JP2010208109A - Molding method and apparatus of belt-like rubber member - Google Patents

Molding method and apparatus of belt-like rubber member Download PDF

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JP2010208109A
JP2010208109A JP2009055647A JP2009055647A JP2010208109A JP 2010208109 A JP2010208109 A JP 2010208109A JP 2009055647 A JP2009055647 A JP 2009055647A JP 2009055647 A JP2009055647 A JP 2009055647A JP 2010208109 A JP2010208109 A JP 2010208109A
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sheet
width
belt
rubber
conveyor
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JP5359394B2 (en
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Shin Sakuma
伸 佐久間
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Yokohama Rubber Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a molding method and an apparatus which, when molding unvulcanized belt-like rubber suited to a tire size by sticking a plurality of sheet-like members, efficiently and stably mold the belt-like rubber member while suppressing increase in the weight of the belt-like rubber member. <P>SOLUTION: Both ends, in the width direction, of a long member LR of unvulcanized rubber are trimmed by a trimming means 5 to be formed into a predetermined width W, and cut to a predetermined length L by a cutting means 6 to thereby form a sheet-like member SR with the predetermined length L and width W. The relative position of the first conveyer 3 to a tray 2 is controlled based on the data of the predetermined width W to position a width-direction ends being the sticking object of the sheet-like member SR on the first conveyer 3 and the sheet member SR on the tray 2, and the sheet-like member SR is transferred to the tray 2 moving synchronously with conveyance of the first conveyer 3 from the first conveyer 3 to thereby stick both axial ends with each other in a butted way. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、帯状ゴム部材の成形方法および装置に関し、さらに詳しくは、タイヤサイズに適応した未加硫の帯状ゴム部材を、複数枚のシート状部材を貼り合わせて成形するに際し、重量の増大を抑えつつ効率よく安定して成形できる帯状ゴム部材の成形方法および装置に関するものである。   The present invention relates to a method and an apparatus for molding a belt-shaped rubber member, and more specifically, when an unvulcanized belt-shaped rubber member adapted to a tire size is molded by bonding a plurality of sheet-shaped members together, the weight is increased. The present invention relates to a method and apparatus for molding a belt-shaped rubber member that can be efficiently and stably molded while being suppressed.

空気入りタイヤのインナーライナ部材やカーカス部材等の未加硫の帯状ゴム部材を成形する工程においては、様々なサイズ(幅および周長)のタイヤに対応するため、それぞれのタイヤサイズに適応した帯状ゴム部材を成形することが要求される。この要求に応えるため、タイヤ幅に適応した幅に形成された未加硫ゴムからなる長尺部材を用意しておき、この長尺部材をタイヤ周長に適応した長さに切断することにより、帯状ゴム部材を成形する方法が行なわれている。この方法では、タイヤ幅毎に、その幅に適応した幅に形成された長尺部材を用意する必要があるため、タイヤ幅の変更に伴って長尺部材の段替え作業が煩雑になり、効率よく帯状ゴム部材を成形するには不利であった。   In the process of forming unvulcanized belt-like rubber members such as inner liner members and carcass members of pneumatic tires, the belt-like shape is adapted to each tire size to accommodate tires of various sizes (width and circumference). It is required to mold a rubber member. In order to meet this demand, by preparing a long member made of unvulcanized rubber formed in a width adapted to the tire width, by cutting this long member into a length adapted to the tire circumference, A method of forming a belt-like rubber member has been performed. In this method, for each tire width, it is necessary to prepare a long member formed in a width adapted to the width, so the changeover of the long member becomes complicated as the tire width is changed, and the efficiency is increased. It was disadvantageous to form a rubber band member well.

そこで、未加硫ゴムからなる長尺部材を所定長さに切断した複数枚のシート状部材どうしを、その幅方向端部で貼り合わせることにより、タイヤサイズに適応した帯状ゴム部材を成形する方法が提案されている(特許文献1参照)。この提案の方法では、複数枚のシート状部材を、順次、コンベヤ上からコンベヤの搬送と同期移動するトレイの上に移載することにより貼り合わせるので、貼り合わせ対象となるシート状部材の幅方向端部の位置決めを精度よく行なうことができる。この方法では、長尺部材を切断する所定長さが、成形する帯状ゴム部材の幅になるので、タイヤ幅の変更に伴なう長尺部材の段替え作業は不要になる。そして、長尺部材の幅方向が、成形する帯状ゴム部材の周長方向になるので、例えば、2枚のシート状部材を貼り合わせる場合には、長尺部材の幅の2倍の寸法から、貼り合わせしろを差し引いた寸法が成形する帯状ゴム部材の周長方向長さになる。   Therefore, a method of forming a belt-like rubber member suitable for the tire size by bonding a plurality of sheet-like members obtained by cutting a long member made of unvulcanized rubber into a predetermined length at the widthwise ends thereof. Has been proposed (see Patent Document 1). In this proposed method, a plurality of sheet-like members are bonded together by transferring them sequentially from the conveyor onto a tray that moves synchronously with the conveyance of the conveyor. Therefore, the width direction of the sheet-like members to be bonded together The end can be positioned with high accuracy. In this method, since the predetermined length for cutting the long member is the width of the band-shaped rubber member to be molded, the step of changing the long member in accordance with the change in the tire width becomes unnecessary. And, since the width direction of the long member is the circumferential direction of the band-shaped rubber member to be molded, for example, when bonding two sheet-like members, from the dimension twice the width of the long member, The dimension obtained by subtracting the bonding margin is the length in the circumferential direction of the band-shaped rubber member to be molded.

ところで、圧延工程等を経て形成される未加硫ゴムの長尺部材の幅は、一定にすることが難しく、ある程度のばらつきが生じる。このばらつきによって、上記提案の方法では、シート状部材の幅方向の寸法が変動することになり、貼り合わせしろがばらつくという新たな問題が生じる。それ故、効率を低下させることなく、所定品質の帯状ゴム部材を安定して成形できる方法が求められていた。また、上記提案の方法では、複数枚のシート状部材を貼り合わせて1枚の帯状ゴム部材を成形するので、貼り合わせ部分(貼り合わせしろの部分)が複数になり、帯状ゴム部材の重量が増大し易くなるという問題があった。   By the way, it is difficult to make the width of the long member of the unvulcanized rubber formed through the rolling process or the like, and some variation occurs. Due to this variation, in the proposed method, the dimension in the width direction of the sheet-like member fluctuates, which causes a new problem that the bonding margin varies. Therefore, there has been a demand for a method capable of stably molding a belt-shaped rubber member having a predetermined quality without reducing efficiency. Further, in the proposed method, a plurality of sheet-like members are bonded together to form a single band-shaped rubber member, so that there are a plurality of bonded portions (parts for bonding), and the weight of the band-shaped rubber member is reduced. There was a problem that it increased easily.

