JP6205808B2 - Storage element module - Google Patents

Description

  The present invention relates to a storage element module (battery module, assembled battery) in which a plurality of storage elements (unit cells, battery cells) are electrically connected to form a module.

  A battery module disclosed in Patent Document 1 which is an example of a conventional power storage element module includes a plurality of battery cells (power storage elements) arranged in a stack, and these battery cells are electrically connected by a bus bar. Positive and negative terminals (external terminals) of the battery module as a whole are arranged on the surface where the terminals of the individual battery cells are provided.

  However, special consideration is not paid to the arrangement of the external terminals in the conventional power storage element modules including those disclosed in Patent Document 1.

JP 2010-97722 A

  An object of the present invention is to improve the arrangement of external terminals in a power storage element module.

This onset Ming comprises a plurality of storage elements, each storage element, and a terminal face of the terminal is disposed, and a bottom surface facing the terminal surface, and a pair of short sides facing each other, a pair of opposing A plurality of the side surfaces, the terminals are not disposed on the bottom surface, the short side surfaces, and the long side surfaces, the terminal surfaces face the same direction, and the long side surfaces face each other. An electricity storage element group in which the electricity storage elements are stacked in the vertical direction and the upper side of the electricity storage element at the upper end in the stacking direction of the electricity storage elements constituting the energy storage element group are disposed on the long side surface side . includes positive and negative external terminals, and a bus bar electrically connected to one of said positive and negative external terminals, wherein the energy storage element group, the first surface constituted by said terminal surface of said plurality of power storage elements And the short side surface of the plurality of power storage elements. A pair of second surfaces, wherein the bus bar is disposed on the first surface of the power storage element group and connected to the terminals of the power storage elements, and the bus bar is provided continuously with the first part. A second portion disposed along the second surface of the power storage element group, and the positive and negative external terminals that are provided continuously with the second portion and are located in the power storage element at the upper end. And a third portion electrically connected to one of the two .

  Positive and negative external terminals of the entire storage element module are arranged at the upper end of the storage element group (upper end in the stacking direction of the battery cells of the storage element group). That is, the positive and negative external terminals of the entire power storage element module are arranged on a different surface from the surface on which the positive and negative terminals of the individual power storage elements are arranged. Therefore, it is possible to minimize the possibility that a cable or the like for connecting the storage element module to an external device will cause interference or unintentional electrical connection to a conductive member such as a bus bar for connecting the storage elements. Can be reduced.

  The power storage elements constituting the power storage element module are stacked in the vertical direction. Therefore, the self-weight of each power storage element acts to increase the binding force between the power storage elements, and as a result, the vibration resistance (the function of maintaining the binding between the power storage elements against vibration) is improved.

  In addition, when accommodated in a case or the like, the external terminal can be disposed on the opening side of the case or the like, so that a cable or the like for connecting to an external device can be connected to the external terminal after being accommodated in the case or the like. It is possible and has excellent workability.

  When the power storage element module is used in a vehicle, the following advantages are obtained. Even if the storage element module vibrates or moves due to inertia during repeated acceleration / deceleration of the vehicle, the external terminal is arranged on the upper end instead of the side surface (including the terminal surface) of the storage element module. The possibility of causing interference and collision with parts is minimized. In addition, even when the vehicle body is deformed, the external terminals are arranged not on the side surface (including the terminal surface) of the power storage element module but on the upper end, so that a conductive member such as a bus bar for connecting the power storage elements However, the possibility of causing interference and unintentional electrical connection to the external terminal can be reduced to a minimum.

The typical perspective view of the battery module which concerns on 1st Embodiment of this invention. The typical perspective view of the battery module which concerns on 2nd Embodiment of this invention. The perspective view which shows the electrical storage apparatus which concerns on 3rd Embodiment of this invention. The perspective view which shows the battery module of the electrical storage apparatus shown in FIG. FIG. 5 is an exploded perspective view showing a partially exploded view of a laminate and a cover plate that constitute the battery module shown in FIG. 4. The exploded perspective view which shows the laminated body of an assembly | attachment state, and the cover plate of the state isolate | separated from this laminated body. The typical perspective view of the battery module which concerns on 4th Embodiment of this invention.

(First embodiment)
FIG. 1 shows a battery module (storage element module) 1 according to an embodiment of the present invention. The battery module 1 includes a battery cell group (power storage element group) 4 including a plurality (four in the present embodiment) of battery cells (power storage elements) 3 that are stacked with a spacer 2 interposed therebetween. The battery cells 3 constituting the battery cell group 4 are held in a stacked state by, for example, a holding structure (not shown in the present embodiment) including end plates arranged at both ends.

  Each battery cell 3 may be replaced with a unit composed of two or more battery cells (storage elements) connected in parallel to each other. In the present specification, unless otherwise specified, the terms “battery cell” and “storage element” encompass a single battery cell 3 itself or both the storage element itself and a unit thereof.

