JP5947191B2 - Horizontal bag making and filling machine and packaging method - Google Patents

Horizontal bag making and filling machine and packaging method Download PDF

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JP5947191B2
JP5947191B2 JP2012239539A JP2012239539A JP5947191B2 JP 5947191 B2 JP5947191 B2 JP 5947191B2 JP 2012239539 A JP2012239539 A JP 2012239539A JP 2012239539 A JP2012239539 A JP 2012239539A JP 5947191 B2 JP5947191 B2 JP 5947191B2
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高志 日比野
高志 日比野
硝示 高羽
硝示 高羽
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株式会社フジキカイ
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この発明は、複数の物品を複数行および複数列で並べて一括包装する横形製袋充填機および包装方法に関するものである。   The present invention relates to a horizontal bag making and filling machine and a packaging method for packaging a plurality of articles in a plurality of rows and columns and collectively packaging them.

帯状フィルムから筒状に成形されたフィルムに被包装物を順次供給し、該筒状フィルムにおける長手方向両端縁部に縦シールを施すと共に、筒状フィルム中の被包装物を挟む前後に横シール・切断を施して包装体を連続的に製造する横形製袋充填機において、搬送方向に転がり易い物品を搬送方向前後に並べて複数個単位で包装する装置として、例えば、特許文献1に開示の技術が知られている。   Sequentially supply a package from a belt-like film to a film formed into a cylindrical shape, apply vertical seals to both longitudinal edges of the cylindrical film, and laterally seal before and after sandwiching the packaged objects in the cylindrical film In a horizontal bag making and filling machine that continuously manufactures a package body by cutting, as a device that wraps articles that are easy to roll in the transport direction and wraps them in front and rear in the transport direction, for example, a technique disclosed in Patent Document 1 It has been known.

特許2684335号公報Japanese Patent No. 2684335

特許文献1に開示の装置は、円筒状物品を搬送方向に1列で並べて集合した状態で筒状フィルムに送り込むようにしたものであって、物品の移送方向の前後に位置する物品区画手段により、所要個数の物品が群単位に区画保持され、製袋器により筒状に成形されるフィルムに向けて移送される。供給コンベヤで該コンベヤの下流端近傍まで移送されてきた物品群は、プッシャーが水平移動して物品移送手段に向けて押送される。なお、押送プッシャーにより押送される先頭の物品は、阻止位置に臨むストッパにより阻止されて整列状態が保持される。この装置によれば、物品をコンベヤへ供給するには前後に並べた状態で載置する必要があり、搬送方向と交差する方向と搬送方向前後との夫々に多数行および多数列で並ぶ複数の物品を一括包装するには、人手で前後左右に整列状態となるように並べてコンベヤに供給しなくてはならないなどの問題がある。また、例えば、物品がコロッケなどの揚げ物に関する冷凍食品の如く、個々の寸法や外形が定まっておらず、且つ円弧状の外形を呈し、加えて、載置面との滑り抵抗が低くスリップし易い物品を、多数行および多数列で整列姿勢を維持してフィルムまで載置しようとすると、搬送時に個々の物品の滑りが生じて、供給コンベヤからフィルムに受け渡されるまでの間に整列状態が乱れてしまうばかりでなく、フィルムへの受け渡し時においても、形状が不定な夫々の物品がフィルム上を滑って前進するので、コンベヤからフィルムへの移し変え時において、整列して搬送されてきた物品が前後左右にばらけてしまい、その整列状態が乱れてしまうといった問題を招く。このように、整列状態が乱れた複数の物品は、フィルムへ受け渡された際に規定の範囲より広がって載置されてしまうと、横形製袋充填機において、一包装分毎に纏まった物品の間において横シールを形成すべき十分な隙間が確保されず、その物品間に設けた空間部で横シール・切断する際に空間部にはみ出した物品が噛み込んだり、シール不良などを起こすことがある。   The apparatus disclosed in Patent Document 1 is such that cylindrical articles are fed into a cylindrical film in a state where the cylindrical articles are arranged in a line in the transport direction, and the article partitioning means positioned before and after the article transfer direction. The required number of articles are partitioned and held in group units, and transferred to a film that is formed into a cylindrical shape by a bag making machine. The article group that has been transferred to the vicinity of the downstream end of the conveyor by the supply conveyor is pushed toward the article transfer means by the horizontal movement of the pusher. The leading article pushed by the push pusher is blocked by the stopper facing the blocking position, and the aligned state is maintained. According to this apparatus, in order to supply an article to a conveyor, it is necessary to place the articles side by side in the front-rear direction, and a plurality of rows arranged in multiple rows and multiple columns in a direction intersecting the conveyance direction and in the front-rear direction. In order to package the goods in a lump, there is a problem that they must be manually arranged and supplied to the conveyor so as to be aligned in the front-rear and left-right directions. In addition, for example, the article is not fixed in individual dimensions and outer shape like frozen foods related to fried foods such as croquettes, and has an arc-shaped outer shape. In addition, the sliding resistance with the mounting surface is low and it is easy to slip. If an article is placed on a film while maintaining the alignment posture in multiple rows and multiple columns, the individual articles will slip during transportation, and the alignment state will be disturbed before being transferred from the supply conveyor to the film. In addition, since each article having an indefinite shape slides forward on the film when it is transferred to the film, the articles conveyed in an aligned manner are transferred from the conveyor to the film. This causes a problem that it is scattered back and forth and left and right, and the alignment state is disturbed. In this way, when a plurality of articles whose alignment is disturbed are placed on the film so as to be spread out from the prescribed range, the articles are collected for each package in the horizontal bag making and filling machine. There is not enough space to form a horizontal seal between the two parts, and when the horizontal seal is cut or cut in the space provided between the articles, the articles protruding into the space may bite or cause defective seals. There is.

すなわち本発明は、従来の技術に係る前記問題に鑑み、これらを好適に解決するべく提案されたものであって、複数行および複数列で並べた複数の物品を良好に一括包装し得る横形製袋充填機および包装方法を提供することを目的とする。   That is, the present invention has been proposed in view of the above-mentioned problems related to the prior art, and has been proposed to suitably solve these problems, and can be used to package a plurality of articles arranged in a plurality of rows and a plurality of columns. An object is to provide a bag filling machine and a packaging method.

