JP5964655B2 - Laminated polyester film - Google Patents
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- JP5964655B2 JP5964655B2 JP2012119764A JP2012119764A JP5964655B2 JP 5964655 B2 JP5964655 B2 JP 5964655B2 JP 2012119764 A JP2012119764 A JP 2012119764A JP 2012119764 A JP2012119764 A JP 2012119764A JP 5964655 B2 JP5964655 B2 JP 5964655B2
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- 229920006267 polyester film Polymers 0.000 title claims description 55
- 239000002245 particle Substances 0.000 claims description 166
- 229920000728 polyester Polymers 0.000 claims description 32
- 239000011248 coating agent Substances 0.000 claims description 21
- 238000000576 coating method Methods 0.000 claims description 21
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 15
- 239000004793 Polystyrene Substances 0.000 claims description 6
- 229920002223 polystyrene Polymers 0.000 claims description 6
- 229920001296 polysiloxane Polymers 0.000 claims description 5
- LLLVZDVNHNWSDS-UHFFFAOYSA-N 4-methylidene-3,5-dioxabicyclo[5.2.2]undeca-1(9),7,10-triene-2,6-dione Chemical compound C1(C2=CC=C(C(=O)OC(=C)O1)C=C2)=O LLLVZDVNHNWSDS-UHFFFAOYSA-N 0.000 claims description 3
- 239000011246 composite particle Substances 0.000 claims description 3
- 239000010410 layer Substances 0.000 description 93
- 238000006243 chemical reaction Methods 0.000 description 16
- 239000010954 inorganic particle Substances 0.000 description 12
- 238000005259 measurement Methods 0.000 description 10
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 9
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- 230000000694 effects Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 239000002344 surface layer Substances 0.000 description 9
- 230000001771 impaired effect Effects 0.000 description 8
- 239000000203 mixture Substances 0.000 description 7
- 238000004804 winding Methods 0.000 description 7
- 238000009826 distribution Methods 0.000 description 6
- 239000003973 paint Substances 0.000 description 6
- 230000003746 surface roughness Effects 0.000 description 6
- 150000002500 ions Chemical group 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000002844 melting Methods 0.000 description 5
- 230000008018 melting Effects 0.000 description 5
- 239000000377 silicon dioxide Substances 0.000 description 5
- QPFMBZIOSGYJDE-UHFFFAOYSA-N 1,1,2,2-tetrachloroethane Chemical compound ClC(Cl)C(Cl)Cl QPFMBZIOSGYJDE-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 4
- 229920002635 polyurethane Polymers 0.000 description 4
- 239000004814 polyurethane Substances 0.000 description 4
- ISPYQTSUDJAMAB-UHFFFAOYSA-N 2-chlorophenol Chemical compound OC1=CC=CC=C1Cl ISPYQTSUDJAMAB-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 239000006229 carbon black Substances 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 239000006247 magnetic powder Substances 0.000 description 3
- 239000008188 pellet Substances 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 229920002050 silicone resin Polymers 0.000 description 3
- IIZPXYDJLKNOIY-JXPKJXOSSA-N 1-palmitoyl-2-arachidonoyl-sn-glycero-3-phosphocholine Chemical compound CCCCCCCCCCCCCCCC(=O)OC[C@H](COP([O-])(=O)OCC[N+](C)(C)C)OC(=O)CCC\C=C/C\C=C/C\C=C/C\C=C/CCCCC IIZPXYDJLKNOIY-JXPKJXOSSA-N 0.000 description 2
- UOBYKYZJUGYBDK-UHFFFAOYSA-N 2-naphthoic acid Chemical compound C1=CC=CC2=CC(C(=O)O)=CC=C21 UOBYKYZJUGYBDK-UHFFFAOYSA-N 0.000 description 2
- WXNZTHHGJRFXKQ-UHFFFAOYSA-N 4-chlorophenol Chemical compound OC1=CC=C(Cl)C=C1 WXNZTHHGJRFXKQ-UHFFFAOYSA-N 0.000 description 2
- IUJMPBDJRAXYCK-UHFFFAOYSA-N 6-[2-(6-carboxynaphthalen-2-yl)oxyethoxy]naphthalene-2-carboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(OCCOC3=CC4=CC=C(C=C4C=C3)C(=O)O)=CC=C21 IUJMPBDJRAXYCK-UHFFFAOYSA-N 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 239000005639 Lauric acid Substances 0.000 description 2
- 238000004833 X-ray photoelectron spectroscopy Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 239000011362 coarse particle Substances 0.000 description 2
- 238000007334 copolymerization reaction Methods 0.000 description 2
- 238000013500 data storage Methods 0.000 description 2
- 150000002009 diols Chemical class 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 239000000787 lecithin Substances 0.000 description 2
- 229940067606 lecithin Drugs 0.000 description 2
- 235000010445 lecithin Nutrition 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 239000012046 mixed solvent Substances 0.000 description 2
- 239000011146 organic particle Substances 0.000 description 2
- 229920000620 organic polymer Polymers 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 229920001228 polyisocyanate Polymers 0.000 description 2
- 239000005056 polyisocyanate Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000001228 spectrum Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- -1 trimethylenedioxy Chemical group 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- NEQFBGHQPUXOFH-UHFFFAOYSA-N 4-(4-carboxyphenyl)benzoic acid Chemical compound C1=CC(C(=O)O)=CC=C1C1=CC=C(C(O)=O)C=C1 NEQFBGHQPUXOFH-UHFFFAOYSA-N 0.000 description 1
- LYWDWZUWGITTPE-UHFFFAOYSA-N 6-[4-(6-carboxynaphthalen-2-yl)oxybutoxy]naphthalene-2-carboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(OCCCCOC3=CC4=CC=C(C=C4C=C3)C(=O)O)=CC=C21 LYWDWZUWGITTPE-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 238000004566 IR spectroscopy Methods 0.000 description 1
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 1
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 125000005530 alkylenedioxy group Chemical group 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 238000004380 ashing Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 238000011088 calibration curve Methods 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 150000007942 carboxylates Chemical class 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 238000009998 heat setting Methods 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 1
- 239000002667 nucleating agent Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- AJCDFVKYMIUXCR-UHFFFAOYSA-N oxobarium;oxo(oxoferriooxy)iron Chemical compound [Ba]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O AJCDFVKYMIUXCR-UHFFFAOYSA-N 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920005990 polystyrene resin Polymers 0.000 description 1
- 229920003225 polyurethane elastomer Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000011164 primary particle Substances 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000004445 quantitative analysis Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 230000003595 spectral effect Effects 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Landscapes
- Coating Of Shaped Articles Made Of Macromolecular Substances (AREA)
- Laminated Bodies (AREA)
- Magnetic Record Carriers (AREA)
Description
本発明は、データストレージなどの塗布型磁気記録テープのベースフィルムに用いる積層ポリエステルフィルムに関する。 The present invention relates to a laminated polyester film used for a base film of a coating type magnetic recording tape such as data storage.
ポリエステルフィルムは、比較的安価で、優れた機械的特性を有することから磁気記録テープのベースフィルムに用いられてきた。そして、磁気記録テープのベースフィルムに用いる場合、ポリエステルフィルムには粗大な突起や欠点がない平坦な表面を有することが求められる。一方、磁性層をポリエステルフィルムに塗布して形成する塗布型磁気記録テープでは、ベースフィルムの巻取性や走行性が不安定であると、均一な磁性層を効率的に製造することができず、ポリエステルフィルムに粒子などの滑剤を含有させて、表面に突起などを形成することが求められる。この2つの要求は相反するものであり、これらの要求を満たすために、特許文献1では、積層フィルムとし、フィルム層に含有させる粒子の凝集を抑えることが提案されている。また、特許文献2では、磁性層を形成する面と、磁性層を形成しない側の面に、それぞれ特定の平均粒径の不活性粒子を含有させることが提案されている。
しかしながら、近年の要求は、単に記憶容量を高めるだけでなく、生産性を向上させ、単位記憶容量当りの原価を低減することも求められている。
Polyester films have been used as base films for magnetic recording tapes because they are relatively inexpensive and have excellent mechanical properties. And when using for the base film of a magnetic-recording tape, it is calculated | required that a polyester film has a flat surface without a rough protrusion and a fault. On the other hand, in a coating type magnetic recording tape formed by applying a magnetic layer to a polyester film, a uniform magnetic layer cannot be efficiently produced if the winding property and running property of the base film are unstable. It is required that the polyester film contains a lubricant such as particles to form protrusions on the surface. These two requirements are contradictory, and in order to satisfy these requirements, Patent Document 1 proposes a laminated film that suppresses aggregation of particles contained in the film layer. Patent Document 2 proposes that inert particles having a specific average particle diameter are included in the surface on which the magnetic layer is formed and the surface on which the magnetic layer is not formed.
However, recent demands not only increase storage capacity, but also improve productivity and reduce cost per unit storage capacity.
本発明の目的は、塗布型磁気記録テープのベースフィルムに用いたときに、得られる磁気記録テープに高密度記録領域でも十分な電磁変換特性を具備させつつ、スリット性を向上させ、より高速での生産が可能な塗布型磁気記録テープ用積層ポリエステルフィルムを提供することにある。 The object of the present invention is to improve the slitting property at a higher speed while providing sufficient electromagnetic conversion characteristics even in a high-density recording region in the obtained magnetic recording tape when used as a base film of a coating type magnetic recording tape. Is to provide a laminated polyester film for a coating type magnetic recording tape.
