JP5962299B2 - How to assemble the bathroom - Google Patents

Description

  Aspects of the present invention generally relate to a method of assembling a bathroom using a floor pan made of foamed resin.

  There is a unit bathroom in which a panel spacer is installed on a panel spacer mounting portion provided on the four circumferences of a waterproof pan including a bathtub installation section and a washing place, and a wall panel and a door panel are attached on the panel spacer (Patent Document 1). The waterproof pan of a unit bathroom as described in Patent Document 1 generally has adjuster legs on the lower surface that can adjust the height of the waterproof pan itself. Since the panel spacer placement portion is provided on the waterproof pan, the height of the panel spacer placement portion can be adjusted by adjusting the height of the waterproof pan with the adjuster legs. Therefore, when the height of the waterproof pan is adjusted with the adjuster legs, the height adjustment of the wall panel and the door panel is inevitably performed.

  On the other hand, in order to keep the mold cost at the time of molding low, it has been studied to make the floor pan made of foamed resin. In such a bathroom, a frame having adjuster legs and a floor pan installed on the frame may be provided. In this case, in consideration of waterproofness and cost, it is more preferable that the placement unit on which the wall panel and the door frame are placed is provided on the floor pan. However, the floor pan made of foamed resin has a characteristic of being easily warped so that warping of about several centimeters (cm) occurs only by leaning diagonally for several hours. Therefore, when the floor pan is installed on the gantry, the placement part on which the wall panel or door frame is placed may float from the gantry, and the height of the floor pan should be adjusted to the dressing room. It is very difficult to adjust with.

JP 2001-3424 A

  The present invention has been made based on the recognition of such problems, and in a bathroom having a floor pan made of thermoplastic foam resin, the height of the door frame and wall panel and the floor surface of the dressing room is further increased. An object of the present invention is to provide a method for assembling a bathroom that can be reliably matched.

  1st invention is supported by the support leg which can adjust height, The process which installs the floor mount which has an opening part penetrated up and down in a bathroom installation space, In the said bathroom installation space, It forms with a thermoplastic foaming resin. Before installing the floor pan on the floor gantry, put a hand through the opening to adjust the height of the support legs, adjust the horizontal level of the floor gantry and adjoin the bathroom installation space A step of adjusting the height of the floor gantry based on the height of the floor surface of the dressing room, a step of installing the floor pan on the floor gantry, the floor pan, and the floor gantry attached to the floor gantry A drain trap, clamping the floor gantry and the floor pan, installing a bathtub on the floor gantry, installing a wall panel and a door frame around the floor pan, , Which are executed sequentially It is a method of assembling a bathroom to be.

  According to this method of assembling the bathroom, in the bathroom installation space, before installing the floor pan on the floor gantry, put the hand through the opening to adjust the height of the support legs, and the floor gantry and the floor surface of the dressing room Adjust the height between and. Therefore, the height of the door frame and the dressing room can be more reliably adjusted without being affected by the warp of the floor pan, while using the floor pan of the thermoplastic foam resin having the characteristic of being easily warped. In addition, since the floor pan is installed on the floor gantry that has been adjusted in height with respect to the floor surface of the dressing room, the upper surface of the floor pan, that is, the surface of the washroom, and the floor surface of the dressing room The height can be adjusted more reliably. Further, since the warpage of the floor pan is corrected by installing wall panels and door frames around the floor pan, the floor pan comes into contact with the floor mount after the bathroom is assembled. Therefore, the drainage gradient toward the drainage outlet can be reliably maintained on the surface of the floor pan.

  Moreover, 2nd invention is the assembly method of the bathroom characterized by further performing the process of closing the said opening part with a cover body after adjusting the height of the said floor mount in 1st invention.

  According to this bathroom assembling method, the floor pan made of thermoplastic foam resin is installed on the floor gantry after the opening of the floor gantry is closed with the lid, so that even if the floor pan is stepped on, the floor pan can be Indentation can be suppressed, and a more stable washing floor can be provided.

  Moreover, 3rd invention is after adjusting the height of the said floor mount in 2nd invention, Comprising: Executing the process of attaching the said drain trap to the said floor mount before closing the said opening part This is a method for assembling a bathroom.