特開2006−150684号公報JP 2006-150684 A

本発明の目的は、タイヤサイズに適応した未加硫の帯状ゴム部材を、複数枚のシート状部材を貼り合わせて成形するに際し、重量の増大を抑えつつ効率よく安定して成形できる帯状ゴム部材の成形方法および装置を提供することにある。   An object of the present invention is to form an unvulcanized belt-shaped rubber member suitable for a tire size by bonding a plurality of sheet-shaped members together and efficiently and stably molding an increase in weight. It is an object of the present invention to provide a molding method and apparatus.

上記目的を達成するため本発明の帯状ゴム部材の成形方法は、未加硫ゴムからなる長尺部材を所定長さに切断してシート状部材を形成し、複数枚のシート状部材を、順次、コンベヤ上からコンベヤの搬送と同期移動するトレイの上に移載することにより、シート状部材の幅方向端部どうしを貼り合わせて帯状ゴム部材を成形する帯状ゴム部材の成形方法において、前記長尺部材または前記シート状部材の幅方向両端部をトリムすることにより所定幅に形成し、前記所定長さで前記所定幅に形成したシート状部材を前記コンベヤ上に載置し、前記所定幅に基づいて前記コンベヤと前記トレイの相対位置を制御することにより、コンベヤ上の前記所定長さで前記所定幅のシート状部材およびトレイ上の前記所定長さで前記所定幅のシート状部材の貼り合わせ対象となる幅方向端部の位置決めを行なって、シート状部材の幅方向端部どうしを突き合わせて貼り合わせることを特徴とする。   In order to achieve the above object, a method for molding a belt-like rubber member according to the present invention is to cut a long member made of unvulcanized rubber into a predetermined length to form a sheet-like member, and sequentially form a plurality of sheet-like members. In the method for forming a belt-like rubber member, the belt-like rubber member is formed by bonding the widthwise end portions of the sheet-like member together by transferring from a conveyor onto a tray that moves synchronously with the conveyance of the conveyor. Trimming both ends of the length member or the sheet-like member in the width direction is formed to a predetermined width, the sheet-like member formed to the predetermined width with the predetermined length is placed on the conveyor, and the predetermined width is set. Based on the relative position of the conveyor and the tray, the sheet-like member having the predetermined width on the conveyor and the sheet-like member having the predetermined width on the tray are controlled. Ri combined by performing positioning of the end portion in the width direction of interest, and wherein the bonding against the end portion in the width direction each other of the sheet-like member.

ここで、前記長尺部材を前記所定幅に形成した後で、前記所定長さに切断して前記所定長さで前記所定幅のシート状部材を形成することもできる。前記所定幅を、予め設定された成形ドラムの周長値の1/2に設定し、前記所定長さで前記所定幅の2枚のシート状部材により前記帯状ゴム部材を成形し、この帯状ゴム部材の周長方向端部どうしを成形ドラム上で、突き合わせて貼り合わせることもできる。前記長尺部材または前記シート状部材の幅方向両端部を、例えば、それぞれ5mm以上50mm以下でトリムすることもできる。前記帯状ゴム部材としては、空気入りタイヤの最内周面に配置されるインナーライナーを例示できる。前記長尺部材に、前記所定幅よりも幅が狭い長尺のタイゴムシートを積層し、前記長尺部材またはシート状部材の幅方向端部をトリムする際に、前記タイゴムシートはトリムせずにそのままの状態にして、タイゴムシートを積層したインナーライナーを成形することもできる。   Here, after the elongate member is formed to the predetermined width, the sheet-like member having the predetermined width can be formed by cutting the predetermined length into the predetermined length. The predetermined width is set to ½ of a circumferential value of a predetermined forming drum, and the band-shaped rubber member is molded with two sheet-shaped members having the predetermined width at the predetermined length. The end portions in the circumferential direction of the members can be abutted and bonded together on the forming drum. The both ends in the width direction of the long member or the sheet-like member can be trimmed by, for example, 5 mm or more and 50 mm or less, respectively. Examples of the belt-like rubber member include an inner liner disposed on the innermost peripheral surface of the pneumatic tire. When a long tie rubber sheet having a width smaller than the predetermined width is laminated on the long member and the width direction end of the long member or the sheet-like member is trimmed, the tie rubber sheet is trimmed. The inner liner in which the tie rubber sheets are laminated can be formed as it is.

また、本発明の帯状ゴム部材の成形装置は、未加硫ゴムからなる長尺部材を所定長さに切断する切断手段と、前記長尺部材を所定長さに切断することにより形成されるシート状部材を搬送するコンベヤと、このコンベヤの搬送と同期移動するトレイとを有し、複数枚のシート状部材を、順次、前記コンベヤ上から前記トレイの上に移載することにより、トレイ上でシート状部材の幅方向端部どうしを貼り合わせて帯状ゴム部材を成形する帯状ゴム部材の成形装置において、前記長尺部材または前記シート状部材の幅方向両端部をトリムして所定幅にするトリム手段と、この所定幅のデータが入力される制御装置を設け、この制御装置によって、前記所定幅のデータに基づいて、前記コンベヤと前記トレイの相対位置を制御することにより、コンベヤ上の前記所定長さで前記所定幅のシート状部材およびトレイ上の前記所定長さで前記所定幅のシート状部材の貼り合わせ対象となる幅方向端部が突き合うように位置決めを行なう構成にしたことを特徴とする。   The belt-shaped rubber member molding apparatus of the present invention includes a cutting means for cutting a long member made of unvulcanized rubber into a predetermined length, and a sheet formed by cutting the long member into a predetermined length. A plurality of sheet-like members are sequentially transferred from the conveyor onto the tray. In a belt-shaped rubber member forming apparatus for forming a belt-shaped rubber member by bonding widthwise end portions of a sheet-shaped member, a trim that trims both ends of the long member or the sheet-shaped member in the width direction to a predetermined width And a control device to which data of the predetermined width is input, and the control device controls the relative position of the conveyor and the tray based on the data of the predetermined width. Positioning is performed so that the sheet-shaped member having the predetermined width on the carrier and the sheet-shaped member having the predetermined width on the tray and the width-direction end portion to which the sheet-shaped member having the predetermined width on the tray is bonded are abutted. It is characterized by that.