本発明者らは上記課題を解決しようと鋭意研究し、これまで磁気記録容量の拡大に伴って、ベースフィルムを平坦化してきたが、それと逆行する方向で、特に磁性層を形成しない側の表面に、平均粒子径の大きな粒子を、含有するフィルム層の厚みに対して、特定の範囲で極微量含有させることで、電磁変換特性を悪化させること無く、スリット性を高度に向上できることを見出し、本発明に到達した。 The present inventors have eagerly studied to solve the above-mentioned problems, and have so far flattened the base film as the magnetic recording capacity has increased, but in the opposite direction, the surface on the side not particularly forming the magnetic layer In addition, it has been found that by adding a very small amount of particles having a large average particle diameter in a specific range with respect to the thickness of the film layer to be contained, the slit property can be highly improved without deteriorating electromagnetic conversion characteristics. The present invention has been reached.
かくして本発明によれば、
1. 塗布型磁気記録テープのベースフィルムに用いるポリエステルフィルムであって、少なくともA層とB層の2層からなり、
磁性層を形成する側のA層は、平均粒子径0.05−0.15μmの粒子Aを0.01−0.5重量%の範囲で含有し、A層の厚さ(tA)と粒子Aの平均粒子径(dA)との比(tA/dA)が、4〜20の範囲であり、
他方磁性層を形成しない側のB層は、平均粒子径0.40−0.90μmの粒子B1を0.001−0.018重量%と平均粒子径0.03−0.17μmの粒子B2を0.15−0.8重量%の範囲で含有し、B層の厚さ(tB)と粒子B1の平均粒子径(dB1)との比(tB/dB1)が、4.0〜9.0の範囲である塗布型磁気記録テープ用積層ポリエステルフィルム。
2. A層の厚さ(tA)と粒子B1の平均粒子径(dB1)との比(tA/dB1)が、2.0以上である上記1記載の塗布型磁気記録テープ用積層ポリエステルフィルム。
3. A層の厚さ(tA)と粒子Aの平均粒子径(dA)との比(tA/dA)が、4〜15の範囲で、粒子Aの平均粒子径が0.05−0.14μmの範囲である上記1記載の塗布型磁気記録テープ用積層ポリエステルフィルム。
4. 厚みが2.8−7.5μmである上記1記載の塗布型磁気記録テープ用積層ポリエステルフィルム。
5. 粒子A、粒子B1および粒子B2が、それぞれ真球状シリカ粒子、架橋ポリスチレン粒子、シリコーン粒子、シリカーアクリル複合粒子のいずれかである上記1記載の塗布型磁気記録テープ用積層ポリエステルフィルム。
6. ポリエステルがエチレンテレフタレートまたはエチレン−2,6−ナフタレンジカルボキシレートを主たる繰り返し単位とする上記1記載の塗布型磁気記録テープ用積層ポリエステルフィルム。
7. 上記1〜6のいずれかに記載の積層ポリエステルフィルムと、A層側の表面に塗設された磁性層とからなる塗布型磁気記録テープ。
も提供される。
Thus, according to the present invention,
1. A polyester film used as a base film of a coating type magnetic recording tape, comprising at least two layers of an A layer and a B layer,
The layer A on the side forming the magnetic layer contains particles A having an average particle size of 0.05 to 0.15 μm in a range of 0.01 to 0.5% by weight, and the thickness (tA) of the layer A and the particles The ratio (tA / dA) of A to the average particle diameter (dA) is in the range of 4 to 20,
Side of the layer B is not formed and the other magnetic layer, the particles B1 having an average particle size of 0.40-0.90μm 0.001- 0.018 wt% and an average particle size 0.03-0.17μm particles B2 The ratio (tB / dB1) between the thickness (tB) of the B layer and the average particle diameter (dB1) of the particles B1 is 4.0 to 9.0. A laminated polyester film for coating type magnetic recording tape that falls within the range.
2. 2. The laminated polyester film for coating type magnetic recording tape as described in 1 above, wherein the ratio (tA / dB1) of the thickness of layer A (tA) to the average particle diameter (dB1) of particles B1 is 2.0 or more.
3. The ratio (tA / dA) of the thickness of the A layer (tA) to the average particle diameter (dA) of the particles A is in the range of 4 to 15 , and the average particle diameter of the particles A is 0.05 to 0.14 μm. 2. The laminated polyester film for coating type magnetic recording tape according to 1 above, which is a range .
4). 2. The laminated polyester film for coating type magnetic recording tape as described in 1 above, wherein the thickness is 2.8 to 7.5 μm.
5. 2. The laminated polyester film for coated magnetic recording tape as described in 1 above, wherein the particles A, B1 and B2 are any of spherical silica particles, crosslinked polystyrene particles, silicone particles and silica-acryl composite particles.
6). 2. The laminated polyester film for coating type magnetic recording tape as described in 1 above, wherein the polyester is mainly composed of ethylene terephthalate or ethylene-2,6-naphthalenedicarboxylate.
7). A coated magnetic recording tape comprising the laminated polyester film according to any one of 1 to 6 above and a magnetic layer coated on the surface of the A layer side.
Is also provided.
本発明の積層ポリエステルフィルムは、塗布型磁気記録テープにしたときに必要な電磁変換特性を発現でき、しかも、スリット性に優れることから、より高速で生産することができる。 The laminated polyester film of the present invention can exhibit necessary electromagnetic conversion characteristics when formed into a coating type magnetic recording tape, and is excellent in slitting properties, so that it can be produced at a higher speed.
以下、本発明について、詳述する。
本発明の積層ポリエステルフィルムは、塗布型磁気記録テープのベースフィルムに用いるポリエステルフィルムであって、少なくともA層とB層の2層からなる。
そして、磁性層を形成する側のA層は、平均粒子径0.05−0.15μmの粒子Aを0.01−0.5重量%の範囲で含有することが必要である。粒子Aの平均粒子径が下限未満では、後述する粒子B1を含有させても、スリット性向上効果が乏しく、他方上限を超えると電磁変換特性が損なわれる。好ましい粒子Aの平均粒子径の下限は0.06μm、さらに0.08μm、他方上限は0.14μm、さらに0.12μmである。また、粒子AのA層の重量を基準としたときの含有量が下限未満では、後述する粒子B1を含有させても、スリット性向上効果が乏しく、他方上限を超えると電磁変換特性が損なわれる。好ましい粒子Aの含有量の下限は0.02重量%、さらに0.04重量%、他方上限は0.4重量%、さらに0.3重量%である。
Hereinafter, the present invention will be described in detail.
The laminated polyester film of the present invention is a polyester film used for a base film of a coating type magnetic recording tape, and comprises at least two layers of an A layer and a B layer.
The A layer on the side forming the magnetic layer needs to contain particles A having an average particle size of 0.05 to 0.15 μm in a range of 0.01 to 0.5% by weight. When the average particle diameter of the particles A is less than the lower limit, the effect of improving the slit property is poor even when the particles B1 described later are contained, and when the upper limit is exceeded, the electromagnetic conversion characteristics are impaired. The lower limit of the average particle diameter of the preferred particles A is 0.06 μm, further 0.08 μm, and the upper limit is 0.14 μm, further 0.12 μm. Further, when the content of the particle A based on the weight of the A layer is less than the lower limit, even if the particle B1 described later is contained, the effect of improving the slit property is poor, and when the other upper limit is exceeded, the electromagnetic conversion characteristics are impaired. . The lower limit of the content of the preferred particles A is 0.02% by weight, further 0.04% by weight, while the upper limit is 0.4% by weight, further 0.3% by weight.
