JP6191925B2 - Solar cell module - Google Patents

Description

  The present invention relates to a solar cell and a solar cell module.

  In recent years, solar cells have attracted a great deal of attention as an energy source with a small environmental load. As an example, for example, in Patent Document 1 below, a solar cell including a photoelectric conversion unit, a light receiving surface electrode disposed on the light receiving surface of the photoelectric conversion unit, and a back electrode disposed on the back surface is provided. Have been described. In the solar cell described in Patent Literature 1, each of the light receiving surface electrode and the back surface electrode includes a plurality of finger electrode portions and a bus bar portion electrically connected to the plurality of finger electrode portions.

JP 2009-290234 A

  In recent years, there is an increasing demand for further improving the photoelectric conversion efficiency of solar cells.

  This invention is made | formed in view of such a point, The objective is to provide the solar cell and solar cell module which have the improved photoelectric conversion efficiency.

  The solar cell according to the present invention includes a photoelectric conversion unit, a light receiving surface electrode, and a back electrode. The light receiving surface electrode is disposed on the light receiving surface of the photoelectric conversion unit. The back electrode is arranged on the back surface of the photoelectric conversion unit. The back electrode includes a metal film and an electrical connection electrode. The metal film covers at least a part of the back surface. The electrical connection electrode is arranged on the metal film.

  The solar cell module according to the present invention includes a plurality of solar cells and a wiring member that electrically connects the plurality of solar cells. The solar cell includes a photoelectric conversion unit, a light receiving surface electrode, and a back electrode. The light receiving surface electrode is disposed on the light receiving surface of the photoelectric conversion unit. The back electrode is arranged on the back surface of the photoelectric conversion unit. The back electrode includes a metal film and an electrical connection electrode. The metal film covers at least a part of the back surface. The electrical connection electrode is arranged on the metal film. The electrical connection electrode is electrically connected to the wiring material.

  ADVANTAGE OF THE INVENTION According to this invention, the solar cell and solar cell module which have the improved photoelectric conversion efficiency can be provided.

1 is a schematic cross-sectional view of a solar cell module according to a first embodiment. It is a schematic plan view of the light receiving surface of the solar cell in the first embodiment. It is a schematic plan view of the back surface of the solar cell in the first embodiment. FIG. 4 is a schematic cross-sectional view taken along line IV-IV in FIG. 3. It is the schematic sectional drawing to which a part of metal film was expanded. It is a schematic plan view of the back surface of the solar cell in the second embodiment. It is a schematic plan view of the back surface of the solar cell in the third embodiment. It is a schematic plan view of the back surface of the solar cell in the fourth embodiment. It is a schematic plan view of the back surface of the solar cell in the fifth embodiment. It is a schematic plan view of the back surface of the solar cell in the sixth embodiment. It is a schematic plan view of the back surface of the solar cell in the seventh embodiment.

  Hereinafter, an example of the preferable form which implemented this invention is demonstrated. However, the following embodiments are merely examples. The present invention is not limited to the following embodiments.

  Moreover, in each drawing referred in embodiment etc., the member which has a substantially the same function shall be referred with the same code | symbol. The drawings referred to in the embodiments and the like are schematically described, and the ratio of the dimensions of the objects drawn in the drawings may be different from the ratio of the dimensions of the actual objects. The dimensional ratio of the object may be different between the drawings. The specific dimensional ratio of the object should be determined in consideration of the following description.

(First embodiment)
(Schematic configuration of solar cell module 1)
As shown in FIG. 1, the solar cell module 1 includes a plurality of solar cells 10 arranged along the x direction. The plurality of solar cells 10 are electrically connected by the wiring material 11. Specifically, a plurality of solar cells 10 are electrically connected in series or in parallel by electrically connecting the solar cells 10 adjacent in the x direction by the wiring material 11.

  A first protective member 14 is disposed on the back side of the plurality of solar cells 10. On the other hand, the second protective member 15 is disposed on the light receiving surface side of the plurality of solar cells 10. A sealing material 13 is provided between the solar cell 10 and the first protective member 14 and between the solar cell 10 and the second protective member 15. The plurality of solar cells 10 are sealed with the sealing material 13.

  In addition, the material of the sealing material 13 and the 1st and 2nd protection members 14 and 15 is not specifically limited. The sealing material 13 can be formed of, for example, a resin such as ethylene / vinyl acetate copolymer (EVA) or polyvinyl butyral (PVB).

