JP6164481B2 - Sealing body for sealed electrochemical device and its gasket - Google Patents

Sealing body for sealed electrochemical device and its gasket Download PDF

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JP6164481B2
JP6164481B2 JP2013207693A JP2013207693A JP6164481B2 JP 6164481 B2 JP6164481 B2 JP 6164481B2 JP 2013207693 A JP2013207693 A JP 2013207693A JP 2013207693 A JP2013207693 A JP 2013207693A JP 6164481 B2 JP6164481 B2 JP 6164481B2
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gasket
terminal
electrode terminal
resin material
sealing
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JP2015056391A (en
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邦年 睦月
邦年 睦月
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Mutsuki Electric KK
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Electric Double-Layer Capacitors Or The Like (AREA)
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Description

本発明は、電極端子を封口板にガスケットを介してかしめ固着する電解液を有するコンデンサやリチウム電池などの密閉型電気化学デバイス用封口体とそのガスケットに関する。The present invention relates to a sealing body for a sealed electrochemical device such as a capacitor or a lithium battery having an electrolytic solution for caulking and fixing an electrode terminal to a sealing plate via a gasket, and a gasket thereof.

金属材でできた電極端子を封口板にガスケットを介してかしめ固着する電解液を有するコンデンサやリチウム電池などの密閉型電気化学デバイスにおいては、封口板と電極端子との間を電気的に絶縁させるとともに、このガスケットは電極端子のかしめ固着時に圧縮力を受けて電解液が漏れ出ないように電極端子および封口板と密着接合させている。このような電極端子のかしめ加工では、ガスケットに大きな機械的なストレスを与えるので、ガスケットに機械的強度や化学的安定性の高い材料を用いて電極端子の軸部の両端を押圧してその端面でガスケットを圧縮すると、ガスケットの電極端子に近い部位は圧縮密度が高くなり、密閉型電気化学デバイスを長年使用すると、充放電の繰り返しによる温度や内圧の上昇でガスケットが膨張収縮を繰り返し、その結果、ガスケットと封口板の両面および電極端子の両端の端面との間の気密性が劣化して電解液が外部へ漏れ出やすくなるという問題がある。In a sealed electrochemical device such as a capacitor or a lithium battery having an electrolytic solution for caulking and fixing an electrode terminal made of a metal material to a sealing plate via a gasket, the sealing plate and the electrode terminal are electrically insulated. At the same time, the gasket is tightly bonded to the electrode terminal and the sealing plate so that the electrolyte solution does not leak due to a compressive force when the electrode terminal is caulked and fixed. In such a caulking process of the electrode terminal, a large mechanical stress is applied to the gasket. Therefore, the end face of the electrode terminal is pressed by pressing both ends of the shaft portion of the electrode terminal using a material having high mechanical strength and chemical stability. When the gasket is compressed with , the compression density of the part close to the electrode terminal of the gasket increases, and when the sealed electrochemical device is used for many years, the gasket repeatedly expands and contracts due to the increase in temperature and internal pressure due to repeated charge and discharge. In addition, there is a problem that the airtightness between the gasket and both surfaces of the sealing plate and the end surfaces of both ends of the electrode terminal is deteriorated, and the electrolytic solution is likely to leak to the outside.

そこで、特許文献1には、コンデンサ素子を収容する外装ケースを閉蓋するアルミニウム材でできた蓋体(封口板に相当)の挿着孔(端子部嵌着孔に相当)に、絶縁材(ガスケットに相当)を介して電極端子の挿着部を挿着してかしめ固定された正極および負極の一対の電極端子を設けたコンデンサを例とする密閉型電気化学デバイス用封口体が提案されている。この特許文献1においては、電極端子は、その鍔部が蓋体の内面に絶縁材を介して当接され、蓋体の外面にはかしめ部が所定の寸法に突出しており、このかしめ部をかしめて、鍔部とかしめられたかしめ部とによって電極端子は蓋体に固定される。このとき、絶縁材の電極端子の鍔部と蓋体内面との間に位置する部分は、鍔部に設けられた凹部と蓋体に設けられた凹部とに対応して圧入されて、鍔部と蓋体との各凹部に圧入された絶縁材が互いに係合して電極端子が廻り止めされる。これによって、電極端子に不用意に回転力が加えられても、電極端子は回転することがなく、電極端子に接続される延出リードの捩れや切断を防止することができる。また、電極端子のかしめ加工時の変形や損傷を防止して高い密封性を得ることができるコンデンサを提供する。さらに、電極端子と蓋体との間に介在する絶縁部材はフッ素樹脂製であることにより、外装ケース内に充填される電解質溶液に接触した際の両者の反応が防止できることも開示されている。Therefore, Patent Document 1 discloses that an insulating material (corresponding to a terminal portion fitting hole) is inserted in an insertion hole (corresponding to a sealing plate) made of an aluminum material that closes an outer case that houses a capacitor element. A sealing body for a sealed electrochemical device is proposed, in which a capacitor is provided with a pair of positive and negative electrode terminals fixed by caulking and fixing the electrode terminal insertion portion via a gasket). Yes. In this Patent Document 1, the electrode terminal has a collar portion that is in contact with the inner surface of the lid body via an insulating material, and a caulking portion protrudes to a predetermined size on the outer surface of the lid body. The electrode terminal is fixed to the lid by caulking and the caulking portion that has been caulked. At this time, the portion located between the flange of the electrode terminal of the insulating material and the inner surface of the lid is press-fitted in correspondence with the recess provided in the flange and the recess provided in the lid. Insulating materials press-fitted into the respective recesses of the lid and the lid engage with each other to prevent the electrode terminal from rotating. Thus, even if a rotational force is applied to the electrode terminal carelessly, the electrode terminal does not rotate, and the extension lead connected to the electrode terminal can be prevented from being twisted or cut . Moreover , the capacitor which can prevent the deformation | transformation and damage at the time of the crimping process of an electrode terminal, and can obtain high sealing performance is provided. Further, it is also disclosed that the insulating member interposed between the electrode terminal and the lid is made of a fluororesin so that the reaction between the two when contacting the electrolyte solution filled in the outer case can be prevented.

