JP6005497B2 - Rotary atomizing head type coating machine - Google Patents

Rotary atomizing head type coating machine Download PDF

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Publication number
JP6005497B2
JP6005497B2 JP2012270635A JP2012270635A JP6005497B2 JP 6005497 B2 JP6005497 B2 JP 6005497B2 JP 2012270635 A JP2012270635 A JP 2012270635A JP 2012270635 A JP2012270635 A JP 2012270635A JP 6005497 B2 JP6005497 B2 JP 6005497B2
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rotary atomizing
atomizing head
coating machine
air
back surface
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JP2014113562A (en
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達也 梅本
達也 梅本
有生 千葉
有生 千葉
藤原 茂樹
茂樹 藤原
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Trinity Industrial Corp
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Trinity Industrial Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B3/00Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
    • B05B3/02Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
    • B05B3/10Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces
    • B05B3/1007Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces characterised by the rotating member
    • B05B3/1014Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces characterised by the rotating member with a spraying edge, e.g. like a cup or a bell
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/50Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B3/00Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
    • B05B3/02Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
    • B05B3/10Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces
    • B05B3/1092Means for supplying shaping gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B3/00Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
    • B05B3/02Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
    • B05B3/10Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces
    • B05B3/1064Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces the liquid or other fluent material to be sprayed being axially supplied to the rotating member through a hollow rotating shaft

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  • Nozzles (AREA)
  • Electrostatic Spraying Apparatus (AREA)
  • Spray Control Apparatus (AREA)

Description

本発明は、回転霧化頭を用いて塗料を噴霧して塗装を行う回転霧化頭式塗装機に関するものである。   The present invention relates to a rotary atomizing head type coating machine that performs coating by spraying a paint using a rotary atomizing head.

自動車ボディや自動車部品の塗装においては、厳しい塗装品質が要求されるため、均一で高品質の塗装を行うことができる回転霧化頭式塗装機が用いられている。   In the painting of automobile bodies and automobile parts, strict painting quality is required, and therefore, a rotary atomizing head type coating machine capable of performing uniform and high quality painting is used.

図10に示されるように、従来の回転霧化頭式塗装機50には、塗装機本体51の先端側にベル型の回転霧化頭52が設けられている。そして、回転霧化頭式塗装機50は、塗装機本体51に設けられたエアモータ53によって回転霧化頭52を回転させ、その遠心力によって塗料を霧化して噴霧する。また、塗装機本体51の先端において、回転霧化頭52の外周縁の後方位置にエア噴出口55が設けられており、エア噴出口55から回転霧化頭52の外周縁の周囲に向けてシェーピングエアA1が噴出される。このシェーピングエアA1を噴出することにより、噴霧塗料の拡散が防止されて均一で高品質の塗装が行われるようになっている。   As shown in FIG. 10, the conventional rotary atomizing head type coating machine 50 is provided with a bell-type rotary atomizing head 52 on the tip side of the coating machine main body 51. And the rotary atomizing head type coating machine 50 rotates the rotary atomizing head 52 by the air motor 53 provided in the coating machine main body 51, and atomizes and sprays a coating material with the centrifugal force. In addition, an air outlet 55 is provided at a position behind the outer peripheral edge of the rotary atomizing head 52 at the tip of the coating machine main body 51, from the air outlet 55 toward the periphery of the outer peripheral edge of the rotary atomizing head 52. Shaping air A1 is ejected. By ejecting the shaping air A1, the spray paint is prevented from diffusing and uniform and high-quality coating is performed.

しかしながら、シェーピングエアA1を噴出すると、その随伴流が発生することで回転霧化頭52の背面56側に負圧領域が発生する。このため、回転霧化頭式塗装機50の周囲に浮遊している塗料ダストP1がその負圧領域に誘引される結果、塗装機本体51の先端面51aや回転霧化頭52の背面56等に塗料ダストP1の汚れが付着してしまう。そして、この汚れが多くなると、付着した塗料が固化して剥がれることにより、ブツと称する品質不良が発生し塗装品質が低下してしまう。これを回避するため、塗装機50の洗浄作業などを頻繁に行う必要が生じ、メンテナンスコストが増大してしまう。   However, when the shaping air A1 is ejected, an accompanying flow is generated, and a negative pressure region is generated on the back surface 56 side of the rotary atomizing head 52. For this reason, as a result of the paint dust P1 floating around the rotary atomizing head type coating machine 50 being attracted to the negative pressure region, the front end surface 51a of the coating machine body 51, the back surface 56 of the rotary atomizing head 52, and the like. The dirt of the paint dust P1 adheres to the surface. And when this dirt increases, the adhering coating material solidifies and peels off, resulting in a quality defect called “butsu” and lowering the coating quality. In order to avoid this, it is necessary to frequently perform a cleaning operation of the coating machine 50 and the maintenance cost increases.

また、特許文献1では、回転霧化頭52の背面56等への塗料の付着を防止するために、回転霧化頭52の背面56側の負圧領域に向けて補充エアを供給するように構成した回転霧化頭式塗装機が開示されている。この回転霧化頭式塗装機は、補充エアを供給するための専用の圧気源(エアポンプなど)を備え、その圧気源からの補充エアの流量を制御することで、負圧領域に塗料ダストP1が入り込むのを防止するとともに、補充エアが塗装の仕上がり状態に悪影響を及ぼすのを防止している。   Further, in Patent Document 1, supplementary air is supplied toward the negative pressure region on the back surface 56 side of the rotary atomizing head 52 in order to prevent the coating material from adhering to the back surface 56 of the rotary atomizing head 52. A constructed rotary atomizing head type coater is disclosed. This rotary atomizing head type coating machine is provided with a dedicated pressure source (such as an air pump) for supplying supplementary air, and by controlling the flow rate of supplementary air from the pressure source, paint dust P1 is applied to the negative pressure region. Is prevented, and supplementary air is prevented from adversely affecting the finished state of the paint.

因みに、特許文献2には、回転霧化頭52における背面56の縁部に凹凸溝を設け、回転霧化頭52において凹凸溝の形成部分にシェーピングエアA1を当てることにより、旋回流を発生させ、少ないエア量で塗装を行うようにした回転霧化頭式塗装機が開示されている。   Incidentally, in Patent Document 2, a concave and convex groove is provided at the edge of the back surface 56 of the rotary atomizing head 52, and the shaping air A1 is applied to a portion where the concave and convex groove is formed in the rotary atomizing head 52 to generate a swirling flow. A rotary atomizing head type coater that performs painting with a small amount of air is disclosed.

特開平9−285742号公報JP-A-9-285742 特開平8−99053号公報JP-A-8-99053

ところで、特許文献1の回転霧化頭式塗装機では、補充エアを供給するためにエアポンプなどの専用の圧気源を設ける必要があり、設備コストやランニングコストが増大してしまう。   By the way, in the rotary atomizing head type coating machine of patent document 1, in order to supply supplementary air, it is necessary to provide a dedicated pressure source, such as an air pump, and equipment cost and running cost will increase.

また、特許文献2の回転霧化頭式塗装機では、シェーピングエアA1の旋回流を凹凸溝によって作っているため、その凹凸溝を設けることにより、回転霧化頭52の背面56における負圧が増大してしまう。従って、凹凸溝を設けることは、塗料ダストP1の汚れを誘引させる方向に作用するため、塗装機本体51の先端面51aや回転霧化頭52の背面56等における汚れが問題となる。   Further, in the rotary atomizing head type coating machine of Patent Document 2, since the swirling flow of the shaping air A1 is made by the concave and convex grooves, the negative pressure on the back surface 56 of the rotary atomizing head 52 is reduced by providing the concave and convex grooves. It will increase. Accordingly, the provision of the concave and convex grooves acts in a direction in which the dirt of the paint dust P1 is attracted, so that the dirt on the tip surface 51a of the coating machine main body 51, the back surface 56 of the rotary atomizing head 52, and the like becomes a problem.