  In this embodiment, each battery cell 3 is a square type, and is a lithium ion battery that is an example of a nonaqueous electrolyte secondary battery. The battery cell 3 includes a case body 5 (in the present embodiment, a flat rectangular parallelepiped shape) in which an electrode body and the like are accommodated, and a lid body 6 that closes an opening 5a of the case body 5.

  The case main body 5 includes side walls 5c to 5f extending upward in the figure from an elongated rectangular bottom wall 5b. Each of the side walls 5c to 5f has one end connected to the bottom wall 5b and the other end defining an opening 5a of the case body 5. These side walls 5c to 5f include a pair of long side walls 5c and 5d facing each other and a pair of short side walls 5e and 5f facing each other having a smaller area than the long side walls 5c and 5d.

  Positive and negative terminals 7 a and 7 bb are arranged near both ends of the outer surface (terminal surface) 6 a of the lid 6 of each battery cell 3.

  The battery cells 3 constituting the battery cell group 4 are stacked in the vertical direction or the vertical direction in the present embodiment such that the long side walls 5c and 5d face each other between adjacent battery cells 3. In this specification, the vertical direction or the vertical direction, that is, the direction along the direction in which gravity acts substantially may be referred to as “vertical direction”. In addition, the battery cells 3 constituting the battery cell group 4 have the same direction on the outer surface 6a of the lid body 6 on which the terminals 7a and 7b are arranged, and in this embodiment, the direction orthogonal to the stacking direction of the battery cells 3 ( It is laminated so as to face in the left-right direction or the horizontal direction). In the present specification, the left-right direction or the horizontal direction, that is, the direction substantially perpendicular to the direction of gravity action may be referred to as the “lateral direction”. The postures of the battery cells 3 constituting the battery cell group 4 are set so that the positive terminals 7 a and the negative terminals 7 b are adjacent to each other between the adjacent battery cells 3.

  A positive terminal 7 a and a negative terminal 7 b of adjacent battery cells 3 are connected in series by a bus bar 8. In the present embodiment, the bus bar 8 is connected to the terminals 7a and 7b of the battery cell 3 by welding. However, the terminals 7a and 7b of the battery cell 3 may have a bolt shape, and the bus bar 8 may be connected to the terminals 7a and 7b by tightening with a nut.

  Positive and negative terminals (external terminals) 11a as a whole of the battery module 1 or the battery cell group 4 are disposed on the upper end of the battery cell group 4 in the stacking direction, in the present embodiment, on the upper long side wall 5a of the uppermost battery cell 3. 11b is arranged.

  The positive external terminal 11 a is electrically connected to the positive terminal 7 a of the uppermost battery cell 3 by the bus bar 12. The bus bar 12 includes a short first portion 12 a connected to the positive terminal 7 a of the uppermost battery cell 3. The bus bar 12 is provided continuously via the first portion 12a and the bent portion 12b, and extends along the long side wall 5c of the uppermost battery cell 3 toward the short side wall 5f of the battery cell 3. Is provided. One end of the second portion 12c is connected to the positive external terminal 11a. A part or all of the bus bar 12 may be divided.

  The negative external terminal 11 b is electrically connected to the negative terminal 7 b of the lowermost battery cell 3 by the bus bar 13. The bus bar 13 includes a short first portion 13a connected to the negative terminal 7b of the lowermost battery cell 3. The bus bar 13 includes a second portion 13 c that is provided continuously through the first portion 13 a and the bent portion 13 b and extends along the short side walls 5 e and 5 f of the individual battery cells 3 constituting the battery cell group 4. . Furthermore, the bus bar 13 includes a second portion 13c and a third portion 13e that are provided continuously via the bent portion 13d and are disposed on the short side wall 5e side of the long side wall 5c of the uppermost battery cell 3. A negative external terminal 11b is connected to the third portion 13e. A part or all of the bus bar 13 may be divided.

  The battery module 1 includes a case 15 in which the battery cell group 4 is accommodated. The battery cell group 4 is arranged in the case 15 so that the positive and negative external terminals 11a and 11b arranged on the long side wall 5c of the uppermost battery cell group 4 are arranged on the opening 15a side of the case 15 as described above. Be contained. The lower long side wall 5c on the lowermost battery cell group 4 is arranged at the bottom of the case 15 (not shown). The opening 15a of the case 15 is closed by a cover (not shown). Positive and negative external terminals 11a and 11b protrude from the cover to the outside. The battery module 15 accommodated in the case 15 constitutes a power supply device (power storage device). The overall configuration as the power supply device (power storage device) and the detailed structure of the battery module 1 will be described in detail in a third embodiment to be described later.

  In particular, the battery module 1 of the present embodiment has the following characteristics.

  The positive and negative external terminals 11 a and 11 b as the battery module 1 as a whole are arranged at the end in the stacking direction (vertical direction) of the battery cells 3 constituting the battery cell group 4. In other words, the positive and negative external terminals 11a and 11b of the battery module 1 as a whole are configured by the surface on which the positive and negative terminals 7a and 7b of the individual battery cells 3 are arranged (the outer surface 6a of the lid 6 of the individual battery cells 3). Are arranged on a plane different from the lateral plane). Therefore, the bus bar 12 for connecting the battery cells 3 such as a cable for connecting the battery module 1 to an external device or the negative external terminal 11b is connected to the negative terminal 7b of the battery cell 3 at the lowest stage. On the other hand, the possibility of interference and unintentional electrical connection occurring can be reduced to a minimum.

