JP5968969B2 - Cylindrical member manufacturing apparatus and manufacturing method - Google Patents

Cylindrical member manufacturing apparatus and manufacturing method Download PDF

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JP5968969B2
JP5968969B2 JP2014194051A JP2014194051A JP5968969B2 JP 5968969 B2 JP5968969 B2 JP 5968969B2 JP 2014194051 A JP2014194051 A JP 2014194051A JP 2014194051 A JP2014194051 A JP 2014194051A JP 5968969 B2 JP5968969 B2 JP 5968969B2
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joining
belt
cylindrical member
end portion
manufacturing
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JP2014237332A (en
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井柳 智
智 井柳
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Bridgestone Corp
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本発明は、帯状部材の端部を接合して筒状部材を製造する筒状部材の製造装置と筒状部材の製造方法に関する。   The present invention relates to a cylindrical member manufacturing apparatus and a cylindrical member manufacturing method for manufacturing a cylindrical member by joining end portions of a band-shaped member.

生タイヤの成形時には、ゴム等からなる帯状部材を筒状に配置した後、帯状部材の端部を接合して筒状部材が製造される。また、筒状部材を含む各種のタイヤ構成部材を組み合わせることで、生タイヤが成形される。この生タイヤの成形装置として、従来、トロイダル状に拡大可能な成形ドラムを移動させて、生タイヤを成形するタイヤ成形システムが知られている(特許文献1参照)。   When forming a green tire, a band-shaped member made of rubber or the like is arranged in a cylindrical shape, and then the end of the band-shaped member is joined to manufacture the cylindrical member. Moreover, a raw tire is shape | molded by combining the various tire structural members containing a cylindrical member. Conventionally, a tire forming system for forming a raw tire by moving a forming drum that can be expanded in a toroidal shape is known as a raw tire forming apparatus (see Patent Document 1).

ところで、成形ドラムにより筒状部材を製造する装置では、成形ドラムを移動せずに、帯状部材の巻き付けと接合を行うのが一般的である。その際、まず、帯状部材の供給装置が成形ドラムに接近して、供給装置から供給される帯状部材が成形ドラムに巻き付けられる。次に、供給装置が成形ドラムから離れて、帯状部材の接合装置が成形ドラムに接近し、接合装置により帯状部材の端部を接合する。これにより、帯状部材が筒状に形成されて、筒状部材が製造される。   By the way, in the apparatus which manufactures a cylindrical member with a forming drum, it is common to wind and join a strip | belt-shaped member, without moving a forming drum. In this case, first, the belt-shaped member supply device approaches the forming drum, and the belt-shaped member supplied from the supply device is wound around the molding drum. Next, the supply device moves away from the forming drum, the band-shaped member joining device approaches the forming drum, and the ends of the band-shaped member are joined by the joining device. Thereby, a strip | belt-shaped member is formed in a cylinder shape and a cylindrical member is manufactured.

このように、従来は、成形ドラムの位置を固定し、供給装置と接合装置が、それぞれ移動装置により移動することで、筒状部材が製造される。ところが、供給装置と接合装置が移動するときには、複数の移動装置が必要になる。そのため、筒状部材の製造装置が大きくなるとともに、製造装置の構造が複雑になる。また、筒状部材を製造する動作が複雑になるため、筒状部材を製造するための手間と時間が増加する。その結果、筒状部材の製造に要するコストが高くなる。加えて、筒状部材を製造する度に、供給装置の位置と接合装置の位置を、それぞれ移動装置により所定位置に合わせる必要もある。その際、移動装置の数に応じて、位置合わせが複雑になるため、筒状部材を精度よく製造するのが困難になる。   Thus, conventionally, the cylindrical member is manufactured by fixing the position of the forming drum and moving the supply device and the joining device by the moving devices. However, when the supply device and the joining device move, a plurality of moving devices are required. Therefore, the manufacturing apparatus for the cylindrical member becomes large and the structure of the manufacturing apparatus becomes complicated. Moreover, since the operation | movement which manufactures a cylindrical member becomes complicated, the effort and time for manufacturing a cylindrical member increase. As a result, the cost required for manufacturing the cylindrical member increases. In addition, each time the cylindrical member is manufactured, the position of the supply device and the position of the joining device must be adjusted to a predetermined position by the moving device. At that time, since the alignment becomes complicated according to the number of moving devices, it is difficult to manufacture the cylindrical member with high accuracy.

特開2009−160949号公報JP 2009-160949 A

本発明は、前記従来の問題に鑑みなされたもので、その目的は、筒状部材を簡易に製造するとともに、筒状部材の製造に要するコストを削減することである。   The present invention has been made in view of the above-described conventional problems, and an object thereof is to easily manufacture a cylindrical member and reduce the cost required for manufacturing the cylindrical member.

本発明は、帯状部材の前端部と後端部を接合して筒状部材を製造する筒状部材の製造装置であって、帯状部材を供給する供給装置と、供給装置による帯状部材の供給位置に配置されて、供給装置から供給される帯状部材が巻き付けられる移動可能な成形ドラムと、帯状部材の接合位置において、成形ドラムに巻き付けられた帯状部材の前端部と後端部を接合する接合装置と、供給位置と接合位置の間に設定された筒状部材の受け取り位置に配置されて、筒状部材を成形ドラムから受け取り、筒状部材を搬送する搬送装置と、成形ドラムを側方に突出する状態で支持しつつ移動する移動装置であって、成形ドラムを移動して供給位置に配置し、帯状部材が巻き付けられた成形ドラムを供給位置から移動して接合位置に配置し、筒状部材が製造された成形ドラムを接合位置から移動して受け取り位置に配置する移動装置と、成形ドラムが接合位置に配置されたときに、成形ドラムの両端部を支持する第1と第2の支持部材と、を備え、接合位置が、供給位置よりも低い位置に設定され、受け取り位置が、供給位置と接合位置の中間に、かつ、供給位置と接合位置よりも高い位置に設定された筒状部材の製造装置である。
また、本発明は、帯状部材の前端部と後端部を接合して筒状部材を製造する筒状部材の製造方法であって、移動装置により、成形ドラムを移動して、供給装置による帯状部材の供給位置に配置する工程と、供給装置により帯状部材を成形ドラムに供給し、帯状部材を成形ドラムに巻き付ける工程と、移動装置により、帯状部材が巻き付けられた成形ドラムを側方に突出する状態で支持しつつ供給位置から移動して、供給位置よりも低い位置に設定された接合装置による帯状部材の接合位置に配置する工程と、成形ドラムを接合位置に配置したときに、成形ドラムの両端部を、第1と第2の支持部材により支持する工程と、接合位置において、接合装置により、成形ドラムに巻き付けられた帯状部材の前端部と後端部を接合する工程と、移動装置により、筒状部材が製造された成形ドラムを接合位置から移動して、供給位置と接合位置の中間に、かつ、供給位置と接合位置よりも高い位置に設定された搬送装置による筒状部材の受け取り位置に配置する工程と、搬送装置を筒状部材の受け取り位置に配置する工程と、搬送装置により筒状部材を成形ドラムから受け取り搬送する工程と、を有する筒状部材の製造方法である。
The present invention relates to a cylindrical member manufacturing apparatus for manufacturing a cylindrical member by joining a front end portion and a rear end portion of a band-shaped member, and a supply device that supplies the band-shaped member, and a supply position of the band-shaped member by the supply device And a movable forming drum around which the belt-like member supplied from the supply device is wound, and a joining device for joining the front end portion and the rear end portion of the belt-like member wound around the molding drum at the joining position of the belt-like member And a cylindrical member receiving position set between the supply position and the joining position, receiving the cylindrical member from the molding drum, and conveying the cylindrical member, and the molding drum protruding sideways A moving device that moves while being supported, and moves the forming drum to the supply position, moves the forming drum around which the belt-like member is wound from the supply position to the joining position, and places the cylindrical member Is manufactured A moving device arranged in the receiving position the forming drum by moving from the joining position and, when the forming drum is arranged at the joining position, the first and second supporting members for supporting both ends of the formed shape drum, And a joining position is set at a position lower than the supply position, and a receiving position is set between the supply position and the joining position and at a position higher than the supply position and the joining position. Device.
The present invention also relates to a method for manufacturing a cylindrical member in which a front end portion and a rear end portion of a band-shaped member are joined to manufacture a cylindrical member, wherein the band is formed by a supply device by moving a forming drum by a moving device. A step of disposing the belt-like member around the forming drum, a step of supplying the belt-like member to the forming drum by the supplying device, a step of winding the belt-like member around the forming drum, and a moving device projecting the forming drum to the side. It moved from the feed position while supporting state, placing the bonding position of the belt-shaped member by bonding apparatus is set at a position lower than the supply position, when placing the molding drum at the joining position, forming shapes drum A step of supporting both ends of the belt-like member by the first and second support members, a step of joining the front end portion and the rear end portion of the belt-shaped member wound around the forming drum by the joining device at the joining position, By moving the molding drum on which the cylindrical member is manufactured from the joining position, the cylindrical member by the conveying device set between the supply position and the joining position and at a position higher than the supply position and the joining position. It is a manufacturing method of a cylindrical member which has the process of arrange | positioning in a receiving position, the process of arrange | positioning a conveying apparatus in the receiving position of a cylindrical member, and the process of receiving and conveying a cylindrical member from a forming drum with a conveying apparatus.