次に、磁性層を形成しない側のB層は、平均粒子径0.40−0.90μmの粒子B1を0.001−0.020重量%と平均粒子径0.03−0.17μmの粒子B2を0.15−0.8重量%の範囲で含有することが必要である。粒子B1の平均粒子径が下限未満では、スリット性向上効果が乏しく、他方上限を超えると電磁変換特性が損なわれる。好ましい粒子B1の平均粒子径の下限は0.45μm、さらに0.50μm、他方上限は0.8μm、さらに0.7μmである。また、粒子B1のB層の重量を基準としたときの含有量が下限未満では、スリット性向上効果が乏しく、他方上限を超えると電磁変換特性が損なわれる。好ましい粒子B1の含有量の下限は0.003重量%、さらに0.004重量%、他方上限は0.018重量%、さらに0.015重量%である。また、粒子B2の平均粒子径が下限未満では、前述の粒子B1を含有させても、スリット性向上効果が乏しく、他方上限を超えると電磁変換特性が損なわれる。好ましい粒子B2の平均粒子径の下限は0.04μm、さらに0.05μm、他方上限は0.16μm、さらに0.15μmである。また、粒子B2のB層の重量を基準としたときの含有量が下限未満では、前述の粒子B1を含有させても、スリット性向上効果が乏しく、他方上限を超えると電磁変換特性が損なわれる。好ましい粒子B2の含有量の下限は0.20重量%、さらに0.25重量%、他方上限は0.7重量%、さらに0.6重量%である。 Next, the layer B on the side where the magnetic layer is not formed is composed of particles B1 having an average particle size of 0.40-0.90 μm and particles having an average particle size of 0.03-0.17 μm. It is necessary to contain B2 in the range of 0.15-0.8% by weight. When the average particle diameter of the particles B1 is less than the lower limit, the effect of improving the slit property is poor, and when it exceeds the upper limit, the electromagnetic conversion characteristics are impaired. The lower limit of the average particle diameter of the preferred particle B1 is 0.45 μm, further 0.50 μm, and the upper limit is 0.8 μm, further 0.7 μm. Moreover, if content based on the weight of B layer of particle | grains B1 is less than a minimum, a slit property improvement effect will be scarce, and when it exceeds the other upper limit, electromagnetic conversion characteristics will be impaired. The lower limit of the content of the particles B1 is preferably 0.003% by weight, further 0.004% by weight, and the upper limit is 0.018% by weight, further 0.015% by weight. Further, when the average particle diameter of the particles B2 is less than the lower limit, even if the particles B1 are contained, the effect of improving the slit property is poor, and when the other upper limit is exceeded, the electromagnetic conversion characteristics are impaired. The lower limit of the average particle diameter of the preferred particle B2 is 0.04 μm, further 0.05 μm, and the upper limit is 0.16 μm, further 0.15 μm. In addition, when the content of the particle B2 based on the weight of the B layer is less than the lower limit, the effect of improving the slit property is poor even when the particle B1 is contained, and when the other upper limit is exceeded, the electromagnetic conversion characteristics are impaired. . The lower limit of the content of the particles B2 is preferably 0.20% by weight, further 0.25% by weight, and the upper limit is 0.7% by weight, further 0.6% by weight.
ところで、本発明の積層ポリエステルフィルムは、B層の厚さ(tB)と粒子B1の平均粒子径(dB1)との比(tB/dB1)が、4.0〜9.0の範囲であることが必要である。tB/dB1が上記範囲にあることで、高速でスリットしたときに粒子の脱落などを抑制しつつ、電磁変換特性を高度に維持することができる。好ましいtB/dB1の下限は4.3、さらに4.5、他方上限は8.5、さらに8.2である。 By the way, in the laminated polyester film of the present invention, the ratio (tB / dB1) of the thickness (tB) of the B layer and the average particle diameter (dB1) of the particles B1 is in the range of 4.0 to 9.0. is necessary. When tB / dB1 is in the above range, the electromagnetic conversion characteristics can be maintained at a high level while suppressing dropout of particles when slitting at high speed. The lower limit of tB / dB1 is preferably 4.3 and further 4.5, while the upper limit is 8.5 and further 8.2.
さらに、本発明の積層ポリエステルフィルムの好ましい態様について説明する。
本発明の積層ポリエステルフィルムは、A層の厚さ(tA)と粒子B1の平均粒子径(dB1)との比(tA/dB1)が、2.0以上であることが、より電磁変換特性を高度に維持しやすいことから好ましい。好ましいtA/dB1の下限は2.2、さらに2.4、他方上限は特に制限されないが、磁気記録テープにしたときの巻き長を十分に確保する観点から薄いことが好ましく5.0、さらに4.0である。
Furthermore, the preferable aspect of the laminated polyester film of this invention is demonstrated.
In the laminated polyester film of the present invention, the ratio (tA / dB1) of the thickness (tA) of the layer A and the average particle diameter (dB1) of the particles B1 is 2.0 or more. It is preferable because it is highly maintainable. The preferable lower limit of tA / dB1 is 2.2 and further 2.4, and the other upper limit is not particularly limited. However, it is preferably thin from the viewpoint of securing a sufficient winding length when it is used as a magnetic recording tape, and 5.0 and 4 .0.
本発明の積層ポリエステルフィルムは、A層の厚さ(tA)と粒子Aの平均粒子径(dA)との比(tA/dA)が、4〜20の範囲であることが好ましい。上記範囲にあることで、電磁変換特性をより高度に発現させることができる。好ましいtA/dAの下限は7、さらに8、他方上限は、18、さらに15である。 In the laminated polyester film of the present invention, the ratio (tA / dA) of the thickness of the A layer (tA) and the average particle diameter (dA) of the particles A is preferably in the range of 4-20. By being in the said range, an electromagnetic conversion characteristic can be expressed more highly. The preferred lower limit of tA / dA is 7, and the other upper limit is 18, and 15.
ところで、上記のような不活性粒子Aや不活性粒子B1と、A層およびB層の厚みとの関係を具備させつつ、磁気記録テープにしたときの巻き長を十分に確保する観点から、本発明の積層ポリエステルフィルムは、その厚みが2.8−7.5μmであることが好ましい。好ましい積層ポリエステルフィルムの厚みの下限は、3.0μm、さらに3.5μm、他方上限は、7.0μm、さらに6.0μmである。また、同様な観点から、A層の厚みの下限は、0.8μm、さらに1.0μm、他方上限は、3.0μm、さらに2.5μmであることが好ましく、B層の厚みの下限は、2.0μm、さらに2.5μm、他方上限は、4.5μm、さらに4.0μmであることが好ましい。 By the way, from the viewpoint of sufficiently securing the winding length when the magnetic recording tape is formed while providing the relationship between the inert particles A and the inert particles B1 as described above and the thicknesses of the A layer and the B layer. The laminated polyester film of the invention preferably has a thickness of 2.8-7.5 μm. The lower limit of the thickness of the preferred laminated polyester film is 3.0 μm, further 3.5 μm, and the other upper limit is 7.0 μm, further 6.0 μm. From the same viewpoint, the lower limit of the thickness of the A layer is preferably 0.8 μm, further 1.0 μm, and the other upper limit is preferably 3.0 μm, and further 2.5 μm. The lower limit of the thickness of the B layer is It is preferable that the upper limit is 2.0 μm, further 2.5 μm, and the other upper limit is 4.5 μm, and further 4.0 μm.
本発明において、含有させる粒子A、粒子B1および粒子B2としては、もともと粗大粒子を含まないか含有するとしても極めて少ない粒子が好ましい。そのため、粒径分布曲線がシャープなものにしやすく、一次粒子の状態で存在しやすい粒子が好ましく、シリコーン樹脂、架橋アクリル樹脂、架橋ポリエステル、架橋ポリスチレンなどの有機高分子粒子および球状シリカ、シリカと有機高分子の複合体、からなる群から選ばれる少なくとも1種の粒子であることが好ましく、特にシリコーン樹脂、架橋ポリスチレンおよび球状シリカ、シリカ−アクリルの複合体粒子からなる群から選ばれる少なくとも1種の粒子であることが好ましい。もちろん、これらの粒子を含有させる場合は、さらに粗大粒子をなくすため、フィルターでのろ過を行ったり、分散剤で粒子の表面を処理したり、押出機での混練を強化することが好ましい。 In the present invention, the particles A, particles B1 and particles B2 to be contained are preferably very small particles even if they do not originally contain or contain coarse particles. Therefore, particles having a sharp particle size distribution curve are preferred, and particles that are likely to exist in the form of primary particles are preferable. Organic polymer particles such as silicone resin, crosslinked acrylic resin, crosslinked polyester, crosslinked polystyrene, and spherical silica, silica and organic Preferably, it is at least one kind of particles selected from the group consisting of polymer composites, and in particular, at least one kind selected from the group consisting of silicone resin, crosslinked polystyrene and spherical silica, and silica-acrylic composite particles. Particles are preferred. Of course, when these particles are contained, it is preferable to filter with a filter, to treat the surface of the particles with a dispersant, or to enhance kneading with an extruder in order to eliminate coarse particles.
これらの粒子は、A層、B層で同じ粒子種類である事が好ましく、特に粒子Aと粒子B2とは、平均粒子径も同じであることが、回収などの点から好ましい。
ところで、上記粒子A、粒子B1および粒子B2は、粒径分布曲線を見たときに、それぞれ単一のピークを有することが好ましい。ピークが単一かどうかは、横軸に粒子径、縦軸に粒子頻度の粒径分布曲線を作成し、横軸の粒子径の測定ピッチを0.01μmとしたとき、ピークが1つしかないか、ピークが複数あったとしても、ピークとピークとの間に低いピークの方の高さに対して50%以下となる凹みが存在しないことを意味する。また、同様な観点から、粒子の粒径分布曲線を見たときの全粒子の粒子径の相対標準偏差が0.19以下、さらに0.14以下であることが好ましい。
These particles are preferably of the same particle type in the A layer and the B layer, and it is particularly preferable from the viewpoint of recovery that the particles A and the particles B2 have the same average particle diameter.
By the way, it is preferable that the particle A, the particle B1, and the particle B2 each have a single peak when the particle size distribution curve is viewed. Whether or not there is a single peak is determined by creating a particle size distribution curve with the particle diameter on the horizontal axis and the particle frequency on the vertical axis, and when the measurement pitch of the particle diameter on the horizontal axis is 0.01 μm, there is only one peak. Even if there are a plurality of peaks, it means that there is no dent that is 50% or less with respect to the height of the lower peak between the peaks. From the same viewpoint, it is preferable that the relative standard deviation of the particle size of all the particles when viewing the particle size distribution curve is 0.19 or less, and further 0.14 or less.
