JP6072550B2 - Cylindrical member inspection apparatus and inspection method - Google Patents

Cylindrical member inspection apparatus and inspection method Download PDF

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JP6072550B2
JP6072550B2 JP2013014523A JP2013014523A JP6072550B2 JP 6072550 B2 JP6072550 B2 JP 6072550B2 JP 2013014523 A JP2013014523 A JP 2013014523A JP 2013014523 A JP2013014523 A JP 2013014523A JP 6072550 B2 JP6072550 B2 JP 6072550B2
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cylindrical member
joint
imaging
holding
light
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JP2014145670A (en
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耕平 志牟田
耕平 志牟田
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Bridgestone Corp
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本発明は、接合部を有する筒状部材を検査する筒状部材の検査装置と筒状部材の検査方法に関する。   The present invention relates to a cylindrical member inspection apparatus and a cylindrical member inspection method for inspecting a cylindrical member having a joint.

生タイヤの成形工程では、ゴム等からなる帯状部材を成形ドラムに巻き付けた後、帯状部材の端部を接合することで筒状部材が製造される。その際、帯状部材の端部が突き合わせて(又は、重ね合わせて)接合されて、接合された帯状部材の端部からなる接合部が筒状部材に形成される。この接合部の品質を確保するため、筒状部材を製造する度に、接合部を検査することが行われている。これに対し、従来、成形ドラムに配置された筒状部材の外側から、接合部のラップ量を求める帯状部材の側長装置が知られている(特許文献1参照)。   In the green tire molding step, a cylindrical member is manufactured by winding a band-shaped member made of rubber or the like around a molding drum and then joining the ends of the band-shaped member. In that case, the edge part of a strip | belt-shaped member is faced | matched (or overlapped), it joins, and the junction part which consists of the edge part of the joined strip | belt-shaped member is formed in a cylindrical member. In order to ensure the quality of the joint, the joint is inspected every time a cylindrical member is manufactured. On the other hand, a belt-shaped member side length device for obtaining a lap amount of a joint portion from the outside of a cylindrical member arranged on a forming drum is conventionally known (see Patent Document 1).

ところが、この従来の側長装置では、接合部のラップ量は検査できるものの、筒状部材の接合部に発生する欠陥によっては、接合部の検査を容易に行えない虞がある。即ち、接合部を貫通する欠陥(例えば、孔や隙間)が発生したときには、ラップ量から接合部の欠陥を正確に把握するのは難しく、欠陥を精度よく検出するのは困難である。そのため、接合部の検査の精度をより向上させる観点から、改良の余地がある。特に、帯状部材を突合せ接合するときには、帯状部材のセット精度、帯状部材の端部の性状、帯状部材の収縮により、接合部を貫通する欠陥が発生し易くなる。そのため、このような筒状部材においては、接合部を貫通する欠陥を検出することが強く求められている。   However, in this conventional side length device, although the lap amount of the joint portion can be inspected, there is a possibility that the joint portion cannot be easily inspected depending on a defect generated in the joint portion of the cylindrical member. That is, when a defect (for example, a hole or a gap) that penetrates the joint portion occurs, it is difficult to accurately grasp the joint portion defect from the lap amount, and it is difficult to detect the defect with high accuracy. Therefore, there is room for improvement from the viewpoint of further improving the accuracy of inspection of the joint. In particular, when the band-shaped members are butt-joined, defects penetrating the bonded portion are likely to occur due to the setting accuracy of the band-shaped members, the properties of the end portions of the band-shaped members, and the contraction of the band-shaped members. Therefore, in such a cylindrical member, it is strongly required to detect a defect penetrating the joint.

国際公開第2006/019070号International Publication No. 2006/019070

本発明は、前記従来の問題に鑑みなされたもので、その目的は、接合された帯状部材からなる筒状部材の接合部を検査するときに、接合部を貫通する欠陥を検出できるようにして、接合部の検査の精度を向上させることである。   The present invention has been made in view of the above-described conventional problems, and its purpose is to detect a defect penetrating a joint portion when inspecting a joint portion of a cylindrical member made of a joined strip-shaped member. It is to improve the accuracy of inspection of the joint.

本発明は、接合された帯状部材からなる筒状部材の接合部を検査する筒状部材の検査装置であって、筒状部材を外側から保持する保持手段を有し、筒状部材の搬送経路に沿って移動して、保持手段により保持された筒状部材を搬送経路に沿って搬送する搬送手段と、搬送手段に設けられて、筒状部材の外側から接合部に向かって光を照射する光照射手段と、搬送手段による筒状部材の搬送に伴い、保持手段により保持された筒状部材の内側に配置されて、光が照射された接合部を筒状部材の内側から撮像する撮像手段と、撮像手段の撮像画像に基づいて、光が透過する接合部の欠陥を検出する欠陥検出手段と、を備え、保持手段が、光照射手段により照射された光が当たる位置に接合部を配置した状態で筒状部材を保持するとともに、筒状部材の内側に配置された撮像手段と光照射手段の間に位置するように接合部を保持する筒状部材の検査装置である。
また、本発明は、接合された帯状部材からなる筒状部材の接合部を検査する筒状部材の検査方法であって、搬送手段が有する保持手段により、筒状部材を外側から保持する工程と、搬送手段を筒状部材の搬送経路に沿って移動させて、保持手段により保持された筒状部材を搬送経路に沿って搬送する工程と、搬送手段に設けられた光照射手段により、筒状部材の外側から接合部に向かって光を照射する工程と、搬送手段による筒状部材の搬送に伴い、保持手段により保持された筒状部材の内側に撮像手段を配置して、撮像手段により、光が照射された接合部を筒状部材の内側から撮像する工程と、撮像手段の撮像画像に基づいて、光が透過する接合部の欠陥を検出する工程と、を有し、保持手段により、光照射手段により照射された光が当たる位置に接合部を配置した状態で筒状部材を保持するとともに、筒状部材の内側に配置された撮像手段と光照射手段の間に位置するように接合部を保持する筒状部材の検査方法である。
The present invention relates to a cylindrical member inspection apparatus for inspecting a joined portion of a cylindrical member made of a joined belt-shaped member, and has a holding means for holding the cylindrical member from the outside, and a conveyance path for the cylindrical member And a conveying means that conveys the cylindrical member held by the holding means along the conveying path, and is provided in the conveying means, and irradiates light from the outside of the cylindrical member toward the joint portion. An imaging unit that is arranged inside the cylindrical member held by the holding unit in accordance with the conveyance of the cylindrical member by the light irradiation unit and picks up the light-irradiated joint from the inside of the cylindrical member. And a defect detection means for detecting a defect of the joint through which light is transmitted based on a captured image of the imaging means, and the holding means arranges the joint at a position where the light irradiated by the light irradiation means hits The cylindrical member is held in the An inspection apparatus of a tubular member for holding the joint so as to be positioned between the arranged image pickup means and the light irradiating means to the inside.
Further, the present invention is a cylindrical member inspection method for inspecting a joint portion of a cylindrical member made of a joined belt-shaped member, and the step of holding the cylindrical member from the outside by the holding means included in the conveying means ; And the step of moving the conveying means along the conveying path of the cylindrical member and conveying the cylindrical member held by the holding means along the conveying path, and the light irradiation means provided in the conveying means, With the step of irradiating light from the outside of the member toward the joint, and the conveyance of the cylindrical member by the conveyance unit, the imaging unit is arranged inside the cylindrical member held by the holding unit , a step of imaging the junction light is irradiated from the inside of the tubular member, on the basis of the captured image of the imaging means, and detecting defects in joints which light is transmitted, the possess, by the holding means, The light irradiated by the light irradiation means hit Holds the tubular member in the state in which the joint position, the inspection method of the tubular member for holding the joint so as to be positioned between the cylindrical imaging means and the light irradiating means disposed on the inner side of the member It is.