  The first and second protective members 14 and 15 can be formed of glass, resin, or the like, for example. Moreover, you may comprise the 1st protective member 14 arrange | positioned at the back surface side of the solar cell 10 with the resin film which interposed metal foil, such as aluminum foil. The 2nd protection member 15 is arrange | positioned at the light-receiving surface side of the solar cell 10, and consists of material which has translucency, such as glass or translucent resin.

  On the outer periphery of the laminate having the first protective member 14, the sealing material 13, the plurality of solar cells 10, the sealing material 13, and the second protective member 15, a metal frame such as Al is provided as necessary. A body (not shown) is attached. Moreover, the terminal box for taking out the output of the solar cell 10 outside is provided in the surface of the 1st protection member 14 as needed.

(Structure of solar cell 10)
As illustrated in FIGS. 2 to 4, the solar cell 10 includes a photoelectric conversion unit 20. The photoelectric conversion unit 20 is a member that generates carriers such as electrons and holes by receiving light. The photoelectric conversion unit 20 is, for example, a substrate made of a crystalline semiconductor having one conductivity type, and a first amorphous semiconductor layer having another conductivity type disposed on one main surface of the substrate. And a second amorphous semiconductor layer having one conductivity type disposed on the other main surface of the substrate. In that case, an i-type amorphous semiconductor layer having a thickness that does not substantially contribute to power generation may be provided between at least one of the first and second amorphous semiconductor layers and the crystalline semiconductor substrate. . Further, the photoelectric conversion unit 20 may have a semiconductor substrate in which an n-type dopant diffusion region and a p-type dopant diffusion region are exposed on the surface.

  In the present embodiment, each of the light receiving surface 20a and the back surface 20b of the photoelectric conversion unit 20 has a texture structure. Here, the “texture structure” refers to a concavo-convex structure formed to suppress surface reflection and increase the light absorption amount of the photoelectric conversion unit. Specific examples of the texture structure include a pyramidal (quadrangular pyramid or quadrangular frustum-shaped) uneven structure obtained by performing anisotropic etching on the surface of a single crystal silicon substrate having a (100) plane. .

  A light receiving surface electrode 21 a is disposed on the light receiving surface 20 a of the photoelectric conversion unit 20. The light-receiving surface electrode 21a has a plurality of finger electrode portions 21a1 and a plurality of bus bar portions 21a2. Each of the plurality of finger electrode portions 21a1 has a line shape extending along the y direction. The plurality of finger electrode portions 21a1 are arranged at predetermined intervals along the x direction. Each of the plurality of bus bar portions 21a2 extends along the x direction. Each of the plurality of bus bar portions 21a2 is electrically connected to the plurality of finger electrode portions 21a1.

  In the present invention, the configuration of the light receiving surface electrode is not particularly limited. For example, the light-receiving surface electrode may be a so-called bus bar-less electrode that includes only a plurality of finger electrode portions and does not have a bus bar portion. Further, the light receiving surface electrode 21 a may have a light-transmitting conductive film provided so as to be in contact with the light receiving surface 20 a of the photoelectric conversion unit 20. The translucent conductive film can be made of a translucent conductive oxide such as ITO (Indium Tin Oxide) or ZnO.

  The light receiving surface electrode 21a is electrically connected to the wiring member 11 mainly in the bus bar portion 21a2. The bus bar portion 21a2 and the wiring member 11 can be connected by solder or a resin adhesive.

  The resin adhesive may have conductivity or may have insulating properties. When using the resin adhesive which has insulation, it is necessary to connect so that the bus-bar part 21a2 and the wiring material 11 may contact. Specifically, the light receiving surface electrode 21a and the wiring member 11 may be electrically connected by the bus bar portion 21a2 being recessed into the wiring member 11, or the light receiving surface electrode 21a may be electrically connected to the bus bar portion. And the wiring member 11 may be electrically connected. Moreover, unevenness may be provided on at least one surface of the wiring member and the bus bar portion, and the unevenness may be crushed by the other.

  As the resin adhesive having conductivity, a resin adhesive having anisotropic conductivity can be suitably used.

  The material of the light receiving surface electrode 21a is not particularly limited as long as it is a conductive material. The light-receiving surface electrode 21a can be made of, for example, a metal such as silver, copper, aluminum, titanium, nickel, or chromium, or an alloy containing one or more of these metals. Moreover, the light-receiving surface electrode 21a may be configured by a laminated body of a plurality of conductive layers made of the above metal or alloy, for example.

The formation method of the light-receiving surface electrode 21a is not specifically limited. The light-receiving surface electrode 21a can be formed using a conductive paste such as an Ag paste, for example. The light-receiving surface electrode 21a can be formed using, for example, a sputtering method, a vapor deposition method, a screen printing method, a plating method, or the like.

