JP6214883B2 - LED lighting device - Google Patents

LED lighting device Download PDF

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JP6214883B2
JP6214883B2 JP2013044521A JP2013044521A JP6214883B2 JP 6214883 B2 JP6214883 B2 JP 6214883B2 JP 2013044521 A JP2013044521 A JP 2013044521A JP 2013044521 A JP2013044521 A JP 2013044521A JP 6214883 B2 JP6214883 B2 JP 6214883B2
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led lamp
led
external power
power supply
lighting device
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JP2014175089A (en
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奥村 明彦
明彦 奥村
昌明 峯田
昌明 峯田
賢一 茂木
賢一 茂木
大輔 尾形
大輔 尾形
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Iris Ohyama Inc
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Description

本発明は、LED素子を光源に使用したLED照明装置に関し、特に天井に直接取り付ける天井直付け型のLED照明装置に関するものである。   The present invention relates to an LED lighting device using an LED element as a light source, and more particularly to a ceiling-mounted LED lighting device directly attached to a ceiling.

近年、環境意識の高まりから、省電力化に優れたLED素子を光源に使用した、電源内蔵型の電球型LEDランプが普及してきた。更に最近は、天井埋め込み型のダウンライトや、天井直付け型のシーリングライトにおいても、LED素子を使用した照明装置が開発され、市場に導入されてきている。
天井埋め込み型のダウンライトは、天井面に大きな孔をあけるものであり、その孔あけ作業や、また孔部の補強が必要であり、施工時に手間がかかるものである。そこで、大きな孔をあけることのない照明装置が検討されている(特許文献1、2)。
また天井直付けシーリングライトは、天井面に取り付けられた引掛シーリングボディに、引掛シーリングアダプタを取り付けた照明装置を装着するものであり、特に最近は厚みの薄いシーリングライトも検討されている(特許文献3)。
2. Description of the Related Art In recent years, due to an increase in environmental awareness, a self-powered light bulb type LED lamp using an LED element excellent in power saving as a light source has been widespread. More recently, lighting devices using LED elements have also been developed and introduced into the market for ceiling-mounted downlights and ceiling-mounted ceiling lights.
The ceiling-embedded downlight is for making a large hole in the ceiling surface, and it is necessary to reinforce the hole and reinforce the hole, which takes time during construction. Then, the illuminating device which does not open a big hole is examined (patent document 1, 2).
In addition, the ceiling-mounted ceiling light is a device in which a lighting device having a hook ceiling adapter is attached to a hook ceiling body attached to the ceiling surface. Recently, a ceiling light with a small thickness has been studied (patent document). 3).

例えば特許文献1に記載されている照明装置は、給電部、LED、LEDと同一平面上にある点灯装置とが取り付けられたベース板が取付ネジにより天井面に直接ネジ止めされるもので、天井面には円筒形状の給電部が挿入される挿入孔が形成されていて、挿入孔に挿入された給電部に対して、電力供給用の電源線が接続される。それによって天井面に大きな孔をあけることなく天井面に直接取り付けることができる照明装置が提供される。
また特許文献2に記載されている照明装置は、光源及び当該光源に電源を供給する電源ブロックが内部に収納され、天井面に取り付けられる器具本体内部に、外部電線が電気的に接続される速結端子を備えたものであり、薄型化を図りつつ施工性を向上させた照明器具が提供される。
For example, in the illumination device described in Patent Document 1, a base plate to which a power feeding unit, an LED, and a lighting device on the same plane as the LED are attached is directly screwed to a ceiling surface with an attachment screw. An insertion hole into which a cylindrical power feeding part is inserted is formed on the surface, and a power supply power line is connected to the power feeding part inserted into the insertion hole. Accordingly, an illumination device that can be directly attached to the ceiling surface without providing a large hole in the ceiling surface is provided.
In addition, the lighting device described in Patent Document 2 includes a light source and a power block that supplies power to the light source, and a speed at which an external electric wire is electrically connected to the interior of the fixture body attached to the ceiling surface. Provided is a lighting fixture that includes a connection terminal and has improved workability while being thin.

特許文献3に記載されている照明装置は、照明モジュールと、照明モジュールに電力を供給する電源部と、照明モジュール及び電源部を保持するシャーシと、シャーシを引掛シーリングボディに取り付ける引掛シーリングアダプタとを備え、照明モジュール、電源部及び引掛シーリングアダプタは、夫々が引掛シーリングボディに対して互いに重なり合わないようにシャーシに配されている。それによって引掛シーリングボディからの照明モジュール、電源部及び引掛シーリングアダプタの突設高さを低減することができ、薄型化を図った照明装置が提供される。   The illumination device described in Patent Document 3 includes an illumination module, a power supply unit that supplies power to the illumination module, a chassis that holds the illumination module and the power supply unit, and a hooking ceiling adapter that attaches the chassis to the hooking ceiling body. The lighting module, the power supply unit, and the hooking ceiling adapter are arranged on the chassis so as not to overlap each other with respect to the hooking sealing body. As a result, the protruding heights of the lighting module, the power supply unit, and the hooking ceiling adapter from the hooking ceiling body can be reduced, and a lighting device that is reduced in thickness is provided.

特許第4565307号Japanese Patent No. 4565307 特開2011−233272JP2011-233272A 特開2011−134684JP2011-134684A

しかしながら、特許文献1や2に記載されている照明装置においては、照明装置本体から透光性カバーを取り外し、照明装置本体のベース部を天井面にネジ止めし、再度透光性カバーを取り付ける構造であり、取り付け時にLED素子を傷つける虞があり、また簡単に照明装置を取り付けられるものではない。
また、特許文献3に記載されている照明装置においては、引掛シーリングボディの厚みと引掛シーリングアダプタの厚みを加えた厚みよりも、天井面から照明装置下面までの高さを薄くすることができない照明装置となっている。
However, in the illuminating device described in Patent Documents 1 and 2, the translucent cover is removed from the illuminating device body, the base portion of the illuminating device body is screwed to the ceiling surface, and the translucent cover is attached again. There is a possibility that the LED element may be damaged at the time of attachment, and the lighting device cannot be easily attached.
Moreover, in the illuminating device described in Patent Document 3, the height from the ceiling surface to the illuminating device lower surface cannot be made thinner than the thickness obtained by adding the thickness of the hooking ceiling body and the thickness of the hooking ceiling adapter. It is a device.

一方、照明装置本体には天井面から引き込まれた外部電源線(Fケーブル等)が連結されるが、上記特許文献1〜3に開示された連結構造では、外部電源線を照明装置本体の連結部に挿入する際に、照明装置本体の内部に装着されている回路基板、LED素子、電子部品等に外部電源線が接触し、それらを破損する虞がある。   On the other hand, an external power line (F cable or the like) drawn from the ceiling surface is connected to the lighting device body. However, in the connection structures disclosed in Patent Documents 1 to 3, the external power line is connected to the lighting device body. When inserted into the unit, the external power line may come into contact with the circuit board, LED element, electronic component, and the like mounted inside the lighting device body, and may be damaged.

本発明は、以上のような課題を解決するため鋭意検討した結果なされたものであり、外部電源線を照明装置本体と連結する際に、照明装置本体の内部に装着されている回路基板、LED素子、電子部品等の破損を防止することができるLED照明装置を提供するものである。
また本発明は、外部電源線と照明装置本体の連結が簡単であり、天井面等に簡単に取り付けられるLED照明装置を提供するものである。
The present invention has been made as a result of intensive studies to solve the above-described problems. When an external power supply line is connected to a lighting device main body, a circuit board and an LED mounted inside the lighting device main body are provided. Provided is an LED lighting device that can prevent damage to elements, electronic components, and the like.
In addition, the present invention provides an LED lighting device in which an external power supply line and a lighting device main body are easily connected and can be easily attached to a ceiling surface or the like.

