JP6162670B2 - Strain gauge alloys and strain gauges - Google Patents
Strain gauge alloys and strain gauges Download PDFInfo
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- 229910045601 alloy Inorganic materials 0.000 title claims description 110
- 239000000956 alloy Substances 0.000 title claims description 110
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 53
- 229910052742 iron Inorganic materials 0.000 claims description 22
- 229910052804 chromium Inorganic materials 0.000 claims description 18
- 229910052710 silicon Inorganic materials 0.000 claims description 18
- 239000012535 impurity Substances 0.000 claims description 17
- VNNRSPGTAMTISX-UHFFFAOYSA-N chromium nickel Chemical compound [Cr].[Ni] VNNRSPGTAMTISX-UHFFFAOYSA-N 0.000 claims description 15
- 229910001120 nichrome Inorganic materials 0.000 claims description 15
- 238000005096 rolling process Methods 0.000 description 14
- 229910052799 carbon Inorganic materials 0.000 description 12
- 230000000694 effects Effects 0.000 description 12
- 229910052748 manganese Inorganic materials 0.000 description 11
- 230000007797 corrosion Effects 0.000 description 5
- 238000005260 corrosion Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 229910052759 nickel Inorganic materials 0.000 description 5
- 238000009661 fatigue test Methods 0.000 description 4
- 239000011888 foil Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000004918 carbon fiber reinforced polymer Substances 0.000 description 3
- 229910052750 molybdenum Inorganic materials 0.000 description 3
- 229910000639 Spring steel Inorganic materials 0.000 description 2
- 229910001566 austenite Inorganic materials 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000010587 phase diagram Methods 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000001259 photo etching Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
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- Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)
- Heat Treatment Of Sheet Steel (AREA)
Description
本発明は、ひずみゲージ用合金及びひずみゲージに関する。 The present invention relates to a strain gauge alloy and a strain gauge.
従来、0.003〜0.006mm程度の厚さの鉄系合金の箔からなり、直線状の受感素子の端部を隣接する受感素子と互い違いに接続したグリッドと、グリッドに接続されたゲージタブとを備えるひずみゲージが知られている(例えば、特許文献1参照)。 Conventionally, it is made of an iron-based alloy foil having a thickness of about 0.003 to 0.006 mm, and is connected to the grid in which the ends of the linear sensing elements are alternately connected to the adjacent sensing elements. A strain gauge including a gauge tab is known (for example, see Patent Document 1).
前記ゲージタブにはゲージリードが接続され、前記ひずみゲージはゲージリードを介してブリッジ回路に接続されている。そして、前記受感素子がひずみにより伸縮して電気抵抗が変化すると、その変化をブリッジ回路により検出することができる。前記ひずみゲージは、局所に発生するひずみを精度良く検出するために、50μΩ・cm以上の比抵抗を備えていることが必要とされている。 A gauge lead is connected to the gauge tab, and the strain gauge is connected to a bridge circuit via the gauge lead. And if the said sensitive element expands-contracts by distortion and an electrical resistance changes, the change can be detected with a bridge circuit. The strain gauge is required to have a specific resistance of 50 μΩ · cm or more in order to accurately detect a locally generated strain.
一方、近年、地球環境の問題から省エネルギー化が進められており、炭素繊維強化プラスチック(CFRP)等の新素材が各産業分野で使用されている。前記新素材は、耐疲労性の確認のためにひずみゲージを用いた疲労試験が行われるが、CFRP等の新素材よりもひずみゲージの耐疲労性の方が劣るために、疲労試験の途中でひずみゲージの方が先に破損するという問題がある。 On the other hand, in recent years, energy conservation has been promoted due to problems of the global environment, and new materials such as carbon fiber reinforced plastic (CFRP) are used in various industrial fields. The new material is subjected to a fatigue test using a strain gauge to confirm fatigue resistance, but the fatigue resistance of the strain gauge is inferior to that of a new material such as CFRP. There is a problem that the strain gauge is damaged first.
ここで、金属の耐疲労性は、引張強度との間に比例関係があることが知られており、前記ひずみゲージの耐疲労性を向上させるために、引張強度の大きな材料を用いることが考えられる。例えば、安価で引張強度の大きな材料として、ばね鋼やばね用ステンレス鋼が知られている(例えば、特許文献2参照)。 Here, it is known that the fatigue resistance of a metal has a proportional relationship with the tensile strength, and in order to improve the fatigue resistance of the strain gauge, it is considered to use a material having a high tensile strength. It is done. For example, spring steel and stainless steel for springs are known as inexpensive materials having high tensile strength (see, for example, Patent Document 2).