  The battery cells 3 constituting the battery module 1 are stacked in the vertical direction. Therefore, the weight of each battery cell 3 acts to increase the binding force between the battery cells 3, and as a result, vibration resistance (function to maintain the binding between the battery cells 3 against vibration) is achieved. improves.

  Since the positive and negative external terminals 11a and 11b are arranged at the ends in the stacking direction (vertical direction) of the battery cells 3 constituting the battery cell group 4, the external terminals 11a and 11b are connected to the opening 15a on the upper side of the case 15 as shown in FIG. Terminals 11a and 11b can be arranged. Therefore, after accommodating the battery cell group 4 in the case 15, it is possible to connect a cable or the like for connecting to an external device for the external terminals 11a and 11b, and the workability is excellent.

  The bus bars 12 and 13 pass through surfaces other than the outer surface 6a of the lid body 6 on which the terminals 7a and 7b of the individual battery cells 3 are arranged, except for the first portions 12a and 13a, to the positive and negative external terminals 11a and 11b. Has reached. Therefore, the possibility that these bus bars 12 and 13 cause an unintended electrical connection to the terminals 7a and 7b of the battery cell 3 can be reduced to a minimum.

  The bus bar 13 that connects the negative terminal 7b of the lowermost battery cell 3 and the negative external terminal 11b is a surface on which the positive and negative terminals 7a, 7b of the individual battery cells 3 are arranged (the lid of the individual battery cell 3). 6 is provided with a second portion 13c that passes through a different surface from the outer surface 6a), that is, a surface constituted by the short side walls 5e and 5f of the individual battery cells 3 and has a sufficient length. Circuit elements (for example, relays, fuses, various detection circuits) schematically indicated by reference numeral 16 can be interposed in the second portion 13c of the bus bar 13.

(Second Embodiment)
FIG. 2 shows a battery module 1 according to a second embodiment of the present invention. The battery cell group 4 in the first embodiment has a configuration in which an even number (four) of battery cells 3 are stacked. On the other hand, the battery cell group 4 included in the battery module 1 of the present embodiment has a configuration in which an odd number (three) of battery cells 3 are stacked.

  When the battery cell group 4 is configured by stacking an even number of battery cells 3 as in the first embodiment, the bus bar 13 connected to the negative external terminal 11b is a pair of short side walls 5e and 5f. The side surface adjacent to the positive terminal 7a of the uppermost battery cell 3 among the side surfaces. On the other hand, when the battery cell group 4 is configured by stacking an odd number of battery cells 3 as in the present embodiment, the 13 connected to the negative external terminal 11b is configured by the short side walls 5e and 5f. Among the pair of side surfaces, the side surface opposite to the positive terminal 7a of the uppermost battery cell 3 is passed.

  Other configurations and operations of the second embodiment are the same as those of the first embodiment.

(Third embodiment)
FIG. 3 shows a power storage device 20 using the battery module 1 of the third embodiment. The power storage device 20 includes a battery module 1 and an outer case 21 that houses the battery module 1. The power storage device 20 is used as, for example, a relatively low voltage (for example, 12V) auxiliary battery mounted on a gasoline vehicle or a diesel vehicle, but the application of the power storage device 20 is not limited.

  The outer case 21 is installed in the posture shown in FIG. The exterior case 21 includes a box-shaped case main body 21A having one opening surface, and a lid 21B that closes the opening surface of the case main body 21A. In the use state shown in FIG. 3, the opening surface of the case main body 21A is arranged on the upper surface. The lid 21B is fixed to the case main body 21A using, for example, a screw in a state where the opening surface of the case main body 21A is closed. Thereby, it can fix so that the laminated | stacked battery cell 3 may be clamp | tightened. Moreover, since this tightening force does not act on the outer surface (terminal surface) 6a of the battery cell 3, it can be fixed with high reliability. A positive external terminal 11a and a negative external terminal 11b project from the upper surface of the lid 21B.

  Hereinafter, the configuration of the battery module 1 will be described with reference to FIGS. 4 to 6, the battery module 1 is shown in a direction different from that in FIG. 3. Therefore, in the following description with reference to FIG. 4 to FIG. 6, the terms including “upper”, “lower” and “lateral” and the term “side” refer to the attitude of the battery module 1 shown in FIG. The direction in FIG. 3 is shown, and the direction in the posture shown in FIG. 3 is not shown.

  As shown in FIG. 4, the battery module 1 is formed by modularizing a plurality of (for example, eight) battery cells 3 (3a, 3b, 3c, 3d, 3e, 3f, 3g, 3h). The battery cell 3 is a secondary battery in which an electrode body and an electrolytic solution are accommodated in a flat rectangular casing. Specifically, the battery cell 3 is, for example, a lithium ion battery, but may be a secondary battery other than the lithium ion battery. On the upper surface of the battery cell 3, a positive terminal 7 a and a negative terminal 7 b are provided at both ends in the longitudinal direction, and a safety valve 24 is provided at the center in the longitudinal direction.