本発明によれば、未加硫ゴムからなる長尺部材またはこの長尺部材を所定長さに切断して形成したシート状部材の幅方向両端部をトリムすることにより、所定幅に形成するので、長尺部材の幅にばらつきがあっても、一定の所定幅にすることができる。トリムされた端ゴムは再利用することができる。前記所定長さで前記所定幅に形成されたシート状部材をコンベヤ上に載置し、前記所定幅に基づいて前記コンベヤと前記トレイの相対位置を制御することにより、コンベヤ上の前記所定長さで前記所定幅のシート状部材およびトレイ上の前記所定長さで前記所定幅のシート状部材の貼り合わせ対象となる幅方向端部の位置決めを精度よく行なうことができる。そして、前記所定長さで前記所定幅の複数枚のシート状部材を、順次、コンベヤ上からコンベヤの搬送と同期移動するトレイの上に移載することにより、シート状部材の幅方向端部どうしを貼り合わせるので、長尺部材の幅にばらつきがあっても、シート状部材の幅方向端部どうしを、すき間なく突き合わせて貼り合わせることができる。そのため、所定品質の帯状ゴム部材を安定して成形することができる。   According to the present invention, a long member made of unvulcanized rubber or a sheet-like member formed by cutting the long member into a predetermined length is trimmed at both ends in the width direction, so that the predetermined width is formed. Even if there is variation in the width of the long member, it can be set to a predetermined width. Trimmed end rubber can be reused. The sheet-like member formed with the predetermined length and the predetermined width is placed on a conveyor, and the relative length between the conveyor and the tray is controlled based on the predetermined width, thereby the predetermined length on the conveyor. Thus, the sheet-shaped member having the predetermined width and the end portion in the width direction to be bonded to the sheet-shaped member having the predetermined width on the tray can be accurately positioned. Then, the plurality of sheet-shaped members having the predetermined length and the predetermined width are sequentially transferred from the conveyor onto a tray that moves in synchronization with the conveyance of the conveyor, thereby allowing the end portions of the sheet-shaped members in the width direction to be transferred. Therefore, even if there is a variation in the width of the long member, the end portions in the width direction of the sheet-like member can be abutted and bonded together without any gap. Therefore, a belt-shaped rubber member having a predetermined quality can be stably molded.

1枚の帯状ゴム部材を複数枚のシート状部材によって形成するので、貼り合わせ部分が複数になるが、それぞれのシート状部材の幅方向端部どうしを突き合わせて貼り合わせるので、帯状ゴム部材の重量の増大を抑えることができる。   Since one band-shaped rubber member is formed by a plurality of sheet-shaped members, there are a plurality of bonded portions, but since the widthwise ends of the respective sheet-shaped members are abutted and bonded together, the weight of the band-shaped rubber member Can be suppressed.

また、シート状部材の幅方向端部どうしを貼り合わせて成形したこの帯状ゴム部材では、シート状部材の所定長さが幅寸法になるので、タイヤ幅の変更に伴なう長尺部材の段替え作業が不要になるというメリットを損なうことなく、タイヤサイズに適応した未加硫の帯状ゴム部材を効率よく成形できる。   Further, in this belt-like rubber member formed by bonding the widthwise end portions of the sheet-like member, the predetermined length of the sheet-like member becomes the width dimension, so that the step of the long member accompanying the change in the tire width is performed. An unvulcanized belt-like rubber member adapted to the tire size can be efficiently molded without losing the merit that the replacement work is unnecessary.

本発明の帯状ゴム部材の成形装置の全体概要を示す平面図である。It is a top view which shows the whole outline | summary of the shaping | molding apparatus of the strip | belt-shaped rubber member of this invention. 図1の側面図である。It is a side view of FIG. 図1のA矢視図である。It is A arrow directional view of FIG. 長尺部材を切断してシート状部材を形成する工程を例示する平面図である。It is a top view which illustrates the process of cutting a long member and forming a sheet-like member. 切断したシート状部材をトレイに移載する工程を例示する平面図である。It is a top view which illustrates the process of transferring the cut sheet-like member to a tray. 新たに切断したシート状部材をトレイに移載する工程を例示する平面図である。It is a top view which illustrates the process of transferring the newly cut sheet-like member to a tray. 帯状ゴム部材を例示する側面図である。It is a side view which illustrates a belt-like rubber member. 転写ドラムに巻き付けた帯状ゴム部材を成形ドラムに巻き付ける工程を例示する側面図である。It is a side view which illustrates the process of winding the belt-shaped rubber member wound around the transfer drum around the forming drum. タイゴムシートを積層した帯状ゴム部材を成形する工程を例示する平面図である。It is a top view which illustrates the process of shape | molding the strip | belt-shaped rubber member which laminated | stacked the tie rubber sheet.

以下、本発明の帯状ゴム部材の成形方法および装置を図に示した実施形態に基づいて詳細に説明する。   Hereinafter, the method and apparatus for molding a belt-like rubber member of the present invention will be described in detail based on the embodiments shown in the drawings.

図1〜図3に例示するように、本発明の帯状ゴム部材の成形装置1(以下、成形装置1という)は、未加硫ゴムからなる長尺部材LRを所定長さLに切断する切断手段6と、シート状部材SRを搬送する第1コンベヤ3および長尺部材LRを搬送する第2コンベヤ4と、第1コンベヤ3の搬送と同期移動するトレイ2と、長尺部材LRの幅方向両端部をトリムして予め設定された所定幅Wにするトリム手段5と、この予め設定された所定幅Wのデータが入力される制御装置10を有している。この実施形態の成形装置1には、さらに、トレイ2と成形ドラム11との間を移動する転写ドラム8が設けられている。成形ドラム11の外周の周長値DCは予め設定されている。   As illustrated in FIGS. 1 to 3, the belt-shaped rubber member molding apparatus 1 (hereinafter, referred to as a molding apparatus 1) of the present invention cuts a long member LR made of unvulcanized rubber into a predetermined length L. Means 6, first conveyor 3 that conveys sheet-shaped member SR, second conveyor 4 that conveys long member LR, tray 2 that moves synchronously with conveyance of first conveyor 3, and the width direction of long member LR Trimming means 5 for trimming both ends to a predetermined width W set in advance and a control device 10 to which data of the predetermined width W set in advance are input. The molding apparatus 1 of this embodiment is further provided with a transfer drum 8 that moves between the tray 2 and the molding drum 11. A peripheral length value DC of the outer periphery of the forming drum 11 is set in advance.

トレイ2、第1コンベヤ3および第2コンベヤ4は、フレーム7上に設置されており、第2コンベヤ4は、フレーム7に固定されている。トレイ2は、スライド機構7aによって、第1コンベヤ3に対して近接および離反するように移動することができる。トレイ2は、第1コンベヤ3の下方に入り込む位置まで移動することができる。   The tray 2, the first conveyor 3, and the second conveyor 4 are installed on a frame 7, and the second conveyor 4 is fixed to the frame 7. The tray 2 can be moved toward and away from the first conveyor 3 by the slide mechanism 7a. The tray 2 can move to a position that enters the lower side of the first conveyor 3.

第1コンベヤ3は、スライド機構7bによって、トレイ2に対して平行に移動することができる。即ち、トレイ2が第1コンベヤ3に対して近接および離反する移動方向と直交する方向に、第1コンベヤ3が移動できるようになっている。   The first conveyor 3 can move in parallel to the tray 2 by the slide mechanism 7b. That is, the first conveyor 3 can move in a direction orthogonal to the moving direction in which the tray 2 approaches and separates from the first conveyor 3.