本発明におけるポリエステルは、フィルムへの製膜が可能なものであれば、それ自体公知のものを採用できる。例えば、ジオール成分と芳香族ジカルボン酸成分との重縮合によって得られる芳香族ポリエステルが好ましい。かかる芳香族ジカルボン酸成分としては、例えばテレフタル酸、イソフタル酸、2,6−ナフタレンジカルボン酸、4,4’−ジフェニルジカルボン酸、6,6’−(エチレンジオキシ)ジ−2−ナフトエ酸などの6,6’−(アルキレンジオキシ)ジ−2−ナフトエ酸が挙げられる。また、かかるジオール成分としては、例えばエチレングリコール、1,4−ブタンジオール、1,4−シクロヘキサンジメタノール、1,6−ヘキサンジオールが挙げられる。 As the polyester in the present invention, a known polyester can be adopted as long as it can be formed into a film. For example, an aromatic polyester obtained by polycondensation of a diol component and an aromatic dicarboxylic acid component is preferable. Examples of the aromatic dicarboxylic acid component include terephthalic acid, isophthalic acid, 2,6-naphthalenedicarboxylic acid, 4,4′-diphenyldicarboxylic acid, 6,6 ′-(ethylenedioxy) di-2-naphthoic acid, and the like. 6,6 ′-(alkylenedioxy) di-2-naphthoic acid. Examples of the diol component include ethylene glycol, 1,4-butanediol, 1,4-cyclohexanedimethanol, and 1,6-hexanediol.
これらの中でも、高温での加工時の寸法安定性の点からは、エチレンテレフタレートまたはエチレン−2,6−ナフタレンジカルボキシレートを主たる繰り返し単位とするものが好ましく、特にエチレン−2,6−ナフタレンジカルボキシレートを主たる繰り返し単位とするものが好ましい。ここでいう主たるとは、好ましくは80モル%以上、さらに90モル%以上を意味する。 Among these, ethylene terephthalate or ethylene-2,6-naphthalenedicarboxylate is the main repeating unit from the viewpoint of dimensional stability during processing at high temperature, and ethylene-2,6-naphthalene is particularly preferable. Those having carboxylate as the main repeating unit are preferred. The term “main” as used herein means preferably 80 mol% or more, and more preferably 90 mol% or more.
また、より環境変化に対する寸法安定性を向上させる観点から、国際公開2008/096612号パンフレットに記載された6,6’−(エチレンジオキシ)ジ−2−ナフトエ酸成分、6,6’−(トリメチレンジオキシ)ジ−2−ナフトエ酸成分および6,6’−(ブチレンジオキシ)ジ−2−ナフトエ酸成分などの6,6’−(アルキレンジオキシ)ジ−2−ナフトエ酸成分を共重合したものも挙げられる。好ましい(アルキレンジオキシ)ジ−2−ナフトエ酸成分の共重合量は、全ジカルボン酸成分のモル数を基準として、5〜40モル%の範囲である。 Further, from the viewpoint of further improving the dimensional stability against environmental changes, the 6,6 ′-(ethylenedioxy) di-2-naphthoic acid component described in International Publication No. 2008/096612 pamphlet, 6,6 ′-( 6,6 ′-(alkylenedioxy) di-2-naphthoic acid components such as trimethylenedioxy) di-2-naphthoic acid component and 6,6 ′-(butylenedioxy) di-2-naphthoic acid component The thing copolymerized is also mentioned. The copolymerization amount of the preferred (alkylenedioxy) di-2-naphthoic acid component is in the range of 5 to 40 mol% based on the number of moles of all dicarboxylic acid components.
本発明におけるポリエステルは、6,6’−(アルキレンジオキシ)ジ−2−ナフトエ酸成分を含有しない場合はο−クロロフェノール中、35℃において、6,6’−(アルキレンジオキシ)ジ−2−ナフトエ酸成分を含有する場合はP−クロロフェノール/1,1,2,2−テトラクロロエタン(40/60重量比)の混合溶媒中、35℃において、測定したときの固有粘度が0.40dl/g以上であることが好ましく、0.40〜1.0dl/gであることがさらに好ましい。固有粘度が0.4dl/g未満ではフィルム製膜時に切断が多発したり、成形加工後の製品の強度が不足することがある。一方固有粘度が1.0dl/gを超える場合は重合時の生産性が低下する。 When the polyester in the present invention does not contain a 6,6 ′-(alkylenedioxy) di-2-naphthoic acid component, it is 6,6 ′-(alkylenedioxy) di- in o-chlorophenol at 35 ° C. When the 2-naphthoic acid component is contained, the intrinsic viscosity when measured in a mixed solvent of P-chlorophenol / 1,1,2,2-tetrachloroethane (40/60 weight ratio) at 35 ° C. is 0. It is preferably 40 dl / g or more, more preferably 0.40 to 1.0 dl / g. If the intrinsic viscosity is less than 0.4 dl / g, cutting may occur frequently during film formation, or the strength of the product after forming may be insufficient. On the other hand, when the intrinsic viscosity exceeds 1.0 dl / g, productivity during polymerization is lowered.
本発明におけるポリエステルの融点は、200〜300℃であることが好ましく、更に好ましくは210〜290℃、特に好ましくは220〜280℃である。融点が下限に満たないと二軸配向フィルムの耐熱性が不十分な場合があり、融点が上限を超える場合は溶融混練する際の温度が非常に高温になり、熱劣化などを引き起こしやすくなる。 The melting point of the polyester in the present invention is preferably 200 to 300 ° C, more preferably 210 to 290 ° C, and particularly preferably 220 to 280 ° C. If the melting point is less than the lower limit, the heat resistance of the biaxially oriented film may be insufficient, and if the melting point exceeds the upper limit, the temperature during melt kneading becomes very high, which tends to cause thermal degradation.
なお、本発明におけるポリエステルは、本発明の効果を損なわない範囲で、それ自体公知の他の共重合成分をさらに共重合、例えば繰り返し単位のモル数に対して10モル%以下、さらに5モル%以下の範囲で共重合していてもよいし、他の熱可塑性樹脂などを、例えば20重量%以下、さらに10重量%以下の範囲でブレンドしても良い。また、本発明におけるポリエステルは、本発明の効果を阻害しない範囲で、紫外線吸収剤等の安定剤、酸化防止剤、可塑剤、ワックスなどの滑剤、難燃剤、離型剤、核剤、を必要に応じて配合しても良い。なお、磁性層を形成する側の表面におけるうねり指数を低減する観点から、うねり指数を大きくしやすいポリエステルと非相溶な他の熱可塑性ポリマー、顔料、充填剤、ガラス繊維、炭素繊維、層状ケイ酸塩などは含有させないことが好ましい。 The polyester in the present invention is further copolymerized with other copolymer components known per se within a range not impairing the effects of the present invention, for example, 10 mol% or less, further 5 mol% with respect to the number of moles of repeating units. Copolymerization may be carried out in the following range, and other thermoplastic resins and the like may be blended in a range of, for example, 20% by weight or less, and further 10% by weight or less. Further, the polyester in the present invention requires a stabilizer such as an ultraviolet absorber, a lubricant such as an antioxidant, a plasticizer, and a wax, a flame retardant, a release agent, and a nucleating agent as long as the effects of the present invention are not impaired. You may mix according to. From the viewpoint of reducing the waviness index on the surface on which the magnetic layer is formed, other thermoplastic polymers, pigments, fillers, glass fibers, carbon fibers, layered silica that are incompatible with polyesters that tend to increase the waviness index. It is preferable not to contain acid salts.
本発明の積層ポリエステルフィルムは、例えば、ポリエステルA層用のポリマーと、反対面を形成するポリエステルB層用のポリマーとを用意し、これらを溶融状態で積層してダイからシート状に共押出する工程、得られたシート状物を冷却固化することで、積層未延伸ポリエステルフィルムとする工程、そして得られた積層未延伸ポリエステルフィルムを製膜方向と幅方向に延伸することで製造できる。溶融状態で押し出す工程での温度は、未溶融物がなく、過度にポリエステルの熱劣化が進まない温度であれば特に制限されず、例えば、ポリエステルの融点(Tm:℃)ないし(Tm+70)℃の温度で行うことが好ましい。つぎに、冷却については、得られる積層未延伸ポリエステルフィルムの平坦性を維持しつつ、厚み斑も少なくするために、フィルム製膜方向に沿ってダイの下方に設置された回転する冷却ドラムを用い、それにシート状物を密着させて冷却するのが好ましい。つづいて、延伸については、積層未延伸ポリエステルフィルムを、一軸方向(縦方向または横方向)に(ポリエステルのガラス転移温度(Tg)−10)℃〜(Tg+100)℃の温度で3.5倍以上、好ましくは4倍以上の倍率で延伸し、次いで上記延伸方向と直交する方向にTg〜(Tg+100)℃の温度で3倍以上、好ましくは3.5倍以上の倍率で延伸するのが好ましい。 The laminated polyester film of the present invention is prepared, for example, by preparing a polymer for the polyester A layer and a polymer for the polyester B layer forming the opposite surface, and laminating these in a molten state and coextruding them from a die into a sheet. It can manufacture by extending | stretching the process of making a lamination | stacking unstretched polyester film and the obtained lamination | stacking unstretched polyester film in a film forming direction and the width direction by cooling and solidifying the obtained sheet-like material. The temperature in the process of extruding in a molten state is not particularly limited as long as there is no unmelted material and the temperature of the polyester does not excessively deteriorate. For example, the melting point of the polyester (Tm: ° C.) to (Tm + 70) ° C. It is preferable to carry out at temperature. Next, for cooling, in order to reduce the thickness unevenness while maintaining the flatness of the obtained laminated unstretched polyester film, a rotating cooling drum installed below the die along the film forming direction is used. It is preferable to cool the sheet-like material in close contact with it. Next, for stretching, the laminated unstretched polyester film is uniaxially (longitudinal or transverse) (polyester glass transition temperature (Tg) −10) ° C. to (Tg + 100) ° C. to 3.5 times or more. The film is preferably stretched at a magnification of 4 times or more, and then stretched at a temperature of Tg to (Tg + 100) ° C. in a direction perpendicular to the stretching direction at a magnification of 3 times or more, preferably 3.5 times or more.