しかしながら、前記ばね鋼は、比抵抗が10〜20μΩ・cmと低く、ひずみゲージには適さないという不都合がある。 However, the spring steel has a disadvantage that the specific resistance is as low as 10 to 20 μΩ · cm and is not suitable for a strain gauge.
本発明は、かかる不都合を解消して、ひずみゲージに適した比抵抗と、優れた耐疲労性とを備えるひずみゲージ用合金及びそれを用いるひずみゲージを提供することを目的とする。 An object of the present invention is to eliminate such inconvenience and to provide a strain gauge alloy having a specific resistance suitable for a strain gauge and excellent fatigue resistance, and a strain gauge using the same.
かかる目的を達成するために、本発明のひずみゲージ用合金は、全量に対し、13質量%以下のNiと、16〜19質量%のCrと、2.5質量%以下のMoと、0.15〜1.0質量%のSiと、0.1〜2.0質量%のMnと、0.02〜0.15質量%のCとを含み、残部がFeと不可避的不純物とからなり、次式(1)で表されるNi当量と次式(2)で表されるCr当量との和で表されるNiCr当量が20〜60%の範囲にある鉄基合金であって、1000N/mm2以上の引張強度を備える圧延された鉄基合金であることを特徴とする。
To achieve this object, the strain gauge alloy of the present invention is based on the total amount of 13 mass% or less of Ni, 16 to 19 mass% of Cr, 2.5 mass% or less of Mo; 15 to 1.0 mass% Si, 0.1 to 2.0 mass% Mn, 0.02 to 0.15 mass% C, the balance consists of Fe and inevitable impurities, An iron-based alloy having a NiCr equivalent represented by the sum of a Ni equivalent represented by the following formula (1) and a Cr equivalent represented by the following formula (2) in a range of 20 to 60% , and 1000 N / It is a rolled iron-base alloy having a tensile strength of mm 2 or more.
Ni当量(%)=Ni%+30×C%+0.5×Mn% ・・・(1)
Cr当量(%)=Cr%+Mo%+1.5×Si% ・・・(2)
(式(1)、(2)において、「M(元素)%」は、合金の全量に対するその元素の含有量(質量%)を示す)
本発明者らは、所定の組成を備える鉄基合金において、前記NiCr当量と合金の比抵抗との間に関数関係が存在し、NiCr当量を適切に設定すれば所望の比抵抗を得ることができることを知見した。
Ni equivalent (%) = Ni% + 30 × C% + 0.5 × Mn% (1)
Cr equivalent (%) = Cr% + Mo% + 1.5 × Si% (2)
(In the formulas (1) and (2), “M (element)%” indicates the content (mass%) of the element with respect to the total amount of the alloy)
In the iron-base alloy having a predetermined composition, the inventors have a functional relationship between the NiCr equivalent and the specific resistance of the alloy, and a desired specific resistance can be obtained by appropriately setting the NiCr equivalent. I found out that I can do it.
そこで、本発明のひずみゲージ用合金は、まず、全量に対し、13質量%以下のNiを含む。Niは、合金の耐食性を向上させ、引張強度と靭性とを向上させる作用を有する。Niは、全く含まれなくてもよいが、全量に対して13質量%を超えると、引張強度が低下する上、コスト増となることが避けられない。 Then, the alloy for strain gauges of this invention contains 13 mass% or less Ni first with respect to the whole quantity. Ni has the effect of improving the corrosion resistance of the alloy and improving the tensile strength and toughness. Ni may not be contained at all, but if it exceeds 13% by mass with respect to the total amount, it is inevitable that the tensile strength is lowered and the cost is increased.
また、本発明のひずみゲージ用合金は、全量に対し、16〜19質量%のCrを含む。Crは、合金の比抵抗を高め、耐食性と引張強度とを向上させる作用を有する。Crは、全量に対して16質量%未満では前記作用を得ることができず、19質量%を超えると延性及び靭性が低下し、耐食性が過剰となるため、ひずみゲージを形成する際にエッチングを行うことができなくなる。 Moreover, the alloy for strain gauges of this invention contains 16-19 mass% Cr with respect to the whole quantity. Cr has the effect of increasing the specific resistance of the alloy and improving the corrosion resistance and tensile strength. When Cr is less than 16% by mass with respect to the total amount, the above effect cannot be obtained, and when it exceeds 19% by mass, ductility and toughness are lowered and corrosion resistance is excessive. Therefore, etching is performed when forming a strain gauge. It becomes impossible to do.