  The plurality of battery cells 3 are stacked in the thickness direction (D direction in the figure) of the battery cells 3 via resin spacers 2. The spacers 2 are interposed between the adjacent battery cells 3 so that the casings of the battery cells 3 are electrically insulated. In such a stacked state, the terminals 7 (7a, 7b) of the battery cells 3 are divided into two rows and arranged side by side in the stacking direction (D direction in the figure). In each row of terminals 7, two positive terminals 7a and two negative terminals 7b are alternately arranged.

  In one row of terminals 7, two negative terminals 7b on one end side in the stacking direction (D direction in the figure) are electrically connected to each other via a bus bar 8a, and two positive terminals 7a on the other end side are connected. They are electrically connected to each other via a bus bar 8e. In this row, the four terminals 7a and 7b in the middle in the stacking direction (D direction in the figure) are electrically connected to each other via the bus bar 8c. In the other row of terminals 7, four terminals 7a, 7b on one end side in the stacking direction (D direction in the figure) are electrically connected to each other via a bus bar 8b, and four terminals 7a, 7b on the other end side are connected. 7b are electrically connected to each other via a bus bar 8d. With such a connection structure, four parallel circuits including a pair of adjacent battery cells 3 are formed, and these parallel circuits are connected in series.

  A plurality of bus bars 8 (8a, 8b, 8c, 8d, 8e) connecting the terminals 7 of the battery cells 3 are unitized via a bus bar frame (not shown), and the plurality of battery cells 3 is attached.

  On both sides in the stacking direction (D direction in the figure), end plates 25a and 25b are provided on the outer sides of the outermost stacked battery cells 3a and 3h, respectively. Thus, the battery cell group 4 is formed by the pair of end plates 25a and 25b and the plurality of battery cells 3 and the plurality of spacers 2 sandwiched between the end plates 25a and 25b. The battery cell group 4 is fixed so as to be sandwiched from both sides in the stacking direction by a plurality (for example, four) of metal restraining bands 50 (50a, 50b, 50c, 50d) (see FIG. 4).

  In the use state shown in FIG. 3, the battery cell group 4 is accommodated in the outer case 21 in a direction in which the stacking direction (D direction in the drawing) coincides with the vertical direction. In this accommodated state, an end plate (upper end plate) 25a and an end plate (lower end plate) 25b are disposed on the upper surface portion and the lower surface portion of the battery cell group 4, respectively. In other words, the end plate 25a is disposed adjacent to the uppermost battery cell 3a, and the end plate 25b is disposed adjacent to the lowermost battery cell 3b. The plurality of battery cells 3 constituting the battery cell group 4 are firmly fixed to each other by being sandwiched from both sides in the vertical direction by the pair of end plates 25a and 25b. Further, in this accommodated state, the upper surface (the end surface on the one end plate 25a side in the stacking direction (D direction in the figure)) of the battery cell group 4 is disposed on the opening surface side of the case body 21A. Furthermore, when the power storage device 20 is mounted in an automobile or the like in the direction shown in FIG. 3, the plurality of battery cells 3 are stably supported by the lower end plate 25b.

  As shown in FIG. 4, a battery monitoring element 40 that monitors the power storage device 20 is provided on one side surface of the battery cell group 4 parallel to the stacking direction (D direction in the drawing). The battery monitoring element 40 includes a relay unit 42 that cuts off an overcurrent and a control unit 44 having a circuit board. The relay unit 42 and the control unit 44 are fixed to the side surface of the battery cell group 4 via a base plate 41 (made of resin in this embodiment) which is an example of an insulating member. The relay unit 42 is electrically connected to the positive electrode terminal 7a of the battery cell 3h stacked on the outermost side via the bus bar 8e and another bus bar 30. One end of a pair of bus bars 35, 36 is connected to the control unit 44, the other end of one bus bar 35 is connected to the relay unit 42, and the other end of the other bus bar 36 is one end plate. It arrange | positions in the vicinity of 25a and is connected to the positive electrode external terminal 11a (refer FIG. 4).

  The relay unit 42 and the control unit 44 in the present embodiment correspond to a specific example of the circuit element 16 (see FIG. 1) described in regard to the first embodiment. By interposing the resin base plate (insulating member) 41, unintended interference and electrical contact of the relay unit 42 and the control unit 44 with the battery cell 3 are prevented. Instead of the resin base plate 41, an insulating member made of an elastic material may be interposed between the relay unit 42 and the control unit 44 and the battery cell group 4. With this configuration, even when an unintended external force acts on the relay unit 42 and the control unit 44 and is displaced toward the battery cell group 4, the insulating member is elastically deformed or extended, so that the relay unit 42 etc. The state interposed between the battery cells 4 is maintained, and unintentional interference and electrical contact with the battery cells 3 are more reliably prevented.