本発明によれば、筒状部材を簡易に製造できるとともに、筒状部材の製造に要するコストを削減することができる。   ADVANTAGE OF THE INVENTION According to this invention, while being able to manufacture a cylindrical member easily, the cost which manufactures a cylindrical member can be reduced.

本実施形態の筒状部材の製造装置を示す側面図である。It is a side view which shows the manufacturing apparatus of the cylindrical member of this embodiment. 帯状部材を供給する供給装置を示す図である。It is a figure which shows the supply apparatus which supplies a strip | belt-shaped member. 成形ドラムの移動装置を示す図である。It is a figure which shows the moving apparatus of a forming drum. 帯状部材の接合装置を示す正面図である。It is a front view which shows the joining apparatus of a strip | belt-shaped member. 突合せ手段を拡大して示す図である。It is a figure which expands and shows a butt | matching means. 帯状部材に押し付けた突合せ手段を示す正面図である。It is a front view which shows the butt | matching means pressed on the strip | belt-shaped member. 筒状部材の搬送装置を示す正面図である。It is a front view which shows the conveying apparatus of a cylindrical member.

本発明の筒状部材の製造装置及び製造方法の一実施形態について、図面を参照して説明する。
本実施形態の筒状部材の製造装置(以下、単に製造装置という)では、成形ドラムに帯状部材を巻き付けて、帯状部材の前端部と後端部を接合する。これにより、帯状部材を筒状(ここでは円筒状)に成形し、接合部を有する筒状部材(ここでは円筒状部材)を製造する。なお、帯状部材の前端部と後端部は、成形ドラムに巻き付けるときの帯状部材の前方の端部と後方の端部である。
An embodiment of a manufacturing apparatus and a manufacturing method for a cylindrical member of the present invention will be described with reference to the drawings.
In the tubular member manufacturing apparatus of the present embodiment (hereinafter simply referred to as a manufacturing apparatus), a belt-like member is wound around a forming drum, and the front end portion and the rear end portion of the belt-like member are joined. Thereby, a strip | belt-shaped member is shape | molded in cylinder shape (here cylindrical shape), and the cylindrical member (here cylindrical member) which has a junction part is manufactured. The front end portion and the rear end portion of the belt-shaped member are a front end portion and a rear end portion of the belt-shaped member that are wound around the forming drum.

図1は、本実施形態の製造装置を示す側面図であり、製造装置の概略構成を示している。
製造装置1は、図示のように、帯状部材2の供給装置10と、移動可能な成形ドラム3と、成形ドラム3の移動装置20(図1では点線で示す)と、帯状部材2の接合装置30と、筒状部材4の搬送装置50(図1では一部を点線で示す)と、制御装置5を備えている。製造装置1は、制御装置5により制御されて、筒状部材4の製造のための動作を実行する。
FIG. 1 is a side view showing the manufacturing apparatus of the present embodiment, and shows a schematic configuration of the manufacturing apparatus.
As shown in the figure, the manufacturing apparatus 1 includes a feeding device 10 for the belt-shaped member 2, a movable molding drum 3, a moving device 20 for the molding drum 3 (shown by a dotted line in FIG. 1), and a joining device for the belt-shaped member 2. 30, a conveying device 50 for the cylindrical member 4 (partly indicated by a dotted line in FIG. 1), and a control device 5. The manufacturing apparatus 1 is controlled by the control device 5 to execute an operation for manufacturing the cylindrical member 4.

筒状部材4の製造時には、供給装置10と接合装置30は移動せずに、円筒状の成形ドラム3が製造装置1内で移動する。即ち、供給装置10と接合装置30の位置は、製造装置1内において固定されている。供給装置10と接合装置30は離して配置されており、成形ドラム3が、移動装置20により、供給装置10から接合装置30まで移動する。移動後の成形ドラム3において、帯状部材2の巻き付けと接合が行われる。   At the time of manufacturing the cylindrical member 4, the supply device 10 and the joining device 30 do not move, but the cylindrical forming drum 3 moves in the manufacturing device 1. That is, the positions of the supply device 10 and the joining device 30 are fixed in the manufacturing apparatus 1. The supply device 10 and the joining device 30 are arranged apart from each other, and the forming drum 3 is moved from the supply device 10 to the joining device 30 by the moving device 20. In the forming drum 3 after the movement, the belt-like member 2 is wound and joined.

本実施形態の帯状部材2は、帯状のゴム部材であり、生タイヤの成形時に筒状に成形される。ゴム部材は、ゴム(未加硫ゴム)のみからなる部材、又は、ゴムと他の部材からなる部材であり、筒状の状態で生タイヤ内に配置される。また、帯状部材2は、タイヤ構成部材であり、他のタイヤ構成部材と組み合わされて生タイヤの一部になる。ここでは、帯状部材2は、補強コードをゴムで被覆した帯状のゴム被覆部材であり、カーカス部材(カーカスプライ)として生タイヤの成形に使用され、生タイヤ内に設けられる。並列した複数の補強コードが、帯状部材2の幅方向に沿って配置されて、ゴムにより被覆されている。成形ドラム3の外周には他のタイヤ構成部材(インナーライナ等)を配置せずに、帯状部材2(ゴム被覆部材)のみを成形ドラム3に巻き付けて、帯状部材2の前端部と後端部を接合する。   The belt-like member 2 of the present embodiment is a belt-like rubber member, and is formed into a cylindrical shape when a green tire is molded. The rubber member is a member made only of rubber (unvulcanized rubber) or a member made of rubber and another member, and is disposed in the raw tire in a cylindrical state. Moreover, the strip | belt-shaped member 2 is a tire structural member, combines with another tire structural member, and becomes a part of raw tire. Here, the belt-like member 2 is a belt-like rubber-covered member in which a reinforcing cord is covered with rubber. The belt-like member 2 is used as a carcass member (carcass ply) for forming a green tire and is provided in the green tire. A plurality of reinforcing cords arranged in parallel are arranged along the width direction of the belt-like member 2 and covered with rubber. Only the belt-like member 2 (rubber covering member) is wound around the molding drum 3 without arranging other tire constituent members (inner liner or the like) on the outer periphery of the drum 3, and the front and rear ends of the belt-like member 2 Join.

