JP6213036B2 - Storage element and method for manufacturing the same - Google Patents

Storage element and method for manufacturing the same Download PDF

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JP6213036B2
JP6213036B2 JP2013168194A JP2013168194A JP6213036B2 JP 6213036 B2 JP6213036 B2 JP 6213036B2 JP 2013168194 A JP2013168194 A JP 2013168194A JP 2013168194 A JP2013168194 A JP 2013168194A JP 6213036 B2 JP6213036 B2 JP 6213036B2
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uncoated
lead
welded
lead portion
active material
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JP2015037041A (en
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久幸 山根
久幸 山根
基子 田村
基子 田村
敦史 小俵
小俵  敦史
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GS Yuasa International Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Description

本発明は、リチウムイオン二次電池のような非水電解質二次電池を含む蓄電素子に関する。   The present invention relates to a power storage element including a nonaqueous electrolyte secondary battery such as a lithium ion secondary battery.

特許文献1に記載されたリチウムイオン二次電池のような非水電解質二次電池の電極体は、セパレータを介して交互に繰り返し配置された正極体と負極体とを備える。正極体と負極体は、導電性を有する基材(導電シート)と、導電シートに設けられた活物質層とを備える。正極体及び負極体のいずれの導電シートにも、活物質層が設けられていない部分(未塗工部)が設けられている。電極体の両端には正極体と負極体の未塗工部が積層された部分(リード部)が設けられている。これらのリード部はそれぞれ正負の集電体に機械的及び電気的に接続される。集電体は外部端子に電気的に接続される。   An electrode body of a non-aqueous electrolyte secondary battery such as a lithium ion secondary battery described in Patent Document 1 includes a positive electrode body and a negative electrode body that are alternately and repeatedly arranged via a separator. The positive electrode body and the negative electrode body include a conductive base material (conductive sheet) and an active material layer provided on the conductive sheet. Any conductive sheet of the positive electrode body and the negative electrode body is provided with a portion (uncoated portion) where the active material layer is not provided. At both ends of the electrode body, there are provided portions (lead portions) in which the uncoated portions of the positive electrode body and the negative electrode body are laminated. These lead portions are mechanically and electrically connected to positive and negative current collectors, respectively. The current collector is electrically connected to the external terminal.

電極体のリード部と集電体とは、例えば超音波溶接のような溶接により接続される。しかし、特許文献1に記載のものを含め、従来の蓄電素子では、電極体と集電体の溶接部の電気抵抗低減について十分に検討されていない。   The lead portion of the electrode body and the current collector are connected by welding such as ultrasonic welding. However, in the conventional power storage elements including those described in Patent Document 1, the electrical resistance reduction of the welded portion between the electrode body and the current collector has not been sufficiently studied.

特開2012−124132号公報JP 2012-124132 A

本発明は、蓄電素子における、電極体と集電体との溶接部の電気抵抗を減少することを課題とする。   This invention makes it a subject to reduce the electrical resistance of the welding part of an electrode body and a collector in an electrical storage element.

本発明は、外部端子と、導電シートをセパレータを介在させて積層して形成され、前記導電シートは活物質層が形成された部分と、前記活物質層が設けられていない領域である未塗工部とを備え、前記導電シートの前記未塗工部を複数層重ねて形成されたリード部を有する電極体と、前記電極体の前記リード部と前記外部端子とを電気的に接続する集電体と、前記リード部と前記集電体とを溶接して接続させた溶接部と、前記リード部を構成する複数層の前記未塗工部を、少なくとも前記溶接部よりも前記活物質層側の位置で互いに密接させた密接部とを備える蓄電素子を提供する
そして、第1の態様では、前記密接部は、前記リード部を構成する複数層の前記未塗工部を積層方向に圧接することで形成した圧接部によって構成されている。
第2の態様では、前記リード部を構成する複数層の前記未塗工部を積層方向に圧迫する圧迫要素を備え、前記密接部は、前記圧迫要素により複数層の前記未塗工部を積層方向に圧迫した圧迫部であり、前記圧迫要素は前記リード部を挿通する挿通孔を備え、前記圧迫部は、前記挿通孔の孔縁により複数層の前記未塗工部が積層方向に圧迫されることで形成されており、前記圧迫要素は、前記挿通孔が形成され、かつ前記電極体の前記リード部を含む第1の領域と、前記電極体の前記リード部を除く部分を含む第2の領域とを、前記第2の領域から前記第1の領域への電解液の流出を許容しないように仕切る仕切部材によって構成されている。
第3から第5の態様では、前記リード部を構成する複数層の前記未塗工部を積層方向に加締める加締要素を備え、前記密接部は、前記加締要素によって複数層の前記未塗工部を積層方向に加締めた加締部によって構成されている。そして、第3の態様では、前記加締要素は、複数層の前記未塗工部を弾性的に挟み込む弾性部材によって構成されている。第4の態様では、前記加締要素は、互いに固定された状態で結合される第1の部材と第2の部材とを備え、前記加締部は、前記第1の部材と前記第2部材との間に挟み込まれることで形成されている。第5の態様では、前記集電体との間に前記複数層の前記未塗工部を挟み込むプレート部材を備え、前記加締要素は前記集電体と前記プレート部材により構成されている。
This onset Ming, an external terminal, the conductive sheet is formed by laminating with intervening separators, the conductive sheet is the a portion where the active material layer is formed, a region where the active material layer is not provided Not An electrode body having a coating portion and having a lead portion formed by stacking a plurality of uncoated portions of the conductive sheet, and electrically connecting the lead portion of the electrode body and the external terminal current collector and, with the lead portion and the current collector and the welds were connected by welding, the uncoated portion of the plurality of layers constituting the lead portion, the active material than at least the weld Provided is a power storage device including a close contact portion that is in close contact with each other at a position on a layer side .
And in the 1st mode, the above-mentioned close part is constituted by the press-contact part formed by press-contacting the uncoated part of a plurality of layers which constitute the above-mentioned lead part in the lamination direction.
In the second aspect, a compression element that compresses the plurality of uncoated portions constituting the lead portion in the stacking direction is provided, and the close contact portion is formed by stacking the plurality of uncoated portions by the compression element. The compression element includes an insertion hole through which the lead portion is inserted, and the compression portion includes a plurality of uncoated portions that are compressed in the stacking direction by a hole edge of the insertion hole. And the compression element includes a first region that includes the lead portion of the electrode body and includes a portion excluding the lead portion of the electrode body. The partition member is configured to partition the region so as not to allow the electrolyte solution to flow out from the second region to the first region.
In the third to fifth aspects, a crimping element for crimping a plurality of uncoated portions of the plurality of layers constituting the lead portion in a stacking direction is provided, and the close contact portion includes a plurality of layers of the uncoated portions by the crimping element. It is comprised by the crimping part which crimped the coating part in the lamination direction. And in the 3rd aspect, the said crimping element is comprised by the elastic member which pinches | interposes the said uncoated part of multiple layers elastically. In a fourth aspect, the caulking element includes a first member and a second member that are coupled in a fixed state, and the caulking portion includes the first member and the second member. It is formed by being sandwiched between. In a 5th aspect, it has the plate member which pinches | interposes the said uncoated part of the said multiple layers between the said electrical power collectors, The said crimping element is comprised by the said electrical power collector and the said plate member.

密接部では、リード部を構成する複数層の未塗工部が互いに密接している。言い換えれば、密接部では、リード部を構成する複数層の未塗工部が実質的に隙間のない状態で密に積層されている。密接部は溶接部よりも活物質層側の位置(溶接部よりも内側)に設けられている。そのため、溶接部でもリード部を構成する複数層の未塗工部が密に積層されている。このように複数層の未塗工部が密に積層されたリード部に対して集電体が溶接されているので、溶接部(リード部と集電体が電気的に接続された部分)における電気抵抗を低減できる。   In the intimate portion, a plurality of uncoated portions constituting the lead portion are in intimate contact with each other. In other words, in the intimate portion, a plurality of uncoated portions constituting the lead portion are densely stacked with substantially no gap. The close contact portion is provided at a position closer to the active material layer than the welded portion (inside the welded portion). Therefore, a plurality of uncoated portions constituting the lead portion are densely laminated even in the welded portion. Since the current collector is welded to the lead portion in which the uncoated portions of a plurality of layers are densely stacked in this way, in the welded portion (the portion where the lead portion and the current collector are electrically connected) Electric resistance can be reduced.

また、本発明は、活物質層が形成された部分と、前記活物質層が設けられていない領域である未塗工部を備える導電シートを準備し、前記導電シートをセパレータを介在させて積層して、前記導電シートの未塗工部が複数層重なったリード部を備える電極体を形成し、前記リード部を構成する複数層の前記未塗工部を部分的に互いに密接させた密接部として、前記未塗工部を積層方向に圧接させた圧接部を形成し、前記密接部に対して前記活物質層とは反対側の位置で、前記リード部と集電体を溶接した溶接部を形成する、蓄電素子の製造方法を提供する。
Further, the present invention provides a conductive sheet including a portion where an active material layer is formed and an uncoated portion which is a region where the active material layer is not provided, and the conductive sheet is laminated with a separator interposed therebetween. And forming an electrode body including a lead portion in which a plurality of uncoated portions of the conductive sheet overlap, and a close portion in which the uncoated portions of the plurality of layers constituting the lead portion are partially in close contact with each other As a welded portion in which the uncoated portion is press-contacted in the stacking direction, and the lead portion and the current collector are welded at a position opposite to the active material layer with respect to the close contact portion. The manufacturing method of the electrical storage element which forms is provided.

溶接部よりも活物質層側の位置に、電極体のリード部を構成する複数層の未塗工部を互いに密接させた密接部を設けることで、電極体と集電体との溶接部の電気抵抗を減少できる。   By providing an intimate part where the uncoated parts of the plurality of layers constituting the lead part of the electrode body are in close contact with each other at a position closer to the active material layer than the weld part, the weld part between the electrode body and the current collector is provided. Electric resistance can be reduced.

本発明の第1実施形態に係る電池の分解斜視図。1 is an exploded perspective view of a battery according to a first embodiment of the present invention. 図1の電池における電極体と集電体の接続部分の模式的な拡大図。The typical enlarged view of the connection part of the electrode body and current collector in the battery of FIG. 図1の電池における電極体と集電体の接続部分の模式的な断面図。FIG. 2 is a schematic cross-sectional view of a connection portion between an electrode body and a current collector in the battery of FIG. 1. (a)、(b)、及び(c)は第1実施形態の変形例における電極体と集電体の接続部分の模式的な拡大図。(A), (b), and (c) are the typical enlarged views of the connection part of the electrode body and current collector in the modification of 1st Embodiment. 本発明の第2実施形態に係る電池の分解斜視図。The disassembled perspective view of the battery which concerns on 2nd Embodiment of this invention. 図5の電池における電極体と集電体の接続部分の模式的な拡大図。The typical enlarged view of the connection part of the electrode body and current collector in the battery of FIG. 絶縁板の正面図。The front view of an insulating board. 図5の電池における電極体と集電体の接続部分の模式的な断面図。FIG. 6 is a schematic cross-sectional view of a connection portion between an electrode body and a current collector in the battery of FIG. 5. 本発明の第3実施形態に係る電池の一部の分解斜視図。The disassembled perspective view of a part of the battery according to the third embodiment of the present invention. 弾性部材を示し、(a)は正面図、(b)は平面図、(c)は側面図。An elastic member is shown, (a) is a front view, (b) is a top view, (c) is a side view. 図9の電池における電極体と集電体の接続部分の模式的な拡大図。The typical enlarged view of the connection part of the electrode body and current collector in the battery of FIG. 第3実施形態の弾性部材の代案を示し、(a)は正面図、(b)は平面図、(c)は側面図。The alternative of the elastic member of 3rd Embodiment is shown, (a) is a front view, (b) is a top view, (c) is a side view. (a)、(b)、及び(c)は第2実施形態の加締部材の代案の加締時の形状を示す平面図。(A), (b) and (c) are top views which show the shape at the time of the crimping of the alternative of the crimping member of 2nd Embodiment. 本発明の第4実施形態に係る電池の斜視図。The perspective view of the battery which concerns on 4th Embodiment of this invention. 弾性部材を示し、(a)は正面図、(b)は平面図、(c)は側面図。An elastic member is shown, (a) is a front view, (b) is a top view, (c) is a side view. 図14のXVI-XVI線での模式的な断面図。FIG. 15 is a schematic cross-sectional view taken along line XVI-XVI in FIG. 14. 第4実施形態の変形例の弾性部材を示し、(a)は正面図、(b)は平面図、(c)は側面図。The elastic member of the modification of 4th Embodiment is shown, (a) is a front view, (b) is a top view, (c) is a side view. 図17の弾性部材を採用した場合の図16と同様の断面図。Sectional drawing similar to FIG. 16 at the time of employ | adopting the elastic member of FIG. 本発明の第5実施形態に係る電池の一部の分解斜視図。The part disassembled perspective view of the battery which concerns on 5th Embodiment of this invention. 加締部材を示し、(a)は正面図、(b)は平面図、(c)は側面図。A crimping member is shown, (a) is a front view, (b) is a top view, (c) is a side view. 図19の電池における電極体と集電体の接続部分の模式的な拡大図。The schematic enlarged view of the connection part of the electrode body and current collector in the battery of FIG. 第5実施形態の加締部材の代案を示す模式的な斜視図。The typical perspective view which shows the alternative of the crimping member of 5th Embodiment. 第5実施形態の加締部材の代案を示し、(a)は正面図、(b)は平面図、(c)は側面図。The alternative of the crimping member of 5th Embodiment is shown, (a) is a front view, (b) is a top view, (c) is a side view. 本発明の第6実施形態に係る電池の斜視図。The perspective view of the battery which concerns on 6th Embodiment of this invention. 加締部材を示し、(a)は正面図、(b)は側面図。A crimping member is shown, (a) is a front view, (b) is a side view. 図24のXXVI-XXVI線での模式的な断面図。FIG. 25 is a schematic sectional view taken along line XXVI-XXVI in FIG. 24. 本発明の第7実施形態に係る電池の分解斜視図。The disassembled perspective view of the battery which concerns on 7th Embodiment of this invention. 本発明の第7実施形態に係る電池の部分拡大分解斜視図。The partial expansion disassembled perspective view of the battery which concerns on 7th Embodiment of this invention. 集電体の脚部及びプレート部材の長手方向での模式的な断面図。The typical sectional view in the longitudinal direction of the leg of a current collector and a plate member. 図29のXXX-XXX線での模式的な断面図。FIG. 30 is a schematic sectional view taken along line XXX-XXX in FIG. 29. 第7実施形態の代案の部分拡大分解斜視図。The partial expansion disassembled perspective view of the alternative of 7th Embodiment. 第7実施形態の他の代案の部分拡大分解斜視図。The partial expansion disassembled perspective view of the other alternative of 7th Embodiment.