本発明によれば、接合された帯状部材からなる筒状部材の接合部を検査するときに、接合部を貫通する欠陥を検出でき、接合部の検査の精度を向上させることができる。   ADVANTAGE OF THE INVENTION According to this invention, when test | inspecting the junction part of the cylindrical member consisting of the joined strip | belt-shaped member, the defect which penetrates a junction part can be detected and the precision of the test | inspection of a junction part can be improved.

本実施形態のタイヤ製造装置を示す側面図である。It is a side view which shows the tire manufacturing apparatus of this embodiment. 図1のW方向からみた搬送装置と筒状部材の検査装置の正面図である。It is a front view of the conveying apparatus and the inspection apparatus of a cylindrical member seen from the W direction of FIG. 搬送装置と筒状部材の検査装置を図1に対応させて示す図である。It is a figure which shows a conveyance apparatus and the inspection apparatus of a cylindrical member corresponding to FIG. 筒状部材の検査装置を図3のZ方向からみて示す平面図である。It is a top view which shows the inspection apparatus of a cylindrical member seeing from the Z direction of FIG.

本発明の筒状部材の検査装置及び検査方法の一実施形態について、図面を参照して説明する。
本実施形態の筒状部材の検査装置(以下、単に検査装置という)では、接合された帯状部材からなる筒状部材の接合部を検査して、接合部の欠陥を検出する。以下では、検査装置を、生タイヤを製造するタイヤ製造装置に設けて、筒状部材の接合部をタイヤ製造装置内で検査する例を説明する。
DESCRIPTION OF EMBODIMENTS An embodiment of a cylindrical member inspection apparatus and inspection method of the present invention will be described with reference to the drawings.
In the cylindrical member inspection apparatus according to the present embodiment (hereinafter simply referred to as an inspection apparatus), the joint portion of the tubular member formed of the joined belt-like members is inspected to detect a defect in the joint portion. Below, the example which provides an inspection device in the tire manufacturing apparatus which manufactures a raw tire, and test | inspects the junction part of a cylindrical member within a tire manufacturing apparatus is demonstrated.

図1は、本実施形態のタイヤ製造装置を示す側面図であり、タイヤ製造装置の概略構成を示している。
タイヤ製造装置1は、図示のように、筒状部材2を成形する第1の成形装置10と、筒状部材2を他の部材3に組み合わせる第2の成形装置20と、筒状部材2の搬送装置30と、検査装置40(図1では一部を点線で示す)と、制御装置4を備えている。タイヤ製造装置1は、制御装置4により制御されて、生タイヤの製造動作を実行する。
FIG. 1 is a side view showing a tire manufacturing apparatus of the present embodiment, and shows a schematic configuration of the tire manufacturing apparatus.
As shown in the figure, the tire manufacturing apparatus 1 includes a first molding apparatus 10 that molds the cylindrical member 2, a second molding apparatus 20 that combines the cylindrical member 2 with another member 3, and the cylindrical member 2. A transport device 30, an inspection device 40 (partly indicated by a dotted line in FIG. 1), and a control device 4 are provided. The tire manufacturing device 1 is controlled by the control device 4 to execute a raw tire manufacturing operation.

第1の成形装置10は、第1の成形ドラム11と、第1の成形ドラム11の駆動装置12と、第1の成形ドラム11の拡縮機構(図示せず)を有する。第1の成形ドラム11は、駆動装置12により駆動されて回転するとともに、所定の角度だけ回転して停止する。帯状部材2Aが、回転する第1の成形ドラム11の外周に一周巻き付けられて、筒状に配置される。また、帯状部材2Aの前端部と後端部が、第1の成形ドラム11の外周において対向して配置され、接合装置(図示せず)により接合される。なお、帯状部材2Aの前端部と後端部は、第1の成形ドラム11に巻き付けるときの帯状部材2Aの前方の端部と後方の端部である。   The first molding device 10 includes a first molding drum 11, a driving device 12 for the first molding drum 11, and an expansion / contraction mechanism (not shown) of the first molding drum 11. The first forming drum 11 is rotated by being driven by the driving device 12, and is rotated by a predetermined angle and stopped. The belt-like member 2A is wound around the outer periphery of the rotating first forming drum 11 and arranged in a cylindrical shape. In addition, the front end portion and the rear end portion of the belt-like member 2A are arranged to face each other on the outer periphery of the first forming drum 11, and are joined by a joining device (not shown). The front end portion and the rear end portion of the band-shaped member 2A are a front end portion and a rear end portion of the band-shaped member 2A when wound around the first forming drum 11.

帯状部材2Aの接合により、帯状部材2Aを筒状(ここでは円筒状)に成形し、接合部2Bを有する筒状部材2(ここでは円筒状部材)を製造する。接合部2Bは、帯状部材2Aの端部同士が接合された部分であり、筒状部材2の所定位置に直線状に形成される。第1の成形装置10では、帯状部材2Aの端部を、重ね合わせずに突き合わせて接合し、第1の成形ドラム11の軸線方向に延びる接合部2Bを形成する。そのため、接合部2Bは、帯状部材2Aの端部を突合せ接合した突合せ接合部であり、筒状部材2は、突合せ接合された1つの帯状部材2Aからなる。   By joining the belt-like member 2A, the belt-like member 2A is formed into a cylindrical shape (here, a cylindrical shape), and a cylindrical member 2 (here, a cylindrical member) having a joint portion 2B is manufactured. The joining portion 2B is a portion where the end portions of the band-like member 2A are joined to each other, and is formed linearly at a predetermined position of the tubular member 2. In the first molding apparatus 10, the end portions of the band-shaped member 2 </ b> A are abutted and joined without being overlapped to form a joint portion 2 </ b> B extending in the axial direction of the first molding drum 11. Therefore, the joining portion 2B is a butt joint portion obtained by butt joining the end portions of the belt-like member 2A, and the tubular member 2 is composed of one belt-like member 2A that is butt joined.

本実施形態の帯状部材2Aは、帯状のゴム部材からなるタイヤ構成部材であり、他のタイヤ構成部材と組み合わされて生タイヤの一部になる。ゴム部材は、ゴム(未加硫ゴム)のみからなる部材、又は、ゴムと他の部材からなる部材であり、筒状の状態で生タイヤ内に配置される。ここでは、帯状部材2Aは、補強コードをゴムで被覆した帯状のゴム被覆部材であり、カーカス部材(カーカスプライ)として使用される。並列した複数の補強コードが、帯状部材2Aの幅方向に沿って配置されて、ゴムにより被覆されている。第1の成形ドラム11の外周には他のタイヤ構成部材(インナーライナ部材等)を配置せずに、1つの帯状部材2A(カーカス部材)のみを第1の成形ドラム11に巻き付けて接合する。   2 A of strip | belt-shaped members of this embodiment are tire structural members which consist of a strip | belt-shaped rubber member, and it combines with another tire structural member and becomes a part of raw tire. The rubber member is a member made only of rubber (unvulcanized rubber) or a member made of rubber and another member, and is disposed in the raw tire in a cylindrical state. Here, the belt-like member 2A is a belt-like rubber-covered member in which a reinforcing cord is covered with rubber, and is used as a carcass member (carcass ply). A plurality of reinforcing cords arranged in parallel are arranged along the width direction of the belt-like member 2A and covered with rubber. Only one belt-like member 2 </ b> A (carcass member) is wound around and joined to the first molding drum 11 without arranging other tire constituent members (inner liner members or the like) on the outer periphery of the first molding drum 11.

