JP2006150684A - Method and apparatus for molding sheet-like member - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method and apparatus for molding a sheet-like member which do not need to use a belt-like unvulcanized rubber member having a width size corresponding to the size of a tire and can improve the uniformity of the tire. <P>SOLUTION: Two first sheet-like members W1 obtained by cutting a first belt-like unvulcanized rubber member R1 having a prescribed width size in a prescribed length size are arranged in the width direction on a tray 30, and one end part in the width direction of the first member W1 and the other end part in the width direction of the second member W1 are laminated together to mold one sheet-like member of a size corresponding to the size in the width direction or in the circumferential direction of the tire. Therefore, the belt-like unvulcanized rubber member of a width size corresponding to the size in the width direction or the circumferential direction of the tire and a large cutter for cutting the unvulcanized rubber member are made unnecessary, so that the space of a production line can be saved. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

  The present invention relates to a sheet-shaped member forming method and apparatus for forming a sheet-shaped member such as an inner liner member used for manufacturing a pneumatic tire for automobiles.

  Generally, a pneumatic tire for an automobile is manufactured by molding an unvulcanized tire composed of a sheet-like member such as an inner liner member and a carcass member, and vulcanizing the unvulcanized tire in a vulcanization mold. The In addition, as a method of molding this sheet-like member, a belt-like unvulcanized rubber member molded in a predetermined width according to the size in the circumferential direction of the tire is prepared in advance, and the unvulcanized rubber member is used as a tire. There is known one that is cut into a predetermined dimension and shaped according to the size in the width direction (see, for example, Patent Document 1).

  However, in the above-described method, the band-shaped unvulcanized rubber member has a large width dimension corresponding to the size in the circumferential direction of the tire, and the band-shaped unvulcanized rubber member is prepared for each tire size. A large space is required to store the unvulcanized rubber member, and a large cutting device is required to cut the unvulcanized rubber member with a large width. There was a problem that could not be done.

On the other hand, as a method for solving these problems, a plurality of sheet-like members obtained by cutting a strip-like unvulcanized rubber member formed in a predetermined width dimension into a predetermined length are arranged in the width direction. By bonding the end portions in the width direction, a single sheet-like member having a size corresponding to the size in the width direction and the circumferential direction of the tire is formed, and a strip-like unshaped member formed in a large width size according to the tire size is formed. There has been known one in which a sheet-like member corresponding to each tire size can be formed without using a vulcanized rubber member (see, for example, Patent Document 2).
JP-A-8-150670 JP 2003-251709 A

  However, in the latter method, the soft and sticky sheet-like members are bonded one by one while aligning each other, so it is difficult to bond the sheet-like members to each other at an appropriate position. There was a problem that Mitie could not be improved.

  The present invention has been made in view of the above problems, and the object of the present invention is to eliminate the need to use a strip-shaped unvulcanized rubber member having a large width according to the tire size, and to improve tire uniformity. An object of the present invention is to provide a method and apparatus for forming a sheet-like member that can be improved.

  In order to achieve the above object, the present invention provides a plurality of sheet-like members obtained by cutting a strip-like unvulcanized rubber member having a predetermined width dimension into a predetermined length dimension on the same flat tray. In the method of forming a sheet-like member that is placed so as to be lined up in the width direction and the end portions in the width direction are bonded together, the tray is first placed below the conveyor on which the sheet-like member to be placed on the tray is placed. After placing and placing the first sheet-like member on the tray from the conveyor while moving the tray in the carrying direction of the first sheet-like member so as to synchronize with the first sheet-like member sent in the predetermined conveying direction by the conveyor Next, the other end in the width direction of the sheet-like member previously placed on the tray below the one end in the width direction of the second and subsequent sheet-like members on the conveyor next to be placed on the tray The tray is moved in the conveying direction of the sheet-like member and the direction orthogonal to the conveying direction so as to be positioned, and the tray is synchronized with the next sheet-like member sent out in the predetermined conveying direction by the conveyor. While moving in the transport direction, the next sheet-like member is placed on the tray from the conveyor, and pasted to one end in the width direction of the sheet-like member previously placed on the tray.

