JP6213910B2 - High Ca polymer solution, high Ca polymer solution manufacturing method, stucco material using high Ca polymer solution, and stucco manufacturing method - Google Patents

High Ca polymer solution, high Ca polymer solution manufacturing method, stucco material using high Ca polymer solution, and stucco manufacturing method Download PDF

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JP6213910B2
JP6213910B2 JP2013081792A JP2013081792A JP6213910B2 JP 6213910 B2 JP6213910 B2 JP 6213910B2 JP 2013081792 A JP2013081792 A JP 2013081792A JP 2013081792 A JP2013081792 A JP 2013081792A JP 6213910 B2 JP6213910 B2 JP 6213910B2
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毅 森村
毅 森村
佐藤 陽一
陽一 佐藤
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Kinki University
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本発明は、防水性及び強度に優れた漆喰の製造に好適に使用することができる高Ca高分子溶液、高Ca高分子溶液の製造方法及び高Ca高分子溶液を使用した漆喰材料、漆喰の製造方法に関する。 The present invention is a high Ca polymer solution that can be suitably used for the production of stucco with excellent waterproofness and strength, a method for producing a high Ca polymer solution, a stucco material using a high Ca polymer solution, about the production how.

漆喰は、消石灰に細骨材、麻等の繊維(すさ)、草本や海藻から得る接着剤、水などを混練して塗工される気硬性の塗壁材料であり、防水性、調湿性、耐火性などの特性を有している。このような特性を有する漆喰が、家屋内のホルムアルデヒドや結露の問題を解決する対策案の一つとして着目されている。   Stucco is a hard-coating wall material that is applied by kneading slaked lime with fine aggregate, fibers such as hemp, adhesive obtained from herbs and seaweed, water, etc. It has characteristics such as fire resistance. Stucco having such characteristics has attracted attention as one of the countermeasures for solving the problem of formaldehyde and condensation in the house.

例えば、特許文献1に、消石灰、すさ、糊および水を含む混練物を板状に成形し乾燥してなる無機質層を有する建築用板であって、前記混練物が、5〜10重量%の合成樹脂を含む建築用板が提案されている。上記合成樹脂としては、水系アクリルシリコン、フッ素、変性エポキシ樹脂などが用いられるとされ、上記発明の建築用板は、湿度が高く結露し易い場所において、良好な調湿作用を発揮するとされる。   For example, Patent Document 1 discloses a building board having an inorganic layer formed by drying a kneaded product containing slaked lime, bamboo, glue and water into a plate shape, and the kneaded material is 5 to 10% by weight. Architectural boards containing synthetic resins have been proposed. As the synthetic resin, water-based acrylic silicon, fluorine, modified epoxy resin, and the like are used, and the building board of the invention is said to exhibit a good humidity control action in a place where humidity is high and condensation is likely to occur.

特許文献2に、消石灰15〜40重量%、骨材30〜70重量%、合成樹脂バインダー(固形分)5〜10重量%及び小麦ファイバー3〜10重量%を含有することを特徴とする建築用塗料組成物が提案されている。上記合成樹脂バインダーとしては、エマルジョンタイプのアクリル系樹脂バインダーが好ましいとされる。そして、建築物の室内壁面や天井面、外壁面などにこの建築用塗料組成物を使用して施工すれば、1回の塗装作業で所望の厚みの表面仕上げ層をひび割れの発生を生ずることなく形成することができ、壁面結露を効果的に防止することができるとされる。   Patent Document 2 contains 15 to 40% by weight of slaked lime, 30 to 70% by weight of aggregate, 5 to 10% by weight of a synthetic resin binder (solid content), and 3 to 10% by weight of wheat fiber. Coating compositions have been proposed. As the synthetic resin binder, an emulsion type acrylic resin binder is preferable. And if this building paint composition is applied to the indoor wall surface, ceiling surface, outer wall surface, etc. of the building, the surface finish layer with the desired thickness will not be cracked in a single painting operation. It can be formed, and wall condensation can be effectively prevented.

特許文献3に、カキ貝殻粉末、赤貝貝殻粉末、貝灰、珪藻土、ホタテ貝殻粉末配合物のいずれかに消石灰及びドロマイトを配合し、増粘添加剤として増粘安定剤、指定添加物、ガムベース、セルロース誘導体、グアーガム誘導体、バイオガム、増粘剤のうち少なくとも一つを配合し、及び/もしくは増粘添加剤のいずれか二種類以上を併合配合して得られることを特徴とする漆喰クリームが提案されている。そして、さらにアクリル樹脂、シリコン樹脂、フッ素樹脂等を、バインダーとして添加するならばひび割れや分裂を起こしにくくすることができるとされ、この漆喰クリームは、室内壁面、天井、外壁として表面仕上層を形成するのに適し、吸放湿性、吸着性を有し、結露及びひび割れの発生の少ない漆喰を提供することができるとされる。   Patent Document 3 contains oyster shell powder, red shell shell powder, shell ash, diatomaceous earth, and scallop shell powder blended with slaked lime and dolomite, a thickening stabilizer as a thickening additive, a specified additive, a gum base, A stucco cream characterized in that it is obtained by blending at least one of cellulose derivatives, guar gum derivatives, bio gums, thickeners and / or combining and blending any two or more thickeners is proposed. ing. Furthermore, if acrylic resin, silicon resin, fluorine resin, etc. are added as a binder, it is said that cracking and splitting can be made difficult, and this plaster cream forms a surface finish layer as an indoor wall surface, ceiling, or outer wall It is said that it can provide a plaster having moisture absorption / release properties and adsorptivity, and having little condensation and cracking.

特開平11-100973号公報Japanese Patent Laid-Open No. 11-100973 特開2003-306614号公報Japanese Patent Laid-Open No. 2003-306614 特開2010-37917号公報JP 2010-37917

特許文献1〜3に示すように、漆喰の調湿機能を維持しつつ、漆喰が施工時にひび割れを生じやすいという問題を解決することができる合成樹脂やガムベース等の増粘剤を添加した漆喰が提案されている。しかしながら、漆喰が風雨にさらされた場合には、その内部にまで水が浸透して強度や耐久性が損なわれるという問題に着目し、漆喰の防水性を更に高めようとする提案は見あたらない。また、防水性とともに強度を向上させることができる漆喰の提案は見あたらない。漆喰の防水性及び強度が高まれば漆喰の用途を更に拡大することができる。   As shown in Patent Documents 1 to 3, plaster added with a thickener such as a synthetic resin or a gum base that can solve the problem that the plaster tends to crack during construction while maintaining the humidity control function of the plaster. Proposed. However, when the plaster is exposed to wind and rain, attention has been paid to the problem that water penetrates into the plaster and the strength and durability are impaired, and there is no proposal to further improve the waterproofness of the plaster. In addition, there is no suggestion of stucco that can improve strength as well as waterproofness. The use of plaster can be further expanded if the waterproofness and strength of the plaster increase.

一方、特許文献1に提案された建築用板は、曲げ強度が向上しているとされるが、その具体的な記載はない。また、合成樹脂の添加は、漆喰の二酸化炭素吸収が妨げられて漆喰の硬化が阻害され、強度低下を生ずる恐れもある。   On the other hand, the building board proposed in Patent Document 1 is said to have improved bending strength, but there is no specific description thereof. Moreover, the addition of the synthetic resin may hinder the carbon dioxide absorption of the stucco to inhibit the stucco from being cured, and may cause a decrease in strength.

本発明は、このような従来の問題点及び漆喰の用途拡大に鑑み、従来の漆喰よりも更に防水性及び強度に優れた漆喰を提供することを目的とする。また、そのような漆喰を製造することができる漆喰材料、高Ca高分子溶液及びその製造方法を提供することを目的とする。 In view of the such applications expand conventional problems and plaster, and an object thereof is to provide a superior lacquer Eating more waterproofness and strength than conventional plaster. Moreover, it aims at providing the stucco material which can manufacture such a stucco, the high Ca polymer solution, and its manufacturing method.

本発明に係る高Ca高分子溶液は、生石灰及び/又は消石灰と高分子材とを酸性水溶液に溶解させてなるものであり、前記高分子材がアラビアゴムであるHigh Ca polymer solution according to the present invention is state, and are not formed by the quick lime and / or slaked lime and polymer material is dissolved in an acidic aqueous solution, the polymer material is gum arabic.

上記発明において、酸性水溶液は酢酸水溶液とすることができる。 In the above invention, the acid aqueous solution may be an aqueous acetic acid solution.