前記課題を克服し、所期の目的を達成するため、本願の請求項1に係る発明の横形製袋充填機は、
供給源から引き出して成形手段で成形したフィルムによって、前後に並ぶ複数行および左右に並ぶ複数列で一包装分ずつに纏め複数の物品を一括包装する横形製袋充填機において、
前記一包装分の物品を1行ずつに分割した複数の物品を、所定間隔毎に連続搬送して前記成形手段で成形されるフィルムに横並びで1行ずつ載置する供給手段と、
該供給手段により前記フィルムに向けて1行ずつ搬送される物品の通過を検知する検知手段と、
該検知手段で検知された物品が1行ずつフィルムへ載置される時期に合わせて、所定長さ分のフィルムを搬送するフィルム搬送手段と、
前記成形手段で成形されたフィルムに所定間隔毎に載置された一包装分の物品間において、該フィルム搬送方向と交差する方向横シールを施す横シール手段とを備え、
前記物品の通過による前記検知手段の検知カウント数が一包装分の先頭行から最終行になるまでは、前記フィルム搬送手段は、前記供給手段から1ずつの物品をフィルムへ載置する時期に、その1行の物品の前後長さに相当する長さのフィルム搬送繰り返し、前記検知手段の検知カウント数が一包装分の最終行になったとき前記フィルム搬送手段は、最終行の物品フィルムに載置されてその最終行の物品の前後長さに相当する長さのフィルムを送り終えてから、またはそれ以降において、次の一包装分のうちの先頭行となる物品を検知手段で検知して前記供給手段によりフィルムに載置するまでに一包装分のフィルム長さの内で長さのフィルムを搬送して、先行する物品の最終行と前記次の一包装分の物品の先頭行とに間隔を設けて、その物品間において前記成形手段で成形されたフィルムに前記横シール手段により搬送方向と交差する方向の横シールを施して包装品を得るよう、前記供給手段と前記フィルム搬送手段と前記横シール手段との動作を制御する制御手段を備えたことを特徴とする。
In order to overcome the above-mentioned problems and achieve the intended object, a horizontal bag making and filling machine according to claim 1 of the present application is
In a horizontal bag making and filling machine that collectively wraps a plurality of articles collected in one package in a plurality of rows arranged in the front and back and a plurality of rows arranged in the left and right by a film drawn from a supply source and molded by a molding means,
A plurality of articles obtained by dividing the one-part package worth of goods products in one row, and supply means for placing one row side-by-side in a film to be formed by said forming means continuously conveyed at predetermined intervals,
Detection means for detecting the passage of articles conveyed line by line toward the film by the supply means;
A film conveying means for conveying a film of a predetermined length in accordance with the time when the articles detected by the detecting means are placed on the film line by line ;
Wherein the molded film forming means Te articles between smell one packaging component placed at predetermined intervals, and a transverse sealing means for applying lateral seals in the direction orthogonal to the conveying direction in the film,
Wherein from the first line detection Intellectual count number one packaging portion of the detection means due to the passage of the article to a final line, the film transport means, places the article in one line from the supply means to the film the time, to repeat the film transport before post length corresponding to the length of the article of the first line, when the number of detection counting said detecting means becomes the last row of the one-part package component, the film transport means the article of the last line from the finished feed the length of the film corresponding to the longitudinal length of the article of the last row is placed on the film, or have you thereafter, of the following one packaging component residue Ru length of film within one packaging portion of the film length to the article comprising a first line is detected by detecting means placed on the film by the supply means to feed transportable to the final of the preceding article apart and the first line of the line and the next one packaging portion of the article Only by the by the transverse sealing means to the formed film by the forming means between the article, to obtain the package is subjected to transverse seal in the direction orthogonal to the conveying direction, and said supply means and said film transport means Control means for controlling the operation with the horizontal sealing means is provided .

請求項2に係る発明では、前記制御手段は、前記供給手段で1行ずつの物品をフィルムへ載置する時期に合わせて1行の物品の前後長さに相当する長さのフィルムを間欠的に搬送するよう、前記フィルム搬送手段による搬送動作を制御するようにしたことを特徴とする。 In the invention according to claim 2, the control means intermittently feeds a film having a length corresponding to the front and back length of one line of articles in accordance with the timing of placing the line of articles on the film by the supply means. It is characterized in that the conveying operation by the film conveying means is controlled so as to convey the film .

請求項3に係る発明では、前記フィルムに載置された物品に対して近接離間移動可能に配設され、前記1行の物品の前後長相当する長さのフィルムが搬送されて物品が前進する毎に、一包装分の先頭行の物品の前方への移動を規制可能な規制位置まで近接して位置付規制手段を備えたことを特徴とする。 In the invention according to claim 3, wherein the film is disposed so as to be close to or away from the mobile relative to the placed article, it is conveyed the length of the film article corresponding to the longitudinal length of the article of the one line each time advances, characterized by comprising a regulating unit rather with the position close to the regulating capable regulating position the forward movement of the articles on the first line one packaging component.

請求項4に係る発明では、前記供給手段には、前記行の物品を横並びで整列して前記フィルムに載置する押送部材けたことを特徴とする。 In the invention according to claim 4, wherein the supply means, characterized in that the pusher member is placed on the film to align the article of the first line side by side digits set.

前記課題を克服し、所期の目的を達成するため、本願の請求項5に係る発明の横形製袋充填機における包装方法は、
供給源から引き出して成形されたフィルムによって、前後に並ぶ複数行および左右に並ぶ複数列で一包装分ずつに纏め複数の物品を一括包装する横形製袋充填機における包装方法において、
前記一包装分の物品を1行ずつに分割した複数の物品を、供給源から引き出されて成形されるフィルムに向けて所定間隔毎に連続搬送して、前記成形されたフィルムに横並びで1行ずつ載置し、
前記行単位で分割した一包装分の先頭行から最終行までの物品をフィルムに載置する際に、各行の物品をフィルムへ載置する時期に、前記各行における物品の前後長相当する長さのフィルム搬送を繰り返し、最終行の物品がフィルムに載置されてその最終行の物品の前後長さに相当する長さのフィルムを送り終えてから、またはそれ以降において、次の一包装分のうちの先頭行となる物品前記フィルムに載置されるでに一包装分のフィルム長さの内で長さのフィルムを搬送して、先行する物品の最終行と前記次の一包装分の物品の先頭行とに間隔を設けると共に、その物品間においてフィルムを挟持して横シールを施すようにしたことを特徴とする。
In order to overcome the above problems and achieve the intended purpose, the packaging method in the horizontal bag making and filling machine of the invention according to claim 5 of the present application,
In a packaging method in a horizontal bag making and filling machine that collectively wraps a plurality of articles grouped in one packaging in a plurality of rows arranged in the front and back and a plurality of rows arranged in the left and right by a film formed by drawing from a supply source,
A plurality of articles obtained by dividing the article for one package into one line are continuously conveyed at predetermined intervals toward a film drawn from a supply source, and lined side by side with the formed film. Place one by one,
When placing the article in the final Gyoma the film from the first line of the one-part package component divided by the unit of one row, the time of placing the articles in each row to the film, longitudinal length of the article in each row corresponding to repeatedly film feed length to, after finishing sending the length of the film article of the last row is placed on the film corresponding to the longitudinal length of the article of the last line, or later Contact stomach, conveys the residual Ru length of the film within one packaging portion of the film length first line become article on until they are placed on the film of the following one packaging component, preceding A space is provided between the last line of the article and the first line of the next one package of articles , and a film is sandwiched between the articles to perform a horizontal seal.

請求項1および5に係る発明によれば、不定形で滑り易い物品や姿勢変化が起き易い不安定な物品であっても、その姿勢変化や整列状態の変化を抑制できるので、フィルムへの送り込み位置の変化を防止して、フィルムに複数行および複数列で並べた複数の物品を物品群として良好に一括包装し得る。また、供給手段からフィルムに受け渡した物品をフィルム上で先行の物品の行の後方に行単位で揃えて並べることができるので、供給手段に物品を1行ずつ揃えて載置する手間がなく作業負荷を軽減することができる。
請求項2に係る発明によれば、各行の物品をフィルムへの受け渡し後にフィルムの搬送を一時休止するので、物品の低速搬送する際に、前記規制部材を省略しても、物品のフィルムへの受け渡し時に、フィルムへの載置位置がずれしてしまう事象を抑制する効果が大なるものがある。
請求項3に係る発明によれば、フィルムの搬送に伴って前進する先頭行の物品を常に規制手段で規制することで、フィルムに対する物品の先走りを防止することができる。すなわち、滑り易い性状の物品であっても、フィルム上を滑走した物品が不適正な位置に至ることがない。
請求項4に係る発明によれば、押送部材によって物品を1行ずつ並べてフィルムに送り込むことができる。また、物品を供給手段に1行毎に手作業で並べる際に、押送部材の位置に合わせて物品を置くことで整列させることができ、物品の供給作業を容易にし得る。
According to the inventions according to claims 1 and 5, even if the article is indefinite and slippery or unstable, the posture change and the change in the alignment state can be suppressed. A change in position can be prevented, and a plurality of articles arranged in a plurality of rows and columns on the film can be packaged well as a group of articles. Also, since the articles delivered from the supply means to the film can be arranged on the film in line-by-line arrangement behind the preceding article line, there is no need to arrange the articles on the supply means one line at a time. The load can be reduced.
According to the invention according to claim 2, since the conveyance of the film is temporarily stopped after the articles of each row are delivered to the film, even when the regulating member is omitted when the articles are conveyed at a low speed, There is a great effect of suppressing an event that the placement position on the film shifts during delivery.
According to the third aspect of the present invention, it is possible to prevent the advance of the article with respect to the film by always restricting the article in the leading row that advances with the conveyance of the film by the regulating means. That is, even if the article is slippery, the article sliding on the film will not reach an inappropriate position.
According to the invention which concerns on Claim 4, an article can be arranged in a line at a time with a pushing member, and can be sent in a film. Further, when the articles are manually arranged on the supply means line by line, the articles can be aligned by placing them in accordance with the position of the pushing member, and the article supply operation can be facilitated.