  According to this bathroom assembly method, since the drain trap is attached after the height of the floor mount is adjusted and before the opening of the floor mount is closed with the lid, it is easier to install the drain trap. It can be carried out.

  According to the aspect of the present invention, in a bathroom provided with a floor pan made of thermoplastic foam resin, the bathroom assembly can more reliably match the heights of the door frame and wall panel and the floor surface of the dressing room. A method is provided.

It is a typical perspective view showing the bathroom unit assembled with the assembly method of the bathroom concerning an embodiment of the invention. It is a typical exploded view showing the floor stand and floor pan of this embodiment. It is a typical perspective view explaining the method to install the floor mount of this embodiment. It is a typical perspective view explaining the method to adjust the height of the washing place side floor mount of this embodiment. It is a typical top view explaining the method to adjust the height of the washing place side floor mount of this embodiment. It is a typical perspective view explaining the method to adjust the height of the bathtub side floor mount of this embodiment. It is a typical top view explaining the method of adjusting the height of the bathtub side floor mount of this embodiment. It is a typical perspective view explaining the method to attach the drain trap of this embodiment. It is a typical perspective view explaining the method to adhere | attach the support leg of this embodiment. It is a typical perspective view explaining the method to attach the cover body of this embodiment. It is a typical perspective view explaining the method to install the floor pan of this embodiment. It is a typical perspective view explaining the method to attach the clamp | tightening flange of this embodiment. It is a typical perspective view explaining the method of installing the bathtub of this embodiment. It is a typical perspective view explaining the method to attach the wall surface fixing member of this embodiment. It is a typical perspective view explaining the method to attach the wall surface fixing member of this embodiment. It is a typical perspective view explaining the method to attach the wall surface connection member of this embodiment. It is a typical perspective view explaining the method to attach the wall surface connection member of this embodiment. It is a typical perspective view explaining the method of attaching the wall and door frame of this embodiment.

Embodiments of the present invention will be described below with reference to the drawings. In addition, in each drawing, the same code | symbol is attached | subjected to the same component and detailed description is abbreviate | omitted suitably.
FIG. 1 is a schematic perspective view showing a bathroom unit assembled by the bathroom assembling method according to the embodiment of the present invention.
FIG. 2 is a schematic exploded view showing the floor gantry and the floor pan of the present embodiment.

First, a bathroom unit assembled by the bathroom assembly method according to the present embodiment will be described with reference to the drawings.
The bathroom unit illustrated in FIG. 1 includes a floor gantry 100, a floor pan 200, a bathtub 300, a wall 400, and a door frame 500.

As shown in FIG. 1, the floor mount 100 is installed on the installation surface (for example, the floor of a building) of the bathroom installation space 10, receives a load applied to the upper surface of the floor pan 200 and the upper surface of the bathtub 300, and changes its position. Hold.
As shown in FIG. 2, the floor gantry 100 includes a washroom side floor gantry 110, a bathtub side floor gantry 120, and a lid 130. The washing ground side floor pedestal 110 has support legs 111 having a structure whose height can be adjusted by rotating a bolt portion, and supports the floor pan 200 from below. And the horizontal surface of the floor pan 200 is ensured by adjusting the height of the washing floor side floor mount 110 by the support legs 111. On the other hand, the bathtub-side floor pedestal 120 has support legs 121 having a structure whose height can be adjusted by rotating the bolt portion, and supports the bathtub 300 from below. And the horizontal surface of the bathtub 300 is ensured because the height of the bathtub-side floor mount 120 is adjusted by the support legs 121.

  As described above, the floor gantry 100 needs a sufficient strength because it receives a load applied to the upper surface of the floor pan 200 and the upper surface of the bathtub 300. For example, a steel deck plate or a sandwich panel is used as the upper part of the floor mount 100. The upper surface of the floor gantry 100, that is, the upper surface such as a deck plate or a sandwich panel is a vertical reference position of each member included in the floor pan 200 and the bathtub 300, that is, a horizontal reference surface.