さらに必要に応じて縦方向および/または横方向に再度延伸してもよい。このように延伸したときの全延伸倍率は、面積延伸倍率(縦方向の延伸倍率×横方向の延伸倍率)として14倍以上が好ましく、17〜35倍がさらに好ましく、21〜30倍が特に好ましい。さらにまた、二軸配向フィルムは、(Tm−70)〜(Tm−10)℃の温度で熱固定することができ、例えば180〜250℃で熱固定するのが好ましい。熱固定時間は0.1〜60秒が好ましい。また、前述の延伸は逐次二軸延伸で説明したが、縦方向と横方向に同時に延伸する同時二軸延伸を用いても良い。 Further, if necessary, the film may be stretched again in the machine direction and / or the transverse direction. The total draw ratio when stretched in this manner is preferably 14 times or more, more preferably 17 to 35 times, and particularly preferably 21 to 30 times as an area draw ratio (longitudinal draw ratio x transverse draw ratio). . Furthermore, the biaxially oriented film can be heat-set at a temperature of (Tm-70) to (Tm-10) ° C., and is preferably heat-set at, for example, 180 to 250 ° C. The heat setting time is preferably 0.1 to 60 seconds. Moreover, although the above-mentioned extending | stretching was demonstrated by sequential biaxial stretching, you may use simultaneous biaxial stretching which extends | stretches simultaneously in the vertical direction and a horizontal direction.
本発明の積層ポリエステルフィルムは、高密度磁気記録媒体のベースフィルムとして用いた際に優れた寸法安定性を発現するために、長手方向のヤング率が3〜10GPa、さらに3.5〜9GPa、特に4〜8GPaであることが好ましい。一方、幅方向のヤング率は、ベースフィルムでの温度膨張係数を後述の範囲とさせやすい観点から、4〜15GPa、さらに5〜14GPa、特に6〜13GPa、もっとも好ましくは7〜11GPaの範囲であることが好ましい。幅方向のヤング率が下限未満では、磁気記録テープとしたときの温度膨張係数を小さくすることが困難となり、他方上限を超えると、磁気記録テープとしたときの温度膨張係数が過度に小さくなってしまう。 The laminated polyester film of the present invention has a longitudinal Young's modulus of 3 to 10 GPa, more preferably 3.5 to 9 GPa, particularly in order to develop excellent dimensional stability when used as a base film of a high-density magnetic recording medium. It is preferably 4 to 8 GPa. On the other hand, the Young's modulus in the width direction is 4 to 15 GPa, more preferably 5 to 14 GPa, particularly 6 to 13 GPa, most preferably 7 to 11 GPa, from the viewpoint of easily setting the temperature expansion coefficient of the base film to the range described later. It is preferable. If the Young's modulus in the width direction is less than the lower limit, it is difficult to reduce the temperature expansion coefficient when the magnetic recording tape is used. On the other hand, if the upper limit is exceeded, the temperature expansion coefficient when the magnetic recording tape is used becomes excessively small. End up.
本発明の積層ポリエステルフィルムは、高密度磁気記録テープ、特にディジタル記録型磁気記録テープのベースフィルムとして好ましく用いられる。そこで、本発明の積層ポリエステルフィルムを用いた磁気記録媒体について、さらに説明する。 The laminated polyester film of the present invention is preferably used as a base film of a high-density magnetic recording tape, particularly a digital recording magnetic recording tape. Therefore, the magnetic recording medium using the laminated polyester film of the present invention will be further described.
本発明の磁気記録媒体は、上述の積層ポリエステルフィルムに磁性層を形成することで製造できる。なお、本発明の積層ポリエステルフィルムの表面には、磁性層などとの接着性を向上させるために、本発明の効果を損なわない範囲で、それ自体公知の易接着機能を有する塗膜層などを形成しても良いが、ブロッキングや高速でスリットする際に易接着層が破壊されやすいことから、易接着層はないことが好ましい。 The magnetic recording medium of the present invention can be produced by forming a magnetic layer on the above-described laminated polyester film. In addition, on the surface of the laminated polyester film of the present invention, in order to improve the adhesiveness with a magnetic layer or the like, a coating layer having a well-known easy-adhesion function, etc., as long as the effect of the present invention is not impaired. Although it may be formed, it is preferable that there is no easy-adhesion layer because the easy-adhesion layer is easily broken when blocking or slitting at high speed.
本発明の磁気記録テープにおける磁性層は、鉄または鉄を主成分とする針状微細磁性粉やバリウムフェライト磁性粉末をポリ塩化ビニル、塩化ビニル・酢酸ビニル共重合体等のバインダーに均一分散し、その塗液を塗布して形成したものであり、前述のとおり、本発明の積層ポリエステルフィルムを使用することで、電磁変換特性に優れながらも、高速でスリットできることから、生産性良く磁気記録テープとすることができる。 The magnetic layer in the magnetic recording tape of the present invention is uniformly dispersed in a binder such as polyvinyl chloride, vinyl chloride / vinyl acetate copolymer with acicular fine magnetic powder or barium ferrite magnetic powder mainly composed of iron or iron, It is formed by applying the coating liquid, and as described above, by using the laminated polyester film of the present invention, it can be slit at high speed while being excellent in electromagnetic conversion characteristics. can do.
なお、磁性層は、その厚みが1μm以下、さらに0.1〜1μmとなるように塗布するのが、特に短波長領域での出力、S/N、C/N等の電磁変換特性に優れ、ドロップアウト、エラーレートの少ない高密度記録用塗布型磁気記録テープとする観点から好ましい。また、必要に応じて、塗布型磁性層の下地層として、微細な酸化鉄粉末等を含有する非磁性層を磁性層と同様の有機バインダー中に分散し、塗設することも好ましい。 In addition, it is excellent in electromagnetic conversion characteristics such as output in a short wavelength region, S / N, C / N, etc., particularly when the magnetic layer is applied so that the thickness is 1 μm or less, and further 0.1 to 1 μm. This is preferable from the viewpoint of a coating type magnetic recording tape for high density recording with low dropout and error rate. If necessary, it is also preferable to disperse and coat a nonmagnetic layer containing fine iron oxide powder or the like in the same organic binder as that of the magnetic layer as an underlayer of the coating type magnetic layer.
また、磁性層の表面には、目的、用途、必要に応じてダイアモンドライクカーボン(DLC)等の保護層、含フッ素カルボン酸系潤滑層を順次設け、さらに他方の表面に、公知のバックコート層を設けてもよい。
このようにして得られる塗布型磁気記録テープは、データ8ミリ、DDSIV、DLT、S−DLT、LTO等のデータ用途の磁気テープとして極めて有用である。
Further, a protective layer such as diamond-like carbon (DLC) and a fluorine-containing carboxylic acid-based lubricating layer are sequentially provided on the surface of the magnetic layer as required, and a known backcoat layer is provided on the other surface. May be provided.
The coating type magnetic recording tape thus obtained is extremely useful as a magnetic tape for data use such as data 8 mm, DDSIV, DLT, S-DLT, LTO and the like.
以下に実施例及び比較例を挙げ、本発明をより具体的に説明する。なお、本発明におけるポリエステル、積層ポリエステルフィルムおよびデータストレージの特性は、下記の方法で測定および評価した。 Hereinafter, the present invention will be described more specifically with reference to examples and comparative examples. The characteristics of the polyester, laminated polyester film and data storage in the present invention were measured and evaluated by the following methods.
(1)固有粘度
得られたポリエステルの固有粘度は、前述のとおり、o−クロロフェノール、35℃で測定し、o−クロロフェノールでは均一に溶解するのが困難な場合は、p−クロロフェノール/1,1,2,2−テトラクロロエタン(40/60重量比)の混合溶媒を用いて35℃で測定して求めた。
(1) Intrinsic viscosity As described above, the intrinsic viscosity of the obtained polyester is measured at o-chlorophenol at 35 ° C. When it is difficult to dissolve uniformly with o-chlorophenol, p-chlorophenol / It was determined by measurement at 35 ° C. using a mixed solvent of 1,1,2,2-tetrachloroethane (40/60 weight ratio).