本発明に係る横形製袋充填機および包装方法によれば、不定形で滑り易い物品や姿勢変化が起き易い不安定な物品であっても、その姿勢変化や整列状態の変化を抑制できるので、フィルムへの送り込み位置の変化を防止して物品を複数行および複数列で並べて良好に一括包装し得る。   According to the horizontal bag making and filling machine and the packaging method according to the present invention, even if the article is irregular and slippery and the unstable article is prone to change in posture, the change in posture and alignment can be suppressed. The change of the feeding position to the film can be prevented, and articles can be arranged in a plurality of rows and a plurality of columns and packaged well.

本発明の実施例に係る横形製袋充填機を示す概略説明図である。It is a schematic explanatory drawing which shows the horizontal bag-making filling machine which concerns on the Example of this invention. 実施例の規制手段を示す概略側面図である。It is a schematic side view which shows the control means of an Example. 実施例の包装過程の概略説明図であり、(a)は先頭行の物品をフィルムに受け渡した状態を示し、(b)は2行目の物品をフィルムに受け渡した状態を示し、(c)は3行目の物品をフィルムに受け渡した状態を示し、(d)は最終行の物品をフィルムに受け渡した状態を示す。BRIEF DESCRIPTION OF THE DRAWINGS It is a schematic explanatory drawing of the packaging process of an Example, (a) shows the state which handed over the article | item of the top line to the film, (b) shows the state which handed over the article of the 2nd line to the film, (c) Indicates a state in which the third row of articles is delivered to the film, and (d) indicates a state in which the last row of articles is delivered to the film.

次に、本発明に係る横形製袋充填機および包装方法につき、好適な実施例を挙げて、添付図面を参照して以下に説明する。   Next, preferred embodiments of the horizontal bag making and filling machine and packaging method according to the present invention will be described below with reference to the accompanying drawings.

図1に示すように、横形製袋充填機は、供給手段としての供給コンベヤ10によって搬送方向と交差する方向(左右方向)に並ぶ物品GをフィルムFに上に供給して、フィルムFに複数行および複数列で並べた複数の物品Gを一括包装するよう構成される。実施例では、例えば、コロッケの冷凍食品などからなる、外周が円弧状を呈した不定形で滑り易い物品Gが、その円弧状の周縁部を上下方向に向けた起立姿勢で並べて搬送されると共に、図2に示すように、左右方向に並ぶ5個の物品Gを1行として、この物品Gの行が搬送方向に4行並んだ、5列×4行となる複数の物品Gを一包装単位として一括包装する場合として例示する。   As shown in FIG. 1, the horizontal bag making and filling machine supplies articles G arranged in a direction intersecting the conveying direction (left and right direction) to the film F by a supply conveyor 10 serving as a supply means. A plurality of articles G arranged in rows and columns are configured to be collectively packaged. In the embodiment, for example, an indeterminate and slippery article G made of croquette frozen food or the like having an arcuate outer periphery is conveyed side by side in an upright posture with the arcuate peripheral edge directed vertically. As shown in FIG. 2, five articles G arranged in the left-right direction are taken as one row, and a plurality of articles G having 5 columns × 4 rows in which four rows of the articles G are arranged in the transport direction are packaged. This is illustrated as an example of batch packaging as a unit.

図1に示すように、横形製袋充填機の供給コンベヤ10は、駆動手段としての第1のモータM1により循環走行する一対の無端チェーンに所定間隔毎に架設した押送バー(押送部材)12により1行ずつの物品Gを押送する。また、供給コンベヤ10は、別の駆動手段としての第2のモータM2により走行する無端ベルト14を備え、無端ベルト14が押送バー12と同じ速度あるいは僅かに低速度で走行する。無端ベルト14に載置されて搬送される物品Gは、押送バー12に沿って起立姿勢となるよう、搬送路の左右両側に配設された物品ガイド16,16で支持され、1行に並んだ姿勢で押送バー12により1行ずつ押送される。成形手段28で成形されるフィルムFに向けて、1行ずつ所定間隔毎に連続搬送される物品Gは、押送バー12により1行ずつ横並びで揃った姿勢となってフィルムF上に受け渡される。   As shown in FIG. 1, a supply conveyor 10 of a horizontal bag making and filling machine is provided with a feed bar (pushing member) 12 installed at a predetermined interval on a pair of endless chains that circulate by a first motor M1 as a driving means. The articles G are fed one line at a time. Further, the supply conveyor 10 includes an endless belt 14 that travels by a second motor M2 as another driving unit, and the endless belt 14 travels at the same speed as the push bar 12 or at a slightly lower speed. The articles G placed on the endless belt 14 and transported are supported by article guides 16 and 16 disposed on the left and right sides of the transport path so as to be in a standing posture along the push bar 12 and arranged in a line. In this posture, the lines are pushed line by line by the push bar 12. The articles G that are continuously conveyed line by line toward the film F that is formed by the forming unit 28 at a predetermined interval are delivered onto the film F in a posture that is aligned side by side by the push bar 12. .

図1に示すように、前記供給コンベヤ10における搬送路の側方には、無端ベルト14に載置され、押送バー12で押送されて前進する物品Gを検知する検知手段20が配設される。検知手段20は、供給コンベヤ10の押送バー12の間に供給されている物品Gの有無を検出する。検知手段20は物品Gの存在を検知して検知信号を出力する。横形製袋充填機の制御手段Cは、検知手段20で検知された物品Gが供給コンベヤ10からフィルムFへ受け渡す時期に、前記検知信号をカウント手段によってカウントする。前記物品GがフィルムFへ受け渡される時期は、押送バー12の駆動系に付設され、各押送バー12の現在位置に関して、エンコーダから発振されるパルス信号と、検知手段20の配設位置から物品GをフィルムFへ受け渡しする位置までの距離から得ることができる。制御手段Cは、検知手段20による検知信号に応じたカウント手段のカウント数が一包装分の行数達したらリセットする処理を繰り返す。実施例では、カウント手段のカウント数に応じて一包装分の先頭行や最終行であることや、その間の中間行であることを認識することができる。   As shown in FIG. 1, detection means 20 for detecting an article G that is placed on an endless belt 14 and is pushed forward by a push bar 12 and moves forward is disposed on the side of the conveyance path in the supply conveyor 10. . The detection means 20 detects the presence or absence of the article G being supplied between the push bars 12 of the supply conveyor 10. The detection means 20 detects the presence of the article G and outputs a detection signal. The control means C of the horizontal bag making and filling machine counts the detection signal by the counting means when the article G detected by the detection means 20 is delivered from the supply conveyor 10 to the film F. The time when the article G is delivered to the film F is attached to the drive system of the push bar 12, and the current position of each push bar 12 is determined from the pulse signal oscillated from the encoder and the position where the detecting means 20 is disposed. It can be obtained from the distance to the position where G is transferred to the film F. The control means C repeats the resetting process when the count number of the counting means corresponding to the detection signal from the detection means 20 reaches the number of lines for one package. In the embodiment, according to the count number of the counting means, it can be recognized that it is the first line or the last line for one package, or an intermediate line therebetween.

