JP6065368B2 - Assembled battery - Google Patents

Assembled battery Download PDF

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JP6065368B2
JP6065368B2 JP2012019533A JP2012019533A JP6065368B2 JP 6065368 B2 JP6065368 B2 JP 6065368B2 JP 2012019533 A JP2012019533 A JP 2012019533A JP 2012019533 A JP2012019533 A JP 2012019533A JP 6065368 B2 JP6065368 B2 JP 6065368B2
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terminal
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negative electrode
electrode terminal
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JP2013161516A (en
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殿西 雅光
雅光 殿西
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GS Yuasa International Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Connection Of Batteries Or Terminals (AREA)

Description

本発明は、複数の単電池の端子間をバスバーにより接続した組電池に関するものである。   The present invention relates to an assembled battery in which terminals of a plurality of single cells are connected by a bus bar.

従来、電気自動車などの電動車両に搭載される電池は、その駆動に必要な電力を満たすために、複数の単電池を直列又は並列に接続して構成される組電池が用いられている。そして、この組電池は、単電池を複数個配列し、互いに隣接する単電池の端子間をバスバー(接続桿)で接続する構成とされている。   Conventionally, a battery mounted on an electric vehicle such as an electric vehicle uses an assembled battery configured by connecting a plurality of single cells in series or in parallel in order to satisfy electric power necessary for driving the battery. The assembled battery has a configuration in which a plurality of unit cells are arranged and terminals of the unit cells adjacent to each other are connected by a bus bar (connection rod).

ここで、単電池は、特許文献1に示すように、概略直方体形状の電池筐体の上面から突出した正極端子及び負極端子を有し、それら正極端子及び負極端子は、互いに同一形状とされており、また、電池筐体の中心面に対して対称形状とされている。   Here, as shown in Patent Document 1, the unit cell has a positive electrode terminal and a negative electrode terminal protruding from the upper surface of a substantially rectangular parallelepiped battery casing, and the positive electrode terminal and the negative electrode terminal have the same shape as each other. In addition, the shape is symmetrical with respect to the center plane of the battery casing.

ところが、複数個の単電池を配列して組電池を組み立てる場合において、一部の単電池が逆向きに配置されている場合には、正極端子及び負極端子が電池筐体の中心面に対して対称形状とされていることから、逆向きに配置されていることが分かりにくいという問題がある。また、誤って配置された端子間にバスバーを通常通りに接続させることができてしまうという問題がある。このようなことから、組電池を組み立てる場合に単電池の正極端子及び負極端子を逆に接続してしまうという問題がある。   However, when assembling an assembled battery by arranging a plurality of single cells, when some of the single cells are arranged in the reverse direction, the positive terminal and the negative terminal are located with respect to the center surface of the battery case. Due to the symmetrical shape, there is a problem that it is difficult to understand that they are arranged in the opposite direction. In addition, there is a problem that the bus bar can be connected as usual between terminals arranged in error. For this reason, when assembling the assembled battery, there is a problem that the positive electrode terminal and the negative electrode terminal of the unit cell are connected in reverse.

特開2010−272324号公報JP 2010-272324 A

そこで本発明は、上記問題点を一挙に解決すべくなされたものであって、複数の単電池をバスバーで接続する際にそれらの誤接続を構造的に防止することをその主たる所期課題とするものである。   Therefore, the present invention has been made to solve the above-mentioned problems all at once, and its main intended problem is to structurally prevent such erroneous connection when connecting a plurality of single cells with a bus bar. To do.

すなわち本発明に係る組電池は、電池筐体から突出した正極端子及び負極端子を有する複数の単電池同士の端子間をバスバーを用いて電気的に接続して構成される組電池であって、前記正極端子の外形形状及び前記負極端子の外形形状が互いに異なるとともに、前記バスバーが、前記正極端子の外形形状に対応した正極端子嵌合部及び前記負極端子の外形形状に対応した負極端子嵌合部を有することを特徴とする。   That is, the assembled battery according to the present invention is an assembled battery configured by electrically connecting terminals of a plurality of single cells having a positive electrode terminal and a negative electrode terminal protruding from a battery housing using a bus bar, The outer shape of the positive electrode terminal and the outer shape of the negative electrode terminal are different from each other, and the bus bar has a positive terminal fitting portion corresponding to the outer shape of the positive electrode terminal and a negative electrode terminal fitting corresponding to the outer shape of the negative electrode terminal. It has the part.

前記正極端子が、前記正極端子嵌合部が嵌合する平面視概略矩形状をなすものであり、前記負極端子が、前記負極端子嵌合部が嵌合する平面視概略矩形状をなすものであり、前記正極端子の幅と、前記負極端子の幅とが互いに異なることが望ましい。   The positive terminal has a generally rectangular shape in plan view with which the positive terminal fitting portion is fitted, and the negative terminal has a generally rectangular shape in plan view with which the negative terminal fitting portion is fitted. Preferably, the width of the positive electrode terminal and the width of the negative electrode terminal are different from each other.

前記正極端子又は前記正極端子の周囲に設けられた正極側絶縁枠体のうち高い方の正極側最大高さと、前記負極端子又は前記負極端子の周囲に設けられた負極側絶縁枠体のうち高い方の負極側最大高さとが互いに異なり、前記正極端子嵌合部が前記正極側最大高さに対応した形状を有し、前記負極端子嵌合部が前記負極側最大高さに対応した形状を有することが望ましい。   Of the positive-electrode-side insulating frame provided around the positive-electrode terminal or the positive-electrode terminal, the higher positive-side maximum height and the higher of the negative-electrode-side insulating frame provided around the negative-electrode terminal or the negative-electrode terminal The negative electrode side maximum height is different from each other, the positive electrode terminal fitting portion has a shape corresponding to the positive electrode side maximum height, and the negative electrode terminal fitting portion has a shape corresponding to the negative electrode side maximum height. It is desirable to have.

前記正極端子の周囲に設けられた正極側絶縁枠体又は前記負極端子の周囲に設けられた負極側絶縁枠体のうち、幅の小さい端子の周囲に設けられた絶縁枠体の高さと、他方の絶縁枠体の高さとが互いに異なり、前記正極端子嵌合部及び前記負極端子嵌合部が、前記それぞれの絶縁枠体の高さに対応した形状を有することが望ましい。   Among the positive electrode side insulating frame provided around the positive electrode terminal or the negative electrode side insulating frame provided around the negative electrode terminal, the height of the insulating frame provided around the small terminal, and the other Preferably, the positive electrode terminal fitting portion and the negative electrode terminal fitting portion have shapes corresponding to the heights of the respective insulating frames.