(2)フィルム中の粒子の粒径、平均粒子径および粒子径の相対標準偏差
フィルム表面層のポリエステルをプラズマ低温灰化処理法(例えばヤマト科学製、PR−503型)で除去し、粒子を露出させる。処理条件は、ポリエステルは灰化されるが粒子はダメージを受けない条件を選択する。これをSEM(走査型電子顕微鏡)にて1万倍程度の倍率で粒子を観察し、粒子の画像(粒子によってできる光の濃淡)をイメージアナライザー(例えば、ケンブリッジインストルメント製、QTM900)に結びつけ、観察箇所を変えて少なくとも5,000個の粒子の面積円相当径(Di)を求める。この結果から粒子の粒径分布曲線を作成した。なお、粒子種の同定はSEM−XMA、ICPによる金属元素の定量分析などを使用して行うことができる。また、添加する粒子の平均粒子径は、同様な測定を行って各粒子の粒径を求め、数平均を平均粒子径とした。
(2) Particle size, average particle size, and relative standard deviation of particle size in the film Polyester on the film surface layer is removed by a plasma low-temperature ashing method (for example, PR-503, manufactured by Yamato Kagaku), and the particles are removed. Expose. The treatment conditions are such that the polyester is ashed but the particles are not damaged. This is observed with a SEM (scanning electron microscope) at a magnification of about 10,000 times, and an image of the particle (light density produced by the particle) is connected to an image analyzer (for example, QTM900, manufactured by Cambridge Instrument) The observation area is changed, and the area equivalent circle diameter (Di) of at least 5,000 particles is obtained. From this result, a particle size distribution curve of the particles was prepared. The identification of the particle type can be performed using SEM-XMA, quantitative analysis of metal elements by ICP, or the like. Moreover, the average particle diameter of the particle | grains to add was measured similarly, calculated | required the particle size of each particle | grain, and made the number average the average particle diameter.
(3)粒子の含有量
(3−1)各層中の粒子の総含有量
積層二軸配向ポリエステルフィルムからポリエステルA層、ポリエステルB層を各々100g程度削り採ってサンプリングし、ポリエステルは溶解し粒子は溶解させない溶媒を選択して、サンプルを溶解した後、粒子をポリエステルから遠心分離し、サンプル重量に対する粒子の比率(重量%)をもって各層中の粒子総含有量とする。
(3) Content of particles (3-1) Total content of particles in each layer The polyester A layer and the polyester B layer were sampled by scraping about 100 g each from the laminated biaxially oriented polyester film, the polyester was dissolved, and the particles were After selecting the solvent not to be dissolved and dissolving the sample, the particles are centrifuged from the polyester, and the ratio of the particles to the sample weight (% by weight) is the total particle content in each layer.
(3−2)各層中の無機粒子の総含有量
積層ポリエステルフィルムの無機粒子が存在する場合は、ポリエステルA層、ポリエステルB層を各々削り採って100g程度サンプリングし、これを白金ルツボ中にて1,000℃程度の炉の中で3時間以上燃焼させ、次いでルツボ中の燃焼物をテレフタル酸(粉体)と混合し50グラムの錠型のプレートを作成する。このプレートを波長分散型蛍光X線を用いて各元素のカウント値をあらかじめ作成してある元素毎の検量線より換算し各層中の無機粒子の総含有量を決定する。蛍光X線を測定する際のX線管はCr管が好ましくRh管で測定してもよい。X線出力は4KWと設定し分光結晶は測定する元素毎に変更する。材質の異なる無機粒子が複数種類存在する場合は、この測定により各材質の無機粒子の含有量を決定する。
(3-2) Total content of inorganic particles in each layer When inorganic particles of the laminated polyester film are present, the polyester A layer and the polyester B layer are each scraped and sampled about 100 g, and this is sampled in a platinum crucible. Burn in a furnace at about 1,000 ° C. for 3 hours or more, then mix the burned product in the crucible with terephthalic acid (powder) to make a 50 gram tablet plate. This plate is converted using a wavelength-dispersed fluorescent X-ray to calculate the count value of each element from a calibration curve for each element that has been prepared in advance, and the total content of inorganic particles in each layer is determined. The X-ray tube for measuring fluorescent X-rays is preferably a Cr tube and may be measured with an Rh tube. The X-ray output is set to 4 kW, and the spectral crystal is changed for each element to be measured. When there are a plurality of types of inorganic particles of different materials, the content of the inorganic particles of each material is determined by this measurement.
(3−3)各層中の各種粒子の含有量(無機粒子が存在しない場合)
層中に無機粒子が存在しない場合は、前記(2)により求めたピークを構成する各粒子の個数割合と平均粒子径と粒子の密度から各ピーク領域に存在する粒子の重量割合を算出し、これと前記(3−1)で求めた各層中の粒子の総含有量とから、各ピーク領域に存在する粒子の含有量(重量%)を求める。
なお、代表的な微粒子の密度は下記のとおりである。
架橋シリコーン樹脂の密度 : 1.35g/cm3
架橋ポリスチレン樹脂の密度: 1.05g/cm3
架橋アクリル樹脂の密度 : 1.20g/cm3
なお、樹脂の密度は(3−1)の方法でポリエステルから遠心分離した粒子をさらに分別し、例えば、ピクノメーターにより「微粒子ハンドブック:朝倉書店、1991年版、150頁」に記載の方法で測定することができる。
(3-3) Content of various particles in each layer (when no inorganic particles are present)
When inorganic particles are not present in the layer, the weight ratio of the particles present in each peak region is calculated from the number ratio of each particle constituting the peak determined in (2) above, the average particle diameter and the density of the particles, From this and the total content of particles in each layer determined in (3-1) above, the content (% by weight) of particles present in each peak region is determined.
The typical fine particle density is as follows.
Density of crosslinked silicone resin: 1.35 g / cm 3
Cross-linked polystyrene resin density: 1.05 g / cm 3
Cross-linked acrylic resin density: 1.20 g / cm 3
The resin density is further determined by separating the particles centrifuged from the polyester by the method (3-1), and measured by a method described in “Fine Particles Handbook: Asakura Shoten, 1991 edition, page 150”, for example, with a pycnometer. be able to.
(3−4)各層中の各種粒子の含有量(無機粒子が存在する場合)
層中に無機粒子が存在する場合は、前記(3−1)で求めた各層中の粒子の総含有量と前記(3−2)で求めた各層中の無機粒子の総含有量とから層中の有機粒子と無機粒子の含有量をそれぞれ算出し、有機粒子の含有量は上記(3−3)の方法で、無機粒子の含有量は上記(3−2)の方法で、それぞれ含有量(重量%)を求める。
(3-4) Content of various particles in each layer (when inorganic particles are present)
When inorganic particles are present in the layer, the layer is determined from the total content of particles in each layer determined in (3-1) and the total content of inorganic particles in each layer determined in (3-2). The content of the organic particles and the inorganic particles in each is calculated, the content of the organic particles is the method (3-3), and the content of the inorganic particles is the method (3-2). (Wt%) is determined.
(4)フィルムおよび各ポリエステル層の厚み
(4−1)フィルムの厚み
ゴミが入らないようにフィルムを10枚重ね、打点式電子マイクロメータにて厚みを測定し、1枚当たりのフィルム厚みを計算する。
(4) Thickness of film and each polyester layer (4-1) Thickness of film 10 films are stacked so that dust does not enter, the thickness is measured with a dot-type electronic micrometer, and the film thickness per sheet is calculated. To do.
(4−2)各ポリエステル層の厚み
2次イオン質量分析装置(SIMS)を用いて、表層から深さ3,000nm迄の範囲のフィルム中の粒子の内もっとも高濃度の粒子に起因する元素とポリエステルの炭素元素の濃度比(M+/C+)を粒子濃度とし、表面から深さ3,000nmまで厚さ方向の分析を行う。表層では表面という界面のために粒子濃度は低く表面から遠ざかるにつれて粒子濃度は高くなる。そして一旦極大値となった粒子濃度がまた減少し始める。この濃度分布曲線をもとに表層粒子濃度が極大値の1/2となる深さ(この深さは極大値となる深さよりも深い)を求め、これを表層厚さとする。そして、先ほどのフィルムの厚みと表層厚みとから、各層の厚みを算出する。
条件は次のとおりである。
(a)測定装置:2次イオン質量分析装置(SIMS)
(b)測定条件
1次イオン種 :O2+
1次イオン加速電圧:12KV
1次イオン電流:200nA
ラスター領域 :400μm□
分析領域 :ゲート30%
測定真空度 :0.8Pa(6.0×10−3Torr)
E−GUN :0.5KV−3.0A
なお、表層から深さ3000nm迄の範囲にもっとも多く含有する粒子が有機高分子粒子の場合はSIMSでは測定が難しいので、表面からエッチングしながらXPS(X線光電子分光法)、IR(赤外分光法)などで上記同様のデプスプロファイルを測定し、表層厚さを求めてもよい。
(4-2) Thickness of each polyester layer Using a secondary ion mass spectrometer (SIMS), an element caused by the highest concentration of particles in the film ranging from the surface layer to a depth of 3,000 nm The concentration ratio (M + / C +) of the carbon element in the polyester is defined as the particle concentration, and analysis in the thickness direction is performed from the surface to a depth of 3,000 nm. In the surface layer, the particle concentration is low due to the interface of the surface, and the particle concentration increases as the distance from the surface increases. And the particle concentration once reached the maximum value starts to decrease again. Based on this concentration distribution curve, a depth at which the surface layer particle concentration is ½ of the maximum value (this depth is deeper than the depth at which the maximum value is reached) is determined, and this is defined as the surface layer thickness. Then, the thickness of each layer is calculated from the thickness of the film and the thickness of the surface layer.