  On the other hand, a back electrode 21 b is disposed on the back surface 20 b of the photoelectric conversion unit 20. The back electrode 21b includes a metal film 21b1, an electrical connection electrode 21b2, and a translucent conductive film 21b3.

  In the present invention, the “metal film” includes an alloy film.

  The metal film 21b1 covers at least a part of the back surface 20b. Specifically, in the present embodiment, the metal film 21b1 substantially covers the entire surface excluding the edge portion of the back surface 20b.

  The metal film 21b1 has such a thickness that unevenness having a shape corresponding to the texture structure exists on the surface opposite to the back surface 20b of the metal film 21b1. Specifically, the thickness of the metal film 21b1 is preferably about 0.1 μm to 5 μm, for example.

  The material of the metal film 21b1 is not particularly limited, but it is preferable that the metal film 21b1 has high light reflectance and high conductivity. For this reason, the metal film 21b1 can be formed of a metal such as Ag, Al, Cu, Ni, Cr, Ti, Sn, Zn, or an alloy containing one or more of these metals. Moreover, the metal film 21b1 may be configured by a laminated body of a plurality of films made of the above metals or alloys.

  Specifically, in the present embodiment, the metal film 21b1 includes a first Ag film 22 disposed on the back surface 20b, an Al film 23 disposed on the first Ag film 22, and an Al film. 23 and a second Ag film 24 disposed on the substrate 23. By forming the Al film in the center as in the present embodiment, the formation cost of the metal film 21b1 can be reduced. Further, by providing the Ag film on both sides, the reflectance of the metal film 21b1 can be increased and the surface modification of the metal film 21b1 can be suppressed. Instead of the Al film 23, a Cu film may be provided between the first Ag film 22 and the second Ag film 24.

  The thickness of the first Ag film 22 is preferably about 0.1 μm to 1 μm. The thickness of the Al film 23 is preferably about 0.1 μm to 1 μm. The thickness of the second Ag film 24 is preferably about 0.1 μm to 1 μm, but is not limited thereto.

  The formation method of the metal film 21b1 is not particularly limited. The metal film 21b1 can be formed using a conductive paste such as an Ag paste, for example. The metal film 21b1 can be formed using, for example, a sputtering method, a vapor deposition method, a screen printing method, an offset printing method, an ink jet method, a plating method, or the like.

  A translucent conductive film 21b3 is disposed between the metal film 21b1 and the back surface 20b. The translucent conductive film 21b3 enhances the adhesion to the back surface 20b of the metal film 21b1. The translucent conductive film 21b3 can be formed of a translucent conductive oxide such as ITO (Indium Tin Oxide) or zinc oxide. In addition, it is preferable that the thickness of the translucent conductive film 21b3 is about 0.5 μm to 3 μm.

  An electrical connection electrode 21b2 is disposed on the metal film 21b1. The back electrode 21b is electrically connected to the wiring member 11 mainly at the electrical connection electrode 21b2. The electrical connection electrode 21b2 and the wiring member 11 can be connected using solder or a resin adhesive.

  When the connection is made using a conductive or insulating resin adhesive, it is preferable that the back electrode 21b and the wiring material 11 are electrically connected by the electrical connection electrode 21b2 being recessed into the wiring material 11. . Further, the wiring material may be embedded in the electrical connection electrode. Further, irregularities may be provided on at least one surface of the wiring material and the electrical connection electrode, and the irregularities may be crushed by the other. By doing in this way, since the adhesion area between the electrode 21b2 for electrical connection and the wiring material 11 can be increased, resistance loss can be reduced.

  In addition, it is preferable to provide a resin layer on at least one of the interface between the electrical connection electrode 21b2 and the metal film 21b1 and the peripheral portion of the electrical connection electrode 21b2. This resin layer protects the interface between the electrical connection electrode 21b2 and the translucent conductive film 21b3. As a result, reliability can be improved.

  In addition, although the material which comprises a resin layer is not specifically limited, When forming the electrode 21b2 for electrical connection or the metal film 21b1 using a resin-type conductive paste, it is contained in the conductive paste. It is preferable that resin is included. By doing in this way, the interface of the electrode 21b2 for electrical connection and the metal film 21b1 can be protected from the outside, and reliability can be improved. The shape of the electrical connection electrode 21b2 is not particularly limited. In the present embodiment, the electrical connection electrode 21b2 has a linear shape extending along the x direction. The electrical connection electrode 21b2 extends from one end of the rear surface 20b in the x direction to the other end. The width of the electrical connection electrode 21b2 is not particularly limited. For example, the width is preferably about 0.05 μm to 2 mm, and more preferably about 0.05 μm to 1 mm.