上記課題を解決するため、請求項1に記載の発明にあっては、
外部電源線挿通部を設けたLEDランプ本体を有するLED照明装置において、
前記外部電源線挿通部に、外部電源線の前記LEDランプ本体内部側への挿入範囲を規制するための挿入制手段を設け
前記挿入規制手段は、前記外部電源線挿通部の下端部に内挿されたストッパ部材であり、
前記ストッパ部材は押さえ部とストッパ部とを有しており、前記LEDランプ本体内に装着する回路基板を介して前記ストッパ部を前記外部電源電線挿通部に内挿するとともに、前記押さえ部を前記回路基板を介してLEDランプ本体に固定し、
前記押さえ部には溝部が形成され、前記溝部には前記回路基板との接続配線が係入されることを特徴とする。
また請求項の発明にあっては、前記回路基板は、LED素子が実装されたLED基板と前記LED素子を点灯駆動する点灯回路基板が同一面に構成された回路基板であることを特徴とする。
また請求項の発明にあっては、前記溝部には、配線の係止突起が形成されていることを特徴とする。
また請求項の発明にあっては、前記外部電源線挿通部は、前記LEDランプ本体の上面部中心軸上に設けた速結端子収納部材であることを特徴とする。
In order to solve the above-mentioned problem, in the invention according to claim 1,
In the LED lighting device having the LED lamp body provided with the external power line insertion portion,
Wherein the external power line insertion portion, provided an insertion regulation means for regulating the LED lamp insertion range of the main body internal side of the external power supply line,
The insertion restricting means is a stopper member inserted in a lower end portion of the external power line insertion portion,
The stopper member has a pressing portion and a stopper portion, and the stopper portion is inserted into the external power supply wire insertion portion via a circuit board mounted in the LED lamp body, and the pressing portion is Fix it to the LED lamp body via the circuit board,
A groove portion is formed in the pressing portion, and a connection wiring to the circuit board is inserted into the groove portion .
In the invention of claim 2 , the circuit board is a circuit board in which an LED board on which an LED element is mounted and a lighting circuit board that drives the LED element to be lit are configured on the same surface. To do.
Also In the invention of claim 3, wherein the groove, the locking projection of the wiring is formed, characterized in Tei Rukoto.
According to a fourth aspect of the present invention, the external power line insertion portion is a quick connection terminal storage member provided on the central axis of the upper surface portion of the LED lamp body.

上述した本発明によれば、LEDランプ本体に設けられている外部電源線挿通部に、外部電源線の前記LEDランプ本体内部側への挿入範囲を規制するための挿入制手段を設けたことにより、外部電源線を照明装置本体と連結する際に、照明装置本体の内部に装着されている回路基板、LED素子、電子部品等の破損を防止することができる。
また本発明によれば、外部電源線と照明装置本体の連結が簡単であり、LED照明装置を天井面等に簡単に取り付けることができる。
According to the present invention described above, the external power supply line insertion portion provided in the LED lamp body is provided with the insertion control means for restricting the insertion range of the external power supply line to the inside of the LED lamp body. When connecting the external power supply line to the lighting device main body, it is possible to prevent damage to the circuit board, the LED element, the electronic component and the like mounted in the lighting device main body.
Further, according to the present invention, the connection between the external power line and the lighting device main body is simple, and the LED lighting device can be easily attached to the ceiling surface or the like.

本実施形態に係わるLED照明装置の天井面側から見た取り付け前の外観斜視図The external appearance perspective view before the attachment seen from the ceiling surface side of the LED lighting apparatus concerning this embodiment 本実施形態に係わるLED照明装置の被照射面側から見た取り付け前の外観斜視図The external appearance perspective view before the attachment seen from the to-be-irradiated surface side of the LED lighting apparatus concerning this embodiment 本実施形態に係わるLED照明装置の天井面側から見た外観斜視図External appearance perspective view seen from the ceiling surface side of the LED lighting device according to the present embodiment 本実施形態に係わるLED照明装置の被照射面側から見た外観斜視図The external appearance perspective view seen from the to-be-irradiated surface side of the LED lighting apparatus concerning this embodiment 本実施形態に係わる連結板の天井面側から見た外観斜視図External perspective view of the connecting plate according to the present embodiment viewed from the ceiling surface side 本実施形態に係わる連結板の被照射面側から見た外観斜視図External perspective view of the connecting plate according to this embodiment as seen from the irradiated surface side 本実施形態に係わる連結板の天井面側から見た正面図The front view seen from the ceiling surface side of the connection board concerning this embodiment 本実施形態に係わる連結板の図7X方向から見た側面図Side view of the connecting plate according to the present embodiment as viewed from the direction of FIG. 7X. 本実施形態に係わる連結板の図7Y−Y線断面図FIG. 7Y-Y cross-sectional view of the connecting plate according to the present embodiment. 本実施形態に係わるLEDランプを天井面側から見た外観斜視図External perspective view of the LED lamp according to this embodiment as seen from the ceiling surface side 本実施形態に係わるLEDランプを被照射面側から見た外観斜視図External perspective view of the LED lamp according to this embodiment viewed from the irradiated surface side 本実施形態に係わるLEDランプを天井面側から見た正面図The front view which looked at the LED lamp concerning this embodiment from the ceiling surface side 本実施形態に係わるLEDランプの図12X−X線断面図FIG. 12X-X sectional view of the LED lamp according to the present embodiment. 本実施形態に係わるLEDランプの図12Y−Y線断面図12Y-Y sectional view of the LED lamp according to this embodiment. 本実施形態に係わる図13の速結端子収納部近傍の拡大図13 is an enlarged view of the vicinity of the quick connection terminal storage portion in FIG. 13 according to the present embodiment. 本実施形態に係わる速結端子の外観斜視図External perspective view of quick connection terminal according to this embodiment 本実施形態に係わる速結端子収納部の外観斜視図External perspective view of the quick connection terminal storage according to the present embodiment 本実施形態に係わる速結端子収納部を天井面側から見た正面図The front view which looked at the quick connection terminal storage part concerning this embodiment from the ceiling surface side 本実施形態に係わる速結端子収納部の図18X−X線断面図18X-X sectional view of the quick connection terminal storage portion according to the present embodiment. 本実施形態に係わるLEDランプを上側から見た分解斜視図The exploded perspective view which looked at the LED lamp concerning this embodiment from the upper part 本実施形態に係わるLEDランプを下側から見た分解斜視図(LED素子、電子部品は省略)The exploded perspective view which looked at the LED lamp concerning this embodiment from the lower side (a LED element and electronic parts are omitted) 本実施形態に係わる基板の実装面側正面図Mounting surface side front view of substrate according to this embodiment 本実施形態に係わる基板の裏面側正面図Front side view of back side of substrate according to this embodiment 本実施形態に係わる基板の別形態の実装面側正面図Mounting surface side front view of another form of the substrate according to this embodiment 本実施形態に係わる基板の別形態の裏面側正面図The back side front view of another form of the board concerning this embodiment 本実施形態に係わる遮蔽板の天井面側から見た外観斜視図External perspective view of the shielding plate according to this embodiment viewed from the ceiling side 本実施形態に係わる遮蔽板の被照射面側から見た外観斜視図External perspective view of the shielding plate according to the present embodiment viewed from the irradiated surface side 本実施形態に係わる導光板近傍の拡大断面図Enlarged sectional view of the vicinity of the light guide plate according to this embodiment 本発明の別の実施形態に係わるLED照明装置の被照射面側から見た取り付け前の外観斜視図The external appearance perspective view before the attachment seen from the to-be-irradiated surface side of the LED lighting apparatus concerning another embodiment of this invention 本発明の実施形態に係わるストッパ部材の表面側からみた斜視図The perspective view seen from the surface side of the stopper member concerning the embodiment of the present invention 同じくストッパ部材の裏面側から見た斜視図Similarly perspective view from the back side of the stopper member 同じくストッパ部材の側面図Similarly side view of stopper member 本実施形態に係わる別の速結端子の外観斜視図External perspective view of another quick connection terminal according to the present embodiment

以下に本発明の好適な実施の形態について、図面を参照しながら説明する。なお本実施形態は一例であり、これに限定されるものではない。   Preferred embodiments of the present invention will be described below with reference to the drawings. This embodiment is an example, and the present invention is not limited to this.

図1から図4に示したように、本実施形態に係わるLED照明装置100は、連結板1と、LEDランプ本体2とからなり、外部電源線(F−ケーブル)3が出ている直径15mm(この直径に限定されるものではない)の孔4−1が開いた天井面4に連結板1がネジ止めされ、該連結板1にLEDランプ本体2が着脱自在に装着される。連結板1にLEDランプ本体2が装着されるときに、LEDランプ本体2と外部電源線3とが接続され、LED照明装置100はダウンライトとして使用可能となる。なお直径15mm以下の孔4−1であれば、天井に特別な補強を施すことがないので、施工性良くLED照明装置を取り付けることができる。   As shown in FIGS. 1 to 4, the LED lighting device 100 according to the present embodiment includes a connecting plate 1 and an LED lamp body 2, and a diameter of 15 mm from which an external power line (F-cable) 3 comes out. The connecting plate 1 is screwed to the ceiling surface 4 having a hole 4-1 (not limited to this diameter), and the LED lamp body 2 is detachably attached to the connecting plate 1. When the LED lamp body 2 is mounted on the connecting plate 1, the LED lamp body 2 and the external power supply line 3 are connected, and the LED lighting device 100 can be used as a downlight. If the hole 4-1 has a diameter of 15 mm or less, no special reinforcement is applied to the ceiling, so that the LED lighting device can be attached with good workability.