The conditions are as follows.
(A) Measuring device: secondary ion mass spectrometer (SIMS)
(B) Measurement conditions Primary ion species: O 2+
Primary ion acceleration voltage: 12KV
Primary ion current: 200 nA
Raster area: 400 μm
Analysis area: 30% gate
Measurement degree of vacuum: 0.8 Pa (6.0 × 10 −3 Torr)
E-GUN: 0.5KV-3.0A
In addition, when the most contained particles in the range from the surface layer to a depth of 3000 nm are organic polymer particles, it is difficult to measure by SIMS, so XPS (X-ray photoelectron spectroscopy), IR (infrared spectroscopy) while etching from the surface. The depth profile similar to the above may be measured by the method) to obtain the surface layer thickness.
(5)ヤング率
フィルムを試料幅10mm、長さ15cmに切り、チャック間100mmにして、引張速度10m/min、チャート速度500mm/minの条件でインストロンタイプの万能引張試験装置にて引っ張る。得られる荷重−伸び曲線の立上り部の接線よりヤング率を計算する。
(5) Young's modulus The film is cut into a sample width of 10 mm and a length of 15 cm, and the distance between chucks is set to 100 mm, and the film is pulled with an Instron type universal tensile tester under the conditions of a tensile speed of 10 m / min and a chart speed of 500 mm / min. The Young's modulus is calculated from the tangent of the rising portion of the obtained load-elongation curve.
(6)表面粗さ(Ra)
非接触式三次元表面粗さ計(ZYGO社製:New View5022)を用いて測定倍率25倍、測定面積283μm×213μm(=0.0603mm2)の条件にて測定し、該粗さ計に内蔵された表面解析ソフトMetro Proにより中心面平均粗さ(Ra)を求め、これを表面粗さ(Ra)とした。なお、測定は測定箇所を変えて10回行い、それらの平均値を中心面平均粗さ(Ra)とした。また積層ポリエステルフィルムの磁性層を形成する側(A層側)の表面の表面粗さをRaA、磁性層を形成しない側(B層側)の表面の粗さをRaBとした。
(6) Surface roughness (Ra)
Measured using a non-contact type three-dimensional surface roughness meter (manufactured by ZYGO: New View 5022) at a measurement magnification of 25 times and a measurement area of 283 μm × 213 μm (= 0.0603 mm 2 ), and incorporated in the roughness meter The center surface average roughness (Ra) was determined by the surface analysis software Metro Pro, which was defined as the surface roughness (Ra). The measurement was performed 10 times while changing the measurement location, and the average value thereof was defined as the center plane average roughness (Ra). The surface roughness of the laminated polyester film on the side where the magnetic layer is formed (A layer side) is RaA, and the surface roughness on the side where the magnetic layer is not formed (B layer side) is RaB.
(7)スリット性
製膜した積層二軸配向ポリエステルフィルムの親ロールを、幅1000mm、長さ1000mに、レザー刃方式のスリッターにて、搬送速度を変えてスリットし、巻取り時の皺や巻きずれ無く、巻取りできる最大速度をスリット速度とし、実施例1を100とした相対値を求め、以下の基準で評価した。
評価基準 ◎ : 80以上
○ : 60以上、80未満
× : 60未満
(7) Slit property The master roll of the laminated biaxially oriented polyester film formed is slit into a width of 1000 mm and a length of 1000 m with a leather blade type slitter while changing the conveying speed, and wrinkles and windings during winding The maximum speed that can be wound up without any deviation was defined as the slit speed, and a relative value was obtained with Example 1 as 100, and evaluated according to the following criteria.
Evaluation criteria ◎: 80 or more
○: 60 or more, less than 80
×: Less than 60
(8)削れ性
フィルムを幅12.7mm、長さ100mに裁断し、横浜システム製高速巻取り試験機にて、張力50g/12.7mm、巻取り速度、60m/分(低速)、および300m/分(高速)の条件で、外径5mmで表面粗さRa20nmのステンレス鋼SUS304製固定棒へ、抱き角90°で接触させて移動(摩擦)させたのちに、フィルムの摩擦させた面にアルミ蒸着を施し、光学顕微鏡で対物レンズ50倍(測定面積140μm×105μm×8枚=0.118mm2)の条件にて粒子脱落痕の凹個数を計測したのち、以下の基準で評価した。
評価基準 ◎:粒子脱落痕が40個未満。
○:粒子脱落痕が40個以上、120個未満。
×:粒子脱落痕が120個以上。
(8) Sharpness The film was cut into a width of 12.7 mm and a length of 100 m, and the tension was 50 g / 12.7 mm, the winding speed was 60 m / min (low speed), and 300 m using a high-speed winding tester manufactured by Yokohama System. / Minute (high speed), after moving (frictioning) a stainless steel SUS304 fixing rod with an outer diameter of 5 mm and a surface roughness Ra of 20 nm at a hugging angle of 90 °, the film was rubbed Aluminum deposition was performed, and the number of dents of particle drop marks was measured with an optical microscope under the conditions of an objective lens 50 times (measurement area 140 μm × 105 μm × 8 sheets = 0.118 mm 2 ), and then evaluated according to the following criteria.
Evaluation criteria A: Particle drop marks are less than 40.
○: Particle drop marks are 40 or more and less than 120.
X: Particle drop marks are 120 or more.
(9)磁気テープの作成
各実施例及び比較例で得られた幅1000mm、長さ1000mの積層二軸配向ポリエステルフィルムの粗面層(A層)側表面に、下記組成のバックコート層塗料をダイコータ(加工時の張力:20MPa、温度:120℃、速度:200m/分)で、塗布し、乾燥させた後、フィルムの平坦層(B層)側表面に下記組成の非磁性塗料、磁性塗料をダイコータで同時に膜厚を変えて塗布し、磁気配向させて乾燥させる。さらに、小型テストカレンダ−装置(スチ−ルロール/ナイロンロール、5段)で、温度:70℃、線圧:200kg/cmでカレンダ−処理した後、70℃、48時間キュアリングする。上記テ−プを12.65mmにスリットし、カセットに組み込み磁気記録テープとした。なお、乾燥後のバックコート層、非磁性層および磁性層の厚みは、それぞれ0.5μm、1.2μmおよび0.1μmとなるように塗布量を調整した。
<非磁性塗料の組成>
・酸化鉄粉末 :80重量部
・カーボンブラック :20重量部
・エスレックA(積水化学製塩化ビニル/酢酸ビニル共重合体 :10重量部
・コロネートL(日本ポポリウレタン製ポリイソシアネート) : 5重量部
・レシチン : 1重量部
・メチルエチルケトン :150重量部
・トルエン :75重量部
・ラウリン酸 :1.5重量部
<磁性塗料の組成>
・バリウムフェライト磁性粉末 :100重量部
・エスレックA(積水化学製塩化ビニル/酢酸ビニル共重合体 :10重量部
・ニッポラン2304(日本ポリウレタン 製ポリウレタンエラストマ):10重量部
・コロネートL(日本ポリウレタン製ポリイソシアネート) : 5重量部
・レシチン : 1重量部
・メチルエチルケトン :75重量部
・メチルイソブチルケトン :75重量部
・トルエン :75重量部
・カーボンブラック : 1重量部
・ラウリン酸 :1.5重量部
<バックコート層塗料の組成:>
カーボンブラック :50重量部
熱可塑性ポリウレタン樹脂 :60重量部
イソシアネート化合物 :18重量部
(日本ポリウレタン工業社製コロネートL)
シリコーンオイル :0.5重量部
メチルエチルケトン :250重量部
トルエン :50重量部
(9) Preparation of magnetic tape A back coat layer paint having the following composition was applied to the surface of the rough surface layer (A layer) of the laminated biaxially oriented polyester film having a width of 1000 mm and a length of 1000 m obtained in each Example and Comparative Example. After coating and drying with a die coater (tension during processing: 20 MPa, temperature: 120 ° C., speed: 200 m / min), a non-magnetic paint or magnetic paint having the following composition on the surface of the flat layer (B layer) side of the film Is applied at the same time with a die coater while changing the film thickness, magnetically oriented and dried. Further, after calendering with a small test calender (steel roll / nylon roll, 5 stages) at a temperature of 70 ° C. and a linear pressure of 200 kg / cm, curing is performed at 70 ° C. for 48 hours. The tape was slit to 12.65 mm and incorporated into a cassette to obtain a magnetic recording tape. The coating amount was adjusted so that the thicknesses of the dried backcoat layer, nonmagnetic layer and magnetic layer were 0.5 μm, 1.2 μm and 0.1 μm, respectively.
