state in which it is stopped.

  Further, the machine tool according to the present invention provides a rotation of the eccentric guide bush and a rotation of the main shaft so as to change a phase of the workpiece in a portion of the eccentric guide bush that eccentrically supports the workpiece. It is preferable to adjust the rotation.

  A machining method according to the present invention uses an eccentric guide bush that rotates a spindle around its axis and supports a workpiece protruding from the tip of the spindle in an eccentric state with respect to the axis of the spindle. The workpiece is processed.

  In the processing method according to the present invention, it is preferable to switch the eccentric guide bush between a state in which the eccentric guide bush is rotated around the axis and a state in which the eccentric guide bush is stopped.

  Further, in the machining method according to the present invention, the rotation of the eccentric guide bush and the rotation of the main shaft so as to change the phase of the workpiece in a portion of the eccentric guide bush that eccentrically supports the workpiece. It is preferable to adjust the rotation.

  According to the machine tool and the processing method according to the present invention, it is possible to easily perform an operation of processing an eccentric shape.

It is a schematic diagram which shows the principal part of the automatic lathe which is specific embodiment of the machine tool which concerns on this invention. It is a figure which shows the switching state (state which rotated the rotary guide bush) when performing eccentric processing, and is a side view (a rotary guide bush is a cross section) equivalent to FIG. It is a figure which shows the switching state (state which rotated the rotary guide bush) in the case of performing eccentric processing, and is a figure by the arrow A in FIG. 2A. It is a figure which shows the switching state (state which stopped the rotary guide bush) in the case of performing normal processing, and is a side view (a rotary guide bush is a cross section) equivalent to FIG. It is a figure which shows the switching state (state which stopped the rotary guide bush) in the case of performing normal processing, and is a figure by arrow A in FIG. 3A. It is a figure which shows the rotary guide bush by which the corner | angular part was chamfered. It is a figure which shows the positional relationship of the height position of the center of a workpiece | work and the blade edge | tip of a tool, and shows the state (the 1) in which a height position corresponds. It is a figure which shows the positional relationship of the height position of the center of a workpiece | work, and the blade edge | tip of a tool, and shows the state (the 2) in which a height position corresponds. It is a figure which shows the positional relationship of the height position of the center of a workpiece | work, and the blade edge of a tool, and shows the state where the height position does not correspond. It is a figure explaining the procedure which specifies the rotation position (rotation angle position) of a rotary guide bush, and is a figure which shows arbitrary stop states. It is a figure explaining the procedure which pinpoints the rotation position (rotation angle position) of a rotary guide bush, and is a state which rotated 180 degrees from the stop state of FIG. 6A, and was stopped. It is a figure equivalent to Drawings 2 and 3 which show the state where the phase of the work in the hole of a rotary guide bush changed, and is a figure showing the first processing part. It is a figure equivalent to Drawings 2 and 3 which show the state where the phase of the work in the hole of a rotary guide bush changed, and is a figure showing the first processing part and the 2nd processing part. It is a figure equivalent to Drawings 2 and 3 which show the state where the phase of the work in the hole of a rotary guide bush changed, and is a figure showing the first processing part, the 2nd processing part, and the 3rd processing part.

  Hereinafter, embodiments of a machine tool and a machining method according to the present invention will be described with reference to the drawings.

(Constitution)
FIG. 1 is a schematic view showing a main part of an automatic lathe as an embodiment of a machine tool according to the present invention, and a rotary guide bush 30 (eccentric guide bush) to be described later is a partial cross-sectional view taken along a broken line.

  Specifically, the automatic lathe includes a spindle 10 that holds a workpiece 200 (workpiece) and is rotatable about an axis C1 thereof, and a spindle motor 20 that rotates the spindle 10 around an axis C1. A rotary guide bush 30 that supports the main shaft 10 so that the workpiece 200 projecting from the tip of the main shaft 10 is rotatably supported by the length E in the radial direction with respect to the axis C1 of the main shaft 10; A guide bush servomotor 40 (guide bush drive unit) that rotates the guide bush 30 about the axis C1 of the main shaft 10, a state where the rotary guide bush 30 is rotated together with the main shaft 10, and a state where this rotation is stopped. A control unit 50 that controls the rotational drive of the servo motor 40 for the guide bush so as to selectively switch, and the proximity of the rotary guide bush 30. It is arranged, and a tool 60 of the tool, such as for processing a workpiece 200 which projects from the rotary guide bush 30.