本発明は上記の課題に鑑みてなされたものであり、その目的は、コストの増加を抑えつつ、塗装機本体の先端面に付着する汚れを低減することができる回転霧化頭式塗装機を提供することにある。   The present invention has been made in view of the above problems, and its object is to provide a rotary atomizing head type coating machine capable of reducing dirt adhering to the tip surface of the coating machine body while suppressing an increase in cost. It is to provide.

上記課題を解決するために、手段1に記載の発明は、内部にエアモータを有するとともに塗装機支持体に支持された塗装機本体と、前記塗装機本体の先端側に設けられ、前記エアモータにより回転駆動され、前面側から塗料を放出するベル型の回転霧化頭と、前記塗装機本体の先端側であってかつ前記回転霧化頭の外周縁の後方位置にて開口するエア噴出口を有し、前記エア噴出口から前記回転霧化頭の外周縁の周囲に向けてシェーピングエアを噴出するエア噴出手段とを備えた回転霧化頭式塗装機において、前記塗装機本体の先端側であってかつ前記外周縁及び前記エア噴出口よりも前記回転霧化頭の中心軸側となる位置に、前記塗装機本体内部を介して前記塗装機支持体内の大気圧領域に連通する連通路、または、前記塗装機本体内部及び前記塗装機支持体内部を介して塗装ブース外の大気圧領域に連通する連通路が形成され、前記回転霧化頭の背面上であってかつ前記外周縁及び前記エア噴出口よりも前記回転霧化頭の中心軸側となる位置に、前記回転霧化頭の回転駆動時に前記回転霧化頭の前記背面に沿って前記回転霧化頭の中心から外周に向かう空気の流れを発生させる気流発生部位が設けられていることを特徴とする回転霧化頭式塗装機をその要旨とする。   In order to solve the above-mentioned problem, the invention described in means 1 is provided with a coating machine main body having an air motor therein and supported by a coating machine support, provided on the tip side of the coating machine main body, and rotated by the air motor. It has a bell-shaped rotary atomizing head that is driven and discharges paint from the front side, and an air jet opening that opens at the front end side of the coating machine main body and at the rear position of the outer peripheral edge of the rotary atomizing head. And a rotary atomizing head type coating machine provided with air jetting means for jetting shaping air from the air jet port to the periphery of the outer peripheral edge of the rotary atomizing head. And a communication path communicating with the atmospheric pressure region in the coating machine support body through the interior of the coating machine body at a position closer to the central axis side of the rotary atomizing head than the outer peripheral edge and the air ejection port, or The interior of the coating machine A communication passage communicating with the atmospheric pressure region outside the coating booth is formed through the inside of the coating machine support, and is on the back surface of the rotary atomizing head and more than the outer peripheral edge and the air jet outlet. Airflow generation that generates a flow of air from the center of the rotary atomizing head toward the outer periphery along the back surface of the rotary atomizing head when the rotary atomizing head is rotationally driven at a position on the central axis side of the chemical head The gist of the rotary atomizing head type coating machine is characterized in that a part is provided.

手段1に記載の発明によると、回転霧化頭の外周縁の後方位置にて開口するエア噴出口からシェーピングエアが噴出される。本発明では、回転霧化頭の背面側に連通路を介して大気圧領域の空気が供給されるため、シェーピングエアが噴出された場合でもその背面側の領域が負圧となることはない。さらに、回転霧化頭の背面上であってかつ外周縁及びエア噴出口よりも回転霧化頭の中心軸側となる位置に気流発生部位が設けられているので、回転霧化頭が回転するのに伴い、その気流発生部位によって回転霧化頭の中心から外周に向かって空気が流れる。この結果、回転霧化頭の背面側に塗料ダストが入り込むことが防止される。このため、塗装機本体の先端面や回転霧化頭の背面において、塗料ダストの汚れの付着を抑制することができる。また、回転霧化頭の背面側において回転霧化頭の中心から外周に流れる空気は、塗装機支持体内の大気圧領域または塗装ブース外の大気圧領域から連通路を介して供給され、塗料ダストを含まないきれいな空気である。従って、この空気がシェーピングエアに混入しても塗装品質に影響を与えることはない。さらに、本発明では、従来技術のように専用のエアポンプなどを別途設ける必要がないため、塗装機の設備コストやランニングコストを低く抑えることができる。   According to the invention described in the means 1, the shaping air is ejected from the air ejection opening opened at the rear position of the outer peripheral edge of the rotary atomizing head. In the present invention, since air in the atmospheric pressure region is supplied to the back side of the rotary atomizing head via the communication path, even when shaping air is ejected, the back side region does not become negative pressure. Further, since the air flow generation site is provided on the back surface of the rotary atomizing head and at a position closer to the central axis side of the rotary atomizing head than the outer peripheral edge and the air outlet, the rotary atomizing head rotates. Accordingly, air flows from the center of the rotary atomizing head toward the outer periphery by the air flow generation site. As a result, the paint dust is prevented from entering the back side of the rotary atomizing head. For this reason, the adhesion of the dirt of the paint dust can be suppressed on the front end surface of the coating machine main body and the back surface of the rotary atomizing head. In addition, the air flowing from the center of the rotary atomizing head to the outer periphery on the back side of the rotary atomizing head is supplied from the atmospheric pressure area inside the coating machine support body or the atmospheric pressure area outside the coating booth via the communication path, and the paint dust Does not contain clean air. Therefore, even if this air is mixed into the shaping air, the coating quality is not affected. Furthermore, in the present invention, it is not necessary to separately provide a dedicated air pump or the like as in the prior art, so that the equipment cost and running cost of the coating machine can be kept low.

手段2に記載の発明は、手段1において、前記気流発生部位は、前記背面上にて前記回転霧化頭の径方向に沿って延設された複数の長尺状の羽根部であることをその要旨とする。   The invention described in means 2 is that, in the means 1, the air flow generation site is a plurality of elongated blade portions extending along the radial direction of the rotary atomizing head on the back surface. The gist.

手段2に記載の発明によると、気流発生部位は、背面上にて回転霧化頭の径方向に沿って延設された複数の長尺状の羽根部であるので、各羽根部によって回転霧化頭の中心から外周に向かう空気の流れ(気流)を効率よく確実に発生させることができる。この結果、塗料ダストによる汚れの付着を抑制することができる。   According to the invention described in Means 2, the air flow generation site is a plurality of long blade portions extending along the radial direction of the rotary atomizing head on the back surface. An air flow (airflow) from the center of the chemical head toward the outer periphery can be generated efficiently and reliably. As a result, the adhesion of dirt due to paint dust can be suppressed.

手段3に記載の発明は、手段2において、前記羽根部は、前記背面において前記回転霧化頭の中心軸を基準とした傾斜角度が最大となる部位に配置されていることをその要旨とする。   The gist of the invention described in the means 3 is that, in the means 2, the blade portion is arranged at a position where the inclination angle with respect to the central axis of the rotary atomizing head is maximized on the back surface. .