<Composition of non-magnetic paint>
Iron oxide powder: 80 parts by weight Carbon black: 20 parts by weight Eslek A (Sekisui Chemical vinyl chloride / vinyl acetate copolymer: 10 parts by weight Coronate L (Nippon Polyurethane Polyisocyanate): 5 parts by weight Lecithin: 1 part by weight, methyl ethyl ketone: 150 parts by weight, toluene: 75 parts by weight, lauric acid: 1.5 parts by weight <Composition of magnetic paint>
-Barium ferrite magnetic powder: 100 parts by weight-Esreck A (Sekisui Chemical's vinyl chloride / vinyl acetate copolymer: 10 parts by weight-Nipponran 2304 (Nippon Polyurethane Polyurethane Elastomer): 10 parts by weight-Coronate L (Nippon Polyurethane Poly Isocyanate): 5 parts by weight, lecithin: 1 part by weight, methyl ethyl ketone: 75 parts by weight, methyl isobutyl ketone: 75 parts by weight, toluene: 75 parts by weight, carbon black: 1 part by weight, lauric acid: 1.5 parts by weight <back Composition of coat layer paint:>
Carbon black: 50 parts by weight Thermoplastic polyurethane resin: 60 parts by weight Isocyanate compound: 18 parts by weight (Coronate L manufactured by Nippon Polyurethane Industry Co., Ltd.)
Silicone oil: 0.5 parts by weight Methyl ethyl ketone: 250 parts by weight Toluene: 50 parts by weight
(10)電磁変換特性
電磁変換特性測定には、ヘッドを固定した1/2インチリニアシステムを用いた。記録は、電磁誘導型ヘッド(トラック幅25μm、ギャップ0.1μm)を用い、再生はMRヘッド(8μm)を用いた。ヘッド/テープの相対速度は10m/秒とし、記録波長0.2μmの信号を記録し、再生信号をスペクトラムアナライザーで周波数分析し、キャリア信号(波長0.2μm)の出力Cと、スペクトル全域の積分ノイズNの比をC/N比とし、実施例1を0dBとした相対値を求め、以下の基準で、評価した。
◎ : +1dB以上
○ : −1dB以上、+1dB未満
× : −1dB未満
(10) Electromagnetic conversion characteristics For measuring the electromagnetic conversion characteristics, a 1/2 inch linear system with a fixed head was used. Recording was performed using an electromagnetic induction head (track width 25 μm, gap 0.1 μm), and reproduction was performed using an MR head (8 μm). The relative speed of the head / tape is 10 m / sec, a signal with a recording wavelength of 0.2 μm is recorded, the reproduced signal is analyzed with a spectrum analyzer, the output C of the carrier signal (wavelength 0.2 μm), and the integration over the entire spectrum. The relative value with the noise N ratio as C / N ratio and Example 1 as 0 dB was determined and evaluated according to the following criteria.
◎: +1 dB or more ○: −1 dB or more, less than +1 dB ×: less than −1 dB
[実施例1]
平坦層(磁性層)側に添加する粒子として、平均粒子径0.14μmの真球状シリカ粒子(粒子A)を0.10重量%含有した固有粘度が0.62のポリエステルA層用ポリエチレン−2,6−ナフタレートペレットと、平均粒子径0.5μmのシリコーン粒子(粒子B1)を0.012重量%と平均粒子径0.14μmの真球状シリカ粒子(粒子B2)を0.43重量%含有した、固有粘度が0.62のポリエステルB層用ポリエチレン−2,6−ナフタレートペレットを用意した。そして、それぞれペレットを170℃で6時間乾燥した後、2台の押出機ホッパーにそれぞれ供給し、溶融温度310℃で、A層:B層=3:7の厚み比率でダイから冷却ドラム上にシート状に共押出し、積層未延伸ポリエステルフィルムを得た。
このようにして得られた積層未延伸ポリエステルフィルムを、120℃に予熱し、上方よりIRヒーターにてフィルム表面温度が140℃になるように加熱し、延伸倍率4.8倍で縦方向(製膜方向)の延伸を行った。続いて、155℃に加熱されたステンター内に供給し、横方向に5.1倍に延伸(第1段)後、更に180℃に加熱されたステンター内に供給して再度横方向に1.2倍に延伸した後、210℃の熱風で4秒間熱固定し、厚み5.0μmの積層二軸配向ポリエステルフィルムを得た。得られた積層二軸配向ポリエステルフィルムのヤング率は縦方向6.3GPa、横方向8.9GPaであった。
得られた積層二軸配向ポリエステルフィルムの特性を表1に示す。
[Example 1]
Polyethylene-2 for polyester A layer having an intrinsic viscosity of 0.62 containing 0.10 wt% of true spherical silica particles (particle A) having an average particle size of 0.14 μm as particles to be added to the flat layer (magnetic layer) side , 6-Naphthalate pellets, 0.012% by weight of silicone particles (particle B1) having an average particle size of 0.5 μm and 0.43% by weight of true spherical silica particles (particle B2) having an average particle size of 0.14 μm Polyethylene-2,6-naphthalate pellets for polyester B layer having an intrinsic viscosity of 0.62 were prepared. Each pellet was dried at 170 ° C. for 6 hours and then supplied to two extruder hoppers, respectively, at a melting temperature of 310 ° C., and a thickness ratio of A layer: B layer = 3: 7 was placed on the cooling drum from the die. The sheet was coextruded to obtain a laminated unstretched polyester film.
The laminated unstretched polyester film thus obtained was preheated to 120 ° C. and heated from above with an IR heater so that the film surface temperature was 140 ° C., and stretched in the machine direction (manufactured at a stretch ratio of 4.8 times). Stretching in the film direction) was performed. Subsequently, the sheet is supplied into a stenter heated to 155 ° C., stretched 5.1 times in the transverse direction (first stage), and further supplied into a stenter heated to 180 ° C. After stretching twice, it was heat-fixed with hot air at 210 ° C. for 4 seconds to obtain a laminated biaxially oriented polyester film having a thickness of 5.0 μm. The Young's modulus of the obtained laminated biaxially oriented polyester film was 6.3 GPa in the vertical direction and 8.9 GPa in the horizontal direction.
Table 1 shows the characteristics of the obtained laminated biaxially oriented polyester film.
[実施例2〜17および比較例1〜13]
含有させる、粒子A、粒子B1および粒子B2ならびにA層およびB層の厚さを、表1または表2に示すように変更した他は、実施例1と同様な操作を繰り返した。
[Examples 2 to 17 and Comparative Examples 1 to 13]
The same operations as in Example 1 were repeated except that the thicknesses of the particles A, particles B1 and B2, and the A layer and B layer to be contained were changed as shown in Table 1 or Table 2.
表1および表2中の、シリカは真球状シリカ粒子、シリコーンは真球状シリコーン粒子、ポリスチは真球状架橋ポリスチレン粒子を意味する。 In Tables 1 and 2, silica means true spherical silica particles, silicone means true spherical silicone particles, and polystyrene means true spherical crosslinked polystyrene particles.
本発明の積層ポリエステルフィルムは、磁気記録媒体としたときに、優れた電磁変換特性を具備しつつ、高速でのスリットが可能であることから、塗布型磁気記録テープのベースフィルムとして好適に用いることができる。 The laminated polyester film of the present invention, when used as a magnetic recording medium, is suitable for use as a base film of a coating type magnetic recording tape because it has excellent electromagnetic conversion characteristics and can be slit at high speed. Can do.
Claims (7)
磁性層を形成する側のA層は、平均粒子径0.05−0.15μmの粒子Aを0.01−0.5重量%の範囲で含有し、A層の厚さ(tA)と粒子Aの平均粒子径(dA)との比(tA/dA)が、4〜20の範囲であり、
他方磁性層を形成しない側のB層は、平均粒子径0.40−0.90μmの粒子B1を0.001−0.018重量%と平均粒子径0.03−0.17μmの粒子B2を0.15−0.8重量%の範囲で含有し、B層の厚さ(tB)と粒子B1の平均粒子径(dB1)との比(tB/dB1)が、4.0〜9.0の範囲である塗布型磁気記録テープ用積層ポリエステルフィルム。 A polyester film used as a base film of a coating type magnetic recording tape, comprising at least two layers of an A layer and a B layer,
The layer A on the side forming the magnetic layer contains particles A having an average particle size of 0.05 to 0.15 μm in a range of 0.01 to 0.5% by weight, and the thickness (tA) of the layer A and the particles The ratio (tA / dA) of A to the average particle diameter (dA) is in the range of 4 to 20,
Side of the layer B is not formed and the other magnetic layer, the particles B1 having an average particle size of 0.40-0.90μm 0.001- 0.018 wt% and an average particle size 0.03-0.17μm particles B2 The ratio (tB / dB1) between the thickness (tB) of the B layer and the average particle diameter (dB1) of the particles B1 is 4.0 to 9.0. A laminated polyester film for coating type magnetic recording tape that falls within the range.
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