一方、特許文献2には、貫通孔を有するアルミニウム(含むその合金)材でできた蓋(封口板に相当)と、この蓋の貫通孔に挿入されるように筒状のボス部とフランジ部とを備えたポリプロピレン(PP)、熱可塑性フッ素樹脂等でできたガスケットと、頭部とこの頭部から延出した軸部とを備える負極の出力端子(電極端子に相当)とを有し、この出力端子の軸部をガスケットのボス部に挿入されて蓋の貫通孔、蓋の内面に配置された絶縁体の軸用貫通孔及び負極リードのプレート部の軸用貫通孔にかしめ固定されたリチウムイオン二次電池を例とする密閉型電気化学デバイス用封口体が提案されている。この特許文献2においては、出力端子の頭部およびガスケットのフランジ部を円形以外の形状(例えば四角形)にして廻り止めの形状により、カシメ後の工程中や製品完成後に出力端子とリード部材との結合部に回転する力が加わった際、例えば、負極リードと負極の電極タブを接合する際、接合後に電極群を電池缶に挿入する際、あるいは充放電による電極群の膨張収縮の力が電極タブに伝わった際に、結合部が回転により破壊され、導通不良が生じるのを防止できることが開示されている。さらに、ガスケットの材質としては、ポリプロピレン(PP)、熱可塑性フッ素樹脂等を挙げることができる。熱可塑性フッ素樹脂としては、例えば、テトラフルオロエチレン−パーフルオロアルコキシエチレン共重合体(PFA)、テトラフルオロエチレン−ヘキサフルオロプロピレン共重合体(FEP)等を例示している。On the other hand, Patent Document 2 discloses a lid (corresponding to a sealing plate) made of aluminum (including an alloy thereof) having a through hole, and a cylindrical boss portion and a flange portion so as to be inserted into the through hole of the lid. And a negative electrode output terminal (corresponding to an electrode terminal) having a head portion and a shaft portion extending from the head portion, and a gasket made of polypropylene (PP), thermoplastic fluororesin, etc. The shaft portion of this output terminal was inserted into the boss portion of the gasket and fixed by caulking to the through hole of the lid, the shaft through hole of the insulator disposed on the inner surface of the lid, and the shaft through hole of the plate portion of the negative electrode lead. Sealing bodies for sealed electrochemical devices using lithium ion secondary batteries as an example have been proposed. In Patent Document 2, the head of the output terminal and the flange portion of the gasket are formed in a shape other than a circle (for example, a quadrangle), and the non-rotating shape allows the output terminal and the lead member to be connected during the post-caulking process or after the product is completed. When a rotating force is applied to the coupling portion, for example, when the negative electrode lead and the negative electrode tab are joined, the electrode group is inserted into the battery can after joining, or the expansion / contraction force of the electrode group due to charge / discharge is the electrode. It is disclosed that, when transmitted to a tab, it is possible to prevent the connection portion from being broken by rotation and causing poor conduction. Furthermore, examples of the material of the gasket include polypropylene (PP) and thermoplastic fluororesin. Examples of the thermoplastic fluororesin include tetrafluoroethylene-perfluoroalkoxyethylene copolymer (PFA) and tetrafluoroethylene-hexafluoropropylene copolymer (FEP).

しかし、特許文献1及び2においては、封口板に形成されたガスケットの端子挿入孔に電極端子の軸部を挿入してその両端を押圧してガスケットを介してかしめ固着する際に問題となる電極端子の回転防止は考慮されているが、封口板の端子部嵌着孔に介在するガスケットは、合成樹脂材例えば熱可塑性フッ素樹脂が一層のみであるので、電極端子の軸部の両端を押圧して端面でガスケットを圧縮すると、ガスケットの電極端子に近い部位は圧縮密度が高くなり、密閉型電気化学デバイスを長年使用すると、充放電の繰り返しによる温度や内圧の上昇でガスケットが膨張収縮を繰り返し、その結果、ガスケットと封口板の両面および電極端子の両端の端面との間の気密性が劣化して電解液が外部へ漏れ出やすくなるという問題を解消するのは充分ではない。However, in Patent Documents 1 and 2, an electrode becomes a problem when the shaft portion of the electrode terminal is inserted into the terminal insertion hole of the gasket formed on the sealing plate and both ends thereof are pressed and fixed by caulking through the gasket. Although the prevention of terminal rotation is taken into consideration, the gasket interposed in the terminal part fitting hole of the sealing plate is made of only one layer of synthetic resin material, such as thermoplastic fluororesin, so that both ends of the shaft part of the electrode terminal are pressed. When the gasket is compressed at the end face, the compression density of the part close to the electrode terminal of the gasket increases, and when the sealed electrochemical device is used for many years, the gasket repeatedly expands and contracts due to the increase in temperature and internal pressure due to repeated charge and discharge, As a result, it is possible to solve the problem that the airtightness between the gasket and both surfaces of the sealing plate and the end surfaces of both ends of the electrode terminal deteriorates, and the electrolyte easily leaks to the outside. Not a minute.

特開平10−32151号公報Japanese Patent Laid-Open No. 10-32151 特開2009−87728号公報JP 2009-87728 A

本発明は、上記の問題点を解消するために、密閉型電気化学デバイスを長年使用することによるガスケットと封口板の両面および電極端子の両端の端面との間の気密性の劣化を防ぎ、電解液を外部へ漏れ出にくくする密閉型電気化学デバイスの封口体およびそのガスケットを提供することを目的とする。In order to solve the above-mentioned problems, the present invention prevents deterioration of the airtightness between the gasket and both sides of the sealing plate and the end surfaces of both ends of the electrode terminal due to the use of the sealed electrochemical device for many years. It is an object of the present invention to provide a sealing body for a sealed electrochemical device that makes it difficult to leak liquid to the outside and a gasket thereof.

本発明の密閉型電気化学デバイス用封口体のガスケットに係る請求項1に記載の発明は、金属材でできた封口板に合成樹脂材でできたガスケットを介して電極端子がかしめ固着される密閉型電気化学デバイス用封口体のガスケットにおいて、前記ガスケットは前記封口板の上面および下面のそれぞれに当接させる上側ガスケットと下側ガスケットとからなり、前記上側ガスケットは、略中央に端子挿入孔を有するフッ素系樹脂材で平板状に押し出し成形でできた第1のガスケットと前記フッ素系樹脂材よりも剛性の高い合成樹脂材で前記第1のガスケットの外周縁にかつ前記第1のガスケットの板厚の1倍以上突出するように一体に成形した環状壁を有する第2のガスケットでできており、前記下側ガスケットは合成樹脂材により成形されて平担部とその略中央に端子挿入孔を有する第3のガスケットでできたことを特徴とする。同請求項2に記載の発明は、請求項1に記載の密閉型電気化学デバイス用封口体のガスケットで、前記第3のガスケットの下面に金属材でできたワッシャをその第3のガスケットの合成樹脂材と一体に成形して前記下側ガスケットとしたことを特徴とする。同請求項3に記載の発明は、請求項1または2に記載の密閉型電気化学デバイス用封口体のガスケットを前記封口板に装着した密閉型電気化学デバイス用封口体において、金属材でできた電極端子を前記第1のガスケットおよび第3のガスケットの端子挿入孔に挿入してその両端を加圧することにより前記電極端子の両端の端面でガスケットにかしめ固着されて前記電極端子が前記第1のガスケットおよび第3のガスケットを介して封口板に密着接合されたことを特徴とする密閉型電気化学デバイス用封口体。The invention according to claim 1 relating to the gasket of the sealing body for a sealed electrochemical device according to the present invention is such that the electrode terminal is caulked and fixed to a sealing plate made of a metal material via a gasket made of a synthetic resin material. In the gasket of the sealing body for a type electrochemical device, the gasket is composed of an upper gasket and a lower gasket that are brought into contact with the upper surface and the lower surface of the sealing plate, respectively, and the upper gasket has a terminal insertion hole in the approximate center. A first gasket made by extrusion molding into a flat plate shape with a fluorine-based resin material and a synthetic resin material having rigidity higher than that of the fluorine-based resin material , and a thickness of the first gasket on the outer peripheral edge of the first gasket made of a second gasket having an annular wall which is integrally molded so as to protrude above 1 times, the lower gasket is molded by a synthetic resin material Characterized in that made in the third gasket having a terminal insertion hole担部and its substantially central. The invention according to claim 2 is the gasket of the sealing body for a sealed electrochemical device according to claim 1, wherein a washer made of a metal material is synthesized on the lower surface of the third gasket. The lower gasket is formed integrally with a resin material. The invention according to claim 3 is made of a metal material in the sealing body for a sealed electrochemical device in which the gasket of the sealing body for a sealed electrochemical device according to claim 1 or 2 is mounted on the sealing plate. wherein said electrode terminal is caulked to the gasket on the end face of both ends of the electrode terminals by pressing the both ends by inserting the electrode terminal to the terminal insertion hole of the first gasket and the third gasket first A sealing body for a sealed electrochemical device, wherein the sealing body is tightly bonded to the sealing plate via the gasket and the third gasket.