トリム手段5は、回転軸5bの両端に回転刃5aを有し、回転軸5bの軸方向は、長尺部材LRの搬送方向と直交する方向になっている。それぞれの回転刃5aが第2コンベヤ4上で回転することにより、第2コンベヤ4上の長尺部材LRの幅方向両端部がトリムされて所定幅Wになる。それぞれの回転刃5aの間隔を変えることができる構造にしておくとよい。回転刃5aの間隔を可変構造にすることにより、所定幅Wの設定が変わった場合も対応することができ、様々な所定幅Wのシート状部材SRを形成することができる。   The trim means 5 has rotary blades 5a at both ends of the rotary shaft 5b, and the axial direction of the rotary shaft 5b is perpendicular to the conveying direction of the long member LR. As each rotary blade 5a rotates on the second conveyor 4, both widthwise ends of the long member LR on the second conveyor 4 are trimmed to a predetermined width W. It is good to make it the structure which can change the space | interval of each rotary blade 5a. By making the interval between the rotary blades 5a variable, it is possible to cope with a change in the setting of the predetermined width W, and it is possible to form sheet-like members SR having various predetermined widths W.

長尺部材LRは、圧延のばらつき等に起因して幅寸法にばらつきを有している。即ち、長尺部材LRの長手方向位置によって、その幅寸法がW1、W2、W3、W4というように同一ではなく多少変動している。そこで、トリム手段5を用いて長尺部材LRを一定の所定幅Wにするようにしている。   The long member LR has variations in width due to variations in rolling and the like. In other words, depending on the position of the long member LR in the longitudinal direction, the width dimension is not the same, such as W1, W2, W3, and W4, and is slightly changed. Therefore, the trim member 5 is used to make the long member LR have a predetermined width W.

切断手段6は、第1コンベヤ3と第2コンベヤ4との間に配置され、所定の高さ位置で、これらコンベヤ3、4を横切る方向に移動することができる。   The cutting means 6 is disposed between the first conveyor 3 and the second conveyor 4 and can move in a direction across the conveyors 3 and 4 at a predetermined height position.

トリム手段5および切断手段6としては、回転丸刃やその他のカッター等を用いることができる。トリム手段5は、長尺部材LRの搬送方向に対して、切断手段6よりも上流側に配置されているが、切断手段6よりも下流側に配置してもよい。切断手段6よりも下流側にトリム手段5を配置した場合には、所定長さLに切断されたシート状部材SRの幅方向両端部がトリム手段5によりトリムされて所定幅Wにされる。   As the trim means 5 and the cutting means 6, a rotary round blade, other cutters, etc. can be used. The trim means 5 is arranged on the upstream side of the cutting means 6 with respect to the conveying direction of the long member LR, but may be arranged on the downstream side of the cutting means 6. When the trim means 5 is disposed downstream of the cutting means 6, both end portions in the width direction of the sheet-like member SR cut to a predetermined length L are trimmed by the trim means 5 to a predetermined width W.

未加硫ゴムからなる長尺部材LRは密着し易いので、密着防止のライナーを介在させて巻物状にストックされている。部材供給台車9に載置された巻物状の長尺部材LRは、第2コンベヤ4によって搬送されて、第1コンベヤ3上まで繰出される。   Since the long member LR made of unvulcanized rubber is easy to adhere, it is stocked in a roll shape with a liner for preventing adhesion. The scroll-like long member LR placed on the member supply carriage 9 is transported by the second conveyor 4 and fed out onto the first conveyor 3.

トレイ2および第1コンベヤ3の移動、即ち、トレイ2と第1コンベヤ3の相対位置は、制御装置10によって制御される構成になっている。また、第1コンベヤ3および第2コンベヤ4の搬送動作(搬送速度、搬送時間、搬送タイミング、搬送方向)も制御装置10によって制御される構成になっている。   The movement of the tray 2 and the first conveyor 3, that is, the relative position between the tray 2 and the first conveyor 3 is controlled by the control device 10. Further, the transport operation (transport speed, transport time, transport timing, transport direction) of the first conveyor 3 and the second conveyor 4 is also controlled by the control device 10.

転写ドラム8のトレイ2と成形ドラム11との間の水平方向移動および高さ方向移動は、制御装置10によって制御され、転写ドラム8の回転動作も制御装置10によって制御される。転写ドラム8の外周面には吸着パッド等の帯状ゴム部材RRの保持手段が設けられている。   The horizontal movement and the height movement between the tray 2 and the forming drum 11 of the transfer drum 8 are controlled by the control device 10, and the rotation operation of the transfer drum 8 is also controlled by the control device 10. On the outer peripheral surface of the transfer drum 8, a holding means for a belt-like rubber member RR such as a suction pad is provided.

長尺部材LRが、その幅方向両端部をトリム手段5によってトリムされるとともに、切断手段6によって切断されることにより、所定長さLかつ所定幅Wのシート状部材SRが形成される。この複数枚のシート状部材SRの幅方向端部どうしを突き合わせて貼り合わせること(バットスプライス)により、帯状ゴム部材RRが成形される。帯状ゴム部材RRは、最終的に成形ドラム11上で、その周長方向端部どうしを突き合わせて貼り合わせることにより環状にされる。帯状ゴム部材RRとしては、例えば、空気入りタイヤの最内周面の構成部材であるインナーライナーを例示することができる。   The long member LR is trimmed at both ends in the width direction by the trimming means 5 and cut by the cutting means 6, whereby a sheet-like member SR having a predetermined length L and a predetermined width W is formed. The band-shaped rubber member RR is molded by abutting and bonding the end portions in the width direction of the plurality of sheet-like members SR (butt splice). The band-shaped rubber member RR is finally formed into an annular shape on the molding drum 11 by abutting and bonding the end portions in the circumferential direction. As the belt-like rubber member RR, for example, an inner liner which is a constituent member of the innermost peripheral surface of the pneumatic tire can be exemplified.

次に、帯状ゴム部材RRを成形する手順を、2枚のシート状部材SRによって1枚の帯状ゴム部材RRを成形する場合を例にして説明する。尚、1枚の帯状ゴム部材RRを成形するシート状部材SRの数は2枚に限らず、必要な複数枚にすることができる。   Next, a procedure for molding the belt-like rubber member RR will be described by taking as an example a case where one belt-like rubber member RR is molded by two sheet-like members SR. Note that the number of sheet-like members SR that form one belt-like rubber member RR is not limited to two, and can be a plurality of necessary pieces.

所定幅Wは、予め以下のように設定される。帯状ゴム部材RRは、最終的に成形ドラム11上で、その周長方向端部どうしが突き合わさせて貼り合わされて環状にされる。そのため、図7に例示するように、2枚のシート状部材SRによって1枚の帯状ゴム部材RRを成形する場合には、突き合わせの貼り合わせ部分JT(バットスプライス部)が2ヶ所になり、帯状ゴム部材RRを環状にした際の周長D(以下、周長相当長さDという)は、所定幅Wの2倍になる。   The predetermined width W is set in advance as follows. The band-shaped rubber member RR is finally formed into an annular shape on the molding drum 11 by joining the circumferential length direction end portions thereof together. Therefore, as illustrated in FIG. 7, when one sheet-shaped rubber member RR is formed by two sheet-shaped members SR, there are two butted bonding portions JT (butt splice portions), and the band-shaped A circumferential length D (hereinafter referred to as a circumferential length equivalent length D) when the rubber member RR is annular is twice the predetermined width W.