  Further, the present invention provides a plurality of sheet-like members obtained by cutting a plurality of strip-like unvulcanized rubber members each having a predetermined width dimension into a predetermined length dimension, and having the same flat tray with each other. In a method for forming a sheet-like member that is placed so as to be lined up in the direction and the end portions in the width direction are bonded to each other, the first of the plurality of conveyors provided for each unvulcanized rubber member is placed on the tray. The tray is placed below the conveyor on which the sheet-like member to be placed is placed, and the tray is moved in the conveyance direction of the first sheet-like member so as to synchronize with the first sheet-like member sent out in the predetermined conveyance direction by the conveyor The first sheet-like member is placed on the tray from the conveyor while the second sheet-like member in the width direction on the conveyor to be placed on the tray is Move the tray in the transport direction of the sheet-like member and in the direction perpendicular to the transport direction so that the other end in the width direction of the sheet-like member placed on the tray first is positioned, The next sheet-like member is placed on the tray from the conveyor while moving the tray in the conveying direction of the next sheet-like member so as to synchronize with the next sheet-like member fed in the direction. The sheet-like member is attached to one end in the width direction.

  As a result, one end in the width direction of the next sheet-like member is bonded to the other end in the width direction of the sheet-like member previously placed on the tray. One sheet-like member can be formed in the tray in the width direction so as to be bonded together. Moreover, since the tray which mounts each sheet-like member is flat form, positioning of each sheet-like member can be performed easily on a tray. Furthermore, each sheet-like member is sent out in a predetermined conveying direction by a conveyor and placed on a tray that moves below the sheet-like member in the conveying direction of the sheet-like member, so that the sheet-like member is soft and sticky. Even if it consists of a material which has property, each sheet-like member can be reliably mounted in the position positioned on the tray, respectively.

  In the present invention, a plurality of sheet-like members obtained by cutting a belt-like unvulcanized rubber member having a predetermined width dimension into a predetermined length dimension are arranged in the same flat plate tray in the width direction. In the sheet-shaped member forming apparatus in which the end portions in the width direction are attached to each other, a conveyer that conveys and feeds the sheet-shaped member in a predetermined conveying direction, and a tray is disposed below the conveyor to form the sheet-shaped member. A tray moving mechanism that is movable in a transport direction and a direction orthogonal to the transport direction.

  Further, the present invention provides a plurality of sheet-like members obtained by cutting a plurality of strip-like unvulcanized rubber members each having a predetermined width dimension into a predetermined length dimension, and having the same flat tray with each other. In a sheet-shaped member forming apparatus that is placed so as to be lined up in the direction and bonds the end portions in the width direction, each sheet-shaped member is conveyed in a predetermined conveying direction provided for each unvulcanized rubber member. A plurality of conveyors to be sent out, and a tray moving mechanism that arranges trays below the respective conveyors and is movable in the conveying direction of each sheet-like member and in a direction orthogonal to the conveying direction.

  Accordingly, the tray is arranged below the conveyor on which the sheet-like member to be first placed on the tray is placed, and the tray is synchronized with the first sheet-like member sent out in a predetermined transport direction by the conveyor. The first sheet-like member is placed on the tray while the first sheet-like member is moved in the conveying direction of the first sheet-like member, and then one end in the width direction of the second and subsequent sheet-like members to be placed on the tray next time The tray is moved in the conveyance direction of the sheet-like member and the direction perpendicular to the conveyance direction so that the other end in the width direction of the sheet-like member previously placed on the tray is positioned below The next sheet-like member is placed on the tray from the conveyor while moving the tray in the carrying direction of the next sheet-like member so as to synchronize with the next sheet-like member sent in the carrying direction. It can be bonded to the widthwise end portion of the sheet-shaped member placed on the previously on the tray.

  According to the present invention, a plurality of sheet-like members obtained by cutting a strip-like unvulcanized rubber member formed in a predetermined width dimension into a predetermined length dimension are bonded in the width direction to form one sheet. Since the member can be molded, there is no need to use a strip-shaped unvulcanized rubber member having a large width according to the tire size, and an unvulcanized rubber member with a large width formed according to each tire size. A space for storage and a large cutting device for cutting the unvulcanized rubber member having a large width are not required, and a space for manufacturing the sheet-like member can be saved. In addition, each sheet-like member can be easily positioned and each sheet-like member can be surely placed at the positioned position on the tray regardless of the material of the sheet-like member. Can be bonded to each other at an appropriate position, and the uniformity of the tire can be improved.