図1に示すように、供給コンベヤ10には、搬送する物品Gの高さ異常を検出する物品高さ検知手段22が配設される。物品高さ検知手段22は、無端ベルト14上に載置されて搬送される物品Gの上端を検知する。例えば物品Gが押送バー12に乗り上げ、物品高さ検知手段22によって所定高さ以上の物品Gの通過が検知され、その検知信号に応じて、制御手段Cは、物品Gの搬送異常が生じたものと判断して、供給コンベヤ10を停止するなど、横形製袋充填機の一部または全部の運転を停止したり、警報音や異常画面表示などにより報知する。なお、検知手段20および物品高さ検知手段22としては、発光部および受光部を搬送路の左右に対向配置したフォトセンサなど、エリア検出によって高さ変化を検出するものに加え、載置面からの物品高さを測定し得る形式のセンサなど、様々な周知の検知手段を用いることができる。   As shown in FIG. 1, the supply conveyor 10 is provided with article height detection means 22 that detects an abnormal height of the article G to be conveyed. The article height detection means 22 detects the upper end of the article G that is placed on the endless belt 14 and conveyed. For example, the article G rides on the push bar 12, and the article height detection means 22 detects the passage of the article G having a predetermined height or more. In response to the detection signal, the control means C causes a conveyance abnormality of the article G. It judges that it is a thing and stops operation | movement of a part or all of a horizontal bag making and filling machine, such as stopping the supply conveyor 10, or alert | reports by an alarm sound or an abnormal screen display. The detection means 20 and the article height detection means 22 include a photo sensor in which a light emitting part and a light receiving part are arranged opposite to the left and right of the conveyance path, and the like, which detects a change in height by area detection. Various known sensing means can be used, such as a type of sensor that can measure the height of the article.

図1に示すように、供給コンベヤ10の下流側に成形手段28が配設され、下方に位置する供給源としての原反ロール27から引き出した帯状のフィルムFを該成形手段28に通過させることにより、フィルムFは、物品Gの載置高さおよび1行に並ぶ複数物品の並び方向の長さに応じたサイズの筒状に成形される。フィルムFの成形手段28に向けた引き出し経路には、フィルム搬送手段としての一対の挟持ローラを備えた繰出しローラ29が配設され、該繰出しローラ29は第3のモータM3の駆動力を得て回転し、フィルムFを上方の成形手段28に向けて搬送する。前記成形手段28の上方は開放状態となっており、フィルムFの搬送方向に沿う長手方向の両端縁部を、下流側に配設した後述する送りローラ38で合掌状に重合するように挟持してフィルムFを筒状成形する。   As shown in FIG. 1, a forming unit 28 is disposed on the downstream side of the supply conveyor 10, and a band-like film F drawn out from a raw roll 27 serving as a supply source located below is passed through the forming unit 28. Thus, the film F is formed into a cylindrical shape having a size corresponding to the placement height of the article G and the length of the plurality of articles arranged in a row. In the drawing path toward the film F forming means 28, a feeding roller 29 having a pair of nipping rollers as a film conveying means is disposed. The feeding roller 29 obtains the driving force of the third motor M3. It rotates and conveys the film F toward the upper forming means 28. The upper part of the forming means 28 is in an open state, and both end edges in the longitudinal direction along the transport direction of the film F are sandwiched by a feed roller 38 (to be described later) so as to be superposed in a palm shape. Then, the film F is formed into a cylindrical shape.

図1および図2に示すように、前記成形手段28におけるフィルムFの受入部には、該フィルムFに供給された先頭行の物品Gの搬送方向前方への移動を規制し得る規制手段30が配設される。規制手段30は、一包装分の物品Gの行数よりも1つ少ない数の規制部材32が、成形手段28の上方に1行の物品Gの前後長さ毎に離間配置され、各規制部材32は、進退シリンダ34によってフィルムFに載置された物品Gの前方への移動を規制する規制位置と、該規制位置から上方に移動して物品Gの前進を許容する退避位置との間で昇降移動する。そして、規制手段30は、物品Gの1行の前後長(物品長さ)に応じて搬送されるフィルムFに載置されて前進する先頭行の物品Gを停止するべき位置に位置付けられ、先頭行の物品Gの先走りによる前進移動を規制し得るようになっている。実施例では、一包装分の先頭行の物品GがフィルムFへ受け渡された位置で、その物品Gの前方に第1規制部材32Aが規制可能な位置に臨むよう配設され、この第1規制部材32Aから搬送方向前方へ1行分ずつ間隔をあけて第2規制部材32Bおよび第3規制部材32Cが順に配設される。そして、規制手段30は、カウント手段のカウント数に応じて、各規制部材32を昇降移動するように進退シリンダ34が作動制御される。すなわち、規制手段30は、供給コンベヤ10からフィルムFに受け渡された物品Gのカウント数が最終行以外のn行目であれば、物品Gへの受入始端から搬送方向前方にn行分の物品長さ離間した位置の規制部材32を下降すると共にその他の規制部材32を退避位置に移動することで常に先頭行の物品Gを移動規制する。また、規制手段30は、供給コンベヤ10からフィルムFに受け渡された物品Gが最終行であれば、全ての規制部材32を規制位置から退避して物品Gの通過を許容する。   As shown in FIGS. 1 and 2, the receiving means for the film F in the forming means 28 is provided with a restricting means 30 that can restrict the movement of the top row of articles G supplied to the film F forward in the conveying direction. Arranged. The restricting means 30 includes a number of restricting members 32 that are one less than the number of rows of articles G for one package, spaced apart from each other by the length of the front and rear of the articles G in one line above the forming means 28. 32 is between a restriction position that restricts the forward movement of the article G placed on the film F by the advance / retreat cylinder 34 and a retreat position that allows the article G to move forward from the restriction position and allow the article G to advance. Move up and down. Then, the regulating means 30 is positioned at a position to stop the article G in the leading row that is placed on the film F that is transported according to the front and back length (article length) of one line of the article G, and moves forward. It is possible to regulate the forward movement of the article G in the row by the preceding run. In the embodiment, the first regulating member 32A is disposed in front of the article G at the position where the first article G for one package is delivered to the film F so as to face the position where the first regulating member 32A can be regulated. The second restricting member 32B and the third restricting member 32C are sequentially arranged at intervals of one row from the restricting member 32A to the front in the transport direction. In the restricting means 30, the advance / retreat cylinder 34 is operated and controlled so as to move the restricting members 32 up and down in accordance with the count number of the counting means. That is, if the count number of the articles G transferred from the supply conveyor 10 to the film F is the n-th line other than the last line, the regulating means 30 is n lines forward from the start of receiving the articles G in the conveyance direction. The movement of the article G in the first row is always restricted by lowering the regulating member 32 at a position separated by the article length and moving the other regulating member 32 to the retracted position. Further, if the article G delivered from the supply conveyor 10 to the film F is the last line, the regulating means 30 retreats all the regulating members 32 from the regulated position and allows the article G to pass.

