JP6023195B2 - パターン化されたマイクロ波エネルギー相互作用材料を有する積層体を形成するシステム及び方法 - Google Patents
パターン化されたマイクロ波エネルギー相互作用材料を有する積層体を形成するシステム及び方法 Download PDFInfo
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- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
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Description
本願は、2011年8月3日付けで出願された米国仮特許出願第61/514,600号、及び2011年12月13日付けで出願された米国仮特許出願第61/569,919号の双方の利益を主張する。2011年8月3日付けで出願された米国仮特許出願第61/514,600号、及び2011年12月13日付けで出願された米国仮特許出願第61/569,919号のそれぞれは、その全体を引用することにより本明細書の一部をなす。
Claims (19)
- 或るパターンのマイクロ波相互作用材料を含む積層体を形成する方法であって、
第1のウェブ、第2のウェブ、及び第3のウェブを含む複合積層体を形成するステップであって、前記第3のウェブは、前記第1のウェブと前記第2のウェブとの間に位置決めされ、前記第3のウェブは、マイクロ波相互作用材料と、前記第3のウェブの第1の複数の部分及び第2の複数の部分を少なくとも部分的に画定する複数の分割線とを含む、形成するステップと、
を含み、
前記複合積層体を形成するステップは、前記第3のウェブの前記第1の複数の部分及び前記第2の複数の部分の双方を接着材料によって前記第2のウェブに結合するステップを含み、
前記第3のウェブの前記第1の複数の部分及び前記第2の複数の部分の双方を前記第2のウェブに結合するステップにおいて、前記第3のウェブの前記第2の複数の部分の前記第2のウェブに対する接着結合は、前記第3のウェブの前記第1の複数の部分の前記第2のウェブに対する接着結合よりも強固であり、
前記第3のウェブの前記第1の複数の部分及び前記第2の複数の部分の双方を前記接着材料によって前記第2のウェブに結合するステップにおいて、前記第2のウェブと前記第3のウェブとの間の前記接着材料は、前記第2のウェブと前記第3のウェブとの間に非結合領域があるような接着剤セグメントのパターンで配置されており、
前記非結合領域は、前記第3のウェブの前記第2の複数の部分の前記第2のウェブに対する接着結合が、前記第3のウェブの前記第1の複数の部分の前記第2のウェブに対する接着結合よりも強固であるように、構成されており、
前記方法は、
前記複合積層体を、第1の積層体及び第2の積層体を含む複数の部分に分離するステップであって、前記第1の積層体は、前記第1のウェブ及び前記第1の複数の部分を含み、前記第2の積層体は、前記第2のウェブ及び前記第2の複数の部分を含む、分離するステップと、
を含み、
前記分離するステップは、前記第2のウェブと前記第3のウェブの前記第1の複数の部分との間の接着結合破壊、及び前記第1のウェブと前記第2のウェブとの間の相対移動を含み、前記接着結合破壊は、前記第1のウェブと前記第2のウェブとの間の前記相対移動に対応するものである、方法。
- 前記分離するステップは、前記第1の積層体及び前記第2の積層体を互いに対して離層するステップを含む、請求項1に記載の方法。
- 前記第1のウェブは紙を含む、請求項1に記載の方法。
- 前記第2のウェブは紙を含む、請求項1に記載の方法。
- 請求項1に記載の方法であって、該方法は、第4のウェブを前記第1の積層体に積層するステップを更に含み、それにより、前記第1の複数の部分は前記第1のウェブと前記第4のウェブとの間に位置決めされる、請求項1に記載の方法。
- 前記第1のウェブは紙を含み、前記第4のウェブはポリマーフィルムを含む、請求項5に記載の方法。
- 請求項1に記載の方法であって、該方法は、第4のウェブを前記第2の積層体に積層するステップを更に含み、それにより、前記第2の複数の部分は前記第2のウェブと前記第4のウェブとの間に位置決めされる、請求項1に記載の方法。
- 前記第2のウェブは紙を含み、前記第4のウェブはポリマーフィルムを含む、請求項7に記載の方法。
- 請求項1に記載の方法であって、
最初の積層体が前記第1のウェブ及び前記第3のウェブを含み、