供給装置10は、帯状部材2を成形ドラム3に向かって搬送して、帯状部材2を成形ドラム3に供給する。その際、成形ドラム3は、移動装置20により移動して、供給装置10に隣接する第1の位置(帯状部材2の供給位置P1)に配置される。供給位置P1は、供給装置10が帯状部材2を供給する位置、及び、成形ドラム3に帯状部材2を巻き付ける位置である。供給装置10から供給される帯状部材2は、供給位置P1の成形ドラム3に供給され、成形ドラム3に巻き付けられる。   The supply device 10 conveys the band-shaped member 2 toward the forming drum 3 and supplies the band-shaped member 2 to the forming drum 3. At that time, the forming drum 3 is moved by the moving device 20 and is arranged at a first position adjacent to the supply device 10 (a supply position P1 of the belt-like member 2). The supply position P <b> 1 is a position where the supply device 10 supplies the belt-shaped member 2 and a position where the belt-shaped member 2 is wound around the forming drum 3. The belt-like member 2 supplied from the supply device 10 is supplied to the forming drum 3 at the supply position P <b> 1 and is wound around the forming drum 3.

図2は、帯状部材2を供給する供給装置10を示す図である。図2A〜図2Cに、帯状部材2の供給過程を示す。
供給装置10は、図示のように、2つの搬送台11、12と、2つの保持装置13、14と、切断装置15と、帯状部材2を巻き取ったロール(図示せず)を有する。帯状部材2は、ロールから繰り出されて、長手方向(供給方向K)に供給される。第1と第2の搬送台11、12は、複数の回転ローラ(図示せず)が設けられたローラコンベヤであり、隙間を開けた状態で直線状に配置されている。帯状部材2は、第1と第2の搬送台11、12上に配置されて、供給方向Kに搬送される。
FIG. 2 is a view showing the supply device 10 for supplying the belt-like member 2. 2A to 2C show a supply process of the belt-like member 2.
As shown in the figure, the supply device 10 includes two transport tables 11 and 12, two holding devices 13 and 14, a cutting device 15, and a roll (not shown) around which the belt-shaped member 2 is wound. The belt-like member 2 is fed out from the roll and supplied in the longitudinal direction (supply direction K). The 1st and 2nd conveyance stands 11 and 12 are roller conveyors provided with a plurality of rotation rollers (not shown), and are arranged in a straight line with a gap. The belt-shaped member 2 is disposed on the first and second transport tables 11 and 12 and is transported in the supply direction K.

第1と第2の保持装置13、14は、第1と第2の搬送台11、12の上方において、供給方向Kの前方と後方に配置される。移動機構(図示せず)により、第1と第2の保持装置13、14が、下方向、上方向、供給方向K、及び、供給方向Kの反対方向に移動する。また、第1と第2の保持装置13、14は、吸着装置16により、それぞれ帯状部材2の前端部2Aと後端部2Bを吸着して保持する。吸着装置16は、吸引装置に接続された複数の吸着パッドからなり、帯状部材2の幅方向の全体を保持する。第1と第2の保持装置13、14により帯状部材2を保持した状態で、第1と第2の保持装置13、14が移動して、帯状部材2が搬送される。   The first and second holding devices 13 and 14 are disposed above and in the supply direction K above and behind the first and second transfer platforms 11 and 12. The first and second holding devices 13 and 14 are moved in the downward direction, the upward direction, the supply direction K, and the direction opposite to the supply direction K by a moving mechanism (not shown). Further, the first and second holding devices 13 and 14 suck and hold the front end portion 2A and the rear end portion 2B of the belt-like member 2 by the suction device 16, respectively. The suction device 16 includes a plurality of suction pads connected to the suction device, and holds the entire width direction of the belt-like member 2. In a state where the belt-like member 2 is held by the first and second holding devices 13 and 14, the first and second holding devices 13 and 14 move and the belt-like member 2 is conveyed.

切断装置15は、カッター15Aと、カッター15Aを移動させる移動機構(図示せず)を有し、第1の搬送台11と第2の搬送台12の間に配置される。カッター15Aは、移動機構により、第1と第2の搬送台11、12の上面よりも下の位置と上面よりも上の位置との間で移動する。上方に移動するカッター15Aにより、帯状部材2が幅方向に沿って切断される。   The cutting device 15 includes a cutter 15 </ b> A and a moving mechanism (not shown) that moves the cutter 15 </ b> A, and is disposed between the first transport table 11 and the second transport table 12. The cutter 15 </ b> A is moved between a position below the upper surface of the first and second transport tables 11 and 12 and a position above the upper surface by the moving mechanism. The belt-like member 2 is cut along the width direction by the cutter 15A that moves upward.

供給装置10により、帯状部材2が、成形ドラム3に供給されて、成形ドラム3の外周に一周巻き付けられる(図1参照)。その後、供給装置10と接合装置30の側方に設置された移動装置20により、成形ドラム3を供給位置P1から接合装置30に向かって移動する。成形ドラム3は、移動装置20により移動して、接合装置30に隣接する第2の位置(帯状部材2の端部2A、2Bの接合位置P2)に配置される。接合位置P2の成形ドラム3は点線で示す。接合位置P2は、接合装置30が帯状部材2の前端部2Aと後端部2Bを接合する位置である。ここでは、接合位置P2は、供給位置P1よりも低い位置に、かつ、接合装置30の下方に設定されている。従って、成形ドラム3は、供給位置P1から接合位置P2まで移動して、接合装置30の下方に配置される。   The belt-like member 2 is supplied to the forming drum 3 by the supply device 10 and wound around the outer periphery of the forming drum 3 (see FIG. 1). Thereafter, the forming drum 3 is moved from the supply position P <b> 1 toward the joining device 30 by the moving device 20 installed on the side of the feeding device 10 and the joining device 30. The forming drum 3 is moved by the moving device 20 and is disposed at a second position adjacent to the joining device 30 (joining position P2 of the end portions 2A and 2B of the belt-like member 2). The forming drum 3 at the joining position P2 is indicated by a dotted line. The joining position P2 is a position where the joining device 30 joins the front end portion 2A and the rear end portion 2B of the band-like member 2. Here, the joining position P2 is set at a position lower than the supply position P1 and below the joining device 30. Accordingly, the forming drum 3 moves from the supply position P1 to the joining position P2, and is disposed below the joining device 30.

図3は、成形ドラム3の移動装置20を示す図である。図3Aは図1に対応する移動装置20の側面図であり、図3Bは図3AのX方向からみた移動装置20の平面図である。
移動装置20は、図示のように、固定部材21と、第1のガイドレール22と、第1の移動体23と、第2のガイドレール24と、第2の移動体25を有する。成形ドラム3は、移動装置20により、側方に突出する状態で支持されつつ、製造装置1内を移動する。
FIG. 3 is a view showing the moving device 20 of the forming drum 3. 3A is a side view of the moving device 20 corresponding to FIG. 1, and FIG. 3B is a plan view of the moving device 20 viewed from the X direction of FIG. 3A.
The moving device 20 includes a fixed member 21, a first guide rail 22, a first moving body 23, a second guide rail 24, and a second moving body 25 as illustrated. The forming drum 3 moves in the manufacturing apparatus 1 while being supported by the moving device 20 so as to protrude sideways.

固定部材21は、矩形状の盤であり、床面等に固定される。2本の平行な第1のガイドレール22が、固定部材21の上面に水平方向に配置されて、固定部材21に取り付けられる。第1の移動体23は、直線状の第1のガイドレール22に取り付けられており、駆動装置(図示せず)の駆動により、第1のガイドレール22に沿って移動する。駆動装置は、例えば、固定部材21と第1の移動体23に連結されたボールネジ機構と、サーボモータを有し、サーボモータによりボールネジ機構を駆動する。これにより、第1の移動体23と成形ドラム3が水平方向に移動する。   The fixing member 21 is a rectangular board and is fixed to a floor surface or the like. Two parallel first guide rails 22 are horizontally arranged on the upper surface of the fixing member 21 and attached to the fixing member 21. The first moving body 23 is attached to the linear first guide rail 22, and moves along the first guide rail 22 by driving of a driving device (not shown). The drive device has, for example, a ball screw mechanism coupled to the fixed member 21 and the first moving body 23 and a servo motor, and the ball screw mechanism is driven by the servo motor. Thereby, the 1st moving body 23 and the forming drum 3 move to a horizontal direction.

