JP6236309B2 - Cable holding device with solar panel support - Google Patents

Cable holding device with solar panel support Download PDF

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JP6236309B2
JP6236309B2 JP2013254669A JP2013254669A JP6236309B2 JP 6236309 B2 JP6236309 B2 JP 6236309B2 JP 2013254669 A JP2013254669 A JP 2013254669A JP 2013254669 A JP2013254669 A JP 2013254669A JP 6236309 B2 JP6236309 B2 JP 6236309B2
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support rod
support
solar panel
folded
steel
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JP2015115996A (en
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洋 蘆田
洋 蘆田
中村 健太
健太 中村
松山 賢五
賢五 松山
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Sharp Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Description

本発明は、ソーラーパネルを支持する支持体でのケーブル保持装置に関し、特に、メガソーラでのソーラーパネル支持体におけるケーブル保持装置に関する。   The present invention relates to a cable holding device on a support that supports a solar panel, and more particularly to a cable holding device on a solar panel support in a mega solar.

太陽光を利用して発電するソーラー発電システムは、多数のソーラーパネルを効率よく日差しを受ける角度で配列する必要があるため、多数のソーラーパネルを太陽に向けて支持固定する支持体(架台)を、所定の傾斜角で設置している。一般にこの種の架台は山形鋼や溝形鋼などの形鋼、あるいは建築構造用冷間成形軽量形鋼を用いて、枠状に組んである。   A solar power generation system that generates power using sunlight needs to arrange a large number of solar panels at an angle to receive sunlight efficiently, so a support (base) that supports and fixes a large number of solar panels toward the sun. It is installed at a predetermined inclination angle. In general, this type of frame is assembled in a frame shape using a shape steel such as an angle steel or a channel steel, or a cold-formed lightweight shape steel for building structures.

そして、ソーラー発電システムでは、ソーラーパネルで太陽エネルギーを電気に変換した電流を充放電コントローラまで伝達するために、電気ケーブルを架台に沿わせて配置することになるが、従来は、例えば特許文献1、あるいは非特許文献1に示されているようにクリップ状配管材支持具を架台構成材のフランジ部分に嵌込み挟持させて、電線ケーブルを架台構成材に沿わせた状態で保持するようにしていた。   And in a solar power generation system, in order to transmit the electric current which converted the solar energy into electricity with the solar panel to the charge / discharge controller, the electric cable is arranged along the gantry. Alternatively, as shown in Non-Patent Document 1, the clip-like piping material support is fitted and sandwiched in the flange portion of the gantry constituent material, and the electric cable is held in a state along the gantry constituent material. It was.

特開2012−117642号公報JP 2012-117642 A

ネグロス電工株式会社 サンストラット(登録商標)のカタログ[平成25年11月5日検索]、インターネット URL:http://www.negurosu.co.jp/products/sunstrud/huzoku/page9.htmlNegros Electric Co., Ltd. Sunstrut (registered trademark) catalog [searched on November 5, 2013], Internet URL: http://www.negurosu.co.jp/products/sunstrud/huzoku/page9.html

前記した従来のクリップ状配管材支持具は、基盤片とその一端を折り返して形成した挟圧片との間にアングル材やH形鋼の外側に張り出している突出片(フランジ)部分を咥え込む状態に配置して弾圧保持し、基盤片とその他端を折り返して形成した挟持片との間に電気ケーブルを挿入して弾性保持、あるいはその挟持片の外側に結束バンドで保持するようにしていた。   The conventional clip-shaped piping material support described above has a protruding piece (flange) portion that protrudes outside the angle member or the H-shaped steel between the base piece and the pressing piece formed by folding back one end thereof. It is arranged to be held in place and elastically held, and an electric cable is inserted between the base piece and the holding piece formed by folding the other end to hold it elastically, or to hold it with a binding band outside the holding piece It was.