  As shown in FIG. 5, a bus bar 32 for connecting the negative electrode terminal 7b of the outermost stacked battery cell 3a to the negative electrode external terminal 11b (see FIG. 3) is provided on the outer side of one end plate 25a. ing. The bus bar 32 is a strip-shaped metal plate that extends in a straight line, and is disposed along the upper edge of the end plate 25a. Bolt insertion holes 33a and 33b are provided at both ends of the bus bar 32, and bolts for fixing the bus bar 32 to the end plate 25a are inserted into the bolt insertion holes 33a and 33b.

  One end of the bus bar 32 is bent in an L shape so as to straddle the upper surface of the battery cell group 4 and the side surface of the battery cell group 4 on the end plate 25a side with respect to the negative electrode terminal 7b of the battery cell 3a. It is electrically connected via a bus bar 34 (see FIG. 4). The other end of the bus bar 32 is connected to the negative external terminal 11b (see FIG. 3) via another bus bar (not shown). Since the end plate 25a to which the bus bar 32 is fixed is located on the opening surface side of the case main body 21A, work for connecting the bus bar 32 to another bus bar, work for replacing the bus bar 32, and voltage or current using the bus bar 32 The measurement and the like can be easily performed through the opening surface of the case main body 21A even when the battery cell group 4 is accommodated in the case main body 21A.

  That is, since the external terminals 11a and 11b are arranged not on the terminal surface 6a of the battery cell 3 but on the end plate 25a at the end (upper end) of the battery cell group 4, the battery cell It can arrange | position, without producing a clearance gap between the groups 4. Therefore, it is possible to sufficiently secure the rigidity capable of resisting the external force applied directly or the stress applied via the cable.

  Further, a metal plate 70 is overlapped and fixed on the outside of one end plate 25a in a portion that does not interfere with the bus bar 32. As a material of the metal plate 70, it is preferable to use a metal material having higher strength than the bus bar 32. Although the metal plate 70 is substantially rectangular, a notch 74 for avoiding interference with the bus bar 32 is provided at the upper edge of the metal plate 70. Thereby, the upper edge part of the metal plate 70 has a shape in which both side portions sandwiching the notch 74 protrude upward. In the metal plate 70, for example, a pair of bulging portions 72 a and 72 b extending in the lateral direction are formed so as to bulge toward the end plate 25 a, thereby increasing the rigidity of the metal plate 70. The metal plate 70 is provided with a pair of bolt insertion holes 76. A weld bolt 77 is inserted into each bolt insertion hole 76 from the inside, and the weld bolt 77 is welded to the inner surface of the metal plate 70.

  In addition, the same metal plate 70 is similarly overlapped and fixed to the outside of the other end plate 25b.

  The end plates 25a and 25b on both sides have the same configuration. Therefore, only the configuration of one end plate 25a will be described here.

  The end plate 25 a has a substantially rectangular shape corresponding to the shape of the battery cell 3. The end plate 25a is an insulating member made of an electrically insulating material. Specifically, the material of the end plate 25a is, for example, resin, and can be easily molded as compared with the case where it is made of metal. At the peripheral edge of the end plate 25a, an engagement convex portion 69a that can be engaged with the engagement concave portion 26a of the spacer 2 stacked on the outermost side, and an engagement concave portion that can be engaged with the engagement convex portion 26b of the spacer 2 69b.

  On the outer surface of the end plate 25a, a bus bar recess 60 as a bus bar holding portion for holding the bus bar 32 and a metal plate recess 64 as a metal plate holding portion for holding the metal plate 70 are formed. Has been.

  The bus bar recess 60 is formed to be elongated along the upper edge of the end plate 25a. Specifically, the shape of the bus bar recess 60 is an elongated rectangle slightly larger than the bus bar 32. The depth of the bus bar recess 60 is the same as or slightly smaller than the thickness of the bus bar 32. Therefore, when the bus bar 32 is accommodated in the bus bar recess 60, all or most of the bus bar 32 is embedded in the end plate 25a in the thickness direction. Circular recesses 62 are provided at both ends in the length direction of the bottom of the bus bar recess 60. By attaching nuts (not shown) to these recesses 62, bolts for fixing the bus bar 32 can be fastened to the nuts.

  The metal plate recess 64 has substantially the same shape as the metal plate 70 and is slightly larger than the metal plate 70. The metal plate recess 64 has a depth equal to or greater than the thickness of the metal plate 70. Therefore, when the metal plate 70 is accommodated in the metal plate recess 64, the entire metal plate 70 is embedded in the end plate 25a in the thickness direction. As described above, since the bus bar recess 60 is elongated along the upper edge of the end plate 25a, the metal plate recess 64 is formed large in the remaining portion excluding the elongated bus bar recess 60. be able to. Therefore, the metal plate 70 can be overlaid on most of the outer surface of the end plate 25a, whereby high rigidity can be ensured.