手段3に記載の発明によると、背面における傾斜角度が最大となる部位に羽根部が配置されているので、羽根部によって回転霧化頭の中心から外周に向かう気流を効率よく発生させることができ、塗料ダストによる汚れの付着を確実に抑制することができる。   According to the invention described in Means 3, since the blade portion is arranged at the portion where the inclination angle on the back surface is maximized, the blade portion can efficiently generate an air flow from the center of the rotary atomizing head to the outer periphery. Thus, it is possible to reliably suppress the adhesion of dirt due to paint dust.

手段4に記載の発明は、手段2において、前記羽根部は、前記背面において前記回転霧化頭の中心軸を基準とした傾斜角度が45°超となる部位に配置されていることをその要旨とする。   The gist of the invention described in means 4 is that, in the means 2, the blade portion is arranged at a position where the inclination angle with respect to the central axis of the rotary atomizing head is more than 45 ° on the back surface. And

手段4に記載の発明によると、背面における傾斜角度が45°超となる部位に羽根部が配置されているので、羽根部によって回転霧化頭の中心から外周に向かう気流を効率よく発生させることができ、塗料ダストによる汚れの付着を確実に抑制することができる。   According to the invention described in Means 4, since the blade portion is disposed at a portion where the inclination angle on the back surface exceeds 45 °, the blade portion efficiently generates an air flow from the center of the rotary atomizing head to the outer periphery. Thus, the adhesion of dirt due to paint dust can be reliably suppressed.

手段5に記載の発明は、手段2乃至4のいずれかにおいて、前記羽根部は外周側端と中心側端とを有するとともに、前記連通路は前記羽根部の前記中心側端の後方位置にて開口していることをその要旨とする。   According to the invention described in Means 5, in any one of Means 2 to 4, the blade part has an outer peripheral side end and a center side end, and the communication path is located at a position behind the center side end of the blade part. The gist is that it is open.

手段5に記載の発明によると、回転霧化頭の背面において羽根部の中心側端に連通路を通じて空気が供給され、その空気は、羽根部により中心側端から外周側端に向かって流れる。この結果、回転霧化頭の中心から外周に向かう空気の流れを確実に発生させることができ、塗料ダストによる汚れの付着を抑制することができる。   According to the invention described in the means 5, air is supplied to the center side end of the blade part on the back surface of the rotary atomizing head through the communication path, and the air flows from the center side end toward the outer peripheral side end by the blade part. As a result, it is possible to reliably generate an air flow from the center of the rotary atomizing head to the outer periphery, and to suppress the adhesion of dirt due to paint dust.

手段6に記載の発明は、手段2乃至5のいずれかにおいて、前記羽根部は外周側端と中心側端とを有するとともに、前記回転霧化頭の回転駆動時における前記外周側端の回転軌跡の最大径は、前記回転霧化頭の外径の0.7倍以上0.9倍以下の寸法であることをその要旨とする。   The invention described in means 6 is that, in any one of means 2 to 5, the blade portion has an outer peripheral side end and a center side end, and the rotation trajectory of the outer peripheral side end when the rotary atomizing head rotates. The gist of the maximum diameter is 0.7 to 0.9 times the outer diameter of the rotary atomizing head.

回転霧化頭の背面上における羽根部が長すぎると、その羽根部による気流がシェーピングエアに影響を及ぼすようになり、塗装品質が低下してしまうことが懸念される。また、羽根部が短すぎると、十分な風量が確保できなくなり、汚れを抑制する効果が得られなくなる。従って、手段6に記載の発明のように、外周側端の回転軌跡の最大径が回転霧化頭の外径の0.7倍以上0.9倍以下の寸法となるよう羽根部を形成すると、回転霧化頭の中心から外周に向かう空気の流れを的確な風量で発生させることができる。この結果、塗装品質を低下させることなく、塗料ダストによる汚れの付着を確実に抑制することができる。   If the blade portion on the back surface of the rotary atomizing head is too long, the airflow caused by the blade portion affects the shaping air, and there is a concern that the coating quality may deteriorate. On the other hand, if the blade portion is too short, a sufficient air volume cannot be secured and the effect of suppressing dirt cannot be obtained. Accordingly, as in the invention described in the means 6, when the blade portion is formed so that the maximum diameter of the rotation trajectory at the outer peripheral side end is not less than 0.7 times and not more than 0.9 times the outer diameter of the rotary atomizing head. The air flow from the center of the rotary atomizing head to the outer periphery can be generated with an accurate air volume. As a result, it is possible to reliably suppress adhesion of dirt due to paint dust without deteriorating the coating quality.

以上詳述したように、手段1〜6に記載の発明によると、コストの増加を抑えつつ、塗装機本体の先端面に付着する汚れを低減することができる回転霧化頭式塗装機を提供すること。   As described above in detail, according to the inventions described in the means 1 to 6, a rotary atomizing head type coating machine capable of reducing dirt adhering to the tip surface of the coating machine main body while suppressing an increase in cost is provided. To do.

一実施の形態の回転霧化頭式塗装機を示す側面図。The side view which shows the rotary atomizing head type coating machine of one Embodiment. 一実施の形態の回転霧化頭式塗装機を示す要部断面図。The principal part sectional drawing which shows the rotary atomization head type coating machine of one Embodiment. 一実施の形態の回転霧化頭を示す背面図。The rear view which shows the rotary atomization head of one Embodiment. 羽根部の長さを変更した回転霧化頭を示す背面図。The rear view which shows the rotary atomization head which changed the length of the blade | wing part. 塗料ダストの付着量のレベルを説明するための説明図。Explanatory drawing for demonstrating the level of the adhesion amount of paint dust. 塗料ダストの付着量のレベルを説明するための説明図。Explanatory drawing for demonstrating the level of the adhesion amount of paint dust. 別の実施の形態の回転霧化頭を示す断面図。Sectional drawing which shows the rotary atomization head of another embodiment. 別の実施の形態の回転霧化頭を示す断面図。Sectional drawing which shows the rotary atomization head of another embodiment. 別の実施の形態の回転霧化頭を示す断面図。Sectional drawing which shows the rotary atomization head of another embodiment. 従来の回転霧化頭式塗装機を示す要部断面図。Sectional drawing which shows the principal part which shows the conventional rotary atomizing head type coating machine.

以下、本発明を回転霧化頭式塗装機に具体化した一実施の形態を図面に基づき詳細に説明する。   Hereinafter, an embodiment in which the present invention is embodied in a rotary atomizing head type coating machine will be described in detail with reference to the drawings.

図1に示されるように、本実施の形態の回転霧化頭式塗装機1は、例えば自動車ボディ2の塗装を行うための静電塗装機であり、ロボットアーム3の先端に装着されている。回転霧化頭式塗装機1及びロボットアーム3は、塗装ブース4内に設けられている。そして、図示しない制御装置がロボットアーム3を駆動制御することにより、回転霧化頭式塗装機1から噴霧される塗料P0の吹き付け方向や位置が変更される。この結果、塗装ブース4内に搬送された自動車ボディ2が塗装される。   As shown in FIG. 1, the rotary atomizing head type coating machine 1 according to the present embodiment is an electrostatic coating machine for coating an automobile body 2, for example, and is attached to the tip of a robot arm 3. . The rotary atomizing head type painting machine 1 and the robot arm 3 are provided in a painting booth 4. Then, when the control device (not shown) drives and controls the robot arm 3, the spraying direction and position of the paint P0 sprayed from the rotary atomizing head type coater 1 are changed. As a result, the automobile body 2 conveyed into the painting booth 4 is painted.