成形ドラム11の外周値DCは予め設定されているので、周長相当長さDが、予め設定された成形ドラム11の周長値DCに一致するように所定幅Wを設定する。即ち、所定幅Wは、周長値DCの1/2に設定される。   Since the outer circumference value DC of the molding drum 11 is set in advance, the predetermined width W is set so that the circumference equivalent length D matches the preset circumference value DC of the molding drum 11. That is, the predetermined width W is set to ½ of the circumferential length value DC.

そして、まず、部材供給台車9に載置された長尺部材LRを第1コンベヤ3の上まで繰り出す。第1コンベヤ3の上まで繰り出される途中、第2コンベヤ4の上で長尺部材LRの両端部は、トリム手段5によってトリムされて所定幅Wにされる。これにより、長尺部材LRの幅にばらつきがあっても、一定の所定幅Wにすることができる。この所定幅Wにトリムされた長尺部材LRを、第1コンベヤ3と第2コンベヤ4とに跨るように配置する。   First, the long member LR placed on the member supply carriage 9 is unwound onto the first conveyor 3. On the way to the top of the first conveyor 3, both end portions of the long member LR are trimmed by the trim means 5 to a predetermined width W on the second conveyor 4. Thereby, even if there is variation in the width of the long member LR, the predetermined predetermined width W can be obtained. The long member LR trimmed to the predetermined width W is disposed so as to straddle the first conveyor 3 and the second conveyor 4.

トリムされた端ゴムERは、再度、圧延工程等に戻して、長尺部材Lとして再利用することができる。長尺部材LRの幅方向両端部は、それぞれ、例えば、5mm以上50mm以下でトリムする。端ゴムERの量が多くならないように、トリム幅は50mm以下にすることが好ましい。   The trimmed end rubber ER can be returned to the rolling process again and reused as the long member L. Both ends in the width direction of the long member LR are trimmed by, for example, 5 mm or more and 50 mm or less. The trim width is preferably 50 mm or less so that the amount of the end rubber ER does not increase.

次いで、図4に例示するように、切断手段6を長尺部材LRの幅方向に移動させて、長尺部材LRを所定長さLに切断して、所定長さLかつ所定幅Wのシート状部材SRを形成する。第1コンベヤ3および第2コンベヤ4の駆動が制御されることにより、第1コンベヤ3の上に繰り出す長尺部材LRの長さがコントロールされ、長尺部材LRを切断した際に所定長さLになる。   Next, as illustrated in FIG. 4, the cutting means 6 is moved in the width direction of the long member LR to cut the long member LR into a predetermined length L, and a sheet having a predetermined length L and a predetermined width W. The shaped member SR is formed. By controlling the driving of the first conveyor 3 and the second conveyor 4, the length of the long member LR fed out on the first conveyor 3 is controlled, and when the long member LR is cut, a predetermined length L is obtained. become.

次いで、図5に例示するように、トレイ2を第1コンベヤ3の下方位置まで移動させた後、第1コンベヤ3によってシート状部材SRを前方に搬送するとともに、第1コンベヤ3によって搬送されるシート状部材SRと同期するようにトレイ2を移動させる。このようにして、第1コンベヤ3による搬送と同期移動するトレイ2の上に、第1コンベヤ3上のシート状部材SRを移載する。移載されたシート状部材SRのトレイ2における位置は、制御装置10に記憶される。   Next, as illustrated in FIG. 5, after the tray 2 is moved to a position below the first conveyor 3, the sheet-like member SR is conveyed forward by the first conveyor 3 and is conveyed by the first conveyor 3. The tray 2 is moved so as to synchronize with the sheet-like member SR. In this manner, the sheet-like member SR on the first conveyor 3 is transferred onto the tray 2 that moves in synchronization with the conveyance by the first conveyor 3. The position of the transferred sheet-like member SR on the tray 2 is stored in the control device 10.

次いで、上記と同様の工程を行なうことにより、所定長さLかつ所定幅Wの次の新たなシート状部材SRを形成する。   Next, the next new sheet-like member SR having a predetermined length L and a predetermined width W is formed by performing the same process as described above.

次いで、予め設定された所定幅Wのデータに基づいて、第1コンベヤ3とトレイ2の相対位置が制御装置10により制御されて、第1コンベヤ3上の所定長さLかつ所定幅Wのシート状部材SRおよびトレイ2上の所定長さLかつ所定幅Wのシート状部材SRの貼り合わせ対象となる幅方向端部の位置決めが行なわれる。この実施形態では図6に例示するように、第1コンベヤ3がシート状部材SRの幅方向に移動することにより位置決めが行なわれている。シート状部材SRを載置しているトレイ2は、第1コンベヤの下方位置まで移動される。   Next, the relative position between the first conveyor 3 and the tray 2 is controlled by the control device 10 based on the preset predetermined width W data, and the sheet having the predetermined length L and the predetermined width W on the first conveyor 3 is controlled. Positioning in the width direction end portion of the sheet member SR and the sheet-shaped member SR having a predetermined length L and a predetermined width W on the tray 2 is performed. In this embodiment, as illustrated in FIG. 6, the first conveyor 3 is positioned by moving in the width direction of the sheet-like member SR. The tray 2 on which the sheet-like member SR is placed is moved to a position below the first conveyor.

次いで、図6に例示するように、第1コンベヤ3によって新たなシート状部材SRを前方に搬送するとともに、第1コンベヤ3によって搬送されるシート状部材SRと同期するようにトレイ2を移動させる。このようにして、第1コンベヤ3による搬送と同期移動するトレイ2の上に、第1コンベヤ3上のシート状部材SRを移載する。これにより、2枚のシート状部材SRの幅方向端部どうしがトレイ2の上で突き合わされて貼り合わされて1枚の帯状ゴム部材RRが成形される。   Next, as illustrated in FIG. 6, a new sheet-like member SR is conveyed forward by the first conveyor 3, and the tray 2 is moved so as to be synchronized with the sheet-like member SR conveyed by the first conveyor 3. . In this manner, the sheet-like member SR on the first conveyor 3 is transferred onto the tray 2 that moves in synchronization with the conveyance by the first conveyor 3. As a result, the end portions in the width direction of the two sheet-like members SR are abutted and bonded to each other on the tray 2 to form one belt-like rubber member RR.

尚、移載の際に、互いのシート状部材SRの長さ方向先端位置が一致するように、第1コンベヤ3上のシート状部材SRをトレイ2上に移載する。それぞれのシート状部材SRは、切断手段6により精度よく同一の所定長さLに切断されているので、それぞれのシート状部材SRは、長さ方向にずれることなく貼り合わされる。   At the time of transfer, the sheet-like member SR on the first conveyor 3 is transferred onto the tray 2 so that the front end positions of the sheet-like members SR in the length direction coincide with each other. Since each sheet-like member SR is accurately cut to the same predetermined length L by the cutting means 6, each sheet-like member SR is bonded without being displaced in the length direction.