また、本発明のひずみゲージ用合金は、全量に対し、2.5質量%以下のMoを含む。Moは、合金の引張強度を向上させる作用を有する。Moは、全く含まれなくてもよいが、全量に対して2.5質量%を超えると延性及び靭性が低下する上、コスト増となることが避けられない。 Moreover, the alloy for strain gauges of this invention contains 2.5 mass% or less of Mo with respect to the whole quantity. Mo has the effect | action which improves the tensile strength of an alloy. Mo may not be contained at all, but if it exceeds 2.5% by mass with respect to the total amount, ductility and toughness are reduced, and an increase in cost is inevitable.
また、本発明のひずみゲージ用合金は、全量に対し、0.15〜1.0質量%のSiを含む。Siは、合金の比抵抗を高め、引張強度を向上させる作用を有する。Siは、全量に対して0.15質量%未満では前記作用を得ることができず、1.0質量%を超えると靭性が低下する。 Moreover, the alloy for strain gauges of this invention contains 0.15-1.0 mass% Si with respect to the whole quantity. Si has the effect of increasing the specific resistance of the alloy and improving the tensile strength. If the Si content is less than 0.15% by mass with respect to the total amount, the above-mentioned effect cannot be obtained, and if it exceeds 1.0% by mass, the toughness decreases.
また、本発明のひずみゲージ用合金は、全量に対し、0.1〜2.0質量%のMnを含む。Mnは、合金の比抵抗を高め、引張強度を向上させる作用を有する。Mnは、全量に対して0.1質量%未満では前記作用を得ることができず、2.0質量%を超えると靭性が低下する。 Moreover, the alloy for strain gauges of this invention contains 0.1-2.0 mass% Mn with respect to the whole quantity. Mn increases the specific resistance of the alloy and improves the tensile strength. If Mn is less than 0.1% by mass with respect to the total amount, the above effect cannot be obtained, and if it exceeds 2.0% by mass, the toughness decreases.
また、本発明のひずみゲージ用合金は、全量に対し、0.02〜0.15質量%のCを含む。Cは、合金の比抵抗を高め、引張強度を向上させる作用を有する。Cは、全量に対して0.02質量%未満では前記作用を得ることができず、0.15質量%を超えると靭性及び耐疲労性が低下する。 Moreover, the alloy for strain gauges of this invention contains 0.02-0.15 mass% C with respect to the whole quantity. C has the effect of increasing the specific resistance of the alloy and improving the tensile strength. If C is less than 0.02% by mass with respect to the total amount, the above-mentioned effect cannot be obtained, and if it exceeds 0.15% by mass, toughness and fatigue resistance are lowered.
また、本発明のひずみゲージ用合金は、前記Ni、Cr、Mo、Si、Mn、Cと、Feとにより全量の99.9質量%以上を占め、残部が不可避的不純物であることが好ましい。 Moreover, it is preferable that the strain gauge alloy of the present invention occupies 99.9% by mass or more of the total amount of Ni, Cr, Mo, Si, Mn, C, and Fe, and the balance is inevitable impurities.
また、本発明のひずみゲージ用合金は、前記組成の鉄基合金であって、前記NiCr当量が20〜60%の範囲にある。NiCr当量は、(1)で表されるNi当量と、式(2)で表されるCr当量との和で表される。ここで、Ni当量は、シェフラー状態図においてNiと同等の効果を示すオーステナイト生成元素の指数であり、Cr当量は、シェフラー状態図においてCrと同等の効果を示すフェライト生成元素の指数である。 Moreover, the alloy for strain gauges of this invention is an iron base alloy of the said composition, Comprising: The said NiCr equivalent exists in the range of 20-60%. The NiCr equivalent is represented by the sum of the Ni equivalent represented by (1) and the Cr equivalent represented by formula (2). Here, the Ni equivalent is an index of an austenite generating element showing an effect equivalent to Ni in the Schaeffler phase diagram, and the Cr equivalent is an index of a ferrite generating element showing an effect equivalent to Cr in the Schaeffler phase diagram.
本発明のひずみゲージ用合金において、NiCr当量は、20%未満ではひずみゲージに必要な比抵抗を得ることができず、60%を超えてもそれ以上の効果は望めない。 In the strain gauge alloy of the present invention, if the NiCr equivalent is less than 20%, the specific resistance required for the strain gauge cannot be obtained, and if it exceeds 60%, no further effect can be expected.
また、本発明のひずみゲージ用合金は、前記組成の鉄基合金を20〜60%の範囲の圧下率で圧延してなる。本発明のひずみゲージ用合金は、前記組成の鉄基合金を前記範囲の圧下率で圧延されていることにより、1000N/mm 2 以上の引張強度を得ることができ、これにより優れた耐疲労性を得ることができる。 Moreover, the strain gauge alloy of the present invention is formed by rolling an iron-based alloy having the above composition at a rolling reduction in the range of 20 to 60%. Strain alloy gauge of the present invention, by being rolled iron-base alloy having the above composition at a reduction ratio of the range, it is possible to obtain a 1000 N / mm 2 or more tensile strength, thereby excellent fatigue resistance Can be obtained.