(第1実施形態)
図1から図3は本発明の第1実施形態に係るリチウムイオン二次電池1(以下単に
電池1という)を示す。
(First embodiment)
1 to 3 show a lithium ion secondary battery 1 (hereinafter simply referred to as a battery 1) according to a first embodiment of the present invention.

電池1の外装体2は、ケース本体2aと、ケース本体2aの開口を閉じる蓋2bで構成され、本実施形態では、扁平な直方体状の外観を呈する。ケース本体2a内には電極体3が収容され、電解液が充填されている。蓋2bの外側面(上面)には、一端側に正極の外部端子4Aが配置され、他端側に負極の外部端子4Bが配置されている。外部端子4A,4Bは、接続部材5とリベット6を介して正負の集電体7A,7Bにそれぞれ電気的に接続されている。後述するように、集電体7A,7Bに対して電極体3が機械的かつ電気的に接続されている。外部端子4A,4Bと蓋2bの外側面との間には絶縁樹脂製の上側パッキン8が介在し、集電体7A,7Bと蓋2bの内側面(下面)との間にも絶縁樹脂製の下側パッキン9が介在している。   The exterior body 2 of the battery 1 includes a case body 2a and a lid 2b that closes the opening of the case body 2a. In the present embodiment, the exterior body 2 has a flat rectangular parallelepiped appearance. An electrode body 3 is accommodated in the case main body 2a and filled with an electrolytic solution. On the outer surface (upper surface) of the lid 2b, a positive external terminal 4A is disposed on one end side, and a negative external terminal 4B is disposed on the other end side. External terminals 4A and 4B are electrically connected to positive and negative current collectors 7A and 7B through connecting member 5 and rivet 6, respectively. As will be described later, the electrode body 3 is mechanically and electrically connected to the current collectors 7A and 7B. An upper packing 8 made of insulating resin is interposed between the external terminals 4A and 4B and the outer surface of the lid 2b, and is also made of insulating resin between the current collectors 7A and 7B and the inner side surface (lower surface) of the lid 2b. The lower packing 9 is interposed.

図3に積層構造を示すように、本実施形態における電極体3は、いずれも細長い帯状の正極体11Aと負極体11Bとを、同様に細長い帯状の微多孔性樹脂シートからなるセパレータ10を介在させて交互に配置し、高扁平率の楕円筒状に巻回したものである。電極体3は複数層の正極体11Aと負極体11Bがセパレータ10を介して積層された構造を有する。   As shown in FIG. 3, the electrode body 3 in the present embodiment includes an elongated strip-shaped positive electrode body 11 </ b> A and a negative electrode body 11 </ b> B, and a separator 10 made of a similarly elongated strip-shaped microporous resin sheet. And arranged alternately and wound into an elliptic cylinder with a high flatness. The electrode body 3 has a structure in which a plurality of layers of a positive electrode body 11A and a negative electrode body 11B are stacked with a separator 10 interposed therebetween.

図3を参照すると、負極体11Bは、本実施形態では銅箔である導電シート12Bと、この導電シート12Bの両面に形成された負極の活物質層13Bとを備える。導電シート12Bの幅方向の一方側(図1及び図3において左側)の端部では、活物質層13Bが側縁まで設けられているが、導電シート12Bの幅方向の他方(図1及び図3において右側)の端部には、活物質層13Bを設けずに導電シート12Bを露出させた未塗工部14Bが設けられている。同様に、正極体11Aは、本実施形態ではアルミニウム箔である導電シート12Aと、この導電シート12Aの両面に形成された正極の活物質層13Aとを備え、幅方向の一方(図1及び図3において左側)の端部に、活物質層13Aを設けずに導電シート12Aを露出させた未塗工部14Aが設けられている。   Referring to FIG. 3, the negative electrode body 11 </ b> B includes a conductive sheet 12 </ b> B that is a copper foil in the present embodiment, and a negative electrode active material layer 13 </ b> B formed on both surfaces of the conductive sheet 12 </ b> B. The active material layer 13B is provided up to the side edge at one end (left side in FIGS. 1 and 3) in the width direction of the conductive sheet 12B, but the other in the width direction of the conductive sheet 12B (FIGS. 1 and 3). 3 is provided with an uncoated portion 14B in which the conductive sheet 12B is exposed without providing the active material layer 13B. Similarly, the positive electrode body 11A includes a conductive sheet 12A, which is an aluminum foil in this embodiment, and a positive electrode active material layer 13A formed on both surfaces of the conductive sheet 12A. 3A is provided with an uncoated portion 14A in which the conductive sheet 12A is exposed without providing the active material layer 13A.

図1及び図3を参照すると、電極体3の一方(これらの図において右側)の端部から、細長い楕円筒状である負極のリード部16Bが突出している。このリード部16Bは、負極の負極体11Bの未塗工部14Bが複数層重なることで形成されている。同様に、電極体3の他方(これらの図において左側)の端部から、正極体11Aの未塗工部14Aが複数層重なることで形成された細長い楕円筒状の正極のリード部16Aが突出している。   Referring to FIGS. 1 and 3, a negative electrode lead portion 16 </ b> B having an elongated elliptical cylindrical shape protrudes from one end (right side in these drawings) of the electrode body 3. The lead portion 16B is formed by overlapping a plurality of uncoated portions 14B of the negative electrode negative electrode body 11B. Similarly, from the other end (left side in these drawings) of the electrode body 3, an elongated elliptical cylindrical positive electrode lead portion 16 </ b> A formed by overlapping a plurality of uncoated portions 14 </ b> A of the positive electrode body 11 </ b> A protrudes. ing.

正負の集電体7A,7Bは、それぞれ外部端子4A,4Bに電気的に接続された基部7aと、この基部7aから下方に突出する一定幅の細長い帯状である一対の脚部7b,7bとを備える。負極の集電体7Bの脚部7b,7bは、電極体3Bの負極のリード部16Bに機械的かつ電気的に接続されている。同様に、正極の集電体7Aの脚部7b,7bは、電極体3Aの正極のリード部16Aに機械的かつ電気的に接続されている。本実施形態では、負極の集電体7Bは銅製で、正極の集電体7Aはアルミニウム製である。   The positive and negative current collectors 7A and 7B include a base portion 7a electrically connected to the external terminals 4A and 4B, respectively, and a pair of leg portions 7b and 7b each having a constant width and projecting downward from the base portion 7a. Is provided. The leg portions 7b and 7b of the negative electrode current collector 7B are mechanically and electrically connected to the negative electrode lead portion 16B of the electrode body 3B. Similarly, the leg portions 7b and 7b of the positive electrode current collector 7A are mechanically and electrically connected to the positive electrode lead portion 16A of the electrode body 3A. In the present embodiment, the negative electrode current collector 7B is made of copper, and the positive electrode current collector 7A is made of aluminum.

以下、負極側を例に電極体3のリード部16Bと集電体7Bの脚部7bの接続構造を説明する。正極側においても電極体3のリード部16Aと集電体7Aの脚部7bが同一構造で接続されている。この点は、後述する第2から第7実施形態でも同様である。   Hereinafter, the connection structure between the lead portion 16B of the electrode body 3 and the leg portion 7b of the current collector 7B will be described taking the negative electrode side as an example. Also on the positive electrode side, the lead portion 16A of the electrode body 3 and the leg portion 7b of the current collector 7A are connected with the same structure. This also applies to the second to seventh embodiments described later.

図1及び図2を参照すると、集電体7Bの脚部7bは楕円筒状のリード部16Bの外側に配置され、リード部16Bを構成する複数層の未塗工部14Bのうち最外層の未塗工部14Bに接触している。図2に最も明瞭に示すように、脚部7bの先端側に溶接部17と圧接部(密接部)18が設けられている。   Referring to FIGS. 1 and 2, the leg 7b of the current collector 7B is disposed outside the elliptical lead portion 16B, and is the outermost layer among the uncoated portions 14B of the plurality of layers constituting the lead portion 16B. It is in contact with the uncoated part 14B. As shown most clearly in FIG. 2, a welded portion 17 and a pressure contact portion (close contact portion) 18 are provided on the tip end side of the leg portion 7b.

図3を併せて参照すると、溶接部17では、リード部16Bの脚部7b側の面(内面)付近の複数層の未塗工部14Bが、脚部7bに対して溶接されている。リード部16Bと脚部7bを溶接して溶接部17を形成する方法としては、例えば超音波溶接、スポット溶接のような抵抗溶接、レーザー溶接等がある。また、図2に示すように、本実施形態では、脚部7bを側方から見たときの溶接部17の形状は、長軸が脚部7bに沿って延びる比較的細長い楕円形状である。しかし、必要な機械的な強度が確保でき、かつ電気抵抗の点で支障が生じない限り、溶接部17の形状と溶接の具体的な方法は、いずれも特に限定されない。   Referring also to FIG. 3, in the welded portion 17, a plurality of uncoated portions 14B in the vicinity of the surface (inner surface) of the lead portion 16B on the leg portion 7b side are welded to the leg portion 7b. Examples of a method for forming the welded portion 17 by welding the lead portion 16B and the leg portion 7b include resistance welding such as ultrasonic welding and spot welding, laser welding, and the like. As shown in FIG. 2, in the present embodiment, the shape of the welded portion 17 when the leg portion 7 b is viewed from the side is a relatively long and narrow elliptical shape whose long axis extends along the leg portion 7 b. However, the shape of the welded portion 17 and the specific method of welding are not particularly limited as long as necessary mechanical strength can be ensured and no problem occurs in terms of electrical resistance.

図1に最も明瞭に示すように、圧接部18は溶接部17に対して正負のリード部16A,16Bの対向方向(図1において左右方向)で電極体3の中央寄りの位置に設けられている。言い換えれば、圧接部18は溶接部17よりも活物質層13B側の位置に設けられている。本実施形態では、圧接部18は溶接部17よりも電極体3の内側に間隔をあけて設けられている。ただし、圧接部18は溶接部17に近接して設けてもよい。また、圧接部18の溶接部17側の部分の一部又は全部が溶接部17に接してもよい。図3に示すように、圧接部18ではリード部16Bの内面付近の複数層の未塗工部14Bが、例えば冷間圧接により脚部7bに対して圧接されている。   As most clearly shown in FIG. 1, the press contact portion 18 is provided at a position near the center of the electrode body 3 in the direction opposite to the positive and negative lead portions 16 </ b> A and 16 </ b> B with respect to the weld portion 17 (left and right direction in FIG. 1). Yes. In other words, the press contact portion 18 is provided at a position closer to the active material layer 13B than the weld portion 17. In the present embodiment, the press-contact portion 18 is provided with a space inside the electrode body 3 with respect to the welded portion 17. However, the pressure contact portion 18 may be provided close to the welded portion 17. Further, a part or all of the portion of the press contact portion 18 on the welded portion 17 side may contact the welded portion 17. As shown in FIG. 3, in the press contact portion 18, a plurality of uncoated portions 14B in the vicinity of the inner surface of the lead portion 16B are pressed against the leg portion 7b by, for example, cold press contact.

図2に示すように、本実施形態における圧接部18の脚部7bの側方から見た形状は、溶接部17の長軸と平行な方向、ないしは脚部7bの長手方向に延びる細幅帯状ないし直線状の中央部18aと、この中央部18aの両端から溶接部17に向けて延びる細幅帯状の一対の側部18b,18bを備える。本実施形態では、側部18b,18bは溶接部17の長軸に直交する方向、ないしは脚部7bの長手方向に対して斜めに延びている。また、溶接部17の長軸方向の圧接部18の長さL1(一方の側部18bの先端から他方の側部18bの先端までの距離)は、この方向の溶接部17の長さL2よりも長く設定されている。   As shown in FIG. 2, the shape seen from the side of the leg 7b of the press-contact part 18 in this embodiment is a narrow strip extending in the direction parallel to the long axis of the welded part 17 or in the longitudinal direction of the leg 7b. Or the linear center part 18a and a pair of narrow side part 18b, 18b extended toward the welding part 17 from the both ends of this center part 18a are provided. In the present embodiment, the side portions 18b and 18b extend obliquely with respect to the direction perpendicular to the long axis of the welded portion 17 or the longitudinal direction of the leg portion 7b. Further, the length L1 (the distance from the tip of one side portion 18b to the tip of the other side portion 18b) in the major axis direction of the welded portion 17 is greater than the length L2 of the welded portion 17 in this direction. Is also set longer.