連結板1は、ステンレス板を使用して、打抜加工、プレス加工、折曲加工等によって作成される。連結板1は円盤形状で、図5から図9に示すように、中央部に、左右対称に扇形となったリボン形の貫通孔13−1が形成されており、この貫通孔13−1の左右扇形部が回動規制孔部13となっている。また、この貫通孔13−1の中心部、すなわち連結板1の中心部に円形開口部が形成され、その円形開口部が連結板電源挿通部11となっている。なお、連結板1は板状である必要はなく、円盤形状や函体形状等の立体形状の部材を含んでいる。   The connecting plate 1 is made of a stainless steel plate by punching, pressing, bending, or the like. As shown in FIGS. 5 to 9, the connecting plate 1 has a disk-shaped ribbon-shaped through hole 13-1 formed symmetrically in the center as shown in FIGS. 5 to 9. The left and right fan-shaped portions are rotation restricting hole portions 13. In addition, a circular opening is formed in the central portion of the through hole 13-1, that is, the central portion of the connecting plate 1, and the circular opening serves as the connecting plate power supply insertion portion 11. In addition, the connection plate 1 does not need to be plate-shaped, and includes a three-dimensional member such as a disk shape or a box shape.

前記連結板電源挿通部11の縁部には一対の連結板位置決め突出部12が突設されている。連結板位置決め突出部12は、断面円弧形の湾曲片であり、連結板1の回転軸に沿って天井面4方向に起立している(ここでは、連結板1と同一中心を有する直径14mm、外壁厚1mm、高さ15mmの仮想円筒の外壁の一部からなるように、対向する所定の長さの円弧から延出した2つの湾曲片である)。この一対の連結板位置決め突出部12によって、前記天井面孔4−1に対する連結板1の位置決めが容易となり、連結板1を簡単に天井面4に取り付けることができる。   A pair of connecting plate positioning protrusions 12 project from the edge of the connecting plate power supply insertion portion 11. The connecting plate positioning protrusion 12 is a curved piece having a circular arc cross section, and stands in the direction of the ceiling surface 4 along the rotation axis of the connecting plate 1 (here, a diameter of 14 mm having the same center as the connecting plate 1). 2 curved pieces extending from arcs of a predetermined length facing each other so as to consist of a part of the outer wall of a virtual cylinder having an outer wall thickness of 1 mm and a height of 15 mm). The pair of connecting plate positioning protrusions 12 facilitate positioning of the connecting plate 1 with respect to the ceiling surface hole 4-1, and the connecting plate 1 can be easily attached to the ceiling surface 4.

また連結板1には、LEDランプ本体2を回動させて連結板1と係合させるための回動係合部14が連結板1の周方向に複数(ここでは、90度間隔に4箇所)設けられている。回動係合部14は、略扇形状の開口部14−1と係止舌片14−2とを有している。係止舌片14−2は、図6、図8に示すように連結板1の裏面側(LEDランプ本体2と接合する面側)に一体的に形成されており、開口部14−1の開口部よりも小さく、該開口部14−1と相似形に形成されている。この係止舌片14−2は、連結板1の周方向(回転方向)に沿って開口部14−1の一端縁部から開口部14−1を臨むように設置されている。なお係止舌片14−2の先端には、回動係合が外れるのを防止するための爪14−3が形成されている。なお、13−2は連結板1を天井面4にネジ止めするためのネジ穴である。   Further, the connecting plate 1 includes a plurality of rotating engaging portions 14 for rotating the LED lamp main body 2 to engage with the connecting plate 1 in the circumferential direction of the connecting plate 1 (here, four locations at intervals of 90 degrees). ) Is provided. The rotation engaging portion 14 has a substantially fan-shaped opening 14-1 and a locking tongue piece 14-2. As shown in FIGS. 6 and 8, the locking tongue piece 14-2 is integrally formed on the back surface side (the surface side to be joined to the LED lamp body 2) of the connecting plate 1, and the opening tongue 14-1. It is smaller than the opening and is formed in a similar shape to the opening 14-1. The locking tongue piece 14-2 is installed so as to face the opening 14-1 from the edge of the opening 14-1 along the circumferential direction (rotation direction) of the connecting plate 1. A claw 14-3 is formed at the tip of the locking tongue piece 14-2 to prevent the rotational engagement from being released. Reference numeral 13-2 denotes a screw hole for screwing the connecting plate 1 to the ceiling surface 4.

LEDランプ本体2は、図10から図14及び図20に示すように、筐体21と、筐体21の内部に収納される外部電源線が接続される速結端子22と、速結端子22を収納する速結端子収納部23と、複数のLED素子24とLED素子24を点灯させる点灯回路を構成する各種電子部品25とが実装された基板26と、電子部品25を覆う遮蔽板27と、筐体21の下部開口部を覆う透光性カバー28とから概略構成されている。   As shown in FIGS. 10 to 14 and 20, the LED lamp body 2 includes a housing 21, a quick connection terminal 22 to which an external power supply line housed in the housing 21 is connected, and a quick connection terminal 22. , A board 26 on which a plurality of LED elements 24 and various electronic components 25 constituting a lighting circuit for lighting the LED elements 24 are mounted, and a shielding plate 27 that covers the electronic components 25. The light-transmitting cover 28 covers the lower opening of the housing 21.

筐体21は、アルミニウムを使用して、下端部が開口した中空の有底円筒で高さの低い扁平な形状に形成されている。連結板1に接合される筐体21の上面部21−1には、筐体21の内部に向かって円形に凹んだ凹部21−2が形成されている。また、上面部21−1の外周縁には、連結板1の厚みと同じ高さの突縁部21−8が形成されており、LEDランプ本体2を連結板1に装着したときに、一体化する構造となっている。なお、前記凹部21−2は、前記連結板1の係止舌片14−2が入り込める深さとなっている。   The casing 21 is made of aluminum and has a hollow bottomed cylinder with an open lower end and is formed into a flat shape with a low height. The upper surface portion 21-1 of the housing 21 joined to the connecting plate 1 is formed with a concave portion 21-2 that is recessed in a circular shape toward the inside of the housing 21. Further, a protruding edge portion 21-8 having the same height as the thickness of the connecting plate 1 is formed on the outer peripheral edge of the upper surface portion 21-1, and when the LED lamp main body 2 is attached to the connecting plate 1, it is integrated. It becomes the structure which becomes. In addition, the said recessed part 21-2 becomes the depth which the latching tongue piece 14-2 of the said connection board 1 can enter.

凹部21−2の中央部には、小片形の回動規制突起21−6が凸設されており、その中心部には、楕円筒形状のLEDランプ位置決め突出部21−4が立設されている。回動規制突起21−6は、図13に示すように凹部21−2の上面部に一体形成されており、内部は後述する速結端子収納部23を収納するために空洞となっている。 A small piece-shaped rotation restricting protrusion 21-6 is provided at the center of the recess 21-2, and an elliptical cylindrical LED lamp positioning protrusion 21-4 is provided upright at the center. Yes. As shown in FIG. 13, the rotation restricting projection 21-6 is integrally formed on the upper surface portion of the recess 21-2, and the inside is hollow to accommodate a quick connection terminal accommodating portion 23 described later.

LEDランプ位置決め突起部21−4は、断面が略楕円形の筒体であり、回動規制突起21−6が形成されていない左右両側面部は薄肉となって係合溝部21−5が対向して形成されており、この係合溝部21−5に前記連結板位置決め突出部12が係合するようになっている。LEDランプ位置決め突起部21−4は、LEDランプ電源挿通部21−3を兼ねており、このLEDランプ電源挿通部21−3に、後述するように結束端子収納部23と結束端子22が収納されている。   The LED lamp positioning protrusion 21-4 is a cylindrical body having a substantially elliptical cross section, and the left and right side surfaces where the rotation restricting protrusion 21-6 is not formed are thin so that the engaging groove 21-5 faces. The connecting plate positioning protrusion 12 is engaged with the engaging groove 21-5. The LED lamp positioning protrusion 21-4 also serves as the LED lamp power supply insertion portion 21-3, and the binding terminal storage portion 23 and the binding terminal 22 are stored in the LED lamp power supply insertion portion 21-3 as will be described later. ing.