図1に示すように、前記成形手段28の下流側には、筒状に成形されたフィルムF中に供給された物品Gを載置して搬送する移送コンベヤ36が配設される。また、成形手段28より下流側における移送コンベヤ36の上方には、合掌状に重ねたフィルムFを、その重合端縁部を一対のローラで挟持して下流側に搬送するフィルム搬送手段としての送りローラ38が配設される。移送コンベヤ36と送りローラ38とは、フィルムFの搬送速度と同速に速度設定されて同期作動するよう作動制御される。前記検知手段20での物品Gの有無の検知結果に応じて、物品GがフィルムFへ受け渡される位置に到達する時期に合わせてフィルムFの搬送動作が制御される。物品GをフィルムFへ受け渡す時期については、供給コンベヤ10における押送バー12の現在位置に関して、前記エンコーダから入力したパルス信号によって得ることができる。すなわち、検知手段20で検知された物品Gのカウント値が一包装分の物品Gの行数に達するまで、物品GがフィルムFへ受け渡される位置まで到来する都度、1行分の製品に相当する長さのフィルムFが搬送されると共に、また、検知結果が欠品であったならば、その欠品に対応した押送バー12が物品GをフィルムFに受け渡す位置に至る時期に、フィルム搬送が一時休止されるように、制御手段Cにより制御される。すなわち、繰出しローラ29と送りローラ38とからなるフィルム搬送手段とは、カウント手段のカウント数が一包装分の物品Gの行数に一致するまでは、1行分の物品長さに対応する長さずつフィルムFを間欠的に搬送し、また、フィルム搬送手段と同期作動する移送コンベヤ36の走行によって、フィルムFに載置された物品Gは搬送方向前方に1行分の物品長さ分だけ前進する。また前記カウント数が、一包装分の物品Gの行数に対応する値に一致した際には、一包装分の物品Gの包装長さに必要となる残りの長さのフィルムFを間欠的に搬送するように、制御手段Cにより制御される。すなわち、カウント数が一包装分の物品Gの行数に対応する値に一致した際に、一包装分のフィルムFの全長から、フィルムFに受け渡し済の複数行の物品Gに対応して搬送済みであるフィルム長さを差し引いた、残りの長さ(「一包装分のフィルム長さ」−「一包装分の物品Gの行数」×「1行の物品Gの前後長に対応したフィルム長さ」)のフィルムFをフィルム搬送手段29,38によって一度に搬送するように、制御手段Cにより制御される。なお、フィルムFの搬送速度は、少なくとも供給コンベヤ10の物品搬送速度より低速に設定され、その度合いは物品Gの搬送間隔などの条件に応じて適宜決定すればよい。例えば、先頭行から最終行までのすべてのフィルムFの間欠搬送速度を一定速度とする、または、最終行に対応した前記フィルム搬送時におけるフィルム速度のみを先行する行の間欠搬送速度より高速となるように変速するなど、包装条件に応じて、適宜、フィルム搬送速度を変更設定可能である。また、このようなフィルムFの間欠搬送制御に代えて、包装速度や物品供給間隔などの包装条件において、フィルム搬送動作を連続搬送状態とすることもできる。このようなフィルムFの連続搬送動作においては、少なくとも最終行の物品Gまでの先行する行に対する前記フィルム送り速度に対して、最終行の物品Gに対する残りのフィルム搬送時の速度は、それより高速に設定するようにすればよい。   As shown in FIG. 1, on the downstream side of the forming means 28, a transfer conveyor 36 for placing and transporting an article G supplied in a film F formed into a cylindrical shape is disposed. Further, on the upper side of the transfer conveyor 36 on the downstream side of the forming means 28, the film F stacked in a palm-like shape is fed as a film conveying means for conveying the overlapping edge portion between a pair of rollers and conveying it downstream. A roller 38 is provided. The transfer conveyor 36 and the feed roller 38 are controlled to operate synchronously with the speed set to the same speed as the transport speed of the film F. The conveying operation of the film F is controlled in accordance with the time when the article G reaches the position where the article G is delivered to the film F according to the detection result of the presence or absence of the article G in the detection means 20. The timing for delivering the article G to the film F can be obtained by a pulse signal input from the encoder with respect to the current position of the push bar 12 in the supply conveyor 10. That is, each time the article G arrives at the position where the article G is delivered to the film F until the count value of the article G detected by the detection means 20 reaches the number of lines of the article G for one package, it corresponds to one line of products. When the film F having a length to be conveyed is transported and the detection result is a shortage, the film is at a time when the push bar 12 corresponding to the shortage reaches a position where the article G is delivered to the film F. It is controlled by the control means C so that the conveyance is paused. In other words, the film conveying means composed of the feeding roller 29 and the feeding roller 38 is a length corresponding to the article length of one line until the count number of the counting means matches the number of lines of the article G for one package. The articles G placed on the film F are conveyed by the length of one line forward in the conveying direction by intermittently conveying the film F and running the transfer conveyor 36 that operates synchronously with the film conveying means. Advance. When the count number matches the value corresponding to the number of rows of articles G for one package, the remaining length of film F required for the packaging length of the article G for one package is intermittently applied. Is controlled by the control means C. That is, when the count number matches the value corresponding to the number of rows of articles G for one package, the entire length of the film F for one package is transported corresponding to the articles G of a plurality of rows that have already been transferred to the film F. The film length corresponding to the remaining length ("film length for one package"-"number of lines of articles G for one package" x "front and back length of articles G for one line) The length of the film F is controlled by the control means C so as to be conveyed by the film conveying means 29 and 38 at a time. In addition, the conveyance speed of the film F is set to be lower than at least the article conveyance speed of the supply conveyor 10, and the degree thereof may be appropriately determined according to conditions such as the conveyance interval of the article G. For example, the intermittent conveyance speed of all the films F from the first line to the last line is set to a constant speed, or only the film speed during the film conveyance corresponding to the last line is higher than the intermittent conveyance speed of the preceding line. The film conveyance speed can be changed and set as appropriate according to the packaging conditions such as shifting the speed. Moreover, it can replace with such intermittent conveyance control of the film F, and can also make a film conveyance operation into a continuous conveyance state in packaging conditions, such as a packaging speed and an article supply interval. In such a continuous conveyance operation of the film F, at least the film feeding speed with respect to the preceding row up to the last row of articles G is higher than the speed during the remaining film conveyance with respect to the last row of articles G. Should be set to.

前記送りローラ38の下流側には、フィルムFの長手方向両端縁部を上方で重合した重合端縁部に縦シールを施す縦シール手段40が配設される。縦シール手段40は、例えば一対のシールローラに連結されたサーボモータ(図示せず)によって作動制御され、シールローラでフィルムFを挟持して回転することで、フィルムFを所定温度に加熱して縦シールを施す。縦シール手段40の下流側には、縦シールを施したフィルムFを一対のシール体44,44で挟持してフィルムFの搬送方向と交差する方向に横シールを施す横シール手段42が配設される。横シール手段42は、図示しないサーボモータによってシール体44,44を所定のタイミング、所定の作動速動で作動制御されるようになっており、筒状フィルム中に一包装分の行数毎に複数列×複数行で纏まって供給されている物品間において、筒状フィルムFを挟持してフィルムFの搬送方向に向けて移動することで筒状フィルムFに横シールを施すと共に、シール体44の一方に内装されたナイフ(不図示)により筒状フィルムFを分断するよう、制御手段Cにより駆動制御される。前記移送コンベヤ36の下流側には前記シール体44,44でのフィルムFの挟持位置における上流側と下流側には、夫々渡りコンベヤ46が配設され、筒状フィルムFを介して載置された物品Gを下流側に搬送するよう、前記移送コンベヤ36の速度と同調して走行するよう図示しないモータによって作動制御され、下流側の渡りコンベヤ46によって、筒状フィルムFを分断して得た包装品としてのピロー包装品を搬出する。   On the downstream side of the feed roller 38, there is disposed a vertical sealing means 40 for performing a vertical seal on the overlapping edge obtained by superimposing both longitudinal edges of the film F in the longitudinal direction. The vertical sealing means 40 is controlled by a servo motor (not shown) connected to, for example, a pair of sealing rollers, and heats the film F to a predetermined temperature by sandwiching and rotating the film F with the sealing roller. Apply a vertical seal. On the downstream side of the vertical sealing means 40, a horizontal sealing means 42 is provided which sandwiches the film F subjected to vertical sealing between a pair of sealing bodies 44, 44 and applies a horizontal sealing in a direction crossing the conveying direction of the film F. Is done. The horizontal sealing means 42 is configured to control the sealing bodies 44, 44 at a predetermined timing and a predetermined operating speed by a servo motor (not shown). The cylindrical film F is laterally sealed by sandwiching the cylindrical film F and moving in the conveyance direction of the film F between articles supplied in a plurality of columns and multiple rows, and the sealing body 44. Drive control is performed by the control means C so that the tubular film F is divided by a knife (not shown) installed in one of the two. On the downstream side of the transfer conveyor 36, crossover conveyors 46 are disposed on the upstream side and the downstream side in the position where the film F is sandwiched by the sealing bodies 44, 44, and are placed via the tubular film F. The product G was controlled by a motor (not shown) so as to travel in synchronism with the speed of the transfer conveyor 36 so as to convey the article G downstream, and obtained by dividing the tubular film F by the crossover conveyor 46 on the downstream side. Remove the pillow package as a package.