本発明によれば、上記のように予め設定された所定幅Wに基づいて、第1コンベヤ3とトレイ2の相対位置を制御することで、変形し易い未加硫ゴムからなる長尺部材LRであっても、不用意に変形させることなく、第1コンベヤ3上のシート状部材SRおよびトレイ2上のシート状部材SRの貼り合わせ対象となる幅方向端部の位置決めを精度よく行なうことができる。   According to the present invention, the long member LR made of unvulcanized rubber that is easily deformed by controlling the relative position of the first conveyor 3 and the tray 2 based on the predetermined width W set in advance as described above. Even in this case, the sheet-shaped member SR on the first conveyor 3 and the sheet-shaped member SR on the tray 2 can be accurately positioned without being deformed carelessly. it can.

そして、複数枚の所定長さLで所定幅Wのシート状部材SRを、順次、第1コンベヤ3上から第1コンベヤ3の搬送と同期移動するトレイ2の上に移載することにより、シート状部材SRの幅方向端部どうしを突き合わせて貼り合わせることにより帯状ゴム部材RRを成形するので、長尺部材LRの幅にばらつきがあっても、シート状部材SRの幅方向端部どうしをすき間なく突き合わせて貼り合わせることができる。そのため、所定品質の帯状ゴム部材RRを安定して成形することができる。また、突き合わせの貼り合わせなので、貼り合わせ部分JTの数が多くても帯状ゴム部材RRの重量が増大することがない。   Then, a plurality of sheet-like members SR having a predetermined length L and a predetermined width W are sequentially transferred from the first conveyor 3 onto the tray 2 that moves synchronously with the conveyance of the first conveyor 3. Since the band-shaped rubber member RR is formed by abutting and bonding the end portions in the width direction of the sheet-like member SR, the gap between the end portions in the width direction of the sheet-like member SR is provided even if the width of the long member LR varies. Can be pasted together. Therefore, the belt-shaped rubber member RR having a predetermined quality can be stably molded. Further, since the butt bonding is performed, the weight of the belt-shaped rubber member RR does not increase even if the number of bonded portions JT is large.

この帯状ゴム部材RRでは、シート状部材SRの所定長さLが幅寸法になるので、タイヤ幅が変更される度に、幅の異なる長尺部材LRに段替えする必要がなく、タイヤサイズに適応した帯状ゴム部材RRを効率よく成形することができる。   In this belt-like rubber member RR, the predetermined length L of the sheet-like member SR becomes the width dimension, so it is not necessary to change to a long member LR having a different width each time the tire width is changed, and the tire size is reduced. The adapted band-shaped rubber member RR can be efficiently molded.

この帯状ゴム部材RRを成形ドラム11に巻き付け、成形ドラム11上で周長方向端部どうしを突き合わせて貼り合わせることにより環状に形成すれば、周方向の重量アンバランスがほどんど生じないので、空気入りタイヤのユニフォミティの向上に寄与する。   If the belt-shaped rubber member RR is wound around the molding drum 11 and formed in an annular shape by abutting and bonding the circumferential end portions on the molding drum 11, the circumferential weight imbalance hardly occurs. Contributes to improving the uniformity of tires.

帯状ゴム部材RRは、そのまま成形ドラム11に巻き付けて環状にするだけでなく、転写ドラム8を用いて成形ドラム11に巻き付けることもできる。転写ドラム8を用いる場合は、トレイ2上に転写ドラム8を移動させて、トレイ2の上の帯状ゴム部材RRに密着させつつ回転させて、帯状ゴム部材RRを外周面に巻き付ける。転写ドラム8の外径は成形ドラム11の外径よりも大きく設定されているので、転写ドラム8に巻付けた帯状ゴム部材RRの周長方向端部どうしが接合することはない。   The belt-shaped rubber member RR can be wound around the molding drum 11 using the transfer drum 8 as well as being wound around the molding drum 11 as it is. When the transfer drum 8 is used, the transfer drum 8 is moved onto the tray 2 and rotated while being in close contact with the belt-like rubber member RR on the tray 2, and the belt-like rubber member RR is wound around the outer peripheral surface. Since the outer diameter of the transfer drum 8 is set larger than the outer diameter of the molding drum 11, the end portions in the circumferential direction of the belt-shaped rubber member RR wound around the transfer drum 8 are not joined.

次いで、外周面に帯状ゴム部材RRを巻き付けた転写ドラム8を、成形ドラム11に向かって移動させて、図8に例示するように、外周面の帯状ゴム部材RRを成形ドラム11の外周面に押圧しつつ回転させる。これにより、帯状ゴム部材RRが、成形ドラム11の外周面に転写されて巻き付けられ、その周長方向端部どうしが突き合わせて貼り合わされる。   Next, the transfer drum 8 around which the belt-shaped rubber member RR is wound around the outer circumferential surface is moved toward the molding drum 11, and the belt-shaped rubber member RR on the outer circumferential surface is moved to the outer circumferential surface of the molding drum 11 as illustrated in FIG. Rotate while pressing. As a result, the belt-shaped rubber member RR is transferred and wound around the outer peripheral surface of the molding drum 11, and the end portions in the circumferential direction are abutted and bonded together.

インナーライナーとなる帯状ゴム部材RRを成形する際に、タイゴムシートを積層した帯状ゴム部材RR(タイゴムシートとインナーライナーの積層体)を成形することもできる。   When the belt-shaped rubber member RR to be the inner liner is molded, a belt-shaped rubber member RR (a laminated body of a tie rubber sheet and an inner liner) in which tie rubber sheets are stacked can also be molded.

この場合は、図9に例示するように、長尺部材LRに、長尺のタイゴムシートTを積層した積層部材を用意しておく。このタイゴムシートTの幅WTは、幅方向両端部がトリムされた後の長尺部材LRの所定幅Wよりも狭くなっている。タイゴムシートTの幅WTは、所定幅W以下で、できるだけ所定幅Wに近い寸法にすることが好ましく、例えば、その幅WTを所定幅Wよりも1mm〜5mm程度小さくする。   In this case, as illustrated in FIG. 9, a laminated member in which a long tie rubber sheet T is laminated on the long member LR is prepared. The width WT of the tie rubber sheet T is narrower than the predetermined width W of the long member LR after trimming both ends in the width direction. The width WT of the tie rubber sheet T is preferably equal to or smaller than the predetermined width W and as close to the predetermined width W as possible. For example, the width WT is made smaller than the predetermined width W by about 1 mm to 5 mm.

この積層部材は、上記実施形態と同様に、部材供給台車9から第1コンベヤ3の上まで繰り出される途中、第2コンベヤ4の上で長尺部材LRの両端部が、トリム手段5によってトリムされて所定幅Wにされる。即ち、タイゴムシートTはトリムされずにそのままの状態で長尺部材LRのみをトリムする。   Similar to the above embodiment, the laminated member is trimmed by trimming means 5 on both ends of the long member LR on the second conveyor 4 while being fed from the member supply carriage 9 onto the first conveyor 3. To a predetermined width W. That is, the tie rubber sheet T is not trimmed, and only the long member LR is trimmed as it is.