ここでは、LEDランプ位置決め突出部31−4の外径は14mmであり、係合溝21−5の深さは1mmである。またLEDランプ電源挿通部21−3の周縁部には、連結板1に向かって延出する、外径が14mmの円筒形状のLEDランプ位置決め突出部21−4が形成されている(言い換えると、この実施形態では、筒状のLEDランプ電源挿通部21−3の肉厚部がLEDランプ位置決め突出部21−4となり、薄肉部が係合溝21−5となっている)。   Here, the outer diameter of the LED lamp positioning protrusion 31-4 is 14 mm, and the depth of the engagement groove 21-5 is 1 mm. Further, a cylindrical LED lamp positioning protrusion 21-4 having an outer diameter of 14 mm extending toward the connecting plate 1 is formed at the peripheral edge of the LED lamp power supply insertion portion 21-3 (in other words, In this embodiment, the thick part of the cylindrical LED lamp power supply insertion part 21-3 is the LED lamp positioning protrusion 21-4, and the thin part is the engagement groove 21-5).

前記回動規制突起21−6は、連結板1の回動規制孔部13に挿入され、回動規制孔部13の扇を形成する角度で回動でき、この回動角度によってLEDランプ本体2の回動範囲が決定されている。また係合溝21−5の溝幅も、前記回動できる角度に対応して連結板位置決め突出部12の幅よりも広く形成されている。   The rotation restricting projection 21-6 is inserted into the turn restricting hole 13 of the connecting plate 1 and can be turned at an angle that forms a fan of the turn restricting hole 13, and the LED lamp main body 2 is turned by this turning angle. The rotation range is determined. The groove width of the engaging groove 21-5 is also formed wider than the width of the connecting plate positioning protrusion 12 corresponding to the pivotable angle.

これら各種部材の構造や寸法によって、連結板位置決め突出部12と、LEDランプ位置決め突出部21−4とが係合したときにできる係合体は、薄さを保った状態で外径14mmの円筒空間に収まる構造となっている。それによって、連結板1を介していても、扁平なLED照明装置100を実現でき、かつ天井面4に設けられた孔4−1に対して、それぞれの電源挿通部の開口部がずれることなく簡単に開口面が合わせられ取り付けやすい構造となっている。   Depending on the structure and dimensions of these various members, the engagement body formed when the connecting plate positioning protrusion 12 and the LED lamp positioning protrusion 21-4 are engaged with each other is a cylindrical space having an outer diameter of 14 mm in a thin state. It is a structure that fits in. Thereby, even if it connects via the connection board 1, the flat LED lighting apparatus 100 is realizable, and the opening part of each power supply insertion part does not shift | deviate with respect to the hole 4-1 provided in the ceiling surface 4. It has a structure in which the opening surfaces are easily aligned and easy to install.

一方、凹部21−2の段部近傍の筐体21の上面部21−1には、LEDランプ本体2の中心方向に向けて延出する台形の回動係止片21−7が形成されている。該回動係止片21−7は、連結板1の開口部14−1に挿入可能な大きさに形成されている。なお、21−9は、後述する基板26と遮蔽板27を固定するネジ穴である。   On the other hand, a trapezoidal rotation locking piece 21-7 extending toward the center direction of the LED lamp body 2 is formed on the upper surface portion 21-1 of the casing 21 in the vicinity of the stepped portion of the recess 21-2. Yes. The rotation locking piece 21-7 is formed in a size that can be inserted into the opening 14-1 of the connecting plate 1. Reference numeral 21-9 denotes a screw hole for fixing a substrate 26 and a shielding plate 27 described later.

回動係止片21−7は、開口部14−1に挿入され、連結板1の下面側に筐体21を接合した後に回動すると、連結板1の係止舌片14−2の上面部に係合されることになる。このとき、係止舌片14−2の先端には爪14−3が形成されているので、クリック感によりLEDランプ本体2の装着が完了したことがわかるようになっている。また前述したように、爪14−3によって筐体21を装着後の回動が規制され、不用意に取り外れないようになっているが、連結板1とLEDランプ本体2とを繋ぐ落下防止用チェーンや、回動を規制、解除するロック構造を別途設けてもよい。   When the rotation locking piece 21-7 is inserted into the opening 14-1 and rotated after the housing 21 is joined to the lower surface side of the connecting plate 1, the upper surface of the locking tongue piece 14-2 of the connecting plate 1 is obtained. It will be engaged with the part. At this time, since the claw 14-3 is formed at the tip of the locking tongue piece 14-2, it can be seen that the mounting of the LED lamp body 2 is completed by a click feeling. Further, as described above, the rotation after the housing 21 is mounted is restricted by the claw 14-3 so that it cannot be inadvertently removed, but the fall prevention that connects the connecting plate 1 and the LED lamp body 2 is prevented. An additional chain or a lock structure for restricting and releasing the rotation may be provided.

前記速結端子22は、図16に示すように、一対の連結端子22−1から構成され、金属板を加工してL字状に形成されたものであって、上部側に外部電源線が差し込まれる左右一対の上部支持片22−3と下部支持片22−4を有しており、下部側に接触子22−2を一体に有している。下部支持片22−4の一方は、上端部が下方に屈曲した押え片22−5となっており、接触子22−2は外側に略V字形に屈曲した形状となっている。連結端子22−1は電源端子台等に用いられている公知の速結端子と同じ構造である。   As shown in FIG. 16, the quick connection terminal 22 is composed of a pair of connection terminals 22-1 and is formed in an L shape by processing a metal plate. A pair of left and right upper support pieces 22-3 and a lower support piece 22-4 are inserted, and a contactor 22-2 is integrally provided on the lower side. One of the lower support pieces 22-4 is a presser piece 22-5 whose upper end is bent downward, and the contact 22-2 is bent outward in a substantially V shape. The connection terminal 22-1 has the same structure as a known quick connection terminal used for a power supply terminal block or the like.

このような速結端子22には外部電源線3(Fケーブル)の芯線が差し込まれ、その電源線3は上部支持片22−3と下部支持片22−4により支持される。接触子22−2は、板バネとなっており、後述するように基板26の電力入力面に押圧されて接触し、該速結端子22によって、外部電源線3と基板26とが電気的に接続される。   The core wire of the external power supply line 3 (F cable) is inserted into such a quick connection terminal 22, and the power supply line 3 is supported by the upper support piece 22-3 and the lower support piece 22-4. The contact 22-2 is a leaf spring, and is pressed against and contacted with the power input surface of the board 26 as will be described later. The external connection line 3 and the board 26 are electrically connected by the quick connection terminal 22. Connected.

前記速結端子22は、図17から図19に示すような速結端子収納部23に収納される。速結端子収納部23は、電気絶縁性の樹脂で形成されたものであり、全体が逆T字形状に形成されている。具体的には、結束端子収納部23は、外部電源線3が挿入される開口部23−1を備えた略楕円筒形状の縦筒部23−2と、内部が空洞となっている直方体形状の底延部23−3を有しており、縦筒部23−2の内部に2個の連結端子22−1が収容され、底延部23−3に接触子22−2が収容される。   The quick connection terminal 22 is accommodated in a quick connection terminal accommodating portion 23 as shown in FIGS. The quick connection terminal accommodating portion 23 is formed of an electrically insulating resin, and is formed in an inverted T shape as a whole. Specifically, the binding terminal storage portion 23 includes a substantially elliptical cylindrical portion 23-2 having an opening 23-1 into which the external power supply line 3 is inserted, and a rectangular parallelepiped shape having a hollow inside. Bottom extending portion 23-3, two connecting terminals 22-1 are accommodated in the vertical cylindrical portion 23-2, and contacts 22-2 are accommodated in the bottom extending portion 23-3. .

縦筒部23−2の開口部23−1の形状は略楕円形状であり、中央部に絶縁板23−4が設けられ、図19に示すように縦筒部23−2の内部には、電線挿入孔23−5を有する2つに分割された収容空間23−6が備えられている。2個の連結端子22−1が収容空間23−6に離されて配置され、また中央部に設けた絶縁板23−4が、開口部23−1まで延出されているので沿面距離が大きく取られており、外部電源線の2本の芯線や、2個の連結端子22−1の間には十分な絶縁性が確保されている。   The shape of the opening 23-1 of the vertical cylinder part 23-2 is substantially elliptical, and an insulating plate 23-4 is provided in the center part. As shown in FIG. The housing space 23-6 divided into two having the electric wire insertion hole 23-5 is provided. The two connecting terminals 22-1 are arranged apart from the accommodation space 23-6, and the insulating plate 23-4 provided at the center extends to the opening 23-1, so that the creepage distance is large. Thus, sufficient insulation is ensured between the two core wires of the external power line and the two connecting terminals 22-1.