2本の平行な第2のガイドレール24が、上方に突出する第1の移動体23の側面に鉛直方向に配置されて、第1の移動体23に取り付けられる。第2の移動体25は、直線状の第2のガイドレール24に取り付けられており、駆動装置(図示せず)の駆動により、第2のガイドレール24に沿って移動する。駆動装置は、例えば、第1の移動体23と第2の移動体25に連結されたボールネジ機構と、サーボモータを有し、サーボモータによりボールネジ機構を駆動する。これにより、第2の移動体25と成形ドラム3が鉛直方向に移動する。   Two parallel second guide rails 24 are vertically arranged on the side surface of the first moving body 23 protruding upward and are attached to the first moving body 23. The second moving body 25 is attached to the linear second guide rail 24 and moves along the second guide rail 24 by driving of a driving device (not shown). The drive device has, for example, a ball screw mechanism coupled to the first moving body 23 and the second moving body 25, and a servo motor, and the ball screw mechanism is driven by the servo motor. Thereby, the 2nd moving body 25 and the forming drum 3 move to a perpendicular direction.

第2の移動体25は、成形ドラム3の回転軸26を回転可能に支持する。成形ドラム3は、回転軸26に取り付けられており、回転軸26と一体に回転する。回転軸26が、第2の移動体25に設けられた回転駆動装置(図示せず)により回転することで、成形ドラム3が所定速度で回転する。また、回転駆動装置は、成形ドラム3の回転を制御して、成形ドラム3を所定の回転角だけ回転する。   The second moving body 25 rotatably supports the rotating shaft 26 of the forming drum 3. The forming drum 3 is attached to the rotation shaft 26 and rotates integrally with the rotation shaft 26. The forming drum 3 rotates at a predetermined speed by the rotation shaft 26 being rotated by a rotation driving device (not shown) provided in the second moving body 25. The rotation driving device controls the rotation of the forming drum 3 to rotate the forming drum 3 by a predetermined rotation angle.

移動装置20は、第1と第2の移動体23、25の移動により、回転軸26及び成形ドラム3を移動する。成形ドラム3は、第1と第2の移動体23、25の移動方向に移動して、所定位置に配置される。また、第2の移動体25の移動に伴い、成形ドラム3の高さが変更される。このように、移動装置20は、成形ドラム3の高さを変更する高さ変更装置27を有する。   The moving device 20 moves the rotating shaft 26 and the forming drum 3 by the movement of the first and second moving bodies 23 and 25. The forming drum 3 moves in the moving direction of the first and second moving bodies 23 and 25 and is arranged at a predetermined position. Further, as the second moving body 25 moves, the height of the forming drum 3 is changed. As described above, the moving device 20 includes the height changing device 27 that changes the height of the forming drum 3.

移動装置20は、成形ドラム3を移動させて、供給装置3による帯状部材2の供給位置P1と、接合装置30による帯状部材2の接合位置P2に配置する。接合位置P2の成形ドラム3は、2つの支持部材28、29により支持される。第1の支持部材28は、第1の移動体23に固定されており、成形ドラム3とともに移動し、第2の支持部材29は、接合位置P2に固定されている。成形ドラム3が接合位置P2に配置されたときに、成形ドラム3の両端部が、第1と第2の支持部材28、29により支持される。その状態で、接合装置30(図1参照)が、接合位置P2の成形ドラム3の外周において、帯状部材2の前端部2Aと後端部2Bを接合する。   The moving device 20 moves the forming drum 3 and arranges it at the supply position P1 of the belt-like member 2 by the supply device 3 and the joining position P2 of the belt-like member 2 by the joining device 30. The forming drum 3 at the joining position P2 is supported by the two support members 28 and 29. The first support member 28 is fixed to the first moving body 23 and moves together with the forming drum 3, and the second support member 29 is fixed to the joining position P2. When the molding drum 3 is disposed at the joining position P2, both ends of the molding drum 3 are supported by the first and second support members 28 and 29. In this state, the joining device 30 (see FIG. 1) joins the front end portion 2A and the rear end portion 2B of the belt-like member 2 on the outer periphery of the forming drum 3 at the joining position P2.

図4は、帯状部材2の接合装置30を示す正面図であり、接合装置30付近の成形ドラム3と帯状部材2も示す。
接合装置30は、図示のように、支柱31に固定されたピストン・シリンダ機構32と、可動部材33と、可動部材33の下面に設けられた突合せ手段40を有する。可動部材33は、ピストン・シリンダ機構32に取り付けられ、帯状部材2の端部2A、2Bに沿って配置される。ピストン・シリンダ機構32は、可動部材33と突合せ手段40を成形ドラム3の半径方向に移動する。突合せ手段40は、帯状部材2の前端部2Aと後端部2Bに向けて配置され、前端部2Aと後端部2Bに押し付けられる。帯状部材2の前端部2Aと後端部2Bは、突合せ手段40により、突合せ接合される。
FIG. 4 is a front view showing the joining device 30 of the belt-like member 2, and also shows the forming drum 3 and the belt-like member 2 in the vicinity of the joining device 30.
As illustrated, the joining device 30 includes a piston / cylinder mechanism 32 fixed to a support 31, a movable member 33, and a butting means 40 provided on the lower surface of the movable member 33. The movable member 33 is attached to the piston / cylinder mechanism 32 and is disposed along the end portions 2 </ b> A and 2 </ b> B of the belt-like member 2. The piston / cylinder mechanism 32 moves the movable member 33 and the butting means 40 in the radial direction of the molding drum 3. The butting means 40 is disposed toward the front end 2A and the rear end 2B of the belt-like member 2, and is pressed against the front end 2A and the rear end 2B. The front end portion 2A and the rear end portion 2B of the band-like member 2 are butt-joined by the butt means 40.

図5は、突合せ手段40を拡大して示す図である。図5Aは図4に対応する突合せ手段40の正面図であり、図5Bは図5AのY方向からみた突合せ手段40の一部を示す底面図である。図6は、帯状部材2に押し付けた突合せ手段40を示す正面図である。
突合せ手段40は、図示のように、可動部材33に固定されたベース41と、一対の引寄部材42、43と、2つの弾性部材44を有する。弾性部材44は、弾性変形する部材(例えば、ゴムや気密容器)であり、ベース41と一対の引寄部材42、43の間に設けられる。
FIG. 5 is an enlarged view showing the abutting means 40. 5A is a front view of the abutting means 40 corresponding to FIG. 4, and FIG. 5B is a bottom view showing a part of the abutting means 40 as seen from the Y direction of FIG. 5A. FIG. 6 is a front view showing the abutting means 40 pressed against the belt-like member 2.
The abutting means 40 includes a base 41 fixed to the movable member 33, a pair of attracting members 42 and 43, and two elastic members 44 as shown in the figure. The elastic member 44 is a member that elastically deforms (for example, rubber or an airtight container), and is provided between the base 41 and the pair of attracting members 42 and 43.