圧下率が20%未満では所望の引張強度を得ることができない。また、60%を超える圧下率とすることは技術的に難しく、その結果コスト増となることが避けられない。 If the rolling reduction is less than 20%, the desired tensile strength cannot be obtained. In addition, it is technically difficult to achieve a reduction rate exceeding 60%, and as a result, an increase in cost is inevitable.
この結果、本発明のひずみゲージ用合金によれば、ひずみゲージに適した比抵抗と、優れた耐疲労性とを得ることができる。 As a result, according to the strain gauge alloy of the present invention, it is possible to obtain a specific resistance suitable for the strain gauge and excellent fatigue resistance.
また、本発明のひずみゲージ用合金は、全量に対し、13質量%以下のNiと、17〜19質量%のCrと、2.5質量%以下のMoと、0.75〜1.0質量%のSiと、1〜2質量%のMnと、0.08〜0.15質量%のCとを含み、残部がFeと不可避的不純物とからなる鉄基合金であってもよい。 Moreover, the alloy for strain gauges of this invention is 13 mass% or less Ni, 17-19 mass% Cr, 2.5 mass% or less Mo, and 0.75-1.0 mass with respect to the whole quantity. It may be an iron-base alloy containing 1% Si, 1 to 2% by mass Mn, and 0.08 to 0.15% by mass C, with the balance being Fe and inevitable impurities.
また、本発明のひずみゲージ用合金は、全量に対し、13質量%以下のNiと、17〜19質量%のCrと、0.75〜1.0質量%のSiと、1〜2質量%のMnと、0.08〜0.15質量%のCとを含み、残部がFeと不可避的不純物とからなる鉄基合金であってもよい。 Moreover, the alloy for strain gauges of this invention is 13 mass% or less Ni, 17-19 mass% Cr, 0.75-1.0 mass% Si, and 1-2 mass% with respect to the whole quantity. An iron-base alloy containing Mn and 0.08 to 0.15% by mass of C, with the balance being Fe and inevitable impurities.
さらに、本発明のひずみゲージ用合金は、全量に対し、17〜19質量%のCrと、2.5質量%以下のMoと、0.75〜1.0質量%のSiと、1〜2質量%のMnと、0.08〜0.15質量%のCとを含み、残部がFeと不可避的不純物とからなる鉄基合金であってもよい。 Furthermore, the alloy for strain gauges of this invention is 17-19 mass% Cr, 2.5 mass% or less Mo, 0.75-1.0 mass% Si, and 1-2 with respect to the whole quantity. It may be an iron-based alloy containing Mn by mass% and C by 0.08 to 0.15 mass%, with the balance being Fe and inevitable impurities.
また、本発明のひずみゲージは、前記いずれかのひずみゲージ用合金からなり、直線状の受感素子部の端部を隣接する該受感素子と互い違いに接続したグリッドと、該グリッドの両端部の該受感素子の隣接する該受感素子に接続される側と反対側の端部に設けられ、ゲージリードが接続されるゲージタブとを備えることを特徴とする。 Further, the strain gauge of the present invention is made of any one of the above strain gauge alloys, a grid in which end portions of linear sensing element portions are alternately connected to adjacent sensing elements, and both end portions of the grid And a gauge tab to which a gauge lead is connected. The gauge tab is provided at an end of the photosensitive element adjacent to the side connected to the adjacent sensitive element.
本発明のひずみゲージによれば、前記いずれかの合金からなることにより、ひずみゲージに適した比抵抗を備え、優れた耐疲労性を得ることができる。 According to the strain gauge of the present invention, by comprising any one of the alloys described above, it is possible to obtain specific fatigue resistance and excellent fatigue resistance.
次に、本発明の実施の形態について説明する。 Next, an embodiment of the present invention will be described.
図1に示すように、本実施形態のひずみゲージ1は、絶縁性樹脂からなるゲージベース2上に直線状の受感素子3が平行に複数配設され、各受感素子3はその端部で隣接する受感素子3と互い違いに接続されてグリッド4を形成している。グリッド4の両端部に位置する受感素子3は、接続部5を介してゲージタブ6に接続されている。 As shown in FIG. 1, in the strain gauge 1 of this embodiment, a plurality of linear sensing elements 3 are arranged in parallel on a gauge base 2 made of an insulating resin, and each sensing element 3 has an end portion thereof. Are alternately connected to adjacent sensing elements 3 to form a grid 4. The sensing elements 3 located at both ends of the grid 4 are connected to the gauge tab 6 via the connection portion 5.