  A work port (opening) 113 penetrating in the vertical direction is provided at the center of the washing platform side floor mount 110. For example, an operator who performs assembly work in the bathroom adjusts the height of the support legs 111 and 121 by inserting his hand from the work port 113 and reaching the lower side of the floor gantry 100, or the back side of the floor gantry 100. In this case, the drainage pipe can be arranged and connected easily. Then, after adjusting the height of the support legs 111 and 121 and arranging and connecting the drain pipes, the work port 113 is closed by the lid 130.

  A drain trap 180 is attached to the washing floor side floor mount 110 and the bathtub side floor mount 120. The drain trap 180 is attached so as to straddle the wash floor side floor mount 110 and the bathtub side floor mount 120.

  The floor pan 200 is placed on the wash floor side floor mount 110 of the floor mount 100. The floor pan 200 is formed of a thermoplastic foam resin. Examples of the thermoplastic foamed resin include foamed polypropylene, foamed polystyrene, foamed polyethylene, and foamed polyurethane. In this embodiment, foamed polypropylene is used as an example. Since the thermoplastic foamed resin is recyclable, the use of this makes it possible to reduce CO2 emissions associated with the manufacture and disposal of the floor pan 200 and provide an environmentally friendly product. In addition, the foamed resin can reduce the mold cost as compared with other molding methods, and can provide a bathroom at a lower price than the conventional one.

  The floor pan 200 is formed in a shallow vessel shape (bread shape) with a peripheral edge bent upward, and has a waterproof property that prevents water from leaking outside the bathroom. In the present specification, the term “water” includes not only cold water but also warm hot water. In addition, a mounting portion on which the wall 400 and the door frame 500 are mounted is provided around the surface (surface) of the floor pan 200 opposite to the floor mount 100. Similarly, around the bathtub 300, a placement portion on which the wall 400 is placed is provided.

  As shown in FIG. 2, in the floor pan 200, a drainage part 210 communicating with the drainage pipe is formed in the vicinity of the boundary with the bathtub 300. The portion where the drainage unit 210 is provided is recessed, and the surface of the floor pan 200 is provided with a drainage gradient inclined downward toward the drainage unit 210. As will be described in detail later, a packing 221, a washer 223, and a fastening flange 225 for fastening the drain trap 180 and the drain unit 210 to sandwich the floor mount 100 and the floor pan 200 are attached to the drain unit 210. It has been.

  As shown in FIG. 1, the wall 400 constitutes four surfaces of the bathroom unit and includes first to seventh wall panels 410 to 470 that are wall materials. Between adjacent wall panels, wall surface connection members (joiners) 405 that connect the adjacent wall panels to each other are erected on the outer periphery of the floor pan 200 and the outer periphery of the bathtub 300. The wall surface connecting member 405 is held by a wall surface fixing member (joiner mounting portion) described in detail later.

  In the bathroom unit shown in FIG. 1, a door frame 500 is provided between the first wall panel 410 and the fifth wall panel 450. The door frame 500 may be provided as a part of the wall panel. Therefore, in this embodiment, the wall panel including the door frame 500 is also included in the wall surface material. Alternatively, the door frame 500 may be provided as a single unit instead of a part of the wall panel.

  In addition, the structure of the wall surface material in this embodiment is not restricted only to this, Even if it is the structure by which one panel is divided | segmented into several panels, or the structure by which several adjacent panels are integrated. Good.

  Here, when the operator puts a hand or a tool through the work opening 113 and adjusts the height with the support legs 111 and 121, the heights of the door frame 500 and the dressing room adjacent to the bathroom installation space 10 are set. It is necessary to match. However, when the height adjustment is performed, the floor pan 200 is not yet installed on the floor mount 100. Therefore, when the height adjustment is performed, there is no placement portion on which the door frame 500 is placed. Therefore, the height adjustment of the support legs 111 and 112 cannot be performed in the state where the door frame 500 is actually placed on the placing portion as in the conventional bathroom assembling method.

  On the other hand, in the bathroom assembling method according to the present embodiment, in the bathroom installation space 10, before placing the floor pan 200 on the floor rack 100, a hand is inserted from the work port 113 to increase the height of the support legs 111 and 112. The height is adjusted, and the height is adjusted between the upper surface of the floor gantry 100 and the floor surface of the dressing room. Further, the height of the support legs 111 and 112 is adjusted to adjust the horizontal level. At this time, the height is adjusted while measuring the dimensions with a ruler or the like so that the height of the floor pan 200 becomes a predetermined dimension from the dressing room.