速結端子22を収納した速結端子収納部23は、図13に示すように、筐体21の内側から挿入され、縦筒部23−2が筐体21のLEDランプ位置決め突出部21−4の内部空間に収納され、底延部23−3が回動規制突起21−6の内部空間に収納される。 As shown in FIG. 13, the quick connection terminal storage portion 23 storing the quick connection terminals 22 is inserted from the inside of the housing 21, and the vertical tube portion 23-2 is the LED lamp positioning protrusion 21-4 of the housing 21. The bottom extension 23-3 is stored in the internal space of the rotation restricting projection 21-6.

速結端子収納部23の内部下端部にはストッパ部材23−5が内挿されており、速結端子22に挿入された外部電源線3の先端部が、基板26やその基板26に実装されたLED素子、電子部品等と接触することを規制し、それらの内装部品の破損を防いでいる。ストッパ部材23−5は、図15に示すように、ここでは連結端子22の接触子22−2の近くで弾性的に挟持された状態となっている。   A stopper member 23-5 is inserted into the inner lower end portion of the quick connection terminal accommodating portion 23, and the front end portion of the external power supply line 3 inserted into the quick connection terminal 22 is mounted on the substrate 26 or the substrate 26. In other words, contact with LED elements, electronic parts, etc. is restricted, and damage to the interior parts is prevented. As shown in FIG. 15, the stopper member 23-5 is in a state of being elastically clamped near the contact 22-2 of the connecting terminal 22 here.

本実施形態では、外部電源線の芯線を直接装着する速結端子を用いたが、外部電源線の芯線に外径14mmのプラグを取り付け、LEDランプ本体2の内部に該プラグが挿着されるコネクタを収納してもよい。更に該コネクタの前記プラグ挿着側の他端側に、前述の速結端子22と同様に、基板26の電力入力面に押圧されて接触する接触子を設けてもよい。
また本実施形態では、速結端子22をLEDランプ本体2に収容したが、これに限定されず、連結板1の連結板電源挿通部11に速結端子22を取り付けてもよく、更に連結端子22−1と接触子22−2を分割し、連結端子22−1を連結板1に取り付け、接触子22−2をLEDランプ本体2に取り付け、連結板1にLEDランプ本体2を装着するときに、連結端子22−1と接触子22−2が接続され、一体となる速結端子としてもよい。
また、LEDランプ本体2から点灯回路に繋がった電源線を伸ばし、その先端にプラグを取り付け、前記外部電源線のプラグに挿着してもよい。
In this embodiment, the quick connection terminal for directly attaching the core wire of the external power supply line is used. However, a plug having an outer diameter of 14 mm is attached to the core wire of the external power supply wire, and the plug is inserted into the LED lamp body 2. A connector may be stored. Further, a contact that is pressed against and contacted with the power input surface of the substrate 26 may be provided on the other end side of the connector on the plug insertion side, similarly to the above-described quick connection terminal 22.
Moreover, in this embodiment, although the quick connection terminal 22 was accommodated in the LED lamp main body 2, it is not limited to this, The quick connection terminal 22 may be attached to the connection board power supply insertion part 11 of the connection board 1, and also a connection terminal. 22-1 and contact 22-2 are divided, the connecting terminal 22-1 is attached to the connecting plate 1, the contact 22-2 is attached to the LED lamp body 2, and the LED lamp body 2 is attached to the connecting plate 1. Further, the connecting terminal 22-1 and the contact 22-2 may be connected to form an integral quick-connecting terminal.
Moreover, the power supply line connected to the lighting circuit may be extended from the LED lamp main body 2, a plug may be attached to the tip of the power supply line, and the external power supply line may be inserted into the plug.

LED素子24としては公知の種々のLEDを用いることができる。本実施形態では、照明用の白色光を発光する高輝度タイプのLED素子が用いられている。 Various known LEDs can be used as the LED element 24. In this embodiment, a high-luminance type LED element that emits white light for illumination is used.

点灯回路を構成する電子部品25は、過電流保護、ノイズカット、整流、平滑、調光制御などを行うための各種ダイオード、コンデンサー、IC、抵抗などの公知の電子部品である。 The electronic component 25 constituting the lighting circuit is a known electronic component such as various diodes, capacitors, ICs, resistors for performing overcurrent protection, noise cut, rectification, smoothing, dimming control, and the like.

前記基板26は、円盤形状の平板で、両面に銅箔が貼られたガラスエポキシ基板であり、片面側にLED素子24と電子部品25とが実装されている。図22は、基板26の実装面側(表側)であり、基板26の中心部側に円形の実装領域Aが、該実装領域Aの外側に帯状の半円環形状(略3/4周)の実装領域Bが形成されている。実装領域AにLED素子24が実装されており、実装領域Bに電子部品25が実装されている。また実装領域Bの一部には貫通孔26−1が備えられていて、他の電子部品に比べて大きな電解コンデンサー等が横向きに設置されている。なお、26−5は基板26を筐体21に固定するためのネジ穴である。   The said board | substrate 26 is a glass epoxy board | substrate with which copper foil was affixed on both surfaces, and the LED element 24 and the electronic component 25 are mounted in the single side | surface. FIG. 22 is the mounting surface side (front side) of the substrate 26, a circular mounting area A on the center side of the substrate 26, and a belt-like semi-annular shape (approximately 3/4 round) outside the mounting area A Mounting region B is formed. The LED element 24 is mounted in the mounting area A, and the electronic component 25 is mounted in the mounting area B. Moreover, a through hole 26-1 is provided in a part of the mounting region B, and a large electrolytic capacitor or the like is installed sideways as compared with other electronic components. Reference numeral 26-5 denotes a screw hole for fixing the substrate 26 to the housing 21.

実装領域Aと実装領域Bの間は、電流が流れる部分を残して前記銅箔が取り除かれ、両側の実装領域よりも熱抵抗が大きい円環状領域C(熱伝導係数の小さな高熱抵抗領域)となっている。円環の幅は、基板の厚みよりも大きく形成されており、LED素子24で発生した熱は、実装領域Bよりも、基板裏面に早く到達する。
更に、円環状領域Cの基板を切り取って貫通したスリットを形成してもよい。これによって更に円環状領域Cの熱抵抗を大きくすることがでる。
Between the mounting area A and the mounting area B, the copper foil is removed leaving a portion where current flows, and an annular area C (high thermal resistance area having a small thermal conductivity coefficient) having a higher thermal resistance than the mounting areas on both sides, and It has become. The width of the ring is formed larger than the thickness of the substrate, and the heat generated in the LED element 24 reaches the substrate back surface earlier than the mounting region B.
Furthermore, you may form the slit which cut off the board | substrate of the annular | circular shaped area | region C and penetrated. As a result, the thermal resistance of the annular region C can be further increased.

図23は、基板26の裏面側であり、表側の各実装領域に対応した基板裏面に、各実装領域A、Bと略同形状の銅箔が貼られている。筐体21の凹部21−2は、内部側から見ると円形の凸部(図21に示した21−8)を形成し、その凸部の周囲に円環状の凹部(図21に示した21−9)を形成している。該凸部21−8を形成している筐体21の内壁に、実装領域Aに対応した裏面位置に貼られた銅箔が接触しており、LED素子24で発生した熱は、電子部品25に伝導することなく、基板裏面の銅箔を通って筐体21に伝導し、筐体21の外壁を形成している上面部や側面から放熱される。
なお、該接触部に、電気絶縁性の放熱性のグリースを塗布したり、シートを挟んだりすることによって放熱性を更に向上させることもできる。
FIG. 23 is a back surface side of the substrate 26, and a copper foil having substantially the same shape as the mounting regions A and B is attached to the back surface of the substrate corresponding to the mounting regions on the front side. The concave portion 21-2 of the housing 21 forms a circular convex portion (21-8 shown in FIG. 21) when viewed from the inside, and an annular concave portion (21 shown in FIG. 21) around the convex portion. -9). The copper foil affixed to the back surface position corresponding to the mounting area A is in contact with the inner wall of the casing 21 forming the convex portion 21-8, and the heat generated in the LED element 24 is generated by the electronic component 25. Without being conducted, the heat is conducted to the housing 21 through the copper foil on the back surface of the substrate, and is radiated from the upper surface and the side surface forming the outer wall of the housing 21.
In addition, heat dissipation can be further improved by applying an electrically insulating heat dissipating grease or sandwiching a sheet to the contact portion.