ゲージタブ6は、ゲージリード7が接合される電極であり、ゲージリード7を介して図示しないブリッジ回路に接続されている。ゲージリード7は、半田8によりゲージタブ6に接続されている。また、ひずみゲージ1は、グリッド4、接続部5、ゲージタブ6と、ゲージタブ6に接合されている側のゲージリード7とを被覆する保護フィルム9を備えている。 The gauge tab 6 is an electrode to which the gauge lead 7 is joined, and is connected to a bridge circuit (not shown) via the gauge lead 7. The gauge lead 7 is connected to the gauge tab 6 by solder 8. In addition, the strain gauge 1 includes a protective film 9 that covers the grid 4, the connection portion 5, the gauge tab 6, and the gauge lead 7 that is joined to the gauge tab 6.
ひずみゲージ1は、0.003〜0.006mm程度の厚さの鉄基合金からなる箔をフォトエッチングすることにより、図1に示す形状に加工することができる。 The strain gauge 1 can be processed into the shape shown in FIG. 1 by photoetching a foil made of an iron-based alloy having a thickness of about 0.003 to 0.006 mm.
本実施形態のひずみゲージ1において、前記鉄基合金からなる箔は、全量に対し、13質量%以下のNiと、16〜19質量%のCrと、2.5質量%以下のMoと、0.15〜1.0質量%のSiと、0.1〜2.0質量%のMnと、0.02〜0.15質量%のCとを含み、残部がFeと不可避的不純物とからなり、次式(1)で表されるNi当量と次式(2)で表されるCr当量との和で表されるNiCr当量が20〜60%の範囲にある鉄基合金であって、20〜60%の範囲の圧下率で圧延され、1000N/mm 2 以上の引張強度を備える鉄基合金であるひずみゲージ用合金により形成されている。 In the strain gauge 1 of the present embodiment, the foil made of the iron-based alloy is 13% by mass or less of Ni, 16 to 19% by mass of Cr, 2.5% by mass or less of Mo, and 0% based on the total amount. .15 to 1.0 mass% Si, 0.1 to 2.0 mass% Mn, and 0.02 to 0.15 mass% C, with the balance being Fe and inevitable impurities An iron-based alloy having a NiCr equivalent represented by the sum of a Ni equivalent represented by the following formula (1) and a Cr equivalent represented by the following formula (2) in the range of 20 to 60%, It is rolled with a rolling reduction in a range of ˜60% and is formed of an alloy for a strain gauge which is an iron-based alloy having a tensile strength of 1000 N / mm 2 or more .
Ni当量(%)=Ni%+30×C%+0.5×Mn% ・・・(1)
Cr当量(%)=Cr%+Mo%+1.5×Si% ・・・(2)
(式(1)、(2)において、「M(元素)%」は、合金の全量に対するその元素の含有量(質量%)を示す)
前記ひずみゲージ用合金は、全量に対し、13質量%以下のNiを含むことにより、合金の耐食性を向上させ、引張強度と靭性とを向上させることができる。尚、Niは、全く含まれなくてもよい。
Ni equivalent (%) = Ni% + 30 × C% + 0.5 × Mn% (1)
Cr equivalent (%) = Cr% + Mo% + 1.5 × Si% (2)
(In the formulas (1) and (2), “M (element)%” indicates the content (mass%) of the element with respect to the total amount of the alloy)
When the strain gauge alloy contains 13 mass% or less of Ni with respect to the total amount, the corrosion resistance of the alloy can be improved, and the tensile strength and toughness can be improved. Ni may not be included at all.
また、前記ひずみゲージ用合金は、全量に対し、16〜19質量%のCrを含むことにより、合金の比抵抗を高め、耐食性と引張強度とを向上させることができる。 Moreover, the alloy for strain gauges contains 16-19 mass% Cr with respect to the whole quantity, can raise the specific resistance of an alloy and can improve corrosion resistance and tensile strength.
また、前記ひずみゲージ用合金は、全量に対し、2.5質量%以下のMoを含むことにより、合金の引張強度を向上させることができる。尚、Moは、全く含まれなくてもよい。 Moreover, the said strain gauge alloy can improve the tensile strength of an alloy by containing 2.5 mass% or less Mo with respect to the whole quantity. Mo may not be contained at all.
また、前記ひずみゲージ用合金は、全量に対し、0.15〜1.0質量%のSiを含むことにより、合金の比抵抗を高め、引張強度を向上させることができる。 Moreover, the said alloy for strain gauges can raise the specific resistance of an alloy and can improve tensile strength by containing 0.15-1.0 mass% Si with respect to the whole quantity.