接合装置30は、突合せ手段40を移動させて、一対の引寄部材42、43(加圧部材42A、43A)を帯状部材2の前端部2Aと後端部2Bに押し付ける(図6参照)。これに伴い、複数の加圧部材42A、43Aが軸部材42B、43Bを中心に回転するように変位して、加圧部材42A、43Aの重なり幅Hが次第に大きくなる。同時に、弾性部材44が、加圧部材42A、43Aにより押し潰されて弾性変形する。帯状部材2の前端部2Aと後端部2Bは、複数の加圧部材42A、43Aから加えられる圧力により、次第に接近して、互いに押し付けられる。即ち、帯状部材2の前端部2Aと後端部2Bは、一対の引寄部材42、43により引き寄せられて突合される。また、前端部2Aと後端部2Bは、加圧部材42A、43Aの圧力により隙間なく接合される。   The joining device 30 moves the butting means 40 and presses the pair of attracting members 42 and 43 (pressure members 42A and 43A) against the front end portion 2A and the rear end portion 2B of the belt-like member 2 (see FIG. 6). Accordingly, the plurality of pressure members 42A and 43A are displaced so as to rotate around the shaft members 42B and 43B, and the overlapping width H of the pressure members 42A and 43A gradually increases. At the same time, the elastic member 44 is crushed and elastically deformed by the pressure members 42A and 43A. The front end portion 2A and the rear end portion 2B of the belt-like member 2 are gradually approached and pressed against each other by the pressure applied from the plurality of pressure members 42A and 43A. That is, the front end portion 2A and the rear end portion 2B of the belt-like member 2 are attracted and abutted by the pair of attracting members 42 and 43. Further, the front end portion 2A and the rear end portion 2B are joined without a gap by the pressure of the pressure members 42A and 43A.

接合装置30は、成形ドラム3に巻き付けられた帯状部材2の前端部2Aと後端部2Bを接合する。その際、前端部2Aと後端部2Bは、突合せ手段40により、重ね合わされずに、突合せて接合される。これにより、帯状部材2が筒状に成形されて、筒状部材4が成形ドラム3の外周において製造される。帯状部材2の接合後に、接合装置30は、一対の引寄部材42、43を帯状部材2から離す。これに伴い、弾性部材44が復元して、複数の加圧部材42A、43Aが接合前の位置に変位する。また、重なり幅Hが次第に小さくなり、一対の引寄部材42、43が元の状態(図5参照)に復帰する。   The joining device 30 joins the front end 2 </ b> A and the rear end 2 </ b> B of the belt-like member 2 wound around the forming drum 3. At that time, the front end portion 2A and the rear end portion 2B are abutted and joined by the abutting means 40 without being overlapped. As a result, the belt-like member 2 is formed into a cylindrical shape, and the cylindrical member 4 is manufactured on the outer periphery of the forming drum 3. After joining the band-shaped member 2, the bonding apparatus 30 separates the pair of attracting members 42 and 43 from the band-shaped member 2. Along with this, the elastic member 44 is restored, and the plurality of pressure members 42A and 43A are displaced to positions before joining. In addition, the overlap width H gradually decreases, and the pair of attracting members 42 and 43 return to the original state (see FIG. 5).

筒状部材4の成形後、移動装置20(図1参照)は、成形ドラム3を接合位置P2から搬送装置50に向かって移動する。成形ドラム3は、移動装置20により、第3の位置(筒状部材4の受け取り位置P3)に配置される。受け取り位置P3の成形ドラム3は点線で示す。受け取り位置P3は、搬送装置50が筒状部材4を成形ドラム3から受け取る位置であり、供給位置P1と接合位置P2の間に設定されている。ここでは、受け取り位置P3は、供給位置P1と接合位置P2の中間に、かつ、供給位置P1と接合位置P2よりも高い位置に設定されている。従って、成形ドラム3は、移動装置20により、接合位置P2から斜め上方に移動して、供給位置P1と接合位置P2の間の受け取り位置P3に配置される。   After the cylindrical member 4 is formed, the moving device 20 (see FIG. 1) moves the forming drum 3 from the joining position P2 toward the conveying device 50. The forming drum 3 is arranged at the third position (the receiving position P3 of the tubular member 4) by the moving device 20. The forming drum 3 at the receiving position P3 is indicated by a dotted line. The receiving position P3 is a position where the conveying device 50 receives the cylindrical member 4 from the molding drum 3, and is set between the supply position P1 and the joining position P2. Here, the receiving position P3 is set at a position intermediate between the supply position P1 and the joining position P2 and higher than the supply position P1 and the joining position P2. Therefore, the forming drum 3 is moved obliquely upward from the joining position P2 by the moving device 20, and is disposed at the receiving position P3 between the supply position P1 and the joining position P2.

図7は、筒状部材4の搬送装置50を示す正面図である。成形ドラム3と筒状部材4(図7では点線で示す)は、搬送装置50の内側に配置されている。
搬送装置50は、図示のように、搬送レール51上に設置された移動部52と、移動部52の上方に配置された環状部材53と、複数の保持部材54と、保持部材54の駆動部55を有する。2本の平行な搬送レール51が、受け取り位置P3から筒状部材4の搬送先まで設置され、移動部52をガイドする。移動部52は、例えば、モータと、モータにより回転する回転体を有し、回転体により搬送レール51上を移動する。搬送装置50は、移動部52により、搬送レール51に沿って移動する。
FIG. 7 is a front view showing the conveying device 50 for the cylindrical member 4. The forming drum 3 and the cylindrical member 4 (shown by dotted lines in FIG. 7) are disposed inside the transport device 50.
As shown in the figure, the conveying device 50 includes a moving unit 52 installed on the conveying rail 51, an annular member 53 disposed above the moving unit 52, a plurality of holding members 54, and a driving unit for the holding member 54. 55. Two parallel transport rails 51 are installed from the receiving position P <b> 3 to the transport destination of the cylindrical member 4 to guide the moving unit 52. The moving unit 52 includes, for example, a motor and a rotating body that is rotated by the motor, and moves on the transport rail 51 by the rotating body. The transport device 50 is moved along the transport rail 51 by the moving unit 52.

複数の保持部材54は、環状部材53の内側に環状に配置され、駆動部55により駆動されて成形ドラム3の半径方向に移動する。駆動部55は、例えば、ピストン・シリンダ機構の作動に連動して複数の保持部材54を移動する連動機構からなり、複数の保持部材54を、筒状部材4から離れた位置と、筒状部材4の外周に接触する位置との間で移動する。成形ドラム3と筒状部材4は、搬送装置50の移動により、複数の保持部材54の内側に配置される。複数の保持部材54は、例えば、吸引装置に接続された複数の吸着パッド(図示せず)を有し、筒状部材4の外周を吸着することで筒状部材4を保持する。搬送装置50は、複数の保持部材54により保持した筒状部材4を、筒状の形状のまま搬送する。   The plurality of holding members 54 are annularly arranged inside the annular member 53 and are driven by the drive unit 55 to move in the radial direction of the molding drum 3. The drive unit 55 includes, for example, an interlocking mechanism that moves the plurality of holding members 54 in conjunction with the operation of the piston / cylinder mechanism, and moves the plurality of holding members 54 away from the cylindrical member 4 and the cylindrical member. It moves between the positions which contact 4 outer periphery. The forming drum 3 and the cylindrical member 4 are arranged inside the plurality of holding members 54 by the movement of the conveying device 50. The plurality of holding members 54 have, for example, a plurality of suction pads (not shown) connected to the suction device, and hold the cylindrical member 4 by sucking the outer periphery of the cylindrical member 4. The conveyance apparatus 50 conveys the cylindrical member 4 held by the plurality of holding members 54 while maintaining the cylindrical shape.

筒状部材4の搬送時には、移動装置20(図1参照)が、成形ドラム3を移動させて、搬送装置50による筒状部材4の受け取り位置P3に配置する。その際、搬送装置50を、移動する成形ドラム3に接触しない位置に配置する。次に、搬送装置50が、成形ドラム3の軸線方向に沿って移動して、受け取り位置P3に配置される。成形ドラム3と筒状部材4は、搬送装置50に接触することなく、受け取り位置P3の搬送装置50内に配置される。   When the cylindrical member 4 is conveyed, the moving device 20 (see FIG. 1) moves the forming drum 3 and arranges it at the receiving position P3 of the cylindrical member 4 by the conveying device 50. At that time, the conveying device 50 is disposed at a position where it does not contact the moving molding drum 3. Next, the conveying device 50 moves along the axial direction of the forming drum 3 and is disposed at the receiving position P3. The forming drum 3 and the cylindrical member 4 are arranged in the transport device 50 at the receiving position P3 without contacting the transport device 50.