実装領域Bに対応した裏面位置に貼られた銅箔は、前記円環状の凹部21−9に位置しており、筐体と直接接触しない。実装領域Bにはスルーホールが形成され一部の電子部品25のリードが基板裏面に出ているが、実装領域Bが該凹部21−9に位置していることで、該リードと金属製の筐体とは接触せず、ショートが防止されている。   The copper foil affixed to the back surface position corresponding to the mounting region B is located in the annular recess 21-9 and does not directly contact the housing. Through holes are formed in the mounting area B, and the leads of some electronic components 25 are exposed on the back surface of the substrate. However, since the mounting area B is located in the recess 21-9, the leads and metal Short circuit is prevented without contact with the housing.

実装領域Bと、前記円環状の凹部21−9との間には、電気絶縁性の硬化性の放熱樹脂が充填されていてもよい。これによって、電子部品25で発生した熱は、裏面の銅箔を通って筐体21に伝熱しやすくなっており、電子部品25の温度上昇が抑制される。また放熱樹脂の熱伝導性よりも、アルミニウム製筐体の熱伝導性の方が100倍程度大きいので、LED素子24で発生した熱が、電子部品25に逆流してくることはなく、LED素子4及び電子部品25で発生した熱は筐体21の外壁から効果的に放熱される。
また硬化した樹脂によって、LEDランプ本体2に何らかの衝撃が加えられても、前記リードが筐体21の内壁に接触することがないので、樹脂の充填は信頼性の向上にもつながる。
Between the mounting area | region B and the said annular | circular shaped recessed part 21-9, you may be filled with an electrically insulating curable thermal radiation resin. Thereby, the heat generated in the electronic component 25 is easily transferred to the casing 21 through the copper foil on the back surface, and the temperature rise of the electronic component 25 is suppressed. Further, since the heat conductivity of the aluminum casing is about 100 times larger than the heat conductivity of the heat radiation resin, the heat generated in the LED element 24 does not flow back to the electronic component 25, and the LED element. 4 and the electronic component 25 are effectively radiated from the outer wall of the casing 21.
Moreover, even if some impact is applied to the LED lamp main body 2 by the cured resin, the lead does not contact the inner wall of the housing 21, so that the resin filling also improves the reliability.

更に基板26の裏面には、図23に示すように、速結端子22の接触子22−2が接触する電力入力面26−2が設けられている。基板入力面26−2は銅箔であり、実装領域Aに対応した裏面位置に設けられ、また電力入力面26−2から、実装領域Bに電力を供給するための電力供給経路26−3が設けられている。これら電力入力面26−2、電力供給経路26−3は、実装領域Aに対応した裏面位置に設けられた銅箔から分断されており、また該電力供給経路26−3が筐体21の前記凸部21−8の表面に接触しないよう前記凸部21−8の一部に溝(図示していない)が形成されている。電力供給経路26−3は実装領域Bの裏面まで延びており、電力はスルーホールを通って実装領域Bの電力供給部26−4に達する。
なお、前述の電気絶縁性の放熱シートを凸部21−8の表面に備えれば該電力供給経路26−3のための溝を設ける必要がなくなり、位置合わせ等の必要もなくなって製造上好ましい。
Furthermore, as shown in FIG. 23, a power input surface 26-2 that contacts the contact 22-2 of the quick connection terminal 22 is provided on the back surface of the substrate 26. The board input surface 26-2 is a copper foil, and is provided at a back surface position corresponding to the mounting region A. A power supply path 26-3 for supplying power to the mounting region B from the power input surface 26-2 is provided. Is provided. The power input surface 26-2 and the power supply path 26-3 are separated from the copper foil provided at the back surface position corresponding to the mounting area A, and the power supply path 26-3 is the above-mentioned of the casing 21. A groove (not shown) is formed in a part of the convex portion 21-8 so as not to contact the surface of the convex portion 21-8. The power supply path 26-3 extends to the back surface of the mounting region B, and the power reaches the power supply unit 26-4 in the mounting region B through the through hole.
If the above-described electrically insulating heat radiation sheet is provided on the surface of the convex portion 21-8, it is not necessary to provide a groove for the power supply path 26-3, and there is no need for alignment, which is preferable in manufacturing. .

また、基板26の銅箔の形状を図24、図25に示したように形成し、実装領域Aの銅箔の面積を増やし、それらに全面接触する形状の凸部を筐体21の上面部21−1に設けてもよい。これによって、LED素子24の温度上昇が更に抑制される。
また、速結端子収納部23の底延部23−3と接触子22−2を長く伸ばし、電力入力面26−2を実装領域Bに対応した裏面位置に設けてもよい。
Further, the shape of the copper foil of the substrate 26 is formed as shown in FIGS. 24 and 25, the area of the copper foil in the mounting region A is increased, and the convex portion having a shape contacting the entire surface is formed on the upper surface portion of the housing 21. You may provide in 21-1. Thereby, the temperature rise of the LED element 24 is further suppressed.
Moreover, the bottom extension part 23-3 and the contact 22-2 of the quick connection terminal accommodating part 23 may be extended long, and the power input surface 26-2 may be provided at the back surface position corresponding to the mounting region B.

なお、本実施形態では、実装領域AにLED素子24を実装し、実装領域Bに電子部品25を実装したが、これとは逆に実装領域Aに電子部品25を実装し、実装領域BにLED素子24を実装してもよい。これに応じて筐体21の上面部21−1の内壁は、中央部が円形の凹部で、その周囲が円環状の凸部に形成される。
またLED素子実装基板と、点灯回路用基板を別体の基板として、LED素子の光軸上に点灯回路用基板を配置しない範囲で、両方の基板が略同一平面に位置するように配設してLEDランプ本体を扁平にすることもできる。
In the present embodiment, the LED element 24 is mounted in the mounting area A and the electronic component 25 is mounted in the mounting area B. On the contrary, the electronic component 25 is mounted in the mounting area A and the mounting area B is mounted. The LED element 24 may be mounted. Accordingly, the inner wall of the upper surface portion 21-1 of the housing 21 is formed with a circular concave portion at the center and an annular convex portion around it.
In addition, the LED element mounting board and the lighting circuit board are separated from each other, and the lighting circuit board is not disposed on the optical axis of the LED element so that both boards are positioned on substantially the same plane. The LED lamp body can be made flat.

前記遮蔽板27は、図27に示したように、酸化チタンを含有した光を透過しないポリカーボネート樹脂を用いて、上下両端部が開口した朝顔型の曲面形状であって中空円筒に成型されている。開口上端面の周縁部には内側に延出した鍔部27−1が設けられており、この鍔部27−1にネジ穴27−4が形成されている。鍔部27−1の上面は、基板26の実装領域Aと実装領域Bとの間の前記円環状領域Cに接合され、筐体21の上面部21−1との間に基板26を挟持して、該上面部21−1にネジ止めされている。   As shown in FIG. 27, the shielding plate 27 is made of a polycarbonate resin containing titanium oxide that does not transmit light, and has a morning glory-shaped curved surface with both upper and lower ends opened, and is formed into a hollow cylinder. . A flange portion 27-1 extending inward is provided at the peripheral edge portion of the upper end surface of the opening, and a screw hole 27-4 is formed in the flange portion 27-1. The upper surface of the flange portion 27-1 is joined to the annular region C between the mounting region A and the mounting region B of the substrate 26, and the substrate 26 is sandwiched between the upper surface portion 21-1 of the housing 21. And is screwed to the upper surface portion 21-1.

開口下端面27−2は、外側に大きく拡開し鍔状に成型されている。該下端面27−2は、外側から電子部品25が見えないように、実装領域Bを覆い隠し、その鍔状の最端縁部は筐体21の内壁部に接している。また、遮蔽板27の内壁面27−3は鏡面加工された拡散反射面を形成しており、LED素子24の出射光を吸収することなく反射し、LEDランプ2から光をロスすることなく出射させる機能を有している。   The opening lower end surface 27-2 is greatly expanded outward and is shaped like a bowl. The lower end surface 27-2 covers and hides the mounting region B so that the electronic component 25 cannot be seen from the outside, and its bowl-like endmost edge is in contact with the inner wall of the housing 21. Further, the inner wall surface 27-3 of the shielding plate 27 forms a mirror-diffused diffuse reflection surface, which reflects the light emitted from the LED element 24 without absorbing it, and emits the light from the LED lamp 2 without loss. It has a function to make it.