  1 to 5 show a first embodiment of the present invention. FIG. 1 is a plan view of a sheet-like member forming apparatus, FIG. 2 is a cross-sectional view taken along line AA in FIG. 1, and FIGS. FIG. 5 is a sectional view taken along line BB in FIG. 4.

  The sheet-like member forming apparatus includes a material supply device 10 that supplies a first sheet-like member W1 formed by cutting a belt-like first unvulcanized rubber member R1 having a predetermined width dimension into a predetermined length dimension; A conveyor 20 capable of conveying the first sheet-like member W1, a tray 30 capable of placing two first sheet-like members W1 side by side in the width direction, and a tray moving mechanism capable of arranging the tray 30 below the conveyor 20. As a mounting table 40.

  The material supply device 10 is a cutting mechanism capable of cutting the first unvulcanized rubber member R1 by a roller 11 driven by a servo motor (not shown), a conveyor 12 driven by a servo motor (not shown), and a rotating round blade. The belt-shaped first unvulcanized rubber member R1 as an inner liner member wound in a roll shape is cut into a predetermined length according to the size in the width direction of the tire. ing.

  Further, the two cut first sheet-like members W1 are aligned with each other in the length direction, and one end portion in the width direction of one first sheet-like member W1 and the width direction of the other first sheet-like member W1. By sticking the other end together, a single sheet-like member having a size corresponding to the size in the width direction and the circumferential direction of the tire is obtained. That is, the belt-shaped first unvulcanized rubber member R1 has a predetermined width so that a width dimension corresponding to the size in the circumferential direction of the tire is obtained by bonding the two first sheet-like members W1 in the width direction. Molded to dimensions. Further, as shown in FIG. 5, slopes are formed at both ends in the width direction of the first unvulcanized rubber member R1, and the slopes are pasted together when the first sheet-like members W1 are pasted together. It is like that.

  The conveyor 20 is driven by a servo motor (not shown), and conveys the first sheet-like member W1 cut into a predetermined length by the cutter 13 in a predetermined conveyance direction.

  The tray 30 is made of a plate-like member and is detachably mounted on the mounting table 40.

  The mounting table 40 is supported by a base 41 so as to be movable in a direction orthogonal to the conveying direction of the first sheet-like member W1, and the movable base 42 is movable in the conveying direction of the first sheet-like member W1. It is comprised from the mounting base 43 supported.

  The base 41 is provided below the conveyor 20, and a pair of rails 41a extending in a direction orthogonal to the conveying direction of the first sheet-like member W1 is provided on the upper surface of the base 41, and extends in the same direction as each rail 41a. A ball screw 41b is provided. The ball screw 41b is rotated by a motor 41c made of a known servo motor. Further, the movable base 42 is supported on each rail 41a, and the lower surface side of the movable base 42 is screwed into the ball screw 41b. That is, as the ball screw 41b rotates, the movable base 42 moves in a direction orthogonal to the conveying direction of the first sheet-like member W1.

  A pair of rails 42a extending in the conveying direction of the first sheet-like member W1 are provided on the upper surface of the movable base 42, and ball screws 42b extending in the same direction as the rails 42a are provided. The ball screw 42b is rotated by a motor 42c made of a known servo motor. Further, the mounting base 43 is supported on each rail 42a, and the lower surface side of the mounting base 43 is screwed into the ball screw 42b. That is, by rotating the ball screw 42b, the mounting base 43 moves in the transport direction of the first sheet-like member W1 at a speed equal to the transport speed.

  A plurality of first rollers 43a and second rollers 43b arranged in two rows in a direction orthogonal to the conveying direction of the first sheet-like member W1 are provided on the upper surface of the mounting base 43, and each first roller 43a is a tray. The lower surface of the tray 30 is supported so as to be movable in a direction orthogonal to the conveying direction of the first sheet-like member W1, and each second roller 43b supports the side surface of the tray 30 in a direction orthogonal to the conveying direction of the first sheet-like member W1. It is designed to be movable. The tray 30 is positioned at a predetermined position on the mounting base 43 by positioning means (not shown). That is, the tray 30 is detachably mounted on the mounting base 43 from a direction orthogonal to the conveyance direction of the first sheet-like member W1, and is positioned at a predetermined position.