次に、前述した横形製袋充填機を用いた実施例に係る包装方法を説明する。供給コンベヤ10の無端ベルト14上に載置された物品Gは、押送バー12によって押送されることで、複数個横並びとなって搬送方向に1行単位で間隔をあけて連続搬送される。物品Gは、供給コンベヤ10による搬送途上において検知手段20に検知され、検知手段20の検知に基づいて、その物品Gが供給コンベヤ10からフィルムFへ受け渡しする時期にカウント手段が物品有の回数を一包装分の行数に一致するまでカウントする。供給コンベヤ10から押送バー12によって送り込まれる各行の物品GのフィルムFへの受け渡し時期に合わせて物品Gの送り込み速度より低い速度でフィルムFを搬送するよう、繰出しローラ29と送りローラ38とによりフィルムFを間欠搬送し、一包装分の複数行の物品Gのうちの1行分ずつをフィルムFに載置する時期に合わせて、1行分の物品Gの前後長さに応じた長さのフィルムFが搬送されると共に、供給コンベヤ10からフィルムFに受け渡された物品Gは、フィルムFの1行分の送りに伴い1行分の物品Gの長さに相当する距離前進移動する。   Next, a packaging method according to an embodiment using the above-described horizontal bag making and filling machine will be described. The articles G placed on the endless belt 14 of the supply conveyor 10 are fed by the push bar 12 and are continuously conveyed side by side in the conveyance direction in a line by a plurality. The article G is detected by the detection means 20 while being conveyed by the supply conveyor 10, and based on the detection by the detection means 20, the counting means counts the number of times the article is present when the article G is delivered from the supply conveyor 10 to the film F. Count until the number of lines for one package is met. The film is fed by the feeding roller 29 and the feed roller 38 so that the film F is transported at a speed lower than the feeding speed of the articles G in accordance with the delivery timing of the articles G of each row fed from the supply conveyor 10 by the push bar 12 to the films F. F is intermittently conveyed, and the length corresponding to the length of the front and rear of the article G for one line is matched with the time when one line of the articles G for one package is placed on the film F. As the film F is conveyed, the article G transferred from the supply conveyor 10 to the film F moves forward by a distance corresponding to the length of the article G for one line as the film F is fed for one line.

図3(a)に示すように、一包装分の行数に達するまで、行単位で物品Gを供給コンベヤ10からフィルムFに受け渡す際に、先頭行の物品Gについては、フィルム搬送手段29,38は、供給コンベヤ10で物品GをフィルムFへ受け渡す時期に合わせて、先頭行の物品Gの前後長に応じた長さのフィルムFを搬送して一時停止する。その際に、フィルムFに受け渡された先頭行の物品GがフィルムFに載置され、移送コンベヤ36の走行によって前進移動する。また、第1規制部材32Aが規制位置に位置すると共に他の規制部材32B,32Cが退避位置に保持され、先頭行の物品GがフィルムFへ受け渡されて搬送される時にフィルムF上を滑走して、先頭行の物品Gの前後長に相当するフィルム搬送長さ分の距離を越えて先走りしないよう、第1規制部材32Aによって移動規制される。   As shown in FIG. 3A, when the articles G are transferred from the supply conveyor 10 to the film F in units of lines until the number of lines for one package is reached, the film conveying means 29 , 38 transports the film F having a length corresponding to the front and rear lengths of the article G in the first row, and temporarily stops in accordance with the time when the article G is delivered to the film F by the supply conveyor 10. At that time, the first-row article G delivered to the film F is placed on the film F and moved forward by the traveling of the transfer conveyor 36. Further, the first restricting member 32A is located at the restricting position, and the other restricting members 32B and 32C are held at the retracted position, so that the top row of the article G is transferred to the film F and is slid on the film F. Then, the movement is restricted by the first restricting member 32A so as not to run ahead beyond the distance of the film conveyance length corresponding to the longitudinal length of the article G in the first row.

図3(b)および(c)に示すように、一包装分の行数に至るまでの各行の物品Gを供給コンベヤ10からフィルムFに受け渡す際に、供給に係る物品Gが最終行を除く2行目以降の場合は、フィルム搬送手段29,38は、前記先頭行と同様に、2行目以降の各行に対応した物品Gの前後長に応じた長さ分のフィルムFを搬送し、また、移送コンベヤ36を同期走行した後に停止することで、フィルムFに載置されている先行の行の物品Gが前進移動すると共に、フィルムFへ受け渡された後続の行の物品Gが先行の行の物品Gの後側に間隔を詰めて略隙間なく載置される。また、2行目以降の物品GがフィルムFに受け渡される際には、前記第2規制部材32B、あるいは第3規制部材32Cなど、所定行に対応する規制部材32を規制位置に移動すると共に、他の規制部材32を退避位置に移動する。このようにして、先頭行の物品Gの前方への移動を規制しているので、後続の行の物品GがフィルムFへ受け渡しされる際に、後続する行の物品Gが滑って後方から押した場合にも、後続の物品Gは、先行の物品Gとの当接により移動規制される先頭行の前方への位置ずれに波及することはなく、一包装分の物品Gの前部が前側へ位置ずれするのを防止できる。   As shown in FIGS. 3B and 3C, when the articles G in each row up to the number of lines for one package are transferred from the supply conveyor 10 to the film F, the articles G related to the supply have the final line. In the case of the second and subsequent lines, the film transport means 29 and 38 transport the film F for a length corresponding to the longitudinal length of the article G corresponding to each of the second and subsequent lines, as in the first line. In addition, by stopping the transfer conveyor 36 after synchronously traveling, the articles G in the preceding row placed on the film F move forward, and the articles G in the subsequent row delivered to the film F are moved forward. They are placed on the rear side of the articles G in the preceding row with a small gap therebetween. Further, when the articles G in the second and subsequent rows are transferred to the film F, the regulating member 32 corresponding to a predetermined row such as the second regulating member 32B or the third regulating member 32C is moved to the regulated position. Then, the other regulating member 32 is moved to the retracted position. In this way, since the forward movement of the article G in the first row is restricted, when the article G in the subsequent row is transferred to the film F, the article G in the subsequent row slides and is pushed from behind. In this case, the succeeding article G does not spill over to the forward displacement of the leading row that is restricted by contact with the preceding article G, and the front part of the article G for one package is the front side. Can be prevented from being displaced.

図3(d)に示すように、一包装分の最終行の物品Gを供給コンベヤ10からフィルムFに受け渡す際に、フィルム搬送手段29,38により一包装分の包装長さに必要となる残りの長さのフィルムFが間欠的に搬送されるのに伴って、フィルムFに先に受け渡された先行の行(実施例では3行目)の物品Gの後側に間隔を詰めて最終行の物品Gが供給コンベヤ10からフィルムFに受け渡され、一包装分(実施例では4行分)の物品Gが複数列×複数行に整列した状態でフィルムFに載置されると共に、一包装分の最終行と次の一包装分の先頭行との間で、横シールを施すために空所を設けた後にフィルムFの搬送を一時停止する。また、最終行の物品GをフィルムFに受け渡す際には、全ての規制部材32を退避位置に保持し、一包装分のすべての行が並んだ物品Gの通過を許容する。なお、規制手段30は、物品GがフィルムFに受け渡される前に、進退シリンダ34により規制部材32を昇降動し、先頭行を除く後続する行の物品GがフィルムFに受け渡される直前まで先頭行の物品Gを規制部材32で支持する。このように、物品GのフィルムFへの受け渡し時期に合わせて一包装分の各行の長さに応じてフィルムFを間欠的に搬送することで、複数行および複数列で複数の物品Gを整列状態でフィルムFに配置することができると共に、その整列物品を包装長さに合わせて、フィルムFに対する所定の位置に所定間隔毎で、且つ、複数行および複数列の物品G毎に許容される長さの範囲内に揃えた状態として配置することができる。そして、前記成形手段28で筒状に成形されたフィルムFの重合端縁部に縦シール手段40によって縦シールを施すと共に、縦シール手段40より搬送下流に配設した横シール手段42によって一包装分の物品Gが隣り合う前記空所における中間位置で横シール・切断を施すことで、複数行および複数列で並べた複数の物品Gを一括包装したピロー包装品を得ることができる。   As shown in FIG. 3 (d), when the articles G in the last row for one package are transferred from the supply conveyor 10 to the film F, the packaging length of one package is required by the film conveying means 29 and 38. As the remaining length of the film F is intermittently conveyed, a gap is placed on the rear side of the article G in the preceding row (the third row in the embodiment) delivered to the film F first. The articles G in the last row are transferred from the supply conveyor 10 to the film F, and the articles G for one package (for four rows in the embodiment) are placed on the film F in a state of being arranged in a plurality of rows and a plurality of rows. The film F is temporarily stopped after a space is provided between the last line for one package and the first line for the next one package to provide a horizontal seal. Further, when the article G in the last row is delivered to the film F, all the regulating members 32 are held at the retracted position, and the article G in which all the rows for one package are arranged is allowed to pass. The restricting means 30 moves the restricting member 32 up and down by the advance / retreat cylinder 34 before the article G is delivered to the film F, and immediately before the article G in the subsequent row excluding the top row is delivered to the film F. The top row of articles G is supported by the regulating member 32. In this way, a plurality of articles G are aligned in a plurality of rows and a plurality of columns by intermittently transporting the film F according to the length of each row for one package in accordance with the delivery timing of the articles G to the film F. Can be arranged on the film F in a state, and the aligned articles are allowed at predetermined intervals at predetermined positions with respect to the film F according to the packaging length, and for each of the articles G in a plurality of rows and columns. It can arrange | position as a state arrange | positioned in the range of length. Then, a vertical seal is applied to the overlapping edge portion of the film F formed into a cylindrical shape by the forming means 28 by the vertical seal means 40, and one package is provided by the horizontal seal means 42 disposed downstream of the vertical seal means 40. By performing horizontal sealing and cutting at an intermediate position in the space where adjacent articles G are adjacent, a pillow packaged product in which a plurality of articles G arranged in a plurality of rows and columns is collectively packaged can be obtained.