また、前記ひずみゲージ用合金は、全量に対し、0.1〜2.0質量%のMnを含むことにより、合金の比抵抗を高め、引張強度を向上させることができる。 Moreover, the alloy for strain gauges contains 0.1-2.0 mass% Mn with respect to the whole quantity, can raise the specific resistance of an alloy and can improve tensile strength.
また、前記ひずみゲージ用合金は、全量に対し、0.02〜0.15質量%のCを含むことにより、合金の比抵抗を高め、引張強度を向上させることができる。 Moreover, the said alloy for strain gauges can raise the specific resistance of an alloy and can improve tensile strength by containing 0.02-0.15 mass% C with respect to whole quantity.
次に、前記ひずみゲージ用合金におけるNiCr当量と比抵抗との関係を図2に示す。図2から、NiCr当量をx、比抵抗をyとすると、両者間には次式(3)で示される関数関係があることがわかる。 Next, FIG. 2 shows the relationship between NiCr equivalent and specific resistance in the strain gauge alloy. From FIG. 2, it can be seen that when the NiCr equivalent is x and the specific resistance is y, there is a functional relationship represented by the following equation (3).
y=0.0003x3−0.0523x2+3.306x+9.8548 ・・・(3)
また、図2から、前記ひずみゲージ用合金では、NiCr当量が20〜60%の範囲にあることにより、比抵抗が50〜80μΩ・cmの範囲となり、ひずみゲージに適した値となることが明らかである。
y = 0.0003x 3 −0.0523x 2 + 3.306x + 9.8548 (3)
Further, it is clear from FIG. 2 that the specific resistance of the strain gauge alloy is in the range of 50 to 80 μΩ · cm because the NiCr equivalent is in the range of 20 to 60%, which is suitable for the strain gauge. It is.
また、前記ひずみゲージ用合金は20〜60%の範囲の圧下率で圧延されていることにより、ひずみゲージに適した1000N/mm2程度の引張強度を得ることができ、これにより優れた耐疲労性を得ることができる。 The strain gauge alloy is rolled at a rolling reduction in the range of 20 to 60%, so that a tensile strength of about 1000 N / mm 2 suitable for a strain gauge can be obtained, thereby providing excellent fatigue resistance. Sex can be obtained.
この結果、前記ひずみゲージ用合金によれば、ひずみゲージに適した比抵抗と、優れた耐疲労性とを得ることができる。 As a result, according to the alloy for strain gauges, it is possible to obtain specific resistance suitable for strain gauges and excellent fatigue resistance.
また、前記ひずみゲージ用合金は、全量に対し、13質量%以下のNiと、17〜19質量%のCrと、2.5質量%以下のMoと、0.75〜1.0質量%のSiと、1〜2質量%のMnと、0.08〜0.15質量%のCとを含み、残部がFeと不可避的不純物とからなる鉄基合金であってもよく、全量に対し、13質量%以下のNiと、17〜19質量%のCrと、0.75〜1.0質量%のSiと、1〜2質量%のMnと、0.08〜0.15質量%のCとを含み、残部がFeと不可避的不純物とからなる鉄基合金であってもよい。 Moreover, the alloy for strain gauges is 13 mass% or less Ni, 17-19 mass% Cr, 2.5 mass% or less Mo, and 0.75-1.0 mass% with respect to the whole quantity. It may be an iron-based alloy containing Si, 1 to 2% by mass of Mn, and 0.08 to 0.15% by mass of C, with the balance being Fe and inevitable impurities. 13 mass% or less of Ni, 17-19 mass% of Cr, 0.75-1.0 mass% of Si, 1-2 mass% of Mn, and 0.08-0.15 mass% of C An iron-base alloy including the balance of Fe and inevitable impurities may be used.
さらに、前記ひずみゲージ用合金は、全量に対し、17〜19質量%のCrと、2.5質量%以下のMoと、0.75〜1.0質量%のSiと、1〜2質量%のMnと、0.08〜0.15質量%のCとを含み、残部がFeと不可避的不純物とからなる鉄基合金であってもよい。 Furthermore, the alloy for strain gauges is 17-19 mass% Cr, 2.5 mass% or less Mo, 0.75-1.0 mass% Si, and 1-2 mass% with respect to the whole quantity. An iron-base alloy containing Mn and 0.08 to 0.15% by mass of C, with the balance being Fe and inevitable impurities.
次に、本発明の実施例を示す。 Next, examples of the present invention will be described.