このため、クリップ状配管材支持具では、支持具自体を架台構成材に配置固定する作業および支持具に電線ケーブルを保持させる作業がいずれも閉じ方向への弾性に抗した作業となることから面倒で作業性に欠けるという問題がある上、電線ケーブル自体が架台の外面に露出していることから、紫外線や外気に含まれている各種ガスとの接触が多く、電線ケーブル被覆層に劣化が生じ耐候性に欠けるきらいがあった。また、クリップ状配管材支持具の場合、支持具自体が折り曲げ形成した帯板で構成されていることからその端縁部分にエッジが立つことがあり、支持具間で垂れ下がった電線ケーブルの被覆部分がこのエッジ部分に接触して傷付くことがあった。   For this reason, in the clip-shaped piping material support tool, both the work of arranging and fixing the support tool itself to the frame component and the work of holding the electric cable in the support tool are work that resists the elasticity in the closing direction. In addition, there is a problem that the workability is lacking, and the wire cable itself is exposed to the outer surface of the gantry, so there is much contact with ultraviolet rays and various gases contained in the outside air, resulting in deterioration of the cable cover layer. There was a lack of weather resistance. In addition, in the case of clip-like piping material support, since the support itself is composed of a band plate formed by bending, an edge may stand on the edge portion, and the covered portion of the electric wire cable that hangs down between the supports May come into contact with the edge and be damaged.

本発明は、このような点に着目し、作業性に優れ、耐候性に優れたケーブル保持装置を提供することを目的とする。   This invention pays attention to such a point, and it aims at providing the cable holding apparatus excellent in workability | operativity and excellent in weather resistance.

上述の課題を解決するために請求項1に記載した本発明は、水平面に対して所定の傾斜角をなしてソーラーパネルを保持する架台の少なくともソーラーパネルを傾斜支持する傾斜支持材をその開口部が下向きに位置する状態に配置したハット鋼で構成し、鋼製線材で形成した支持ロッドの両端を折返し成形し、この支持ロッドの折返し片同士の開口間隔を一方の折返し片の折返し基端部と他方の折返し片の先端部とが傾斜支持材を構成しているハット鋼のフランジ部の外端間寸法とほぼ等しくなるように形成し、支持ロッドを傾斜支持材のフランジ部に挿嵌して支持ロッドの一端を支点に他端側を揺動させることで、支持ロッドの両折返し片でハット鋼のフランジ部を挟持するようにし、ハット鋼の空洞部に配線したソーラーパネルの電気ケーブルを保持するように構成したことを特徴としている。   In order to solve the above-mentioned problem, the present invention described in claim 1 is provided with an inclined support material that supports at least the solar panel of the gantry that holds the solar panel at a predetermined inclination angle with respect to the horizontal plane. Is formed of hat steel arranged in a downwardly facing state, both ends of a support rod formed of a steel wire are folded back, and the opening interval between the folded pieces of this support rod is the folded base end of one folded piece And the tip of the other folded piece are formed so as to be substantially equal to the dimension between the outer ends of the flange portion of the hat steel constituting the inclined support member, and the support rod is inserted into the flange portion of the inclined support member. By swinging the other end side with one end of the support rod as a fulcrum, the flange portion of the hat steel is sandwiched between both folded pieces of the support rod, and the electric panel of the solar panel wired in the hollow portion of the hat steel is used. It is characterized by being configured to hold a table.

また、請求項2に記載の発明は、請求項1の構成に加えて、支持ロッドの折返し片部分が135度の挟み角を有していることを特徴としている。   The invention according to claim 2 is characterized in that, in addition to the configuration of claim 1, the folded piece portion of the support rod has a sandwich angle of 135 degrees.

さらに、請求項3に記載の発明は、請求項1又は2の構成に加えて、少なくとも一方のフランジ部に支持ロッドの折返し片の端部を受け止める係止孔が透設してあることを特徴としている。   Furthermore, the invention according to claim 3 is characterized in that, in addition to the structure of claim 1 or 2, a locking hole for receiving the end of the folded piece of the support rod is provided in at least one flange portion. It is said.