このように、供給コンベヤ10から各行毎に分割して送り込む物品Gを、フィルムF上で一包装分に纏めて整列するので、供給コンベヤ10での物品Gの搬送時や供給コンベヤ10からフィルムFへの物品Gの受け渡し時などにおいて、例えば冷凍食品などの載置面との摩擦抵抗が著しく小さい物品Gなどであっても、物品Gの滑りに起因して前後の行に並ぶ物品Gの姿勢が乱れたり、行間の詰まり具合が開いたり、あるいは詰まり過ぎたりするなどの変化が生じにくく、フィルムFに載置された物品Gを良好な整列状態とすることができる。また、供給コンベヤ10からフィルムFへの受け渡し時に、1行の物品Gを横並びに揃えて複数行および複数列で整列した状態でフィルムFに載置して位置付けることができる。例えば、物品Gを供給コンベヤ10に人手にて載置する際に、物品Gを各行毎で不揃いで載置した場合でも、供給コンベヤ10での搬送時ならびに、フィルムFへの受け渡し時に物品Gを横並びに揃えてフィルムF上に載置することができる。このようにして、横形製袋充填機において、フィルムFに載置された物品Gの位置ずれや整列状態の乱れに起因する横シール時における物品Gの噛込みを防止することができ、また、複数行および複数列で並ぶ物品Gの整列状態の乱れを抑制して、複数の物品Gの一括包装を良好に成し得る。また、フィルムFに物品Gを載置する際に、先頭行の物品Gを規制手段30で移動規制しているので、先頭行の物品Gを左右に揃えて並べることができると共に、一包装分の物品Gの先頭部がフィルムFの搬送長さを越えて先走りするのを防止し、また、後続の行の物品Gを先行の物品Gで移動規制して適切に整列させることができる。例えば冷凍食品などの載置面との摩擦抵抗が著しく小さい物品G、あるいは、はんぺん、ちくわその他の各種食品などで円盤形状や球形状などで、物品Gの搬送時やフィルムFへの載置時などに特に位置ずれが生じやすい性状の物品Gであっても、規制手段30による移動規制によってフィルムF上の適正な位置に位置付けることができる。供給コンベヤ10は、一包装分の内の行単位に分割した物品Gを押送バー12によって押送してフィルムFに受け渡す構成であるから、例えば、物品Gを供給コンベヤ10に人手にて載置する際に、物品Gを各行毎で不揃いで載置した場合でも、1行の物品Gを左右に揃えて搬送できると共に、供給コンベヤ10からフィルムFに受け渡す際にも整列状態の乱れを抑制することができ、複数行および複数列の物品Gをより整った状態で纏めてフィルムFへ載置することができる。これにより、物品Gを供給コンベヤ10に人手で供給するに際して1行毎に整列させたもとで供給する手間がなく、不揃いな1行の物品Gを各押送バー12の走行位置を目安にして物品Gを供給コンベヤ10に載置すると供給コンベヤ10からフィルムFへの受け渡し位置までにかけての搬送過程において、物品Gを横並びに整列させることができるので、物品G供給時の作業負荷を軽減できると共に、供給速度を高めることができる。   In this way, the articles G that are divided and fed from the supply conveyor 10 for each row are arranged together on the film F in one package, so that the articles G are conveyed on the supply conveyor 10 or the film F from the supply conveyor 10. At the time of delivery of the article G to the article, for example, even if the article G has a remarkably small frictional resistance with the placing surface such as frozen food, the posture of the article G lined up in the front and rear rows due to the sliding of the article G Changes such as disturbances, clogging between rows, or excessive clogging are unlikely to occur, and the articles G placed on the film F can be in a good alignment state. In addition, when delivering from the supply conveyor 10 to the film F, one row of articles G can be placed and positioned on the film F in a state of being aligned side by side and arranged in a plurality of rows and a plurality of columns. For example, when the article G is manually placed on the supply conveyor 10, even when the article G is placed in an irregular manner for each row, the article G is not transferred when it is conveyed on the supply conveyor 10 and when it is transferred to the film F. It can be placed side by side on the film F. In this way, in the horizontal bag making and filling machine, it is possible to prevent the biting of the article G at the time of horizontal sealing due to the positional deviation and disorder of the alignment state of the article G placed on the film F, The disorder | damage | failure of the alignment state of the articles | goods G arranged in multiple rows and multiple columns can be suppressed, and the package of the several articles | goods G can be comprised favorably. In addition, when the article G is placed on the film F, the movement of the article G in the first row is restricted by the regulating means 30, so that the article G in the first row can be aligned on the left and right, It is possible to prevent the leading portion of the next article G from running ahead of the conveyance length of the film F, and to properly align the articles G in the subsequent rows by restricting the movement of the articles G in the preceding row. For example, when the article G is transported or placed on the film F in a disk shape or a spherical shape such as an article G having a remarkably low frictional resistance with a placing surface such as frozen food, or a variety of foods such as hampen, chikuwa and other foods. Even if the article G has a property that is particularly likely to be misaligned, it can be positioned at an appropriate position on the film F by the movement restriction by the restriction means 30. Since the supply conveyor 10 is configured to push the articles G divided into line units in one package by the push bar 12 and deliver them to the film F, for example, the articles G are manually placed on the supply conveyor 10. In this case, even when the articles G are placed unevenly in each line, the articles G in one line can be transported to the left and right, and the disturbance of the alignment state is also suppressed when the articles G are transferred from the supply conveyor 10 to the film F. The articles G in a plurality of rows and a plurality of columns can be put together and placed on the film F in a more organized state. Thus, when the articles G are manually supplied to the supply conveyor 10, there is no need to supply the articles G in a line-by-line arrangement, and the articles G in an irregular line are used with the travel position of each push bar 12 as a guide. Since the articles G can be aligned side by side in the conveying process from the supply conveyor 10 to the delivery position to the film F, the work load when supplying the articles G can be reduced and the supply can be reduced. Speed can be increased.

前記供給コンベヤ10で搬送される物品Gは、押送バー12に乗り上げるなど搬送姿勢が乱れて、包装許容高さを超えた場合に、物品高さ検知手段22で検知して異常判定される。このように、物品高さ検知手段22によって、供給コンベヤ10での搬送姿勢が乱れた物品Gを判別することができ、この判別結果に応じて、供給コンベヤ10を停止したり、異常の報知を行ったりするなどによって、許容値を越える高さの物品Gがフィルム中に受け渡されることを回避できる。   The article G conveyed by the supply conveyor 10 is detected by the article height detection means 22 and judged to be abnormal when the conveying posture is disturbed such as riding on the push bar 12 and exceeds the allowable packaging height. In this way, the article height detecting means 22 can discriminate the article G whose conveying posture on the supply conveyor 10 is disturbed, and the supply conveyor 10 is stopped or an abnormality is notified according to the determination result. It is possible to avoid the article G having a height exceeding the allowable value from being transferred into the film.