〔実施例1〕
本実施例では、純鉄に、Ni、Cr、Si、Mn、Cを添加して溶融することにより、ひずみゲージ用合金を得た。本実施例のひずみゲージ用合金は、全量に対し、Niを7質量%、Crを17質量%、Siを1質量%、Mnを2質量%、Cを0.15質量%含み、Fe、Ni、Cr、Si、Mn、Cの合計量が99.9質量%以上であって、残部が不可避的不純物からなるセミオーステナイト系合金である。
[Example 1]
In this example, Ni, Cr, Si, Mn, and C were added to pure iron and melted to obtain a strain gauge alloy. The strain gauge alloy of this example contains 7% by mass of Ni, 17% by mass of Cr, 1% by mass of Si, 2% by mass of Mn, and 0.15% by mass of C with respect to the total amount of Fe, Ni , Cr, Si, Mn, C is a semi-austenite alloy in which the total amount is 99.9% by mass or more and the balance is inevitable impurities.
本実施例のひずみゲージ用合金は、表1に示すように、NiCr当量が31%であり、比抵抗が72μΩ・cmであった。 As shown in Table 1, the strain gauge alloy of this example had a NiCr equivalent of 31% and a specific resistance of 72 μΩ · cm.
次に、本実施例のひずみゲージ用合金を、20〜60%の範囲の圧下率で圧延した。結果を図3に示す。 Next, the strain gauge alloy of this example was rolled at a rolling reduction in the range of 20 to 60%. The results are shown in FIG.
図3から、本実施例のひずみゲージ用合金によれば、圧下率が20〜60%の範囲で引張強度が1000N/mm2以上となることが明らかである。 From FIG. 3, it is clear that according to the strain gauge alloy of this example, the tensile strength becomes 1000 N / mm 2 or more in the range of the rolling reduction of 20 to 60%.
次に、本実施例のひずみゲージ用合金を60%の圧下率で圧延した厚さ0.005mmの箔を用いて図1に示すひずみゲージ1を作製し、疲労試験を行った。疲労試験は、片持ち梁にひずみゲージ1を取り付け、梁に±3000μm/mの交番ひずみを与えたときの指示ひずみ(μm/m)を測定する操作を、1000万回まで繰り返した。 Next, a strain gauge 1 shown in FIG. 1 was produced using a foil having a thickness of 0.005 mm obtained by rolling the strain gauge alloy of this example at a rolling reduction of 60%, and a fatigue test was performed. In the fatigue test, an operation of attaching a strain gauge 1 to a cantilever beam and measuring an indicated strain (μm / m) when an alternating strain of ± 3000 μm / m was applied to the beam was repeated up to 10 million times.
次に、比較例として、全量に対し、Niを44.2質量%、Crを0.01質量%、Siを0.1質量%、Mnを1.4質量%、Cを0.03質量%、Feを0.4質量%含み、残部がCuと不可避的不純物とからなり、比抵抗が50μΩ・cmであるひずみゲージ用合金を用いた以外は、本実施例と全く同一にして疲労試験を行った。結果を図4に示す。 Next, as a comparative example, Ni is 44.2% by mass, Cr is 0.01% by mass, Si is 0.1% by mass, Mn is 1.4% by mass, and C is 0.03% by mass with respect to the total amount. The fatigue test was carried out in exactly the same way as in this example, except that a strain gauge alloy containing 0.4% by mass of Fe, the balance consisting of Cu and inevitable impurities, and having a specific resistance of 50 μΩ · cm was used. went. The results are shown in FIG.
図4から、従来のひずみゲージ用合金を用いたひずみゲージが2万回程度で破損したのに対し、本実施例のひずみゲージ用合金を用いたひずみゲージは1000万回を超えても破損することがなく、優れた耐疲労性を備えていることが明らかである。 From FIG. 4, the strain gauge using the conventional strain gauge alloy was damaged after about 20,000 times, whereas the strain gauge using the strain gauge alloy of this example was damaged even after exceeding 10 million times. It is clear that it has excellent fatigue resistance.
〔実施例2〕
本実施例では、純鉄に、Cr、Si、Mn、Cを添加して溶融することにより、ひずみゲージ用合金を得た。本実施例のひずみゲージ用合金は、全量に対し、Crを17質量%、Siを0.75質量%、Mnを1質量%、Cを0.12質量%含み、Fe、Cr、Si、Mn、Cの合計量が99.9質量%以上であって、残部が不可避的不純物からなるフェライト系合金である。
[Example 2]
In this example, a strain gauge alloy was obtained by adding Cr, Si, Mn, and C to pure iron and melting it. The strain gauge alloy of this example contains 17% by mass of Cr, 0.75% by mass of Si, 1% by mass of Mn, and 0.12% by mass of C, and Fe, Cr, Si, Mn , C is a ferritic alloy in which the total amount of C is 99.9% by mass or more, and the balance is inevitable impurities.
本実施例のひずみゲージ用合金は、表1に示すように、NiCr当量が22%であり、比抵抗が60μΩ・cmであった。 As shown in Table 1, the strain gauge alloy of this example had a NiCr equivalent of 22% and a specific resistance of 60 μΩ · cm.