  In the present embodiment, an example in which two electrical connection electrodes 21b2 are arranged along the y direction has been described. However, the present invention is not limited to this configuration. Only one electrical connection electrode 21b2 may be provided, or three or more electrical connection electrodes 21b2 may be provided along the y direction.

  The electrical connection electrode 21b2 is preferably thicker than the metal film 21b1. Specifically, the thickness of the electrical connection electrode 21b2 is preferably in the range of 5 μm to 20 μm.

  The material of the electrical connection electrode 21b2 is not particularly limited as long as it is a conductive material. The electrical connection electrode 21b2 can be formed of, for example, a metal such as Cu, Ag, or Sn, or an alloy containing at least one of these metals. Further, the electrical connection electrode 21b2 may be formed of a laminate of a plurality of films made of the above metals or alloys.

  The method for forming the electrical connection electrode 21b2 is not particularly limited. The electrical connection electrode 21b2 can be formed using, for example, a conductive paste such as an Ag paste. The electrical connection electrode 21b2 can be formed using, for example, a sputtering method, a vapor deposition method, a screen printing method, a dispensing method, an offset printing method, an ink jet method, or the like.

  As described above, in the present embodiment, the metal film 21b1 is disposed. The metal film 21b1 covers at least a part of the back surface 20b. For this reason, the light which permeate | transmitted the photoelectric conversion part 20 is reflected by the light-receiving surface 20a side by the metal film 21b1. Therefore, effective use of light can be achieved.

  Further, the metal film 21b1 has a thickness such that the surface of the metal film 21b1 opposite to the back surface 20b has irregularities having a shape corresponding to the texture structure. Therefore, the optical path length in the photoelectric conversion unit 20 of the light reflected by the metal film 21b1 can be increased. Therefore, more improved photoelectric conversion efficiency can be obtained. Moreover, the stress to the photoelectric conversion part 20 from the metal film 21b1 resulting from the difference in a thermal expansion coefficient can be reduced. As a result, the thickness of the semiconductor substrate used for the photoelectric conversion unit 20 can be reduced to 180 μm or less.

  The film thickness of the translucent conductive film 21b3 is preferably about 50 nm to 200 nm. In this case, the reflection efficiency on the back surface can be increased.

  From the viewpoint of obtaining improved photoelectric conversion efficiency, the thickness of the metal film 21b1 is preferably 0.1 μm or more. From the viewpoint of obtaining higher reliability, the thickness of the metal film 21b1 is preferably 5 μm or less.

  Further, from the viewpoint of ensuring the connection between the electrical connection electrode 21b2 and the wiring member 11, the electrical connection electrode 21b2 is preferably thicker than the metal film 21b1. Specifically, the thickness of the electrical connection electrode 21b2 is preferably 5 μm or more. However, if the thickness of the electrical connection electrode 21b2 is too thick, the electrical connection electrode 21b2 is easily peeled off from the metal film. Therefore, the thickness of the electrical connection electrode 21b2 is preferably 20 μm or less.

  In the present embodiment, the electrical connection electrode 21b2 extends from one end portion in the x direction of the back surface 20b to the other end portion. For this reason, even when a stress is generated between the wiring member 11 and the electrical connection electrode 21b2 due to a temperature change or the like, the stress per unit area can be reduced. Therefore, peeling of the wiring material 11 can be suppressed more effectively.

  In the present embodiment, the back surface 20b has a texture structure. For this reason, light is scattered on the back surface 20b, and the light is easily confined in the photoelectric conversion unit 20, so that more improved photoelectric conversion efficiency can be obtained.

  Furthermore, the metal film 21b1 has such a thickness that unevenness having a shape corresponding to the texture structure exists on the surface opposite to the back surface 20b of the metal film 21b1. For this reason, the adhesion strength between the metal film 21b1 and the electrical connection electrode 21b2 can be increased.

  Further, by providing a resin layer between the metal film 21b1 and the electrical connection electrode 21b2 and around the electrical connection electrode 21b2, the interface between the metal film 21b1 and the electrical connection electrode 21b2 is protected from the outside. Can improve reliability.

  Hereinafter, other examples of preferred embodiments of the present invention will be described. In the following description, members having substantially the same functions as those of the first embodiment are referred to by the same reference numerals, and description thereof is omitted.

  In the first embodiment, the electrical connection electrode 21b2 is a linear electrode. However, in the present invention, the shape of the electrical connection electrode is not limited to this.