本発明の金属材でできた封口板に合成樹脂材でできたガスケットを介して電極端子がかしめ固着される密閉型電気化学デバイス用封口体のガスケットにおいて、前記ガスケットは前記封口板の上面および下面のそれぞれに当接させる上側ガスケットと下側ガスケットとからなり、前記上側ガスケットは、略中央に端子挿入孔を有するフッ素系樹脂材で平板状に押し出し成形でできた第1のガスケットと前記フッ素系樹脂材よりも剛性の高い合成樹脂材で前記第1のガスケットの外周縁にかつ前記第1のガスケットの板厚の1倍以上突出するように一体に成形した環状壁を有する第2のガスケットでできており、前記下側ガスケットは合成樹脂材により成形されて平担部とその略中央に端子挿入孔を有する第3のガスケットでできているので、封口板に電極端子をかしめて固着することで受ける第1のガスケットの外周方向への膨張を第2のガスケットで吸収させ、前記端子挿入孔における電極端子との密着接合を保持させるので、密閉型電気化学デバイスを長年使用することによるガスケットと封口板の両面および電極端子の両端の端面との間の気密性の劣化を防ぐ密閉型電気化学デバイス用封口体およびそのガスケットを提供することができる。In the gasket of the sealing member for a sealed electrochemical device, in which the electrode terminal is caulked and fixed to the sealing plate made of the metal material of the present invention via the gasket made of the synthetic resin material, the gasket is an upper surface and a lower surface of the sealing plate. Each of the upper gasket and the lower gasket, wherein the upper gasket is made of a fluorine resin material having a terminal insertion hole in the approximate center and is extruded into a flat plate shape and the fluorine gasket. A second gasket having an annular wall integrally formed so as to protrude from the outer peripheral edge of the first gasket and more than 1 times the plate thickness of the first gasket by a synthetic resin material having higher rigidity than the resin material ; Since the lower gasket is made of a synthetic resin material and is made of a third gasket having a flat portion and a terminal insertion hole at its approximate center, The expansion in the first outer circumferential direction of the gasket receiving by sticking to the mouth plate electrode terminal is caulked to be absorbed by the second gasket, so to hold the contact bonding between the electrode terminals in the terminal insertion hole, sealed It is possible to provide a sealing body for a sealed electrochemical device and its gasket which prevent deterioration in airtightness between the gasket and both surfaces of the sealing plate and both end surfaces of the electrode terminal due to the use of the electrochemical device for many years.

本発明の実施形態1で電極端子付き封口体を示す断面図である。It is sectional drawing which shows the sealing body with an electrode terminal in Embodiment 1 of this invention. 図1の平面図である。It is a top view of FIG. 本発明の実施形態1の電極端子付き封口体を組み込んだ密閉型電気化学デバイスを示す断面図である。It is sectional drawing which shows the sealing type electrochemical device incorporating the sealing body with an electrode terminal of Embodiment 1 of this invention. 本発明の第1のガスケットで押し出し成形型を示す断面図である。It is sectional drawing which shows an extrusion mold with the 1st gasket of this invention. 本発明の第1のガスケットで押し出し成形により形成できない第2のガスケットの説明図である。It is explanatory drawing of the 2nd gasket which cannot be formed by extrusion molding with the 1st gasket of this invention. 本発明の実施形態1で電極端子付き封口体を示す展開図である。It is an expanded view which shows the sealing body with an electrode terminal in Embodiment 1 of this invention. 本発明の実施形態1で封口体を示す断面図である。It is sectional drawing which shows a sealing body in Embodiment 1 of this invention. 図7の平面図である。FIG. 8 is a plan view of FIG. 7. 本発明の封口板を示す断面図である。It is sectional drawing which shows the sealing board of this invention. 図9の平面図である。FIG. 10 is a plan view of FIG. 9. 本発明の実施形態1で上側ガスケットを示す断面図である。It is sectional drawing which shows an upper gasket in Embodiment 1 of this invention. 図11の平面図である。It is a top view of FIG. 本発明の実施形態1で第1のガスケットを示す断面図である。It is sectional drawing which shows a 1st gasket in Embodiment 1 of this invention. 図12の平面図である。FIG. 13 is a plan view of FIG. 12. 本発明の実施形態1で下側ガスケットを示す断面図である。It is sectional drawing which shows a lower gasket in Embodiment 1 of this invention. 図15の平面図である。FIG. 16 is a plan view of FIG. 15. 本発明の実施形態2で上側ガスケットを示す断面図である。It is sectional drawing which shows an upper gasket in Embodiment 2 of this invention. 本発明の実施形態2で封口体を示す断面図である。It is sectional drawing which shows a sealing body in Embodiment 2 of this invention. 本発明の実施形態2で電極端子付き封口体を示す展開図である。It is an expanded view which shows the sealing body with an electrode terminal in Embodiment 2 of this invention. 本発明の実施形態2で電極端子付き封口体を示す断面図である。It is sectional drawing which shows the sealing body with an electrode terminal in Embodiment 2 of this invention. 本発明の実施形態3で上側ガスケットを示す断面図である。It is sectional drawing which shows an upper gasket in Embodiment 3 of this invention.

以下、本発明の実施形熊について図面を参照して説明する。Hereinafter, an embodiment bear of the present invention will be described with reference to the drawings.

(実施形態1)
図1から図16は実施形態1を示し、合成樹脂材でできたガスケットを金属材でできた封口板に装着し、このガスケットは上側ガスケットと下側ガスケットからなり、封口板に電極端子をかしめて固着(かしめ固着)するに際して、封口板および電極端子を電気的に絶縁させるとともに、封口板に電極端子をかしめて固着することにより封口板および電極端子にガスケットが密着接合されている。
(Embodiment 1)
1 to 16 show Embodiment 1, in which a gasket made of a synthetic resin material is attached to a sealing plate made of a metal material, and this gasket is composed of an upper gasket and a lower gasket, and an electrode terminal is attached to the sealing plate. When fixing by caulking (caulking and adhering) , the sealing plate and the electrode terminal are electrically insulated, and the electrode terminal is caulked and fixed to the sealing plate, whereby the gasket is tightly bonded to the sealing plate and the electrode terminal.

図7および図8は、上側ガスケット2Aと下側ガスケットである第3のガスケット5からなるガスケット2が封口板1に装着されている状態を示し、上側ガスケット2Aの端子挿入壁43の端面が第3のガスケット5の平坦部51の上面に接合されている。7 and 8 show a state in which the gasket 2 composed of the upper gasket 2A and the third gasket 5 as the lower gasket is attached to the sealing plate 1, and the end face of the terminal insertion wall 43 of the upper gasket 2A is the first. 3 is bonded to the upper surface of the flat portion 51 of the gasket 5.