第2の成形装置20は、第2の成形ドラム21と、第2の成形ドラム21の駆動装置22と、第2の成形ドラム21の拡縮機構(図示せず)を有する。第2の成形ドラム21は、駆動装置22により駆動されて回転するとともに、所定の角度だけ回転して停止する。一対のサイド部材3Aを第2の成形ドラム21に巻き付けた後、インナーライナ部材3Bを、第2の成形ドラム21及びサイド部材3Aに巻き付ける。これにより、一対のサイド部材3Aとインナーライナ部材3Bからなる内側部材3を成形する。内側部材3は、生タイヤの成形時に筒状部材2の内側に配置される部材であり、第2の成形ドラム21により筒状に成形される。   The second molding device 20 includes a second molding drum 21, a driving device 22 for the second molding drum 21, and an expansion / contraction mechanism (not shown) of the second molding drum 21. The second forming drum 21 is rotated by being driven by the driving device 22 and is rotated by a predetermined angle and stopped. After the pair of side members 3A is wound around the second molding drum 21, the inner liner member 3B is wound around the second molding drum 21 and the side member 3A. Thereby, the inner member 3 including the pair of side members 3A and the inner liner member 3B is formed. The inner member 3 is a member disposed inside the cylindrical member 2 when the green tire is molded, and is molded into a cylindrical shape by the second molding drum 21.

搬送装置30は、ガイドレール31と、ガイドレール31によりガイドされる移動部32と、筒状部材2を保持する環状の保持部33を有する。移動部32が、例えば、モータにより回転する回転体により、ガイドレール31に沿って移動して、搬送装置30が、筒状部材2の搬送経路Kに沿って移動する。搬送装置30の移動により、保持部33は、第1の成形ドラム11を収容する位置と、第2の成形ドラム21を収容する位置に移動する。その際、保持部33は、成形ドラム11、21の軸線方向に沿って移動する。成形ドラム11、21は、それぞれ移動する保持部33内に入り、保持部33の内側(内部空間)に配置される。   The transport device 30 includes a guide rail 31, a moving portion 32 guided by the guide rail 31, and an annular holding portion 33 that holds the tubular member 2. The moving unit 32 is moved along the guide rail 31 by, for example, a rotating body rotated by a motor, and the conveying device 30 is moved along the conveying path K of the cylindrical member 2. Due to the movement of the conveying device 30, the holding unit 33 moves to a position where the first molding drum 11 is accommodated and a position where the second molding drum 21 is accommodated. At that time, the holding portion 33 moves along the axial direction of the forming drums 11 and 21. The forming drums 11 and 21 enter the holding unit 33 that moves, and are disposed inside the holding unit 33 (internal space).

筒状部材2の製造後、搬送装置30が移動して、第1の成形ドラム11と筒状部材2が保持部33の内側に配置される。その状態で、保持部33により筒状部材2を保持した後、第1の成形ドラム11を縮小する。これにより、筒状部材2が、第1の成形ドラム11から取り外されて、保持部33により保持される。また、搬送装置30により、筒状部材2を、第1の成形ドラム11から第2の成形ドラム21まで搬送経路Kに沿って搬送し、第2の成形ドラム21に成形された内側部材3の外側に配置する。   After manufacturing the cylindrical member 2, the conveying device 30 moves and the first forming drum 11 and the cylindrical member 2 are arranged inside the holding portion 33. In this state, after holding the cylindrical member 2 by the holding portion 33, the first molding drum 11 is reduced. Thereby, the cylindrical member 2 is removed from the first molding drum 11 and held by the holding portion 33. Further, the cylindrical member 2 is transported along the transport path K from the first molding drum 11 to the second molding drum 21 by the transport device 30, and the inner member 3 molded on the second molding drum 21. Place outside.

次に、第2の成形ドラム21を僅かに拡大することで、内側部材3が筒状部材2に密着し、筒状部材2と内側部材3が組み合わされる。その後、保持部33による筒状部材2の保持を解除し、搬送装置30を第2の成形ドラム21から離す。筒状部材2と内側部材3に他のタイヤ構成部材を組み合わせて、生タイヤを成形し、生タイヤを加硫してタイヤを製造する。   Next, by slightly expanding the second forming drum 21, the inner member 3 is brought into close contact with the cylindrical member 2, and the cylindrical member 2 and the inner member 3 are combined. Thereafter, the holding of the cylindrical member 2 by the holding portion 33 is released, and the conveying device 30 is separated from the second forming drum 21. The tubular member 2 and the inner member 3 are combined with other tire constituent members to form a raw tire, and the raw tire is vulcanized to produce a tire.

この生タイヤの成形中に、検査装置40により、筒状部材2の接合部2Bを検査する。検査装置40は、搬送装置30により保持された筒状部材2の内側で、帯状部材2Aの接合部2Bを検査し、接合部2Bの欠陥を検出する。以下、搬送装置30と検査装置40について詳しく説明する。   During molding of the raw tire, the inspection device 40 inspects the joint 2B of the tubular member 2. The inspection device 40 inspects the joining portion 2B of the belt-like member 2A inside the cylindrical member 2 held by the transport device 30, and detects defects in the joining portion 2B. Hereinafter, the conveyance device 30 and the inspection device 40 will be described in detail.

図2は、図1のW方向からみた搬送装置30と検査装置40の正面図であり、ガイドレール31のみ断面で示している。図2では、筒状部材2を保持する搬送装置30を示す。
図3は、搬送装置30と検査装置40を図1に対応させて示す図である。図3では、搬送装置30の保持部33を図2のX−X方向からみて示し、検査装置40を図2のY方向からみて示す。
図4は、検査装置40を図3のZ方向からみて示す平面図である。
FIG. 2 is a front view of the transport device 30 and the inspection device 40 as viewed from the direction W in FIG. 1, and only the guide rail 31 is shown in cross section. In FIG. 2, the conveyance apparatus 30 holding the cylindrical member 2 is shown.
FIG. 3 is a view showing the transport device 30 and the inspection device 40 in correspondence with FIG. In FIG. 3, the holding unit 33 of the transport device 30 is shown as viewed from the XX direction in FIG. 2, and the inspection device 40 is shown as viewed from the Y direction in FIG. 2.
FIG. 4 is a plan view showing the inspection apparatus 40 as seen from the Z direction in FIG. 3.