また、生石灰及び/又は消石灰は、カキ殻を900〜1200℃で焼成したものとすることができる。   Moreover, quicklime and / or slaked lime can be obtained by firing oyster shells at 900 to 1200 ° C.

また、本発明に係る高Ca高分子溶液は、前記高分子材がアラビアゴム粉末、前記酸性水溶液が酢酸水溶液であり、重量百分率濃度で生石灰及び/又は消石灰を酢酸水溶液に1.0〜3.0%、アラビアゴム粉末を0.5〜3.5%溶解させたものとすることができる。   In addition, the high Ca polymer solution according to the present invention includes the polymer material is gum arabic powder, the acidic aqueous solution is an acetic acid aqueous solution, and 1.0% to 3.0% quick lime and / or slaked lime is added to the acetic acid aqueous solution at a weight percentage concentration. The rubber powder can be dissolved in an amount of 0.5 to 3.5%.

生石灰及び/又は消石灰、細骨材を主要成分とし、上記高Ca高分子溶液を加えることにより、漆喰に好適な漆喰材料を構成することができる。   By using quick lime and / or slaked lime and fine aggregate as main components and adding the high Ca polymer solution, a plaster material suitable for plaster can be formed.

本発明に係る漆喰の製造方法は、生石灰及び/又は消石灰、細骨材を主要成分とする漆喰材料と上記の高Ca高分子溶液とを混練することにより実施され、防水性及び強度に優れた漆喰を塗工することができる。   The manufacturing method of the stucco according to the present invention is carried out by kneading the stucco material mainly composed of quick lime and / or slaked lime and fine aggregates and the high Ca polymer solution, and is excellent in waterproofness and strength. Plaster can be applied.

本発明に係る高Ca高分子溶液の製造方法を用い、生石灰及び/又は消石灰の粉末と高分子材の粉末とを酸性水溶液に同時に添加して撹拌することにより得られる高濃度の高Ca高分子溶液を酸性水溶液で希釈し、またこの高濃度の高Ca高分子溶液と所定量の生石灰及び/又は消石灰の粉末を溶解させた酸性水溶液とを混合し、あるいはこの高濃度の高Ca高分子溶液と所定量の高分子材の粉末を溶解させた酸性水溶液とを混合し、Ca及び/又は高分子濃度が調整された高Ca高分子溶液を製造することができる。 Using the manufacturing method of the high Ca polymer solution according to the present invention, quick lime and / or slaked lime powder and a high concentration of high-Ca obtained Ri by that a powder of a polymer material is stirred and added simultaneously to an aqueous acidic solution The polymer solution is diluted with an acidic aqueous solution, and this high-concentration high-Ca polymer solution is mixed with an acidic aqueous solution in which a predetermined amount of quicklime and / or slaked lime powder is dissolved, or this high-concentration high-Ca A high Ca polymer solution in which the Ca and / or polymer concentration is adjusted can be produced by mixing the molecular solution and an acidic aqueous solution in which a predetermined amount of the polymer material powder is dissolved.

本発明によれば、防水性及び強度に優れた漆喰を塗工することができる。本発明に係る高Ca高分子溶液を用いれば防水性及び強度に優れた漆喰を好適に製造することができる。   According to the present invention, plaster excellent in waterproofness and strength can be applied. If the high Ca polymer solution according to the present invention is used, a plaster excellent in waterproofness and strength can be suitably produced.

本発明に係る高Ca高分子溶液を使用した漆喰の吸水試験の結果を示すグラフである。It is a graph which shows the result of the water absorption test of the stucco using the high Ca polymer solution which concerns on this invention. 本発明に係る高Ca高分子溶液を使用した漆喰の曲げ試験結果を示すグラフである。It is a graph which shows the bending test result of the plaster using the high Ca polymer solution which concerns on this invention. 本発明に係る高Ca高分子溶液を使用した漆喰の圧縮試験結果を示すグラフである。It is a graph which shows the compression test result of the stucco using the high Ca polymer solution which concerns on this invention. 本発明に係る漆喰を使用した漆喰壁の構成を示す模式図である。It is a schematic diagram which shows the structure of the stucco wall using the stucco which concerns on this invention. 吸水試験における各種試験片の最初の7日間の水分吸収率の変化状態を示すグラフである。It is a graph which shows the change state of the water absorption rate of the first seven days of the various test pieces in a water absorption test. 本発明に係る高Ca高分子溶液を使用した漆喰の中性化試験結果を示す説明図である。It is explanatory drawing which shows the neutralization test result using the high Ca polymer solution which concerns on this invention. 普通漆喰の中性化試験結果を示す説明図である。It is explanatory drawing which shows the neutralization test result of normal plaster. 本発明に係る高Ca高分子溶液を使用した漆喰の収縮量を示すグラフである。It is a graph which shows the shrinkage amount of the stucco using the high Ca polymer solution which concerns on this invention. 本発明に係る高Ca高分子溶液を使用した漆喰の重量減少率を示すグラフである。It is a graph which shows the weight decreasing rate of the stucco using the high Ca polymer solution which concerns on this invention. 漆喰壁の耐力試験の試験方法を示す説明図である。It is explanatory drawing which shows the test method of the proof stress test of a stucco wall. 耐力試験の結果を示すグラフである。It is a graph which shows the result of a proof stress test.

以下、本発明を実施するための形態について説明する。本発明は、漆喰材料に係り、主要成分とする生石灰及び/又は消石灰、細骨材に高Caを含む高分子溶液を含む。すなわち、本発明に係る漆喰材料は、Ca成分を多く含有する高分子溶液を含むことに特徴を有する。この高Ca高分子溶液は、生石灰及び/又は消石灰と高分子材とを酸性水溶液に溶解させてなるものである。   Hereinafter, modes for carrying out the present invention will be described. The present invention relates to a stucco material, and includes quick lime and / or slaked lime as a main component, and a polymer solution containing high Ca in a fine aggregate. That is, the stucco material according to the present invention is characterized by including a polymer solution containing a large amount of Ca component. This high Ca polymer solution is obtained by dissolving quick lime and / or slaked lime and a polymer material in an acidic aqueous solution.

Ca成分を多く含有するとは、Ca成分を溶液中に、例えば重量百分率濃度で1.0〜3.0%含むことをいう。すなわち、Caは一般に純水に0.2%程度溶解するとされており(例えば、http://www.takenet-eco.co.jp/pages/jitsurei/sokai_senjo.html、http://www.questions.gr.jp/chem/odoroki1.htm)、この純水の溶解濃度よりも一桁高い程度の濃度にCa成分を含む溶液を高Ca溶液という。   Containing a large amount of the Ca component means that the Ca component is contained in the solution, for example, in a weight percentage concentration of 1.0 to 3.0%. That is, Ca is generally dissolved in pure water by about 0.2% (for example, http://www.takenet-eco.co.jp/pages/jitsurei/sokai_senjo.html, http://www.questions.gr .jp / chem / odoroki1.htm), a solution containing a Ca component at a concentration that is an order of magnitude higher than the dissolved concentration of pure water is called a high Ca solution.

高分子溶液とは、重量百分率濃度で高分子材を、例えば0.5〜3.5%含む溶液をいう。本発明において、高分子材は、自然素材としての漆喰の特徴を阻害することなく、漆喰の防水性を向上させるものがよい。なかでも、以下に説明するCa成分による漆喰の中性化の促進効果や強度向上の効果を阻害しないものが好ましい。   The polymer solution refers to a solution containing, for example, 0.5 to 3.5% polymer material at a weight percentage concentration. In the present invention, the polymer material is preferably one that improves the waterproofness of the plaster without hindering the characteristics of the plaster as a natural material. Especially, what does not inhibit the neutralization promotion effect and strength improvement effect by the Ca component demonstrated below is preferable.

上記高Ca高分子溶液は、生石灰及び/又は消石灰の粉末と高分子材の粉末とを酸性水溶液に同時に添加して撹拌し、酸性水溶液にCa及び高分子材を溶解させ製造する。生石灰及び/又は消石灰は、特定の生石灰及び/又は消石灰に限定されるものではなく、900〜1200℃で焼成したカキ殻粉末を使用することができる。カキ殻に代え、他の貝殻を焼成し使用することもできる。   The high Ca polymer solution is prepared by simultaneously adding and stirring quick lime and / or slaked lime powder and polymer material powder to the acidic aqueous solution, and dissolving Ca and the polymer material in the acidic aqueous solution. Quick lime and / or slaked lime are not limited to specific quick lime and / or slaked lime, and oyster shell powder baked at 900 to 1200 ° C. can be used. Instead of oyster shells, other shells can be fired and used.