圧接部18では、リード部16Bを構成する複数層の未塗工部14Bが互いに密接している。言い換えれば、圧接部18では、リード部16Bを構成する複数層の未塗工部14Bが、実質的に隙間のない状態で密に積層されている。前述のように、圧接部18は溶接部17よりもリード部16Bの対向方向の中央寄りの位置に設けられている。言い換えれば、圧接部18は溶接部17よりも活物質層13B側の位置に設けられている。要するに、圧接部18は溶接部よりも内側に設けられている。そのため、溶接部17でもリード部16Bを構成する複数層の未塗工部14Bが密に積層されている。このように複数層の未塗工部14Bが密に積層されたリード部16Bに対して集電体7A,7Bが溶接されているので、溶接部17における電気抵抗を低減できる。溶接部17における電気抵抗低減により電池1の性能が向上する。   In the press contact part 18, the uncoated parts 14B of a plurality of layers constituting the lead part 16B are in close contact with each other. In other words, in the press-contact portion 18, a plurality of uncoated portions 14B constituting the lead portion 16B are densely stacked with substantially no gap. As described above, the press contact portion 18 is provided at a position closer to the center in the opposing direction of the lead portion 16B than the weld portion 17. In other words, the press contact portion 18 is provided at a position closer to the active material layer 13B than the weld portion 17. In short, the press contact part 18 is provided inside the welded part. Therefore, in the welded portion 17, a plurality of uncoated portions 14B constituting the lead portion 16B are densely stacked. Since the current collectors 7A and 7B are welded to the lead portion 16B in which the plurality of uncoated portions 14B are densely stacked as described above, the electrical resistance in the welded portion 17 can be reduced. The performance of the battery 1 is improved by reducing the electric resistance in the welded portion 17.

前述のように、圧接部18の長さL1は、溶接部17の長さL2よりも長い。そのため、溶接部17では長さL2の方向全体でリード部16Bを構成する複数層の未塗工部14Bが確実に密接され、溶接部17における電気抵抗は確実に低減される。   As described above, the length L1 of the pressure contact portion 18 is longer than the length L2 of the welded portion 17. Therefore, in the welded portion 17, the multiple uncoated portions 14 </ b> B constituting the lead portion 16 </ b> B are securely in contact with each other in the entire length L <b> 2, and the electrical resistance in the welded portion 17 is reliably reduced.

圧接部18を設けるために特別な部材ないし部品を追加する必要はないので、部品点数を増加することなく、溶接部17における電気抵抗低減を実現できる。   Since it is not necessary to add a special member or part to provide the press-contact part 18, it is possible to reduce the electric resistance in the welded part 17 without increasing the number of parts.

次に、本実施形態の電池1の製造方法を説明する。   Next, a method for manufacturing the battery 1 of the present embodiment will be described.

電極体3の製造では、いずれも帯状である正極体11Aと負極体11Bを同じく帯状であるセパレータ10を介在させて交互に配置し、楕円筒状に巻回する。この巻回時には、セパレータ10の幅方向の一方の側縁よりも正極体11Aの側縁(未塗工部14A側)を外側に位置させ、セパレータ10の幅方向の他方の側縁よりも負極体11Bの側縁(未塗工部14B側)を外側に位置させる。このようにセパレータ10に対して正極体11Aと負極体11Bの幅方向の位置をずらすことで、リード部16A,16Bが形成される。   In the manufacture of the electrode body 3, the positive electrode body 11 </ b> A and the negative electrode body 11 </ b> B, both of which are band-shaped, are alternately arranged with the same band-shaped separator 10 interposed therebetween, and are wound into an elliptic cylinder. At the time of winding, the side edge of the positive electrode body 11A (uncoated part 14A side) is positioned outside the one side edge of the separator 10 in the width direction, and the negative electrode is positioned more negative than the other side edge of the separator 10 in the width direction. The side edge (uncoated part 14B side) of the body 11B is positioned outside. In this way, the lead portions 16A and 16B are formed by shifting the positions of the positive electrode body 11A and the negative electrode body 11B in the width direction with respect to the separator 10.

電極体3の製造とは別工程で、蓋体2bに対して外部端子4A,4B、接続部材5、リベット6、上側及び下側パッキン8,9、並びに正負の集電体7A,7Bが組み付けられる。   The external terminals 4A and 4B, the connection member 5, the rivet 6, the upper and lower packings 8 and 9 and the positive and negative current collectors 7A and 7B are assembled to the lid 2b in a separate process from the manufacturing of the electrode body 3. It is done.

次に、正負の集電体7A,7Bの脚部7bに対して、電極体3の正負のリード部16A,16Bが機械的かつ電気的に接続される。以下、負極側を例に、集電体7Bの脚部7bに対してリード部16Bを接続する手順を説明する。正極側の集電体7Aの脚部7bとリード部16Aも同じ手順で接続される。この点は、後述する第2から第7実施形態でも同様である。   Next, the positive and negative lead portions 16A and 16B of the electrode body 3 are mechanically and electrically connected to the leg portions 7b of the positive and negative current collectors 7A and 7B. Hereinafter, taking the negative electrode side as an example, a procedure for connecting the lead portion 16B to the leg portion 7b of the current collector 7B will be described. The leg portion 7b of the positive current collector 7A and the lead portion 16A are also connected in the same procedure. This also applies to the second to seventh embodiments described later.

図1から図3を参照すると、まず楕円筒状のリード部16の側部外側に集電体7Bの脚部7bが配置される。この配置により、脚部7bの内面とリード部16Bを構成する複数層の未塗工部14Bのうち、最外層の未塗工部14Bとが接触する。次に、例えば冷間圧接により圧接部18が形成される。圧接部18の形成後、圧接部18よりも正負のリード部16A,16Bの対向方向(図1において左右方向)の外側寄りの位置、つまり、圧接部18に対して活物質層13A,13Bとは反対側の位置で、リード部16Bと集電体7Bの脚部7bとを溶接して溶接部17を形成する。圧接部18を形成することで、リード部16Bの溶接部17よりも内側の部分で複数層の未塗工部14Bが予め隙間のない密に積層された状態となり、それに伴ってリード部16Bの溶接部17を形成する部分でも、複数層の未塗工部14Bは互いに密に積層された状態となっている。この状態で、溶接を行うことで、リード部16Bを構成する未塗工部14Bと脚部7bが互いに十分に溶け込み、良好な溶接部17Bが得られる。その結果、前述したように、溶接部17における電気抵抗を低減し、電池1の性能を向上できる。   Referring to FIGS. 1 to 3, first, the leg portion 7 b of the current collector 7 </ b> B is disposed outside the side portion of the elliptical cylindrical lead portion 16. With this arrangement, the innermost surface of the leg portion 7b and the uncoated portion 14B of the outermost layer among the plurality of uncoated portions 14B constituting the lead portion 16B come into contact with each other. Next, the pressure contact portion 18 is formed by, for example, cold pressure welding. After the press contact portion 18 is formed, the active material layers 13A and 13B are positioned on the outer side in the facing direction (left and right direction in FIG. 1) of the lead portions 16A and 16B that are more positive than the press contact portion 18, that is, the press contact portion 18. Is welded to the lead portion 16B and the leg portion 7b of the current collector 7B to form a welded portion 17 at a position on the opposite side. By forming the press contact portion 18, a plurality of uncoated portions 14B are densely laminated in advance without gaps in the inner portion of the lead portion 16B than the welded portion 17, and accordingly, the lead portion 16B Even in the portion where the welded portion 17 is formed, the plurality of uncoated portions 14 </ b> B are in a state of being closely stacked. By performing welding in this state, the uncoated portion 14B and the leg portion 7b constituting the lead portion 16B are sufficiently melted together to obtain a good welded portion 17B. As a result, as described above, the electrical resistance in the welded portion 17 can be reduced and the performance of the battery 1 can be improved.

溶接部17を抵抗溶接やレーザー溶接で形成する場合、スパッタが発生する。また、溶接部17を超音波溶接で形成する場合、粉塵が発生する。スパッタや粉塵(微小金属片)は、電解液に混入し、電池1の内部へ移動する。   When the weld 17 is formed by resistance welding or laser welding, spatter occurs. Moreover, when forming the welding part 17 by ultrasonic welding, dust will generate | occur | produce. Spatter and dust (fine metal pieces) are mixed in the electrolyte and move into the battery 1.

本実施形態では、負極体11Bの導電シート12は銅製であるので、負極側のリード部16Bと集電体7Bの脚部7bの溶接部17の形成時に、微小銅片が発生する。この微小銅片が正極のリード部16Aまで移動してアルミニウム製の導電シート12Aの未塗工部14Aと接触すると、微小銅片が銅イオンとして電解液中に析出する。溶出した銅イオンが負極体11Bに到達すると負極体11Bの表面で析出する。この析出量が大きくなると、析出した銅がセパレータ10を突き破り、正極体11A側に到達して微小短絡回路が形成される。その結果、微小短絡回路に電流が流れて局所的に発熱し、セパレータ10を溶融させて微小な貫通孔が形成されるので、電池1の容量低下の原因となり得る。しかし、本実施形態では、溶接部17よりも内側に圧接部18を設けているので、負極側の溶接部17の形成時に発生する微小銅片が正極のリード部16Aへ移動するのを防止できる。正極のリード部16Aへ移動防止により、微小銅片の電気化学的な溶解を防止できるので、微小銅片に起因する電池1の容量低下を防止できる。特に、本実施形態では、圧接部18は溶接部17の内側で脚部7bの長手方向に延びる中央部18aに加え、中央部18aの両端から斜めに延びて溶接部17の上下端部まで達する側部18b,18bを備える。圧接部18をかかる形状とすることで、溶接部17の形成時に発生する微小銅片が正極のリード部18へ向けて移動するのをより確実に防止できる。   In this embodiment, since the conductive sheet 12 of the negative electrode body 11B is made of copper, a minute copper piece is generated when the negative electrode side lead portion 16B and the welded portion 17 of the leg portion 7b of the current collector 7B are formed. When this minute copper piece moves to the lead portion 16A of the positive electrode and comes into contact with the uncoated portion 14A of the conductive sheet 12A made of aluminum, the minute copper piece is deposited in the electrolyte as copper ions. When the eluted copper ions reach the negative electrode body 11B, they are deposited on the surface of the negative electrode body 11B. When this deposition amount increases, the deposited copper breaks through the separator 10, reaches the positive electrode body 11A side, and a micro short circuit is formed. As a result, a current flows through the micro short circuit to locally generate heat, and the separator 10 is melted to form a minute through hole, which may cause a reduction in the capacity of the battery 1. However, in this embodiment, since the press contact portion 18 is provided on the inner side of the welded portion 17, it is possible to prevent the minute copper piece generated when forming the welded portion 17 on the negative electrode side from moving to the lead portion 16A of the positive electrode. . By preventing movement to the lead portion 16A of the positive electrode, it is possible to prevent electrochemical dissolution of the minute copper piece, and thus it is possible to prevent a decrease in capacity of the battery 1 due to the minute copper piece. In particular, in this embodiment, the pressure contact portion 18 extends obliquely from both ends of the center portion 18a to the upper and lower end portions of the weld portion 17 in addition to the center portion 18a extending in the longitudinal direction of the leg portion 7b inside the weld portion 17. Side portions 18b, 18b are provided. By making the pressure contact portion 18 into such a shape, it is possible to more reliably prevent the minute copper piece generated when the welded portion 17 is formed from moving toward the lead portion 18 of the positive electrode.

図4(a)〜(c)は、脚部7bを側方から見たときの圧接部18の形状の変形例を示す。図4(a)の例では、側部18b,18bは脚部7bの圧接部18の長軸と概ね直交する方向ないし、脚部7bの幅方向に延びている。図4(b)の例では、圧接部18の形状は、間隔をあけて溶接部17の全周を取り囲む長方形状である。図4(c)の例では、圧接部18は脚部7bの長手方向に延びる直線状の部分のみを有する。これらの変形例についても、圧接部18は溶接部17に近接して設けてもよいし、圧接部18の溶接部17側の部分の一部又は全部が溶接部17に接してもよい。   4A to 4C show modified examples of the shape of the pressure contact portion 18 when the leg portion 7b is viewed from the side. In the example of FIG. 4A, the side portions 18b and 18b extend in a direction substantially perpendicular to the major axis of the pressure contact portion 18 of the leg portion 7b or in the width direction of the leg portion 7b. In the example of FIG. 4B, the shape of the pressure contact portion 18 is a rectangular shape that surrounds the entire circumference of the welded portion 17 with an interval therebetween. In the example of FIG. 4C, the press contact portion 18 has only a linear portion extending in the longitudinal direction of the leg portion 7b. Also in these modified examples, the press contact portion 18 may be provided close to the weld portion 17, or a part or all of the portion of the press contact portion 18 on the weld portion 17 side may be in contact with the weld portion 17.

(第2実施形態) 図5から図8は本発明の第2実施形態に係る電池1を示す。本実施形態の電池1は、溶接部17(図8参照)の部分でリード部16A,16Bと集電体7A,7Bの脚部7bを挟み込んで覆う金属製のクリップ21を備える。 Second Embodiment FIGS. 5 to 8 show a battery 1 according to a second embodiment of the present invention. The battery 1 of this embodiment includes a metal clip 21 that sandwiches and covers the lead portions 16A and 16B and the leg portions 7b of the current collectors 7A and 7B at the welded portion 17 (see FIG. 8).

図5及び図6に最も明瞭に示すように、脚部7bよりも電極体3の内側の位置、従って溶接部17よりも電極体3の内側の位置(活物質層13B側の位置)に圧迫要素としての仕切板(仕切部材)22が配置されている。本実施形態における仕切板22は絶縁材料製からなるが、仕切板22はある程度の導電性を有する部材の全表面に絶縁材料を塗布したものでもよい。   As shown most clearly in FIGS. 5 and 6, the pressure is applied to a position inside the electrode body 3 relative to the leg portion 7b, and thus a position inside the electrode body 3 relative to the welded portion 17 (position on the active material layer 13B side). A partition plate (partition member) 22 as an element is arranged. The partition plate 22 in the present embodiment is made of an insulating material, but the partition plate 22 may be one in which an insulating material is applied to the entire surface of a member having a certain degree of conductivity.