  Thereby, the height of the door frame 500 and the dressing room can be more reliably matched using the floor pan 200 of thermoplastic foam resin. Further, since the floor pan 200 is placed on the upper surface of the floor gantry 100 whose height has been adjusted in relation to the floor surface of the dressing room, the upper surface of the floor pan 200, that is, the surface of the washroom, and the floor of the dressing room. The height of the surface can be matched more reliably.

Next, a method for assembling a bathroom according to the present embodiment will be described with reference to the drawings.
3-18 is a schematic diagram explaining the assembly method of the bathroom concerning this embodiment.

  In the bathroom assembling method according to the present embodiment, as shown in FIG. 3, first, the floor mount 100 is carried into the bathroom installation space 10 and installed on the installation surface 10 </ b> S.

  Subsequently, as shown in FIG. 4, the height of the support leg 111 is adjusted by inserting a hand from the work port 113, and the horizontal level adjustment of the washing platform side floor pedestal 110 is performed using a level 601 such as a laser level. I do. That is, the horizontal surface of the washroom side floor mount 110 is secured. At this time, as shown in FIG. 5, the height of the support leg 111 is adjusted in consideration of the thickness of the floor pan 200 and the thickness of the door frame 500, so that the washing floor side floor mount 110 is installed from the installation surface 10 </ b> S. The height D1 up to the top surface of is adjusted.

  For example, when a deck plate is used as the upper part of the floor gantry 100, the upper surface of the portion formed in a waveform is the upper surface of the washing ground side floor gantry 110. For example, when the height D2 from the installation surface 10S to the floor surface of the dressing room is 195 millimeters (mm), and the combined thickness of the floor pan 200 and the door frame 500 is 35 mm In this case, the height D1 from the installation surface 10S to the upper surface of the washing platform side floor mount 110 is adjusted with the aim of 160 mm obtained by subtracting the gap (35 mm). Thereby, while performing the horizontal level adjustment of the washing floor side floor mount 110, the height of the door frame 500 and the dressing room can be matched more reliably.

Subsequently, as shown in FIG. 6, the height of the support leg 121 is adjusted, and the horizontal level of the bathtub-side floor pedestal 120 is adjusted using a level 601 such as a laser level.
At this time, as shown in FIG. 7, the height gap D <b> 3 between the upper surface of the washroom side floor mount 110 and the upper surface of the bathtub side floor mount 120 is adjusted. Thereby, while performing the horizontal level adjustment of the bathtub side floor mount 120, the height of the bathtub side floor mount 120 can be adjusted.

  Subsequently, as shown in FIG. 8, the drain trap 180 is disposed below the floor mount 100 through the work port 113. Then, the drain trap 180 is fixed to the drainage part 115 of the washing ground side floor mount 110 and the support member 123 of the bathtub side floor mount 120. Thereby, the drain trap 180 is attached so as to straddle the washroom side floor mount 110 and the bathtub side floor mount 120.

Subsequently, as illustrated in FIG. 9, all the support legs 111 and 112 are bonded to the installation surface 10 </ b> S using an adhesive 603.
Subsequently, as shown in FIG. 10, the lid 130 is fixed to the washing floor side floor pedestal 110, so that the work port 113 of the washing floor side floor pedestal 110 is closed by the lid 130.

  Subsequently, as shown in FIG. 11, the floor pan 200 is installed on the washing floor side floor mount 110. At this time, the floor pan 200 is installed so that the corner portion of the floor pan 200 is fitted into the wall surface fixing member 407 fixed in advance to the corner portion of the wash floor side floor mount 110.

  Subsequently, as shown in FIG. 12, the washer 223 and the tightening flange 225 are attached to the drainage section 210 of the floor pan 200 using the tightening jig 605 and the trap tightening jig 607. Thereby, the drainage part 210 and the drain trap 180 of the floor pan 200 can be clamped, and the washing floor side floor mount 110 and the floor pan 200 can be clamped. The packing 221 described above with reference to FIG. 2 is attached to the drainage part 210 of the floor pan 200 before attaching the washer 223 and the fastening flange 225.