高分子材として、例えば、アラビアゴムを好適に使用することができる。ここで使用可能なアラビアゴムは、特定のアラビアゴムに限定されるものではない。酸性水溶液には、酢酸水溶液を用いることができる。例えば、10%酢酸水溶液を用いると重量百分率濃度でCa成分が1.0〜3.0%、高分子材が0.5〜3.5%溶解した高Ca高分子溶液を得ることができる。   For example, gum arabic can be suitably used as the polymer material. The gum arabic that can be used here is not limited to a specific gum arabic. An acetic acid aqueous solution can be used as the acidic aqueous solution. For example, when a 10% aqueous acetic acid solution is used, a high Ca polymer solution in which the Ca component is dissolved in a weight percentage concentration of 1.0 to 3.0% and the polymer material is dissolved in an amount of 0.5 to 3.5% can be obtained.

高Ca高分子溶液の製造においては、酸性水溶液に生石灰及び/又は消石灰の粉末と高分子材の粉末とを同時に添加し、これを攪拌溶解させるのがよい。生石灰及び/又は消石灰の粉末と高分子材の粉末とを同時に添加するには、所定量の生石灰及び/又は消石灰の粉末と高分子材の粉末とを予め混合し、この混合粉末を酸性水溶液に添加すればよい。酸性水溶液は、10%酢酸水溶液が好ましい。所望のCa濃度又は高分子濃度の高Ca高分子溶液は、上記の方法で先ず、高濃度の高Ca高分子溶液を作製してこれを酸性水溶液で希釈し、またこの高濃度の高Ca高分子溶液と所定量の生石灰及び/又は消石灰の粉末を溶解させた酸性水溶液とを混合し、あるいはこの高濃度の高Ca高分子溶液と所定量の高分子材の粉末を溶解させた酸性水溶液とを混合することにより作製するのがよい。なお、生石灰等の酸性水溶液への添加は、予め準備された酸性水溶液に一定の割合の生石灰及び/又は消石灰の粉末と高分子材の粉末とを同時に添加するのがよい。生石灰及び/又は消石灰の粉末、高分子材の粉末は、別々の定量供給装置を用いて定量供給すると便宜である。   In the production of a high Ca polymer solution, it is preferable that quick lime and / or slaked lime powder and polymer material powder are simultaneously added to an acidic aqueous solution and dissolved by stirring. In order to add the quicklime and / or slaked lime powder and the polymer material powder at the same time, a predetermined amount of quicklime and / or slaked lime powder and the polymer material powder are mixed in advance, and the mixed powder is made into an acidic aqueous solution. What is necessary is just to add. The acidic aqueous solution is preferably a 10% aqueous acetic acid solution. A high Ca polymer solution having a desired Ca concentration or polymer concentration is prepared by first preparing a high Ca polymer solution having a high concentration by the above method and diluting it with an acidic aqueous solution. Mixing a molecular solution with an acidic aqueous solution in which a predetermined amount of quicklime and / or slaked lime powder is dissolved, or an acidic aqueous solution in which this high concentration high Ca polymer solution and a predetermined amount of polymer material powder are dissolved It is good to produce by mixing. In addition, the addition to acidic aqueous solutions, such as quicklime, is good to add a fixed ratio of quicklime and / or slaked lime powder and polymer material powder to the acidic aqueous solution prepared beforehand. It is convenient to quantitatively supply the powder of quick lime and / or slaked lime and the powder of the polymer material using separate quantitative supply devices.

高Ca高分子溶液の製造において、酸性水溶液に生石灰及び/又は消石灰の粉末を添加した後に、高分子材の粉末を添加する方法、又は高分子材の粉末を添加した後に生石灰及び/又は消石灰の粉末を添加する方法、又は生石灰及び/又は消石灰の粉末と高分子材の粉末とを交互に添加する方法では、所望の高Ca高分子溶液を得ることができない。   In the production of a high Ca polymer solution, after adding quick lime and / or slaked lime powder to an acidic aqueous solution, a method of adding a polymer material powder, or after adding a polymer material powder of quick lime and / or slaked lime In the method of adding powder, or the method of adding quick lime and / or slaked lime powder and polymer material powder alternately, a desired high Ca polymer solution cannot be obtained.

酢酸水溶液に生石灰及び/又は消石灰の粉末と高分子材の粉末とを添加した後はよく撹拌するのがよい。高Ca高分子溶液の製造実験において、カキ殻粉末とアラビアゴム粉末とを酢酸溶液に同時に投入すると、激しい発泡が数時間観察され、両者は反応しているように観察された。この酢酸水溶液を一昼夜寝かせることにより、消泡した高Ca高分子溶液を得ることができた。しかし、カキ殻粉末とアラビアゴム粉末とを別々に酢酸溶液に添加すると、上記の反応は見られず、カキ殻粉末とアラビアゴム粉末は酢酸溶液中に充分に溶解しなかった。   After the quick lime and / or slaked lime powder and the polymer material powder are added to the acetic acid aqueous solution, it is good to stir well. In the production experiment of the high Ca polymer solution, when the oyster shell powder and the gum arabic powder were added simultaneously to the acetic acid solution, intense foaming was observed for several hours, and both were observed to react. By aging the acetic acid aqueous solution for a whole day and night, a defoamed high Ca polymer solution could be obtained. However, when the oyster shell powder and the gum arabic powder were separately added to the acetic acid solution, the above reaction was not observed, and the oyster shell powder and the gum arabic powder were not sufficiently dissolved in the acetic acid solution.

また所定のCa濃度及び高分子材濃度の高Ca高分子溶液を得るために、ある濃度の高Ca高分子溶液を水で希釈する方法は好ましくない。例えば、重量百分率濃度でCa濃度が2.5%、高分子濃度が3.5%の高Ca高分子溶液を製造した後に、この高Ca高分子溶液に同量の水を添加し、希釈すると重量百分率濃度でCa濃度が1.25%、高分子材濃度が1.75%の高Ca高分子溶液を得ることができる。しかしながらこのような方法で得られる高Ca高分子溶液を用いた漆喰は、所望の性能を示さない。希釈する場合には、水ではなく、上記の高Ca高分子溶液の製造要領で示すように酸性水溶液を使用することが重要である。   Moreover, in order to obtain a high Ca polymer solution having a predetermined Ca concentration and polymer material concentration, a method of diluting a high Ca polymer solution having a certain concentration with water is not preferable. For example, after preparing a high Ca polymer solution with a calcium concentration of 2.5% and a polymer concentration of 3.5% by weight percentage concentration, the same amount of water is added to the high Ca polymer solution and diluted to achieve a weight percent concentration. A high Ca polymer solution having a Ca concentration of 1.25% and a polymer material concentration of 1.75% can be obtained. However, the plaster using the high Ca polymer solution obtained by such a method does not exhibit the desired performance. When diluting, it is important to use an acidic aqueous solution instead of water as shown in the above-mentioned production procedure of the high Ca polymer solution.

本発明に係る漆喰材料は、生石灰及び/又は消石灰、細骨材に上記高Ca高分子溶液を加えてなり、漆喰に一般的に添加されるすさや接着剤を添加することができる。細骨材は、特に限定されないが、山砂、川砂や石灰製砂などを使用することができる。また、本発明に係る漆喰は、上記漆喰材料を混練、塗工することによって製造される。本発明に係る漆喰は、防水性に優れ、かつ高い強度を有する。   The stucco material which concerns on this invention adds the said high Ca polymer solution to quicklime and / or slaked lime, and a fine aggregate, and can add the sand and the adhesive agent generally added to stucco. Although the fine aggregate is not particularly limited, mountain sand, river sand, lime sand and the like can be used. Moreover, the stucco according to the present invention is manufactured by kneading and coating the stucco material. The plaster according to the present invention is excellent in waterproofness and has high strength.

本漆喰材料は、生石灰や細骨材等の成分及び高Ca高分子溶液を個別に在庫しておき、使用時にこれらを混練して使用するものであってもよく、また、予め生石灰や細骨材等の成分と高Ca高分子溶液を加えたものであってもよい。なお、予め生石灰や細骨材等の成分と高Ca高分子溶液を加えたものは、気密に梱包して保管され、使用時に練り直したうえで使用される。   This stucco material may be prepared by separately stocking components such as quick lime and fine aggregate and high Ca polymer solution, and kneading them at the time of use. What added components, such as material, and a high Ca polymer solution may be used. In addition, what added components, such as quick lime and a fine aggregate, and a high Ca polymer solution previously, is airtightly packed and stored, and is used after re-kneading at the time of use.