図2に示されるように、回転霧化頭式塗装機1は、内部にエアモータ10を有する筒状の塗装機本体11と、塗装機本体11内に設けられた筒部13と、筒部13の先端に設けられ、エアモータ10によって筒部13とともに回転駆動されるベル型の回転霧化頭14(ベルカップ)とを備える。この回転霧化頭式塗装機1における塗装機本体11が塗装機支持体としてのロボットアーム3に支持されている。   As shown in FIG. 2, the rotary atomizing head type coating machine 1 includes a cylindrical coating machine main body 11 having an air motor 10 therein, a cylindrical part 13 provided in the coating machine main body 11, and a cylindrical part 13. And a bell-shaped rotary atomizing head 14 (bell cup) that is rotationally driven together with the cylindrical portion 13 by the air motor 10. A coating machine main body 11 in the rotary atomizing head type coating machine 1 is supported by a robot arm 3 as a coating machine support.

また、筒部13内においてその軸線方向にフィードチューブ(図示略)が延設されており、塗料供給装置(図示略)からの塗料がフィードチューブを介して回転霧化頭14に供給されるようになっている。回転霧化頭14は、回転駆動されることでその前面側から塗料を放出する。   Also, a feed tube (not shown) is extended in the axial direction in the cylindrical portion 13 so that the paint from the paint supply device (not shown) is supplied to the rotary atomizing head 14 via the feed tube. It has become. The rotary atomizing head 14 is driven to rotate to release paint from the front side.

塗装機本体11の先端側であってかつ回転霧化頭14の外周縁の後方位置には、複数のエア噴出口21が開口している。これらエア噴出口21は、塗装機本体11において基端側から先端側に向けて延設されたエア供給通路22に繋がっている。さらに、エア供給通路22は、塗装機本体11の外部に設けられているエア供給源23(エアポンプなど)に接続されている。本実施の形態の回転霧化頭式塗装機1では、エア供給源23、各エア供給通路22及び各エア噴出口21によってエア噴出手段が構成されている。回転霧化頭式塗装機1は、エア供給源23からエア供給通路22を介して供給されたシェーピングエアA1を各エア噴出口21から回転霧化頭14の外周縁の周囲に向けて噴出する。   A plurality of air jets 21 are open at the front end side of the coating machine main body 11 and at the rear position of the outer peripheral edge of the rotary atomizing head 14. These air outlets 21 are connected to an air supply passage 22 extending from the base end side toward the tip end side in the coating machine main body 11. Further, the air supply passage 22 is connected to an air supply source 23 (such as an air pump) provided outside the coating machine body 11. In the rotary atomizing head type coating machine 1 according to the present embodiment, the air supply means 23, the air supply passages 22, and the air outlets 21 constitute air jetting means. The rotary atomizing head type coating machine 1 ejects the shaping air A <b> 1 supplied from the air supply source 23 via the air supply passage 22 from each air outlet 21 toward the periphery of the outer peripheral edge of the rotary atomizing head 14. .

また、回転霧化頭式塗装機1では、塗装機本体11の先端側であってかつ回転霧化頭14の外周縁及びエア噴出口21よりも回転霧化頭14の中心軸O1側となる位置に、塗装機本体11の内部を介してロボットアーム3内の大気圧領域に連通する連通路25が形成されている。連通路25は、塗装機本体11の先端面11aにて開口している。その連通路25の開口径は、φ0.5mm以上5mm以下のサイズである。   Moreover, in the rotary atomizing head type coating machine 1, it is the front end side of the coating machine main body 11, and is on the central axis O1 side of the rotary atomizing head 14 from the outer peripheral edge of the rotary atomizing head 14 and the air outlet 21. A communication path 25 communicating with the atmospheric pressure region in the robot arm 3 through the interior of the coating machine body 11 is formed at the position. The communication path 25 is opened at the front end surface 11 a of the coating machine body 11. The opening diameter of the communication path 25 is a size of φ0.5 mm or more and 5 mm or less.

さらに、図2及び図3に示されるように、回転霧化頭14の背面26上であってかつその外周縁及びエア噴出口21よりも回転霧化頭14の中心軸側となる位置に、複数の長尺状の羽根部31が設けられている。各羽根部31は、回転霧化頭14の背面26から突出するよう形成された気流発生部位であり、回転霧化頭14の背面26上にて回転霧化頭14の径方向に沿って延設されている。羽根部31は、回転霧化頭14と一体形成されている。具体的には、羽根部31は、回転霧化頭14の背面部分に対して切削加工を施すことで形成されている。羽根部31は、高さが例えば5mm〜20mm程度、幅が5mm〜20mm程度の突条部である。   Further, as shown in FIG. 2 and FIG. 3, on the back surface 26 of the rotary atomizing head 14 and at a position closer to the central axis side of the rotary atomizing head 14 than the outer peripheral edge and the air outlet 21. A plurality of long blade portions 31 are provided. Each blade portion 31 is an airflow generating portion formed so as to protrude from the back surface 26 of the rotary atomizing head 14, and extends along the radial direction of the rotary atomizing head 14 on the back surface 26 of the rotary atomizing head 14. It is installed. The blade portion 31 is formed integrally with the rotary atomizing head 14. Specifically, the blade portion 31 is formed by cutting the back surface portion of the rotary atomizing head 14. The wing | blade part 31 is a protrusion part whose height is about 5 mm-20 mm, and width is about 5 mm-20 mm, for example.

本実施の形態の回転霧化頭14における背面26は、回転霧化頭14の中心軸O1を基準とした傾斜角度α1が最大となる中央領域R1と、中央領域R1よりも外側に配置される領域であって傾斜角度α2が中央領域R1よりも小さな外側領域R2とに区分される。回転霧化頭14の中心軸O1を基準とした傾斜角度は、外側領域R2が45°以下(具体的には、α2=40°程度)であり、中央領域R1が45°超の角度(具体的には、α1=70°程度)である。本実施の形態の羽根部31は、回転霧化頭14の背面26上において傾斜角度α1が最大となる中央領域R1に設けられている。   The back surface 26 of the rotary atomizing head 14 according to the present embodiment is disposed outside the central region R1 and the central region R1 where the inclination angle α1 with respect to the central axis O1 of the rotary atomizing head 14 is the maximum. The region is divided into an outer region R2 having an inclination angle α2 smaller than the central region R1. The inclination angle with respect to the central axis O1 of the rotary atomizing head 14 is an angle (specifically, the outer region R2 is 45 ° or less (specifically α2 = about 40 °) and the central region R1 is more than 45 ° (specifically). Specifically, α1 = about 70 °). The blade portion 31 of the present embodiment is provided in the central region R1 where the inclination angle α1 is maximum on the back surface 26 of the rotary atomizing head 14.

羽根部31は、回転霧化頭14の回転駆動時に、回転霧化頭14の背面26に沿って回転霧化頭14の中心から外周に向かう空気A2の流れ(気流)を発生させる。羽根部31によって発生される気流は、シェーピングエアA1と比較して1/10程度の風量があればよい。このため、本実施の形態では、2枚の羽根部31が回転霧化頭14の中心軸O1を挟んで対向する位置に設けられている。つまり、回転霧化頭14の背面26上において、一方の羽根部31と他方の羽根部31とは回転対称となるように配置されている。   The blade portion 31 generates a flow (airflow) of air A2 from the center of the rotary atomizing head 14 toward the outer periphery along the back surface 26 of the rotary atomizing head 14 when the rotary atomizing head 14 is rotationally driven. The airflow generated by the blade portion 31 only needs to have an air volume of about 1/10 compared to the shaping air A1. For this reason, in this Embodiment, the two blade | wing parts 31 are provided in the position which opposes on both sides of the central axis O1 of the rotary atomization head 14. FIG. That is, on the back surface 26 of the rotary atomizing head 14, the one blade portion 31 and the other blade portion 31 are arranged so as to be rotationally symmetric.