搬送装置30の保持部33は、図示のように、筒状の支持部材34と、複数の保持部材35と、保持部材35に設けられた吸着手段36と、保持部材35の変位手段37と、筒状部材2の検出センサ38を有する。支持部材34は、移動部32の上部に設置され、複数の保持部材35を半径方向に移動可能に支持する。検出センサ38は、支持部材34の内面(上部及び下部)に固定され、隣接する保持部材35の間を通して筒状部材2を検出する。この検出結果に基づいて、制御装置4(図1参照)が、保持部33内における筒状部材2の有無を判定する。   As shown in the figure, the holding unit 33 of the transport device 30 includes a cylindrical support member 34, a plurality of holding members 35, a suction means 36 provided on the holding member 35, a displacement means 37 of the holding member 35, A detection sensor 38 for the cylindrical member 2 is provided. The support member 34 is installed in the upper part of the moving part 32, and supports the several holding member 35 so that a movement to a radial direction is possible. The detection sensor 38 is fixed to the inner surface (upper part and lower part) of the support member 34, and detects the tubular member 2 through between the adjacent holding members 35. Based on this detection result, the control device 4 (see FIG. 1) determines the presence or absence of the cylindrical member 2 in the holding portion 33.

複数の保持部材35は、周方向に分割されたセグメント(図2参照)であり、支持部材34の内側に筒状に配置される。搬送装置30の移動により、筒状部材2は、複数の保持部材35の内側に配置される。各保持部材35は、筒状部材2の外周に対応して、なだらかに湾曲する円弧状に形成され、変位手段37により半径方向に変位する。変位手段37は、支持部材34に取り付けられたピストン・シリンダ機構からなり、保持部材35の外面に連結されている。変位手段37により、複数の保持部材35は、筒状部材2から離れた位置(拡大位置)と、筒状部材2に接近した位置(縮小位置)との間で変位する。   The plurality of holding members 35 are segments (see FIG. 2) divided in the circumferential direction, and are arranged in a cylindrical shape inside the support member 34. The cylindrical member 2 is arranged inside the plurality of holding members 35 by the movement of the transport device 30. Each holding member 35 is formed in an arc shape that gently curves corresponding to the outer periphery of the cylindrical member 2, and is displaced in the radial direction by the displacing means 37. The displacement means 37 is composed of a piston / cylinder mechanism attached to the support member 34, and is connected to the outer surface of the holding member 35. The plurality of holding members 35 are displaced by the displacing means 37 between a position away from the tubular member 2 (enlarged position) and a position approaching the tubular member 2 (reduced position).

吸着手段36は、例えば、吸引装置に接続された複数の吸着パッドを有し、複数の保持部材35の内面に取り付けられる。筒状部材2を保持するときには、複数の保持部材35を、変位手段37により筒状部材2に接近させ、吸着手段36を筒状部材2の外周に接触させる。吸着手段36により筒状部材2の外周を吸着することで、筒状部材2を保持する。搬送装置30は、複数の保持部材35及び吸着手段36により保持した筒状部材2を、筒状の形状のまま搬送する。筒状部材2の保持を解除するときには、吸着手段36による筒状部材2の吸着を停止し、複数の保持部材35を筒状部材2から離す。   The suction means 36 has, for example, a plurality of suction pads connected to a suction device, and is attached to the inner surfaces of the plurality of holding members 35. When holding the cylindrical member 2, the plurality of holding members 35 are brought close to the cylindrical member 2 by the displacement means 37, and the suction means 36 is brought into contact with the outer periphery of the cylindrical member 2. The cylindrical member 2 is held by adsorbing the outer periphery of the cylindrical member 2 by the adsorption means 36. The conveyance device 30 conveys the cylindrical member 2 held by the plurality of holding members 35 and the suction means 36 while maintaining the cylindrical shape. When releasing the holding of the cylindrical member 2, the adsorption of the cylindrical member 2 by the adsorption means 36 is stopped and the plurality of holding members 35 are separated from the cylindrical member 2.

搬送装置30は、検査装置40の一部を構成し、搬送装置30外に設けられた検査装置40の一部と連動して接合部2Bの検査を行う。具体的には、保持部33は、検査装置40が備える筒状部材2の保持手段41であり、搬送装置30は、検査装置40が備える筒状部材2の搬送手段42である。保持手段41は、筒状部材2を外側から保持し、搬送手段42は、保持手段41により保持された筒状部材2を搬送経路Kに沿って搬送する。また、検査装置40は、光照射手段43と撮像手段44と移動手段50を備え、搬送経路Kで筒状部材2の接合部2Bを検査する。   The conveyance device 30 constitutes a part of the inspection device 40 and inspects the joint 2B in conjunction with a part of the inspection device 40 provided outside the conveyance device 30. Specifically, the holding unit 33 is a holding unit 41 of the cylindrical member 2 included in the inspection device 40, and the conveyance device 30 is a conveyance unit 42 of the cylindrical member 2 included in the inspection device 40. The holding means 41 holds the cylindrical member 2 from the outside, and the conveying means 42 conveys the cylindrical member 2 held by the holding means 41 along the conveyance path K. The inspection device 40 includes a light irradiation unit 43, an imaging unit 44, and a moving unit 50, and inspects the joint portion 2 </ b> B of the cylindrical member 2 along the conveyance path K.

光照射手段43は、LED(Light Emitting Diode)からなる棒状の発光手段であり、保持手段41(保持部33)の中心線に沿って、搬送手段42に設けられている。また、光照射手段43は、保持手段41の中心線よりも下側(ここでは斜め下側)に位置するように支持部材34の内面に固定され、隣接する保持部材35の間を通して、複数の保持部材35の内側に光を照射する。   The light irradiation means 43 is a rod-like light emitting means made of an LED (Light Emitting Diode), and is provided on the transport means 42 along the center line of the holding means 41 (holding portion 33). Further, the light irradiation means 43 is fixed to the inner surface of the support member 34 so as to be located below the center line of the holding means 41 (here, obliquely below), and passes between the holding members 35 adjacent to each other. The inside of the holding member 35 is irradiated with light.

保持手段41により筒状部材2を保持する前に、第1の成形ドラム11を回転させて、接合部2Bを光照射手段43に対応する所定位置(斜め下方位置)に配置する。その状態で、筒状部材2を保持手段41により保持することで、接合部2Bを、光照射手段43により照射された光が当たる位置に配置する。光照射手段43は、搬送経路Kにおいて、筒状部材2の外側から、搬送途中の筒状部材2の接合部2Bに向かって光を照射する。光は接合部2Bの全体に照射され、接合部2Bを貫通する欠陥(例えば、孔や隙間)が発生したときには、光が接合部2Bの欠陥を透過して筒状部材2の内側に漏れる。   Before holding the cylindrical member 2 by the holding means 41, the first forming drum 11 is rotated, and the joining portion 2 </ b> B is disposed at a predetermined position (an obliquely lower position) corresponding to the light irradiation means 43. In this state, the cylindrical member 2 is held by the holding means 41, and the joint portion 2 </ b> B is arranged at a position where the light irradiated by the light irradiation means 43 is hit. The light irradiation means 43 irradiates light from the outside of the cylindrical member 2 toward the joint 2B of the cylindrical member 2 in the middle of conveyance in the conveyance path K. The light is irradiated to the entire joint 2B, and when a defect (for example, a hole or a gap) penetrating the joint 2B occurs, the light passes through the defect of the joint 2B and leaks inside the cylindrical member 2.