前記形成するステップは、前記最初の積層体及び前記第2のウェブを互いに対して積層するステップを含み、
該方法は、前記最初の積層体及び前記第2のウェブを互いに対して積層するステップの前に、前記第3のウェブに前記分割線を形成するステップを更に含む、請求項1に記載の方法。
- 前記第3のウェブは、箔及び基材を含む箔積層体であり、
前記分割線を形成するステップは、前記箔及び前記基材の双方に前記分割線を形成するステップを含み、それにより、該分割線は前記箔において或るパターンを画定し、前記分割線は前記基材において或るパターンを画定し、前記箔における前記パターン及び前記基材における前記パターンは、互いに対して重ね合わせられる、請求項9に記載の方法。
- 前記第3のウェブは、箔及び基材を含む箔積層体であり、
前記積層するステップは、前記箔が前記基材と前記第2のウェブとの間に位置決めされるように行われる、請求項9に記載の方法。
- 請求項1に記載の方法であって、
最初の積層体が前記第2のウェブ及び前記第3のウェブを含み、
前記形成するステップは、前記最初の積層体及び前記第1のウェブを互いに対して積層するステップを含み、
該方法は、前記最初の積層体及び前記第1のウェブを互いに対して積層するステップの前に、前記第3のウェブに前記分割線を形成するステップを更に含む、請求項1に記載の方法。
- 前記第3のウェブは、箔及び基材を含む箔積層体であり、
前記分割線を形成するステップは、前記箔及び前記基材の双方に前記分割線を形成するステップを含み、それにより、該分割線は前記箔において或るパターンを画定し、前記分割線は前記基材において或るパターンを画定し、前記箔における前記パターン及び前記基材における前記パターンは、互いに対して重ね合わせられる、請求項12に記載の方法。
- 前記第3のウェブは、箔及び基材を含む箔積層体であり、
前記積層するステップは、前記箔が前記基材と前記第2のウェブとの間に位置決めされるように行われる、請求項12に記載の方法。
- 或るパターンのマイクロ波相互作用材料を含む積層体を形成するシステムであって、
最初の積層体を形成する第1の積層ステーション、及び、第1のウェブ、第2のウェブ、及び第3のウェブを含む複合積層体を形成するように該第1の積層ステーションから下流に位置決めされる第2の積層ステーションであって、該第1の積層ステーションは、前記最初の積層体が前記第1のウェブ及び前記第3のウェブを含むように構成され、該第2の積層ステーションは、前記複合積層体において前記第3のウェブが前記第1のウェブ及び前記第2のウェブの間に位置決めされるように構成される、第1の積層ステーション及び第2の積層ステーションと、
前記第1の積層ステーションと前記第2の積層ステーションとの間に位置決めされる型抜きステーションであって、前記第3のウェブのマイクロ波相互作用材料に複数の分割線を形成し、それにより、該複数の分割線は前記第3のウェブの第1の複数の部分及び第2の複数の部分を少なくとも部分的に規定する、型抜きステーションと、
前記第2の積層ステーションから下流に位置決めされる離層ステーションであって、前記複合積層体を第1の積層体及び第2の積層体を含む複数の部分に分離し、それにより、前記第1の積層体は、前記第1のウェブ及び前記第1の複数の部分を含み、前記第2の積層体は、前記第2のウェブ及び前記第2の複数の部分を含む、離層ステーションと、
を備える、システム。
- 前記第1の積層ステーション及び前記型抜きステーションは、前記第1の複数の部分及び前記第2の複数の部分の双方が前記第1のウェブに結合されるように協働して構成される、請求項15に記載のシステム。
- 前記離層ステーションは、前記第2の積層体をロールに形成する巻取り装置を備える、請求項15に記載のシステム。
- 前記離層ステーションから下流に位置決めされる第3の積層ステーションであって、第4のウェブを前記第1の積層体に積層し、それにより、前記第1の複数の部分が前記第1のウェブと前記第4のウェブとの間に位置決めされる、第3の積層ステーションを更に備える、請求項15に記載のシステム。
- 前記第1の積層ステーション及び前記型抜きステーションは、前記第1の複数の部分及び前記第2の複数の部分の双方が前記第1のウェブに結合されるように協働して構成され、
前記離層ステーションは、前記第2の積層体をロールに形成する巻取り装置を備える、請求項18に記載のシステム。
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