  The workpiece 200 is formed of a flexible material capable of causing a deflection corresponding to at least an eccentric amount E described later in the range of the distance from the tip of the main shaft 10 to the rotary guide bush 30.

  The spindle 10 is provided with a chucking device (not shown) such as a collet chuck for fixing the workpiece 200 so that the center of the workpiece 200 coincides with the axis C1. Is held in.

  The control unit 50 includes an input unit 51 to which an instruction to switch between the rotated state and the stopped state described above is input. The input unit 51 is input by a user or the like who operates the automatic lathe. In response to the rotation or stop instruction, the control unit 50 controls the rotational drive of the guide bush servomotor 40.

  Specifically, when a rotation instruction is input to the input unit 51, the control unit 50 synchronizes the rotary guide bush 30 with the main shaft 10 with respect to the guide bush servomotor 40, and the axis C <b> 1 of the main shaft 10. On the other hand, when a stop instruction is input to the input unit 51, the control unit 50 stops the rotary guide bush 30 with respect to the guide bush servomotor 40. The rotation drive is stopped as follows.

  The control unit 50 also controls the rotational drive of the main shaft motor 20, which is a known general control.

  When the control unit 50 controls the guide bush servomotor 40 to rotate, the rotation synchronized with the rotation of the main shaft motor 20 by referring to the control process of rotating the main shaft motor 20. Control to be

  Synchronized rotation means rotation in which the rotational angular velocities of the guide bush servomotor 40 and the spindle motor 20 coincide. Therefore, the guide bush servomotor 40 and the spindle motor 20 do not cause a phase difference during rotation.

  The rotary guide bush 30 has a substantially cylindrical shape, and the outer peripheral surface 31 is rotatably held by the case 35 so that the center of the cylindrical outer peripheral surface 31 is disposed at a position that coincides with the axis C1 of the main shaft 10. Has been.

  On the other hand, the center C <b> 2 of the inner peripheral surface 32 of the rotary guide bush 30 is configured to be disposed at a position eccentric by the above-described eccentric amount E with respect to the axis C <b> 1 of the main shaft 10.

  The inner peripheral surface 32 is an outer edge of a hole 32a (a portion that supports the workpiece eccentrically) formed so as to have a radius that allows the outer peripheral surface 200a of the workpiece 200 to loosely contact and pass therethrough. The rotation of the workpiece 200 relative to the rotary guide bush 30 is substantially coincident with the center C2 of the inner circumferential surface 32 of the guide bush 30 and between the outer circumferential surface 200a of the workpiece 200 and the inner circumferential surface 32 of the rotary guide bush 30. Is possible.

  The servo motor 40 for the guide bush includes a motor main body 41 and a belt 42 that transmits the rotational driving force generated by the motor main body 41 to the outer peripheral surface 31 of the rotary guide bush 30, and the rotational driving force is generated by the belt 42. The rotary guide bush 30 transmitted to the outer peripheral surface 31 rotates around the center of the outer peripheral surface 31 (axial center C1 of the main shaft 10) in synchronization with the main shaft 10.

  The eccentric amount E of the rotary guide bush 30 is smaller than the radius of the workpiece 200.

(Function, effect)
Next, operations and effects of the automatic lathe according to this embodiment will be described.
The operation of this automatic lathe is an embodiment of the processing method according to the present invention.

  First, in the state where the workpiece 200 is set on an automatic lathe as shown in FIG. 1, when performing eccentric machining with a shape eccentric by the eccentric amount E with respect to the center of the workpiece 200, this eccentric machining is performed by the user or the like. A rotation instruction corresponding to the execution of is input to the input unit 51.

  The control unit 50 controls the main shaft motor 20 to rotate the main shaft 10 around the axis C1 at a predetermined rotational angular velocity, and according to the rotation instruction input to the input unit 51, the rotary guide bush 30. The guide bush servomotor 40 is controlled so as to rotate around the center of the outer peripheral surface 31 of the rotary guide bush 30 in the same direction as the main shaft 10 and at the same rotational angular velocity.