撮像手段44は、移動手段50により、搬送経路Kの内外に移動するとともに、筒状部材2の中心に対応する搬送経路K内の位置に配置される。その状態で、搬送手段42が筒状部材2を撮像手段44に向かって搬送することで、撮像手段44が筒状部材2の内側に入る。また、筒状部材2の搬送に伴い、撮像手段44が接合部2Bに沿って相対移動する。従って、搬送手段42は、検査装置40が備える相対移動手段46であり、撮像手段44を筒状部材2の内側で接合部2Bに沿って相対移動する。   The imaging unit 44 is moved in and out of the transport path K by the moving unit 50 and is disposed at a position in the transport path K corresponding to the center of the cylindrical member 2. In this state, the conveying unit 42 conveys the cylindrical member 2 toward the imaging unit 44, so that the imaging unit 44 enters the inside of the cylindrical member 2. Further, as the cylindrical member 2 is conveyed, the imaging unit 44 relatively moves along the joint 2B. Therefore, the conveying means 42 is a relative moving means 46 provided in the inspection apparatus 40, and relatively moves the imaging means 44 along the joint portion 2B inside the cylindrical member 2.

撮像手段44は、画像を撮影するデジタルカメラ又はデジタルビデオカメラからなり、保持手段41により保持された筒状部材2の内側(ここでは筒状部材2の中心)に配置される。筒状部材2の接合部2Bは、撮像手段44と光照射手段43の間に位置するように保持手段41に保持されている。撮像手段44は、光照射手段43により光が照射された接合部2Bを筒状部材2の内側から撮像して、接合部2Bの全体の画像を取得する。その際、撮像手段44は、搬送経路Kにおいて、相対移動しつつ、搬送途中の筒状部材2の接合部2Bを順次撮像して、接合部2Bの全体を撮像する。接合部2Bを貫通する欠陥が発生したときには、欠陥を透過した光が、撮像手段44により、接合部2B内に撮像される。   The imaging means 44 is composed of a digital camera or a digital video camera for taking an image, and is arranged inside the cylindrical member 2 held by the holding means 41 (here, the center of the cylindrical member 2). The joint 2 </ b> B of the cylindrical member 2 is held by the holding means 41 so as to be positioned between the imaging means 44 and the light irradiation means 43. The imaging unit 44 captures an image of the joint 2B irradiated with light from the light irradiation unit 43 from the inside of the cylindrical member 2, and acquires an entire image of the joint 2B. At that time, the imaging unit 44 sequentially images the joint portion 2B of the tubular member 2 being transported while moving relatively in the transport path K, and images the entire joint portion 2B. When a defect that penetrates the joint 2B occurs, light that has passed through the defect is imaged in the joint 2B by the imaging means 44.

また、撮像手段44は、接合部2B及び光照射手段43の位置に対応して配置された撮像部45を有する。撮像部45は、筒状部材2の内側で水平方向よりも下側(ここでは斜め下側)に向けて配置された状態で、接合部2Bを撮像する。これに対応して、保持手段41は、接合部2Bが撮像部45の撮像方向に位置するように筒状部材2を保持する。撮像手段44は、筒状部材2の中心から、筒状部材2の半径方向外側に位置する接合部2Bを撮像する。   In addition, the imaging unit 44 includes an imaging unit 45 arranged corresponding to the positions of the joint 2 </ b> B and the light irradiation unit 43. The imaging unit 45 captures an image of the joint 2B in a state where the imaging unit 45 is disposed on the inner side of the tubular member 2 and below the horizontal direction (in this case, obliquely below). Correspondingly, the holding means 41 holds the cylindrical member 2 so that the joint portion 2B is positioned in the imaging direction of the imaging unit 45. The imaging unit 44 images the joint portion 2 </ b> B located on the radially outer side of the cylindrical member 2 from the center of the cylindrical member 2.

撮像手段44が撮像した画像(撮像画像)は、コンピュータを備える制御装置4(図1参照)に送信される。制御装置4(コンピュータ)は、所定のプログラムに基づいて撮像画像を解析することで、接合部2Bにおける欠陥の有無を判定して、接合部2Bの欠陥を検出する。その際、制御装置4は、撮像画像の接合部2Bを透過する光に基づいて、欠陥の有無の判定と欠陥の検出を行う。   An image (captured image) captured by the imaging unit 44 is transmitted to the control device 4 (see FIG. 1) including a computer. The control device 4 (computer) analyzes the captured image based on a predetermined program to determine the presence / absence of a defect in the joint 2B, and detects the defect in the joint 2B. At that time, the control device 4 determines the presence / absence of a defect and detects the defect based on the light transmitted through the joint 2B of the captured image.

制御装置4の行う処理に関しては、例えば、撮像画像の画素毎の輝度値(輝度の検出値)と所定の輝度の基準値を比較し、画素の輝度値が基準値よりも大きいか否かを判定する。この判定結果に基づいて、基準値よりも輝度値が大きい高輝度の画素を判別し、この高輝度の画素が所定数以上集合しているときに、接合部2Bに光が透過する欠陥が発生したと判定する。これにより、接合部2Bの欠陥を検出するとともに、高輝度の画素が集合した部分を欠陥の発生位置と判定する。制御装置4は、欠陥を検出したときに、オペレータに欠陥の発生を報知し、欠陥の発生位置をモニターに表示する。   Regarding the processing performed by the control device 4, for example, the luminance value for each pixel (luminance detection value) of the captured image is compared with a predetermined luminance reference value, and whether or not the luminance value of the pixel is larger than the reference value is determined. judge. Based on this determination result, a high-luminance pixel having a luminance value larger than the reference value is determined, and when a predetermined number or more of the high-luminance pixels are gathered, a defect that allows light to pass through the junction 2B occurs. It is determined that Thereby, while detecting the defect of the junction part 2B, the part where the high-intensity pixel gathered is determined as the defect occurrence position. When the control device 4 detects a defect, the control device 4 notifies the operator of the occurrence of the defect and displays the position of the defect on the monitor.

このように、制御装置4は、検査装置40の一部を構成し、検査装置40が備える機能実現手段として、上記した各処理を行う手段(比較手段、判定手段、判別手段、欠陥検出手段、報知手段等)を有する。検査装置40は、欠陥検出手段47等により筒状部材2の接合部2Bを検査する。欠陥検出手段47は、撮像手段44の撮像画像に基づいて、光が透過する接合部2Bの欠陥を検出する。   As described above, the control device 4 constitutes a part of the inspection apparatus 40, and functions (comparison means, determination means, determination means, defect detection means, etc.) that perform the above-described processes as function realizing means provided in the inspection apparatus 40. Notification means). The inspection device 40 inspects the joint portion 2B of the cylindrical member 2 by the defect detection means 47 or the like. The defect detection unit 47 detects a defect of the joint portion 2 </ b> B through which light is transmitted based on the captured image of the imaging unit 44.

撮像手段44の移動手段50(図2〜図4参照)は、支柱51と、L字状の可動部材60と、可動部材60の支持手段52と、固定部材53と、駆動手段54を有する。支柱51は、搬送手段42の側方に、かつ、搬送手段42から離れた位置に設置される。支持手段52は、支柱51の上端部に固定され、固定部材53は、支柱51の中間部に固定される。   The moving unit 50 (see FIGS. 2 to 4) of the imaging unit 44 includes a support column 51, an L-shaped movable member 60, a support unit 52 for the movable member 60, a fixed member 53, and a drive unit 54. The support column 51 is installed on the side of the transport unit 42 and at a position away from the transport unit 42. The support means 52 is fixed to the upper end portion of the support column 51, and the fixing member 53 is fixed to the intermediate portion of the support column 51.