また、羽根部31は、外周側端32と中心側端33とを有している。連通路25は、羽根部31の中心側端33の後方位置にて開口している。この場合、回転霧化頭14の回転駆動時には、ロボットアーム3内の大気領域における空気A2が連通路25を通して回転霧化頭14の背面26側に供給される。そして、その空気A2は、羽根部31によりその中心側端33から外周側端32に向かって流れる。つまり、回転霧化頭14の中心から外周に向かう空気A2の流れが発生する。この結果、塗装機本体11の先端面11aに、塗料ダストP1の汚れが付着するのが防止される。   The blade 31 has an outer peripheral side end 32 and a center side end 33. The communication path 25 is opened at a position behind the center side end 33 of the blade portion 31. In this case, when the rotary atomizing head 14 is driven to rotate, air A2 in the atmospheric region in the robot arm 3 is supplied to the back surface 26 side of the rotary atomizing head 14 through the communication path 25. The air A <b> 2 flows from the center side end 33 toward the outer peripheral side end 32 by the blade portion 31. That is, a flow of air A2 from the center of the rotary atomizing head 14 toward the outer periphery is generated. As a result, the dirt of the paint dust P1 is prevented from adhering to the front end surface 11a of the coating machine body 11.

本発明者らは、羽根部31の長さを変更した回転霧化頭14を作製し、羽根部31による汚れ防止効果の確認試験を行った。ここでは、図3及び図4に示されるように、羽根部31の中心側端33の位置を変えずに外周側端32の位置を変えて、羽根部31の長さを変更している。この場合、回転霧化頭14の回転駆動時には、羽根部31の外周側端32の回転軌跡の最大径φd(羽根部31の外径)が変化する。   The inventors of the present invention produced a rotary atomizing head 14 in which the length of the blade portion 31 was changed, and performed a confirmation test of the dirt prevention effect by the blade portion 31. Here, as shown in FIGS. 3 and 4, the position of the outer peripheral side end 32 is changed without changing the position of the center side end 33 of the blade part 31, and the length of the blade part 31 is changed. In this case, when the rotary atomizing head 14 is driven to rotate, the maximum diameter φd (the outer diameter of the blade portion 31) of the rotation locus of the outer peripheral side end 32 of the blade portion 31 changes.

具体的には、回転霧化頭14の外径φDに対して、外径φdが0.9倍の羽根部31を形成したもの(実施例1)、外径φdが0.7倍の羽根部31を形成したもの(実施例2)、外径φdが0.5倍の羽根部31を形成したもの(比較例1)を用い、それらの汚れ防止効果の確認試験を行った。その結果を表1に示している。なお、羽根部31を形成しない従来例1についても確認試験を行い、その結果を表1に示している。   Specifically, a blade portion 31 having an outer diameter φd of 0.9 times the outer diameter φD of the rotary atomizing head 14 (Example 1), a blade having an outer diameter φd of 0.7 times A test for confirming the antifouling effect was performed using a part 31 formed (Example 2) and a part 31 formed with a blade part 31 having an outer diameter φd of 0.5 times (Comparative Example 1). The results are shown in Table 1. In addition, a confirmation test was also performed for Conventional Example 1 in which the blade portion 31 was not formed, and the results are shown in Table 1.

汚れ付着量としては、目視で6段階のレベル(レベル0〜レベル5)で評価した。具体的には、塗装機本体11の先端面11aにおいて塗料ダストP1の汚れの付着がない場合をレベル0としている。また、塗装機本体11の先端面11aにおいて外周部のみ(1/2の表面積)に塗料ダストP1の汚れが付着した場合(図5参照)をレベル3、塗装機本体11の先端面11aの全面に塗料ダストP1の汚れが付着した場合(図6参照)をレベル5としている。

Figure 0006005497
The amount of dirt adhered was evaluated visually at 6 levels (level 0 to level 5). Specifically, the level 0 is set when there is no dirt of the paint dust P1 on the front end surface 11a of the coating machine body 11. Further, when the dirt of the paint dust P1 adheres to only the outer peripheral portion (1/2 surface area) of the tip end surface 11a of the coating machine main body 11 (see FIG. 5), the entire surface of the tip end surface 11a of the coating machine main body 11 is level 3. When the dirt of the paint dust P1 adheres (see FIG. 6), the level 5 is set.
Figure 0006005497

表1に示されるように、実施例1及び実施例2では、汚れ付着量が従来例1の場合(レベル4)の半分以下(レベル2以下)となり、汚れ防止効果があることが確認された。一方、比較例1では、羽根部31のサイズが小さすぎるため、汚れ付着量は従来例1の場合と同じであり、汚れ防止効果が確認できなかった。   As shown in Table 1, in Example 1 and Example 2, the amount of dirt adhered was less than half that of Conventional Example 1 (level 4) (level 2 or less), and it was confirmed that there was a dirt prevention effect. . On the other hand, in Comparative Example 1, since the size of the blade portion 31 was too small, the amount of dirt adhered was the same as that in Conventional Example 1, and the effect of preventing dirt could not be confirmed.

従って、本実施の形態の回転霧化頭式塗装機1では、回転霧化頭14の回転駆動時における外周側端32の回転軌跡の最大径φdが回転霧化頭14の外径φDの0.7倍以上0.9倍以下の寸法となるよう羽根部31のサイズを設定している。   Therefore, in the rotary atomizing head type coating machine 1 according to the present embodiment, the maximum diameter φd of the rotation trajectory of the outer peripheral end 32 when the rotary atomizing head 14 is rotationally driven is 0 of the outer diameter φD of the rotary atomizing head 14. The size of the blade portion 31 is set so as to have a dimension of 7 times to 0.9 times.

従って、本実施の形態によれば以下の効果を得ることができる。   Therefore, according to the present embodiment, the following effects can be obtained.