  Further, on one side of the mounting table 40 in the direction orthogonal to the conveying direction of the first sheet-like member W1, a plurality of trays 30 before the first sheet-like members W1 are placed are stacked on the empty tray carriage 44. A plurality of trays 30 on which the first sheet-like members W1 are placed are stacked on the actual tray carriage 45 on the other side of the placement table 40 in the direction orthogonal to the conveying direction of the first sheet-like member W1.

  In the sheet-shaped member forming apparatus configured as described above, a method for forming one sheet-shaped member having a size corresponding to the tire size by bonding the two first sheet-shaped members W1 to each other will be described.

  First, the tray 30 is placed on the placement base 43 from the empty tray carriage 44 and the tray 30 is disposed below the conveyor 20. Further, the belt-shaped first unvulcanized rubber member R1 is cut into a predetermined length according to the size in the width direction of the tire by the cutter 13, and the cut first sheet-like member W1 is conveyed to the conveyor 20. Place on top. Next, as shown in FIG. 3, the first sheet-like member is conveyed so as to be synchronized with the first sheet-like member W1 while the first sheet-like member W1 is sent out in a predetermined conveyance direction by the conveyor 20. By moving the tray 30 in the direction, the first first sheet-like member W1 is placed on the tray 30 from the conveyor 20.

  Subsequently, the strip-shaped first unvulcanized rubber member R1 is cut in the same manner as described above to place the second first sheet-like member W1 on the conveyor 20, and the tray 30 is placed on the first sheet-like member W1. The first sheet-like first sheet on the tray 30 moves in a direction perpendicular to the conveying direction while returning to the conveying direction of the first sheet-like member W1 on the conveyor 20 and below one end in the width direction of the second first sheet-like member W1 on the conveyor 20. The tray 30 is moved so that the other end in the width direction of the member W1 is positioned. Next, as shown in FIG. 4, the first sheet-like member W1 is synchronized with the first sheet-like member W1 while the second sheet-like first member W1 is sent out in a predetermined conveying direction by the conveyor 20. By moving the tray 30 in the conveying direction, the second first sheet-like member W1 is placed on the tray 30 from the conveyor 20. At this time, the tray 30 is moved so that the first sheet-like members W1 on the tray 30 are aligned with each other in the length direction. Accordingly, the sheet-like members W1 are arranged in the width direction on the tray 30, and the width of the second first sheet-like member W1 is arranged at the other widthwise end of the first first sheet-like member W1. One end of the direction is bonded.

  Thereafter, the trays 30 on which the first sheet-like members W1 are placed are stacked on the actual tray carriage 45, and the next tray 30 is placed on the placement base 43 from the empty tray carriage 44.

  As described above, according to the present embodiment, the two first sheet-like members W1 formed by cutting the strip-shaped first unvulcanized rubber member R1 having a predetermined width dimension into a predetermined length dimension are used as the tray 30. By arranging the first sheet-like member W1 of the first sheet in the width direction and the other end part of the first sheet-like member W1 in the width direction on each other, Since a single sheet-like member having a size corresponding to the size in the width direction and the circumferential direction of the tire is molded, a strip-shaped unvulcanized belt having a large width size corresponding to the size in the width direction or the circumferential direction of the tire A large cutting device for cutting the rubber member and the unvulcanized rubber member is not required, and the space for manufacturing the sheet-like member can be saved.

  In addition, since the two first sheet-like members W1 are placed on the flat tray 30 and bonded to each other, each first sheet-like member W1 can be easily positioned on the tray 30. . Furthermore, since each 1st sheet-like member W1 was sent out from the conveyor 20, and it was made to mount on the tray 30 which moves below the conveyor 20 in the conveyance direction of the 1st sheet-like member W1, 1st sheet-like member Even if W1 is made of a soft and sticky material, each first sheet-like member W1 can be reliably placed on the position positioned on the tray 30. Accordingly, the two first sheet-like members W1 can always be bonded to each other at appropriate positions, and the uniformity of the tire can be improved.

  In the present embodiment, one sheet-like member is formed by placing two first sheet-like members W1 on one tray 30. However, It is also possible to form one sheet-like member by placing three or more first sheet-like members W1 on the tray 30.

  In the present embodiment, the first sheet-like member W1 is configured such that the inner liner member is placed on the tray 30. However, the carcass member, the sidewall member, the belt member, the tread member, and the like are provided on the tray 30. It is also possible to place it.