前記正極端子の断面積/電気抵抗率の値と、前記負極端子の断面積/電気抵抗率の値とが略同一であることが望ましい。   The cross-sectional area / electric resistivity value of the positive electrode terminal and the cross-sectional area / electric resistivity value of the negative electrode terminal are preferably substantially the same.

前記正極端子がアルミニウムであり、前記負極端子が銅であり、前記正極端子の断面積が、前記負極端子の断面積よりも大きいことが望ましい。   It is desirable that the positive electrode terminal is aluminum, the negative electrode terminal is copper, and a cross-sectional area of the positive electrode terminal is larger than a cross-sectional area of the negative electrode terminal.

このように構成した本発明によれば、正極端子の外形形状と負極端子の外形形状を互いに異ならせるとともに、バスバーが正極端子の外形形状に対応した正極端子嵌合部及び負極端子の外形形状に対応した負極端子嵌合部を有することから、複数の単電池をバスバーで接続する際にそれらの誤接続を構造的に防止することができる。   According to the present invention configured as described above, the outer shape of the positive electrode terminal and the outer shape of the negative electrode terminal are made different from each other, and the bus bar has a positive electrode terminal fitting portion corresponding to the outer shape of the positive electrode terminal and the outer shape of the negative electrode terminal. Since it has the corresponding negative electrode terminal fitting part, when connecting a several cell with a bus bar, those misconnection can be prevented structurally.

本実施形態における組電池を示す斜視図。The perspective view which shows the assembled battery in this embodiment. 同実施形態の単電池の構造を示す斜視図。The perspective view which shows the structure of the cell of the same embodiment. 同実施形態の単電池の構造を示す平面図及び側面図。The top view and side view which show the structure of the cell of the embodiment. 同実施形態のバスバーの構造を示す斜視図及び側面図。The perspective view and side view which show the structure of the bus-bar of the embodiment. 同実施形態において負極端子同士が隣接した場合の誤接続を示す斜視図及び概要図。The perspective view and schematic diagram which show the misconnection when negative electrode terminals adjoin in the same embodiment. 同実施形態において正極端子同士が隣接した場合の誤接続を示す斜視図及び概要図。The perspective view and schematic diagram which show the misconnection when positive electrode terminals adjoin in the same embodiment. 同実施形態において正常に接続された場合を示す斜視図及び概要図。The perspective view and schematic diagram which show the case where it connects normally in the same embodiment.

以下に本発明に係る組電池の一実施形態について図面を参照して説明する。   Hereinafter, an embodiment of an assembled battery according to the present invention will be described with reference to the drawings.

本実施形態に係る組電池100は、例えばハイブリッド電気自動車といった電気自動車等に搭載されるものであり、図1に示すように、例えばリチウムイオン電池等の非水電解液二次電池(以下、「単電池2」という。)を複数個配列し、隣接する単電池2の端子5、6間をバスバー3(接続桿)で接続して構成されるものである。   The assembled battery 100 according to the present embodiment is mounted on an electric vehicle such as a hybrid electric vehicle, for example. As shown in FIG. 1, for example, a non-aqueous electrolyte secondary battery (hereinafter referred to as “lithium ion battery”). A plurality of single cells 2 ") are arranged, and terminals 5 and 6 of adjacent single cells 2 are connected by a bus bar 3 (connection rod).

単電池2は角形電池であり、図1〜図3に示すように、全体として扁平な概略直方体形状の電池筐体4と、当該電池筐体4の上面から突出して設けられた正極端子5及び負極端子6とを有する。電池筐体4は、平面視矩形状の開口部を有する金属製の筐体本体部41と、当該筐体本体部41の開口部を閉塞する平板状の筐体蓋部42とを有する。なお、複数の単電池2を配列する場合には、電池筐体4をその短手方向(厚み方向)に並べて配置される。   The unit cell 2 is a rectangular battery, and as shown in FIGS. 1 to 3, as a whole, a flat battery case 4 having a substantially rectangular parallelepiped shape, a positive electrode terminal 5 provided so as to protrude from the upper surface of the battery case 4, and And a negative electrode terminal 6. The battery housing 4 includes a metal housing body 41 having a rectangular opening in plan view, and a flat housing lid 42 that closes the opening of the housing body 41. When arranging a plurality of single cells 2, the battery housings 4 are arranged in the short direction (thickness direction).

また、電池筐体4の内部には、正極活物質を塗布した箔状正極板と負極活物質を塗布した箔状負極板とをセパレータを挟んで巻回して構成された発電要素(不図示)と、当該発電要素の一方側面において当該発電要素の箔状正極板に溶接された正極集電体(不図示)と、前記発電要素の他方側面において前記発電要素の箔状負極板に溶接された負極集電体(不図示)とが収容されている。   Further, in the battery housing 4, a power generation element (not shown) configured by winding a foil-like positive electrode plate coated with a positive electrode active material and a foil-like negative electrode plate coated with a negative electrode active material with a separator interposed therebetween. And a positive electrode current collector (not shown) welded to the foil-like positive electrode plate of the power generation element on one side surface of the power generation element, and a foil current negative electrode plate of the power generation element to the other side surface of the power generation element A negative electrode current collector (not shown) is accommodated.

電池筐体4の上面から突出して設けられた正極端子5は、電池筐体4に収容された正極集電体に電気的に接続されるものであり、電池筐体4における筐体蓋部42の上面に設けられた平面視概略矩形状の正極プレート端子部51と、当該正極プレート端子部51から上方に延出して設けられた正極ねじ端子部52とを有する。また、正極プレート端子部51の周囲には、正極側絶縁枠体53が設けられている。この正極側絶縁枠体53は、正極プレート端子部51の上面を除く側面を覆っている。   The positive electrode terminal 5 provided so as to protrude from the upper surface of the battery housing 4 is electrically connected to the positive electrode current collector housed in the battery housing 4, and the housing lid portion 42 in the battery housing 4. A positive plate terminal portion 51 having a substantially rectangular shape in plan view, and a positive screw terminal portion 52 extending upward from the positive plate terminal portion 51. A positive electrode side insulating frame 53 is provided around the positive electrode plate terminal portion 51. The positive electrode side insulating frame 53 covers the side surfaces except the upper surface of the positive electrode plate terminal portion 51.