長尺部材LRのみをトリムするので、トリムされた端ゴムERには、タイゴムシートTが含まれることがなく、端ゴムERの再利用が容易になる。   Since only the long member LR is trimmed, the trimmed end rubber ER does not include the tie rubber sheet T, and the end rubber ER can be easily reused.

次いで、図4によって例示した同様の手順により、切断手段6を長尺部材LRの幅方向に移動させて、長尺部材LRとタイゴムシートTの積層部材を所定長さLに切断して、所定長さLかつ幅WTのタイゴムシートTを積層した所定長さLかつ所定幅Wのシート状部材SRを形成する。   Next, according to the same procedure illustrated by FIG. 4, the cutting means 6 is moved in the width direction of the long member LR to cut the laminated member of the long member LR and the tie rubber sheet T into a predetermined length L, A sheet-like member SR having a predetermined length L and a predetermined width W is formed by laminating tie rubber sheets T having a predetermined length L and a width WT.

次いで、図5によって例示した同様の手順により、第1コンベヤ3による搬送と同期移動するトレイ2の上に、第1コンベヤ3上のタイゴムシートTを積層したシート状部材SRを移載する。次いで、上記と同様の工程を行なうことにより、所定長さLかつ幅WTのタイゴムシートTを積層した所定長さLかつ所定幅Wの次の新たなシート状部材SRを形成する。   Next, the sheet-like member SR in which the tie rubber sheets T on the first conveyor 3 are stacked is transferred onto the tray 2 that moves in synchronization with the conveyance by the first conveyor 3 by the same procedure illustrated by FIG. Next, a new sheet-like member SR having a predetermined length L and a predetermined width W obtained by stacking tie rubber sheets T having a predetermined length L and a width WT is formed by performing the same process as described above.

次いで、予め設定された所定幅Wのデータに基づいて、第1コンベヤ3とトレイ2の相対位置が制御装置10により制御されて、第1コンベヤ3上のタイゴムシートTを積層した所定長さLかつ所定幅Wのシート状部材SRおよびトレイ2上のタイゴムシートTを積層した所定長さLかつ所定幅Wのシート状部材SRの貼り合わせ対象となる幅方向端部の位置決めが行なわれる。   Next, based on the data of the predetermined width W set in advance, the relative position between the first conveyor 3 and the tray 2 is controlled by the control device 10, and the predetermined length in which the tie rubber sheets T on the first conveyor 3 are stacked. Positioning of the end in the width direction to be bonded to the sheet-shaped member SR having a predetermined length L and a predetermined width W obtained by laminating the sheet-shaped member SR having a predetermined width W and the tie rubber sheet T on the tray 2 is performed. .

次いで、図9に例示するように(図6によって例示した同様の手順により)、第1コンベヤ3によってタイゴムシートTを積層した新たなシート状部材SRを前方に搬送するとともに、第1コンベヤ3によって搬送されるこのシート状部材SRと同期するようにトレイ2を移動させる。このようにして、第1コンベヤ3による搬送と同期移動するトレイ2の上に、第1コンベヤ3上のタイゴムシートTを積層したシート状部材SRを移載する。これにより、タイゴムシートTを積層した2枚のシート状部材SRの幅方向端部どうしがトレイ2の上で突き合わされて貼り合わされて1枚の帯状ゴム部材RRが成形される。   Next, as illustrated in FIG. 9 (by the same procedure illustrated by FIG. 6), the first conveyor 3 transports a new sheet-shaped member SR on which the tie rubber sheets T are stacked, and the first conveyor 3. The tray 2 is moved so as to be synchronized with the sheet-like member SR conveyed by. In this manner, the sheet-like member SR in which the tie rubber sheets T on the first conveyor 3 are stacked is transferred onto the tray 2 that moves in synchronization with the conveyance by the first conveyor 3. Thereby, the end portions in the width direction of the two sheet-like members SR on which the tie rubber sheets T are laminated are abutted and bonded on the tray 2 to form one belt-like rubber member RR.

タイゴムシートTを積層した帯状ゴム部材RRは、上記実施形態と同様に、成形ドラム11に巻き付け、成形ドラム11上で周長方向端部どうしを突き合わせて貼り合わせることにより環状に形成することができる。このタイゴムシートTは、タイヤにおいては、インナーライナーとカーカス材との間に介在することになる。   The belt-like rubber member RR formed by laminating the tie rubber sheets T can be formed in an annular shape by winding around the molding drum 11 and abutting and bonding the circumferential end portions on the molding drum 11 as in the above embodiment. it can. The tie rubber sheet T is interposed between the inner liner and the carcass material in the tire.

タイゴムシートTの幅WTを、所定幅W以下で、できるだけ所定幅Wに近い寸法にしておくと、帯状ゴム部材RRを成形した際に、それぞれのシート状部材SRに積層されたタイゴムシートTどうしのすき間を小さくすることができる。   If the width WT of the tie rubber sheet T is less than the predetermined width W and as close to the predetermined width W as possible, the tie rubber sheets laminated on the respective sheet-like members SR when the strip-like rubber member RR is formed. The gap between T can be reduced.

1 成形装置
2 トレイ
3 第1コンベヤ
4 第2コンベヤ
5 トリム手段
5a 回転刃
6 切断手段
7 フレーム
7a、7b スライド機構
8 転写ドラム
9 部材供給台車
10 制御装置
11 成形ドラム
RR 帯状ゴム部材
LR 長尺部材
SR シート状部材
T タイゴムシート
DESCRIPTION OF SYMBOLS 1 Molding apparatus 2 Tray 3 1st conveyor 4 2nd conveyor 5 Trim means 5a Rotary blade 6 Cutting means 7 Frame 7a, 7b Slide mechanism 8 Transfer drum 9 Member supply carriage 10 Control apparatus 11 Molding drum RR Strip-shaped rubber member LR Long member SR sheet-shaped member T tie rubber sheet

Claims (7)