  Subsequently, as shown in FIG. 13, the positions of the drainage outlet 301 of the bathtub 300 and the drainage outlet 181 of the drain trap fixed to the support member 123 of the bathtub-side floor pedestal 120 are aligned by visual confirmation, The bathtub 300 is installed on the side floor mount 120. At this time, landing confirmation is performed by suppressing the rattling of the bathtub 300 by appropriately shaking the bathtub 300.

Subsequently, as shown in FIGS. 14 and 15, the wall surface fixing members 408 and 409 are fixed to the upper end portion of the bathtub 300.
FIG. 15A is a schematic perspective view of the area A1 shown in FIG. FIG. 15B is a schematic perspective view of the area A2 shown in FIG. Fig.15 (a) and FIG.15 (b) are typical perspective views looked toward the outer side from the inner side of the bathroom unit.

  As shown in FIG. 15A, the wall surface fixing member 408 is fixed to the corner portion of the upper end portion of the bathtub 300. Moreover, as shown in FIG. 15B, the wall surface fixing member 409 is fixed to the central portion of the long side of the upper end portion of the bathtub 300.

Subsequently, as shown in FIGS. 16 and 17, a wall surface connecting member 405 is installed.
FIG. 17A is a schematic perspective view in which the area A3 shown in FIG. 16 is enlarged and viewed. FIG. 17B is a schematic perspective view in which the area A4 shown in FIG. 16 is enlarged and viewed. FIG. 17C is a schematic perspective view in which the region A5 shown in FIG. 16 is enlarged and viewed. FIG. 17D is a schematic perspective view in which the region A6 shown in FIG. 16 is enlarged and viewed. Fig.17 (a)-FIG.17 (d) are typical perspective views looked toward the outer side from the inner side of the bathroom unit.

As shown in FIG. 17A, the wall surface connecting member 405 is fixed to the wall surface fixing member 408 fixed to the corner portion at the upper end portion of the bathtub 300. Thereby, the wall surface connection member 405 provided in the corner part of the upper end part of the bathtub 300 is hold | maintained at the wall surface fixing member 408. FIG. Further, as shown in FIG. 17B, the wall surface connecting member 405 is fixed to the wall surface fixing member 407 fixed to the corner portion of the washing place side floor mount 110. As a result, the wall surface connecting member 405 provided at the corner of the wash floor side floor mount 110 is held by the wall surface fixing member 407. Moreover, as shown in FIG. 17C, the wall surface connecting member 405 is fixed to the wall surface fixing member 409 fixed to the central portion of the long side of the upper end portion of the bathtub 300. Thereby, the wall surface connection member 405 provided in the center part of the long side of the upper end part of the bathtub 300 is fixed to the wall surface fixing member 409. Also, as shown in FIG. 17D, a wall surface connecting member 405 provided at the center of the long side of the floor pan 200 is inserted into the floor pan 200 and slid in the horizontal direction. Thereby, the wall surface connection member 405 provided in the center part of the long side of the floor pan 200 is held at the peripheral end of the floor pan 200.
At this time, even if the floor pan 200 is warped so that the periphery thereof is raised, the floor pan 200 comes into contact with the upper surface of the washing platform side floor mount 110 when the operator gets on the floor pan 200. The wall surface connecting member 405 is not fixed to the wall surface fixing member 409 while 200 is floating.

  Subsequently, as shown in FIG. 18, the first wall panel 410 to the third wall panel 430 are placed on a placement part provided around the floor pan 200, and the first wall panel 410 to the first wall panel 430 are placed. The left and right ends of the third wall panel 430 are fitted into the wall surface connecting member 405. Moreover, the 4th wall panel 440-7th wall panel 470 is mounted in the mounting part provided in the circumference | surroundings of the bathtub 300, and the right-and-left end part of the 4th wall panel 440-7th wall panel 470 is attached. Fit into the wall surface connecting member 405. Further, the door frame 500 is placed on the placement portion between the first wall panel 410 and the fifth wall panel 450, and the left and right ends of the door frame 500 are fitted into the wall surface connection member 405. In this way, the first wall panel 410 to the third wall panel 430 and the door frame 500 are placed around the floor pan 200, and the periphery of the floor pan 200 is pressed down linearly, so that the periphery becomes higher. Thus, even when the floor pan 200 is warped, the warp is reliably corrected. Thereby, the assembly of the bathroom is completed.