封口板1は、図9および図10に示すように、金属材でできた矩形状の板で、その略中央には楕円形で端子部嵌着孔11が形成されており、この端子部嵌着孔11の上方部12は断面が大きな形状となっており、この端子部嵌着孔11と離れた位置に電液注入口13が形成されている。この封口板1の形状としては、矩形状を例示するが、円形状でもよい。また、金属材としては、アルミニウム(その合金を含む)やステンレスなどが例示できる。さらに、端子部嵌着孔11の孔の形状は、封口板1に装着されるガスケット2がその端子挿入孔32に電極端子6の軸部62を挿入してその両端(頭部61とかしめ端部63)を押圧してガスケット2を介してかしめ固着する際に問題となる電極端子6の回転防止や廻り止めのために、楕円形を例示するが、円形や矩形でもよい。As shown in FIGS. 9 and 10, the sealing plate 1 is a rectangular plate made of a metal material, and has an elliptical terminal portion fitting hole 11 formed in the approximate center thereof. The upper portion 12 of the attachment hole 11 has a large cross section, and an electrolytic solution injection port 13 is formed at a position away from the terminal portion insertion hole 11. Although the rectangular shape is illustrated as a shape of this sealing board 1, circular shape may be sufficient as it. Examples of the metal material include aluminum (including its alloy) and stainless steel. Further, the shape of the hole of the terminal portion fitting hole 11 is such that the gasket 2 attached to the sealing plate 1 inserts the shaft portion 62 of the electrode terminal 6 into the terminal insertion hole 32 and both ends thereof (the head 61 and the crimped end). In order to prevent the rotation and rotation of the electrode terminal 6 which is a problem when the part 63) is pressed and fixed by caulking through the gasket 2, an elliptical shape is illustrated, but it may be circular or rectangular.

上側ガスケット2Aは、図11および図12に示すように、フッ素系樹脂材の矩形状の板材でできた第1のガスケット3と合成樹脂材でできた第2のガスケット4とからなる。As shown in FIGS. 11 and 12, the upper gasket 2 </ b> A includes a first gasket 3 made of a rectangular plate material made of a fluorine-based resin material and a second gasket 4 made of a synthetic resin material.

第1のガスケット3は、図13および図14に示すように、フッ素系樹脂材を矩形状に押し出し成形した平板31で、略中央に楕円形の端子挿入孔32が形成されている。第1のガスケット3の形状は矩形状を例示しているが円形状でもよい。また、端子挿入孔32の形状は、電極端子6の軸部62が密着して挿入される大きさの楕円形を例示するが、円形状や矩形状でもよい。この素材としては、フッ素系樹脂材で、電解液に対して侵されにくく柔軟性があり、好ましくはPFA(四フッ化エチレン)とパーフルオロアルコキシエチレンとの共重合体)樹脂が例示できる。As shown in FIGS. 13 and 14, the first gasket 3 is a flat plate 31 formed by extruding a fluorine-based resin material into a rectangular shape, and an elliptical terminal insertion hole 32 is formed in the approximate center. Although the shape of the 1st gasket 3 has illustrated rectangular shape, circular shape may be sufficient. Moreover, although the shape of the terminal insertion hole 32 illustrates an ellipse of a size in which the shaft portion 62 of the electrode terminal 6 is inserted in close contact, it may be circular or rectangular. As this material, it is a fluorine-based resin material that is flexible and hardly eroded by the electrolyte solution, and preferably a PFA (copolymer of tetrafluoroethylene) and perfluoroalkoxyethylene) resin.

押し出し成形した平板31に端子挿入孔32を形成する場合、図4において、その素材30は、型部201から下方に突出した打ち抜きピン202を有するポンチ200を、型部101から下方に抜き孔102を有するダイ100を圧力Pで押圧して平板31と端子挿入孔32が形成される。すなわち、図5(A)に示す素材30は同図(B)示すように平板31と端子挿入孔32が形成された第1のガスケット3が製作される。このように形成された第1のガスケット3を上側ガスケット2Aとするには、図5(C)の破線で示すように、その外周縁に上方に突出させる環状壁41をその板厚T1の2倍以上の厚さT2となるように、すなわち、突出量が1倍以上となるようにする必要があり、このような突出量の大きな環状壁41を押し出し成形の素材30を押圧加工のみで製作することは困難である。同様に、端子挿入孔32の周辺で環状基板42から下方に立設した筒状の端子挿入壁43でその立設量を大きく形成することはこの押し出し成形の素材30の押圧加工では製作は困難である。そこで、このような製作が困難な問題が第2のガスケット4を射出成形で製作することにより解決できる。In the case where the terminal insertion hole 32 is formed in the extruded flat plate 31, in FIG. 4, the material 30 includes a punch 200 having a punching pin 202 protruding downward from the mold part 201 and a punching hole 102 downward from the mold part 101. The die 100 having the above is pressed with the pressure P to form the flat plate 31 and the terminal insertion hole 32. That is, as shown in FIG. 5B, the material 30 shown in FIG. 5A is manufactured with the first gasket 3 in which the flat plate 31 and the terminal insertion holes 32 are formed. In order to use the first gasket 3 formed in this way as the upper gasket 2A, as shown by a broken line in FIG. 5C, an annular wall 41 that protrudes upward on the outer peripheral edge thereof has a plate thickness T1 of 2. It is necessary to make the thickness T2 more than double, that is, the protrusion amount must be one time or more, and the annular wall 41 with such a large protrusion amount is extruded, and the raw material 30 is produced only by pressing. It is difficult to do. Similarly, it is difficult to produce a large amount of standing by the cylindrical terminal insertion wall 43 erected downward from the annular substrate 42 in the periphery of the terminal insertion hole 32 by pressing the extrusion material 30. It is. Therefore, such a problem that is difficult to manufacture can be solved by manufacturing the second gasket 4 by injection molding.