続いて、複数の保持部材54により筒状部材4を保持し、成形ドラム3を拡縮手段(図示せず)により縮小する。これにより、筒状部材4が成形ドラム3から取り外されて搬送装置50に受け渡される。搬送装置50は、筒状部材4を成形ドラム3から受け取り、筒状部材4を搬送先へ搬送する。筒状部材4は、例えば、搬送装置50により次の製造工程の装置まで搬送されて、次の製造工程の装置に受け渡される。   Subsequently, the cylindrical member 4 is held by a plurality of holding members 54, and the molding drum 3 is reduced by an expansion / contraction means (not shown). Thereby, the cylindrical member 4 is removed from the forming drum 3 and transferred to the conveying device 50. The conveyance device 50 receives the cylindrical member 4 from the forming drum 3 and conveys the cylindrical member 4 to the conveyance destination. For example, the cylindrical member 4 is transported to the apparatus for the next manufacturing process by the transport apparatus 50 and delivered to the apparatus for the next manufacturing process.

次に、筒状部材4の製造手順について説明する。
まず、成形ドラム3を、供給装置10による帯状部材2の供給位置P1に配置し、供給装置10により帯状部材2を成形ドラム3に供給する。供給装置10から供給される帯状部材2を成形ドラム3に巻き付け、帯状部材2を筒状に配置する。次に、移動装置20により、成形ドラム3を供給位置P1から移動して、接合装置30による帯状部材2の接合位置P2に配置する。その際、移動装置20は、接合位置P2の成形ドラム3を、受け取り位置P3及び供給位置P1の成形ドラム3よりも低い位置に配置する。
Next, the manufacturing procedure of the cylindrical member 4 will be described.
First, the forming drum 3 is disposed at the supply position P <b> 1 of the band-shaped member 2 by the supply device 10, and the band-shaped member 2 is supplied to the forming drum 3 by the supply device 10. The belt-like member 2 supplied from the supply device 10 is wound around the forming drum 3, and the belt-like member 2 is arranged in a cylindrical shape. Next, the forming device 3 is moved from the supply position P <b> 1 by the moving device 20 and is arranged at the joining position P <b> 2 of the belt-like member 2 by the joining device 30. At that time, the moving device 20 arranges the molding drum 3 at the joining position P2 at a position lower than the molding drum 3 at the receiving position P3 and the supply position P1.

この接合位置P2において、接合装置30により、成形ドラム3に巻き付けられた帯状部材2の前端部2Aと後端部2Bを接合して、筒状部材4を製造する。続いて、移動装置20により、成形ドラム3を接合位置P2から移動して、搬送装置50による筒状部材4の受け取り位置P3に配置する。搬送装置50により、筒状部材4を成形ドラム3から受け取り搬送する。筒状部材4は、例えば、次の製造工程へ搬送されて次の製造工程へ受け渡される。   At the joining position P2, the joining device 30 joins the front end portion 2A and the rear end portion 2B of the belt-like member 2 wound around the forming drum 3 to manufacture the tubular member 4. Subsequently, the forming device 3 is moved from the joining position P <b> 2 by the moving device 20 and is arranged at the receiving position P <b> 3 of the cylindrical member 4 by the conveying device 50. The cylindrical member 4 is received from the molding drum 3 and conveyed by the conveying device 50. The cylindrical member 4 is conveyed to the next manufacturing process, for example, and delivered to the next manufacturing process.

筒状部材4の搬送後に、移動装置20により、成形ドラム3を、供給装置10に向かって移動して供給位置P1に配置する。このように、移動装置20は、成形ドラム3を各位置P1、P2、P3から次の位置P1、P2、P3に移動させて、成形ドラム3を各位置P1、P2、P3に順に配置する。製造装置1は、各位置P1、P2、P3の成形ドラム3に対して各作業を行い、筒状部材4を繰り返し製造する。   After the cylindrical member 4 is conveyed, the forming drum 3 is moved toward the supply device 10 by the moving device 20 and is arranged at the supply position P1. Thus, the moving device 20 moves the molding drum 3 from each position P1, P2, P3 to the next position P1, P2, P3, and arranges the molding drum 3 in order at each position P1, P2, P3. The manufacturing apparatus 1 performs each operation | work with respect to the molding drum 3 of each position P1, P2, and P3, and manufactures the cylindrical member 4 repeatedly.

以上説明したように、本実施形態では、移動装置20により成形ドラム3を移動して、帯状部材2の巻き付けと接合を行うため、供給装置10と接合装置30の移動装置が不要である。そのため、製造装置1内の移動装置を成形ドラム3用の移動装置20に集約でき、移動装置やアクチュエータの数を削減できる。これに伴い、製造装置1の全体のサイズを縮小できるとともに、製造装置1の構造を単純にできる。また、筒状部材4を製造する動作も単純になるため、筒状部材4を製造するための手間と時間を削減できる。従って、筒状部材4を簡易に製造できるとともに、筒状部材4の製造に要するコストを削減することができる。加えて、成形ドラム3を供給位置P1と接合位置P2の間で移動させるため、供給装置10と接合装置30を移動させる場合に比べて、製造装置1の省スペース化と簡素化を図ることができる。   As described above, in the present embodiment, the forming drum 3 is moved by the moving device 20 to wind and bond the belt-like member 2, so that the moving device for the supply device 10 and the bonding device 30 is not necessary. Therefore, the moving device in the manufacturing apparatus 1 can be integrated into the moving device 20 for the forming drum 3, and the number of moving devices and actuators can be reduced. Accordingly, the overall size of the manufacturing apparatus 1 can be reduced, and the structure of the manufacturing apparatus 1 can be simplified. Moreover, since the operation | movement which manufactures the cylindrical member 4 becomes simple, the effort and time for manufacturing the cylindrical member 4 can be reduced. Therefore, the cylindrical member 4 can be easily manufactured, and the cost required for manufacturing the cylindrical member 4 can be reduced. In addition, since the forming drum 3 is moved between the supply position P1 and the joining position P2, it is possible to save space and simplify the manufacturing apparatus 1 as compared with the case where the supply apparatus 10 and the joining apparatus 30 are moved. it can.

また、1つの移動装置20により成形ドラム3を各位置P1、P2、P3に配置するため、成形ドラム3の位置合わせを容易に行うことができる。その結果、成形ドラム3の位置合わせの精度を高くできるため、帯状部材2の巻き付けと接合の精度を向上することができる。また、筒状部材4を簡易かつ精度よく製造することができる。帯状部材2の前端部2Aと後端部2Bを突合せ接合することで、成形ドラム3上における筒状部材4の接合部の精度を向上することができる。   Further, since the molding drum 3 is arranged at each of the positions P1, P2, and P3 by one moving device 20, the positioning of the molding drum 3 can be easily performed. As a result, the accuracy of positioning of the forming drum 3 can be increased, so that the winding and joining accuracy of the belt-like member 2 can be improved. Moreover, the cylindrical member 4 can be manufactured simply and accurately. By joining the front end 2 </ b> A and the rear end 2 </ b> B of the band-like member 2 to each other, the accuracy of the joining portion of the tubular member 4 on the forming drum 3 can be improved.