  As a result, the main shaft 10 rotates about the axis C1 at a predetermined angular velocity, and the rotary guide bush 30 rotates in the same direction as the main shaft 10 around the center of the outer peripheral surface 31 as shown in FIGS. 2A and 2B. Rotates at the same rotational angular velocity.

  At this time, the inner peripheral surface 32 of the rotary guide bush 30 rotates to revolve around the axis C1 of the main shaft 10, as shown in FIG. 2B.

  On the other hand, since the workpiece 200 rotates integrally with the main shaft 10, it is rotated in the same direction as the main shaft 10 and at the same rotation angular velocity.

  As a result, there is no relative rotation between the inner peripheral surface 32 of the rotary guide bush 30 and the outer peripheral surface 200a of the workpiece 200 supported through the hole 32a, that is, there is no phase difference. Rotates about the axis C1 of the main shaft 10 as shown in FIG. 2B.

  When the tool 60 is pressed against the workpiece 200 in this state, the workpiece 200 is decentered by an eccentric amount E with respect to the center of the workpiece 200 (a circular shape whose cross section is centered on the axis C1; FIG. 2A, 2B).

  On the other hand, when machining a shape that is not decentered with respect to the center of the workpiece 200 (a circular shape whose cross section is centered on the center of the workpiece 200), the user or the like stops the operation corresponding to the execution of the machining that is not decentered. An instruction is input to the input unit 51.

  The control unit 50 controls the main shaft motor 20 to rotate the main shaft 10 around the axis C1 at a predetermined rotational angular velocity, and in accordance with a stop instruction input to the input unit 51, the rotary guide bush 30 Control is performed to stop the servo motor 40 for the guide bush so that the motor is stopped without rotating.

  As a result, the rotary guide bush 30 maintains the stopped state shown in FIGS. 3A and 3B, but the workpiece 200 is rotated integrally with the main shaft 10 in the same direction and at the same rotational angular velocity.

  As a result, only the workpiece 200 rotates at the same rotational angular velocity as that of the main shaft 10 in the hole 32a of the rotary guide bush 30 that does not rotate.

  That is, the workpiece 200 rotates around the center C2 of the hole 32a of the rotary guide bush 30 as shown in FIG. 3B.

  When the tool 60 is pressed against the workpiece 200 in this state, the workpiece 200 is machined into a shape that is not decentered with respect to the center of the workpiece 200 (indicated by a two-dot chain line in FIGS. 3A and 3B).

  As described above, according to the automatic lathe of the present embodiment, when the workpiece 200 is subjected to eccentric machining, it is not necessary to replace or change the chucking device provided in the spindle 10 for eccentric machining. It is possible to save the time and effort required for replacement, and to prevent the processing time from being prolonged due to replacement of the chucking device or the like.

  Further, according to the automatic lathe of the present embodiment, the spindle 10 is chucked between the case where the workpiece 200 is eccentrically processed and the case where the workpiece 200 is not eccentrically processed (processing into a shape centered on the center of the workpiece 200). It is not necessary to replace and change the king device, and it is not necessary to replace the guide bush that supports the workpiece 200 in the immediate vicinity of the tool 60 with an eccentric rotary guide bush 30 and a general guide bush that is not eccentric.

  Therefore, there is no need to take the trouble of exchanging / changing the chucking device and exchanging the guide bush when switching between eccentric machining and normal machining, and the overall machining time by this automatic lathe is shortened. be able to.

  Further, since the switching between the eccentric machining and the normal machining can be realized by a simple operation of simply switching between rotation and stop of the guide bush servomotor 40, operability can be improved.

  Although the present embodiment is an example applied to an automatic lathe, the machine tool according to the present invention is not limited to this embodiment, and may be a manual lathe or rotated to perform eccentric machining. Other types of machine tools may be used as long as they perform normal machining.

  Further, as shown in FIG. 4, the automatic lathe according to the present embodiment has a chamfered corner portion 34 adjacent to the inner peripheral surface 32 of the end surface 33 of the rotary guide bush 30 on the side facing the main shaft 10. It is preferable to carry out.