図7に最も明瞭に示すように、仕切板22には板厚方向に貫通する一定幅の挿通孔22aが設けられている。つまり、仕切板22は楕円状の第1部材22cと第1部分22cの輪郭よりも寸法の大きい楕円状の貫通孔が形成された第2部材22dから構成されている。挿通孔22aは、電極体3のリード部16Bの端面形状に対応する細長い楕円状である。挿通孔22aの幅はリード部16Bにおける複数層の未塗工部14Bの厚み(外力が作用しない状態)よりも小さく設定されている。そのため、リード部16Bの挿通孔22aに挿通された部分では、挿通孔22aの孔縁22bにより未塗工部14Bが積層方向に圧迫されることで、圧迫部(密接部)23が形成されている。   As shown most clearly in FIG. 7, the partition plate 22 is provided with an insertion hole 22 a having a constant width that penetrates in the plate thickness direction. That is, the partition plate 22 includes an elliptical first member 22c and a second member 22d in which an elliptical through-hole having a size larger than the outline of the first portion 22c is formed. The insertion hole 22a has an elongated oval shape corresponding to the end surface shape of the lead portion 16B of the electrode body 3. The width of the insertion hole 22a is set to be smaller than the thickness (a state in which no external force is applied) of the plurality of uncoated portions 14B in the lead portion 16B. Therefore, in the portion inserted through the insertion hole 22a of the lead portion 16B, the uncoated portion 14B is compressed in the stacking direction by the hole edge 22b of the insertion hole 22a, whereby a compression portion (close contact portion) 23 is formed. Yes.

集電体7Bの脚部7bとリード部16Bの溶接部17の形成は、予め仕切板22の挿通孔22aにリード部16Bを挿通させた後、つまり挿通孔22aの孔縁22bによる圧迫によって圧迫部23を形成した後に実行される。   The formation of the welded portion 17 between the leg portion 7b of the current collector 7B and the lead portion 16B is performed by inserting the lead portion 16B into the insertion hole 22a of the partition plate 22 in advance, that is, by pressing with the hole edge 22b of the insertion hole 22a. It is executed after forming the part 23.

圧迫部23を設けたことで、リード部16Bの溶接部17よりも内側の部分で複数層の未塗工部14Bが予め隙間のない密に積層された状態となり、溶接部17を形成する部分でも、複数層の未塗工部14Bは互いに密に積層される。その結果、良好な溶接部17Bが得られ、溶接部17における電気抵抗を低減できる。また、負極側の溶接部17よりも電池1の内側に配置した仕切板22により圧迫部23を形成することで、溶接時に発生する微小銅片の正極側への移動を防止できる。   By providing the compression part 23, the uncoated part 14B of a plurality of layers is in a state of being densely laminated in advance without gaps in the part inside the welded part 17 of the lead part 16B, and the part that forms the welded part 17 However, the plurality of uncoated parts 14B are densely stacked on each other. As a result, a good welded portion 17B is obtained, and the electrical resistance at the welded portion 17 can be reduced. Further, by forming the pressing portion 23 by the partition plate 22 disposed inside the battery 1 rather than the negative-side welded portion 17, it is possible to prevent the movement of the fine copper piece generated during welding to the positive electrode side.

仕切板22により、外装体2(ケース本体2aと蓋2b)の内部は、2つの領域に仕切られている。一方の領域は、正極側と負極側の仕切板22よりも外側の領域(正負のリード部16A,16Bの対向方向で電極体3の両端側の領域ないしは電極体3のうち誘電体層13A,13B側の領域)である(第1の領域)。この領域にはリード部16A,16Bが配置されている。他方の領域は正極側と負極側の仕切板22に挟まれた領域、言い換えれば電極体のうち誘電体層13A,13Bに対して外側の領域である(第2の領域)。この領域は電極体3のうちリード部16A,16Bを除く部分、すなわち正極体11Aと負極体11Bの活物質層13A,13Bが設けられた部分を含む。リード部16A,16Bの挿通孔22aに挿通された部分は孔縁22bにより圧迫された圧迫部23であるので、挿通孔22aの部分で電解液の通過は実質的には起こらない。つまり、仕切板22によって正極側と負極側の仕切板22に挟まれた第2の領域からその外側の第1の領域へ電解液が流出しない。そのため、外装体2の内部空間のうち、第2の領域、すなわち正極体11A及び負極体11Bの活物質層13A,13Bが形成された部分にのみ電解液を充填することができる。従って、仕切板22を設けることで、外装体2内に充填を要する電解液の液量を低減できる。   The interior of the exterior body 2 (the case main body 2a and the lid 2b) is partitioned into two regions by the partition plate 22. One region is a region outside the positive and negative partition plates 22 (regions on both ends of the electrode body 3 in the opposing direction of the positive and negative lead portions 16A and 16B or the dielectric layer 13A of the electrode body 3, 13B side area) (first area). Lead portions 16A and 16B are arranged in this region. The other region is a region sandwiched between the positive electrode side and negative electrode side partition plates 22, in other words, an outer region of the electrode body with respect to the dielectric layers 13A and 13B (second region). This region includes a portion of the electrode body 3 excluding the lead portions 16A and 16B, that is, a portion where the active material layers 13A and 13B of the positive electrode body 11A and the negative electrode body 11B are provided. Since the portion inserted into the insertion hole 22a of the lead portions 16A and 16B is the compression portion 23 compressed by the hole edge 22b, the passage of the electrolyte does not substantially occur in the portion of the insertion hole 22a. That is, the electrolyte does not flow out from the second region sandwiched between the positive electrode side and the negative electrode side partition plate 22 by the partition plate 22 to the first region outside the second region. Therefore, the electrolytic solution can be filled only in the second region, that is, the portion where the active material layers 13A and 13B of the positive electrode body 11A and the negative electrode body 11B are formed in the internal space of the exterior body 2. Therefore, by providing the partition plate 22, the amount of the electrolytic solution that needs to be filled in the exterior body 2 can be reduced.

第2実施形態のその他の構成及び作用は第1実施形態と同様である。   Other configurations and operations of the second embodiment are the same as those of the first embodiment.

(第3実施形態)
図9から図11に示す本発明の第3実施形態に係る電池1は、加締要素としての弾性部材24と、第2実施形態と同様のクリップ21を備える。本実施形態における弾性部材24は、弾性を有する金属線材を屈曲して形成され、リード部16Bを未塗工部14Bの積層方向に両側から弾性的に挟み込む一対の加圧部24a,24aと、これらの加圧部24a,24aの両端を連結する一対の連結部24b,24bとを備える。加圧部24a,24aは楕円状の溶接部17の長軸の方向、ないしは脚部7bの長手方向に延びるように配置された第1部分24cと、この第1部分24cの両端から溶接部17の長軸に対して直交する方向、ないしは脚部7bの幅向に延びるように配置された第2部分24dとを備えている。一対の加圧部24a,24aで弾性的に挟み込まれることで、リード部16Bの溶接部17に対し電極体3の中央寄りの位置(活物質層13B側の位置)及び溶接部17に対して脚部7bの長手方向の両側の位置に、複数層の未塗工部14Bを積層方向に加締めた加締部(密接部)25が形成されている。
(Third embodiment)
The battery 1 according to the third embodiment of the present invention shown in FIGS. 9 to 11 includes an elastic member 24 as a caulking element and a clip 21 similar to that of the second embodiment. The elastic member 24 in the present embodiment is formed by bending a metal wire having elasticity, and a pair of pressure parts 24a and 24a that elastically sandwich the lead part 16B from both sides in the stacking direction of the uncoated part 14B, A pair of connecting portions 24b and 24b for connecting both ends of the pressurizing portions 24a and 24a are provided. The pressurizing parts 24a, 24a are a first part 24c arranged so as to extend in the long axis direction of the elliptical welded part 17 or the longitudinal direction of the leg part 7b, and the welded part 17 from both ends of the first part 24c. And a second portion 24d arranged so as to extend in a direction orthogonal to the major axis of the leg portion 7 or in the width direction of the leg portion 7b. By being elastically sandwiched between the pair of pressurizing parts 24a, 24a, the center part of the electrode body 3 (position on the active material layer 13B side) and the welded part 17 with respect to the welded part 17 of the lead part 16B. At the positions on both sides in the longitudinal direction of the leg portion 7b, a crimped portion (close contact portion) 25 is formed by crimping a plurality of uncoated portions 14B in the stacking direction.

集電体7Bの脚部7bとリード部16Bの溶接部17の形成は、予め弾性部材24をリード部16Bに装着した後、つまり弾性部材24の加圧部24aによる弾性的な加圧によって加締部25を形成した後に実行される。   Formation of the leg portion 7b of the current collector 7B and the welded portion 17 of the lead portion 16B is performed by attaching the elastic member 24 to the lead portion 16B in advance, that is, by elastic pressing by the pressing portion 24a of the elastic member 24. This is performed after the fastening portion 25 is formed.

加締部25のうち加圧部24aの第1部分24cで形成される部分は、溶接部17よりも内側の部分に位置する。従って、溶接部17よりも内側(活物質層13B側)の部分で複数層の未塗工部14Bが予め隙間のない密に積層された状態となり、溶接部17を形成する部分でも、複数層の未塗工部14Bは互いに密に積層される。その結果、良好な溶接部17Bが得られ、溶接部17Bにおける電気抵抗を低減できる。また、負極側の溶接部17よりも電池1の内側に加締部25を形成することで、溶接時に発生する微小銅片の正極側への移動を防止できる。   A portion formed by the first portion 24 c of the pressurizing portion 24 a in the crimping portion 25 is located in a portion inside the welded portion 17. Therefore, a plurality of uncoated portions 14B are densely stacked in advance without gaps in the inner portion (active material layer 13B side) of the welded portion 17, and even in the portion where the welded portion 17 is formed, a plurality of layers are formed. The uncoated portions 14B are densely stacked on each other. As a result, a good welded portion 17B is obtained, and the electrical resistance at the welded portion 17B can be reduced. Further, by forming the crimped portion 25 inside the battery 1 rather than the welded portion 17 on the negative electrode side, it is possible to prevent the movement of the minute copper piece generated during welding to the positive electrode side.

第3実施形態のその他の構成及び作用は第1実施形態と同様である。   Other configurations and operations of the third embodiment are the same as those of the first embodiment.

図12及び図13は、第3実施形態の弾性部材24(加締要素)の代案を示す。この弾性部材24は、リード部16B(例えば図9参照)を構成する未塗工部14Bを弾性的に挟み込む一対の加圧部124,125と、これらの加圧部124,125の両端を連結する一対の連結部126,127とを備える。個々の加圧部124,125は、溶接部17の長軸の方向、ないしは脚部7bの長手方向に延びるように配置された第1部分124a,125aと、この第1部分124a,125aの両端から溶接部17の長軸に対して直交する方向、ないしは脚部7bの幅向に延びるように配置された一対の第2部分124b,125bとを備えている。一方の加圧部125の第1部分125aの長さを他方の加圧部124の第1部分124aの長さよりも短く設定している。そのため、正面視(図12(a)参照)では、第1部分125aの長さが短い加圧部125が、第1部分124aの長さが長い加圧部124の内側に間隔Aをあけて位置している。個々の連結部126,127はそれぞれ加圧部124,125の端部から外向きに延びる一対の第1部分126a,127aと、これら第1部分126a,127aの端部を連結する斜めに延びる第2部分126b,127bとを備える。加圧部124,125間には、同一平面上に設けられておらず、間隔Bを隔てた面間に設けられている。   FIG.12 and FIG.13 shows the alternative of the elastic member 24 (caulking element) of 3rd Embodiment. The elastic member 24 connects a pair of pressure parts 124 and 125 that elastically sandwich the uncoated part 14B constituting the lead part 16B (for example, see FIG. 9), and both ends of the pressure parts 124 and 125. And a pair of connecting portions 126, 127. Each pressurizing part 124, 125 includes first parts 124a, 125a arranged so as to extend in the long axis direction of the welded part 17 or the longitudinal direction of the leg part 7b, and both ends of the first parts 124a, 125a. A pair of second portions 124b and 125b arranged to extend in a direction orthogonal to the long axis of the welded portion 17 or in the width direction of the leg portion 7b. The length of the first portion 125a of one pressing part 125 is set shorter than the length of the first part 124a of the other pressing part 124. Therefore, when viewed from the front (see FIG. 12A), the pressurizing unit 125 having the short first portion 125a is spaced apart from the pressurizing unit 124 having the long first portion 124a. positioned. Each of the connecting portions 126 and 127 includes a pair of first portions 126a and 127a extending outward from the end portions of the pressurizing portions 124 and 125, respectively, and an obliquely extending first connecting the end portions of the first portions 126a and 127a. And two portions 126b and 127b. Between the pressurization parts 124 and 125, it is not provided on the same plane, but is provided between the surfaces which separated the space | interval B.

一対の加圧部124,125で弾性的に挟み込まれることで、複数層の未塗工部14Bを積層方向に加締めた加締部が形成される。まず、加圧部124,125の第1部分124a,125aにより、リード部16Bの溶接部17に対し電極体3の中央寄りの位置に、加締部25a(図11参照)が形成される。また、加圧部124,125の第2部分124b,125bにより、リード部16Bの溶接部17に対して集電体7Bの脚部7bの長手方向の両側の位置、加締部25b(図11参照)が形成される。   By being elastically sandwiched between the pair of pressure parts 124 and 125, a crimped part is formed by crimping a plurality of uncoated parts 14B in the stacking direction. First, the caulking portion 25a (see FIG. 11) is formed at a position near the center of the electrode body 3 with respect to the welded portion 17 of the lead portion 16B by the first portions 124a and 125a of the pressurizing portions 124 and 125. Further, the second portions 124b and 125b of the pressurizing portions 124 and 125 are positioned on both sides in the longitudinal direction of the leg portion 7b of the current collector 7B with respect to the welded portion 17 of the lead portion 16B, and the crimping portion 25b (FIG. 11). Reference) is formed.