透光性カバー28は、ポリカーボネートを使用して、円形のドーム形状に成型されている。図28に示すように該透光性カバー28の端部に突出部28−1が、光照射方向の逆側に向けて設けられており、遮蔽板27の下端面27−2の縁部と、筐体21の内壁部とに接触して固定されている。   The translucent cover 28 is molded into a circular dome shape using polycarbonate. As shown in FIG. 28, a protruding portion 28-1 is provided at the end of the translucent cover 28 toward the opposite side of the light irradiation direction, and the edge of the lower end surface 27-2 of the shielding plate 27 is provided. It is fixed in contact with the inner wall portion of the housing 21.

前記突出部28−1によって、遮蔽板27との間に空間ができており、透光性カバー28で反射された光が、遮蔽板27の内壁面27−3で拡散反射され、これが繰り返されて、透光性カバー28の端部側まで光が達する。これによって遮蔽板27を覆っている部分も含め、透光性カバー28の全面が光ることができている。   A space is formed between the protruding portion 28-1 and the shielding plate 27, and the light reflected by the translucent cover 28 is diffusely reflected by the inner wall surface 27-3 of the shielding plate 27, and this is repeated. Thus, the light reaches the end side of the translucent cover 28. As a result, the entire surface of the translucent cover 28 including the portion covering the shielding plate 27 can be illuminated.

また遮蔽板27と透光性カバー28との間に、アクリル製の円環形状の導光板29を挿入してもよい。図28に示すように前記導光板29の内周側端面が光導入面29−1を形成し、遮蔽板27側に位置する面が光出射面29−2となっており、散乱光が透光性カバーに向けて出射される。これによって、更に遮蔽板27を覆っている部分からの照射光を増やせ、透光性カバーをより均一に光らせることができる。
なお実装領域BにLED素子24が実装した場合など、基板の外周側にLED素子が配置されるときは、円盤状の導光板29の外周側に光導入面が設けられ、円盤状の全面を光出射面とした導光板29が、遮蔽板27と透光性カバー28との間に設置されることで、透光性カバー全体が均一に発光するLED照明装置100が得られる。
Further, an acrylic annular light guide plate 29 may be inserted between the shielding plate 27 and the translucent cover 28. As shown in FIG. 28, the end surface on the inner peripheral side of the light guide plate 29 forms a light introducing surface 29-1, and the surface located on the shielding plate 27 side is a light emitting surface 29-2, so that scattered light is transmitted. The light is emitted toward the light cover. Thereby, the irradiation light from the part which covers the shielding board 27 can be increased further, and a translucent cover can be made to shine more uniformly.
When the LED element 24 is mounted on the outer peripheral side of the substrate, such as when the LED element 24 is mounted in the mounting region B, a light introduction surface is provided on the outer peripheral side of the disk-shaped light guide plate 29, and the disk-shaped entire surface is covered. By installing the light guide plate 29 as the light emitting surface between the shielding plate 27 and the translucent cover 28, the LED illumination device 100 in which the entire translucent cover emits light uniformly is obtained.

本実施形態のLED照明装置100は、以下のようにして被取り付け面である天井面4や壁等に取り付けられる。
まず、天井面4に直径15mmの孔4−1を開けて、該孔4−1から外部電源線3を引き出す。その後、連結板1の連結板位置決め突出部12を、前記孔4−1に挿入すると同時に連結板電源挿通部11から、外部電源線3を引き出し、連結板1を天井面4にネジ止めする。
次に、外部電源線の2本の芯線を、LEDランプ本体2の速結端子収納部23の開口部23−1から挿入し、連結端子22−1に挿着する。
次に、LEDランプ本体2の係合溝21−5が連結板位置決め突出部12と係合し、LEDランプ本体2の回動係止片21−7が連結板1の回動係合部14と係合するように、LEDランプ位置決め突出部21−4を、連結板の連結板電源挿通部11に挿入する。
最後に、LEDランプ本体2の上面部21−1を連結板1に密着するように接合し、LEDランプ2を所定角度回動させて、連結板1にLEDランプ2を装着する。これにより、LEDランプ本体2の回動係止片21−7が連結板1の回動係合部14の係止舌片14−2と係合した状態となる。
The LED lighting device 100 according to the present embodiment is attached to the ceiling surface 4 or a wall, which is a surface to be attached, as follows.
First, a hole 4-1 having a diameter of 15 mm is formed in the ceiling surface 4, and the external power supply line 3 is pulled out from the hole 4-1. Thereafter, the connecting plate positioning protrusion 12 of the connecting plate 1 is inserted into the hole 4-1, and at the same time, the external power line 3 is pulled out from the connecting plate power supply insertion portion 11, and the connecting plate 1 is screwed to the ceiling surface 4.
Next, the two core wires of the external power supply line are inserted from the opening 23-1 of the quick connection terminal storage portion 23 of the LED lamp body 2, and are inserted into the connection terminal 22-1.
Next, the engagement groove 21-5 of the LED lamp body 2 is engaged with the connecting plate positioning protrusion 12, and the rotation locking piece 21-7 of the LED lamp body 2 is rotated by the rotation engaging portion 14 of the connection plate 1. The LED lamp positioning protrusion 21-4 is inserted into the connecting plate power supply insertion portion 11 of the connecting plate so as to engage with the connecting plate.
Finally, the upper surface portion 21-1 of the LED lamp body 2 is joined so as to be in close contact with the connecting plate 1, the LED lamp 2 is rotated by a predetermined angle, and the LED lamp 2 is attached to the connecting plate 1. Thereby, the rotation locking piece 21-7 of the LED lamp body 2 is in a state of being engaged with the locking tongue piece 14-2 of the rotation engagement portion 14 of the connecting plate 1.

以上のように、本実施形態では、連結板1は1枚の板であり、LEDランプ2の筐体21は、扁平な円筒形状であり、被照射面側に近い側から順番に、透光性カバー28と、遮蔽板27と、基板26と、筐体上面部側21−1の内壁に形成された凸部21−8と、連結板1とが、これら各部材の回転軸線とLED素子24の光軸とが略平行となるように配置されている。これらによってLED照明装置100は、天井面4からの突出量が少なく、良好な意匠性を示している。
なお、本実施形態では筐体21の形状を円筒形にしたが、これに限定されず断面が4角形等からなる扁平な多角柱であってもよい。
As described above, in the present embodiment, the connecting plate 1 is a single plate, and the housing 21 of the LED lamp 2 has a flat cylindrical shape, and sequentially transmits light from the side closer to the irradiated surface side. The cover 28, the shielding plate 27, the substrate 26, the convex portion 21-8 formed on the inner wall of the housing upper surface portion side 21-1, and the connecting plate 1, the rotation axis of each of these members and the LED element The 24 optical axes are arranged so as to be substantially parallel. Thus, the LED lighting device 100 has a small amount of protrusion from the ceiling surface 4 and exhibits a good design.
In the present embodiment, the casing 21 has a cylindrical shape, but is not limited thereto, and may be a flat polygonal column having a quadrangular cross section.

図29は、本発明の別の実施形態を示したLED照明装置200を示したものである。このLED照明装置200は、LEDランプ本体2と、その内部に装着される基板26(回路基板)と、遮蔽板27と、透光性カバー28とを備えており、これらの基本的な構成は上述と同じである。LEDランプ本体2の上面部には速結端子収納部材32が固定され、その内部に速結端子31が内挿されている。   FIG. 29 shows an LED lighting device 200 showing another embodiment of the present invention. The LED lighting device 200 includes an LED lamp body 2, a board 26 (circuit board) mounted therein, a shielding plate 27, and a translucent cover 28, and the basic configuration thereof is as follows. Same as above. A fast connection terminal storage member 32 is fixed to the upper surface of the LED lamp body 2, and the quick connection terminal 31 is inserted therein.

基板26の下面側にはストッパ部材30が固定されている。ストッパ部材30は、図30から図32に示すように、押さえ部30−1とその裏面側に突設された一対のストッパ部30−4を有しており、押さえ部30−1は、平坦な当接面部30−6と凸部30−7が突設された形状となっている。   A stopper member 30 is fixed to the lower surface side of the substrate 26. As shown in FIGS. 30 to 32, the stopper member 30 has a pressing portion 30-1 and a pair of stopper portions 30-4 projecting on the back side thereof, and the pressing portion 30-1 is flat. The abutment surface portion 30-6 and the convex portion 30-7 are projected.