第2のガスケット4は、図11および図12において、第1のガスケット3の外周縁に形成される環状壁41と、第2のガスケット4の下側で第1のガスケット3の下面に形成される環状基板42と、この環状基板42から立設した筒状の端子挿入壁43とが射出成形により一体成形されている。この環状壁41は第1のガスケット3の外周縁で第1のガスケット3の板厚の1倍以上突出し、上方が開口している。この第2のガスケット4の合成樹脂材は、射出成形により第1のガスケット3に一体に成形できるように、ポリフェニレンサルファイド系樹脂、ポリエチレン系樹脂、ポリプロピレン系樹脂、ポリスチレン系樹脂、ポリカーボネート系樹脂、ポリ塩化ビニール系樹脂、ポリエチレンテレフタレート系樹脂、ポリブチレンテレフタレート系樹脂、ポリエチレンナフタレート系樹脂、ポリブチレンナフタレート系樹脂、フッ素系樹脂、ポリエーテルエーテルケトン系樹脂などの熱可塑性樹脂が例示できる。特に、好ましい合成樹脂材として、第1のガスケット3のフッ素系樹脂材よりも剛性の高い合成樹脂材を用いて第2のガスケット4の環状壁41を形成することにより、密閉型電気化学デバイスの充放電の繰り返しによる温度や内圧の上昇でガスケット2が膨張収縮を繰り返す際、第1のガスケット3がその外周方向に膨張するのを吸収させ、その結果、端子挿入孔32における電極端子6との密着接合を保持させ、ガスケット2と封口板3の両面および電極端子6の両端の端面との間の気密性が劣化して電解液が外部へ漏れ出ることを防止することができる。また、この環状壁41の形状は矩形状を例示し、図1および図2に示すように、その内周面に電極端子6の頭部61が近接しており、電極端子6の頭部61が矩形状で、この頭部61にある螺旋孔64にて螺子またはボルトで外部端子と接合する際もしくは電極端子6に不用意に回転力が加えられても、電極端子6の頭部61が回転しないようにしている。一方、環状基板42が封口板1の上方部12にまた端子挿入壁43は封口板1の端子部嵌着孔11にそれぞれ装着されるので、環状基板42と端子挿入壁43とを組み合わせた長さすなわち上側ガスケット2Aの下面の突出量は、端子挿入壁43の端面が第3のガスケット5の平坦部51の上面に密着接合できるように設定すればよい。また、環状基板42および端子挿入壁43の外形は封口板1の端子部嵌着孔11および電極端子6の軸部62に密着接合できるよう設定すればよい。11 and 12, the second gasket 4 is formed on the lower surface of the first gasket 3 on the lower side of the second gasket 4 and the annular wall 41 formed on the outer peripheral edge of the first gasket 3. An annular substrate 42 and a cylindrical terminal insertion wall 43 erected from the annular substrate 42 are integrally formed by injection molding. The annular wall 41 protrudes at least one times the plate thickness of the first gasket 3 at the outer peripheral edge of the first gasket 3 and opens upward. The synthetic resin material of the second gasket 4 is made of a polyphenylene sulfide resin, a polyethylene resin, a polypropylene resin, a polystyrene resin, a polycarbonate resin, a poly resin, so that it can be integrally formed with the first gasket 3 by injection molding. Examples thereof include thermoplastic resins such as vinyl chloride resin, polyethylene terephthalate resin, polybutylene terephthalate resin, polyethylene naphthalate resin, polybutylene naphthalate resin, fluorine resin, and polyetheretherketone resin. In particular, by forming the annular wall 41 of the second gasket 4 using a synthetic resin material having higher rigidity than the fluorine-based resin material of the first gasket 3 as a preferable synthetic resin material, When the gasket 2 repeatedly expands and contracts due to a rise in temperature and internal pressure due to repeated charge and discharge, the first gasket 3 is absorbed from expanding in the outer circumferential direction, and as a result, the electrode terminal 6 in the terminal insertion hole 32 is absorbed . It is possible to keep the tight junction, and to prevent the electrolyte from leaking to the outside due to the deterioration of the airtightness between the gasket 2 and both surfaces of the sealing plate 3 and the end surfaces of both ends of the electrode terminal 6 . Further, the shape of the annular wall 41 illustrate a rectangular shape, as shown in FIGS. 1 and 2, of which have a head 61 of the electrode terminal 6 on the peripheral surface close, the head of the electrode terminal 6 61 Even when a rotational force is applied to the electrode terminal 6 inadvertently when it is joined to the external terminal with a screw or a bolt in the spiral hole 64 in the head 61, the head 61 of the electrode terminal 6 I try not to rotate. On the other hand, since the annular substrate 42 is mounted on the upper portion 12 of the sealing plate 1 and the terminal insertion wall 43 is mounted in the terminal portion fitting hole 11 of the sealing plate 1, the combined length of the annular substrate 42 and the terminal insertion wall 43 is long. That is, the protruding amount of the lower surface of the upper gasket 2 </ b> A may be set so that the end surface of the terminal insertion wall 43 can be tightly bonded to the upper surface of the flat portion 51 of the third gasket 5. Further, the outer shape of the annular substrate 42 and the terminal insertion wall 43 may be set so that the terminal portion fitting hole 11 of the sealing plate 1 and the shaft portion 62 of the electrode terminal 6 can be tightly joined.

また、下側ガスケットとなる第3のガスケット5は、図15および図16に示すように平坦部51と端子挿入孔53と環状壁52とからなり、合成樹脂材で矩形状に成形されてできている。環状壁52は平坦部51の外周縁に下方に突出しており、平坦部51の略中央に端子挿入孔53が形成されている。平坦部51の形状は矩形状を例示しているが、円形状でもよい。また、端子挿入孔53の形状は、第1のガスケット3の形状と同じで合致させればよい。なお、下側ガスケットとなる第3のガスケット5の合成樹脂材としては、ポリフェニレンサルファイド系樹脂、ポリエチレン系樹脂、ポリプロピレン系樹脂、ポリスチレン系樹脂、ポリカーボネート系樹脂、ポリ塩化ビニール系樹脂、ポリエチレンテレフタレート系樹脂、ポリブチレンテレフタレート系樹脂、ポリエチレンナフタレート系樹脂、ポリブチレンナフタレート系樹脂、フッ素系樹脂、ポリエーテルエーテルケトン系樹脂などの熱可塑性樹脂が例示でき、電解液に対して侵されにくく、封口板1と電極端子6とを電気的に絶縁させるとともに電極端子6の軸部62を端子挿入孔53にて密着して挿入しかつ平坦部51にてかしめて固着することができる素材とする必要がある。従って、この環状壁52の突出高さは電極端子6のかしめ端部63が封口板1と電気的に絶縁させることができるように設定すればよい。Further, as shown in FIGS. 15 and 16, the third gasket 5 serving as a lower gasket includes a flat portion 51, a terminal insertion hole 53, and an annular wall 52, and is formed into a rectangular shape with a synthetic resin material. ing. The annular wall 52 projects downward on the outer peripheral edge of the flat portion 51, and a terminal insertion hole 53 is formed at the approximate center of the flat portion 51. The shape of the flat portion 51 is exemplified as a rectangular shape, but may be a circular shape. Further, the shape of the terminal insertion hole 53 is the same as that of the first gasket 3 and may be matched. In addition, as a synthetic resin material of the 3rd gasket 5 used as a lower gasket, polyphenylene sulfide resin, polyethylene resin, polypropylene resin, polystyrene resin, polycarbonate resin, polyvinyl chloride resin, polyethylene terephthalate resin Examples include thermoplastic resins such as polybutylene terephthalate resin, polyethylene naphthalate resin, polybutylene naphthalate resin, fluorine resin, and polyether ether ketone resin. 1 and the electrode terminal 6 must be electrically insulated, and the shaft portion 62 of the electrode terminal 6 must be inserted in close contact with the terminal insertion hole 53 and caulked and fixed with the flat portion 51. is there. Therefore, the projecting height of the annular wall 52 may be set so that the caulking end 63 of the electrode terminal 6 can be electrically insulated from the sealing plate 1.