図12(c)に示すように、加締前は加圧部124と加圧部125は間隔Bを隔てて対向している。加締時には、弾性部材24を変形させることで、図13(a)〜(c)に示すよう加圧部124,125間の間隔Bをなくし、それによって加圧部124,125間にリード部16Bを弾性的に挟み込む。前述のように、一方の加圧部125は他方の加圧部124の内側に位置しているので、加圧部124,125間に挟み込まれたリード部16B(未塗工部14B)は、未塗工部14Bの積層方向に加圧されるだけでなく、湾曲ないし屈曲する。その結果、加締部124,125では、未塗工部14Bがより強固かつ密に加締られた状態となり、溶接部17における電気抵抗低減と、溶接時に発生する微小銅片の正極側への移動防止をより効果的に実現できる。   As shown in FIG. 12C, the pressurizing unit 124 and the pressurizing unit 125 face each other with a gap B before caulking. At the time of caulking, the elastic member 24 is deformed to eliminate the interval B between the pressurizing parts 124 and 125 as shown in FIGS. 16B is sandwiched elastically. As described above, since one pressing part 125 is located inside the other pressing part 124, the lead part 16B (uncoated part 14B) sandwiched between the pressing parts 124, 125 is In addition to being pressurized in the stacking direction of the uncoated portion 14B, it is curved or bent. As a result, in the crimping portions 124 and 125, the uncoated portion 14B is more firmly and tightly crimped, and the electrical resistance in the welded portion 17 is reduced, and the minute copper pieces generated during welding toward the positive electrode side. The movement prevention can be realized more effectively.

リード部16B(未塗工部14B)を十分に湾曲ないし屈曲させるには、図13(a)に示すように、側方(図1に示す外装体2の短側面側)から見て、加圧部124,125が互いに重なる程度まで弾性部材24を変形させることが好ましい。図13(b)に示すように加圧部124,125の重なり量を大きくすることで、リード部16Bの湾曲ないし屈曲の程度を高めることができる。図13(c)に示すように、加圧部124,125の位置が変形前(図12参照)と入れ替わる程度まで弾性部材24を変形させることで、リード部16Bの湾曲ないし屈曲の程度をさらに高めることができる。図13(a)〜(C)のように弾性部材24を変形させることで、リード部16Bの湾曲量ないし屈曲量がリード部16Bの厚み以上となり、未塗工部14Bがより強固かつ密に加締られた状態となる。   In order to sufficiently bend or bend the lead portion 16B (uncoated portion 14B), as shown in FIG. 13A, when viewed from the side (the short side surface of the exterior body 2 shown in FIG. 1), the lead portion 16B (uncoated portion 14B) is It is preferable to deform the elastic member 24 to such an extent that the pressure parts 124 and 125 overlap each other. As shown in FIG. 13B, the degree of bending or bending of the lead portion 16B can be increased by increasing the overlapping amount of the pressure portions 124 and 125. As shown in FIG. 13C, the degree of bending or bending of the lead portion 16B is further increased by deforming the elastic member 24 until the positions of the pressurizing portions 124, 125 are replaced with those before deformation (see FIG. 12). Can be increased. By deforming the elastic member 24 as shown in FIGS. 13A to 13C, the bending amount or bending amount of the lead portion 16B becomes equal to or greater than the thickness of the lead portion 16B, and the uncoated portion 14B becomes stronger and denser. It will be in a crimped state.

長さの異なる第1部分124a,125aを有する加圧部124,125のいずれをリード部16Bの外周面に配置し、いずれをリード部16Bの内周面に配置してもよい。超音波溶接により溶接部17を形成する場合、リード部16Bの内外周面のうち超音波溶接機のホーンの端面が当接する側(振動が印可される側)に短い第1部分125aを有する加圧部125を配置することが好ましい。かかる姿勢でリード部16Bに弾性部材24を装着すると、短い第1部分125aを有する加圧部125が長い第1部分124aを有する加圧部124にむけて弾性的に移動するので、ホーンから印可される振動により未塗工層14Bに作用する張力が緩和される。その結果、超音波溶接時の振動によりリード部16Bを構成する未塗工部14B(本実施例では銅箔である導電シート12B)に破れ等の損傷が生じるのを防止できる。   Any one of the pressure parts 124 and 125 having the first portions 124a and 125a having different lengths may be disposed on the outer peripheral surface of the lead part 16B, and any of them may be disposed on the inner peripheral surface of the lead part 16B. When the welded portion 17 is formed by ultrasonic welding, the inner portion of the lead portion 16B has a short first portion 125a on the side where the end surface of the horn of the ultrasonic welder abuts (the side on which vibration is applied). It is preferable to arrange the pressure part 125. When the elastic member 24 is attached to the lead portion 16B in such a posture, the pressure portion 125 having the short first portion 125a moves elastically toward the pressure portion 124 having the long first portion 124a. The tension acting on the uncoated layer 14B is relieved by the vibration. As a result, it is possible to prevent the uncoated portion 14B (the conductive sheet 12B, which is a copper foil in the present embodiment) constituting the lead portion 16B from being damaged due to vibration during ultrasonic welding.

(第4実施形態)
図14から図16に示す本発明の第4実施形態に係る電池1は、第3実施形態のものとは異なる構造の弾性部材28により加締部25を形成している。具体的には、本実施形態における弾性部材28は、弾性を有する金属板材の打抜と屈曲により形成され、一定幅の帯状の一対の加圧部28a,28aと、これらの加圧部28a,28aを連結する矩形状の連結部28bとを備える。加圧部28a,28aは楕円状の溶接部17の長軸の方向、ないしは脚部7bの長手方向に延びるように間隔をあけて平行に配置された第1及び第2部分28c,28dと、これらの第1及び第2部分28c,28dの両端を連結し、かつ溶接部17の長軸に対して直交する方向、ないしは脚部7bの幅向に延びるように配置された一対の第3部分28e,28eとを備える。
(Fourth embodiment)
The battery 1 according to the fourth embodiment of the present invention shown in FIGS. 14 to 16 has a crimped portion 25 formed of an elastic member 28 having a structure different from that of the third embodiment. Specifically, the elastic member 28 in the present embodiment is formed by punching and bending a metal plate material having elasticity, and a pair of pressurizing parts 28a, 28a having a constant width, and these pressurizing parts 28a, And a rectangular connecting portion 28b for connecting 28a. The pressurizing parts 28a, 28a are first and second parts 28c, 28d arranged in parallel at a distance so as to extend in the long axis direction of the elliptical welded part 17 or in the longitudinal direction of the leg part 7b, A pair of third portions connected to both ends of the first and second portions 28c and 28d and arranged to extend in a direction orthogonal to the long axis of the welded portion 17 or in the width direction of the leg portion 7b. 28e, 28e.

個々の加圧部28aの第1から第3部分28c〜28eの内側には、断面円形の線材28fが取り付けられ、突条を形成している。図15に示すように、線材28fは矩形枠状である。   A wire rod 28f having a circular cross section is attached to the inside of the first to third portions 28c to 28e of each pressurizing portion 28a to form a protrusion. As shown in FIG. 15, the wire 28f has a rectangular frame shape.

一対の加圧部28a,28aで弾性的に挟み込まれることで、リード部16Bの溶接部17を取り囲むように、複数層の未塗工部14Bを積層方向に加締めた加締部(密接部)25が形成されている。加圧部28a,28aの内側に設けた線材28fが線接触的にリード部16Bの未塗工部14Bと接触するので、未塗工部14Bに対して十分な強さの締付力が作用し、十分な強度を有する加締部25が形成される。本実施形態では、加圧部28a,28aはリード部16Bの溶接部17を間隔をあけて取り囲でいるので、加締部25も間隔をあけて溶接部17を取り囲むように形成され。ただし、加締部25は溶接部17に近接して設けてもよいし、加締部25の溶接部17側の一部又は全部が溶接部17に接してもよい。   A crimped portion (close contact portion) in which a plurality of uncoated portions 14B are crimped in the stacking direction so as to surround the welded portion 17 of the lead portion 16B by being elastically sandwiched between the pair of pressurizing portions 28a, 28a. ) 25 is formed. Since the wire rod 28f provided inside the pressurizing portions 28a and 28a contacts the uncoated portion 14B of the lead portion 16B in a line contact manner, a sufficiently strong tightening force acts on the uncoated portion 14B. Thus, the caulking portion 25 having sufficient strength is formed. In the present embodiment, the pressurizing portions 28a, 28a surround the welded portion 17 of the lead portion 16B with a space therebetween, so that the crimping portion 25 is also formed to surround the welded portion 17 with a space therebetween. However, the crimping portion 25 may be provided close to the welded portion 17, or a part or all of the crimped portion 25 on the welded portion 17 side may be in contact with the welded portion 17.

集電体7Bの脚部7bとリード部16Bの溶接部17の形成は、予め弾性部材28をリード部16Bに装着した後、つまり弾性部材28の加圧部28aによる弾性的な加圧によって加締部25を形成した後に実行される。   Formation of the leg portion 7b of the current collector 7B and the welded portion 17 of the lead portion 16B is performed by attaching the elastic member 28 to the lead portion 16B in advance, that is, by elastic pressing by the pressing portion 28a of the elastic member 28. This is performed after the fastening portion 25 is formed.

加締部25のうち加圧部28aの第1部分28cで形成される部分は、溶接部17よりも内側の部分に位置する。従って、溶接部17よりも内側の部分で複数層の未塗工部14Bが予め隙間のない密に積層された状態となり、溶接部17を形成する部分でも、複数層の未塗工部14Bは互いに密に積層される。その結果、良好な溶接部17Bが得られ、溶接部17における電気抵抗を低減できる。また、負極側の溶接部17よりも電池1の内側に加締部25を形成することで、溶接時に発生する微小銅片の正極側への移動を防止できる。特に、加締部25は溶接部17の全周を取り囲んでいるので、微小銅片の正極側への移動をより確実に防止できる。   A portion formed by the first portion 28 c of the pressurizing portion 28 a in the crimping portion 25 is located in a portion inside the welded portion 17. Therefore, a plurality of uncoated portions 14B of a plurality of layers are in a state of being densely stacked in advance without gaps in a portion inside the welded portion 17, and a plurality of uncoated portions 14B of a plurality of layers are formed even in a portion forming the welded portion 17. They are stacked closely together. As a result, a good welded portion 17B is obtained, and the electrical resistance at the welded portion 17 can be reduced. Further, by forming the crimped portion 25 inside the battery 1 rather than the welded portion 17 on the negative electrode side, it is possible to prevent the movement of the minute copper piece generated during welding to the positive electrode side. In particular, since the caulking portion 25 surrounds the entire circumference of the welded portion 17, the movement of the minute copper piece to the positive electrode side can be more reliably prevented.

第4実施形態のその他の構成及び作用は第1実施形態と同様である。   Other configurations and operations of the fourth embodiment are the same as those of the first embodiment.

図17及び図18は第4実施形態の弾性部材28の変形例を示す。この弾性部材28では、線材28f(例えば図16参照)を設ける代わりに、加圧部28aの第1から第3部分28c〜28eを内向に屈曲してリッジ部28gを設けている。リッジ部28gが線接触的にリード部16Bの未塗工部14Bと接触するので、未塗工部14Bに対して十分な強さの締付力が作用し、十分な強度を有する加締部25が形成される。   FIG.17 and FIG.18 shows the modification of the elastic member 28 of 4th Embodiment. In this elastic member 28, instead of providing the wire rod 28f (for example, see FIG. 16), the first to third portions 28c to 28e of the pressurizing portion 28a are bent inward to provide the ridge portion 28g. Since the ridge portion 28g is in line contact with the uncoated portion 14B of the lead portion 16B, a sufficiently strong clamping force acts on the uncoated portion 14B, and the swaged portion has sufficient strength. 25 is formed.

(第5実施形態)
図19から図21は本発明の第5実施形態に係る電池1を示す。この電池1は実質的に剛体の加締具(加締要素)31を備える。加締具31は、互いに突き合せて固定状態で連結される一対の半割部32A,32Bを備える。個々の半割部32A,32Bは、底壁部32aと、底壁部32aの周縁部のうち半割部32A,32Bを連結した際に互いに対向する部分以外から突出する側壁部32b,32c,32dとを備える。側壁部32b,32cは対向して配置され、側壁部32dにより連結されている。図20を参照すると、半割部32A,32Bを連結すると、底壁部32aにより加締具31の底部31aが形成され、側壁部32b〜32dにより丸面取りされた矩形状を呈する加締具31の枠壁部31bが形成される。また、半割部32A,32Bの側壁部32b,32cに設けた切欠32e,32fにより、半割部32A,32Bを連結すると枠壁部31bに一対のスリット31c,31dが形成される。同様に、半割部32A,32Bの底壁部32aに設けた切欠32gにより、半割部32A,32Bを連結すると底部31aにスリット31eが形成される。本実施形態では、スリット31c〜31eはいずれも直線状である。また、スリット31c〜31eは、一直線に配置され、かつスリット31eにスリット31c,31dがつながっており、1本のスリットを形成する。
(Fifth embodiment)
19 to 21 show a battery 1 according to a fifth embodiment of the present invention. The battery 1 includes a substantially rigid caulking tool (caulking element) 31. The crimping tool 31 includes a pair of halves 32A and 32B that are brought into contact with each other and connected in a fixed state. The individual halves 32A and 32B have bottom walls 32a and side walls 32b, 32c protruding from portions other than the portions facing each other when the halves 32A and 32B of the peripheral edge of the bottom wall 32a are connected. 32d. The side wall parts 32b and 32c are arrange | positioned facing, and are connected by the side wall part 32d. Referring to FIG. 20, when the half portions 32 </ b> A and 32 </ b> B are connected, a bottom portion 31 a of the crimping tool 31 is formed by the bottom wall portion 32 a, and a crimping tool 31 having a rectangular shape rounded by the side wall portions 32 b to 32 d. Frame wall portion 31b is formed. When the half portions 32A and 32B are connected by the notches 32e and 32f provided in the side wall portions 32b and 32c of the half portions 32A and 32B, a pair of slits 31c and 31d are formed in the frame wall portion 31b. Similarly, when the half portions 32A and 32B are connected by the notches 32g provided in the bottom wall portions 32a of the half portions 32A and 32B, a slit 31e is formed in the bottom portion 31a. In the present embodiment, all of the slits 31c to 31e are linear. The slits 31c to 31e are arranged in a straight line, and the slits 31c and 31d are connected to the slit 31e to form one slit.