押さえ部30−1の凸部30−7には2条の溝部30−2が形成されており、これら溝部30−2の長手方向には複数対の係止突起30−3が対向して形成されている。ここでは各溝部30−2に形成された係止突起30−3は互いに位置をずらして形成されている。なお、当接面部30−6には固定ネジ挿入用の複数の切欠部30−5が形成されている。 Two grooves 30-2 are formed on the convex portion 30-7 of the pressing portion 30-1, and a plurality of pairs of locking projections 30-3 are formed facing each other in the longitudinal direction of the grooves 30-2. Has been. Here, the locking protrusions 30-3 formed in the respective groove portions 30-2 are formed so as to be displaced from each other. The contact surface portion 30-6 is formed with a plurality of cutout portions 30-5 for inserting fixing screws.

前記速結端子31は、一対の連結端子31−1から構成されており、各連結端子31−1は図33に示すように、上部支持片31−2と下部支持片31−3がそれぞれ対向して形成されるとともに下端部に屈曲片31−6が形成され、その屈曲片31−6に配線連結孔31−7が開口されている。また、一方の下部支持片31−3には折片部31−4が形成され、他方の下部支持片31−3に凸湾部31−5が形成されており、これら折片部31−4と凸湾部31−5により連結端子31−1に挿入された外部電源線3が挟持される。   The quick connection terminal 31 includes a pair of connection terminals 31-1, and each connection terminal 31-1 is opposed to an upper support piece 31-2 and a lower support piece 31-3 as shown in FIG. In addition, a bent piece 31-6 is formed at the lower end, and a wiring connection hole 31-7 is opened in the bent piece 31-6. Further, one lower support piece 31-3 is formed with a folded piece portion 31-4, and the other lower support piece 31-3 is formed with a convex bay portion 31-5, and these folded piece portions 31-4 are formed. The external power line 3 inserted into the connecting terminal 31-1 is sandwiched between the convex bay portion 31-5.

結束端子収納部材32の外面形状は前記LEDランプ位置決め突出部21−4と同じであり、図示しないが、内部には前記速結端子収納部23と同じように、一対の連結端子31−1を隔離して収納するための隔壁が形成されている。   The outer shape of the binding terminal storage member 32 is the same as that of the LED lamp positioning protrusion 21-4, and although not shown, a pair of connection terminals 31-1 are provided inside as in the case of the quick connection terminal storage 23. A partition for isolating and storing is formed.

前記ストッパ部材30は、ストッパ部30−4を基板26の中央部に開口した挿通孔26−10とLEDランプ本体2の上面中央部に開口した挿通孔21−10を通して結束端子収納部材32の下端部に内挿する。このときストッパ部30−4の先端部は連結端子31−1の下端部屈曲片31−6の両側部の近くに位置することになる。この状態で、固定ネジ33を押さえ部30−1の切欠部30−5及び基板26のネジ穴26−11を通してLEDランプ本体21の上面部に固定する。これにより、ストッパ部材30は基板26を介してLEDランプ本体21の上面部裏面側に固定され、外部電源線3を挿入する際にストッパ部30−4が外れて基板26等を破損する虞がなくなる。   The stopper member 30 has a lower end of the bundling terminal storage member 32 through an insertion hole 26-10 that opens the stopper portion 30-4 in the center of the substrate 26 and an insertion hole 21-10 that opens in the center of the upper surface of the LED lamp body 2. Interpolate into the part. At this time, the distal end portion of the stopper portion 30-4 is located near both side portions of the lower end bent portion 31-6 of the connection terminal 31-1. In this state, the fixing screw 33 is fixed to the upper surface portion of the LED lamp body 21 through the notch portion 30-5 of the pressing portion 30-1 and the screw hole 26-11 of the substrate 26. Thereby, the stopper member 30 is fixed to the back surface side of the upper surface portion of the LED lamp body 21 through the substrate 26, and there is a possibility that the stopper portion 30-4 is detached when the external power supply line 3 is inserted and the substrate 26 and the like are damaged. Disappear.

また、連結端子31−1の配線連結孔31−7に連結した基板26との接続配線は、押さえ部30−1の2条の溝部30−2に係入されるため、配線の遊びがなくなり、それによる基板26等の破損を防ぐことができる。   Moreover, since the connection wiring with the board | substrate 26 connected with the wiring connection hole 31-7 of the connection terminal 31-1 is inserted in the two groove parts 30-2 of the holding | suppressing part 30-1, there is no play of wiring. As a result, damage to the substrate 26 and the like can be prevented.

本発明の外部電源線の挿入制手段は上述した実施形態に限定されるものではなく、外部電源電線をLEDランプ本体の外部電源線挿通部に挿通する際に、照明装置本体の内部に装着されている回路基板、LED素子、電子部品等の破損を防止できるように、外部電源電線の挿入範囲を規制できるものであればよい。   The external power line insertion control means of the present invention is not limited to the above-described embodiment, and is mounted inside the lighting apparatus body when the external power supply wire is inserted into the external power line insertion portion of the LED lamp body. What is necessary is just to be able to regulate the insertion range of the external power supply wire so as to prevent damage to the circuit board, LED element, electronic component, etc.

1:連結板
11:連結板電源挿通部
12:連結板位置決め突出部
13:回動規制孔部
14:回動係合部
2:LEDランプ本体
21:筐体
22:速結端子
23:速結端子収納部
23−5:ストッパ部材
24:LED素子
25:電子部品
26:基板
27:遮蔽板
28:透光性カバー
29:導光板
30:ストッパ部材
3: 外部電源線
4: 天井面
100:LED照明装置
200:LED照明装置


1: connecting plate 11: connecting plate power supply insertion portion 12: connecting plate positioning protrusion 13: rotation restricting hole portion 14: rotation engaging portion 2: LED lamp body 21: housing 22: fast connection terminal 23: fast connection Terminal housing portion 23-5: Stopper member 24: LED element 25: Electronic component 26: Substrate 27: Shielding plate 28: Translucent cover 29: Light guide plate 30: Stopper member 3: External power supply line 4: Ceiling surface 100: LED Lighting device 200: LED lighting device


Claims (4)

外部電源線挿通部を設けたLEDランプ本体を有するLED照明装置において、
前記外部電源線挿通部に、外部電源線の前記LEDランプ本体内部側への挿入範囲を規制するための挿入制手段を設け
前記挿入規制手段は、前記外部電源線挿通部の下端部に内挿されたストッパ部材であり、
前記ストッパ部材は押さえ部とストッパ部とを有しており、前記LEDランプ本体内に装着する回路基板を介して前記ストッパ部を前記外部電源電線挿通部に内挿するとともに、前記押さえ部を前記回路基板を介してLEDランプ本体に固定し、
前記押さえ部には溝部が形成され、前記溝部には前記回路基板との接続配線が係入されることを特徴とするLED照明装置。
In the LED lighting device having the LED lamp body provided with the external power line insertion portion,
Wherein the external power line insertion portion, provided an insertion regulation means for regulating the LED lamp insertion range of the main body internal side of the external power supply line,
The insertion restricting means is a stopper member inserted in a lower end portion of the external power line insertion portion,
The stopper member has a pressing portion and a stopper portion, and the stopper portion is inserted into the external power supply wire insertion portion via a circuit board mounted in the LED lamp body, and the pressing portion is Fix it to the LED lamp body via the circuit board,
A groove portion is formed in the pressing portion, and a connection wiring to the circuit board is inserted into the groove portion .
前記回路基板は、LED素子が実装されたLED基板と前記LED素子を点灯駆動する点灯回路基板が同一面に構成された回路基板であることを特徴とする請求項に記載のLED照明装置。 2. The LED lighting device according to claim 1 , wherein the circuit board is a circuit board in which an LED board on which an LED element is mounted and a lighting circuit board that drives and drives the LED element are configured on the same surface. 前記溝部には、配線の係止突起が形成されていることを特徴とする請求項1又は2に記載のLED照明装置。 Wherein the groove, LED lighting device according to claim 1 or 2 locking protrusions of the wiring is formed, characterized in Tei Rukoto. 前記外部電源線挿通部は、前記LEDランプ本体の上面部中心軸上に設けた速結端子収納部材であることを特徴とする請求項1からのいずれかに記載のLED照明装置。 The external power supply line through unit, LED lighting device according to any one of claims 1 to 3, wherein the LED lamp is a quick connect terminal housing member provided on the upper surface central axis of the body.
JP2013044521A 2013-03-06 2013-03-06 LED lighting device Active JP6214883B2 (en)

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JP5665521B2 (en) * 2010-12-17 2015-02-04 タイコエレクトロニクスジャパン合同会社 LED connector assembly and connector
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