電池筐体4の上面から突出して設けられた負極端子6は、電池筐体4に収容された負極集電体に電気的に接続されるものであり、電池筐体4における筐体蓋部42の上面に設けられた平面視概略矩形状の負極プレート端子部61と、当該負極プレート端子部61から上方に延出して設けられた負極ねじ端子部62とを有する。また、負極プレート端子部61の周囲には、負極側絶縁枠体63が設けられている。この負極側絶縁枠体63は、負極プレート端子部61の上面を除く側面を覆っている。   The negative electrode terminal 6 provided so as to protrude from the upper surface of the battery housing 4 is electrically connected to the negative electrode current collector housed in the battery housing 4, and the housing lid portion 42 in the battery housing 4. A negative plate terminal portion 61 having a substantially rectangular shape in plan view, and a negative screw terminal portion 62 extending upward from the negative plate terminal portion 61. In addition, a negative electrode side insulating frame 63 is provided around the negative electrode plate terminal portion 61. The negative electrode side insulating frame 63 covers the side surfaces except the upper surface of the negative electrode plate terminal portion 61.

また、正極プレート端子部51の上面及び負極プレート端子部61の上面の高さは略同一であり、つまり、正極プレート端子部51の上面及び負極プレート端子部61の上面は、略同一の水平面上に位置している。さらに、正極端子5の正極ねじ端子部52及び負極端子6の負極ねじ端子部62は、略同一形状であり、電池筐体4の中心面に対して対称位置に設けられている(図3参照)。   Further, the height of the upper surface of the positive electrode plate terminal portion 51 and the upper surface of the negative electrode plate terminal portion 61 are substantially the same, that is, the upper surface of the positive electrode plate terminal portion 51 and the upper surface of the negative electrode plate terminal portion 61 are substantially on the same horizontal plane. Is located. Further, the positive electrode screw terminal portion 52 of the positive electrode terminal 5 and the negative electrode screw terminal portion 62 of the negative electrode terminal 6 have substantially the same shape, and are provided at symmetrical positions with respect to the center plane of the battery housing 4 (see FIG. 3). ).

しかして本実施形態の正極端子5及び負極端子6は、正極プレート端子部51の幅が負極プレート端子部61の幅よりも大きく構成されているとともに、正極プレート端子部51がアルミニウムから形成されており、負極プレート端子部61が銅から形成されている。なお、本実施形態では、正極プレート端子部51の長手方向長さと負極プレート端子部61の長手方向長さとは略同一である。ここでプレート端子部の長手方向長さとは、電池筐体4の長手方向に沿った方向の長さである。なお、本実施形態では、各プレート端子部51、61の厚さは略同一であり、各プレート端子部51、61の幅が異なることにより、それらの断面積も異なっている。   Thus, the positive electrode terminal 5 and the negative electrode terminal 6 of the present embodiment are configured such that the width of the positive electrode plate terminal portion 51 is larger than the width of the negative electrode plate terminal portion 61 and the positive electrode plate terminal portion 51 is formed of aluminum. The negative electrode plate terminal portion 61 is made of copper. In the present embodiment, the longitudinal length of the positive electrode plate terminal portion 51 and the longitudinal length of the negative electrode plate terminal portion 61 are substantially the same. Here, the length in the longitudinal direction of the plate terminal portion is the length in the direction along the longitudinal direction of the battery housing 4. In the present embodiment, the thicknesses of the plate terminal portions 51 and 61 are substantially the same, and the cross-sectional areas of the plate terminal portions 51 and 61 are also different due to the different widths of the plate terminal portions 51 and 61.

そして、正極プレート端子部51の幅と負極プレート端子部61の幅とは、正極プレート端子部51の断面積及び当該正極プレート端子部51の材質(アルミニウム)の電気抵抗率の比(断面積/電気抵抗率)と、負極プレート端子部61の断面積及び当該負極プレート端子部61の材質(銅)の電気抵抗率の比(断面積/電気抵抗率)とが略同一となるように、決められる。このように、正極プレート端子部51の断面積/電気抵抗率の値及び負極プレート端子部61の断面積/電気抵抗率の値とを同一にすることによって、正極プレート端子部51及び負極プレート端子部61の発熱量を均一化することができる。   The width of the positive electrode plate terminal portion 51 and the width of the negative electrode plate terminal portion 61 are the ratio of the cross-sectional area of the positive electrode plate terminal portion 51 and the electrical resistivity of the material (aluminum) of the positive electrode plate terminal portion 51 (cross-sectional area / The electrical resistivity) and the ratio of the cross-sectional area of the negative electrode plate terminal portion 61 and the electrical resistivity of the material (copper) of the negative electrode plate terminal portion 61 (cross-sectional area / electric resistivity) are determined to be substantially the same. It is done. Thus, by making the cross-sectional area / electric resistivity value of the positive electrode plate terminal portion 51 and the cross-sectional area / electric resistivity value of the negative electrode plate terminal portion 61 the same, the positive electrode plate terminal portion 51 and the negative electrode plate terminal The amount of heat generated in the part 61 can be made uniform.

バスバー(接続桿)3は、図4に示すように、前記正極プレート端子部51の上面及び前記負極プレート端子部61の上面に接触してそれらを電気的に接続する平板状をなす接続導体31と、この接続導体31の上面及び下面を除く側面を覆う絶縁枠体32とを有している。   As shown in FIG. 4, the bus bar (connection rod) 3 is in contact with the upper surface of the positive electrode plate terminal portion 51 and the upper surface of the negative electrode plate terminal portion 61 to form a flat connection conductor 31. And an insulating frame 32 that covers the side surfaces of the connection conductor 31 excluding the upper surface and the lower surface.