図1は、実施例に示す高Ca高分子溶液を用いて漆喰試験片を作製し、吸水試験を行った結果を示す。横軸は、高Ca高分子溶液に溶解している高分子材の濃度であって、酸性水溶液(酢酸水溶液)に対する高分子材(アラビアゴム)の重量割合である。図1において、例えば、Po3.0は酸性水溶液(酢酸水溶液)に対する高分子材(アラビアゴム)の重量割合が3.0%であり、これを高Ca高分子溶液に溶解している高分子材の重量百分率濃度で表すと2.9%となる。パラメータであるCa濃度も高Ca高分子溶液中に溶解しているCa濃度であって、酸性水溶液(酢酸水溶液)に対するCa(焼成したカキ殻)の重量割合である。以下に記載の高分子濃度(Po濃度)、Ca濃度は、重量百分率濃度と断らない限り、酸性水溶液(酢酸水溶液)に対する高分子材(アラビアゴム)又はCaの重量割合を表す。   FIG. 1 shows the results of making a stucco test piece using the high Ca polymer solution shown in the Examples and conducting a water absorption test. The horizontal axis represents the concentration of the polymer material dissolved in the high Ca polymer solution, and is the weight ratio of the polymer material (gum arabic) to the acidic aqueous solution (acetic acid aqueous solution). In FIG. 1, for example, Po3.0 is 3.0% by weight of the polymer material (gum arabic) with respect to the acidic aqueous solution (acetic acid aqueous solution), and the weight of the polymer material dissolved in the high Ca polymer solution. Expressed as a percentage concentration, it is 2.9%. The Ca concentration as a parameter is also the Ca concentration dissolved in the high Ca polymer solution, and is the weight ratio of Ca (calcined oyster shell) to the acidic aqueous solution (acetic acid aqueous solution). The polymer concentration (Po concentration) and Ca concentration described below represent the weight ratio of the polymer material (gum arabic) or Ca to the acidic aqueous solution (acetic acid aqueous solution) unless otherwise specified as the weight percentage concentration.

縦軸は、水分吸収率を示す。図1において、例えば、Po1.0は高分子濃度が1.0%で、Ca濃度がそれぞれ1.5%、2.0%、2.5%の漆喰試験片の吸水試験の結果を示し、○印は高分子濃度が1.0%でCa濃度が1.5%の水分吸収率を示す。棒グラフは高分子濃度が1.0%で、Ca濃度が1.5%、2.0%及び2.5%の各試験片の水分吸収率の平均値を示す。Po0は、普通漆喰(高Ca高分子溶液の代わりに純水を用いて作製した漆喰)の水分吸収率を示す。水分吸収率とは、漆喰試験片の水分吸収量の当初試験片に対する重量百分率である。   The vertical axis represents the moisture absorption rate. In FIG. 1, for example, Po1.0 indicates a result of water absorption test of a stucco test piece having a polymer concentration of 1.0% and a Ca concentration of 1.5%, 2.0%, and 2.5%, respectively. % Indicates a water absorption rate with a Ca concentration of 1.5%. The bar graph shows the average value of the water absorption rate of each test piece having a polymer concentration of 1.0% and a Ca concentration of 1.5%, 2.0% and 2.5%. Po0 indicates the water absorption rate of ordinary plaster (a plaster prepared using pure water instead of a high Ca polymer solution). The water absorption rate is a percentage by weight of the water absorption amount of the stucco test piece with respect to the initial test piece.

図1によると、高分子材の含有により水分吸収率を低下させることができ、漆喰の防水性を高めることができることがわかる。しかしながら、適当な高分子濃度が存在し、本例の場合は高分子濃度が2.0%前後であるのが好ましいことが分かる。なお、高分子濃度が3.0%の水分吸収率は、平均値において高分子濃度が2.0%のものより高くなっているが、Ca濃度が異なる試験片の水分吸収率のばらつきと合わせて観察すると、高分子濃度が3.0%のものは高分子濃度が2.0%のものに比較して平均値が示すほどには防水性が悪くなっているとはいえない可能性がある。   According to FIG. 1, it can be seen that the moisture absorption rate can be lowered by the inclusion of the polymer material, and the waterproofness of the stucco can be improved. However, it can be seen that there is an appropriate polymer concentration, and in this example, the polymer concentration is preferably around 2.0%. Incidentally, the water absorption rate of the polymer concentration of 3.0% is higher than that of the polymer concentration of 2.0% in the average value, but when observed together with the variation of the water absorption rate of the test pieces having different Ca concentrations, A polymer having a polymer concentration of 3.0% may not be said to have deteriorated in water resistance as the average value shows as compared with a polymer concentration of 2.0%.

また、図1によると、Ca濃度が2.0%のものは、水分吸収率が高分子濃度に逆比例しており、高分子濃度が高いほど水分吸収率が低くなっていることが分かる。また、Ca濃度が2.5%のものは、高分子濃度が1.0%〜3.0%の範囲において安定して水分吸収率を低くすることができることが分かる。一方、Ca濃度が1.5%のものは、高分子濃度が3.0%の水分吸収率が異常に高くなっているが、高分子濃度が1.0%〜2.0%の範囲においては安定して水分吸収率を低くすることができることが分かる。   Also, according to FIG. 1, it can be seen that when the Ca concentration is 2.0%, the water absorption rate is inversely proportional to the polymer concentration, and the water absorption rate decreases as the polymer concentration increases. It can also be seen that when the Ca concentration is 2.5%, the water absorption rate can be stably lowered in the range where the polymer concentration is 1.0% to 3.0%. On the other hand, when the Ca concentration is 1.5%, the water absorption rate is abnormally high when the polymer concentration is 3.0%, but the water absorption rate is stable when the polymer concentration is in the range of 1.0% to 2.0%. It can be seen that it can be lowered.

図2又は図3は、実施例に示す高Ca高分子溶液を用いて漆喰試験片を作製し、曲げ試験又は圧縮試験を行った結果を示す。図2において、横軸は、高Ca高分子溶液における高分子濃度を示し、縦軸は、曲げ応力度を示す。星印は、普通漆喰の曲げ応力度を示す。パラメータはCa濃度である。図3において、横軸は、高Ca高分子溶液における高分子濃度を示し、縦軸は、圧縮応力度を示す。星印は、普通漆喰の圧縮応力度を示す。パラメータはCa濃度である。   FIG. 2 or FIG. 3 shows the result of producing a stucco test piece using the high Ca polymer solution shown in the Examples and performing a bending test or a compression test. In FIG. 2, the horizontal axis indicates the polymer concentration in the high Ca polymer solution, and the vertical axis indicates the bending stress degree. An asterisk indicates the bending stress level of ordinary plaster. The parameter is the Ca concentration. In FIG. 3, the horizontal axis indicates the polymer concentration in the high Ca polymer solution, and the vertical axis indicates the degree of compressive stress. The asterisk indicates the compressive stress level of ordinary plaster. The parameter is the Ca concentration.

図2によると、高Ca高分子溶液を用いて作製した漆喰は、普通漆喰よりも曲げ強度を数倍程度高めることができることが分かる。また、曲げ強度は、Ca濃度が1.5%又は2.0%の場合は、高分子濃度が1.0%以下において高いけれども、高分子濃度が1.0%を越えると急速に低下し、高分子材の添加により普通漆喰と同等以下の曲げ強度になることが分かる。一方、Ca濃度が2.5%の場合は、高分子濃度にほとんど影響されずに曲げ強度が高いことが分かる。   According to FIG. 2, it can be seen that the stucco produced using the high Ca polymer solution can increase the bending strength several times as much as the normal stucco. In addition, when the Ca concentration is 1.5% or 2.0%, the bending strength is high when the polymer concentration is 1.0% or less. However, when the polymer concentration exceeds 1.0%, the bending strength decreases rapidly. It can be seen that the bending strength is equal to or less than that of plaster. On the other hand, when the Ca concentration is 2.5%, it can be seen that the bending strength is high with almost no influence on the polymer concentration.