(1)本実施の形態の回転霧化頭式塗装機1では、回転霧化頭14の背面26側に連通路25を介して大気圧領域の空気A2が供給されるため、シェーピングエアA1が噴出された場合でもその背面26側の領域が負圧となることはない。さらに、回転霧化頭14の背面26上であってかつ外周縁及びエア噴出口21よりも回転霧化頭14の中心軸側となる位置に羽根部31が設けられているので、回転霧化頭14が回転するのに伴い、羽根部31によって回転霧化頭14の中心から外周に向かって空気A2が流れる。この結果、回転霧化頭14の背面26側に塗料ダストP1が入り込むことが防止される。このため、塗装機本体11の先端面11aや回転霧化頭14の背面26において、塗料ダストP1による汚れの付着を抑制することができる。また、回転霧化頭14の背面26側において回転霧化頭14の中心から外周に流れる空気A2は、ロボットアーム3内の大気圧領域から連通路25を介して供給され、塗料ダストP1を含まないきれいな空気である。このため、この空気A2がシェーピングエアA1に混入しても塗装品質に影響を与えることはない。さらに、回転霧化頭式塗装機1では、従来技術のように、回転霧化頭14の中心から外周に向かう気流を発生させるために専用のエアポンプなどを使用する必要がない。このため、回転霧化頭式塗装機1の設備コストやランニングコストを低く抑えることができる。   (1) In the rotary atomizing head type coating machine 1 of the present embodiment, the air A2 in the atmospheric pressure region is supplied to the back surface 26 side of the rotary atomizing head 14 via the communication path 25, so that the shaping air A1 is Even when ejected, the area on the back surface 26 side does not become negative pressure. Further, since the blade portion 31 is provided on the back surface 26 of the rotary atomizing head 14 and at the position closer to the central axis side of the rotary atomizing head 14 than the outer peripheral edge and the air outlet 21, the rotary atomizing is performed. As the head 14 rotates, air A <b> 2 flows from the center of the rotary atomizing head 14 toward the outer periphery by the blade portion 31. As a result, the paint dust P <b> 1 is prevented from entering the back surface 26 side of the rotary atomizing head 14. For this reason, the adhesion of dirt due to the paint dust P1 can be suppressed on the front end surface 11a of the coating machine body 11 and the back surface 26 of the rotary atomizing head 14. Further, the air A2 flowing from the center of the rotary atomizing head 14 to the outer periphery on the back surface 26 side of the rotary atomizing head 14 is supplied from the atmospheric pressure region in the robot arm 3 through the communication path 25 and includes the paint dust P1. There is no clean air. For this reason, even if the air A2 is mixed into the shaping air A1, the coating quality is not affected. Further, in the rotary atomizing head type coating machine 1, there is no need to use a dedicated air pump or the like in order to generate an air flow from the center of the rotary atomizing head 14 toward the outer periphery as in the conventional technique. For this reason, the installation cost and running cost of the rotary atomizing head type coating machine 1 can be kept low.

(2)本実施の形態の回転霧化頭式塗装機1では、回転霧化頭14の背面26上において、回転霧化頭14の中心軸O1を基準とした傾斜角度α1が最大(70°程度)となる部位(中央領域R1)に、気流発生部位として長尺状の羽根部31が設けられている。このような羽根部31を設けることによって、回転霧化頭14の中心から外周に向かう空気A2の流れを効率よく発生させることができ、塗料ダストP1による汚れの付着を確実に抑制することができる。   (2) In the rotary atomizing head type coating machine 1 of the present embodiment, the inclination angle α1 with respect to the central axis O1 of the rotary atomizing head 14 is the maximum (70 °) on the back surface 26 of the rotary atomizing head 14. A long blade portion 31 is provided as an airflow generation portion in a portion (central region R1). By providing such a blade portion 31, it is possible to efficiently generate the flow of air A2 from the center of the rotary atomizing head 14 toward the outer periphery, and to reliably suppress the adhesion of dirt due to the paint dust P1. .

(3)本実施の形態の回転霧化頭式塗装機1において、羽根部31の中心側端33の後方位置にて連通路25が開口している。従って、回転霧化頭14の背面26側において羽根部31の中心側端33の部分に、連通路25を通じて空気A2が供給される。そして、空気A2は、回転霧化頭14が回転するのに伴い、羽根部31によって中心側端33から外周側端32に向かって流れる。この結果、回転霧化頭14の中心から外周に向かう空気A2の流れを確実に発生させることができ、塗料ダストP1による汚れの付着を抑制することができる。   (3) In the rotary atomizing head type coating machine 1 according to the present embodiment, the communication path 25 is opened at the rear position of the center side end 33 of the blade portion 31. Therefore, air A <b> 2 is supplied to the portion of the center side end 33 of the blade 31 on the back surface 26 side of the rotary atomizing head 14 through the communication path 25. The air A <b> 2 flows from the center side end 33 toward the outer peripheral side end 32 by the blade portion 31 as the rotary atomizing head 14 rotates. As a result, the flow of the air A2 from the center of the rotary atomizing head 14 toward the outer periphery can be reliably generated, and the adhesion of dirt due to the paint dust P1 can be suppressed.

(4)本実施の形態の回転霧化頭式塗装機1において、回転霧化頭14の回転駆動時における外周側端32の回転軌跡の最大径φdが回転霧化頭14の外径φDの0.7倍以上0.9倍以下の寸法となるよう羽根部31のサイズが設定されている。このようにすると、回転霧化頭14の中心から外周に向かう空気A2の流れを的確な風量で発生させることができる。この結果、塗装品質を低下させることなく、塗料ダストP1による汚れの付着を抑制することができる。   (4) In the rotary atomizing head type coating machine 1 of the present embodiment, the maximum diameter φd of the rotation locus of the outer peripheral side end 32 when the rotary atomizing head 14 is driven to rotate is the outer diameter φD of the rotary atomizing head 14. The size of the blade portion 31 is set so as to have a dimension of 0.7 times or more and 0.9 times or less. If it does in this way, the flow of the air A2 which goes to an outer periphery from the center of the rotary atomization head 14 can be generated with an exact air volume. As a result, the adhesion of dirt due to the paint dust P1 can be suppressed without deteriorating the coating quality.

(5)本実施の形態の回転霧化頭式塗装機1では、羽根部31が回転霧化頭14と一体に設けられているので、回転霧化頭14の回転駆動時に遠心力が加わっても羽根部31が回転霧化頭14から外れてしまうといった問題を回避することができる。   (5) In the rotary atomizing head type coating machine 1 of the present embodiment, since the blade portion 31 is provided integrally with the rotary atomizing head 14, centrifugal force is applied when the rotary atomizing head 14 is driven to rotate. Also, the problem that the blade 31 is detached from the rotary atomizing head 14 can be avoided.

(6)本実施の形態の回転霧化頭式塗装機1では、2枚の羽根部31が回転霧化頭14の中心軸O1を挟んで対向する位置に設けられているので、回転霧化頭14の回転バランスが崩れることが防止される。この結果、回転霧化頭式塗装機1において、回転霧化頭14をスムーズに回転させることができ、塗装品質を良好に維持しつつ塗装を行うことができる。   (6) In the rotary atomizing head type coating machine 1 of the present embodiment, since the two blade portions 31 are provided at positions facing each other across the central axis O1 of the rotary atomizing head 14, the rotary atomization is performed. It is possible to prevent the rotational balance of the head 14 from being lost. As a result, in the rotary atomizing head type coating machine 1, the rotary atomizing head 14 can be smoothly rotated, and coating can be performed while maintaining a good coating quality.

(7)本実施の形態では、羽根部31は、回転霧化頭14の背面26から突出した状態で設けられているので、羽根部31を利用すると回転霧化頭14が持ち易くなる。このため、羽根部31を手で持って回転霧化頭14の洗浄作業等を行うことにより、その洗浄作業等を容易に行うことができる。   (7) In the present embodiment, the blade portion 31 is provided in a state of protruding from the back surface 26 of the rotary atomizing head 14, so that the rotary atomizing head 14 is easily held when the blade portion 31 is used. For this reason, the cleaning operation etc. can be easily performed by holding the blade | wing part 31 by hand and performing the cleaning operation | work etc. of the rotary atomization head 14. FIG.

なお、本発明の各実施の形態は以下のように変更してもよい。   In addition, you may change each embodiment of this invention as follows.