本発明のソーラーパネル支持体でのケーブル保持装置は、ソーラーパネルを傾斜支持する傾斜支持材を開口部を下向きにしたハット鋼で構成し、そのハット鋼のフランジ部同士に亘って支持ロッドを架着するようにしていることから、電線ケーブルをハット鋼の空洞部に収容することができ、電線ケーブルが外部の雰囲気に曝露されることを抑制できるので、電線ケーブルと紫外線や外気に含まれている各種ガスとの接触を抑制できるから、耐候性を向上させることができる。また、支持ロッドを鋼製線材で形成してあることから、電線ケーブルとの接触部分が円弧面となり、電線ケーブルの被覆部分を傷付けることを防止することができる。   The cable holding device for a solar panel support of the present invention is made of hat steel with an opening facing downward, and a support rod is installed across the hat steel flanges. Since it can be accommodated in the hollow part of the hat steel because it is made to wear, it can be suppressed that the electric cable is exposed to the external atmosphere. Since the contact with various gases that are present can be suppressed, the weather resistance can be improved. Moreover, since the support rod is formed of a steel wire rod, the contact portion with the electric wire cable becomes an arc surface, and the covered portion of the electric wire cable can be prevented from being damaged.

また、その支持構造としては、両端を折り返し形成した支持ロッドの両端部をハット鋼の鍔部に係止するだけであるから、作業性の向上も図れる。   Moreover, as the support structure, since both ends of the support rod formed by folding back both ends are merely locked to the hat steel flange, workability can be improved.

ソーラーパネルを保持する架台の一部を切除した概略斜視図である。It is the schematic perspective view which excised a part of the mount frame which hold | maintains a solar panel. 一実施形態での傾斜支持材の底面視を示す図である。It is a figure which shows the bottom view of the inclination support material in one Embodiment. 支持ロッドの正面視を示す図であるIt is a figure which shows the front view of a support rod. 支持ロッドの底面視を示す図である。It is a figure which shows the bottom view of a support rod. 支持ロッドの左側面視を示す図である。It is a figure which shows the left side view of a support rod. 別の実施形態での傾斜支持材の底面視を示す図である。It is a figure which shows the bottom view of the inclination support material in another embodiment. 支持ロッドの変形例での正面視を示す図である。It is a figure which shows the front view in the modification of a support rod. 支持ロッドの変形例での底面視を示す図である。It is a figure which shows the bottom view in the modification of a support rod. 支持ロッドの変形例での左側面視を示す図である。It is a figure which shows the left view in the modification of a support rod.

以下、本発明を実施するための形態について、その実施例に沿って説明する。   DESCRIPTION OF EMBODIMENTS Hereinafter, modes for carrying out the present invention will be described along with examples.

図1は、ソーラーパネル(SP)を保持する架台(1)の一部を切除した概略斜視図であり、地面や陸屋根等の設置面に配設した土台(2)と、各土台(2)から立ち上げた立上材(3)、この立上材(3)の上端部に掛け渡した傾斜支持材(4)、各傾斜支持材(4)の上面に配置した複数の桁材(5)とで、ソーラーパネル(SP)を所定の傾斜角度で支持する枠体を形成して架台(1)を構成している。   FIG. 1 is a schematic perspective view of a base (1) for holding a solar panel (SP), with a base (2) arranged on an installation surface such as the ground or a flat roof, and each base (2). The upright material (3) raised from the top, the inclined support material (4) stretched over the upper end of the upright material (3), and a plurality of girders (5 The frame (1) is formed by forming a frame that supports the solar panel (SP) at a predetermined inclination angle.

この架台(1)の立上材(3)および桁材(5)は、山形鋼や溝形鋼などの形鋼、あるいは建築構造用冷間成形軽量形鋼を使用しており、傾斜支持材(4)は開口部を下向きに開口する状態に配置したハット鋼で構成してある。   The upright material (3) and girder material (5) of the gantry (1) are made of angle steel such as angle steel or grooved steel, or cold-formed lightweight steel for building structures, and inclined support material (4) is made of hat steel arranged with the opening opened downward.