可動部材60は、支持手段52に連結された直線状の連結部61と、連結部61の先端部から突出する直線状の突出部62からなる。支持手段52は、連結部61の基端部63側の部分に取り付けられた回転軸52Aを有し、連結部61を回転可能に支持する。突出部62は、連結部61に対して屈曲する方向に突出し、搬送経路Kに沿って水平に配置される。撮像手段44は、突出部62の先端部に取り付けられ、所定方向に向けて配置される。   The movable member 60 includes a linear connecting portion 61 connected to the support means 52 and a linear protruding portion 62 protruding from the distal end portion of the connecting portion 61. The support means 52 has a rotating shaft 52A attached to a portion of the connecting portion 61 on the base end portion 63 side, and supports the connecting portion 61 in a rotatable manner. The protruding portion 62 protrudes in the direction of bending with respect to the connecting portion 61 and is disposed horizontally along the transport path K. The imaging means 44 is attached to the tip of the protrusion 62 and is arranged in a predetermined direction.

駆動手段54は、上方に向けて配置されたピストン・シリンダ機構からなり、連結部61の基端部63と固定部材53に回転可能に連結される。連結部61の基端部63は、駆動手段54により押し上げられ、又は、引き下ろされて、回転軸52Aを中心にして上下方向に移動する。   The driving means 54 is composed of a piston / cylinder mechanism arranged upward, and is rotatably connected to the base end portion 63 of the connecting portion 61 and the fixing member 53. The base end portion 63 of the connecting portion 61 is pushed up or pulled down by the driving means 54 and moves in the vertical direction about the rotation shaft 52A.

駆動手段54により基端部63が一方側(図2では上側)に移動すると、連結部61が回転軸52Aを中心に回転して、突出部62が下方に移動する。これにより、可動部材60の全体と撮像手段44が搬送経路K外に移動し、撮像手段44が、搬送手段42による筒状部材2の搬送を妨げない第1の位置P1(図2に二点鎖線で示す位置)に配置される。その状態から、駆動手段54により基端部63が他方側(図2では下側)に移動すると、連結部61が回転軸52Aを中心に回転して、突出部62が上方に移動する。これにより、可動部材60の一部と撮像手段44が搬送経路K内に移動し、撮像手段44が、接合部2Bを撮像する第2の位置P2(図2に実線で示す位置)に配置される。この第2の位置P2は、搬送経路K内に設定された筒状部材2の内側に対応する位置である。移動手段50は、撮像手段44を搬送経路K外の第1の位置P1と搬送経路K内の第2の位置P2に移動し、撮像手段44を搬送経路K外、又は、搬送経路K内に配置する。   When the base end portion 63 is moved to one side (the upper side in FIG. 2) by the driving means 54, the connecting portion 61 rotates around the rotation shaft 52A, and the protruding portion 62 moves downward. As a result, the entire movable member 60 and the imaging unit 44 move out of the conveyance path K, and the imaging unit 44 does not interfere with the conveyance of the cylindrical member 2 by the conveyance unit 42 (two points in FIG. 2). (Position indicated by a chain line). From this state, when the base end portion 63 is moved to the other side (lower side in FIG. 2) by the driving means 54, the connecting portion 61 rotates around the rotation shaft 52A, and the protruding portion 62 moves upward. As a result, a part of the movable member 60 and the imaging unit 44 are moved into the transport path K, and the imaging unit 44 is arranged at the second position P2 (a position indicated by a solid line in FIG. 2) for imaging the joint portion 2B. The The second position P2 is a position corresponding to the inside of the cylindrical member 2 set in the transport path K. The moving means 50 moves the imaging means 44 to the first position P1 outside the transport path K and the second position P2 inside the transport path K, and moves the imaging means 44 outside the transport path K or inside the transport path K. Deploy.

次に、検査装置40により、筒状部材2の接合部2Bを検査する手順を説明する。
まず、第1の成形ドラム11(図1参照)に筒状部材2を成形し、保持手段41により、筒状部材2を外側から保持する。また、移動手段50(図2、図3参照)により、可動部材60と撮像手段44を移動させて、撮像手段44を、接合部2Bを撮像する第2の位置P2に配置する。その状態で、外側から保持した筒状部材2を、搬送手段42により、搬送経路Kに沿って撮像手段44側(第2の成形ドラム21側)へ搬送して、搬送経路Kで接合部2Bを検査する。
Next, a procedure for inspecting the joint 2B of the tubular member 2 by the inspection device 40 will be described.
First, the cylindrical member 2 is molded on the first molding drum 11 (see FIG. 1), and the cylindrical member 2 is held from the outside by the holding means 41. Further, the movable member 60 and the imaging unit 44 are moved by the moving unit 50 (see FIGS. 2 and 3), and the imaging unit 44 is arranged at the second position P2 where the joint portion 2B is imaged. In this state, the cylindrical member 2 held from the outside is conveyed by the conveying means 42 to the imaging means 44 side (second molding drum 21 side) along the conveying path K, and the joining portion 2B is conveyed along the conveying path K. Inspect.

接合部2Bの検査時には、光照射手段43により、搬送途中の筒状部材2の外側から接合部2Bに向かって光を照射する。また、搬送手段42による筒状部材2の搬送に伴い、筒状部材2が撮像手段44に接近し、撮像手段44と可動部材60の突出部62が筒状部材2内に挿入される。続いて、搬送手段42(相対移動手段46)により、撮像手段44を、筒状部材2の内側で接合部2Bに沿って相対移動する。この相対移動する撮像手段44により、搬送途中の筒状部材2の内側で接合部2Bを撮像する。   At the time of inspection of the joint portion 2B, the light irradiation means 43 irradiates light from the outside of the cylindrical member 2 being conveyed toward the joint portion 2B. Further, as the cylindrical member 2 is conveyed by the conveying unit 42, the cylindrical member 2 approaches the imaging unit 44, and the protruding unit 62 of the imaging unit 44 and the movable member 60 is inserted into the cylindrical member 2. Subsequently, the imaging unit 44 is relatively moved along the joint portion 2 </ b> B inside the cylindrical member 2 by the conveying unit 42 (relative moving unit 46). By this imaging means 44 that moves relative to each other, the joint portion 2B is imaged inside the cylindrical member 2 being conveyed.

撮像手段44により、光が照射された接合部2Bを筒状部材2の内側から撮像して、撮像画像を制御装置4により解析する。制御装置4では、欠陥検出手段47により、撮像手段44による撮像画像に基づいて、光が透過する接合部2Bの欠陥を検出する。これにより、接合された帯状部材2Aからなる筒状部材2の接合部2Bを検査する。   The imaging unit 44 images the joint 2 </ b> B irradiated with light from the inside of the cylindrical member 2, and the captured image is analyzed by the control device 4. In the control device 4, the defect detection unit 47 detects the defect of the joint portion 2 </ b> B through which light is transmitted based on the image captured by the imaging unit 44. Thereby, the joining part 2B of the cylindrical member 2 consisting of the joined strip-like member 2A is inspected.