図19に最も明瞭に示すように、加締具31は未塗工部14Bの積層方向に両側から弾性的に挟み込むようにリード部16Bに装着される。具体的には、一方の半割部32Aがリード部16Bの最外層の未塗工部14Bに接触し、他方の半割部32Bがリード部16Bの最内層の未塗工部14Bに接触する状態で、半割部32A,32Bが互いに突き合せて固定状態で連結される。加締具31をリード部16Bに装着したとき、枠壁部31bに形成された一対のスリット31c,31dはリード部16Bの先端側から電極体3の中央側(活物質層13B側)に向けて延び、底壁部32aに形成されたスリット31eは溶接部17の長軸と平行な方向、ないしは脚部7bの長手方向に延びている。加締具31をリード部16Bに装着すると、スリット31c〜31eの縁部によって複数層の未塗工部14Bを積層方向に加締めた加締部(密接部)25が形成される。   As shown most clearly in FIG. 19, the crimping tool 31 is attached to the lead portion 16B so as to be elastically sandwiched from both sides in the stacking direction of the uncoated portion 14B. Specifically, one half portion 32A contacts the outermost uncoated portion 14B of the lead portion 16B, and the other half portion 32B contacts the innermost uncoated portion 14B of the lead portion 16B. In the state, the halves 32A and 32B are butted together and connected in a fixed state. When the crimping tool 31 is attached to the lead portion 16B, the pair of slits 31c and 31d formed in the frame wall portion 31b is directed from the tip end side of the lead portion 16B toward the center side (active material layer 13B side) of the electrode body 3. The slit 31e formed in the bottom wall portion 32a extends in a direction parallel to the long axis of the welded portion 17 or in the longitudinal direction of the leg portion 7b. When the caulking tool 31 is attached to the lead portion 16B, a caulking portion (close contact portion) 25 is formed by caulking a plurality of uncoated portions 14B in the stacking direction by the edges of the slits 31c to 31e.

図21に最も明瞭に示すように、本実施形態における加締部25を脚部7bの側方から見たときの形状は、溶接部17の長軸と平行な方向、ないしは脚部7bの長手方向に延びる細幅帯状ないし直線状の中央部25aと、この中央部25aの両端から溶接部17に向けて延びる細幅帯状の一対の側部25b,25bを備える。中央部25aは溶接部17に対して間隔をあけて内側に配置され、側部25b,25bは図において溶接部17の上下に間隔をあけて配置されている。加締部25は溶接部17に近接して設けてもよいし、圧接部18の溶接部17側の部分の一部又は全部が溶接部17に接してもよい。   As shown most clearly in FIG. 21, the shape of the caulking portion 25 in the present embodiment when viewed from the side of the leg portion 7b is a direction parallel to the long axis of the welded portion 17 or the length of the leg portion 7b. A narrow strip or straight central portion 25a extending in the direction and a pair of narrow strip side portions 25b and 25b extending from both ends of the central portion 25a toward the welded portion 17 are provided. The central portion 25a is disposed on the inner side with a gap with respect to the welded portion 17, and the side portions 25b and 25b are disposed with an interval above and below the welded portion 17 in the drawing. The crimping portion 25 may be provided close to the welded portion 17, or a part or all of the portion on the welded portion 17 side of the press contact portion 18 may be in contact with the welded portion 17.

本実施形態における集電体7A,7Bは脚部7bの先端に屈曲部7cを備える。この屈曲部7cは、リード部16Bに装着された加締具31の枠壁部31bとリード部16Bの間の隙間に挿入され、リード部16Bの最外層の未塗工部14Bに当接される。この状態でリード部16Bと屈曲部7cが溶接され、溶接部17が形成される。   The current collectors 7A and 7B in this embodiment include a bent portion 7c at the tip of the leg portion 7b. The bent portion 7c is inserted into a gap between the frame wall portion 31b of the caulking tool 31 attached to the lead portion 16B and the lead portion 16B, and comes into contact with the uncoated portion 14B of the outermost layer of the lead portion 16B. The In this state, the lead portion 16B and the bent portion 7c are welded to form the welded portion 17.

加締部25を設けたことで、リード部16Bの溶接部17よりも内側の部分で複数層の未塗工部14Bが予め隙間のない密に積層された状態となるので、電気抵抗の低い良好な溶接部17Bが得られる。また、溶接部17よりも内側寄りに配置された中央部25aを含む加締部25を設けたことで、溶接時に発生する微小銅片の正極側への移動を防止できる。   Since the crimped portion 25 is provided, the uncoated portion 14B having a plurality of layers is densely laminated in advance at a portion inside the welded portion 17 of the lead portion 16B, so that the electric resistance is low. A good weld 17B is obtained. In addition, by providing the crimping portion 25 including the central portion 25a disposed closer to the inner side than the welded portion 17, it is possible to prevent the movement of the minute copper piece generated during welding to the positive electrode side.

リード部16Bを挟み込むように半割部32A,32Bを連結することで、加締部31を形成できる。従って、加締部31の形成作業に、作業性が良好である。   The caulking portion 31 can be formed by connecting the half portions 32A and 32B so as to sandwich the lead portion 16B. Therefore, workability is good for the work of forming the crimped portion 31.

第5実施形態のその他の構成及び作用は第1実施形態と同様である。   Other configurations and operations of the fifth embodiment are the same as those of the first embodiment.

図22及び図23は、第5実施形態の加締具(加締要素)31の代案を示す。この代案では、枠壁部31bに形成された一対のスリット31c,31dと底部31aに形成されたスリット31eはいずれも折れ線状である。   22 and 23 show alternatives of the caulking tool (caulking element) 31 of the fifth embodiment. In this alternative, the pair of slits 31c and 31d formed in the frame wall portion 31b and the slit 31e formed in the bottom portion 31a are both broken lines.

スリット31c〜31eの形状を、加締具31をリード部16Bに装着した状態(図19参照)を例に説明する。まず、枠壁部31bのスリット31c,31dは、リード部16Bの先端側から電極体3の中央側(活物質層13B側)に向けて延びる直線状の第1部分31fを備える。また、これらのスリット31c,31dは第1部分31fに対してスリット部16Bを構成する未塗工層14Bの積層方向にずれた位置でリード部16Bの先端側から電極体3の中央側に向けて延びる直線状の第2部分31gを備える。さらに、スリット31c,31dは、第1部分31f及び第2部分31gに対して傾斜して延びる第3部分31hを備える。   The shape of the slits 31c to 31e will be described by taking as an example a state in which the crimping tool 31 is mounted on the lead portion 16B (see FIG. 19). First, the slits 31c and 31d of the frame wall portion 31b include a linear first portion 31f extending from the distal end side of the lead portion 16B toward the center side (active material layer 13B side) of the electrode body 3. The slits 31c and 31d are directed from the leading end side of the lead portion 16B toward the center side of the electrode body 3 at a position shifted in the stacking direction of the uncoated layer 14B constituting the slit portion 16B with respect to the first portion 31f. The linear 2nd part 31g extended is provided. Furthermore, the slits 31c and 31d include a third portion 31h that extends obliquely with respect to the first portion 31f and the second portion 31g.

次に、底壁部32aのスリット31eは、加締具31の幅方向の中心に沿って図において上下方向(加締具31をリード部16Bに装着した状態では、溶接部17の長軸と平行な方向、ないしは脚部7bの長手方向)に延びる第1部分31iと、第1部分31iの両端から斜めに延びる一対の第2部分31j,31jと、それぞれ第2部分31j,31jから図において上下方向に第1部分31iと平行に延びる一対の第3部分31k,31kとを備える。   Next, the slit 31e of the bottom wall portion 32a is formed in the vertical direction in the drawing along the center in the width direction of the caulking tool 31 (in a state where the caulking tool 31 is attached to the lead portion 16B, In the drawing, the first portion 31i extending in the parallel direction or the longitudinal direction of the leg portion 7b, the pair of second portions 31j and 31j extending obliquely from both ends of the first portion 31i, and the second portions 31j and 31j respectively. A pair of third portions 31k, 31k extending in parallel with the first portion 31i in the vertical direction is provided.

スリット31c〜31eを折れ線状としたので、リード部16Bに加締具31に装着すると、リード部16Bを構成する未塗工部14Bは積層方向に加圧されるだけでなく、スリット31c〜31eの形状に応じて湾曲ないし屈曲する。その結果、加締具31により形成される加締部25a,25bでは、未塗工部14Bがより強固かつ密に加締られた状態となり、溶接部17Bにおける電気抵抗低減と、溶接時に発生する微小銅片の正極側への移動防止をより効果的に実現できる。   Since the slits 31c to 31e are formed in a polygonal line shape, when the crimping tool 31 is attached to the lead portion 16B, the uncoated portion 14B constituting the lead portion 16B is not only pressed in the stacking direction, but also the slits 31c to 31e. It bends or bends according to the shape. As a result, in the caulking portions 25a and 25b formed by the caulking tool 31, the uncoated portion 14B is more strongly and densely caulked, and electric resistance is reduced in the welded portion 17B and occurs during welding. The prevention of the movement of the minute copper piece to the positive electrode side can be realized more effectively.

スリット31c〜31eのうち、枠壁部31bのスリット31c,31dのみを折れ線状としてもよいし、逆に、底壁部32aのスリット31eのみを折れ線状としてもよい。   Of the slits 31c to 31e, only the slits 31c and 31d of the frame wall portion 31b may be formed in a polygonal line shape. Conversely, only the slit 31e of the bottom wall portion 32a may be formed in a polygonal line shape.

(第6実施形態)
図24から図26は本発明の第6実施形態に係る電池1を示す。この電池1が備える加締具(加締要素)33は、リード部16Bを構成する複数層の未塗工部14Bを挟み込んだ状態で嵌め合われる一対の嵌合部材34A,34Bを備える。図25に最も明瞭に示すように、これらの嵌合部材34A,34Bは丸面取りされた矩形枠状であり、断面形状は、平坦部34aと、平坦部34aの両端から斜めに延びる縁部34b,34bを有する。この断面形状により、嵌合部材34A,34Bの一面側に凸部34cが形成され、他面側に凹部34dが形成されている。
(Sixth embodiment)
24 to 26 show a battery 1 according to a sixth embodiment of the present invention. The caulking tool (caulking element) 33 provided in the battery 1 includes a pair of fitting members 34A and 34B that are fitted in a state where a plurality of uncoated parts 14B constituting the lead part 16B are sandwiched. As most clearly shown in FIG. 25, these fitting members 34A and 34B are rounded chamfered rectangular frame shapes, and the cross-sectional shape is a flat portion 34a and an edge portion 34b extending obliquely from both ends of the flat portion 34a. , 34b. With this cross-sectional shape, a convex portion 34c is formed on one surface side of the fitting members 34A and 34B, and a concave portion 34d is formed on the other surface side.

図26に最も明瞭に示すように、加締具33は未塗工部14Bの積層方向に両側から弾性的に挟み込むようにリード部16Bに装着される。具体的には、一方の嵌合部材34Aがリード部16Bの最外層の未塗工部14B上に配置され、他方の嵌合部材34Bがリード部16Bの最内層の未塗工部14B上に配置される。また、一方の嵌合部材34Aの凸部34cが、リード部16Bを構成する複数層の未塗工部14Bを介在させて状態で、他方の嵌合部34Bの凹部34dに弾性的に嵌めこまれる。嵌合部材34A,34Bの凹部34cと凸部34dの間に挟んで圧縮することで、複数層の未塗工部14Bを積層方向に加締めた加締部(密接部)25が形成される。本実施形態における加締部25を脚部7bの側方から見たときの形状は、間隔を溶接部17の全体をあけて取り囲む長方形状である。   As most clearly shown in FIG. 26, the crimping tool 33 is attached to the lead portion 16B so as to be elastically sandwiched from both sides in the stacking direction of the uncoated portion 14B. Specifically, one fitting member 34A is disposed on the outermost uncoated portion 14B of the lead portion 16B, and the other fitting member 34B is disposed on the innermost uncoated portion 14B of the lead portion 16B. Be placed. Further, the convex portion 34c of one fitting member 34A is elastically fitted into the concave portion 34d of the other fitting portion 34B with the plurality of uncoated portions 14B constituting the lead portion 16B interposed therebetween. It is. By pressing the fitting members 34A and 34B between the concave portions 34c and the convex portions 34d and compressing them, a crimped portion (close contact portion) 25 is formed by crimping a plurality of uncoated portions 14B in the stacking direction. . The shape of the caulking portion 25 in the present embodiment when viewed from the side of the leg portion 7b is a rectangular shape that surrounds the entire welded portion 17 with an interval.