移動装置20により成形ドラム3を受け取り位置P3に配置することで、筒状部材4の受け渡しと搬送を容易に行うことができる。また、受け取り位置P3において、筒状部材4を成形ドラム3から搬送装置50に受け渡すことで、筒状部材4を次の製造工程へ円滑に受け渡すことができる。接合位置P2の成形ドラム3を、受け取り位置P3の成形ドラム3よりも低い位置に配置するときには、帯状部材2を接合装置30により容易に接合できる。同時に、接合装置30の位置が低くなるため、接合装置30を安定して配置できる。接合時における成形ドラム3の高さが移動時における成形ドラム3の高さよりも低くなるため、帯状部材2を、より安定した状態で接合することもできる。受け取り位置P3を供給位置P1と接合位置P2の間に設定することで、製造装置1の省スペース化を図ることができる。   By arranging the molding drum 3 at the receiving position P3 by the moving device 20, the cylindrical member 4 can be easily transferred and conveyed. Moreover, the cylindrical member 4 can be smoothly delivered to the next manufacturing process by delivering the cylindrical member 4 from the forming drum 3 to the conveying device 50 at the receiving position P3. When the molding drum 3 at the joining position P2 is arranged at a position lower than the molding drum 3 at the receiving position P3, the belt-like member 2 can be easily joined by the joining device 30. At the same time, since the position of the bonding apparatus 30 is lowered, the bonding apparatus 30 can be stably disposed. Since the height of the molding drum 3 at the time of joining becomes lower than the height of the molding drum 3 at the time of movement, the belt-like member 2 can be joined in a more stable state. By setting the receiving position P3 between the supply position P1 and the joining position P2, it is possible to save the space of the manufacturing apparatus 1.

帯状部材2の内側部材(例えば、インナーライナ)を成形ドラム3と帯状部材2の間に配置するときには、内側部材が帯状部材2の接合の影響を受ける虞がある。また、帯状部材2の前端部2Aと後端部2Bが内側部材に密着することで、前端部2Aと後端部2Bの接合に影響が生じる虞もある。これに対し、本実施形態では、帯状部材2のみを成形ドラム3に巻き付けて接合する。そのため、内側部材へ影響が生じることなく、筒状部材2の前端部2Aと後端部2Bを確実に接合できる。   When the inner member (for example, inner liner) of the belt-like member 2 is disposed between the forming drum 3 and the belt-like member 2, the inner member may be affected by the joining of the belt-like member 2. Further, when the front end 2A and the rear end 2B of the belt-like member 2 are in close contact with the inner member, the joining of the front end 2A and the rear end 2B may be affected. On the other hand, in this embodiment, only the belt-like member 2 is wound around the forming drum 3 and joined. Therefore, the front end portion 2A and the rear end portion 2B of the tubular member 2 can be reliably joined without affecting the inner member.

上記したように、帯状部材2は、生タイヤ内に設けられるカーカス部材である。このカーカス部材の半径方向内側に他の部材(インナーライナ等)がない状態で、カーカス部材のみを成形ドラム3上で接合することで、カーカス部材の前端部と後端部を精度よく接合できる。その結果、タイヤの軽量化を図ることができ、タイヤの品質を向上することもできる。   As described above, the belt-like member 2 is a carcass member provided in the raw tire. By joining only the carcass member on the molding drum 3 with no other member (inner liner or the like) inside the carcass member in the radial direction, the front end portion and the rear end portion of the carcass member can be accurately joined. As a result, the weight of the tire can be reduced, and the quality of the tire can be improved.

なお、本実施形態では、帯状部材2であるカーカス部材のみを成形ドラム3に巻き付けて、カーカス部材の前端部と後端部を接合(ここでは、突合せ接合)し、カーカス部材を筒状に成形する。カーカス部材は、単独で筒状に成形された状態で、生タイヤの他のタイヤ構成部材と組み合わされる単独部材であり、筒状の状態で搬送装置50により搬送される。帯状のカーカス部材の接合後、筒状のカーカス部材を他のタイヤ構成部材と組み合わせて、生タイヤが成形される。   In the present embodiment, only the carcass member that is the belt-like member 2 is wound around the forming drum 3, the front end portion and the rear end portion of the carcass member are joined (here, butt joining), and the carcass member is molded into a cylindrical shape. To do. The carcass member is a single member combined with other tire constituent members of the raw tire in a state of being formed into a cylindrical shape alone, and is transported by the transport device 50 in a cylindrical state. After joining the belt-like carcass members, the green carcass member is combined with other tire constituent members to form a green tire.

これに対し、本実施形態の製造装置1(製造方法)によれば、様々な帯状部材2を接合することができる。即ち、帯状部材2は、カーカス部材以外のタイヤ構成部材(例えば、ベルト部材やトレッド部材)であってもよい。また、帯状部材2は、厚さ、幅、断面形状、構造を問わず、成形ドラム3に巻き付けられて接合される部材であればよい。   On the other hand, according to the manufacturing apparatus 1 (manufacturing method) of this embodiment, various strip-shaped members 2 can be joined. That is, the belt-like member 2 may be a tire constituent member (for example, a belt member or a tread member) other than the carcass member. Moreover, the strip | belt-shaped member 2 should just be a member wound around the shaping | molding drum 3 and joined irrespective of thickness, a width | variety, cross-sectional shape, and a structure.

1・・・筒状部材の製造装置、2・・・帯状部材、2A・・・前端部、2B・・・後端部、3・・・成形ドラム、4・・・筒状部材、5・・・制御装置、10・・・供給装置、11・・・第1の搬送台、12・・・第2の搬送台、13・・・第1の保持装置、14・・・第2の保持装置、15・・・切断装置、16・・・吸着装置、20・・・移動装置、21・・・固定部材、22・・・第1のガイドレール、23・・・第1の移動体、24・・・第2のガイドレール、25・・・第2の移動体、26・・・回転軸、27・・・高さ変更装置、28・・・第1の支持部材、29・・・第2の支持部材、30・・・接合装置、31・・・支柱、32・・・ピストン・シリンダ機構、33・・・可動部材、40・・・突合せ手段、41・・・ベース、42、43・・・引寄部材、44・・・弾性部材、50・・・搬送装置、51・・・搬送レール、52・・・移動部、53・・・環状部材、54・・・保持部材、55・・・駆動部、K・・・供給方向、P1・・・供給位置、P2・・・接合位置、P3・・・受け取り位置。   DESCRIPTION OF SYMBOLS 1 ... Manufacturing apparatus of a cylindrical member, 2 ... Band-shaped member, 2A ... Front end part, 2B ... Rear end part, 3 ... Molding drum, 4 ... Cylindrical member, 5. ..Control device, 10 ... feed device, 11 ... first transfer table, 12 ... second transfer table, 13 ... first holding device, 14 ... second holding Device: 15 ... Cutting device, 16 ... Suction device, 20 ... Moving device, 21 ... Fixed member, 22 ... First guide rail, 23 ... First moving body, 24 ... 2nd guide rail, 25 ... 2nd moving body, 26 ... Rotating shaft, 27 ... Height changing device, 28 ... 1st support member, 29 ... Second support member, 30 ... joining device, 31 ... support, 32 ... piston / cylinder mechanism, 33 ... movable member, 40 ... butting means, 41 ... bay , 42, 43 ... attracting member, 44 ... elastic member, 50 ... conveying device, 51 ... conveying rail, 52 ... moving part, 53 ... annular member, 54 ... Holding member, 55... Drive unit, K... Supply direction, P1... Supply position, P2.