  According to the bathroom assembling method according to the present embodiment, in the bathroom installation space 10, before placing the floor pan 200 on the floor mount 100, a hand is inserted from the work port 113 to adjust the height of the support legs 111 and 112. And height adjustment is performed between the upper surface of the washstand side floor mount 110, and the floor surface of a dressing room. Therefore, the height of the door frame 500 and the dressing room can be more reliably matched while using the floor pan 200 of thermoplastic foam resin. Further, since the floor pan 200 is placed on the upper surface of the washing platform side floor mount 110 that has been adjusted in height with respect to the floor surface of the dressing room, the upper surface of the floor pan 200, that is, the surface of the washing station, and the dressing room. The height of the floor can be matched more reliably.

  In addition, after the work port 113 of the washing floor side floor pedestal 110 is closed with the lid body 130, the floor pan 200 formed of thermoplastic foam resin is placed on the washing floor side floor pedestal 110. However, the depression of the floor pan 200 can be suppressed, and a more stable washing floor can be provided.

  In addition, since the drain trap 180 is attached after the height of the floor gantry 100 is adjusted and before the work port 113 of the washing floor side floor gantry 110 is closed with the lid 130, the drain trap 180 can be more easily attached. It can be performed.

The embodiment of the present invention has been described above. However, the present invention is not limited to these descriptions. As long as the features of the present invention are provided, those skilled in the art appropriately modified the design of the above-described embodiments are also included in the scope of the present invention. For example, the shape, dimensions, material, arrangement, etc. of the elements included in the floor gantry 100, the floor pan 200, the door frame 500, and the like and the installation form of the wall 400 and the door frame 500 are not limited to those illustrated. It can be changed as appropriate.
Moreover, each element with which each embodiment mentioned above is provided can be combined as long as technically possible, and the combination of these is also included in the scope of the present invention as long as it includes the features of the present invention.

  DESCRIPTION OF SYMBOLS 10 Bathroom installation space, 10S installation surface, 100 floor mount, 110 Washing floor side floor mount, 111 Support leg, 113 Working port, 115 Drain part, 120 Bath side floor mount, 121 Support leg, 123 Support member, 130 Lid, 180 Drain trap, 181 drain port, 200 floor pan, 210 drain part, 221 packing, 223 washer, 225 tightening flange, 300 bathtub, 301 drain port, 400 wall, 405 wall surface connecting member, 407, 408, 409 wall surface fixing member, 410 first wall panel, 420 second wall panel, 430 third wall panel, 440 fourth wall panel, 450 fifth wall panel, 460 sixth wall panel, 470 seventh wall panel, 500 Door frame, 601 level, 603 adhesive, 605 tightening jig, 607 Lap tightening jig

Claims (3)

A step of installing in the bathroom installation space a floor gantry having an opening that is supported by adjustable height supporting legs and penetrates up and down;
In the bathroom installation space, before installing the floor pan formed of thermoplastic foam resin on the floor mount, adjust the height of the support leg by putting a hand through the opening, Performing a horizontal level adjustment and adjusting the height of the floor gantry based on the height of the floor surface of the dressing room adjacent to the bathroom installation space; and
Installing the floor pan on the floor mount;
Tightening the floor pan and a drain trap attached to the floor mount to sandwich the floor mount and the floor pan; and
Installing a bathtub on the floor mount;
Installing a wall panel and a door frame around the floor pan;
Are sequentially executed. A method for assembling a bathroom.   The bathroom assembling method according to claim 1, further comprising the step of closing the opening with a lid after adjusting the height of the floor mount.   3. The bathroom assembling method according to claim 2, wherein a step of attaching the drain trap to the floor pedestal is performed after adjusting the height of the floor pedestal and before closing the opening.

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