接合部2Bの検査が終了した後、搬送手段42により、筒状部材2を、検査中の搬送方向の反対方向に搬送して、撮像手段44と可動部材60の突出部62を筒状部材2から出す。次に、移動手段50により、可動部材60と撮像手段44を移動させて、撮像手段44を搬送経路K外の第1の位置P1に配置する。その後、搬送手段42により、筒状部材2を第2の成形ドラム21まで搬送する。   After the inspection of the joint portion 2B is completed, the cylindrical member 2 is conveyed by the conveying means 42 in the direction opposite to the conveying direction during the inspection, and the projection means 62 of the imaging means 44 and the movable member 60 is connected to the cylindrical member 2. Take out. Next, the movable member 60 and the imaging unit 44 are moved by the moving unit 50, and the imaging unit 44 is disposed at the first position P1 outside the conveyance path K. Thereafter, the cylindrical member 2 is conveyed to the second molding drum 21 by the conveying means 42.

以上説明したように、本実施形態では、光が照射された接合部2Bの撮像画像に基づいて、光が透過する接合部2Bの欠陥を検出するため、接合部2Bを貫通する欠陥を精度よく検出できる。また、接合部2Bを容易に検査できるとともに、接合部2Bの検査精度を向上させることができる。撮像手段44が接合部2Bに沿って相対移動しつつ接合部2Bを撮像することで、接合部2Bの全体を正確に撮像できる。撮像手段44の撮像部45を水平方向よりも下側に向けることで、撮像部45にゴミ等が付着するのを抑制できるため、画質の低下を防止できる。その結果、接合部2Bの検査精度の低下を防止できる。   As described above, in the present embodiment, since the defect of the joint 2B through which light is transmitted is detected based on the captured image of the joint 2B irradiated with light, the defect penetrating the joint 2B is accurately detected. It can be detected. Moreover, while being able to test | inspect the junction part 2B easily, the test | inspection precision of the junction part 2B can be improved. By imaging the joint 2B while the imaging unit 44 moves relatively along the joint 2B, the entire joint 2B can be accurately imaged. By orienting the image pickup unit 45 of the image pickup unit 44 to the lower side than the horizontal direction, it is possible to prevent dust and the like from adhering to the image pickup unit 45, and thus it is possible to prevent a reduction in image quality. As a result, it is possible to prevent a decrease in inspection accuracy of the joint portion 2B.

筒状部材2の搬送経路Kで接合部2Bを検査するため、接合部2Bを、筒状部材2の搬送途中において簡便に検査できる。撮像手段44を、搬送経路K外の第1の位置P1と搬送経路K内の第2の位置P2に移動することで、筒状部材2の搬送と接合部2Bの検査を円滑に行うことができる。   Since the joint portion 2B is inspected along the transport path K of the tubular member 2, the joint portion 2B can be easily inspected during the transport of the tubular member 2. By moving the imaging means 44 to the first position P1 outside the transport path K and the second position P2 within the transport path K, the transport of the cylindrical member 2 and the inspection of the joint portion 2B can be performed smoothly. it can.

なお、光照射手段43を筒状部材2の内側に、かつ、撮像手段44を筒状部材2の外側に設けるときには、保持手段41が障害となり、撮像手段44による接合部2Bの撮像が困難になることがある。また、保持手段41により光が遮られることで、接合部2Bを透過する光を正確に撮像できない虞もある。これに対し、本実施形態では、接合部2Bを筒状部材2の内側から撮像するため、接合部2Bを透過する光を容易かつ正確に撮像できる。その結果、接合部2Bの検査精度を確実に向上できる。   When the light irradiation means 43 is provided inside the cylindrical member 2 and the imaging means 44 is provided outside the cylindrical member 2, the holding means 41 becomes an obstacle, making it difficult for the imaging means 44 to take an image of the joint portion 2B. May be. Further, since the light is blocked by the holding means 41, there is a possibility that the light transmitted through the joint portion 2B cannot be accurately imaged. On the other hand, in this embodiment, since the joining part 2B is imaged from the inside of the cylindrical member 2, the light which permeate | transmits the joining part 2B can be imaged easily and correctly. As a result, the inspection accuracy of the joint portion 2B can be reliably improved.

光照射手段43は、筒状部材2の外側において、上記と異なる位置に配置するようにしてもよい。ここでは、検出センサ38を支持部材34の上部と下部に配置したため、光照射手段43を支持部材34の斜め下方部に配置している。これに対し、検出センサ38の位置を変更して、光照射手段43を支持部材34の下部(又は上部)に配置してもよい。ただし、光照射手段43を保持部材35に取り付けると、光照射手段43と保持部材35が不安定になる虞があるため、光照射手段43は、支持部材34に取り付けるのが望ましい。   The light irradiation means 43 may be arranged at a position different from the above on the outside of the cylindrical member 2. Here, since the detection sensors 38 are disposed on the upper and lower portions of the support member 34, the light irradiation means 43 is disposed obliquely below the support member 34. On the other hand, the position of the detection sensor 38 may be changed, and the light irradiation means 43 may be disposed below (or above) the support member 34. However, if the light irradiation means 43 is attached to the holding member 35, the light irradiation means 43 and the holding member 35 may become unstable. Therefore, the light irradiation means 43 is preferably attached to the support member 34.

光照射手段43の位置に対応して、撮像手段44を、筒状部材2の内側において、上記と異なる位置に配置するようにしてもよい。また、撮像手段44を筒状部材2の内側で移動させることで、撮像手段44を接合部2Bに沿って移動させるようにしてもよい。この場合には、例えば、撮像手段44の移動機構を、撮像手段44と可動部材60の間に設け、移動機構により撮像手段44を移動する。検査装置40を本実施形態とは反対向きに配置して、筒状部材2の接合部2Bを検査するようにしてもよい。即ち、検査装置40を、図3に示す状態に対して左右対称に構成し、図3に示す位置の反対側から搬送装置30(保持手段41)に向かって配置するようにしてもよい。   Corresponding to the position of the light irradiation means 43, the imaging means 44 may be arranged at a position different from the above inside the cylindrical member 2. Further, the imaging unit 44 may be moved along the joint portion 2B by moving the imaging unit 44 inside the cylindrical member 2. In this case, for example, a moving mechanism of the imaging unit 44 is provided between the imaging unit 44 and the movable member 60, and the imaging unit 44 is moved by the moving mechanism. You may make it test | inspect the junction part 2B of the cylindrical member 2 by arrange | positioning the test | inspection apparatus 40 in the direction opposite to this embodiment. That is, the inspection device 40 may be configured symmetrically with respect to the state shown in FIG. 3 and may be arranged from the opposite side of the position shown in FIG. 3 toward the transport device 30 (holding means 41).

以上、帯状部材2Aがカーカス部材である場合を例に採り説明したが、帯状部材2Aは、カーカス部材以外の部材であってもよい。本実施形態の検査装置40(検査方法)によれば、様々な帯状部材2Aからなる筒状部材2を精度よく検査できる。   The case where the belt-like member 2A is a carcass member has been described above as an example, but the belt-like member 2A may be a member other than the carcass member. According to the inspection apparatus 40 (inspection method) of the present embodiment, it is possible to accurately inspect the cylindrical member 2 composed of various strip-shaped members 2A.