・上記各実施の形態の回転霧化頭式塗装機1では、回転霧化頭14における背面26は、回転霧化頭14の中心軸O1を基準とした傾斜角度α1,α2が中央領域R1と外側領域R2とで異なるように形成されるものであった。これに対して、図7〜図9に示すように、背面26の形状が異なる回転霧化頭14A,14B,14Cに本発明を適用してもよい。図7及び図8の回転霧化頭14A,14Bでは、中央領域から外側領域まで同一の傾斜角度α1となるよう背面26が形成されている。また、図7の回転霧化頭14Aでは、その外周端部に回転霧化頭14の軸方向と平行な平坦面41が設けられている。図8の回転霧化頭14Bでは、平坦面41が設けられておらず、外周端部が鋭角なシャープエッジとなっている。さらに、図9の回転霧化頭14Cでは、背面26が湾曲したお碗形状となっている。これら回転霧化頭14A〜14Cにおいても、上記実施の形態と同様に、背面26上にて回転霧化頭14の径方向に沿って羽根部31が延設されている。また、各羽根部31は、背面26において回転霧化頭14A〜14Cの中心軸O1を基準とした傾斜角度α1が45°超となる部位に配置されている。さらに、回転霧化頭14A〜14Cの回転駆動時における外周側端32の回転軌跡の最大径φdは、回転霧化頭14A〜14Cの外径φDの0.7倍以上0.9倍以下の寸法となっている。このように、各回転霧化頭14A〜14Cの背面26上に羽根部31を設けることで、回転霧化頭14A〜14Cの中心から外周に向かって空気A2が流れ、回転霧化頭14A〜14Cの背面26側に塗料ダストP1が入り込むことが防止される。従って、塗装機本体11の先端面11aや回転霧化頭14A〜14Cの背面26において、塗料ダストP1による汚れの付着を抑制することができる。また、羽根部31によって回転霧化頭14A〜14Cが持ち易くなるため、回転霧化頭14A〜14Cの洗浄作業等が行い易くなる。特に、図8の回転霧化頭14Bのように、外周端部がシャープエッジとなる場合、外周端部の代わりに羽根部31を手で持つことで、外周端部の部分で手を痛めることなく洗浄作業を効率よく行うことができる。   In the rotary atomizing head type coating machine 1 of each embodiment described above, the back surface 26 of the rotary atomizing head 14 has the inclination angles α1, α2 with respect to the central region R1 with respect to the central axis O1 of the rotary atomizing head 14. It was formed differently in the outer region R2. On the other hand, as shown in FIGS. 7 to 9, the present invention may be applied to rotary atomizing heads 14 </ b> A, 14 </ b> B, 14 </ b> C having different shapes of the back surface 26. In the rotary atomizing heads 14A and 14B of FIGS. 7 and 8, the back surface 26 is formed so as to have the same inclination angle α1 from the central region to the outer region. Moreover, in the rotary atomizing head 14A of FIG. 7, the flat surface 41 parallel to the axial direction of the rotary atomizing head 14 is provided in the outer peripheral edge part. In the rotary atomizing head 14B of FIG. 8, the flat surface 41 is not provided, and the outer peripheral end portion has a sharp edge. Furthermore, in the rotary atomizing head 14 </ b> C of FIG. 9, the back surface 26 has a curved bowl shape. In these rotary atomizing heads 14A to 14C, as in the above-described embodiment, the blade portion 31 extends along the radial direction of the rotary atomizing head 14 on the back surface 26. In addition, each blade 31 is disposed on the back surface 26 at a position where the inclination angle α1 with respect to the central axis O1 of the rotary atomizing heads 14A to 14C is greater than 45 °. Furthermore, the maximum diameter φd of the rotation trajectory of the outer peripheral end 32 when the rotary atomizing heads 14A to 14C are rotationally driven is 0.7 times or more and 0.9 times or less the outer diameter φD of the rotary atomizing heads 14A to 14C. It is a dimension. Thus, by providing the blade | wing part 31 on the back surface 26 of each rotary atomization head 14A-14C, air A2 flows toward the outer periphery from the center of rotary atomization head 14A-14C, and rotation atomization head 14A ~. The coating dust P1 is prevented from entering the back surface 26 side of 14C. Therefore, adhesion of dirt due to the paint dust P1 can be suppressed on the front end surface 11a of the coating machine body 11 and the back surface 26 of the rotary atomizing heads 14A to 14C. In addition, since the rotary atomizing heads 14A to 14C are easily held by the blade portion 31, the cleaning operation and the like of the rotary atomizing heads 14A to 14C are facilitated. In particular, as in the case of the rotary atomizing head 14B in FIG. 8, when the outer peripheral end portion is a sharp edge, holding the blade portion 31 by hand instead of the outer peripheral end portion hurts the hand at the outer peripheral end portion. Cleaning operation can be performed efficiently.

・上記実施の形態の回転霧化頭式塗装機1では、羽根部31を2枚設けていたが、これに限定されるものではなく、3枚以上の羽根部31を設けてもよい。但し、羽根部31の枚数を多くしすぎると、回転霧化頭14の重量が増加したり、回転霧化頭14の洗浄作業がし難くなったりする。このため、羽根部31は6枚以下とすることが好ましい。   In the rotary atomizing head type coating machine 1 of the above-described embodiment, the two blade portions 31 are provided. However, the present invention is not limited to this, and three or more blade portions 31 may be provided. However, if the number of the blade portions 31 is increased too much, the weight of the rotary atomizing head 14 increases or the cleaning operation of the rotary atomizing head 14 becomes difficult. For this reason, it is preferable that the number of blade portions 31 be six or less.

・上記実施の形態の回転霧化頭式塗装機1では、連通路25は、ロボットアーム3内の大気圧領域に連通するものであったが、これに限定されるものではない。例えば、塗装機本体11の内部及びロボットアーム3の内部を介して塗装ブース4外の大気圧領域に連通するように連通路25を形成してもよい。このようにしても、塗料ダストP1を含まないきれいな空気A2を連通路25を通じて回転霧化頭14の背面26側に供給することができる。従って、塗装品質に影響を与えることなく、塗装機本体11の先端面11aにおける汚れの付着を防止することができる。また、ロボットアーム3内の大気圧領域に連通する連通路25の途中や、塗装ブース4外の大気圧領域に連通する連通路25の途中にエアフィルタを設け、そのフィルタで浄化した空気を回転霧化頭14の背面26側に供給するように構成してもよい。   In the rotary atomizing head type coating machine 1 of the above embodiment, the communication path 25 communicates with the atmospheric pressure region in the robot arm 3, but is not limited to this. For example, the communication path 25 may be formed so as to communicate with the atmospheric pressure region outside the coating booth 4 via the interior of the coating machine main body 11 and the robot arm 3. Even in this way, clean air A2 that does not contain the paint dust P1 can be supplied to the back surface 26 side of the rotary atomizing head 14 through the communication path 25. Accordingly, it is possible to prevent dirt from adhering to the front end surface 11a of the coating machine body 11 without affecting the coating quality. In addition, an air filter is provided in the middle of the communication path 25 communicating with the atmospheric pressure area inside the robot arm 3 or in the middle of the communication path 25 communicating with the atmospheric pressure area outside the coating booth 4, and the air purified by the filter is rotated. You may comprise so that it may supply to the back surface 26 side of the atomization head 14. FIG.

・上記実施の形態の回転霧化頭式塗装機1では、気流発生部位として羽根部31を設けたが、これに限定されるものではない。回転霧化頭14の背面26に気流発生部位としての溝部を設け、その溝部によって回転霧化頭14の中心から外周に向かう空気A2の流れを発生させるように構成してもよい。   -In the rotary atomizing head type coating machine 1 of the said embodiment, although the blade | wing part 31 was provided as an airflow generation | occurrence | production part, it is not limited to this. A groove portion as an air flow generation site may be provided on the back surface 26 of the rotary atomizing head 14, and the flow of air A <b> 2 from the center of the rotary atomizing head 14 toward the outer periphery may be generated by the groove portion.