  In the present embodiment, each first sheet-like member W1 is transported in the length direction by the conveyor 20 and sent out, and each first sheet-like member W1 is placed on the tray 30 that moves in the length direction. However, the first sheet-like member W1 is transported and sent in the width direction by the conveyor 20, and the first sheet-like member W1 is placed on the tray 30 moving in the width direction. You can also.

  6 to 9 show a second embodiment of the present invention. FIG. 6 is a plan view of a sheet-like member forming apparatus, FIG. 7 is a sectional view taken along the line CC in FIG. 6, and FIGS. It is operation | movement explanatory drawing of a sheet-like member shaping | molding apparatus.

  This sheet-shaped member forming apparatus includes a second sheet-shaped member W2 and a second sheet-shaped member W2 formed by cutting strip-shaped second and third unvulcanized rubber members R2 and R3 each having a predetermined width dimension into predetermined length dimensions. The material supply devices 50 and 51 for supplying the three sheet-like members W3, the conveyors 52 and 53 that can respectively convey the sheet-like members W2 and W3, and the sheet-like members W2 and W3 can be placed side by side in the width direction. And a mounting table 70 as a tray moving mechanism capable of disposing the tray 60 below the conveyors 52 and 53. Each sheet-like member W2, W3 is an inner liner member.

  The material supply device 50 is a cutting mechanism capable of cutting the second unvulcanized rubber member R2 by a roller 50a driven by a servo motor (not shown), a conveyor 50b driven by a servo motor (not shown), and a rotating round blade. The belt-shaped second unvulcanized rubber member R2 wound in a roll shape is cut into a predetermined length according to the size in the width direction of the tire.

  The material supply device 51 is a cutting mechanism capable of cutting the third unvulcanized rubber member R3 by a roller 51a driven by a servo motor (not shown), a conveyor 51b driven by a servo motor (not shown), and a rotating round blade. The belt-like third unvulcanized rubber member R3 is cut into a predetermined length according to the size in the width direction of the tire.

  In addition, the sheet-like members W2 and W3 are aligned with each other in the length direction, and the other end in the width direction of the second sheet-like member W2 and the one end in the width direction of the third sheet-like member W3 are attached to each other. Thus, a single sheet-like member having dimensions according to the size in the width direction and the circumferential direction of the tire is obtained. That is, the strip-shaped unvulcanized rubber members R2 and R3 are bonded to each other in the width direction so that the width of the strip-shaped unvulcanized rubber members R2 and R3 corresponds to the size in the circumferential direction of the tire. Each is formed into a predetermined width dimension. Note that the width dimension of the third unvulcanized rubber member R3 is formed to be different from the width dimension of the second unvulcanized rubber member R2. Similarly to the first embodiment, the second and third unvulcanized rubber members R2 and R3 have slopes formed at both ends in the width direction, and the second sheet-like member W2 and the third sheet-like member. When bonding W3, the slopes are bonded together.

  The conveyor 52 is driven by a servo motor (not shown), and conveys the second sheet-like member W2 cut into a predetermined length by the cutter 50c in a predetermined conveyance direction.

  The conveyor 53 is driven by a servo motor (not shown) so that the third sheet-like member W3 cut into a predetermined length by the cutter 51c is conveyed in the same direction as the conveyance direction of the second sheet-like member W2 by the conveyor 52. It has become.

  The tray 60 is made of a plate-like member and is detachably mounted on the mounting table 70.

  The mounting table 70 is supported by a base 71 so as to be movable in a direction perpendicular to the conveying direction of the sheet-like members W2 and W3, and the movable base 72 moves in the conveying direction of the sheet-like members W2 and W3. It is comprised from the mounting base 73 supported freely.

  The base 71 is provided below the conveyors 52 and 53, and a pair of rails 71a extending in a direction perpendicular to the conveying direction of the sheet-like members W2 and W3 are provided on the upper surface of the base 71, and the same as the rails 71a. A ball screw 71b extending in the direction is provided. The ball screw 71b is rotated by a motor 71c made of a known servo motor. Further, the movable base 72 is supported on each rail 71a, and the lower surface side of the movable base 72 is screwed into the ball screw 71b. That is, as the ball screw 71b rotates, the movable base 72 moves in a direction orthogonal to the conveying direction of the sheet-like members W2, W3.