ソーラーパネル(SP)を所定の傾斜角度で支持する傾斜支持材(4)は、図2に示すように、ハット鋼の開口部(6)の両側に連出しているフランジ部(7)・(7)同士に亘って係着させた支持ロッド(8)でハット鋼の開口部(6)を部分的に閉鎖するようにし、ハット鋼の空洞部に装着した電線ケーブル(図示略)を受止め支持するようにしてある。   As shown in FIG. 2, the inclined support material (4) for supporting the solar panel (SP) at a predetermined inclination angle has flange portions (7) and (7) extending to both sides of the opening (6) of the hat steel. 7) The opening (6) of the hat steel is partially closed by the support rod (8) engaged with each other, and the electric cable (not shown) attached to the hollow portion of the hat steel is received. I support it.

支持ロッド(8)は、亜鉛アルミ合金メッキした鋼線に低温焼鈍しを施したもので、図3から図5に示すように形成してある。この支持ロッド(8)は、その両端部を折返し形成した折返し片(9)を有している。一方の折返し片(9a)は支持ロッド(8)の直線部を通る垂直平面と45度をなす傾斜平面内で上側に折返し、その連出方向の途中を支持ロッド(8)の直線部を通る垂直平面方向に接近する側に山形に折り曲げて山形突起(10)に形成してある、他方の折返し片(9b)は、支持ロッド(8)の直線部を通る垂直平面内で折り返した後、その連出方向の途中を前記一方の折返し片(9a)とは逆に支持ロッド(8)の直線部を通る垂直平面方向から離れる側に山形に折り曲げて山形突起(11)に形成してある。したがって、支持ロッド(8)の両端に形成した折返し片(9a)・(9b)は挟み角135度の位置関係に形成されていることになる。   The support rod (8) is obtained by subjecting a steel wire plated with zinc aluminum alloy to low-temperature annealing, and is formed as shown in FIGS. The support rod (8) has a folded piece (9) in which both ends thereof are folded. One folded piece (9a) is folded upward in an inclined plane that forms 45 degrees with the vertical plane passing through the straight portion of the support rod (8), and passes through the straight portion of the support rod (8) in the middle of its continuous direction. The other folded piece (9b), which is formed into a chevron projection (10) by folding it into a chevron on the side approaching the vertical plane direction, is folded in a vertical plane passing through the straight portion of the support rod (8), In the middle of the protruding direction, a chevron projection (11) is formed by bending it into a chevron on the side away from the vertical plane direction passing through the straight portion of the support rod (8), opposite to the one folded piece (9a). . Therefore, the folded pieces (9a) and (9b) formed at both ends of the support rod (8) are formed in a positional relationship of a sandwich angle of 135 degrees.

支持ロッド(8)の折返し片(9a)・(9b)同士の開口間隔は一方の折返し基端部と他方の折返し片先端部とが傾斜支持材(4)を構成しているハット鋼のフランジ部(7)・(7)の外端間寸法とほぼ等しくなるように形成してある。   The opening distance between the folded pieces (9a) and (9b) of the support rod (8) is such that the flange of hat steel in which one folded base end and the other folded piece tip constitutes an inclined support material (4). It is formed so as to be approximately equal to the dimension between the outer ends of the portions (7) and (7).