  Since the rotary guide bush 30 supports the workpiece 200 in a state in which the work 200 is bent by an amount corresponding to the eccentric amount E, a relatively stronger contact pressure acts on the corner portion 34 than the other portions. Yes.

  In particular, in the present invention in which only the workpiece 200 may be rotated while the rotary guide bush 30 is stopped, the corner portion 34 and the workpiece 200 move relatively with a strong contact pressure. In addition, there is a possibility that scratches or wear may occur in a portion of the workpiece 200 that contacts the corner portion 34 (the workpiece 200 rotates, and an annular portion along the circumferential direction of the workpiece 200).

  On the other hand, by chamfering the corner 34, the contact pressure described above can be reduced, and the above-described scratches and wear can be suppressed.

  Note that the chamfered corner portion 34 does not have to be the entire ring that is a line of intersection with the inner peripheral surface 32 of the end surface 33, and is a portion corresponding to the direction in which the workpiece 200 is bent, that is, the workpiece 200 is strong. It is only necessary to make contact with the contact pressure.

  Further, the shape of the chamfer is not limited to the shape shown in FIG. 4 which is linear in the cross section (the shape of the inclined surface in the conical shape). For example, the shape of the outer peripheral surface 200a of the bent workpiece 200 is It is good also as a shape along.

  In such a chamfered shape along the outer circumferential surface 200a of the workpiece 200, the chamfered surface and the outer circumferential surface 200a of the workpiece 200 are in contact with each other over a wide area. Contact is suppressed and the contact pressure can be further reduced.

  In the above-described embodiment, the rotary guide bush 30 is driven by the guide bush servomotor 40 and the belt 42 for transmitting the rotational driving force that are separate from the rotary guide bush 30. The machine tool and the processing method are not limited to those of this embodiment, and a so-called built-in motor in which a motor for driving the rotary guide bush 30 is integrally incorporated in the rotary guide bush 30 itself is used as a guide bush drive unit. The applied configuration can also be adopted.

  Further, instead of providing a dedicated guide bush servomotor 40 for driving the rotary guide bush 30, a mechanical mechanism (transmission mechanism) for transmitting the rotational driving force of the spindle motor 20 to the rotary guide bush 30 is provided. A configuration in which a clutch mechanism that selectively switches between a connected state in which the rotational driving force generated by the main shaft motor 20 is transmitted to the rotary guide bush 30 and a disconnected state in which the rotational driving force is not transmitted may be applied.

  In this case, the main shaft motor 20 and the transmission mechanism including the clutch mechanism function as a guide bush drive unit.

  In the embodiment described above, an instruction from the user or the like is input to the input unit 51 of the control unit 50. However, the instruction is not limited to an instruction input manually, but is processed. It may be a command recorded as a part of the program for use.

  That is, in the case of a numerical control (NC) machine such as an automatic lathe among machine tools, the machining operation is controlled by a machining program. Therefore, the rotation guide bush 30 can be rotated and stopped by a command of such a machining program. Can be indicated.

  Specifically, when the rotation of the rotary guide bush 30 is stopped from the synchronized rotation state of the rotary guide bush 30 and the main shaft 10, the state is shifted from the synchronized rotation control state to the single control state of the rotary guide bush 30. The rotary guide bush 30 can be stopped by giving a command to that effect, stopping the rotary guide bush 30 at a predetermined rotational angle position, and holding the stopped position.

  In the automatic lathe according to the present embodiment, the rotary guide bush 30 is rotated around the axis C1 of the main shaft 10 in synchronism with the main shaft 10, and the rotary guide bush 30 functions as an eccentric guide bush. By switching between a state in which only the workpiece 200 is rotated without rotating the workpiece 30 and functioning as a fixed guide bush, eccentric processing and central processing (non-eccentric processing) can be performed with one rotary guide bush 30. it can.

  The tool 60 for machining the workpiece 200 linearly advances and retracts from the outer peripheral surface 200a of the workpiece 200 toward the extension line of the axis C1 of the main shaft 10 with respect to the workpiece 200 supported by the fixed guide bush. Has been placed.