次に、本実施例のひずみゲージ用合金を、20〜60%の範囲の圧下率で圧延した。結果を図3に示す。 Next, the strain gauge alloy of this example was rolled at a rolling reduction in the range of 20 to 60%. The results are shown in FIG.
図3から、本実施例のひずみゲージ用合金によれば、圧下率が60%で引張強度が1000N/mm2以上となり、実施例1のひずみゲージ用合金と同等の引張強度となっている。従って、本実施例のひずみゲージ用合金によれば、優れた耐疲労性を得ることができることが明らかである。 From FIG. 3, according to the strain gauge alloy of this example, the rolling reduction is 60% and the tensile strength is 1000 N / mm 2 or more, which is the same tensile strength as that of the strain gauge alloy of Example 1. Therefore, according to the strain gauge alloy of this example, it is clear that excellent fatigue resistance can be obtained.
〔実施例3〕
本実施例では、純鉄に、Ni、Cr、Mo、Si、Mn、Cを添加して溶融することにより、ひずみゲージ用合金を得た。本実施例のひずみゲージ用合金は、全量に対し、Niを13質量%、Crを19質量%、Moを2.5質量%、Siを1質量%、Mnを2質量%、Cを0.02質量%含み、Fe、Ni、Cr、Mo、Si、Mn、Cの合計量が99.9質量%以上であって、残部が不可避的不純物からなるオーステナイト系合金である。
Example 3
In this example, Ni, Cr, Mo, Si, Mn, and C were added to pure iron and melted to obtain a strain gauge alloy. In the strain gauge alloy of this example, Ni is 13% by mass, Cr is 19% by mass, Mo is 2.5% by mass, Si is 1% by mass, Mn is 2% by mass, and C is 0.00%. This is an austenitic alloy containing 02% by mass, the total amount of Fe, Ni, Cr, Mo, Si, Mn, and C being 99.9% by mass or more, and the balance being inevitable impurities.
本実施例のひずみゲージ用合金は、表1に示すように、NiCr当量が39%であり、比抵抗が74μΩ・cmであった。 As shown in Table 1, the strain gauge alloy of this example had a NiCr equivalent of 39% and a specific resistance of 74 μΩ · cm.
次に、本実施例のひずみゲージ用合金を、20〜60%の範囲の圧下率で圧延した。結果を図3に示す。 Next, the strain gauge alloy of this example was rolled at a rolling reduction in the range of 20 to 60%. The results are shown in FIG.
図3から、本実施例のひずみゲージ用合金によれば、圧下率が30〜60%の範囲で引張強度が1000N/mm2以上となり、実施例1のひずみゲージ用合金と同等の引張強度となっている。従って、本実施例のひずみゲージ用合金によれば、優れた耐疲労性を得ることができることが明らかである。 From FIG. 3, according to the strain gauge alloy of this example, the tensile strength becomes 1000 N / mm 2 or more in the range of the rolling reduction of 30 to 60%, and the tensile strength equivalent to that of the strain gauge alloy of Example 1 is obtained. It has become. Therefore, according to the strain gauge alloy of this example, it is clear that excellent fatigue resistance can be obtained.
1…ひずみゲージ、 3…受感素子、 4…グリッド、 6…ゲージタブ、 7…ゲージリード。 DESCRIPTION OF SYMBOLS 1 ... Strain gauge, 3 ... Sensitive element, 4 ... Grid, 6 ... Gauge tab, 7 ... Gauge lead.
Claims (5)
Ni当量(%)=Ni%+30×C%+0.5×Mn% ・・・(1)
Cr当量(%)=Cr%+Mo%+1.5×Si% ・・・(2)
(式(1)、(2)において、「M(元素)%」は、合金の全量に対するその元素の含有量(質量%)を示す) 13 mass% or less Ni, 16-19 mass% Cr, 2.5 mass% or less Mo, 0.15-1.0 mass% Si, and 0.1-2. It contains 0% by mass of Mn and 0.02 to 0.15% by mass of C, and the balance consists of Fe and inevitable impurities, and the Ni equivalent represented by the following formula (1) and the following formula (2) a iron-based alloy NiCr equivalents is in the range of 20% to 60% represented by the sum of the in represented by Cr equivalent, it is rolled iron-based alloy comprises a 1000 N / mm 2 or more tensile strength An alloy for strain gauges.
Ni equivalent (%) = Ni% + 30 × C% + 0.5 × Mn% (1)
Cr equivalent (%) = Cr% + Mo% + 1.5 × Si% (2)
(In the formulas (1) and (2), “M (element)%” indicates the content (mass%) of the element with respect to the total amount of the alloy)
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