未加硫ゴムからなる長尺部材を所定長さに切断してシート状部材を形成し、複数枚のシート状部材を、順次、コンベヤ上からコンベヤの搬送と同期移動するトレイの上に移載することにより、シート状部材の幅方向端部どうしを貼り合わせて帯状ゴム部材を成形する帯状ゴム部材の成形方法において、前記長尺部材または前記シート状部材の幅方向両端部をトリムすることにより所定幅に形成し、前記所定長さで前記所定幅に形成したシート状部材を前記コンベヤ上に載置し、前記所定幅に基づいて前記コンベヤと前記トレイの相対位置を制御することにより、コンベヤ上の前記所定長さで前記所定幅のシート状部材およびトレイ上の前記所定長さで前記所定幅のシート状部材の貼り合わせ対象となる幅方向端部の位置決めを行なって、シート状部材の幅方向端部どうしを突き合わせて貼り合わせる帯状ゴム部材の成形方法。   A long member made of unvulcanized rubber is cut into a predetermined length to form a sheet-like member, and a plurality of sheet-like members are sequentially transferred from the conveyor onto a tray that moves synchronously with the conveyor. In the method for forming a belt-shaped rubber member in which the width-direction end portions of the sheet-shaped member are bonded to each other to mold the belt-shaped rubber member, by trimming both ends of the long member or the sheet-shaped member in the width direction A sheet-shaped member formed in a predetermined width and having the predetermined length and the predetermined width is placed on the conveyor, and the relative position between the conveyor and the tray is controlled based on the predetermined width, thereby the conveyor The sheet-shaped member having the predetermined width on the predetermined width and the sheet-shaped member having the predetermined width on the tray are positioned at the end in the width direction to be bonded to each other. Method of molding a belt-shaped rubber member bonded against the end portion in the width direction each other of Jo member. 前記長尺部材を前記所定幅に形成した後で、前記所定長さに切断して前記所定長さで前記所定幅のシート状部材を形成する請求項1に記載の帯状ゴム部材の成形方法。   The method for molding a belt-like rubber member according to claim 1, wherein after forming the long member to the predetermined width, the sheet-like member having the predetermined width is formed by cutting the predetermined length into the predetermined length. 前記所定幅を、予め設定された成形ドラムの周長値の1/2に設定し、前記所定長さで前記所定幅の2枚のシート状部材により前記帯状ゴム部材を成形し、この帯状ゴム部材の周長方向端部どうしを成形ドラム上で、突き合わせて貼り合わせる請求項1または2に記載の帯状ゴム部材の成形方法。   The predetermined width is set to ½ of a circumferential value of a predetermined forming drum, and the band-shaped rubber member is molded with two sheet-shaped members having the predetermined width at the predetermined length. The method for molding a belt-like rubber member according to claim 1 or 2, wherein end portions in the circumferential direction of the members are abutted and bonded together on a molding drum. 前記長尺部材または前記シート状部材の幅方向両端部を、それぞれ5mm以上50mm以下でトリムする請求項1〜3のいずれかに記載の帯状ゴム部材の成形方法。   The band-shaped rubber member molding method according to any one of claims 1 to 3, wherein trimming is performed at 5 mm or more and 50 mm or less at both ends in the width direction of the long member or the sheet-like member. 前記帯状ゴム部材がインナーライナーである請求項1〜4のいずれかに記載の帯状ゴム部材の成形方法。   The method for molding a belt-like rubber member according to any one of claims 1 to 4, wherein the belt-like rubber member is an inner liner. 前記長尺部材に、前記所定幅よりも幅が狭い長尺のタイゴムシートを積層し、前記長尺部材またはシート状部材の幅方向端部をトリムする際に、前記タイゴムシートはトリムせずにそのままの状態にして、タイゴムシートを積層した帯状ゴム部材を成形する請求項5に記載の帯状ゴム部材の成形方法。   When a long tie rubber sheet having a width smaller than the predetermined width is laminated on the long member and the width direction end of the long member or the sheet-like member is trimmed, the tie rubber sheet is trimmed. 6. The method for molding a belt-like rubber member according to claim 5, wherein the belt-like rubber member in which the tie rubber sheets are laminated is molded as it is. 未加硫ゴムからなる長尺部材を所定長さに切断する切断手段と、前記長尺部材を所定長さに切断することにより形成されるシート状部材を搬送するコンベヤと、このコンベヤの搬送と同期移動するトレイとを有し、複数枚のシート状部材を、順次、前記コンベヤ上から前記トレイの上に移載することにより、トレイ上でシート状部材の幅方向端部どうしを貼り合わせて帯状ゴム部材を成形する帯状ゴム部材の成形装置において、前記長尺部材または前記シート状部材の幅方向両端部をトリムして所定幅にするトリム手段と、この所定幅のデータが入力される制御装置を設け、この制御装置によって、前記所定幅のデータに基づいて、前記コンベヤと前記トレイの相対位置を制御することにより、コンベヤ上の前記所定長さで前記所定幅のシート状部材およびトレイ上の前記所定長さで前記所定幅のシート状部材の貼り合わせ対象となる幅方向端部が突き合うように位置決めを行なう構成にした帯状ゴム部材の成形装置。   Cutting means for cutting a long member made of unvulcanized rubber into a predetermined length, a conveyor for transporting a sheet-like member formed by cutting the long member into a predetermined length, and transportation of this conveyor A plurality of sheet-like members are sequentially transferred from the conveyor onto the tray, and the end portions in the width direction of the sheet-like members are bonded to each other on the tray. In a belt-shaped rubber member molding apparatus for molding a belt-shaped rubber member, trim means for trimming both end portions in the width direction of the long member or the sheet-shaped member to a predetermined width, and control for inputting data of the predetermined width An apparatus is provided, and the controller controls the relative position of the conveyor and the tray based on the data of the predetermined width. Jo members and molding apparatus of the belt-shaped rubber member was configured to position such that the widthwise end portions to be bonded of the sheet-like member having a predetermined width butted at the predetermined length on the tray.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102922759A (en) * 2012-11-09 2013-02-13 双钱集团股份有限公司 Method for confirming machining size of semi-finished product of inside liner according to thickness of inside liner required by tire
JP2013078883A (en) * 2011-10-04 2013-05-02 Sumitomo Rubber Ind Ltd Method for manufacturing pneumatic tire
JP2013082139A (en) * 2011-10-11 2013-05-09 Sumitomo Rubber Ind Ltd Method for manufacturing pneumatic tire
JP2013091249A (en) * 2011-10-26 2013-05-16 Sumitomo Rubber Ind Ltd Method for manufacturing pneumatic tire
US10464300B2 (en) 2011-10-04 2019-11-05 Sumitomo Rubber Industries, Ltd. Method for manufacturing pneumatic tire

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JP2004082351A (en) * 2002-08-23 2004-03-18 Mitsubishi Heavy Ind Ltd Trimming apparatus and trimming method
JP2006150684A (en) * 2004-11-26 2006-06-15 Yokohama Rubber Co Ltd:The Method and apparatus for molding sheet-like member

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Publication number Priority date Publication date Assignee Title
JP2004082351A (en) * 2002-08-23 2004-03-18 Mitsubishi Heavy Ind Ltd Trimming apparatus and trimming method
JP2006150684A (en) * 2004-11-26 2006-06-15 Yokohama Rubber Co Ltd:The Method and apparatus for molding sheet-like member

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013078883A (en) * 2011-10-04 2013-05-02 Sumitomo Rubber Ind Ltd Method for manufacturing pneumatic tire
US10464300B2 (en) 2011-10-04 2019-11-05 Sumitomo Rubber Industries, Ltd. Method for manufacturing pneumatic tire
JP2013082139A (en) * 2011-10-11 2013-05-09 Sumitomo Rubber Ind Ltd Method for manufacturing pneumatic tire
JP2013091249A (en) * 2011-10-26 2013-05-16 Sumitomo Rubber Ind Ltd Method for manufacturing pneumatic tire
CN102922759A (en) * 2012-11-09 2013-02-13 双钱集团股份有限公司 Method for confirming machining size of semi-finished product of inside liner according to thickness of inside liner required by tire

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