図3によると、高Ca高分子溶液を用いて作製した漆喰は、普通漆喰よりも圧縮強度を数倍程度以上に高めることができることが分かる。また、Ca濃度が1.5〜2.5%の範囲において、圧縮強度は高分子濃度にほとんど影響されないことが分かる。特にCa濃度が2.0%の場合は、高分子濃度の違いによる圧縮応力度のばらつきが少なく、かつ高い圧縮応力度を有することが分かる。   According to FIG. 3, it can be seen that the plaster produced using the high Ca polymer solution can increase the compressive strength several times or more than that of ordinary plaster. It can also be seen that the compressive strength is hardly affected by the polymer concentration when the Ca concentration is in the range of 1.5 to 2.5%. In particular, when the Ca concentration is 2.0%, it can be seen that there is little variation in the degree of compressive stress due to the difference in polymer concentration, and the degree of compressive stress is high.

以上、本発明に係る高Ca高分子溶液、この高Ca高分子溶液を用いた漆喰について説明した。本発明に係る漆喰は、防水性に優れると共に高い強度を有する。このため、本発明に係る漆喰により、例えば図4に示すような、防水性に優れると共に高い強度を有する漆喰壁を作製することができる。すなわち、木小舞パネル1に本発明に係る漆喰3を下塗りし、中塗り5及び上塗り7をした漆喰からなる建家外壁を作製することができる。この場合、一般に最下層に設けられる透湿防水シートやアスファルトルーフティングを省くことも可能である。なお、本発明に係る漆喰は、防水性に優れると共に高い強度を有するから、中塗り材として使用してもよい。この場合は、本発明に係る漆喰がやや黄色みを帯びているので、白色の漆喰を上塗りするのがよい。塗り下地は、木小舞パネル以外に、木摺、木毛セメント板、コンクリート等を使用することができる。塗り下地が木小舞パネルあるいは木摺の場合は、本発明に係る漆喰においては木部の周囲をアルカリ性の地にすることができるので防腐性の高い漆喰壁を作製することができる。   The high Ca polymer solution according to the present invention and the stucco using this high Ca polymer solution have been described above. The plaster according to the present invention is excellent in waterproofness and has high strength. For this reason, the stucco wall which has high intensity | strength while being excellent in waterproofness as shown, for example in FIG. That is, it is possible to prepare a building outer wall made of plaster by applying an undercoat with a plaster 3 according to the present invention to a wooden Komai panel 1 and applying an intermediate coat 5 and an overcoat 7. In this case, it is also possible to omit a moisture-permeable waterproof sheet or asphalt roofing that is generally provided in the lowermost layer. The plaster according to the present invention is excellent in waterproofness and has high strength, and therefore may be used as an intermediate coating material. In this case, since the plaster according to the present invention is slightly yellowish, it is preferable to overcoat the white plaster. As the coating base, in addition to the wooden Komai panel, a wood slide, a wood cement board, concrete, or the like can be used. In the case where the coating base is a wooden Komai panel or a wood slide, in the plaster according to the present invention, the periphery of the xylem can be made an alkaline ground, so that a highly preservative plaster wall can be produced.

本発明に係る高Ca高分子溶液を用いて漆喰試験片を作製し、吸水試験、重量及び寸法測定試験、中性化試験、強度試験を行った。先ず、高Ca高分子溶液は、以下のように作製した。酢酸(和光純薬工業株式会社製一級、コードNo.014-00266)100gを900gの純水に加えた酢酸水溶液(10%濃度)と、カキ殻を1200℃で焼成して得られた粉末所定量と粉末状のアラビアゴム(山田薬品株式会社製:CHEMICAL INDUSTRIAL アラビアゴム)の所定量を予めよくかき混ぜた混合粉末とを用意した。例えばCa濃度が2.0%、高分子濃度が3.0%の高Ca高分子溶液を製造する場合には、1200℃で焼成したカキ殻20gとアラビアゴム粉末30gとをよくかき混ぜた混合粉末を用意する。カキ殻を1200℃で焼成して得られた白色の粉末の成分分析結果を表1に示す。酢酸水溶液に上記混合粉末を数回に分けて添加し、よく攪拌した。この酢酸水溶液を一昼夜寝かせることにより高Ca高分子溶液を得た。高Ca高分子溶液は、アラビアゴム濃度が0.5〜3.5%、Ca濃度が1.5、2.0、2.5%のものを作製した。   A plaster test piece was prepared using the high Ca polymer solution according to the present invention, and a water absorption test, a weight and dimension measurement test, a neutralization test, and a strength test were performed. First, the high Ca polymer solution was prepared as follows. An acetic acid aqueous solution (10% concentration) in which 100 g of acetic acid (first grade manufactured by Wako Pure Chemical Industries, Ltd., Code No.014-00266) is added to 900 g of pure water, and a powder place obtained by baking oyster shells at 1200 ° C A predetermined amount of powdered gum arabic (manufactured by Yamada Pharmaceutical Co., Ltd .: CHEMICAL INDUSTRIAL gum arabic) was mixed in advance and mixed powder was prepared. For example, when producing a high Ca polymer solution having a Ca concentration of 2.0% and a polymer concentration of 3.0%, a mixed powder prepared by thoroughly stirring 20 g of oyster shells fired at 1200 ° C. and 30 g of gum arabic powder is prepared. Table 1 shows the component analysis results of the white powder obtained by baking oyster shells at 1200 ° C. The mixed powder was added to the acetic acid aqueous solution in several portions and stirred well. The acetic acid aqueous solution was allowed to stand for a whole day and night to obtain a high Ca polymer solution. High Ca polymer solutions were prepared with gum arabic concentrations of 0.5-3.5% and Ca concentrations of 1.5, 2.0, 2.5%.

上記高Ca高分子溶液を用いて漆喰試験片を以下のように作製した。生石灰、細骨材及び高Ca高分子溶液が、質量比で1:3.58:1.2となる漆喰材料を混練して漆喰を作製し、この漆喰を型枠に打ち込み40×40×160(mm)の角柱状の漆喰試験片を作製した。生石灰は中山石灰工業株式会社製のものを使用した。細骨材は、中国産の山砂の2.5mmふるいしたを使用した。漆喰試験体の作製、強度試験及び中性化試験は、JISA1171(ポリマーセメントモルタルの試験方法)に準じた方法で行った。養生は、気中養生で行った。吸水試験、重量及び寸法測定試験の期間は168日、中性化試験の期間は6月間であった。なお、比較のため、高Ca高分子溶液の代わりに純水を用いた漆喰(普通漆喰)試験片も同様に作製した。   A stucco test piece was prepared as follows using the high Ca polymer solution. Quick lime, fine aggregate, and high Ca polymer solution are mixed with a stucco material with a mass ratio of 1: 3.58: 1.2 to produce a stucco, and this stucco is driven into a formwork of 40 x 40 x 160 (mm) A prismatic plaster specimen was prepared. The quicklime used was made by Nakayama Lime Industry Co., Ltd. The fine aggregate used was 2.5mm sieve of Chinese mountain sand. The preparation, strength test, and neutralization test of the stucco test body were performed in accordance with JIS A1171 (Testing method for polymer cement mortar). Curing was done by air curing. The period of water absorption test, weight and dimension measurement test was 168 days, and the period of neutralization test was 6 months. For comparison, a plaster (ordinary plaster) test piece using pure water instead of the high Ca polymer solution was also prepared.

吸水試験は、作製した漆喰試験片を28日養生した後、プラスチック容器に試験体が10mmほど水に浸かる状態にして吸水させ、重量を測定することにより行った。図5に各種試験片の7日間にわたる水分吸収率の変化状態を示す。横軸は経過日数で、縦軸は水分吸収率を示す。図5に示すように、水分吸収率は試験開始から2日経過後にほぼ一定の値を示す。上述の図1に示すグラフは、水分吸収率がほぼ一定の値になった以降〜168日間の平均水分吸収率を示したものである。   The water absorption test was performed by curing the prepared plaster test piece for 28 days, and then allowing the test specimen to be immersed in water by about 10 mm in a plastic container and measuring the weight. FIG. 5 shows the change in water absorption rate over 7 days for various test pieces. The horizontal axis represents the number of days elapsed, and the vertical axis represents the moisture absorption rate. As shown in FIG. 5, the moisture absorption rate shows a substantially constant value after 2 days from the start of the test. The graph shown in FIG. 1 shows the average moisture absorption rate for 168 days after the moisture absorption rate becomes a substantially constant value.