  That is, the cutting edge 60a of the tool 60 is disposed in the same horizontal plane as the axis C1, as shown in FIGS. 5A, 5B, and 5C, for example, and is normal to the outer peripheral surface 200a of the workpiece 200. The height position H of the axis C1 of the main shaft 10 and the cutting edge 60a of the tool 60 are made to coincide with each other.

  In the case where the rotary guide bush 30 in this embodiment functions as the eccentric guide bush and then functions as the fixed guide bush, the position of the center C2 of the hole 32a of the rotary guide bush 30 at the end of functioning as the eccentric guide bush. As shown in FIGS. 5A and 5B, when the position is on the line connecting the position of the axis C1 and the position of the cutting edge 60a of the tool 60, the center of the workpiece 200 and the tool 60 are used when functioning as a fixed guide bush. The height position H coincides with the blade edge 60a.

  On the other hand, as shown in FIG. 5C, the position of the center C2 of the hole 32a of the rotary guide bush 30 at the end of functioning as the eccentric guide bush is the position of the axis C1 and the position of the cutting edge 60a of the tool 60. Is not on the line connecting the two, the height position H along the vertical direction between the center of the workpiece 200 and the cutting edge 60a of the tool 60 does not match when functioning as a fixed guide bush.

  If the height position H between the center of the workpiece 200 and the cutting edge 60a of the tool 60 does not match, the feed amount toward the axis C1 of the tool 60 and the amount of decrease in the radius of the workpiece 200 do not match. The dimensions of the workpiece 200 are not intended.

  Therefore, when the rotary guide bush 30 in the present embodiment is caused to function as a fixed guide bush, it is important to match the height position H between the center of the workpiece 200 and the cutting edge 60a of the tool 60.

  Therefore, in the automatic lathe according to the present embodiment, when the rotary guide bush 30 functions as a fixed guide bush, the controller 50 of the guide bush servomotor 40 always stops the rotary guide bush 30 at a fixed position. When the rotary guide bush 30 is in the stopped state, the guide bush is controlled so that the stop position is detected based on the work 200 supported through the hole 32a and the stop position is corrected to a fixed position. The drive of the servo motor 40 may be controlled.

  Specifically, as a specific configuration for controlling the drive of the servo motor 40 for the guide bush so that the rotary guide bush 30 is always stopped at a fixed position, the rotary guide bush 30 is formed at the center C2 of the hole 32a. The drive of the servo motor 40 for the guide bush is controlled so as to stop at the rotational position shown in FIG. 5A where the height position H of the tool 60 and the cutting edge 60a of the tool 60 coincide with each other or at the rotational position shown in FIG. 5B. Yes, based on the rotational position detector such as a rotary encoder that detects the rotational position of the rotary guide bush 30 and the rotational position detected by this rotational position detector, or the rotational position shown in FIG. And a control device for controlling the drive of the servo motor 40 for the guide bush so as to stop at the rotated position. Bayoi.

  In addition, the control apparatus in this structure may be the structure which serves as the function with the control part 50. FIG.

  On the other hand, when the rotary guide bush 30 is not controlled at the time of stopping, the position of the workpiece 200 supported by the hole 32a is changed to the position of the workpiece 200 in place of the pick-up edge 60a of the tool 60 in the state where the stopping position is unknown. FIG. 5A shows the rotary guide bush 30 based on the detected stop position of the rotary guide bush 30 based on the detected position of the workpiece 200. The control device may be configured to control the drive of the servo motor 40 for the guide bush so that the guide bush servomotor 40 is rotated to the rotational position shown in FIG.

  More specifically, with the rotary guide bush 30 stopped, the cutting edge 60a of the tool 60 is applied to any two different points P1, P2 of the outer peripheral surface 200a of the workpiece 200 as shown in FIG. 6A. .

  Then, the coordinates of the two points P1 and P2 hit by the cutting edge 60a are obtained from the movement amount of the tool 60, and the obtained coordinates of the two points P1 and P2 are input to the control unit 50. The movement amount of the tool 60 is also detected by the control unit 50.

  The control unit 50 calculates the coordinates of the center of the workpiece 200, that is, the center C2 of the hole 32a based on the input coordinates of the two points P1 and P2 and the known radius R of the workpiece 200.