接続導体31は、平面視概略矩形状をなす金属製のものであり、互いに隣接配置された単電池2の正極ねじ端子部52及び負極ねじ端子部62が挿通する2つの貫通孔31a、31bが両端部に設けられている。そして、この接続導体31の貫通孔31a、31bに正極ねじ端子部52又は負極ねじ端子部62が挿通された状態で、接続導体31の上面に延出している正極ねじ端子部52又は負極ねじ端子部62にナット部材7が螺合されることによって、接続導体31の下面が正極プレート端子部51の上面又は負極プレート端子部61の上面に押圧接触する。   The connection conductor 31 is made of metal having a substantially rectangular shape in plan view, and has two through holes 31a and 31b through which the positive electrode screw terminal portion 52 and the negative electrode screw terminal portion 62 of the unit cell 2 arranged adjacent to each other are inserted. It is provided at both ends. Then, the positive screw terminal 52 or the negative screw terminal extending to the upper surface of the connecting conductor 31 in a state where the positive screw terminal 52 or the negative screw terminal 62 is inserted into the through holes 31a and 31b of the connection conductor 31. When the nut member 7 is screwed to the portion 62, the lower surface of the connection conductor 31 is pressed into contact with the upper surface of the positive electrode plate terminal portion 51 or the upper surface of the negative electrode plate terminal portion 61.

絶縁枠体32は、正極端子5における正極プレート端子部51の外形形状に対応した正極端子嵌合部32aと、負極端子6における負極プレート端子部61の外形形状に対応した負極端子嵌合部32bとを有する。   The insulating frame 32 includes a positive electrode terminal fitting portion 32 a corresponding to the outer shape of the positive electrode plate terminal portion 51 in the positive electrode terminal 5 and a negative electrode terminal fitting portion 32 b corresponding to the outer shape of the negative electrode plate terminal portion 61 in the negative electrode terminal 6. And have.

具体的に絶縁枠体32は、接続導体31を囲った状態において当該接続導体31の下面よりも下側に延びる下側壁部321を有しており、当該下側壁部321に正極端子嵌合部32a及び負極端子嵌合部32bが形成されている。つまり、本実施形態では、接続導体31は平板状のまま加工を施すことなく、絶縁枠体32の下側壁部321に加工を施すことで、正極端子嵌合部32a及び負極端子嵌合部32bを形成し、製造コストを削減している。   Specifically, the insulating frame 32 has a lower side wall portion 321 extending below the lower surface of the connection conductor 31 in a state of surrounding the connection conductor 31, and a positive terminal fitting portion is provided on the lower side wall portion 321. 32a and a negative terminal fitting portion 32b are formed. In other words, in the present embodiment, the connection conductor 31 is processed in the lower side wall portion 321 of the insulating frame 32 without processing the flat plate shape, so that the positive terminal fitting portion 32a and the negative terminal fitting portion 32b are processed. Forming and reducing manufacturing costs.

正極端子嵌合部32aは、側面視において正極プレート端子部51の外形形状に対応する形状を有する凹部であり、その凹部形状は、正極プレート端子部51及び正極側絶縁枠体53の幅方向寸法と略同一又は若干大きい寸法の凹部である。また、凹部の深さは、接続導体31の下面が正極プレート端子部51の上面に接触する深さであれば良い。この正極端子嵌合部32aが正極プレート端子部51に嵌合又は若干の遊びを持って嵌合することにより、正極プレート端子部51の上面と接続導体31の下面とが接触する。   The positive electrode terminal fitting portion 32 a is a concave portion having a shape corresponding to the outer shape of the positive electrode plate terminal portion 51 in a side view, and the concave shape is a dimension in the width direction of the positive electrode plate terminal portion 51 and the positive electrode side insulating frame 53. And a recess having a size substantially the same as or slightly larger. Further, the depth of the concave portion may be any depth as long as the lower surface of the connection conductor 31 is in contact with the upper surface of the positive electrode plate terminal portion 51. When the positive electrode terminal fitting portion 32a is fitted to the positive electrode plate terminal portion 51 or fitted with some play, the upper surface of the positive electrode plate terminal portion 51 and the lower surface of the connection conductor 31 come into contact with each other.

負極端子嵌合部32bは、側面視において負極プレート端子部61の外形形状に対応する形状を有する凹部であり、その凹部形状は、負極プレート端子部61及び負極側絶縁枠体63の幅方向寸法と略同一又は若干大きい寸法の凹部である。つまり、負極端子嵌合部32bである凹部の幅は、前記正極端子嵌合部32aである凹部の幅よりも小さくなるように形成されている。また、凹部の深さは、接続導体31の下面が負極プレート端子部61の上面に接触する深さであれば良い。この負極端子嵌合部32bが負極プレート端子部61に嵌合又は若干の遊びを持って嵌合することにより、負極プレート端子部61の上面と接続導体31の下面とが接触する。   The negative electrode terminal fitting portion 32 b is a concave portion having a shape corresponding to the outer shape of the negative electrode plate terminal portion 61 in a side view, and the concave shape is a dimension in the width direction of the negative electrode plate terminal portion 61 and the negative electrode side insulating frame 63. And a recess having a size substantially the same as or slightly larger. That is, the width of the concave portion that is the negative electrode terminal fitting portion 32b is formed to be smaller than the width of the concave portion that is the positive electrode terminal fitting portion 32a. Further, the depth of the concave portion may be any depth as long as the lower surface of the connection conductor 31 is in contact with the upper surface of the negative electrode plate terminal portion 61. When the negative electrode terminal fitting portion 32b is fitted to the negative electrode plate terminal portion 61 or fitted with some play, the upper surface of the negative electrode plate terminal portion 61 and the lower surface of the connection conductor 31 are in contact with each other.