強度試験は、曲げ強度試験と圧縮強度試験を行った。曲げ強度試験及び圧縮強度試験は、28日養生後の漆喰試験片について行った。試験結果は、上述の図2及び図3に示した。   For the strength test, a bending strength test and a compressive strength test were performed. The bending strength test and the compressive strength test were performed on the stucco test piece after curing for 28 days. The test results are shown in FIGS. 2 and 3 described above.

図6、図7に中性化試験の結果を示す。図6は、Ca濃度が2.5%、アラビアゴム濃度が2.0%の高Ca高分子溶液を用いて作製した漆喰試験片の中性化試験結果を示す説明図である。図7は、普通漆喰による試験片の中性化試験結果を示す説明図である。   6 and 7 show the results of the neutralization test. FIG. 6 is an explanatory diagram showing the neutralization test results of a plaster test piece prepared using a high Ca polymer solution having a Ca concentration of 2.5% and an gum arabic concentration of 2.0%. FIG. 7 is an explanatory view showing the neutralization test result of a test piece using ordinary plaster.

図6によると、4月養生後にはほぼ完全に中性化しているように観察される。他の異なる濃度の高Ca高分子溶液(Ca濃度1.5%、2.0%及び2.5%、アラビアゴム濃度1.0%、2.0%及び3.0%)を用いて作製した漆喰試験片の場合(図示せず)と比較すると、濃度が異なることによる中性化の顕著な相違は見られない。概して言えば、Ca濃度が高いほど中性化が早く進行する。アラビアゴム濃度の相違は中性化に余り影響を与えないように観察される。しかしながら、Ca濃度が1.5%でアラビアゴム濃度が1.0%の場合は中性化の進展が遅いように観察される。   According to FIG. 6, it is observed that it is almost completely neutralized after April curing. In the case of a stucco test piece prepared using other high-concentration polymer solutions of different concentrations (Ca concentration 1.5%, 2.0% and 2.5%, gum arabic concentration 1.0%, 2.0% and 3.0%) (not shown) In comparison, there is no significant difference in neutralization due to different concentrations. Generally speaking, the higher the Ca concentration, the faster the neutralization. Differences in gum arabic concentration are observed to have little effect on neutralization. However, when the Ca concentration is 1.5% and the gum arabic concentration is 1.0%, the progress of neutralization is observed to be slow.

一方、図7によると、普通漆喰は、6月養生後にも完全に中性化されていないことが分かる。また、普通漆喰の3月養生後以降の中性化の進行は、2月養生までの中性化の進行よりも遅い(中性化し難くなる)ように観察される。   On the other hand, according to FIG. 7, it can be seen that ordinary plaster is not completely neutralized after June curing. In addition, the progress of neutralization after the March curing of normal plaster is observed to be slower (less likely to neutralize) than the neutralization until the February curing.

寸法測定(収縮)試験は、100mmの基準寸法をとり、この長さ変化を測定することにより行った。試験結果を図8に示す。図8によると、普通漆喰の収縮量は約0.2mmであるのに対し、アラビアゴム濃度が1.0%の場合は収縮量が最も多くて0.95mmである。しかし、アラビアゴム濃度が2.0%、3.0%の場合は普通漆喰の場合以下の収縮量である。なお、収縮率で示すと、アラビアゴム濃度が1.0%であっても収縮率は1%以下であり、実用上は問題がない。   The dimension measurement (shrinkage) test was performed by taking a reference dimension of 100 mm and measuring this change in length. The test results are shown in FIG. According to FIG. 8, the amount of shrinkage of ordinary plaster is about 0.2 mm, whereas the amount of shrinkage is 0.95 mm at the highest when the gum arabic concentration is 1.0%. However, when the gum arabic concentration is 2.0% and 3.0%, the amount of shrinkage is as follows for ordinary plaster. In terms of shrinkage, the shrinkage is 1% or less even when the gum arabic concentration is 1.0%, and there is no problem in practical use.

図9に、重量測定試験の結果を示す。図9によると、普通漆喰の重量減少率が約9.5%であるのに対して、アラビアゴム濃度1.0%、2.0%及び3.0%を用いて作製した漆喰試験片の場合、重量減少率は、約9.5〜13%であり、普通漆喰の重量減少率を上回っている。   FIG. 9 shows the results of the weight measurement test. According to FIG. 9, the weight reduction rate of ordinary plaster is about 9.5%, whereas the weight reduction rate is about 9.5% in the case of a stucco test piece prepared using gum arabic concentrations of 1.0%, 2.0% and 3.0%. It is 9.5-13%, exceeding the weight reduction rate of ordinary plaster.

先ず、実施例1に記載する高Ca高分子溶液の作製法と同様な方法によリ、高濃度の高Ca高分子溶液(アラビアゴム濃度(Po)が4.0%、Ca濃度(Ca)が3.0%)を作製した。所要のCa濃度又は高分子濃度の高Ca高分子溶液は、このPo4.0%-Ca3.0%の高Ca高分子溶液と、10%酢酸水溶液、実施例1に記載する方法で作製されたカキ殻粉末を10%酢酸水溶液に溶解させた酸性水溶液又はアラビアゴムを10%酢酸水溶液に溶解させた酸性水溶液とを混合することにより作製した。なお、上記高濃度の高Ca高分子溶液は、中国化薬株式会社製のものを使用することができる。   First, by a method similar to the method for preparing the high Ca polymer solution described in Example 1, a high concentration high Ca polymer solution (gum arabic concentration (Po) is 4.0%, Ca concentration (Ca) is 3.0). %). The high Ca polymer solution having the required Ca concentration or polymer concentration was prepared by the method described in Example 1, the Po4.0% -Ca3.0% high Ca polymer solution, and the 10% acetic acid aqueous solution. It was prepared by mixing an acidic aqueous solution in which oyster shell powder was dissolved in a 10% aqueous acetic acid solution or an acidic aqueous solution in which gum arabic was dissolved in a 10% aqueous acetic acid solution. In addition, the said high concentration high Ca polymer solution can use the thing made from Chuka Kayaku Co., Ltd.

上記のように作製されたPo1.0〜4.0%−Ca1.0〜3.0%の各濃度の高Ca高分子溶液を用いて漆喰試験片を作製し、強度試験及び透水試験を行った。強度試験は、試験片の形状や作製方法、強度試験の方法は、実施例1の場合と同様であった。透水試験は、縦×横×厚(220×250×40mm)の透水板を作製し、この中央部分に呼び径×寸法L(125×135mm)のVUソケット(塩ビ製)を5mm埋め込んだ状態で500mlの水(水道水)を満たし、この水がなくなるまでの時間(透水時間)を測定することにより行った。透水板の作製方法は、強度試験片の作製方法と同様である。なお、生石灰、細骨材及び高Ca高分子溶液の質量比は、1:3:1.1であった。また、水石灰比(W/CaO)は1.1であった。   Stucco test specimens were prepared using high Ca polymer solutions having respective concentrations of Po1.0 to 4.0% -Ca 1.0 to 3.0% prepared as described above, and strength tests and water permeability tests were performed. In the strength test, the shape of the test piece, the production method, and the strength test method were the same as those in Example 1. For the water permeability test, a water permeable plate of length x width x thickness (220 x 250 x 40 mm) was prepared, and a VU socket (made of PVC) of nominal diameter x dimension L (125 x 135 mm) was embedded in this center part 5 mm. It was carried out by filling 500 ml of water (tap water) and measuring the time until the water disappeared (water permeability time). The method for producing the water permeable plate is the same as the method for producing the strength test piece. The mass ratio of quicklime, fine aggregate and high Ca polymer solution was 1: 3: 1.1. The water-lime ratio (W / CaO) was 1.1.

曲げ試験結果を表2、3に示す。表2、3において、Po/Caの縦欄はPo濃度(%)、横欄はCa濃度(%)を示し、各データは曲げ応力度(MPa)を示す。表2は養生期間が1月、表3は養生期間が3月の場合を示す。養生は気中養生により行った。表2、3において、Po0.0%の欄の曲げ応力度を比較すると、ほぼCa%に比例して曲げ応力度が大きくなっていることが分かり、養生期間が3月の場合が、1月の場合より約2倍曲げ応力度が大きいことが分かる。これらの曲げ応力度は、図2に示す曲げ応力度より約1.5〜3倍大きい値になっている。   The bending test results are shown in Tables 2 and 3. In Tables 2 and 3, the Po / Ca column indicates the Po concentration (%), the horizontal column indicates the Ca concentration (%), and each data indicates the bending stress (MPa). Table 2 shows the case where the curing period is January, and Table 3 shows the case where the curing period is March. Curing was performed by air curing. In Tables 2 and 3, when comparing the bending stress level in the column of 0.0%, it can be seen that the bending stress level increases almost in proportion to Ca%. It can be seen that the degree of bending stress is about twice as large as that of. These bending stresses are about 1.5 to 3 times larger than the bending stresses shown in FIG.