このようにしてできたガスケット2を用いて、電極端子付き封口体とするには、図6に示すように、先ず、第1のガスケット3と第2のガスケット4とからなる上側ガスケット2Aを封口板1の上面に当接させて第2のガスケット4の環状基板42と筒状の端子挿入壁43とを封口板1の端子部嵌着孔11に嵌合もしくは装着させ、下側ガスケットとなる第3のガスケット5を封口板1の下面に当接させることにより、図7に示す封口体が得られる。このとき、封口板1の金属材の線膨張係数と第2のガスケット4の合成樹脂材の線膨張係数の差により密着性が劣化しやすくなるが、第2のガスケット4の環状基板42が封口板1の端子部嵌着孔11の上方部12に嵌合もしくは装着するように接合されているので、膨張収縮に追従することができて密着接合が維持できる。次に、電極端子6の軸部62を上側ガスケット2Aの端子挿入孔32および第3のガスケット5の端子挿入孔53に挿入し、さらに金属材でできたワッシャ7を第3のガスケット5の平坦部51の下面に当接させて、ワッシャ7の端子挿入孔71に電極端子6の軸部62を挿入させて、電極端子6の軸部62の一端(上端)の頭部61と他端(下端)のかしめ端部63とを押圧することにより、第2のガスケット4の筒状の端子挿入壁43の端面と第3のガスケット5の平坦部51の上面とが密着接合され、図1および図2に示すようにガスケット2を介して封口板1と電極端子6とが電気的に絶縁されかつ密着接合された電極端子付き封口体が形成される。このような電極端子6のかしめ固着加工により、電極端子6の軸部62は上側ガスケット2Aの端子挿入孔32および第3のガスケット5の端子挿入孔53への挿入時にこれらの孔方向に膨張してより強く密着されたり、電極端子6の頭部61の下面と第1のガスケット3の上面、第1のガスケット3と封口板1の上面、第2のガスケット4の端子挿入壁43と封口板1の端子部嵌着孔11、第2のガスケット4の端子挿入壁43と第3のガスケット5の端子挿入孔53および第3のガスケット5の上面と封口板1の下面とがより強く密着接合されることになる。In order to make a sealing body with electrode terminals using the gasket 2 made in this way, as shown in FIG. 6, first, the upper gasket 2A composed of the first gasket 3 and the second gasket 4 is sealed. The annular substrate 42 of the second gasket 4 and the cylindrical terminal insertion wall 43 are fitted to or attached to the terminal portion fitting holes 11 of the sealing plate 1 in contact with the upper surface of the plate 1 to form a lower gasket. By bringing the third gasket 5 into contact with the lower surface of the sealing plate 1, the sealing body shown in FIG. 7 is obtained. At this time, the adhesiveness is likely to deteriorate due to the difference between the linear expansion coefficient of the metal material of the sealing plate 1 and the linear expansion coefficient of the synthetic resin material of the second gasket 4, but the annular substrate 42 of the second gasket 4 is sealed. Since it joins so that it may be fitted or attached to the upper part 12 of the terminal part fitting hole 11 of the board 1, it can follow expansion-contraction and can maintain close_contact | adherence joining. Next, the shaft portion 62 of the electrode terminal 6 is inserted into the terminal insertion hole 32 of the upper gasket 2 </ b> A and the terminal insertion hole 53 of the third gasket 5, and the washer 7 made of a metal material is flattened on the third gasket 5. The shaft portion 62 of the electrode terminal 6 is inserted into the terminal insertion hole 71 of the washer 7 in contact with the lower surface of the portion 51, and the head 61 and the other end (the upper end) of the shaft portion 62 of the electrode terminal 6 ( By pressing the crimping end portion 63 of the lower end), the end surface of the cylindrical terminal insertion wall 43 of the second gasket 4 and the upper surface of the flat portion 51 of the third gasket 5 are tightly joined, and FIG. As shown in FIG. 2, a sealing body with an electrode terminal is formed in which the sealing plate 1 and the electrode terminal 6 are electrically insulated and tightly joined via the gasket 2. By such caulking and fixing processing of the electrode terminal 6, the shaft portion 62 of the electrode terminal 6 expands in the direction of these holes when inserted into the terminal insertion hole 32 of the upper gasket 2A and the terminal insertion hole 53 of the third gasket 5. Or the upper surface of the first gasket 3, the upper surface of the first gasket 3 and the sealing plate 1, the terminal insertion wall 43 and the sealing plate of the second gasket 4. first terminal portion fitting hole 11, a terminal insertion wall 43 of the second gasket 4 strongly close contact than the third upper and lower surfaces transgression of the sealing plate 1 of the terminal insertion hole 53 and the third gasket 5 of the gasket 5 Will be.

このようにしてできた電極端子付き封口体においては、電極端子6の軸部62およびガスケット2の端子挿入孔32が楕円形で形成されていることにより、または、ガスケット2の筒状の端子挿入壁43および封口板1の端子部嵌着孔11が楕円形で形成されていることにより、または、電極端子6の頭部61と上側ガスケット2Aの環状壁41が矩形状で近接されていることにより、これらを単独または組み合わせることにより、電極端子6が廻り止めされている。In the sealing body with electrode terminal thus formed, the shaft portion 62 of the electrode terminal 6 and the terminal insertion hole 32 of the gasket 2 are formed in an oval shape, or the cylindrical terminal insertion of the gasket 2 is performed. The wall 43 and the terminal part fitting hole 11 of the sealing plate 1 are formed in an oval shape, or the head 61 of the electrode terminal 6 and the annular wall 41 of the upper gasket 2A are close to each other in a rectangular shape. Therefore, the electrode terminal 6 is prevented from rotating by using them alone or in combination.

図3は、上記電極端子付き封口体が用いられる密閉型電気化学デバイスとしてリチウム電池を示す。図3において、一端が開口した角筒状または円筒状の外殻となる本体10がレザ溶接などの接合部材Aで封口板1と密着接合されて密閉されている。この密閉された本体10の内部には、リード板91、リード板92、電解液93および電極体94からなる収容部材9が収納されている。この電極体94は、電極端子6のかしめ端部63および封口板1とそれぞれリード板91および92と電気接続されている。なお、この実施形態においては、電極端子6は正極または負極の何れか一方であるが、一対の電極端子としてもよい。このように封口板1の端子部嵌着孔11にガスケット2を介し挿入して密着させた電極端子6の両端すなわち頭部61とかしめ端部63とを押圧してかしめ固着する際に問題となる電極端子6の回転防止をするとともに、密閉型電気化学デバイスを長年使用することによるガスケット2と封口板1の両面および電極端子6の両端の端面との間の気密性の劣化を防ぎ、電解液93を外部へ漏れ出にくくする密閉型電気化学デバイスの封口体を提供することができる。FIG. 3 shows a lithium battery as a sealed electrochemical device in which the sealing body with electrode terminals is used. In FIG. 3, a main body 10 that is a rectangular or cylindrical outer shell with one end opened is tightly joined to the sealing plate 1 by a joining member A such as laser welding and sealed. Inside the sealed main body 10 is housed a housing member 9 composed of a lead plate 91, a lead plate 92, an electrolytic solution 93 and an electrode body 94. The electrode body 94 is electrically connected to the caulking end 63 of the electrode terminal 6 and the sealing plate 1 and the lead plates 91 and 92, respectively. In this embodiment, the electrode terminal 6 is either the positive electrode or the negative electrode, but may be a pair of electrode terminals. Thus, there is a problem when the both ends of the electrode terminal 6, that is, the head 61 and the caulking end portion 63, which are inserted and closely attached to the terminal portion fitting hole 11 of the sealing plate 1 through the gasket 2, are caulked and fixed. The electrode terminal 6 is prevented from rotating, and the deterioration of the airtightness between the both surfaces of the gasket 2 and the sealing plate 1 and the both end surfaces of the electrode terminal 6 due to the use of the sealed electrochemical device for many years is prevented. It is possible to provide a sealed electrochemical device sealing body that makes it difficult for the liquid 93 to leak out.

(実施形態2)
図17から図20は実施形態2を示し、実施形態1と同様に合成樹脂材でできたガスケットを金属材でできた封口板に装着し、このガスケットを介して封口板に電極端子をかしめて固着する封口体で、以下、実施形態1と異なる上側ガスケットと下側ガスケットについて説明する。
(Embodiment 2)
17 to 20 show the second embodiment, and a gasket made of a synthetic resin material is attached to a sealing plate made of a metal material as in the first embodiment, and an electrode terminal is caulked to the sealing plate via this gasket. Hereinafter, an upper gasket and a lower gasket, which are different from those of the first embodiment, will be described.