さらに本実施形態では、負極端子嵌合部32bの底面に、前記負極側絶縁枠体63の上面に形成された突起部631(図3参照)に対応して凹まされた突起収容部32cが形成されている。このように負極側絶縁枠体63に形成された突起部631と負極端子嵌合部32bに形成された突起収容部32cとからなる凹凸構造により、負極端子6同士が隣接配置された場合の誤接続を防止する誤接続防止構造を構成している。なお、本実施形態の突起部631は、負極側絶縁枠体63における内側壁に形成されており(図3参照)、この突起部631により、負極側絶縁枠体63の高さ(負極側最大高さ)が正極側絶縁枠体53の高さ(正極側最大高さ)よりも高くなる。また、負極端子嵌合部32bに形成される突起収容部32cは、突起部631の形状と完全に対応したものでなくても良く、図4に示すように、突起部631の長さ分負極端子嵌合部32bの深さを深くして対応させておけばよい。   Furthermore, in the present embodiment, a protrusion accommodating portion 32c that is recessed corresponding to the protrusion 631 (see FIG. 3) formed on the upper surface of the negative electrode side insulating frame 63 is formed on the bottom surface of the negative electrode terminal fitting portion 32b. Has been. As described above, the concavo-convex structure including the protrusion 631 formed on the negative electrode-side insulating frame 63 and the protrusion accommodating portion 32c formed on the negative electrode terminal fitting portion 32b causes an error when the negative electrodes 6 are arranged adjacent to each other. An incorrect connection prevention structure for preventing connection is configured. The protrusion 631 of the present embodiment is formed on the inner wall of the negative electrode side insulating frame 63 (see FIG. 3), and the height of the negative electrode side insulating frame 63 (maximum negative electrode side) is determined by the protrusion 631. (Height) is higher than the height of the positive electrode side insulating frame 53 (maximum height on the positive electrode side). Further, the protrusion accommodating portion 32c formed in the negative electrode terminal fitting portion 32b may not completely correspond to the shape of the protruding portion 631, and as shown in FIG. What is necessary is just to make the depth of the terminal fitting part 32b deep, and to respond | correspond.

次にこのように構成した組電池において、(1)2つの単電池2の負極端子6同士が隣接した誤配置、(2)正極端子5同士が隣接した誤配置、及び、(3)正極端子5及び負極端子6が正しく隣り合った正常配置における各端子5、6及びバスバー3の位置関係について図5〜図7を参照して説明する。   Next, in the assembled battery configured as described above, (1) misplacement in which the negative electrode terminals 6 of the two unit cells 2 are adjacent to each other, (2) misplacement in which the positive electrode terminals 5 are adjacent to each other, and (3) positive electrode terminal The positional relationship between the terminals 5 and 6 and the bus bar 3 in a normal arrangement in which the 5 and the negative electrode terminal 6 are adjacent to each other will be described with reference to FIGS.

(1)2つの単電池2の負極端子6同士が隣接した誤配置の場合
図5に示すように、負極端子6同士が隣接した場合において、当該2つの負極端子6にバスバー3を接続すると、バスバー3の負極端子嵌合部32bに、正常に配置された負極プレート端子部61が嵌合する前に、誤って配置された負極プレート端子部61の突起部631が、バスバー3の正極端子嵌合部32aの底面に接触する。つまり、正常に配置された負極プレート端子部61の突起部631が、負極端子嵌合部32bに形成された突起収容部32cに嵌合する前に、誤って配置された負極プレート端子部61の突起部631が、正極端子嵌合部32aに干渉する。このため、バスバー3がぐらつき、斜めに配置されること等から誤配置であることが分かる。
(1) In the case of misplacement in which the negative electrode terminals 6 of two unit cells 2 are adjacent to each other, as shown in FIG. 5, when the negative electrode terminals 6 are adjacent to each other, when the bus bar 3 is connected to the two negative electrode terminals 6, Before the normally arranged negative electrode plate terminal portion 61 is fitted into the negative electrode terminal fitting portion 32b of the bus bar 3, the protrusion 631 of the negative electrode plate terminal portion 61 that is mistakenly arranged is fitted into the positive electrode terminal fitting of the bus bar 3. It contacts the bottom surface of the joint portion 32a. That is, before the protrusion 631 of the negative plate terminal portion 61 that is normally arranged is fitted to the protrusion accommodating portion 32c formed in the negative electrode terminal fitting portion 32b, the negative plate terminal portion 61 that is mistakenly arranged is fitted. The protrusion 631 interferes with the positive terminal fitting portion 32a. For this reason, it turns out that it is misplacement from the bus bar 3 wobbling and being arranged diagonally.

なお、突起部631が形成されていない場合には、バスバー3の正極端子嵌合部32a内に、誤配置された負極端子6が入り込むとともに、バスバー3の負極端子嵌合部32b内に、正常配置された負極端子6が入り込むことになる。つまり、負極端子6同士が隣接した場合には、誤接続か否を判断しにくいという問題がある。このような場合に、負極プレート端子部61側に突起部631を設けることで、上記の通り、単電池2の一部が逆向きに誤って配置されていることが構造的に分かる。   When the protruding portion 631 is not formed, the negative terminal 6 misplaced enters the positive terminal fitting portion 32a of the bus bar 3, and the normal terminal fitting portion 32b of the bus bar 3 is normal. The arranged negative electrode terminal 6 enters. That is, when the negative electrode terminals 6 are adjacent to each other, there is a problem that it is difficult to determine whether the connection is incorrect. In such a case, by providing the protruding portion 631 on the negative electrode plate terminal portion 61 side, it can be structurally understood that a part of the unit cell 2 is erroneously arranged in the reverse direction as described above.

(2)2つの単電池2の正極端子5同士が隣接した誤配置の場合
図6に示すように、正極端子5同士が隣接した場合において、当該2つの正極端子5にバスバー3を接続すると、バスバー3の正極端子嵌合部32aに正常に配置された正極プレート端子部51が嵌合する前に、誤って配置された正極プレート端子部51が、当該正極プレート端子部51の幅寸法よりも小さい負極端子嵌合部32bに嵌らない。このため、バスバー3がぐらつき、斜めに配置されること等から誤配置であることが分かる。
(2) When the positive terminals 5 of the two unit cells 2 are adjacent to each other, as shown in FIG. 6, when the positive terminals 5 are adjacent to each other, when the bus bar 3 is connected to the two positive terminals 5, Before the positive plate terminal portion 51 that is normally arranged in the positive electrode terminal fitting portion 32 a of the bus bar 3 is fitted, the positive plate terminal portion 51 that is mistakenly arranged is larger than the width dimension of the positive plate terminal portion 51. It does not fit into the small negative terminal fitting part 32b. For this reason, it turns out that it is misplacement from the bus bar 3 wobbling and being arranged diagonally.