そして、この支持ロッド(8)は、図2に示すように、一方の折返し片(9a)を傾斜支持材(4)を構成しているハット鋼の一方のフランジ部(7)に嵌着し、挿嵌した折返し片(9a)の折返し基端部をフランジ部(7)に当接させた状態で、他方の折返し片(9b)を撓ませた状態で該折返し片(9b)の先端部をハット鋼の他方のフランジ部(7)での板厚を乗り越えさせて折返し片(9b)を他方のフランジ部(7)に係着させ、この他方のフランジ部(7)に係着した折返し片(9b)をハット鋼の長手軸に沿ってスライドさせることで、支持ロッド(8)が傾斜支持材(4)を構成しているハット鋼の開口部(6)を横切る状態に装着される。   As shown in FIG. 2, the support rod (8) has one folded piece (9a) fitted to one flange portion (7) of hat steel constituting the inclined support material (4). The distal end of the folded piece (9b) with the folded folded piece (9a) in contact with the folded base end of the inserted folded piece (9a) and the other folded piece (9b) being bent Over the thickness of the other flange portion (7) of the hat steel, the folded piece (9b) is engaged with the other flange portion (7), and the folded portion is engaged with the other flange portion (7). By sliding the piece (9b) along the longitudinal axis of the hat steel, the support rod (8) is mounted so as to cross the opening (6) of the hat steel constituting the inclined support material (4). .

そして、ハット鋼の開口部(6)を横切る状態に装着された支持ロッド(8)でハット鋼の空洞部(12)に配線された電気ケーブルを支持ロット(8)で受止め支持することになる。このとき、支持ロッド(8)の両端に形成されている折返し片(9)がロッド長手軸を中心として所定の挟み角を持って連出形成されているから、ハット鋼のフランジ部(7)に装着した場合に、支持ロッド自体に捩れによる弾性力が生じる上、ハット鋼の長手軸に沿ってスライドする折返し片(9b)に形成されている山形突起(11)がフランジ表面に点接触状となることから、支持ロッド(8)を確りと保持できることになる。   Then, the electric cable wired in the hollow portion (12) of the hat steel is received and supported by the support lot (8) by the support rod (8) mounted so as to cross the opening portion (6) of the hat steel. Become. At this time, since the folded pieces (9) formed at both ends of the support rod (8) are continuously formed with a predetermined pinching angle about the rod longitudinal axis, the hat steel flange (7) In addition to the elastic force generated by torsion in the support rod itself, the angled protrusion (11) formed on the folded piece (9b) that slides along the longitudinal axis of the hat steel is in point contact with the flange surface. Therefore, the support rod (8) can be securely held.

図6は、ハット鋼製の傾斜支持材(4)としてフランジ部(7)に係止孔(13)が透設されているハット鋼が用いられた場合を示し、この場合には、フランジ部(7)に挿嵌した支持ロッド(8)の折返し片(9a)に形成した山形突起(10)を係止孔(13)にあてがい、支持ロッド(9)の他方折返し片(9b)をハット鋼の長手軸に沿ってスライドさせると、この係止孔(13)にあてがった山形突起(11)部分が固定された揺動支点となることから、支持ロッド(8)の揺動操作を安定化することができる。   FIG. 6 shows a case where a hat steel in which a locking hole (13) is pierced in the flange portion (7) is used as an inclined support material (4) made of hat steel. In this case, the flange portion The angled protrusion (10) formed on the folded piece (9a) of the support rod (8) inserted into (7) is applied to the locking hole (13), and the other folded piece (9b) of the support rod (9) is hated. When sliding along the longitudinal axis of the steel, the chevron projection (11) portion that is applied to the locking hole (13) becomes a fixed oscillating fulcrum, so that the swinging operation of the support rod (8) is stable. Can be

図7〜図9は、支持ロッド(9)の変形例を示し、前述の実施形態で支持ロッド(8)の直線部を通る垂直平面と45度をなす傾斜平面内で上側に折返して形成した折返し片(9c)を支持ロッド(8)の直線部を通る垂直平面方向に接近する側に斜め上向きに連出したものである。   FIGS. 7 to 9 show modifications of the support rod (9). In the above-described embodiment, the support rod (9) is formed by folding upward in a 45-degree inclined plane with a vertical plane passing through the straight portion of the support rod (8). The folded piece (9c) is continuously extended obliquely upward to the side approaching the vertical plane direction passing through the straight portion of the support rod (8).