上側ガスケット2Aについては、図17において、第1のガスケット3は実施形態1と同様にフッ素系樹脂材を押し出し成形した平板31で、略中央に楕円形の端子挿入孔32が形成されている。その下面に同じフッ素系樹脂材でできた環状の突板33が形成されている。この突板33は封口板1の端子部嵌着孔11の上方部12に装着されるように第2のガスケット4の環状基板42に相当する部位に形成されている。この突板33と同様に柔軟性があるので、電極端子6のかしめ固着時に、この突板33が封口板1の端子部嵌着孔11に食い込むことになり封口板1の端子部嵌着孔11の上方部12に密着接合がしやすくすることができる。また、第2のガスケット4は実施形態1と同様に合成樹脂材でできており、第1のガスケット3の外周縁にあって第1のガスケット3の板厚の1倍以上で上方に突出した環状壁41が一体に成形されており、上方が開口している。さらに、この環状壁41の内壁には環状リブ44が形成されており、これら環状壁41と環状リブ44とで第2のガスケット4を構成しており、合成樹脂材として、第1のガスケット3のフッ素系樹脂材よりも剛性の高い合成樹脂材を用いて第2のガスケット4の環状壁41を形成することにより、密閉型電気化学デバイスの充放電の繰り返しによる温度や内圧の上昇でガスケット2が膨張収縮を繰り返す際、第1のガスケット3がその外周方向に膨張するのを吸収させ、その結果、端子挿入孔32における電極端子6との密着接合を保持させ、第2のガスケット4と封口板1の両面(上下面)および電極端子6の両端(頭部61とかしめ端部63)の端面との間の気密性が劣化して電解液が外部へ漏れ出ることを防止することができる。フッ素系樹脂材よりも剛性の高い合成樹脂材としては、第1のガスケット3がPFA(四フッ化エチレン)とパーフルオロアルコキシエチレンとの共重合体)樹脂であれば、第2のガスケット4はPPS樹脂(ポリフェニレンサルファイド樹脂)が例示でき、実施形態1と同様にその融点に近い温度に高めて射出成形型を加熱して、第1のガスケット3と一体に成形することが好ましい。As for the upper gasket 2A, in FIG. 17, the first gasket 3 is a flat plate 31 formed by extruding a fluororesin material in the same manner as in the first embodiment, and an elliptical terminal insertion hole 32 is formed at the approximate center. An annular protruding plate 33 made of the same fluorine-based resin material is formed on the lower surface. The protruding plate 33 is formed at a portion corresponding to the annular substrate 42 of the second gasket 4 so as to be mounted on the upper portion 12 of the terminal portion fitting hole 11 of the sealing plate 1. Since the protruding plate 33 is flexible, the protruding plate 33 bites into the terminal portion fitting hole 11 of the sealing plate 1 when the electrode terminal 6 is caulked and fixed. It is possible to facilitate close bonding to the upper portion 12. Further, the second gasket 4 is made of a synthetic resin material as in the first embodiment, and protrudes upward at an outer peripheral edge of the first gasket 3 and at least 1 times the plate thickness of the first gasket 3. The annular wall 41 is integrally formed, and the upper side is open. Further, an annular rib 44 is formed on the inner wall of the annular wall 41. The annular wall 41 and the annular rib 44 constitute the second gasket 4, and the first gasket 3 is used as a synthetic resin material. By forming the annular wall 41 of the second gasket 4 using a synthetic resin material having rigidity higher than that of the fluorine-based resin material, the gasket 2 can be increased due to an increase in temperature and internal pressure due to repeated charge / discharge of the sealed electrochemical device. There when repeating the expansion and contraction, to absorb the first gasket 3 is expanded in the outer circumferential direction, as a result, to hold the contact bonding between the electrode terminals 6 of the terminal insertion holes 32, the second gasket 4 and the cap It is possible to prevent the electrolytic solution from leaking to the outside due to deterioration of the airtightness between both surfaces (upper and lower surfaces) of the plate 1 and the end surfaces of both ends (the head 61 and the caulking end portion 63) of the electrode terminal 6. . As the synthetic resin material having higher rigidity than the fluorine resin material, if the first gasket 3 is a PFA (copolymer of tetrafluoroethylene) and perfluoroalkoxyethylene) resin, the second gasket 4 is PPS resin (polyphenylene sulfide resin) can be exemplified, and it is preferable that the injection mold is heated to a temperature close to its melting point as in the first embodiment, and is molded integrally with the first gasket 3.

下側ガスケットについては、図19において、第3のガスケット5からなり、この第3のガスケット5は、合成樹脂材で矩形状に成形されてできており、平坦部51の外周縁に下方に突出した環状壁52を有し、その略中央に端子挿入孔53が形成されて、これらの形状や合成樹脂材は実施形態1と同じであるが、平坦部51の上面には端子挿入孔53の周辺で突出した筒状の端子挿入壁54が形成されており、この端子挿入壁54は第2のガスケット4の端子挿入壁43に相当する形状で、突出量は上側ガスケット2Aと下側ガスケットの第3のガスケット5を封口板1に装着したときに端子挿入壁54の端面が第1のガスケット3の突板33の表面に密着接合できるように設定すればよい。また、端子挿入壁54の外形は封口板1の端子部嵌着孔11および電極端子6の軸部62に密着接合できるよう設定すればよい。The lower gasket is composed of a third gasket 5 in FIG. 19, and the third gasket 5 is formed of a synthetic resin material in a rectangular shape and protrudes downward to the outer peripheral edge of the flat portion 51. The terminal insertion hole 53 is formed in the approximate center of the annular wall 52, and these shapes and synthetic resin materials are the same as those of the first embodiment. A cylindrical terminal insertion wall 54 protruding at the periphery is formed, and this terminal insertion wall 54 has a shape corresponding to the terminal insertion wall 43 of the second gasket 4, and the protruding amount is equal to that of the upper gasket 2 </ b> A and the lower gasket. What is necessary is just to set so that the end surface of the terminal insertion wall 54 can be closely bonded to the surface of the protruding plate 33 of the first gasket 3 when the third gasket 5 is attached to the sealing plate 1. Moreover, what is necessary is just to set the external shape of the terminal insertion wall 54 so that the terminal part insertion hole 11 of the sealing board 1 and the axial part 62 of the electrode terminal 6 can be closely joined.

このようにしてできたガスケット2を用いて、図19に示すように、先ず、第1のガスケット3と第2のガスケット4とからなる上側ガスケット2Aを封口板1の上面に当接させて第1のガスケット3の突板33を封口板1の端子部嵌着孔11の上方部12に嵌合もしくは装着させ、第3のガスケット5の平坦部51を封口板1の下面に当接させ、端子挿入壁54の端面を第1のガスケット3の突板33の表面に当接させて図18に示す封口体が得られる。As shown in FIG. 19, first, the upper gasket 2 </ b> A composed of the first gasket 3 and the second gasket 4 is brought into contact with the upper surface of the sealing plate 1 using the gasket 2 thus formed. The protruding plate 33 of the first gasket 3 is fitted or attached to the upper portion 12 of the terminal portion fitting hole 11 of the sealing plate 1, the flat portion 51 of the third gasket 5 is brought into contact with the lower surface of the sealing plate 1, and the terminal The sealing body shown in FIG. 18 is obtained by bringing the end face of the insertion wall 54 into contact with the surface of the protruding plate 33 of the first gasket 3.