(3)2つの単電池2の正極端子5及び負極端子6が正しく隣り合った正常配置の場合
図7に示すように、正極端子5及び負極端子6が隣接した場合において、それら正極端子5及び負極端子6にバスバー3を接続すると、バスバー3の正極端子嵌合部32aに正極プレート端子部51が嵌合し、バスバー3の負極端子嵌合部32bに負極プレート端子部61が嵌合するとともに、負極側絶縁枠体63に設けられた突起部631が負極端子嵌合部32bに設けられた突起収容部32cに嵌合する。このように正しく嵌合した場合、正極プレート端子部51の上面及び負極プレート端子部61の上面の高さが同一であることから、バスバー3は水平方向に沿った姿勢となる。そして、各嵌合部32a、32bが各プレート端子部51、61に嵌合した後、各ねじ端子部52、62にナット部材7を螺合させてバスバー3をプレート端子部51、61に押圧固定して組電池100が構成される(図1参照)。
(3) When the positive electrode terminal 5 and the negative electrode terminal 6 of the two unit cells 2 are correctly adjacent to each other, as shown in FIG. 7, when the positive electrode terminal 5 and the negative electrode terminal 6 are adjacent to each other, When the bus bar 3 is connected to the negative terminal 6, the positive plate terminal part 51 is fitted to the positive terminal fitting part 32 a of the bus bar 3, and the negative plate terminal part 61 is fitted to the negative terminal fitting part 32 b of the bus bar 3. The protrusion 631 provided on the negative electrode side insulating frame 63 is fitted into the protrusion accommodating part 32c provided on the negative electrode terminal fitting part 32b. When correctly fitted in this way, the height of the upper surface of the positive electrode plate terminal portion 51 and the upper surface of the negative electrode plate terminal portion 61 are the same, so that the bus bar 3 is in a posture along the horizontal direction. And after each fitting part 32a, 32b fits to each plate terminal part 51,61, the nut member 7 is screwed together in each screw terminal part 52,62, and the bus-bar 3 is pressed to plate terminal part 51,61. The assembled battery 100 is configured by being fixed (see FIG. 1).

このように構成した本実施形態に係る電池100によれば、正極端子5の外形形状と負極端子6の外形形状を互いに異ならせるとともに、バスバー3が正極端子5の外形形状に対応した正極端子嵌合部32a及び負極端子6の外形形状に対応した負極端子嵌合部32bを有することから、一部の単電池2が逆向きに誤って配置されている場合、誤って配置された単電池2の正極端子5又は負極端子6とバスバー3の正極端子嵌合部32a又は負極端子嵌合部32bとが嵌合しない。これにより、単電池2の一部が逆向きに誤って配置されていることが構造的に分かるので、組電池100における単電池2の誤接続を防止することができる。   According to the battery 100 according to this embodiment configured as described above, the outer shape of the positive electrode terminal 5 and the outer shape of the negative electrode terminal 6 are different from each other, and the bus bar 3 is fitted to the positive electrode terminal corresponding to the outer shape of the positive electrode terminal 5. Since it has the negative electrode terminal fitting part 32b corresponding to the external shape of the joint part 32a and the negative electrode terminal 6, when some of the single cells 2 are mistakenly arranged in the reverse direction, the single cells 2 arranged incorrectly The positive electrode terminal 5 or the negative electrode terminal 6 and the positive electrode terminal fitting portion 32a or the negative electrode terminal fitting portion 32b of the bus bar 3 are not fitted. As a result, it is structurally known that a part of the unit cell 2 is mistakenly arranged in the reverse direction, so that the unit cell 2 in the assembled battery 100 can be prevented from being erroneously connected.

また、正極端子5が平面視概略矩形状をなすものであり、負極端子6が平面視概略矩形状をなすものであり、正極端子5の幅と負極端子6の幅とが互いに異なることから、正極端子5及び負極端子6の構成を簡略化することができるとともに、それらの正極プレート端子部51及び負極プレート端子部61に嵌合する正極端子嵌合部32a及び負極端子嵌合部32bの構成も簡略化することができる。つまり、正極端子嵌合部32a及び負極端子嵌合部32bの形状を凹形状とするだけで良い。また、正極プレート端子部51の幅と負極プレート端子部61の幅とを異ならせればよいので、その他の電池構成部品の構造を変更する必要が無く、従来の電池構成部品を汎用することができる。   Further, the positive electrode terminal 5 has a substantially rectangular shape in plan view, the negative electrode terminal 6 has a substantially rectangular shape in plan view, and the width of the positive electrode terminal 5 and the width of the negative electrode terminal 6 are different from each other. The configurations of the positive electrode terminal 5 and the negative electrode terminal 6 can be simplified, and the configurations of the positive electrode terminal fitting portion 32a and the negative electrode terminal fitting portion 32b that are fitted to the positive electrode plate terminal portion 51 and the negative electrode plate terminal portion 61 are provided. Can also be simplified. That is, the positive terminal fitting portion 32a and the negative terminal fitting portion 32b need only be concave. In addition, since the width of the positive electrode plate terminal portion 51 and the width of the negative electrode plate terminal portion 61 need only be different, it is not necessary to change the structure of other battery components, and the conventional battery components can be used widely. .

さらに、負極側絶縁枠体63の上面に突起部631を形成して、負極側絶縁枠体63の負極側最大高さを正極側絶縁枠体53の正極側最大高さよりも高くして、負極端子嵌合部32bに突起部631に対応した突起収容部32cを形成しているので、正極端子5同士が隣接した誤配置及び負極端子6が隣接した誤配置のいずれにおいてもバスバー3が隣接する端子同士に嵌合しなくなるので、組電池100における単電池2の誤接続をより一層防止することができる。ここで、負極プレート端子部61の周囲に設けられた負極側絶縁枠体63に突起部631を設けて絶縁枠体同士の高さを異ならせているので、端子同士の高さを異ならせるよりも設計、製造が容易になり、正極端子5及び負極端子6の設計、ねじ端子部52、62の設計をできるだけ共通化することができる。   Further, a protrusion 631 is formed on the upper surface of the negative electrode side insulating frame 63 so that the negative electrode side maximum height of the negative electrode side insulating frame 63 is made higher than the positive electrode side maximum height of the positive electrode side insulating frame 53. Since the protrusion accommodating portion 32c corresponding to the protruding portion 631 is formed in the terminal fitting portion 32b, the bus bar 3 is adjacent in both the misplacement in which the positive terminals 5 are adjacent to each other and the misplacement in which the negative electrode terminal 6 is adjacent. Since the terminals are not fitted to each other, erroneous connection of the unit cells 2 in the assembled battery 100 can be further prevented. Here, since the protrusions 631 are provided on the negative electrode-side insulating frame 63 provided around the negative electrode plate terminal portion 61 to make the heights of the insulating frames different, the heights of the terminals are made different. In addition, the design and manufacture are facilitated, and the design of the positive terminal 5 and the negative terminal 6 and the design of the screw terminal portions 52 and 62 can be made as common as possible.