一方、Po1.0〜4.0%−Ca1.0〜3.0%の曲げ応力度は1.5〜2.0(MPa)であり、Po4.0%の場合を除いて、Po濃度及びCa濃度にかかわらず、また、養生期間の相違にかかわらず略一定値になっている。Po4.0%の曲げ応力度は、概してPo1.0〜3.0%−Ca1.0〜3.0%の曲げ応力度より小さく、また、曲げ応力度のばらつきが大きいことが分かる。表2、3に示すPo1.0〜4.0%−Ca1.0〜3.0%の曲げ応力度は、図2に示す曲げ応力度より約5〜10倍大きい値になっている。   On the other hand, the bending stress degree of Po1.0-4.0% -Ca1.0-3.0% is 1.5-2.0 (MPa), except for Po4.0%, regardless of Po concentration and Ca concentration, Regardless of the curing period, it is almost constant. It can be seen that the bending stress degree of Po 4.0% is generally smaller than the bending stress degree of Po 1.0 to 3.0% −Ca 1.0 to 3.0%, and the bending stress degree varies greatly. The bending stress degree of Po1.0-4.0% -Ca1.0-3.0% shown in Tables 2 and 3 is about 5-10 times larger than the bending stress degree shown in FIG.

表4に透水試験の結果を示す。養生期間は28日であった。養生は気中養生により行った。濃度/試験番号の縦欄は、本試験に用いた高Ca高分子溶液のPo%-Ca%、横欄は試験片の番号を示す。各データは、透水時間(hour)を示す。平均値は、各試験片の平均値である。   Table 4 shows the results of the water permeability test. The curing period was 28 days. Curing was performed by air curing. The column of concentration / test number indicates Po% -Ca% of the high Ca polymer solution used in this test, and the horizontal column indicates the number of the test piece. Each data shows a water transmission time (hour). The average value is an average value of each test piece.

表4によると、Po4.0%の試験片の透水時間が、Po0.0〜3.0%の試験片の透水時間に比較して突出して大きく、Po4.0%の試験片の場合は、透水板の組織又は特性が他のPo濃度の試験片のものとは明らかに異なっていると推測される。また、Po4.0%の試験片の場合は、透水時間のばらつきが大きく、安定した品質のものを作製するにはさらに検討を要することが推測される。   According to Table 4, the water permeability time of Po4.0% test piece is prominently larger than the water permeability time of Po0.0 ~ 3.0% test piece. It is presumed that the structure or properties of this material are clearly different from those of other Po-concentration specimens. In addition, in the case of a Po4.0% test piece, the variation in water permeability time is large, and it is estimated that further examination is required to produce a stable quality product.

Po1.0〜3.0%−Ca1.0〜3.0%の各濃度の試験片の透水時間は1〜2時間であり、Po2.0〜3.0%−Ca2.0〜3.0%の各濃度の試験片の透水時間は約2時間である。また、Ca2.0%-Po1.0%の試験片の透水時間に注目すると、透水時間が比較的に長く、Ca2.0%のイオンの存在が防水性の向上に効果があることが推測される。このCa2.0%試験片の防水性の向上は、Ca2.0%-Po2.0%及びCa2.0%-Po3.0%の試験片においても観察される。なお、Ca1.0%-Po2.0%の試験片の透水時間が約0.5時間で、他の試験片に比較して短くなっている。試験片又は試験条件に何らかの問題があったのではないかと推測される。   The test piece with each concentration of Po1.0-3.0% -Ca1.0-3.0% has a water permeability time of 1-2 hours, and the test piece with each concentration of Po2.0-3.0% -Ca2.0-3.0% The water permeability is about 2 hours. Also, when paying attention to the water permeability of the Ca2.0% -Po1.0% specimen, it is estimated that the water permeability is relatively long and the presence of Ca2.0% ions is effective in improving waterproofness. The This improvement in waterproofness of the Ca2.0% test piece is also observed in the Ca2.0% -Po2.0% and Ca2.0% -Po3.0% test pieces. The water permeability of the Ca1.0% -Po2.0% test piece is about 0.5 hours, which is shorter than the other test pieces. It is presumed that there was some problem with the test piece or test conditions.

表5は、Ca濃度を固定してPo濃度を1.0〜3.0%に変えた試験片の場合の透水時間の標準偏差値を示す。表6は、Po濃度を固定してCa濃度を1.0〜3.0%に変えた試験片の場合の透水時間の標準偏差値を示す。表5によると、Ca2.0%-Po1.0〜3.0%の試験片の標準偏差値がきわめて小さく、防水性に優れるとともに防水品質が安定した漆喰製品を製造することができることが分かる。また、Ca3.0%-Po1.0〜3.0%の試験片の防水品質も安定していることが分かる。Ca1.0%-Po1.0〜3.0%の試験片の場合は、やや安定性に欠ける防水品質であることが分かる。一方、表6によると、Po濃度を固定した試験片の場合は、Po濃度が1.0〜3.0%のいずれの試験片(Ca1.0〜3.0%)においてもほぼ同様な標準偏差値を有していることが分かる。   Table 5 shows the standard deviation value of the water permeation time in the case of the test piece in which the Ca concentration is fixed and the Po concentration is changed to 1.0 to 3.0%. Table 6 shows the standard deviation value of the water permeation time in the case of the test piece in which the Po concentration is fixed and the Ca concentration is changed to 1.0 to 3.0%. According to Table 5, it can be seen that the standard deviation value of the test piece of Ca 2.0% -Po 1.0 to 3.0% is extremely small, and it is possible to produce a plaster product having excellent waterproof property and stable waterproof quality. Moreover, it turns out that the waterproof quality of the test piece of Ca3.0% -Po1.0-3.0% is also stable. In the case of the test piece of Ca 1.0% -Po 1.0 to 3.0%, it is understood that the waterproof quality is slightly lacking in stability. On the other hand, according to Table 6, in the case of a test piece with a fixed Po concentration, any test piece with a Po concentration of 1.0 to 3.0% (Ca 1.0 to 3.0%) has almost the same standard deviation value. I understand that.

上記実施例2によれば、高Ca高分子溶液は、2.0%のCa濃度のものが強度及び防水性に優れ安定した品質の漆喰壁を作製することができると推測される。このため、Ca濃度を2.0%に固定し、Po濃度を0.0〜3.0%に調整した高Ca高分子溶液を用いた漆喰壁を作製し、耐力試験(剪断破壊試験)を行った。漆喰材料は、実施例2における強度試験用の試験片と同様な方法により作製した。本実施例においては、Ca2.0%-Po0.0%の漆喰材料も作製し、中塗り用の漆喰材料として使用した。なお、生石灰、細骨材及び高Ca高分子溶液の質量比は、1:3:1.1、水石灰比(W/CaO)は1.1であった。   According to Example 2 described above, a high Ca polymer solution having a Ca concentration of 2.0% is presumed to be capable of producing a stucco wall having excellent strength and waterproofness and stable quality. For this reason, a stucco wall using a high Ca polymer solution in which the Ca concentration was fixed to 2.0% and the Po concentration was adjusted to 0.0 to 3.0% was prepared, and a proof stress test (shear fracture test) was performed. The plaster material was produced by the same method as the test piece for the strength test in Example 2. In this example, a Ca2.0% -Po0.0% plaster material was also prepared and used as a plaster material for intermediate coating. The mass ratio of quicklime, fine aggregate and high Ca polymer solution was 1: 3: 1.1, and the water-lime ratio (W / CaO) was 1.1.