  On the upper surface of the movable base 72, a pair of rails 72a extending in the conveying direction of the sheet-like members W2, W3 are provided, and ball screws 72b extending in the same direction as the rails 72a are provided. The ball screw 72b is rotated by a motor 72c made of a known servo motor. Further, the mounting base 73 is supported on each rail 72a, and the lower surface side of the mounting base 73 is screwed into the ball screw 72b. That is, by rotating the ball screw 72b, the placing base 73 moves in the transport direction of the sheet-like members W2 and W3 at a speed equal to the transport speed.

  A plurality of first rollers 73a and second rollers 73b arranged in two rows in a direction orthogonal to the conveying direction of the sheet-like members W2 and W3 are provided on the upper surface of the mounting base 73. The lower surface of the tray 60 is supported so as to be movable in a direction orthogonal to the conveying direction of the sheet-like members W2 and W3, and each second roller 73b has a side surface of the tray 60 orthogonal to the conveying direction of the sheet-like members W2 and W3. It supports to move in the direction to do. The tray 60 is positioned at a predetermined position on the mounting base 73 by positioning means (not shown). That is, the tray 60 is detachably mounted on the mounting base 73 from a direction orthogonal to the conveying direction of the sheet-like members W2 and W3, and is positioned at a predetermined position.

  In the sheet-like member forming apparatus configured as described above, a method for forming a single sheet-like member having a size corresponding to the tire size by bonding the sheet-like members W2 and W3 to each other will be described.

  First, the tray 60 is placed on the placement base 73 and the tray is disposed below the conveyor 52. Further, the belt-shaped second unvulcanized rubber member R2 is cut into a predetermined length according to the size in the width direction of the tire by the cutter 50c, and the cut second sheet-like member W2 is placed on the conveyor 52. To do. Next, as shown in FIG. 8, the second sheet-like member W2 is fed out in the predetermined conveyance direction by the conveyor 52, and the tray in the conveyance direction of the second sheet-like member W2 is synchronized with the second sheet-like member W2. By moving 60, the second sheet-like member W2 is placed on the tray 60 from the conveyor 52.

  Subsequently, the strip-shaped third unvulcanized rubber member R3 is cut in the same manner as described above to place the third sheet-like member W3 on the conveyor 53, and the tray 60 is moved in the conveying direction of the sheet-like members W2, W3. So that the other end in the width direction of the second sheet-like member W2 on the tray 60 is positioned below the one end in the width direction of the third sheet-like member on the conveyor 53. The tray 60 is moved. Next, as shown in FIG. 9, the third sheet-like member W3 is fed out in the predetermined conveyance direction by the conveyor 53, and the tray in the conveyance direction of the third sheet-like member W3 is synchronized with the third sheet-like member W3. By moving 60, the third sheet-like member W3 is placed on the tray 60 from the conveyor 53. At this time, the tray 60 is moved so that the second sheet-like member W2 and the third sheet-like member W3 on the tray 60 are aligned with each other in the length direction. Thus, the sheet-like members W2 and W3 are arranged in the width direction on the tray 60, and one end in the width direction of the third sheet-like member W3 is bonded to the other end in the width direction of the second sheet-like member W2. The

  As described above, according to the present embodiment, the second and third belts formed by cutting the strip-like second and third unvulcanized rubber members R2 and R3 each having a predetermined width dimension into a predetermined length dimension, respectively. The sheet-like members W2, W3 are arranged in the width direction on the tray 60, and the other end portion in the width direction of the second sheet-like member W2 and one end portion in the width direction of the third sheet-like member W3 are bonded to each other. Since a single sheet-like member having a size corresponding to the size in the width direction and the circumferential direction of the tire is formed, a strip-shaped unadded portion having a large width size corresponding to the size in the width direction or the circumferential direction of the tire is formed. A large cutting device for cutting the vulcanized rubber member and the unvulcanized rubber member is not required, and the space for manufacturing the sheet-like member can be saved.