また、正極プレート端子部51をアルミニウムから形成し、負極プレート端子部61を銅から形成するとともに、正極プレート端子部51の断面積/電気抵抗率と負極プレート端子部61の断面積/電気抵抗率と略同一にすることで、正極プレート端子部51の幅と負極プレート端子部61の幅とを異ならせる構成としているので、正極端子及び負極端子の発熱量を均一化及び組電池における単電池の誤接続防止を一挙に実現することができる。   Further, the positive electrode plate terminal portion 51 is formed of aluminum, the negative electrode plate terminal portion 61 is formed of copper, and the cross sectional area / electric resistivity of the positive electrode plate terminal portion 51 and the cross sectional area / electric resistivity of the negative electrode plate terminal portion 61. Since the width of the positive electrode plate terminal portion 51 and the width of the negative electrode plate terminal portion 61 are made different from each other, the heat generation amount of the positive electrode terminal and the negative electrode terminal is made uniform and It is possible to prevent erroneous connection all at once.

さらに、正極端子の正極プレート端子部をアルミニウム製とすることで、銅に比べて材料コストが安く、比重の軽いアルミニウムを多用する構造とし、単電池及び組電池を安価にしつつ軽量化することができる。   Furthermore, by making the positive electrode plate terminal portion of the positive electrode terminal made of aluminum, the material cost is lower than that of copper, and a structure using a lot of light aluminum is used to reduce the weight of the unit cell and the assembled battery while reducing the cost. it can.

なお、本発明は前記実施形態に限られるものではない。   The present invention is not limited to the above embodiment.

例えば、前記実施形態では、正極プレート端子部51の幅が負極プレート端子部61の幅よりも大きく構成されているが、誤接続防止の観点から言えば、負極プレート端子部61の幅が正極プレート端子部51の幅よりも大きく構成されているものであっても良い。この場合には、正極側絶縁枠体53に突起部631を設け、正極端子嵌合部32aに突起収容部を形成することで、2つの単電池2の正極端子5同士が隣接した誤配置を容易に判断することができる。   For example, in the above embodiment, the positive electrode plate terminal portion 51 is configured to have a width larger than that of the negative electrode plate terminal portion 61. From the viewpoint of preventing erroneous connection, the negative electrode plate terminal portion 61 has a width that is equal to the positive electrode plate. It may be configured to be larger than the width of the terminal portion 51. In this case, the positive electrode-side insulating frame 53 is provided with the protrusion 631 and the positive electrode terminal fitting portion 32a is formed with the protrusion accommodating portion, so that the positive terminals 5 of the two unit cells 2 are adjacent to each other. It can be easily judged.

また、前記実施形態では、プレート端子部51、52及びバスバー3の構成を簡略化するとともに製造コストを削減するために、バスバー3の絶縁枠体32に嵌合部を形成する構成としているが、バスバー3の接続導体31に嵌合部を形成しても良い。また、プレート端子部に突起部631を設けることで正極側最大高さと負極側最大高さを互いに異ならせるとともに、接続導体31に当該突起部631に対応する突起収容部を形成しても良い。   Moreover, in the said embodiment, in order to simplify the structure of the plate terminal parts 51 and 52 and the bus bar 3, and to reduce manufacturing cost, it is set as the structure which forms a fitting part in the insulating frame 32 of the bus bar 3, A fitting portion may be formed in the connection conductor 31 of the bus bar 3. Further, by providing the protrusion 631 on the plate terminal portion, the maximum positive electrode-side height and the negative electrode-side maximum height may be made different from each other, and a protrusion accommodating portion corresponding to the protrusion 631 may be formed on the connection conductor 31.

さらに、前記実施形態ではプレート端子部51、52の幅寸法を互いに異ならせる構成の他、各端子5、6が誤配置された場合に、バスバー3の各嵌合部32a、32bが、各端子5、6に嵌らない形状であれば良く、例えば、正極端子5及び負極端子6のサイズを異ならせる構成、プレート端子部51、61の高さを異ならせる構成、正極側絶縁枠体53及び負極側絶縁枠体63の形状を異ならせる等、種々の構成を採用することができる。また、各端子がねじ端子部52、62を有さない構成としても良い。   Furthermore, in the embodiment, in addition to the configuration in which the width dimensions of the plate terminal portions 51 and 52 are different from each other, when the terminals 5 and 6 are misplaced, the fitting portions 32a and 32b of the bus bar 3 5 and 6, for example, a configuration in which the positive electrode terminal 5 and the negative electrode terminal 6 have different sizes, a configuration in which the plate terminal portions 51 and 61 have different heights, a positive electrode-side insulating frame 53, and Various configurations, such as making the shape of the negative electrode side insulating frame 63 different, can be adopted. Each terminal may not have the screw terminal portions 52 and 62.

その上、正極端子嵌合部32a及び負極端子嵌合部32bがそれぞれ正極端子5及び負極端子6の外形形状に対応して形成されるとは、正極端子嵌合部32a及び負極端子嵌合部32bに誤配置された端子が嵌らない形状で形成されていれば良く、正常配置された端子のサイズと同一サイズの嵌合部でなくとも、正常配置された端子に隙間をもって嵌るものであっても良い。   In addition, the positive terminal fitting part 32a and the negative terminal fitting part 32b are formed corresponding to the outer shapes of the positive terminal 5 and the negative terminal 6, respectively. It is sufficient that the terminals misplaced in 32b are formed in a shape that does not fit, and even if the fitting portion is not the same size as the size of the terminals arranged normally, it fits in the terminals arranged normally with a gap. May be.

その他、本発明は前記実施形態に限られず、その趣旨を逸脱しない範囲で種々の変形が可能であるのは言うまでもない。   In addition, it goes without saying that the present invention is not limited to the above-described embodiment, and various modifications can be made without departing from the spirit of the present invention.