集電体7Bの脚部7bとリード部16Bの溶接部17の形成は、予め加締具33をリード部16Bに装着した後、つまり加締具33を構成する嵌合部材34A,34Bでリード部16Bを挟み込んで圧縮することにより加締部33を形成した後に実行される。   Formation of the leg portion 7b of the current collector 7B and the welded portion 17 of the lead portion 16B is performed after the crimping tool 33 is mounted on the lead portion 16B in advance, that is, with the fitting members 34A and 34B constituting the crimping tool 33. It is executed after forming the crimping portion 33 by sandwiching and compressing the portion 16B.

加締部25を設けたことで、リード部16Bの溶接部17よりも内側の部分で複数層の未塗工部14Bが予め隙間のない密に積層された状態となるので、電気抵抗の低い良好な溶接部17Bが得られる。また、溶接部17を囲む加締部25を設けたことで、溶接時に発生する微小銅片の正極側への移動を防止できる。加締部25は溶接部17に近接して設けてもよいし、加締部25の溶接部17側の一部又は全部が溶接部17に接してもよい。   Since the crimped portion 25 is provided, the uncoated portion 14B having a plurality of layers is densely laminated in advance at a portion inside the welded portion 17 of the lead portion 16B, so that the electric resistance is low. A good weld 17B is obtained. Moreover, the movement to the positive electrode side of the small copper piece which generate | occur | produces at the time of welding can be prevented by providing the crimping part 25 surrounding the welding part 17. FIG. The crimping portion 25 may be provided close to the welded portion 17, or a part or all of the crimped portion 25 on the welded portion 17 side may be in contact with the welded portion 17.

第6実施形態のその他の構成及び作用は第1実施形態と同様である。   Other configurations and operations of the sixth embodiment are the same as those of the first embodiment.

(第7実施形態)
図27から図30は、本発明の第7実施形態に係る電池1を示す。この電池1は、集電体7Bの脚部7bとの間にリード部16Bを構成する複数層の未塗工部14Bを挟むように配置されるプレート部材41を備える。後述するように、このプレート部材41と集電体7Bの脚部7bにより加締部42a,42b,42cが形成される。言い換えれば、本実施形態では、プレート部材41と集電体7Bの脚部7bが加締要素を構成する。本実施形態では、集電体7Bの脚部7bがリード部16Bの最外層の未塗工部14Bに配置され、プレート部材41がリード部16Bの最内層の未塗工部14Bに配置される。プレート部材41には、リード部16Bの最外層から最内層に向かう方向に膨出する膨出部43が設けられている。膨出部43は、集電体7Bの脚部7bの一方の側部(図28において右側の側部)側に開口43aが設けられている。集電体7Bの脚部7bにも同様の形状の膨出部44が設けられている。この膨出部44もリード部16Bの最外層から最内層に向かう方向に膨出し、かつ脚部7bの一方の側部(図28において右側の側部)側に開口44aが設けられている。
(Seventh embodiment)
27 to 30 show a battery 1 according to a seventh embodiment of the present invention. The battery 1 includes a plate member 41 disposed so as to sandwich a plurality of uncoated portions 14B constituting the lead portion 16B between the legs 7b of the current collector 7B. As will be described later, caulking portions 42a, 42b, and 42c are formed by the plate member 41 and the leg portion 7b of the current collector 7B. In other words, in this embodiment, the plate member 41 and the leg 7b of the current collector 7B constitute a caulking element. In the present embodiment, the leg portion 7b of the current collector 7B is disposed on the outermost uncoated portion 14B of the lead portion 16B, and the plate member 41 is disposed on the innermost uncoated portion 14B of the lead portion 16B. . The plate member 41 is provided with a bulging portion 43 that bulges in a direction from the outermost layer to the innermost layer of the lead portion 16B. The bulging portion 43 is provided with an opening 43a on one side portion (right side portion in FIG. 28) of the leg portion 7b of the current collector 7B. A bulging portion 44 having a similar shape is also provided on the leg portion 7b of the current collector 7B. The bulging portion 44 also bulges in the direction from the outermost layer to the innermost layer of the lead portion 16B, and an opening 44a is provided on one side portion (right side portion in FIG. 28) of the leg portion 7b.

図29及び図30に最も明瞭に示すように、プレート部材41の膨出部43の内側に形成される空間には、リード部16Bを構成する複数層の未塗工部14Bを介在させて状態で、集電体7Bの脚部7aの膨出部43が嵌まり込んでいる。   As shown most clearly in FIGS. 29 and 30, the space formed inside the bulging portion 43 of the plate member 41 is in a state where a plurality of uncoated portions 14B constituting the lead portion 16B are interposed. Thus, the bulging portion 43 of the leg portion 7a of the current collector 7B is fitted.

膨出部43,44の頂壁部43b,44bの部分に集電体7Bの脚部7bにリード部16B(未塗工部14B)を溶接した溶接部17が形成されている。一方、膨出部43の周囲には、集電体7Bの脚部7bとプレート部材41とをこれらの間のリード部16B(未塗工部14B)と共に加締めることで、加締部42a〜42cが形成されている。加締部42aは、溶接部17が形成されている膨出部43,44に対して電極体3の中央寄りの位置(活物質層13B側の位置)に形成されている。加締部42b,42cは溶接部17が形成されている膨出部43,44に対して脚部7bの長手方向の両側(図において上側と下側)に配置されている。これらの加締部42a〜42cの形成後に、溶接部17が形成される。   A welded portion 17 is formed by welding the lead portion 16B (uncoated portion 14B) to the leg portion 7b of the current collector 7B at the top wall portions 43b, 44b of the bulging portions 43, 44. On the other hand, around the bulging part 43, the leg part 7b of the current collector 7B and the plate member 41 are caulked together with the lead part 16B (uncoated part 14B) between them, so that the caulking parts 42a to 42c. 42c is formed. The caulking portion 42a is formed at a position closer to the center of the electrode body 3 (position on the active material layer 13B side) than the bulging portions 43 and 44 where the welded portion 17 is formed. The caulking portions 42b and 42c are arranged on both sides (upper and lower sides in the drawing) in the longitudinal direction of the leg portion 7b with respect to the bulging portions 43 and 44 where the welded portion 17 is formed. The welded portion 17 is formed after the formation of these crimping portions 42a to 42c.

溶接部17を囲んで加締部42a〜42cを設けて未塗工部14Bを密接させているので、溶接部17でもリード部16Bを構成する未塗工部14Bが密に積層されており、溶接部17における電気抵抗を低減できる。また、加締部42a〜42cを設けたことで、溶接部17の形成時に発生する微小銅片の正極のリード部16Aへの移動防止できる。   Since the crimped portions 42a to 42c are provided so as to surround the welded portion 17 and the uncoated portion 14B is in close contact with each other, the uncoated portion 14B constituting the lead portion 16B is also densely laminated in the welded portion 17, The electric resistance in the welded portion 17 can be reduced. Further, by providing the crimping portions 42a to 42c, it is possible to prevent the movement of the fine copper piece generated when the welded portion 17 is formed to the lead portion 16A of the positive electrode.

図29及び図30に示すように、膨出部43,44を設けたことで、プレート部材41と集電体7Bの脚部7bの間の挟み込まれたリード部16B(未塗工部14B)は屈曲ないし湾曲している。これによりリード部16Bを構成する複数層の未塗工部14B間の相対的な位置ずれを防止できる。未塗工部14B間の相対的な位置ずれを効果的に防止するには、膨出部43,44の膨出量が十分大きいことが好ましい。例えば、図30に示すように、膨出部43,44の膨出量δ1からプレート部材41の厚みδ2を引いた差δ3が、リード部16Bの厚みδ4よりも大きいことが好ましい。   As shown in FIG. 29 and FIG. 30, by providing the bulging portions 43 and 44, the lead portion 16B (uncoated portion 14B) sandwiched between the plate member 41 and the leg portion 7b of the current collector 7B. Is bent or curved. Thereby, the relative position shift between the uncoated parts 14B of the plurality of layers constituting the lead part 16B can be prevented. In order to effectively prevent the relative displacement between the uncoated portions 14B, it is preferable that the bulging amounts of the bulging portions 43 and 44 are sufficiently large. For example, as shown in FIG. 30, the difference δ3 obtained by subtracting the thickness δ2 of the plate member 41 from the bulging amount δ1 of the bulging portions 43 and 44 is preferably larger than the thickness δ4 of the lead portion 16B.

第7実施形態のその他の構成及び作用は第1実施形態と同様である。   Other configurations and operations of the seventh embodiment are the same as those of the first embodiment.

図31及び図32は、第7実施形態の代案を示す。図31に示す代案における膨出部43,44は、開口43a,44a(例えば図28参照)が設けられておらず、膨出部43,44の内側には概ね扁平な直方体状の閉じた空間が形成されている。溶接部17が設けられた膨出部43,44に対して電極体3の端部寄りの位置(活物質層13Bとは反対側の位置)にも、加締部42dが設けられている。図32に示す代案は、膨出部43,44が膨出する向きが第7実施形態とは逆である。つまり、図32に示す代案では、膨出部43,44はリード部16Bの最内層から最外層に向かう方向に膨出している。図31の代案の膨出部43,44の場合も、リード部16Bの最内層から最外層に向かう方向に膨出させてもよい。   31 and 32 show an alternative of the seventh embodiment. The bulging portions 43 and 44 in the alternative shown in FIG. 31 are not provided with openings 43a and 44a (see, for example, FIG. 28), and a substantially flat rectangular parallelepiped closed space inside the bulging portions 43 and 44. Is formed. A crimping portion 42d is also provided at a position near the end of the electrode body 3 with respect to the bulging portions 43 and 44 provided with the welded portion 17 (a position on the side opposite to the active material layer 13B). In the alternative shown in FIG. 32, the direction in which the bulging portions 43 and 44 bulge is opposite to that of the seventh embodiment. That is, in the alternative shown in FIG. 32, the bulging portions 43 and 44 bulge in the direction from the innermost layer to the outermost layer of the lead portion 16B. In the case of the alternative bulging portions 43 and 44 in FIG. 31, the bulging portions may be bulged in the direction from the innermost layer to the outermost layer of the lead portion 16B.

リチウムイオン二次電池を例に本発明を説明したが、本発明はリチウムイオン二次電池以外の非水電解質二次電池を含む種々の蓄電素子に適用できる。   Although the present invention has been described by taking a lithium ion secondary battery as an example, the present invention can be applied to various power storage elements including non-aqueous electrolyte secondary batteries other than lithium ion secondary batteries.

板状の正極体と負極体とをセパレータを介在させて複数層に積層した構造の電極体を備える蓄電素子に対しても、本発明を適用できる。   The present invention can also be applied to an electricity storage device including an electrode body having a structure in which a plate-like positive electrode body and a negative electrode body are laminated in a plurality of layers with a separator interposed therebetween.

また、正極側と負極側のいずれか一方にのみ、密接部(圧接部、圧迫部、又は加締部)を設けてもよい。   Moreover, you may provide a close part (pressing part, pressing part, or crimping part) only in any one of the positive electrode side and the negative electrode side.

1 電池
2 外装体
2a ケース本体
2b 蓋
3 電極体
4A,4B 外部端子
5 接続部材
6 リベット
7A,7B 集電体
7a 基部
7b 脚部
7c 屈曲部
8 上側パッキン
9 下側パッキン
10 セパレータ
11A 正極体
11B 負極体
12A,12B 導電シート
13A,13B 活物質層
14A,14B 未塗工部
16A,16B リード部
17 溶接部
18 圧接部(密接部)
18a 中央部
18b 側部
21 クリップ
22 仕切板(圧迫要素)
22a 挿通孔
22b 孔縁
23 圧迫部(密接部)
24 弾性部材(加締要素)
24a 加圧部
24b 連結部
24c 第1部分
24d 第2部分
25 加締部(密接部)
25a 中央部
25b 側部
28 弾性部材(加締要素)
28a 加圧部
28b 連結部
28c 第1部分
28d 第2部分
28e 第3部分
28f 線材
28g リッジ部
31 加締具(加締要素)
31a 底部
31b 枠壁部
31c,31d,31e スリット
31f 第1部分
31g 第2部分
31h 第3部分
31i 第1部分
31j 第2部分
31k 第3部分
32A,32B 半割部
32a 底壁部
32b,32c,32d 側壁部
32e,32f,32g 切欠
33 加締具(加締要素)
34A,34B 嵌合部材
34a 平坦部
34b 縁部
34c 凸部
34d 凹部
41 プレート部材
42a,42b,42c,42d 加締部
43,44 膨出部
43a,44a 開口
43b,44b 頂壁部
124,125 加圧部
124a,125a 第1部分
124b,125b 第2部分
126,127 連結部
126a,127a 第1部分
126b,127b 第2部分
DESCRIPTION OF SYMBOLS 1 Battery 2 Exterior body 2a Case main body 2b Cover 3 Electrode body 4A, 4B External terminal 5 Connection member 6 Rivet 7A, 7B Current collector 7a Base part 7b Leg part 7c Bending part 8 Upper packing 9 Lower packing 10 Separator 11A Positive electrode body 11B Negative electrode body 12A, 12B Conductive sheet 13A, 13B Active material layer 14A, 14B Uncoated portion 16A, 16B Lead portion 17 Welded portion 18 Press contact portion (close contact portion)
18a Center part 18b Side part 21 Clip 22 Partition plate (compression element)
22a insertion hole 22b hole edge 23 compression part (close part)
24 Elastic member (caulking element)
24a Pressure part 24b Connection part 24c 1st part 24d 2nd part 25 Clamping part (close part)
25a Central part 25b Side part 28 Elastic member (caulking element)
28a Pressure part 28b Connection part 28c 1st part 28d 2nd part 28e 3rd part 28f Wire rod 28g Ridge part 31 Caulking tool (caulking element)
31a Bottom part 31b Frame wall part 31c, 31d, 31e Slit 31f First part 31g Second part 31h Third part 31i First part 31j Second part 31k Third part 32A, 32B Half part 32a Bottom wall part 32b, 32c, 32d Side wall portion 32e, 32f, 32g Notch 33 Caulking tool (caulking element)
34A, 34B Fitting member 34a Flat portion 34b Edge portion 34c Convex portion 34d Concavity 41 Plate member 42a, 42b, 42c, 42d Clamping portion 43, 44 Expansion portion 43a, 44a Opening 43b, 44b Top wall portion 124, 125 Addition Pressure part 124a, 125a First part 124b, 125b Second part 126, 127 Connecting part 126a, 127a First part 126b, 127b Second part