  Further, since the sheet-like members W2 and W3 are placed on the flat tray 60 and bonded to each other, the sheet-like members W2 and W3 can be easily positioned on the tray 60. Further, since each sheet-like member W2, W3 is placed on the tray 60 moving in the conveying direction of each sheet-like member W2, W3 from each conveyor 52, 53 below each conveyor 52, 53. Even if the sheet-like members W2 and W3 are made of a soft and sticky material, the sheet-like members W2 and W3 can be reliably placed at the positions positioned on the tray 60, respectively. Accordingly, the sheet-like members W2, W3 can always be bonded to each other at appropriate positions, and the tire uniformity can be improved.

  Further, the strip-shaped unvulcanized rubber members R2 and R3 are formed to have different width dimensions, cut into predetermined length dimensions according to the size in the width direction of the tire, and each cut sheet-like member W2 , W3 are aligned in the width direction and bonded together to form a single sheet-like member having dimensions corresponding to the size in the width direction and the circumferential direction of the tire. For example, as shown in FIG. The second unvulcanized rubber member R2 is formed into a width H1 of 8 inches of the tire with the width of the second unvulcanized rubber member R2 as the first width, and the width of the third unvulcanized rubber member R3 is set to the second width. As described above, a sheet-like member corresponding to a tire size of 15 inches can be formed by forming the tire into a width dimension H2 corresponding to 7 inches of the tire and bonding the sheet-like members W2 and W3 together.

  Furthermore, by attaching the second unvulcanized rubber member R2 to each material supply device 50, 51, a sheet-like member corresponding to a tire size of 16 inches can be formed. By attaching the third unvulcanized rubber member R3 to each other, a sheet-like member corresponding to a tire size of 14 inches can be formed. That is, it is not necessary to prepare a strip-shaped unvulcanized rubber member wound in a roll shape according to all tire sizes, and productivity can be improved.

  In addition, by preparing strip-shaped unvulcanized rubber members for 6 inches of tires, 7 inches of tires, 9 inches of tires, and 10 inches of tires, tire sizes corresponding to 12 inches to 20 inches can be accommodated. All sheet-like members can be formed.

  In this embodiment, one sheet-like member W2, W3 is supplied from each material supply device 51, 52, and the two sheet-like members W2, W3 are bonded on the tray 60 to form a sheet-like member. Although one sheet-like member W2 is supplied from the material supply device 51 and an arbitrary number of third sheet-like members W3 are supplied from the material supply device 52, the tray is formed. It is also possible to form the sheet-like member by bonding the sheet-like members W2 and W3 on 60. In this case, as shown in FIG. 11, the second unvulcanized rubber member R2 is formed with the width dimension of the second unvulcanized rubber member R2 as the first width dimension to a reference width dimension H3 for 12 inches of the tire, and the third unvulcanized rubber. By forming the width dimension of the member R3 as the second width dimension in the width dimension H4 of the adjustment unit for one inch of the tire, one second sheet-like member W2 and an arbitrary number of third sheet-like members W3 are formed. Thus, all sheet-like members corresponding to tire sizes of 12 inches or more can be formed.

  In the present embodiment, the two material supply devices 50 and 51 and the two conveyors 52 and 53 are used to place the two sheet-like members W2 and W3 on the tray 60. It is also possible to provide three or more devices and three conveyors, and place three or more sheet-like members on the tray 60.

  In the present embodiment, the inner liner member is placed on the tray 60 as the sheet-like members W2 and W3. However, the carcass member, the sidewall member, the belt member, the tread member, and the like are placed on the tray 60. It is also possible to mount it.

  In the present embodiment, the respective sheet-like members W2, W3 are transported in the length direction by the respective conveyors 52, 53 and sent out, and the sheet-like members W2, W3 are mounted on the tray 50 that moves in the length direction. The sheet-like members W2 and W3 are conveyed and sent in the width direction by the conveyors 52 and 53, and the sheet-like members W2 and W3 are moved to the tray 60 moving in the width direction. It can also be placed.