  Next, the control unit 50 rotates the rotary guide bush 30 by an angle of 180 [degrees] and stops the rotary guide bush 30 as shown in FIG. 6B.

  In the same manner as described above, the cutting edge 60a of the tool 60 is applied to any two different points P3 and P4 on the outer peripheral surface 200a of the workpiece 200 to obtain the coordinates of the two points P3 and P4. , P4 and the known radius R of the workpiece 200, the center of the workpiece 200, that is, the coordinate of the center C2 of the hole 32a is calculated.

  The control unit 50 determines the midpoint between the coordinates of the center C2 (FIG. 6A) of the hole 32a before the rotary guide bush 30 rotates 180 degrees and the coordinates of the center C2 (FIG. 6B) of the hole 32a after the rotation. Is calculated as the coordinate of the axis C1, and based on the coordinate of the axis C1 and the coordinate of the center C2 of the hole 32a before the rotary guide bush 30 rotates 180 degrees, the control unit 50 The rotational position of the guide bush 30 is specified.

  Then, the control unit 50 drives the servo motor 40 for the guide bush so as to rotate the rotary guide bush 30 from the identified stop position to the rotation position shown in FIG. 5A or the rotation position shown in FIG. 5B. To control.

  Thus, the automatic lathe according to the present embodiment can match the height position H between the center C2 of the hole 32a of the rotary guide bush 30 and the cutting edge 60a of the tool 60.

(Modification)
In the automatic lathe according to the above-described embodiment, when the control unit 50 rotates the guide bush servomotor 40, the control unit 50 performs control to rotate the guide bush servomotor 40 so as to be synchronized with the spindle motor 20. The machine tool according to the invention is not limited to this form.

  For example, as in the modification described below, when the control unit 50 rotates the guide bushing servomotor 40, at least one of the guide bushing servomotor 40 and the main shaft motor 20 is rotated, thereby rotating the rotary guide. The phase between the bush 30 and the workpiece 200 may be shifted, and thereafter the guide bush servomotor 40 and the spindle motor 20 may be controlled to rotate in synchronization.

  As described above, the control unit 50 controls the drive of the guide bush servomotor 40 and the spindle motor 20 to change the phase between the rotary guide bush 30 and the workpiece 200. Function.

  Specifically, the controller 50 is supported by the hole 32a of the rotary guide bush 30 by rotating and driving the guide bush servomotor 40 and the spindle motor 20 synchronously as shown in FIG. 7A. A machining portion 210 that is eccentric with respect to the center of the workpiece 200 is formed on the workpiece 200 at a predetermined angular position around the center of the workpiece 200, that is, at a position of an angle θ with respect to a horizontal plane passing through the center of the workpiece 200 in the illustrated example. Is done.

  Next, the control unit 50 stops both the servo motor 40 for the guide bush and the motor 20 for the main shaft, and then, as shown in FIG. 7B, the work 200 around the center of the work 200 in the hole 32a of the rotary guide bush 30. Only the main shaft motor 20 is rotated by a predetermined angle α so that the phase is changed by the angle α, and after the phase is changed, the rotation of the main shaft motor 20 is controlled to stop.

  Next, the control unit 50 drives the guide bush servomotor 40 and the spindle motor 20 to rotate synchronously, so that the workpiece 200 supported by the hole 32a of the rotary guide bush 30 as shown in FIG. 7B. Further, a machining portion 220 that is eccentric with respect to the center of the workpiece 200 is formed at a predetermined angular position around the center of the workpiece 200, that is, at a position of an angle θ with respect to a horizontal plane passing through the center of the workpiece 200 in the illustrated example. .

  The machining portion 210 obtained by the first machining is in a state where the phase is shifted by an angle α around the center of the workpiece 200 with respect to the subsequent machining portion 220 by the control of the phase change by the control unit 50. That is, the processed portion 210 is eccentric to a position of an angle θ ′ (= θ + α) with respect to a horizontal plane passing through the center of the workpiece 200.