このようにして得られた封口体において、第2のガスケット4の環状壁41の内壁に形成された環状リブ44に電極端子6の軸部62よりも径大な頭部61を当接させて電極端子6の軸部62を上側ガスケット2Aの端子挿入孔32および第3のガスケット5の端子挿入孔53に挿入させ、さらに第3のガスケット5の平坦部51の下面に当接させた金属材でできたワッシャ7の端子挿入孔71に電極端子6の軸部62を挿入させて、電極端子6の一端(上端)の頭部61と他端(下端)のかしめ端部63とを押圧して圧縮することにより、第1のガスケット3の突板33と第3のガスケット5の端子挿入壁54の端面とが密着接合され、図20に示すようにガスケット2を介して封口板1と電極端子6とが電気的に絶縁されかつ密着接合された電極端子付き封口体が形成される。この場合、第2のガスケット4の環状リブ44に電極端子6の頭部61を当接させているので、電極端子6が廻り止めされる。In the sealing body thus obtained , the head 61 having a diameter larger than the shaft portion 62 of the electrode terminal 6 is brought into contact with the annular rib 44 formed on the inner wall of the annular wall 41 of the second gasket 4. A metal material in which the shaft portion 62 of the electrode terminal 6 is inserted into the terminal insertion hole 32 of the upper gasket 2A and the terminal insertion hole 53 of the third gasket 5, and is further brought into contact with the lower surface of the flat portion 51 of the third gasket 5. The shaft portion 62 of the electrode terminal 6 is inserted into the terminal insertion hole 71 of the washer 7, and the head 61 at one end (upper end) of the electrode terminal 6 and the caulking end portion 63 at the other end (lower end) are pressed. , The projecting plate 33 of the first gasket 3 and the end face of the terminal insertion wall 54 of the third gasket 5 are tightly joined, and the sealing plate 1 and the electrode terminal are interposed via the gasket 2 as shown in FIG. 6 and are electrically insulated and closely bonded is Electrode terminals with the sealing body is formed. In this case, since the head 61 of the electrode terminal 6 is brought into contact with the annular rib 44 of the second gasket 4, the electrode terminal 6 is prevented from rotating.

このようにしてできた電極端子付き封口体は実施形態1の図3に示す密閉型電気化学デバイスに用いることができる。Thus, the sealing body with an electrode terminal produced can be used for the sealed electrochemical device shown in FIG.

(実施形態3)
図21は、実施形態2に示す第3のガスケットの異なる実施形態を示し、第3のガスケット5はその平坦部51の端縁に環状壁52を有し、その平坦部51の下面すなわち端子挿入壁54が形成された面と反対側の面に端子挿入孔71を有し金属材でできたワッシャ7が第3のガスケット5に合成樹脂材で一体に成形されている。このようにワッシャ付きの第3のガスケット5を下側ガスケットとすることにより、電極端子6のかしめ固着加工における作業性が向上する。
(Embodiment 3)
FIG. 21 shows a different embodiment of the third gasket shown in Embodiment 2, wherein the third gasket 5 has an annular wall 52 at the edge of the flat portion 51, and the lower surface of the flat portion 51, ie, terminal insertion A washer 7 made of a metal material having a terminal insertion hole 71 on the surface opposite to the surface on which the wall 54 is formed is formed integrally with the third gasket 5 with a synthetic resin material. By using the third gasket 5 with a washer as the lower gasket in this manner, the workability in the caulking and fixing process of the electrode terminal 6 is improved.

なお、上記実施形態1から3に示す外周縁とは端部の周囲を含むものとする。例えば、第1のガスケット3に形成する環状壁41は平板31の端部から端子挿入孔32方向に位置する部分を含み、第3のガスケット5に形成する環状壁52は平坦部51の端部から端子挿入孔53方向に位置する部分を含む。In addition, the outer periphery shown to the said Embodiment 1-3 shall include the circumference | surroundings of an edge part. For example, the annular wall 41 formed in the first gasket 3 includes a portion located in the terminal insertion hole 32 direction from the end of the flat plate 31, and the annular wall 52 formed in the third gasket 5 is the end of the flat portion 51. To the terminal insertion hole 53 direction.

本発明の密閉型電気化学デバイス用封口体としてフッ素系樹脂材で押し出し成形によりできた板材に射出成形加工をしてできたガスケットをもちい、このガスケットを介して電極端子を封口板にかしめ固着する密閉型電池やコンデンサに有用である。As a sealing body for a sealed electrochemical device of the present invention, a gasket made by injection molding a plate material made by extrusion molding with a fluorine-based resin material is used, and the electrode terminal is caulked and fixed to the sealing plate via this gasket. Useful for sealed batteries and capacitors.

1 封口板
2 ガスケット
3 第1のガスケット
4 第2のガスケット
5 第3のガスケット
6 電極端子
DESCRIPTION OF SYMBOLS 1 Sealing plate 2 Gasket 3 1st gasket 4 2nd gasket 5 3rd gasket 6 Electrode terminal

Claims (3)

金属材でできた封口板に合成樹脂材でできたガスケットを介して電極端子がかしめ固着される密閉型電気化学デバイス用封口体のガスケットにおいて、前記ガスケットは前記封口板の上面および下面のそれぞれに当接させる上側ガスケットと下側ガスケットとからなり、前記上側ガスケットは、略中央に端子挿入孔を有するフッ素系樹脂材で平板状に押し出し成形でできた第1のガスケットと前記フッ素系樹脂材よりも剛性の高い合成樹脂材で前記第1のガスケットの外周縁にかつ前記第1のガスケットの板厚の1倍以上突出するように一体に成形した環状壁を有する第2のガスケットでできており、前記下側ガスケットは合成樹脂材により成形されて平担部とその略中央に端子挿入孔を有する第3のガスケットでできたことを特徴とする密閉型電気化学デバイス用封口体のガスケット。In a gasket for a sealing body for a sealed electrochemical device, in which an electrode terminal is caulked and fixed to a sealing plate made of a metal material via a gasket made of a synthetic resin material, the gasket is provided on each of an upper surface and a lower surface of the sealing plate. made of an upper gasket and a lower gasket for abutting, the upper gasket, than the first gasket and the fluorine-based resin material made of plate-like extrusion with a fluorine-based resin material having a terminal insertion hole substantially at the center also made of a second gasket having an annular wall which is integrally molded so as to protrude the first outer peripheral edge of the gasket and the first gasket plate thickness 1 times or more in high rigidity synthetic resin material , tight the lower gasket, characterized in that made in the third gasket having a has been flat portion and the terminal insertion hole substantially at its center forming a synthetic resin material Gasket type electrochemical device for sealing body. 前記第3のガスケットの下面に金属材でできたワッシャをその第3のガスケットの合成樹脂材と一体に成形して前記下側ガスケットとしたことを特徴とする請求項1に記載の密閉型電気化学デバイス用封口体のガスケット。2. The hermetically sealed electric device according to claim 1, wherein a washer made of a metal material is formed integrally with a synthetic resin material of the third gasket on the lower surface of the third gasket to form the lower gasket. Sealing gasket for chemical devices. 請求項1または2に記載の密閉型電気化学デバイス用封口体のガスケットを前記封口板に装着した密閉型電気化学デバイス用封口体において、金属材でできた電極端子を前記第1のガスケットおよび第3のガスケットの端子挿入孔に挿入してその両端を加圧することにより前記電極端子の両端の端面でガスケットにかしめ固着されて前記電極端子が前記第1のガスケットおよび第3のガスケットを介して封口板に密着接合されたことを特徴とする密閉型電気化学デバイス用封口体。 A sealing body for a sealed electrochemical device in which the gasket for a sealing body for a sealed electrochemical device according to claim 1 or 2 is attached to the sealing plate. Electrode terminals made of a metal material are connected to the first gasket and the first gasket. and inserted into the terminal insertion hole 3 of the gasket through the at the end face at both ends of the electrode terminal is caulked to the gasket the electrode terminals of the first gasket and the third gasket by pressing the opposite ends A sealing body for a sealed electrochemical device, wherein the sealing body is tightly bonded to a sealing plate.
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