  The depth of the metal plate recess 64 is larger than the thickness of the metal plate 70. A pair of recesses 66 for accommodating the heads of the weld bolts 77 are further formed at the bottom of the metal plate recess 64.

  By accommodating the bus bar 32 in the bus bar recess 60 of the end plate 25a configured as described above and the metal plate 70 in the metal plate recess 64, the bus bar 32 is surrounded by the peripheral wall of the bus bar recess 60, and The metal plate 70 is surrounded by the peripheral wall of the metal plate recess 64, so that the bus bar 32 and the metal plate 70 are positioned reliably. Therefore, electrical insulation between the bus bar 32 and the metal plate 70 can be reliably achieved.

  The bus bar 32 and the casing of the battery cell 3a and the metal plate 70 and the casing of the battery cell 3a are electrically insulated by interposing a resin end plate 25a, respectively. .

  Thus, electrical insulation among the battery cell 3a, the bus bar 32, and the metal plate 70 is performed only by the end plate 25a. Therefore, in the battery cell group 4, it is not necessary to further laminate an insulator different from the end plate 25a, and the thickness of the battery cell group 4 can be reduced.

  Moreover, since the metal plate 70 is fixed to the end plates 25a and 25b on both sides, the rigidity of the battery cell group 4 can be satisfactorily secured even when the resin end plates 25a and 25b are used. Therefore, it is not necessary to increase the thickness of the end plates 25a and 25b itself. Furthermore, since one end plate 25a is filled with all or most of the metal plate 70 and the bus bar 32 in the thickness direction, the metal plate 70 from the end plate 25a in the stacking direction (D direction in the figure) and The protrusion of the bus bar 32 is suppressed. Accordingly, while the bus bar 32 is arranged as a circuit element outside the stacking direction (D direction in the figure) of the battery cell group 4, an increase in the thickness of the battery cell group 4 due to this can be suppressed. Thus, the power storage device 20 can be downsized.

  A cover plate 27 that covers the bus bar 32 from the outside is provided on the outer side of the end plate 25a, thereby preventing contact between the bus bar 32 and a foreign object.

  The cover plate 27 has a substantially rectangular shape corresponding to the shape of the end plate 25a. The cover plate 27 is made of an electrically insulating material. Specifically, the material of the cover plate 27 is, for example, a resin, and can be easily molded as compared with the case where it is made of metal. Since the end plate 25a is also made of resin as described above, the end plate 25a and the cover plate 27 can be formed into a shape that can suitably accommodate the bus bar 32 therebetween.

  On the peripheral edge of the cover plate 27, an engaging convex portion 89a that can be engaged with the engaging concave portion 79a of the end plate 25a is provided. Further, the cover plate 27 is provided with a pair of bolt insertion holes 86 for allowing the weld bolts 77 to pass therethrough. A pair of peripheral wall portions 88 rising from the periphery of each bolt insertion hole 86 are provided on the outer surface of the cover plate 27. In addition, a plurality of recesses 90 are formed on the inner surface of the cover plate 27 to avoid interference with the ends of the restraining band 50.

  A first opening 82 for exposing one end of the bus bar 32 and a second opening 84 for exposing the other end of the bus bar 32 are provided at the upper edge of the cover plate 27. Accordingly, even when the cover plate 27 is attached to the end plate 25a, another bus bar can be connected to the exposed portion of the bus bar 32 through the first opening 82 and the second opening 84, or the exposed portion of the bus bar 32 can be connected. Can be used for maintenance or measurement (testing).

  However, the bus bar 32 is not necessarily provided with the first opening 82 and the second opening 84. When the first opening 82 or the second opening 84 is not provided, the connection work between the bus bar 32 and another bus bar may be performed with the cover plate 27 removed.

  Hereinafter, the procedure for assembling the battery module 1 will be described with reference to FIGS.

  First, a plurality of battery cells 3 stacked with the spacer 2 interposed therebetween are sandwiched from both sides in the stacking direction (D direction in the figure) by a pair of end plates 25a and 25b to form the battery cell group 4. As shown in FIG. 3, when one end plate 25a is stacked on the outside of the battery cell 3a, the engaging convex portion 69a and the engaging concave portion 69b of the end plate 25a are engaged with the engaging concave portion 26a of the spacer 2. Engage with the convex portion 26b. Thereby, the end plate 25a is positioned with respect to the spacer 2 and the battery cell 3a.

  Subsequently, the metal plate 70 is stacked outside the end plates 25 a and 25 b so as to be accommodated in the metal plate recess 64. Thereby, the metal plate 70 is embedded in the end plates 25a and 25b. Here, the weld bolt 77 is welded in advance to the metal plate 70 to be overlaid on the one end plate 25a.

  Next, the battery cell group 4 is fixed using, for example, four restraining bands 50 (50a, 50b, 50c, 50d) so that the constituent members of the battery cell group 4 are not separated. Specifically, each restraining band 50 is pressed against the outer peripheral portion of the spacer 2 and the outer peripheral portions of the end plates 25a and 25b on a plane parallel to the stacking direction (D direction in the drawing) of the battery cell group 4, and the stacking direction ( The ends of the restraining band 50 bent at a right angle are pressed to the outside of the metal plate 70 at both end faces in the direction D in the figure) and fixed by, for example, bolts (not shown).