  Further, the control unit 50 stops the guide bush servomotor 40 and the spindle motor 20 together, and then, as shown in FIG. 7C, the phase around the center of the workpiece 200 in the hole 32a of the rotary guide bush 30 is angled. Only the main shaft motor 20 is rotated by a predetermined angle α so as to change only α, and after the phase is changed, the rotation of the main shaft motor 20 is controlled to stop.

  Next, the control unit 50 drives the guide bush servomotor 40 and the spindle motor 20 to rotate synchronously, so that the workpiece 200 supported by the hole 32a of the rotary guide bush 30 as shown in FIG. 7C. In addition, a machining portion 230 that is eccentric with respect to the center of the workpiece 200 is formed at a predetermined angle θ around the center of the workpiece 200.

  The machining portion 220 obtained by the second machining is in a state where the phase is shifted by an angle α around the center of the workpiece 200 with respect to the later machining portion 230 by the control of the phase by the control unit 50. The processed portion 210 obtained in the above is in a state that the phase is shifted by an angle 2α around the center of the workpiece 200 with respect to the subsequent processed portion 230. That is, the machining portion 210 is eccentric to a position of an angle θ ″ (= θ + 2α) with respect to a horizontal plane passing through the center of the workpiece 200, and the machining portion 220 is at an angle θ ′ (= θ + α) with respect to a horizontal plane passing through the center of the workpiece 200. Eccentric to the position.

  As described above, according to the modified automatic lathe, the rotary guide bush 30 is rotated around the axis C <b> 1 of the main shaft 10 in synchronization with the main shaft 10, and the workpiece 200 in the hole 32 a of the rotary guide bush 30. By combining with a state in which the phase is changed, a plurality of processed portions 210, 220, and 230 having different eccentric directions can be easily formed with one rotary guide bush 30.

  This means that the amount of eccentricity between the processed parts of the workpiece 200 is not limited to the amount of eccentricity E of the rotary guide bush 30 itself by shifting the phase between the rotary guide bush 30 and the workpiece.

  According to the modified automatic lathe, the amount of eccentricity between the processed parts of the workpiece 200 can be set up to twice the amount of eccentricity E of the rotary guide bush 30 itself by shifting the phase by 180 degrees.

  Further, according to the automatic lathe of the modified example, the amount of eccentricity between the machining parts of the workpiece 200 is set to a range lower than the amount of eccentricity E of the rotary guide bush 30 itself by shifting the phase within a range of less than 60 degrees. You can also.

  Therefore, according to the modified automatic lathe, it is possible to perform processing corresponding to a plurality of eccentric amounts with only one rotary guide bush 30.

  By utilizing the above, even if the eccentric amount of the processed portion 210 is formed smaller than the desired eccentric amount, the processed portion 210 is replenished with the insufficient eccentric amount Δ. On the other hand, by performing the processing of the next processing portion 220 while shifting the phase, the amount of eccentricity of the processing portion 210 based on the processing portion 220 can be set to a desired amount of eccentricity.

  Similarly, even if the eccentric amount of the machining portion 210 is formed larger than the desired eccentric amount, the phase is set to the machining portion 210 so as to reduce the excess eccentricity Δ. By performing the processing of the next processed portion 220 by shifting, the eccentric amount of the processed portion 210 with respect to the processed portion 220 can be set to a desired eccentric amount.

  In the automatic lathe of this modified example, the control unit 50 performs control to rotate the guide bush servomotor 40 and the spindle motor 20 in synchronization with each other, and stops the guide bush servomotor 40 to stop the spindle motor 20. In combination with control for rotationally driving only the processed portions 210, 220, and 230 having phase differences.

  On the other hand, the control unit 50 does not stop the guide bush servomotor 40 and performs rotational driving in which the phases of the guide bush servomotor 40 and the spindle motor 20 continuously change. The motors 40 and 20 may be controlled.

  In this way, the guide bush servomotor 40 is not stopped, and the two motors 40 and 20 are rotationally driven so as to continuously change, thereby discontinuous having a step as shown in FIG. 7C. Instead of the machining portions 210, 22, and 230, it is possible to form a helically shaped machining portion such as a coiled spring in which the phase between the machining portions continuously changes, or to feed the workpiece 200 in the direction of the axis C <b> 1. The workpiece 200 can be formed into a more complicated three-dimensional shape by controlling the amount and the control unit 50 that adjusts the degree of phase shift between the motors 40 and 20.