100・・・組電池
2・・・単電池
3・・・バスバー
32a・・・正極端子嵌合部
32b・・・負極端子嵌合部
4・・・電池筐体
5・・・正極端子
51・・・正極プレート端子部
53・・・正極側絶縁枠体
6・・・負極端子
61・・・負極プレート端子部
63・・・負極側絶縁枠体
631・・・突起部
DESCRIPTION OF SYMBOLS 100 ... Battery assembly 2 ... Single cell 3 ... Bus bar 32a ... Positive electrode terminal fitting part 32b ... Negative electrode terminal fitting part 4 ... Battery housing 5 ... Positive electrode terminal 51- .... Positive electrode plate terminal part 53 ... Positive electrode side insulating frame 6 ... Negative electrode terminal 61 ... Negative electrode plate terminal part 63 ... Negative electrode side insulating frame 631 ... Projection part

Claims (4)

電池筐体から突出した正極端子及び負極端子を有する複数の単電池同士の端子間をバスバーを用いて電気的に接続して構成される組電池であって、
前記正極端子の外形形状及び前記負極端子の外形形状が互いに異なるとともに、
前記バスバーが、前記正極端子の外形形状に対応した正極端子嵌合部及び前記負極端子の外形形状に対応した負極端子嵌合部を有し、
前記正極端子又は前記正極端子の周囲に設けられた正極側絶縁枠体のうち高い方の正極側最大高さと、前記負極端子又は前記負極端子の周囲に設けられた負極側絶縁枠体のうち高い方の負極側最大高さとが互いに異なり、
前記正極端子嵌合部が前記正極側最大高さに対応した形状を有し、前記負極端子嵌合部が前記負極側最大高さに対応した形状を有し、
前記正極端子の周囲に設けられた正極側絶縁枠体又は前記負極端子の周囲に設けられた負極側絶縁枠体のうち、幅の小さい端子の周囲に設けられた絶縁枠体の高さと、他方の絶縁枠体の高さとが互いに異なり、
前記正極端子嵌合部及び前記負極端子嵌合部が、前記それぞれの絶縁枠体の高さに対応した形状を有することを特徴とする組電池。
A battery assembly configured by electrically connecting terminals of a plurality of single cells having a positive electrode terminal and a negative electrode terminal protruding from a battery housing using a bus bar,
While the outer shape of the positive terminal and the outer shape of the negative terminal are different from each other,
The bus bar has a positive terminal fitting portion corresponding to the outer shape of the positive terminal and a negative terminal fitting portion corresponding to the outer shape of the negative terminal,
Of the positive-electrode-side insulating frame provided around the positive-electrode terminal or the positive-electrode terminal, the higher positive-side maximum height and the higher of the negative-electrode-side insulating frame provided around the negative-electrode terminal or the negative-electrode terminal Different from the negative electrode side maximum height,
The positive electrode terminal fitting portion has a shape corresponding to the positive electrode side maximum height, the negative electrode terminal fitting portion has a shape corresponding to the negative electrode side maximum height,
Among the positive electrode side insulating frame provided around the positive electrode terminal or the negative electrode side insulating frame provided around the negative electrode terminal, the height of the insulating frame provided around the small terminal, and the other The height of the insulation frame is different from each other,
The assembled battery, wherein the positive terminal fitting portion and the negative terminal fitting portion have shapes corresponding to the heights of the respective insulating frames.
電池筐体から突出した正極端子及び負極端子を有する複数の単電池同士の端子間をバスバーを用いて電気的に接続して構成される組電池であって、
前記正極端子の外形形状及び前記負極端子の外形形状が互いに異なるとともに、
前記バスバーが、前記正極端子及び前記負極端子を電気的に接続する接続導体と、当該接続導体の側面を覆う絶縁枠体とを有し、
前記絶縁枠体が、前記正極端子の外形形状に対応した正極端子嵌合部及び前記負極端子の外形形状に対応した負極端子嵌合部を有し、
前記正極端子又は前記正極端子の周囲に設けられた正極側絶縁枠体のうち高い方の正極側最大高さと、前記負極端子又は前記負極端子の周囲に設けられた負極側絶縁枠体のうち高い方の負極側最大高さとが互いに異なり、
前記正極端子嵌合部が前記正極側最大高さに対応した形状を有し、前記負極端子嵌合部が前記負極側最大高さに対応した形状を有ることを特徴とする組電池。
A battery assembly configured by electrically connecting terminals of a plurality of single cells having a positive electrode terminal and a negative electrode terminal protruding from a battery housing using a bus bar,
While the outer shape of the positive terminal and the outer shape of the negative terminal are different from each other,
The bus bar includes a connection conductor that electrically connects the positive electrode terminal and the negative electrode terminal, and an insulating frame that covers a side surface of the connection conductor;
The insulating frame has a positive terminal fitting portion corresponding to the outer shape of the positive terminal and a negative terminal fitting portion corresponding to the outer shape of the negative terminal,
Of the positive-electrode-side insulating frame provided around the positive-electrode terminal or the positive-electrode terminal, the higher positive-side maximum height and the higher of the negative-electrode-side insulating frame provided around the negative-electrode terminal or the negative-electrode terminal Different from the negative electrode side maximum height,
The assembled battery, wherein the positive electrode terminal fitting portion has a shape corresponding to the positive electrode side maximum height, and the negative electrode terminal fitting portion has a shape corresponding to the negative electrode side maximum height.
前記正極端子の断面積/電気抵抗率の値と、前記負極端子の断面積/電気抵抗率の値とが同一であることを特徴とする請求項1又は2に記載の組電池。 3. The assembled battery according to claim 1, wherein the cross-sectional area / electric resistivity value of the positive electrode terminal and the cross-sectional area / electric resistivity value of the negative electrode terminal are the same. 前記正極端子がアルミニウムであり、前記負極端子が銅であり、
前記正極端子の断面積が、前記負極端子の断面積よりも大きいことを特徴とする請求項1乃至の何れかに記載の組電池。
The positive terminal is aluminum, the negative terminal is copper,
The assembled battery according to any one of claims 1 to 3 , wherein a cross-sectional area of the positive electrode terminal is larger than a cross-sectional area of the negative electrode terminal.
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