このように構成した支持ロッド(9)は、フランジ部(7)に係止孔(13)が透設されているハット鋼製の傾斜支持材(4)に使用でき、折返し片(9c)の上向きに連出している部分を係止孔(13)に挿通させることで、揺動支点を確保するようにしたものである。   The support rod (9) configured in this way can be used for the inclined support material (4) made of hat steel in which the locking hole (13) is formed through the flange portion (7). The swinging fulcrum is secured by inserting the upwardly extending portion into the locking hole (13).

本発明は、広い敷地にソーラーパネルを多数整列配置するメガソーラー発電システムや、ビルの屋上に数枚程度のソーラパネルを配置するソーラー発電システムに利用することができる。   INDUSTRIAL APPLICABILITY The present invention can be used for a mega solar power generation system in which a large number of solar panels are arranged and arranged on a wide site, and a solar power generation system in which several solar panels are arranged on the roof of a building.

1…架台、4…傾斜支持材、7…フランジ部、8…支持ロッド、9…折返し片、12…ハット鋼の空洞部、13…係止孔、SP…ソーラーパネル。   DESCRIPTION OF SYMBOLS 1 ... Mount, 4 ... Inclined support material, 7 ... Flange part, 8 ... Support rod, 9 ... Folding piece, 12 ... Cavity part of hat steel, 13 ... Locking hole, SP ... Solar panel.

Claims (3)

水平面に対して所定の傾斜角をなしてソーラーパネル(SP)を保持する架台(1)の少なくともソーラーパネル(SP)を傾斜支持する傾斜支持材(4)をその開口部が下向きに位置する状態に配置したハット鋼で構成し、鋼製線材で形成した支持ロッド(8)の両端を折り返し成形し、この支持ロッド(8)の折返し片(9)同士の開口間隔を一方の折返し片(9)の折返し基端部と他方の折返し片(9)の先端部とが傾斜支持材(4)を構成しているハット鋼のフランジ部(7)(7)の外端間寸法とほぼ等しくなるように形成し、支持ロッド(8)を傾斜支持材(4)のフランジ部(7)に挿嵌して支持ロッド()の一端を支点に他端側を揺動させることで、支持ロッド(8)の両折返し片(9)でハット鋼のフランジ部(7)を挟持するようにし、ハット鋼の空洞部(12)に配線したソーラーパネル(SP)の電気ケーブルを保持するように構成したことを特徴とするソーラーパネル支持体でのケーブル保持装置。 A state in which the opening portion of the gantry (1) for supporting at least the solar panel (SP) of the gantry (1) holding the solar panel (SP) at a predetermined inclination angle with respect to the horizontal plane is positioned downward. The support rod (8) made of a steel wire is formed by folding back both ends of the support rod (8), and the opening interval between the folded pieces (9) of the support rod (8) is set to one folded piece (9 ) And the distal end of the other folded piece (9) are substantially equal to the dimension between the outer ends of the flange portions (7) and (7) of the hat steel constituting the inclined support member (4). The support rod (8) is inserted into the flange portion (7) of the inclined support material (4), and the other end side is swung around one end of the support rod ( 8 ) as a support rod. The flange portion (7) of the hat steel is sandwiched between the two folded pieces (9) of (8), and the wiring wired to the hollow portion (12) of the hat steel. Cable holding device for the solar panel support member, characterized by being configured to hold the electrical cable Rapaneru (SP). 支持ロッド(8)の折返し片(9)同士が135度の挟み角を有する請求項1に記載したソーラーパネル支持体でのケーブル保持装置。   The cable holding device for a solar panel support according to claim 1, wherein the folded pieces (9) of the support rods (8) have a sandwich angle of 135 degrees. 少なくとも一方のフランジ部(7)に支持ロッド(8)の折返し片の一部を受け止める係止孔(13)が透設してある請求項1又は2に記載したソーラーパネル支持体でのケーブル保持装置。   The cable holding by the solar panel support according to claim 1 or 2, wherein a locking hole (13) for receiving a part of the folded piece of the support rod (8) is formed in at least one flange portion (7). apparatus.
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