  Subsequently, the cover plate 27 is placed on the outer side of the end plate 25a in a state where the bus bar 32 is accommodated in the bus bar recess 60 of the one end plate 25a and the bus bar 32 is embedded in the end plate 25a. At this time, the cover plate 27 is positioned with respect to the end plate 25a by engaging the engagement convex portion 89a of the cover plate 27 with the engagement concave portion 79a of the end plate 25a, and in the bolt insertion hole 86 of the cover plate 27. Insert the weld bolt 77.

  In a state where the cover plate 27 is overlaid on the outside of the end plate 25 a, the tip end portion of the weld bolt 77 protrudes to the outside of the cover plate 27. As shown in FIG. 6, the cover plate 27 is fixed to the end plate 25a by screwing and tightening a nut 78 to the protruding portion of the weld bolt 77. The nut 78 screwed into the weld bolt 77 is accommodated inside the peripheral wall portion 88 of the cover plate 27.

  Thereafter, one end of the L-shaped bus bar 34 is overlaid on the end of the bus bar 8a attached to the negative electrode terminal 7b of the battery cell 3a stacked on the outermost side, and is fixed by bolts or welding. Further, the other end portion of the L-shaped bus bar 34 is overlapped with one end portion of the bus bar 32 exposed at the first opening 82 of the cover plate 27, and the bolt insertion hole 33 a of the bus bar 32 and the L-shaped bus bar 34 are The bus bars 32 and 34 are fixed to the end plate 25a by screwing and tightening bolts 39 inserted from the outside into the bolt insertion holes 31 to nuts (not shown) attached to the end plate 25a. As a result, the bus bar 32 accommodated in the bus bar recess 60 of the end plate 25 a and the bus bar 30 not accommodated in the bus bar recess 60 are efficiently fixed to the end plate 25 a by fastening the same bolt 39. At this time, the bus bar 32 is embedded in the bus bar recess 60 so that the bus bar 32 is not displaced, so that the bolt can be easily and reliably fastened.

  The other end of the bus bar 32 exposed at the second opening 84 of the cover plate 27 is fixed to the end plate 25a by fastening a bolt together with another bus bar (not shown). Thereafter, the negative external terminal 11b is connected to the bus bar fixed to the end plate 25a together with the bus bar 32. However, the other end portion of the bus bar 32 may be extended so as to protrude to the outside of the cover plate 27, and this extended portion may be directly connected to the negative electrode external terminal 11b.

  The battery module 1 of the present embodiment has the following advantages in addition to the same or similar advantages as the first embodiment.

  Even if the battery module 1 vibrates or moves due to inertia during repeated acceleration / deceleration of the vehicle, the external terminals 7a and 7b are arranged not on the side surface (including the terminal surface) of the battery module 1 but on the upper end. The possibility of causing interference or collision with other parts is minimized. Even when the vehicle body is deformed, the external terminals 7a and 7b are arranged not on the side surface (including the terminal surface) of the battery module 1 but on the upper end, so that the battery cells 3a to 3h are connected. The possibility that the conductive member such as the bus bar 8e causes interference or unintentional electrical connection to the external terminals 7a and 7b can be reduced to the minimum.

  The battery module 1 is fixed by being tightened in the vertical direction (stacking direction of the battery cells 3) by the bottom of the case main body 21A and the lid 21B. That is, the tightening force does not act on the terminal surfaces of the individual battery cells 3, and the battery module 1 can be fixed in the case body 21A with high reliability.

  End plates 25a and 25b are disposed at the upper end and the lower end of the battery module 1 including the battery cells 3 stacked in the vertical direction. In addition to the increase in the binding force between the battery cells 3 due to the weight of the battery cell 3 described above, the vibration resistance is further improved by the end plates 25a and 25b being arranged in the stacking direction of the battery cells 3. A metal plate (second member) 70 is disposed outside the resin end plates (first members) 25a and 25b, and a resin cover plate (third member) 27 is disposed outside the metal plates (second members). Yes. For this reason, the end plates 25a and 25b themselves have high rigidity while ensuring the necessary insulation. Since the end plates 25a and 25b themselves have high rigidity, the end plates 25a and 25b are arranged at the upper end and the lower end of the battery cells 3 that are stacked in the vertical direction, so that vibration resistance is effectively improved. Can be improved.

  The external terminals 7a and 7b are not disposed on the side surface of the battery module 1 including the terminal surface and facing the lateral direction, but are provided at the upper end of the battery module 1. Further, an end plate 25 a, a metal plate 70, and a cover plate 27 are interposed between the external terminals 7 a and 7 b and the uppermost battery cell 3 a of the battery module 1. With this structure, the external terminals 7a and 7b are mechanically firmly connected to the other parts of the battery module 1 and have high resistance to external force and vibration.