  For example, as shown in FIGS. 6 and 7, the electrical connection electrodes 21b2 may be configured by a plurality of linear electrodes that are arranged along the x direction and each extend along the y direction. In that case, as shown in FIG. 6, the plurality of linear electrodes may be provided so that the whole is positioned below the wiring member 11, or as shown in FIG. 11 may be provided so as to be located outside of 11.

  Further, as shown in FIG. 8, the electrical connection electrodes 21b2 are arranged along the x direction, and each of the first linear electrode portions extending along the y direction and the first linear electrodes And a plurality of electrodes including a plurality of second linear electrode portions extending along the x direction.

  As shown in FIG. 9, the electrical connection electrode 21b2 may be composed of a plurality of V-shaped electrodes arranged along the x direction.

  As shown in FIG. 10, the electrical connection electrode 21b2 may be composed of a plurality of linear electrodes arranged in a matrix.

  As shown in FIG. 11, the electrical connection electrode 21b2 may be formed of a zigzag electrode.

DESCRIPTION OF SYMBOLS 1 Solar cell module 10 Solar cell 11 Wiring material 13 Sealing material 14 1st protection member 15 2nd protection member 20 Photoelectric conversion part 20a Light reception surface 20b Back surface 21a Light reception surface electrode 21a1 Finger electrode part 21a2 Bus-bar part 21b Back surface electrode 21b1 Metal film 21b2 Electrical connection electrode 21b3 Translucent conductive film 22 First Ag film 23 Al film 24 Second Ag film

Claims (16)

A solar cell module comprising a plurality of solar cells, a wiring material that electrically connects the plurality of solar cells, and an adhesive that connects the solar cells and the wiring material,
The solar cell is
A photoelectric conversion unit;
A light receiving surface electrode disposed on the light receiving surface of the photoelectric conversion unit;
A back electrode disposed on the back surface of the photoelectric conversion unit;
With
The back electrode includes a metal film covering at least a part of the back surface, an electrode for electrical connection disposed immediately above the metal film, and a translucent conductive material provided between the back surface and the metal film. Consisting of a membrane,
The electrical connection electrode is provided on the connection electrode formation region having a longitudinal direction in a second direction which is disposed side by side two or more in a first direction A the sandwiched wiring member and the metal film area Be
Solar cell module.   The solar cell module according to claim 1, wherein the first direction and the second direction are orthogonal to each other. 3. The solar cell according to claim 1, wherein the electrical connection electrodes are a plurality of electrodes arranged in the second direction so as to be separated from each other in the connection electrode formation region. module. 2. The electrical connection electrodes are a plurality of V-shaped electrodes arranged in the same direction along the second direction so as to be separated from each other in the connection electrode formation region. Or the solar cell module of 2. The electrical connection electrode is a linear electrode arranged in each of the connection electrode formation regions so that a longitudinal direction extends in the second direction, and the linear electrode is formed of the connection electrode formation The solar cell module according to claim 1, which extends from one end of the region to the other end. The electrical connection electrode are each of the connection electrode formation region, is the second plurality of linear electrodes arranged along the direction of so as to separate from each other, according to claim 1 or 2 Solar cell module. The solar cell module according to claim 1, wherein the electrical connection electrode is a zigzag electrode provided in each of the connection electrode formation regions and extending in the second direction.   The solar cell module according to any one of claims 1 to 7, wherein the back surface has a texture structure.   The solar cell according to any one of claims 1 to 8, wherein the metal film has a thickness such that irregularities having a shape corresponding to the texture structure exist on a surface opposite to the back surface of the metal film. module.   The thickness of the said metal film is a solar cell module as described in any one of Claims 1-9 which exists in the range of 0.1 micrometer-5 micrometers.   The solar cell module according to any one of claims 1 to 10, wherein the electrical connection electrode is thicker than the metal film.   The thickness of the said electrode for electrical connection is a solar cell module as described in any one of Claims 1-11 which exists in the range of 5 micrometers-20 micrometers. The metal film is disposed on the first Ag film disposed on the back surface, the Al film or Cu film disposed on the first Ag film, and the Al film or Cu film. second and a Ag film, solar cell module according to any one of claims 1 to 12. The sun according to any one of claims 1 to 13 , further comprising a resin layer disposed on at least one of an interface between the electrical connection electrode and the metal film and a peripheral portion of the electrical connection electrode. Battery module. The solar cell module according to claim 3 , wherein the plurality of linear electrodes are entirely located below the wiring member. The solar cell module according to claim 3 , wherein ends of the plurality of linear electrodes are located outside the wiring member.

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