The top view of the sheet-like member shaping | molding apparatus which shows 1st Embodiment in this invention. AA line sectional view in FIG. Operation explanatory diagram of sheet-like member forming device Operation explanatory diagram of sheet-like member forming device BB sectional view in FIG. The top view of the sheet-like member shaping | molding apparatus which shows 2nd Embodiment in this invention. CC sectional view in FIG. Operation explanatory diagram of sheet-like member forming device Operation explanatory diagram of sheet-like member forming device Plan view of tray on which sheet-like member is placed Plan view of tray on which sheet-like member is placed

Explanation of symbols

DESCRIPTION OF SYMBOLS 10 ... Material supply apparatus, 11 ... Roller, 12 ... Conveyor, 13 ... Cutter, 20 ... Conveyor, 30 ... Tray, 40 ... Mounting stand, 41 ... Base, 42 ... Movable base, 43 ... Mounting base, 50 ... Material supply Device: 50c: Cutter, 51: Material supply device, 51c: Cutter, 52: Conveyor, 53: Conveyor, 60: Tray, 70: Mounting table, 71: Base, 72: Movable base, 73: Mounting base

Claims (5)

A plurality of sheet-like members obtained by cutting a strip-like unvulcanized rubber member having a predetermined width dimension into a predetermined length dimension are placed on the same flat tray so as to be aligned in the width direction and width. In the molding method of the sheet-like member that bonds the end portions in the direction,
First, the tray is disposed below the conveyor on which the sheet-like member to be placed on the tray is placed, and the tray is first synchronized with the first sheet-like member that is fed in a predetermined transport direction by the conveyor. After placing the first sheet-shaped member on the tray from the conveyor while moving in the conveying direction of the sheet-shaped member,
Next, the other end in the width direction of the sheet-like member previously placed on the tray is positioned below one end in the width direction of the second and subsequent sheet-like members on the conveyor to be placed on the tray. In this way, the tray is moved in the conveying direction of the sheet-like member and the direction orthogonal to the conveying direction, and the tray is synchronized with the next sheet-like member sent out in the predetermined conveying direction by the conveyor. The next sheet-like member is placed on the tray while being moved to the tray, and pasted to one end in the width direction of the sheet-like member previously placed on the tray. . A plurality of sheet-like members obtained by cutting a plurality of strip-like unvulcanized rubber members each having a predetermined width dimension into a predetermined length dimension are placed on the same flat tray so that they are aligned in the width direction. In the molding method of the sheet-like member that puts the widthwise ends together and put,
Among the plurality of conveyors provided for each of the unvulcanized rubber members, a tray is first arranged below the conveyor on which the sheet-like member to be placed on the tray is placed, and a predetermined conveying direction by the conveyor. After placing the first sheet-like member on the tray from the conveyor while moving the tray in the conveying direction of the first sheet-like member so as to synchronize with the first sheet-like member sent to
Next, the other end in the width direction of the sheet-like member previously placed on the tray is positioned below one end in the width direction of the second and subsequent sheet-like members on the conveyor to be placed on the tray. In this way, the tray is moved in the conveying direction of the sheet-like member and the direction orthogonal to the conveying direction, and the tray is synchronized with the next sheet-like member sent out in the predetermined conveying direction by the conveyor. The next sheet-like member is placed on the tray while being moved to the tray, and pasted to one end in the width direction of the sheet-like member previously placed on the tray. . Among the unvulcanized rubber members, an unvulcanized rubber member having a first width dimension is used for at least one unvulcanized rubber member, and a smaller width than the first width dimension is used for another unvulcanized rubber member. An unvulcanized rubber member having a width of 2 is used. The method for forming a sheet-like member according to claim 2. A plurality of sheet-like members obtained by cutting a strip-like unvulcanized rubber member having a predetermined width dimension into a predetermined length dimension are placed on the same flat tray so as to be aligned in the width direction and width. In the forming device of the sheet-like member that bonds the end portions in the direction,
A conveyor that transports and feeds sheet-shaped members in a predetermined transport direction, and a tray moving mechanism that can move the tray in the direction perpendicular to the transport direction and the transport direction of the sheet-shaped members by placing the tray below the conveyor. An apparatus for forming a sheet-like member. A plurality of sheet-like members obtained by cutting a plurality of strip-like unvulcanized rubber members each having a predetermined width dimension into a predetermined length dimension are placed on the same flat tray so that they are aligned in the width direction. In the forming apparatus of the sheet-like member that puts the width direction ends together while placing,
A plurality of conveyors that are provided for each unvulcanized rubber member and that each sheet-like member is conveyed and sent in a predetermined conveying direction, and a tray is arranged below each conveyor to convey and convey each sheet-like member. An apparatus for forming a sheet-like member, comprising: a tray moving mechanism that is movable in a direction orthogonal to the direction.

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