Claims (13)

外部端子と、
導電シートをセパレータを介在させて積層して形成され、前記導電シートは活物質層が形成された部分と、前記活物質層が設けられていない領域である未塗工部とを備え、前記導電シートの前記未塗工部を複数層重ねて形成されたリード部を有する電極体と、
前記電極体の前記リード部と前記外部端子とを電気的に接続する集電体と、
前記リード部と前記集電体とを溶接して接続させた溶接部と、
前記リード部を構成する複数層の前記未塗工部を、少なくとも前記溶接部よりも前記活物質層側の位置で互いに密接させた密接部と
備え、
前記密接部は、前記リード部を構成する複数層の前記未塗工部を積層方向に圧接することで形成した圧接部である、蓄電素子。
An external terminal,
The conductive sheet is formed by laminating a separator with a separator interposed therebetween, and the conductive sheet includes a portion where an active material layer is formed and an uncoated portion which is a region where the active material layer is not provided. An electrode body having a lead portion formed by stacking a plurality of uncoated portions of the sheet;
A current collector that electrically connects the lead portion of the electrode body and the external terminal;
A welded portion in which the lead portion and the current collector are welded and connected;
The uncoated portion of the plurality of layers constituting the lead portion, and a close portion that is close to each other at the location of the active material layer side than at least the welded portion,
The close contact portion is a storage element , which is a press contact portion formed by pressing the uncoated portions of the plurality of layers constituting the lead portion in the stacking direction .
前記圧接部と前記活物質層とが並ぶ方向と直交する方向の前記圧接部の寸法は、前記溶接部のこの方向の寸法よりも大きい、請求項に記載の蓄電素子。 The dimensions of the pressure-contact portion between said contact portion in a direction perpendicular to the active material layer and the direction are arranged is larger than the dimension of the welded portion, the electric storage device according to claim 1. 外部端子と、
導電シートをセパレータを介在させて積層して形成され、前記導電シートは活物質層が形成された部分と、前記活物質層が設けられていない領域である未塗工部とを備え、前記導電シートの前記未塗工部を複数層重ねて形成されたリード部を有する電極体と、
前記電極体の前記リード部と前記外部端子とを電気的に接続する集電体と、
前記リード部と前記集電体とを溶接して接続させた溶接部と、
前記リード部を構成する複数層の前記未塗工部を、少なくとも前記溶接部よりも前記活物質層側の位置で互いに密接させた密接部と
を備え、
前記リード部を構成する複数層の前記未塗工部を積層方向に圧迫する圧迫要素を備え、
前記密接部は、前記圧迫要素により複数層の前記未塗工部を積層方向に圧迫した圧迫部であり、
前記圧迫要素は前記リード部を挿通する挿通孔を備え、
前記圧迫部は、前記挿通孔の孔縁により複数層の前記未塗工部が積層方向に圧迫されることで形成されており、
前記圧迫要素は、前記挿通孔が形成され、かつ前記電極体の前記リード部を含む第1の領域と、前記電極体の前記リード部を除く部分を含む第2の領域とを、前記第2の領域から前記第1の領域への電解液の流出を許容しないように仕切る仕切部材である、蓄電素子。
An external terminal,
The conductive sheet is formed by laminating a separator with a separator interposed therebetween, and the conductive sheet includes a portion where an active material layer is formed and an uncoated portion which is a region where the active material layer is not provided. An electrode body having a lead portion formed by stacking a plurality of uncoated portions of the sheet;
A current collector that electrically connects the lead portion of the electrode body and the external terminal;
A welded portion in which the lead portion and the current collector are welded and connected;
A close contact portion in which the uncoated portions of the plurality of layers constituting the lead portion are brought into close contact with each other at least at a position closer to the active material layer than the weld portion;
With
A compression element that compresses the uncoated portion of the plurality of layers constituting the lead portion in the stacking direction,
The close contact portion is a compression portion in which a plurality of uncoated portions are compressed in the stacking direction by the compression element,
The compression element includes an insertion hole for inserting the lead portion,
The compression part is formed by pressing the uncoated part of a plurality of layers in the stacking direction by a hole edge of the insertion hole,
The compression element includes a first region in which the insertion hole is formed and including the lead portion of the electrode body, and a second region including a portion excluding the lead portion of the electrode body. An electricity storage element , which is a partition member that partitions the electrolyte solution from the region so as not to allow the electrolyte solution to flow out to the first region .
外部端子と、
導電シートをセパレータを介在させて積層して形成され、前記導電シートは活物質層が形成された部分と、前記活物質層が設けられていない領域である未塗工部とを備え、前記導電シートの前記未塗工部を複数層重ねて形成されたリード部を有する電極体と、
前記電極体の前記リード部と前記外部端子とを電気的に接続する集電体と、
前記リード部と前記集電体とを溶接して接続させた溶接部と、
前記リード部を構成する複数層の前記未塗工部を、少なくとも前記溶接部よりも前記活物質層側の位置で互いに密接させた密接部と
を備え、
前記リード部を構成する複数層の前記未塗工部を積層方向に加締める加締要素を備え、
前記密接部は、前記加締要素によって複数層の前記未塗工部を積層方向に加締めた加締部であり、
前記加締要素は、複数層の前記未塗工部を弾性的に挟み込む弾性部材である、蓄電素子。
An external terminal,
The conductive sheet is formed by laminating a separator with a separator interposed therebetween, and the conductive sheet includes a portion where an active material layer is formed and an uncoated portion which is a region where the active material layer is not provided. An electrode body having a lead portion formed by stacking a plurality of uncoated portions of the sheet;
A current collector that electrically connects the lead portion of the electrode body and the external terminal;
A welded portion in which the lead portion and the current collector are welded and connected;
A close contact portion in which the uncoated portions of the plurality of layers constituting the lead portion are brought into close contact with each other at least at a position closer to the active material layer than the weld portion;
With
A caulking element for caulking the uncoated portion of the plurality of layers constituting the lead portion in the stacking direction;
The close contact portion is a caulking portion obtained by caulking the uncoated portions of a plurality of layers in the stacking direction by the caulking element,
The said crimping element is an electrical storage element which is an elastic member which elastically pinches | interposes the said uncoated part of multiple layers .
前記弾性部材は、前記複数層の前記未塗工部を弾性的に挟み込む一対の加圧部を備える、請求項に記載の蓄電素子。 The power storage element according to claim 4 , wherein the elastic member includes a pair of pressure units that elastically sandwich the uncoated portions of the plurality of layers. 前記未塗工部を弾性的に挟み込む方向から見て、前記一対の加圧部の一方が他方に対して内側に位置している、請求項に記載の蓄電素子。 The electric storage element according to claim 5 , wherein one of the pair of pressurizing parts is located on the inner side with respect to the other when viewed from a direction in which the uncoated part is elastically sandwiched. 外部端子と、
導電シートをセパレータを介在させて積層して形成され、前記導電シートは活物質層が形成された部分と、前記活物質層が設けられていない領域である未塗工部とを備え、前記導電シートの前記未塗工部を複数層重ねて形成されたリード部を有する電極体と、
前記電極体の前記リード部と前記外部端子とを電気的に接続する集電体と、
前記リード部と前記集電体とを溶接して接続させた溶接部と、
前記リード部を構成する複数層の前記未塗工部を、少なくとも前記溶接部よりも前記活物質層側の位置で互いに密接させた密接部と
を備え、
前記リード部を構成する複数層の前記未塗工部を積層方向に加締める加締要素を備え、
前記密接部は、前記加締要素によって複数層の前記未塗工部を積層方向に加締めた加締部であり、
前記加締要素は、互いに固定された状態で結合される第1の部材と第2の部材とを備え、
前記加締部は、前記第1の部材と前記第2部材との間に挟み込まれることで形成されている、蓄電素子。
An external terminal,
The conductive sheet is formed by laminating a separator with a separator interposed therebetween, and the conductive sheet includes a portion where an active material layer is formed and an uncoated portion which is a region where the active material layer is not provided. An electrode body having a lead portion formed by stacking a plurality of uncoated portions of the sheet;
A current collector that electrically connects the lead portion of the electrode body and the external terminal;
A welded portion in which the lead portion and the current collector are welded and connected;
A close contact portion in which the uncoated portions of the plurality of layers constituting the lead portion are brought into close contact with each other at least at a position closer to the active material layer than the weld portion;
With
A caulking element for caulking the uncoated portion of the plurality of layers constituting the lead portion in the stacking direction;
The close contact portion is a caulking portion obtained by caulking the uncoated portions of a plurality of layers in the stacking direction by the caulking element,
The caulking element includes a first member and a second member coupled in a fixed state to each other,
The power storage element , wherein the crimping portion is formed by being sandwiched between the first member and the second member .
前記第1の部材と第2の部材を結合した状態で、前記複数層の前記未塗工部を挟み込むためのスリットが形成される、請求項に記載の蓄電素子。 The storage element according to claim 7 , wherein a slit for sandwiching the uncoated portions of the plurality of layers is formed in a state where the first member and the second member are coupled. 前記スリットは折れ線状である、請求項に記載の蓄電素子。 The electricity storage device according to claim 8 , wherein the slit has a polygonal line shape. 外部端子と、
導電シートをセパレータを介在させて積層して形成され、前記導電シートは活物質層が形成された部分と、前記活物質層が設けられていない領域である未塗工部とを備え、前記導電シートの前記未塗工部を複数層重ねて形成されたリード部を有する電極体と、
前記電極体の前記リード部と前記外部端子とを電気的に接続する集電体と、
前記リード部と前記集電体とを溶接して接続させた溶接部と、
前記リード部を構成する複数層の前記未塗工部を、少なくとも前記溶接部よりも前記活物質層側の位置で互いに密接させた密接部と
を備え、
前記リード部を構成する複数層の前記未塗工部を積層方向に加締める加締要素を備え、
前記密接部は、前記加締要素によって複数層の前記未塗工部を積層方向に加締めた加締部であり、
前記集電体との間に前記複数層の前記未塗工部を挟み込むプレート部材を備え、
前記加締要素は前記集電体と前記プレート部材により構成される、蓄電素子。
An external terminal,
The conductive sheet is formed by laminating a separator with a separator interposed therebetween, and the conductive sheet includes a portion where an active material layer is formed and an uncoated portion which is a region where the active material layer is not provided. An electrode body having a lead portion formed by stacking a plurality of uncoated portions of the sheet;
A current collector that electrically connects the lead portion of the electrode body and the external terminal;
A welded portion in which the lead portion and the current collector are welded and connected;
A close contact portion in which the uncoated portions of the plurality of layers constituting the lead portion are brought into close contact with each other at least at a position closer to the active material layer than the weld portion;
With
A caulking element for caulking the uncoated portion of the plurality of layers constituting the lead portion in the stacking direction;
The close contact portion is a caulking portion obtained by caulking the uncoated portions of a plurality of layers in the stacking direction by the caulking element,
A plate member for sandwiching the uncoated portions of the plurality of layers between the current collectors;
The power storage element , wherein the crimping element includes the current collector and the plate member .
前記集電体と前記プレート部材にそれぞれ膨出部が設けられ、前記集電体と前記プレート部材一方に設けられた前記膨出部内に他方に設けられた前記膨出部が配置され、
前記複数層の前記未塗工部のうち、前記凹部と前記凸部との間に挟みこまれた部分に前記溶接部が形成されている、請求項10に記載の蓄電素子。
The current collector and the plate member are each provided with a bulging portion, and the bulging portion provided on the other side is disposed in the bulging portion provided on one side of the current collector and the plate member,
The electrical storage element according to claim 10 , wherein the welded portion is formed in a portion sandwiched between the concave portion and the convex portion in the uncoated portion of the plurality of layers.
前記加締部は前記膨出部以外の部分以外の部分に設けられている、請求項11に記載の蓄電素子。 The power storage element according to claim 11 , wherein the crimping portion is provided in a portion other than the portion other than the bulging portion. 活物質層が形成された部分と、前記活物質層が設けられていない領域である未塗工部を備える導電シートを準備し、
前記導電シートをセパレータを介在させて積層して、前記導電シートの未塗工部が複数層重なったリード部を備える電極体を形成し、
前記リード部を構成する複数層の前記未塗工部を部分的に互いに密接させた密接部として、前記未塗工部を積層方向に圧接させた圧接部を形成し、
前記密接部に対して前記活物質層とは反対側の位置で、前記リード部と集電体を溶接した溶接部を形成する、蓄電素子の製造方法。
Preparing a conductive sheet comprising a portion where an active material layer is formed and an uncoated portion which is a region where the active material layer is not provided;
Laminating the conductive sheet with a separator interposed therebetween, and forming an electrode body including a lead portion in which a plurality of uncoated portions of the conductive sheet overlap,
As the intimate part in which the uncoated parts of the plurality of layers constituting the lead part are partially in close contact with each other , a pressure contact part in which the uncoated part is pressed in the stacking direction is formed,
A method for manufacturing a storage element, comprising forming a welded portion by welding the lead portion and a current collector at a position opposite to the active material layer with respect to the close contact portion.
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