漆喰壁は、Ca2.0%-Po1.0〜3.0%の高Ca高分子溶液を用いたモルタル漆喰を作製し、これを木小舞(幅30×厚9×間隔30mm)に下塗りし、次にCa2.0%-Po0.0%の高Ca酸性水溶液を用いたモルタル漆喰を中塗りして作製した。上塗りは行わなかった。下塗りの厚さは8mm、中塗りの厚さは12mmであった。漆喰壁は横1230×縦400mmの大きさであった。耐力試験は、この漆喰壁を図10に示すように、一端を固定して他端を自由支持にし、他端に荷重を負荷し、漆喰壁に剪断力が作用するように行った。耐力試験は、漆喰壁の下塗りを行った後、30日経過後に行った。なお、比較用として、Ca2.0%-Po0.0%の高Ca酸性水溶液を用いたモルタル漆喰を同様に下塗り(8mm)及び中塗り(12mm)して作製した漆喰壁の耐力試験も行った。   As for the plaster wall, mortar plaster using high Ca polymer solution of Ca2.0% -Po1.0-3.0% is prepared, and this is primed to Ki Komai (width 30 × thickness 9 × interval 30mm), then A mortar stucco using a Ca2.0% -Po0.0% high-Ca acidic aqueous solution was applied on the inside. No overcoating was performed. The thickness of the undercoat was 8 mm, and the thickness of the intermediate coat was 12 mm. The plaster wall was 1230 x 400 mm. As shown in FIG. 10, the proof stress test was performed so that one end was fixed and the other end was freely supported, a load was applied to the other end, and a shearing force was applied to the plaster wall. The proof stress test was conducted after 30 days after the undercoating of the plaster wall. For comparison, a mortar plaster wall was also prepared by applying mortar stucco using a Ca 2.0% -Po 0.0% high Ca acidic aqueous solution in the same manner as undercoating (8mm) and intermediate coating (12mm). .

試験結果を図11に示す。図11において、横軸は高Ca高分子溶液のPo濃度を示し、縦軸は耐力(最大破断荷重)を示す。また、直塗りとは下塗り後直ちに中塗りを行った場合(○印)、7日間後塗布とは下塗りの7日間の養生後に中塗りを行った場合(□印)、14日間後塗布とは下塗りの14日間の養生後に中塗りを行った場合(△印)の耐力を示す。養生は気中養生により行った。図11によると、この漆喰壁の耐力は、中塗りが直塗りから14日間後塗布までのいずれであってもほとんど同等であることが分かる。また、耐力曲線は、Po2.0%においてピークを有する山形状をしており、Ca2.0%-Po2.0%の高Ca高分子溶液を用いた漆喰壁の耐力が最も高い耐力(3kN)を示している。しかしながら、Po0.0%(Poを含まない)の下塗り及び中塗りからなる漆喰壁の耐力(5kN)の60%の耐力になっている。Ca2.0%-Po1.0%とCa2.0%-Po3.0%の高Ca高分子溶液を用いた漆喰壁の耐力は略同等である。また、漆喰壁の耐力は、直塗り、7日間後塗布又は14日間後塗布のいずれの場合も略同等である。   The test results are shown in FIG. In FIG. 11, the horizontal axis represents the Po concentration of the high Ca polymer solution, and the vertical axis represents the yield strength (maximum breaking load). In addition, when direct coating is applied immediately after undercoating (○ mark), after 7 days of application, when undercoating is applied after curing for 7 days (□ mark), and after 14 days of application The proof stress is shown when the intermediate coat is applied after 14 days of curing the undercoat (△ mark). Curing was performed by air curing. According to FIG. 11, it can be seen that the strength of the plaster wall is almost the same regardless of whether the intermediate coating is from direct coating to 14 days after coating. In addition, the yield strength curve has a peak shape at a peak of Po 2.0%, and the strength of the plastered wall using the Ca 2.0% -Po 2.0% high Ca polymer solution is the highest (3kN) Is shown. However, it has a strength of 60% of the strength (5kN) of the plaster wall consisting of 0.00.0% Po (not including Po) and intermediate coating. The strength of plaster walls using high Ca polymer solution of Ca2.0% -Po1.0% and Ca2.0% -Po3.0% is almost the same. Moreover, the proof stress of the plaster wall is substantially the same in any of direct coating, 7 days after coating, or 14 days after coating.

耐力試験においてこの漆喰壁の破断は、直塗りの場合に漆喰壁が木小舞から剥離する形態を示し、7日間後塗布の場合は漆喰壁自体の剪断的な破断形態を示し、14日間後塗布の場合は下塗り層と中塗り層が剥離する形態を示した。よって中塗りは、下塗り後、14日間以内に行うのがよい。破断形態としては、7日間後塗布を行った漆喰壁が好ましい。   In the proof stress test, this stucco wall fracture shows the form that the plaster wall peels off from the wooden Komai when applied directly, and after 7 days it shows the shearing form of the plaster wall itself, after 14 days In the case of application, a form in which the undercoat layer and the intermediate coat layer peeled off was shown. Therefore, the intermediate coating should be performed within 14 days after undercoating. As a fracture form, a plaster wall which has been applied after 7 days is preferable.

1 木小舞パネル
3 漆喰
5 中塗り
7 上塗り
1 Ki Komai panel 3 Plaster 5 Middle coat 7 Top coat

Claims (7)

生石灰及び/又は消石灰と高分子材とを酸性水溶液に溶解させてなる高Ca高分子溶液であって、
前記高分子材がアラビアゴムである高Ca高分子溶液。
A high Ca polymer solution in which quick lime and / or slaked lime and a polymer material are dissolved in an acidic aqueous solution ,
A high Ca polymer solution in which the polymer material is gum arabic .
前記酸性水溶液が酢酸水溶液である請求項1に記載の高Ca高分子溶液。 The high Ca polymer solution according to claim 1, wherein the acidic aqueous solution is an acetic acid aqueous solution. 前記生石灰及び/又は消石灰は、カキ殻を900〜1200℃で焼成したものである請求項1又は2に記載の高Ca高分子溶液。 The high Ca polymer solution according to claim 1 or 2 , wherein the quicklime and / or slaked lime is obtained by baking oyster shells at 900 to 1200 ° C. 前記高分子材がアラビアゴム粉末、前記酸性水溶液が酢酸水溶液であり、重量百分率濃度で生石灰及び/又は消石灰を酢酸水溶液に1.0〜3.0%、アラビアゴム粉末を0.5〜3.5%溶解させたものである請求項1に記載の高Ca高分子溶液。   The polymer material is gum arabic powder, the acidic aqueous solution is an acetic acid aqueous solution, and quick lime and / or slaked lime is dissolved in an acetic acid aqueous solution at a weight percentage concentration of 1.0 to 3.0%, and the gum arabic powder is 0.5 to 3.5%. The high Ca polymer solution according to claim 1. 生石灰及び/又は消石灰、細骨材を主要成分とする漆喰材料であって、該漆喰材料と請求項1〜のいずれか一項に記載の高Ca高分子溶液とを含む漆喰材料。 It is a plaster material which has quick lime and / or slaked lime, and a fine aggregate as a main component, Comprising: This plaster material and the high Ca polymer solution as described in any one of Claims 1-4 . 防水性及び強度に優れた漆喰の製造方法であって、
生石灰及び/又は消石灰、細骨材を主要成分とする漆喰材料と請求項1〜のいずれか一項に記載の高Ca高分子溶液とを混練する漆喰の製造方法。
A method for producing plaster with excellent waterproofness and strength,
The manufacturing method of the stucco which knead | mixes the stucco material which has quick lime and / or slaked lime, and a fine aggregate as a main component, and the high Ca polymer solution as described in any one of Claims 1-4 .
生石灰及び/又は消石灰の粉末と高分子材の粉末とを酸性水溶液に同時に添加して撹拌し得られる、酸性水溶液にCa及び高分子材が高濃度で溶解した高Ca高分子溶液を酸性水溶液で希釈し、またこの高濃度の高Ca高分子溶液と所定量の生石灰及び/又は消石灰の粉末を溶解させた酸性水溶液とを混合し、あるいはこの高濃度の高Ca高分子溶液と所定量の高分子材の粉末を溶解させた酸性水溶液とを混合し、Ca及び/又は高分子濃度が調整された高Ca高分子溶液を製造する高Ca高分子溶液の製造方法。 A high Ca polymer solution in which Ca and a polymer material are dissolved in a high concentration in an acidic aqueous solution obtained by simultaneously adding and stirring a quick lime and / or slaked lime powder and a polymer material powder to the acidic aqueous solution. Dilute and mix this high-concentration high-Ca polymer solution with an acidic aqueous solution in which a predetermined amount of quick lime and / or slaked lime powder is dissolved, or this high-concentration high-Ca polymer solution and a predetermined amount of high-calcium solution. A method for producing a high Ca polymer solution, comprising mixing an acidic aqueous solution in which a powder of a molecular material is dissolved to produce a high Ca polymer solution in which the Ca and / or polymer concentration is adjusted.
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