  Note that the machine tool according to the present invention only needs to have at least the rotary guide bush 30 that can rotate with the main shaft 10, and the rotary guide bush 30 rotates with the main shaft 10 as described in the above-described embodiment. There is no need to selectively switch between the rotating state and the state where the rotation is stopped.

  Therefore, when the control unit 50 gives a phase difference between the guide bush servomotor 40 and the main shaft motor 20 as in the automatic lathe of the modified example, the control unit 50 controls the rotary guide bush 30 to the main shaft. Rotation of the guide bush servomotor 40 is not controlled so as to selectively switch between the state rotated with the motor 10 and the state where the rotation is stopped, and the guide bush servomotor is controlled with respect to the spindle motor 20. The phase difference between the guide bushing servomotor 40 and the spindle motor 20 may be changed by increasing or decreasing the rotational speed of 40.

Cross-reference of related applications

  This application claims priority based on Japanese Patent Application No. 2011-188563 filed with the Japan Patent Office on August 31, 2011, the entire disclosure of which is fully incorporated herein by reference.

10 Spindle 20 Spindle motor (Spindle drive)
30 Rotary guide bush (Eccentric guide bush)
32a hole (the part that supports the workpiece eccentrically)
40 Servo motor for guide bush (guide bush drive)
50 Control unit (control unit, phase control unit)
200 workpiece (workpiece)
C1 Axis C2 Center E Length, Eccentricity

Claims (7)

An eccentric guide bush that supports the workpiece protruding from the tip of the main shaft in a state of being deflected eccentrically with respect to the axis of the main shaft;
Rotating the eccentric guide bush about the axis of the main shaft ;
When machining the workpiece, the eccentric guide bushing is switched between a state in which the eccentric guide bush rotates around the axis of the main shaft and a state in which the rotation is stopped while the main shaft rotates. A machine tool characterized by switching between a process in which the main shaft and the eccentric guide bush are rotated together and a process in which the eccentric guide bush is maintained in a rotation stopped state while the main shaft is rotated . A spindle drive unit for rotating the spindle about its axis, the eccentric and the guide bush driving section the guide bush rotates on the axis around the eccentric Gaidobusshi Interview is the axis around in synchronization with the prior SL spindle the machine tool according to claim 1, characterized in that and a control unit for controlling the guide bush driving unit to switch the rotation rotation state to on purpose shape is maintained in a stopped state. The rotation of the eccentric guide bush and the rotation of the main shaft are adjusted so as to change the phase of the workpiece in a portion of the eccentric guide bush that eccentrically supports the workpiece. The machine tool according to claim 1 or 2 . In a portion of the main shaft driving portion that rotates the main shaft about the axis, a guide bush driving portion that rotates the eccentric guide bush about the axis, and a portion that eccentrically supports the workpiece. the to change the phase of the workpiece, according to claim 3, characterized in that and a phase controller for controlling at least one of and the spindle drive unit and the guide bush driving unit Machine Tools. The chamfering is given to the corner | angular part adjacent to the internal peripheral surface which supports the said workpiece of the end surface facing the said main axis | shaft among the end surfaces of the said eccentric guide bush. 4. The machine tool according to any one of 4 above. Using the eccentric guide bush that rotates the spindle about its axis and supports the workpiece protruding from the tip of the spindle in a state of being deflected eccentrically with respect to the axis of the spindle, the workpiece When applying to
Rotating the eccentric guide bush about the axis of the main shaft ;
When machining the workpiece, the eccentric guide bushing is switched between a state in which the eccentric guide bush rotates around the axis of the main shaft and a state in which the rotation is stopped while the main shaft rotates. A machining method characterized by switching between a process in which the main shaft and the eccentric guide bush are rotated together and a process in which the eccentric guide bush is maintained in a rotation stopped state while the main shaft is rotated . The rotation of the eccentric guide bush and the rotation of the main shaft are adjusted so as to change the phase of the workpiece in a portion of the eccentric guide bush that eccentrically supports the workpiece. The processing method according to claim 6 .

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