・上記実施の形態の回転霧化頭式塗装機1は、自動車ボディ2の塗装を行うものであったが、自動車ボディ2以外の他の部品の塗装を行ってもよい。   -Although the rotary atomizing head type coating machine 1 of the said embodiment performed the coating of the motor vehicle body 2, you may perform the coating of components other than the motor vehicle body 2. FIG.

次に、特許請求の範囲に記載された技術的思想のほかに、前述した実施の形態によって把握される技術的思想を以下に列挙する。   Next, in addition to the technical ideas described in the claims, the technical ideas grasped by the embodiments described above are listed below.

(1)手段2乃至6のいずれかにおいて、複数の前記羽根部は回転対称となるように配置されていることを特徴とする回転霧化頭式塗装機。   (1) In any one of the means 2 to 6, a plurality of the blade portions are arranged so as to be rotationally symmetric.

(2)手段2乃至6のいずれかにおいて、前記羽根部の枚数は6枚以下であることを特徴とする回転霧化頭式塗装機。   (2) The rotary atomizing head type coating machine according to any one of the means 2 to 6, wherein the number of the blade portions is 6 or less.

(3)手段2乃至6のいずれかにおいて、前記羽根部は前記回転霧化頭と一体形成されていることを特徴とする回転霧化頭式塗装機。   (3) The rotary atomizing head type coating machine according to any one of the means 2 to 6, wherein the blade portion is integrally formed with the rotary atomizing head.

1…回転霧化頭式塗装機
3…塗装機支持体としてのロボットアーム
4…塗装ブース
11…塗装機本体
14,14A〜14C…回転霧化頭
21…エア噴出口
22…エア噴出手段を構成するエア供給通路
23…エア噴出手段を構成するエア供給源
25…連通路
26…背面
31…気流発生部位としての羽根部
32…外周側端
33…中心側端
A1…シェーピングエア
A2…空気
O1…中心軸
P0…塗料
α1…傾斜角度
φD…回転霧化頭の外径
φd…外周側端の回転軌跡の最大径
DESCRIPTION OF SYMBOLS 1 ... Rotary atomizing head type coating machine 3 ... Robot arm as a coating machine support body 4 ... Painting booth 11 ... Coating machine main body 14, 14A-14C ... Rotary atomizing head 21 ... Air ejection port 22 ... Constructing an air ejection means Air supply passage 23 ... Air supply source constituting the air ejection means 25 ... Communication passage 26 ... Back face 31 ... Blade part 32 as an air flow generation site 32 ... Outer end side 33 ... Center side end A1 ... Shaping air A2 ... Air O1 ... Central axis P0 ... Paint α1 ... Inclination angle φD ... Outer diameter of rotary atomizing head φd ... Maximum diameter of rotation trajectory at outer edge

Claims (6)

内部にエアモータを有するとともに塗装機支持体に支持された塗装機本体と、
前記塗装機本体の先端側に設けられ、前記エアモータにより回転駆動され、前面側から塗料を放出するベル型の回転霧化頭と、
前記塗装機本体の先端側であってかつ前記回転霧化頭の外周縁の後方位置にて開口するエア噴出口を有し、前記エア噴出口から前記回転霧化頭の外周縁の周囲に向けてシェーピングエアを噴出するエア噴出手段と
を備えた回転霧化頭式塗装機において、
前記塗装機本体の先端側であってかつ前記外周縁及び前記エア噴出口よりも前記回転霧化頭の中心軸側となる位置に、前記塗装機本体内部を介して前記塗装機支持体内の大気圧領域に連通する連通路、または、前記塗装機本体内部及び前記塗装機支持体内部を介して塗装ブース外の大気圧領域に連通する連通路が形成され、
前記回転霧化頭の背面上であってかつ前記外周縁及び前記エア噴出口よりも前記回転霧化頭の中心軸側となる位置に、前記回転霧化頭の回転駆動時に前記回転霧化頭の前記背面に沿って前記回転霧化頭の中心から外周に向かう空気の流れを発生させる気流発生部位が設けられている
ことを特徴とする回転霧化頭式塗装機。
A sprayer body having an air motor inside and supported by a sprayer support;
A bell-type rotary atomizing head that is provided on the front end side of the coating machine main body, is rotationally driven by the air motor, and discharges paint from the front side;
It has an air jet opening that opens at the front end side of the coating machine main body and at a rear position of the outer peripheral edge of the rotary atomizing head, from the air outlet toward the periphery of the outer peripheral edge of the rotary atomizing head In a rotary atomizing head type coating machine equipped with air jetting means for jetting shaping air
A large inside of the coating machine support body is disposed on the tip side of the coating machine main body and at a position closer to the central axis side of the rotary atomizing head than the outer peripheral edge and the air outlet. A communication passage communicating with the atmospheric pressure region, or a communication passage communicating with the atmospheric pressure region outside the coating booth through the interior of the coating machine main body and the interior of the coating machine support is formed,
When the rotary atomizing head is driven to rotate, the rotary atomizing head is positioned on the back surface of the rotary atomizing head and closer to the central axis side of the rotary atomizing head than the outer peripheral edge and the air jet port. The rotary atomizing head type coating machine is provided with an air flow generating portion for generating an air flow from the center of the rotary atomizing head toward the outer periphery along the back surface of the rotary atomizing head.
前記気流発生部位は、前記背面上にて前記回転霧化頭の径方向に沿って延設された複数の長尺状の羽根部であることを特徴とする請求項1に記載の回転霧化頭式塗装機。   2. The rotary atomization according to claim 1, wherein the air flow generation site is a plurality of elongated blade portions extending along a radial direction of the rotary atomizing head on the back surface. Head type painting machine. 前記羽根部は、前記背面において前記回転霧化頭の中心軸を基準とした傾斜角度が最大となる部位に配置されていることを特徴とする請求項2に記載の回転霧化頭式塗装機。   The rotary atomizing head type coating machine according to claim 2, wherein the blade portion is disposed on the back surface at a portion where an inclination angle with respect to a central axis of the rotary atomizing head is maximized. . 前記羽根部は、前記背面において前記回転霧化頭の中心軸を基準とした傾斜角度が45°超となる部位に配置されていることを特徴とする請求項2に記載の回転霧化頭式塗装機。   3. The rotary atomizing head type according to claim 2, wherein the blade portion is disposed at a portion where an inclination angle with respect to a central axis of the rotary atomizing head is greater than 45 ° on the back surface. Painting machine. 前記羽根部は外周側端と中心側端とを有するとともに、前記連通路は前記羽根部の前記中心側端の後方位置にて開口していることを特徴とする請求項2乃至4のいずれか1項に記載の回転霧化頭式塗装機。   The said blade | wing part has an outer peripheral side end and a center side end, and the said communicating path is opened in the back position of the said center side end of the said blade | wing part. A rotary atomizing head type coating machine according to item 1. 前記羽根部は外周側端と中心側端とを有するとともに、前記回転霧化頭の回転駆動時における前記外周側端の回転軌跡の最大径は、前記回転霧化頭の外径の0.7倍以上0.9倍以下の寸法であることを特徴とする請求項2乃至5のいずれか1項に記載の回転霧化頭式塗装機。   The blade portion has an outer peripheral side end and a central side end, and the maximum diameter of the rotation trajectory of the outer peripheral side end during rotation of the rotary atomizing head is 0.7 of the outer diameter of the rotary atomizing head. The rotary atomizing head type coating machine according to any one of claims 2 to 5, which has a size of not less than twice and not more than 0.9 times.
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