1・・・タイヤ製造装置、2・・・筒状部材、2A・・・帯状部材、2B・・・接合部、3・・・内側部材、3A・・・サイド部材、3B・・・インナーライナ部材、4・・・制御装置、10・・・第1の成形装置、11・・・第1の成形ドラム、12・・・駆動装置、20・・・第2の成形装置、21・・・第2の成形ドラム、22・・・駆動装置、30・・・搬送装置、31・・・ガイドレール、32・・・移動部、33・・・保持部、34・・・支持部材、35・・・保持部材、36・・・吸着手段、37・・・変位手段、38・・・検出センサ、40・・・筒状部材の検査装置、41・・・保持手段、42・・・搬送手段、43・・・光照射手段、44・・・撮像手段、45・・・撮像部、46・・・相対移動手段、47・・・欠陥検出手段、50・・・移動手段、51・・・支柱、52・・・支持手段、52A・・・回転軸、53・・・固定部材、54・・・駆動手段、60・・・可動部材、61・・・連結部、62・・・突出部、63・・・基端部、K・・・搬送経路。   DESCRIPTION OF SYMBOLS 1 ... Tire manufacturing apparatus, 2 ... Cylindrical member, 2A ... Band-shaped member, 2B ... Joining part, 3 ... Inner member, 3A ... Side member, 3B ... Inner liner Member, 4 ... Control device, 10 ... First molding device, 11 ... First molding drum, 12 ... Drive device, 20 ... Second molding device, 21 ... Second forming drum, 22 ... Drive device, 30 ... Conveying device, 31 ... Guide rail, 32 ... Moving part, 33 ... Holding part, 34 ... Support member, 35. ..Holding member 36 ... Adsorption means 37 ... Displacement means 38 ... Detection sensor 40 ... Inspection device for cylindrical member 41 ... Holding means 42 ... Conveying means , 43 ... Light irradiation means, 44 ... Imaging means, 45 ... Imaging section, 46 ... Relative movement means, 47 ... Defects Extraction means, 50 ... moving means, 51 ... support, 52 ... support means, 52A ... rotating shaft, 53 ... fixed member, 54 ... driving means, 60 ... movable member , 61 ... connecting part, 62 ... projecting part, 63 ... base end part, K ... transport path.

Claims (6)

接合された帯状部材からなる筒状部材の接合部を検査する筒状部材の検査装置であって、
筒状部材を外側から保持する保持手段を有し、筒状部材の搬送経路に沿って移動して、保持手段により保持された筒状部材を搬送経路に沿って搬送する搬送手段と、
搬送手段に設けられて、筒状部材の外側から接合部に向かって光を照射する光照射手段と、
搬送手段による筒状部材の搬送に伴い、保持手段により保持された筒状部材の内側に配置されて、光が照射された接合部を筒状部材の内側から撮像する撮像手段と、
撮像手段の撮像画像に基づいて、光が透過する接合部の欠陥を検出する欠陥検出手段と、を備え、
保持手段が、光照射手段により照射された光が当たる位置に接合部を配置した状態で筒状部材を保持するとともに、筒状部材の内側に配置された撮像手段と光照射手段の間に位置するように接合部を保持する筒状部材の検査装置。
A cylindrical member inspection apparatus for inspecting a joint portion of a cylindrical member composed of a joined band-shaped member,
A holding unit that holds the cylindrical member from the outside, a conveying unit that moves along the conveying path of the cylindrical member, and that conveys the cylindrical member held by the holding unit along the conveying path ;
A light irradiating means provided on the conveying means for irradiating light from the outside of the cylindrical member toward the joint;
With the conveyance of the cylindrical member by the conveyance means, an imaging means that is arranged inside the cylindrical member held by the holding means and images the joint irradiated with light from the inside of the cylindrical member;
A defect detection means for detecting a defect of a joint through which light is transmitted based on a captured image of the imaging means ,
The holding means holds the cylindrical member in a state where the joint portion is disposed at a position where the light irradiated by the light irradiation means is applied, and is positioned between the imaging means and the light irradiation means arranged inside the cylindrical member. An inspection apparatus for a cylindrical member that holds a joint portion in a manner as described above .
請求項1に記載された筒状部材の検査装置において、
搬送手段が、撮像手段を筒状部材の内側で接合部に沿って相対移動する相対移動手段であり
撮像手段が、相対移動しつつ接合部を撮像する筒状部材の検査装置。
In the cylindrical member inspection apparatus according to claim 1,
The conveying means is a relative moving means for relatively moving the imaging means along the joint inside the cylindrical member,
A cylindrical member inspection apparatus in which an imaging unit images a joint portion while relatively moving.
請求項1又は2に記載された筒状部材の検査装置において、
撮像手段が、水平方向よりも下側に向けて配置された状態で接合部を撮像する撮像部を有する筒状部材の検査装置。
In the cylindrical member inspection apparatus according to claim 1 or 2,
A cylindrical member inspection apparatus having an imaging unit that images a joint in a state in which the imaging unit is disposed below the horizontal direction.
請求項1ないし3のいずれかに記載された筒状部材の検査装置において、
撮像手段を、筒状部材の搬送を妨げない搬送経路外の位置と、接合部を撮像する搬送経路内の位置に移動する移動手段を備えた筒状部材の検査装置。
In the cylindrical member inspection device according to any one of claims 1 to 3,
A cylindrical member inspection apparatus comprising: an imaging unit including a moving unit that moves the imaging unit to a position outside the conveyance path that does not hinder the conveyance of the cylindrical member;
接合された帯状部材からなる筒状部材の接合部を検査する筒状部材の検査方法であって、
搬送手段が有する保持手段により、筒状部材を外側から保持する工程と、
搬送手段を筒状部材の搬送経路に沿って移動させて、保持手段により保持された筒状部材を搬送経路に沿って搬送する工程と、
搬送手段に設けられた光照射手段により、筒状部材の外側から接合部に向かって光を照射する工程と、
搬送手段による筒状部材の搬送に伴い、保持手段により保持された筒状部材の内側に撮像手段を配置して、撮像手段により、光が照射された接合部を筒状部材の内側から撮像する工程と、
撮像手段の撮像画像に基づいて、光が透過する接合部の欠陥を検出する工程と、を有し、
保持手段により、光照射手段により照射された光が当たる位置に接合部を配置した状態で筒状部材を保持するとともに、筒状部材の内側に配置された撮像手段と光照射手段の間に位置するように接合部を保持する筒状部材の検査方法
A method for inspecting a tubular member for inspecting a joint portion of a tubular member composed of a joined belt-shaped member ,
A step of holding the cylindrical member from the outside by the holding means of the conveying means;
A step of moving the conveying means along the conveying path of the cylindrical member and conveying the cylindrical member held by the holding means along the conveying path;
A step of irradiating light from the outside of the cylindrical member toward the joining portion by the light irradiation means provided in the conveying means;
As the cylindrical member is conveyed by the conveying means, the imaging means is arranged inside the cylindrical member held by the holding means, and the imaging unit picks up the light-irradiated joint from the inside of the cylindrical member. Process,
A step of detecting a defect of a joint through which light is transmitted based on a captured image of the imaging means,
The holding means holds the cylindrical member in a state in which the joint portion is arranged at a position where the light irradiated by the light irradiation means hits, and is positioned between the imaging means and the light irradiation means arranged inside the cylindrical member. The inspection method of the cylindrical member which hold | maintains a junction part .
請求項5に記載された筒状部材の検査方法において、
前記撮像する工程が、撮像手段を筒状部材の内側で接合部に沿って相対移動する工程と、相対移動する撮像手段により接合部を撮像する工程と、を有する筒状部材の検査方法。
Te inspection method odor of the described cylindrical member to claim 5,
The method for inspecting a cylindrical member, wherein the imaging step includes a step of relatively moving the imaging means along the joint inside the cylindrical member, and a step of imaging the joint by the relatively moving imaging means .
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