Claims (10)

帯状部材の前端部と後端部を接合して筒状部材を製造する筒状部材の製造装置であって、
帯状部材を供給する供給装置と、
供給装置による帯状部材の供給位置に配置されて、供給装置から供給される帯状部材が巻き付けられる移動可能な成形ドラムと、
帯状部材の接合位置において、成形ドラムに巻き付けられた帯状部材の前端部と後端部を接合する接合装置と、
供給位置と接合位置の間に設定された筒状部材の受け取り位置に配置されて、筒状部材を成形ドラムから受け取り、筒状部材を搬送する搬送装置と、
成形ドラムを側方に突出する状態で支持しつつ移動する移動装置であって、成形ドラムを移動して供給位置に配置し、帯状部材が巻き付けられた成形ドラムを供給位置から移動して接合位置に配置し、筒状部材が製造された成形ドラムを接合位置から移動して受け取り位置に配置する移動装置と、
成形ドラムが接合位置に配置されたときに、成形ドラムの両端部を支持する第1と第2の支持部材と、を備え、
接合位置が、供給位置よりも低い位置に設定され、
受け取り位置が、供給位置と接合位置の中間に、かつ、供給位置と接合位置よりも高い位置に設定された筒状部材の製造装置。
A tubular member manufacturing apparatus for manufacturing a tubular member by joining the front end portion and the rear end portion of a belt-shaped member,
A supply device for supplying a belt-shaped member;
A movable forming drum which is disposed at a supply position of the belt-shaped member by the supply device and around which the belt-shaped member supplied from the supply device is wound;
A joining device for joining the front end portion and the rear end portion of the belt-like member wound around the forming drum at the joining position of the belt-like member;
A conveying device that is arranged at a receiving position of the cylindrical member set between the supply position and the joining position, receives the cylindrical member from the forming drum, and conveys the cylindrical member;
A moving device that moves while supporting the forming drum in a state of projecting sideways, moves the forming drum to the supply position, and moves the forming drum around which the belt-shaped member is wound from the supply position to the joining position. A moving device that moves the molding drum on which the cylindrical member is manufactured from the joining position and places it in the receiving position;
When the forming drum is arranged at the joining position, comprising a first and second supporting members for supporting both ends of the formed shape drum, and
The joining position is set to a position lower than the supply position,
A cylindrical member manufacturing apparatus in which a receiving position is set at a position intermediate between a supply position and a joining position and higher than a supply position and a joining position.
請求項1に記載された筒状部材の製造装置において、
供給装置が、帯状部材の前端部と後端部を保持した状態で移動して、帯状部材を搬送する第1と第2の保持装置を有する筒状部材の製造装置。
In the manufacturing apparatus of the cylindrical member according to claim 1,
An apparatus for producing a cylindrical member having first and second holding devices that move while the supply device holds the front end portion and the rear end portion of the belt-like member and convey the belt-like member.
請求項1又は2に記載された筒状部材の製造装置において、
移動装置が、接合位置の成形ドラムを、受け取り位置及び供給位置の成形ドラムよりも低い位置に配置する筒状部材の製造装置。
In the manufacturing apparatus of the cylindrical member according to claim 1 or 2,
An apparatus for manufacturing a cylindrical member, wherein the moving device arranges the molding drum at the joining position at a position lower than the molding drum at the receiving position and the supply position.
請求項1ないし3のいずれかに記載された筒状部材の製造装置において、
接合装置が、帯状部材の前端部と後端部を突合せ接合する突合せ手段を有する筒状部材の製造装置。
In the manufacturing apparatus of the cylindrical member according to any one of claims 1 to 3,
An apparatus for manufacturing a cylindrical member, wherein the joining device has a butt means for butt-joining the front end portion and the rear end portion of the belt-like member.
請求項1ないし4のいずれかに記載された筒状部材の製造装置において、
帯状部材が、生タイヤ内に設けられるカーカス部材である筒状部材の製造装置。
In the manufacturing apparatus of the cylindrical member according to any one of claims 1 to 4,
The manufacturing apparatus of the cylindrical member whose belt-shaped member is a carcass member provided in a green tire.
帯状部材の前端部と後端部を接合して筒状部材を製造する筒状部材の製造方法であって、
移動装置により、成形ドラムを移動して、供給装置による帯状部材の供給位置に配置する工程と、
供給装置により帯状部材を成形ドラムに供給し、帯状部材を成形ドラムに巻き付ける工程と、
移動装置により、帯状部材が巻き付けられた成形ドラムを側方に突出する状態で支持しつつ供給位置から移動して、供給位置よりも低い位置に設定された接合装置による帯状部材の接合位置に配置する工程と、
成形ドラムを接合位置に配置したときに、成形ドラムの両端部を、第1と第2の支持部材により支持する工程と、
接合位置において、接合装置により、成形ドラムに巻き付けられた帯状部材の前端部と後端部を接合する工程と、
移動装置により、筒状部材が製造された成形ドラムを接合位置から移動して、供給位置と接合位置の中間に、かつ、供給位置と接合位置よりも高い位置に設定された搬送装置による筒状部材の受け取り位置に配置する工程と、
搬送装置を筒状部材の受け取り位置に配置する工程と、
搬送装置により筒状部材を成形ドラムから受け取り搬送する工程と、
を有する筒状部材の製造方法。
It is a manufacturing method of a cylindrical member that manufactures a cylindrical member by joining the front end portion and the rear end portion of the belt-shaped member,
A step of moving the molding drum by the moving device and disposing it at the supply position of the belt-shaped member by the supply device;
Supplying the band-shaped member to the forming drum by the supply device, and winding the band-shaped member around the forming drum;
The moving device is moved from the supply position while supporting the forming drum around which the belt-like member is wound in a state of protruding sideways, and is arranged at the joining position of the belt-like member by the joining device set at a position lower than the supply position. And a process of
When placing the molding drum at the joining position, the ends of the formed shape drum, a step of supporting the first and second support members,
At the joining position, a step of joining the front end portion and the rear end portion of the belt-shaped member wound around the forming drum by a joining device;
The moving drum moves the molding drum on which the cylindrical member is manufactured from the joining position, and is in the middle of the feeding position and the joining position, and the cylindrical shape by the conveying device set at a position higher than the supply position and the joining position. Placing the member at the receiving position;
Arranging the transport device at the receiving position of the cylindrical member;
Receiving and transporting the cylindrical member from the forming drum by the transport device; and
The manufacturing method of the cylindrical member which has this.
請求項6に記載された筒状部材の製造方法において、
前記帯状部材を成形ドラムに巻き付ける工程が、供給装置の第1と第2の保持装置により帯状部材の前端部と後端部を保持する工程と、第1と第2の保持装置を移動して帯状部材を搬送する工程と、を有する筒状部材の製造方法。
In the manufacturing method of the cylindrical member described in Claim 6,
The step of winding the belt-shaped member around the forming drum includes a step of holding the front end portion and the rear end portion of the belt-shaped member by the first and second holding devices of the supply device, and moving the first and second holding devices. And a step of conveying the belt-shaped member.
請求項6又は7に記載された筒状部材の製造方法において、
前記接合位置に配置する工程が、接合位置の成形ドラムを、受け取り位置及び供給位置の成形ドラムよりも低い位置に配置する工程を有する筒状部材の製造方法。
In the manufacturing method of the cylindrical member described in Claim 6 or 7,
The method of manufacturing a cylindrical member, wherein the step of arranging at the joining position includes a step of arranging the molding drum at the joining position at a position lower than the molding drum at the receiving position and the supply position.
請求項6ないし8のいずれかに記載された筒状部材の製造方法において、
前記前端部と後端部を接合する工程が、帯状部材の前端部と後端部を突合せ接合する工程を有する筒状部材の製造方法。
In the manufacturing method of the cylindrical member according to any one of claims 6 to 8,
The method of manufacturing a tubular member, wherein the step of joining the front end portion and the rear end portion includes a step of butt joining the front end portion and the rear end portion of the band-shaped member.
請求項6ないし9のいずれかに記載された筒状部材の製造方法において、
帯状部材が、生タイヤ内に設けられるカーカス部材である筒状部材の製造方法。
In the manufacturing method of the cylindrical member according to any one of claims 6 to 9,
The manufacturing method of the cylindrical member whose belt-shaped member is a carcass member provided in a green tire.
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JP2006062251A (en) * 2004-08-27 2006-03-09 Yokohama Rubber Co Ltd:The Molding method of unvulcanized tire and equipment therefor
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