  Generally, the resistance to vibration of the battery cell 3 is highest in the thickness direction of the thick electrode body. The vibration in the vertical direction is the largest in the vehicle. Therefore, the battery cell 3 is stacked and arranged with the terminals 7a and 7b oriented in the lateral direction, whereby high resistance to vibration during traveling of the vehicle can be obtained. Moreover, since the permeability of the electrolytic solution is good by arranging the individual battery cells 3 in this posture, it is also preferable in terms of the performance of the battery cells 3 themselves.

(Fourth embodiment)
The battery cell group 4 in this embodiment is accommodated in the accommodating part 17 recessed downward in the vertical direction.

  For example, the battery module 1 can be housed in the housing portion 17 that is recessed downward provided on the floor 18 of the vehicle. In addition, positive and negative external terminals 11 a and 11 b are arranged on the opening 17 a side of the housing portion 17 so that the external terminals 11 a and 11 b can be seen from the floor 18. You may close the opening 17a of the accommodating part 17 with the cover which is not shown in figure. In this case, the positive and negative external terminals 11a and 11b may protrude outward from the cover, or may be accommodated in the accommodating portion 17 and connected by introducing a cable. Further, the battery module 1 housed in the case 15 may be housed in the housing portion 17 of the vehicle floor 18.

  Other configurations and operations of the fourth embodiment are the same as those of the first and third embodiments.

DESCRIPTION OF SYMBOLS 1 Battery module 2 Spacer 3 Battery cell 4 Battery cell group 5 Case main body 5a Opening 5b Bottom wall 5c, 5d Long side wall 5e, 5f Short side wall 6 Lid 6a Outer surface (terminal surface)
7a, 7b terminal 8 bus bar 11a, 11b external terminal 12 bus bar 12a first part 12b bent part 12c second part 13 bus bar 13a first part 13b bent part 13c second part 13d bent part 13e third part 15 case 15a opening 16 circuit Element 17 Housing 17a Opening

Claims (12)

Comprising a plurality of storage elements, each storage element is provided with a terminal surface which terminals are arranged, a bottom surface facing the terminal surface, and a pair of short side surfaces facing each other and a pair of long side surfaces facing each other The plurality of power storage elements are vertically arranged such that terminals are not disposed on the bottom surface, the short side surface, and the long side surface, the terminal surfaces face the same direction, and the long side surfaces face each other. A storage element group stacked on
A positive and negative external terminal disposed on the long side surface above the power storage element at the upper end in the stacking direction of the power storage elements constituting the power storage element group ,
And a bus bar electrically connected to one of said positive and negative external terminals,
The power storage element group includes a first surface configured by the terminal surfaces of the plurality of power storage devices, and a pair of second surfaces configured by the short side surfaces of the plurality of power storage devices,
The bus bar is provided on the first surface of the electricity storage element group and connected to the terminal of the electricity storage element, and is continuously provided with the first part. A second portion disposed along two surfaces, and provided continuously with the second portion, and is electrically connected to one of the positive and negative external terminals located at the power storage element at the upper end portion And a third portion.   The power storage element module according to claim 1, wherein a circuit element is disposed on at least one of the pair of second surfaces of the power storage element group. The power storage element module according to claim 2 , further comprising an insulating member interposed between the circuit element and the power storage element group. The power storage element module according to claim 3 , wherein the insulating member is made of an elastic material. A lower end plate disposed at a lower end of the electricity storage element group;
Wherein disposed on the upper end of the storage element group, further comprising an external terminal and an upper end plate interposed between the storage element group according to any one of claims 1 to 4 Storage element module. At least one of the upper end plate and the lower end plate is
A first member made of an insulating material adjacent to the power storage element located on the outermost side among the power storage elements constituting the power storage element group;
The power storage element module according to claim 5 , further comprising: a second metal member disposed on a side opposite to the power storage element group with respect to the first member. The power storage element module according to claim 6 , further comprising a cover member made of an insulating material disposed on a side opposite to the power storage element group with respect to the second member. Further comprising a case in which the storage element group is accommodated from an opening provided at an upper end;
The power storage element group includes a power storage element at a lower end portion in the stacking direction of the power storage elements constituting the power storage element group, and a power storage element at the upper end portion in the stacking direction. The storage element module according to any one of claims 1 to 7 , wherein the storage element module is housed in the case so that the battery is disposed in the opening of the case. A lid for closing the opening of the case;
The energy storage element groups housed within the case, the case wherein the bottom portion and by said lid is fixed within the case by being clamped in the stacking direction of the electric storage device, according to claim 8 Storage element module. The power storage element module according to any one of claims 1 to 9 , which is for vehicle use. The power storage element group is housed in a housing portion having an opening at an upper end provided in the vehicle,
Among the storage element constituting the energy storage element group, the electric storage element of the lower end of the stacking direction is disposed on the bottom portion of the receiving portion, the electric storage element of the upper end of the stacking direction of the housing part The electrical storage element module of any one of Claim 1 to 7 arrange | positioned at the said opening. The power storage element module according to any one of claims 1 to 11 , wherein the power storage element is a lithium ion battery.

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