(変更例)
本願発明は実施例の構成に限定されるものではなく、例えば、以下のようにも変更実施可能である。また、以下の変更例に限らず、実施例に記載した構成については、本発明の主旨の範囲内において種々の実施形態を採用し得る。
(1)実施例では、フィルムの長手方向両端縁を上方で重合して縦シールを施す方式の横形製袋充填機の場合で説明したが、前記長手方向両端縁を側方で重合して縦シールを施す方式、あるいは二枚のフィルムの長手方向両端縁を重合して縦シールを施す四方シールタイプその他の種々の横形製袋充填機にも適用可能である。
(2)一包装分の最終行の物品を供給手段からフィルムに受け渡す際に、フィルム搬送手段により一包装分の包装長さに必要となる残りの長さのフィルムを搬送して停止するようにしたが、一包装分の最終行と次の一包装分の先頭行の物品とのフィルム搬送にあたり、前記残りの長さのフィルムを所定割合に分けて搬送するようにしてもよい。例えば、最終行の物品のフィルムへの受け渡しに伴うフィルムの搬送長さを、「最終行の物品に応じた長さ」+「一包装分の残るフィルム長さ×1/2の長さ」とし、次の一包装分の物品の先頭行がフィルムに載置される時期の前に、最終的に一包装分のフィルム長さの内で残る長さ分を分けて送るように、夫々フィルムを間欠搬送するように制御してもよい。すなわち、前記検知手段での検知によるカウント手段でのカウント数が一包装分の最終行になったときに、一包装分のフィルム長さの残りの長さのフィルムを搬送して前記最終行の物品と次の一包装分の先頭行の物品との間に空所を設ける際に、少なくとも一包装分の最終行の受け渡し時期に合わせたフィルム搬送と、当該受け渡し時期より後の時期のフィルム搬送とに分けて、次の一包装分の先頭行の物品を受け渡すまでの間に1包装分の残りのフィルム長さとなるようにフィルム搬送を分担させるようにしてもよい。それにより、一包装分の最終行の物品と次の一包装分の先頭行の物品との間に、横シールを施すのに必要な空所を適切に形成しつつ良好に包装することができる
(3)供給手段としては、供給コンベヤにおける無端ベルトで物品の搬送補助を行うようにしたが、ベッドに載置した物品を押送バー等の押送部材によって押送する構成であってもよく、また無端チェーンによって移動するプレート等の載置台に物品を載置して搬送する構成など、その他の構成も採用し得る。なお、円形状や球形状などの転がり易い物品や、滑りやすい物品など、その他の搬送中に姿勢が変化しやすい物品を搬送する際には、載置台へ物品に合わせた窪み等を形成する、あるいは、物品の支持が可能な突起を載置台に設けるなど、搬送姿勢が変化しない適宜の支持手段を設けるようにしてもよい。
()供給手段は、実施例のように1基の供給コンベヤで構成するものに限らず、供給コンベヤと成形手段との間に設けた渡しコンベヤを介してフィルムに物品を受け渡す構成など、複数のコンベヤで構成してもよい。
()規制手段は、必要に応じて採用するものであればよい。また、少なくとも、供給手段からフィルムに受け渡される行単位で移動する先頭物品を規制可能な種々の構成を採用し得る。また、規制部材は、規制位置と退避位置との間を往復動する構成に限らず、無端ループ状の索体の走行に伴い規制位置と退避位置とに位置付けられるように構成するなどの種々の構成を採用し得る。実施例の如く、先頭行の物品の複数の停止位置に対して、その各停止位置に対応して複数の規制部材を固定位置に配設する構成に対して、フィルムの搬送速度と共に先頭物品を規制した1つの規制部材を搬送方向に向けて移動する構成、あるいは、単数行または複数行単位で規制部材を設けること、更にはそれらの複数の規制部材で1包装分のすべての行または複数行単位で設けた規制部材を規制位置に位置付けて前進移動する構成など、種々の構成を採用することができる。また、規制部材は、フィルムが筒状成形される際の成形手段の開口位置に応じて、左右方向へ移動する方式その他のフィルムと干渉しない適宜の移動方向とすることができる。
()横シール手段としては、実施例の構成によらず、例えば、一対のシールバーによる回転シール方式、その他の横形製袋充填機に適用可能な各種シール方式を採用することができる。
(Change example)
The present invention is not limited to the configuration of the embodiment, and can be modified as follows, for example. Further, not limited to the following modification examples, various embodiments may be adopted for the configurations described in the examples within the scope of the gist of the present invention.
(1) In the embodiment, the explanation was made in the case of a horizontal bag making and filling machine in which the longitudinal end edges of the film are superposed at the upper side and the vertical seal is applied. The present invention can also be applied to a method of applying a seal, or a four-side seal type in which both longitudinal end edges of two films are superposed to perform a vertical seal, and other various horizontal bag making and filling machines.
(2) When transferring the last line of articles for one package from the supply means to the film, the film conveying means conveys the remaining length of film required for the packaging length of one package and stops it. However, when the film is transported between the last line for one package and the article on the first line for the next package, the remaining length of film may be transported in a predetermined ratio. For example, the transport length of the film accompanying the delivery of the last line of goods to the film is “length corresponding to the last line of goods” + “remaining film length for one package × 1/2 length” , Before the time when the first line of the next package of articles is placed on the film, each film should be sent so that the remaining length within the film length of one package will be sent separately. You may control so that it may convey intermittently. That is, when the count by the counting means by the detection by the detecting means reaches the last line for one package, the remaining length of the film length for one package is transported to the last line. When a space is provided between an article and the first line of the next package, the film is transported at the delivery time of the last line of at least one package, and the film is transported after the delivery time. In other words, the film conveyance may be shared so that the remaining film length for one package is obtained before the first line of the next package is delivered. Thereby, it is possible to satisfactorily package while appropriately forming a space necessary for applying a horizontal seal between the last line of articles for one package and the first line of articles for the next package. .
(3 ) As the supply means, the conveyance of the article is assisted by the endless belt in the supply conveyor, but the article placed on the bed may be pushed by a pushing member such as a pushing bar. Other configurations, such as a configuration in which an article is mounted on a mounting table such as a plate moved by a chain and transported, can also be employed. In addition, when transporting articles that are easy to roll, such as circular shapes or spherical shapes, and slippery articles, and other articles whose posture is easily changed during transportation, a depression or the like that matches the article is formed on the mounting table. Or you may make it provide the suitable support means which a conveyance attitude | position does not change, such as providing the protrusion which can support an article | item in a mounting base.
( 4 ) The supply means is not limited to one configured as one supply conveyor as in the embodiment, and the structure for delivering articles to the film via a transfer conveyor provided between the supply conveyor and the forming means, etc. You may comprise by several conveyors.
( 5 ) The restricting means may be any means that is adopted as necessary. In addition, at least various configurations that can regulate the leading article that moves in units of rows delivered from the supply means to the film can be adopted. In addition, the restricting member is not limited to a configuration that reciprocates between the restricting position and the retracted position, but may be configured to be positioned at the restricting position and the retracted position as the endless loop-shaped cord body travels. A configuration may be employed. As in the embodiment, with respect to a configuration in which a plurality of restricting members are arranged at fixed positions corresponding to each stop position with respect to a plurality of stop positions of the top row of articles, A configuration in which one regulated member is moved in the transport direction, or a regulating member is provided in units of a single row or a plurality of rows, and further, all rows or a plurality of rows for one package with the plurality of regulating members. Various configurations such as a configuration in which the regulating member provided in units is positioned at the regulating position and moved forward can be employed. Further, the regulating member can be set to an appropriate moving direction that does not interfere with other films, such as a method of moving in the left-right direction, depending on the opening position of the forming means when the film is formed into a cylindrical shape.
( 6 ) As the horizontal sealing means, regardless of the configuration of the embodiment, for example, a rotational sealing method using a pair of seal bars, and other various sealing methods applicable to other horizontal bag making and filling machines can be adopted.

10 供給コンベヤ(供給手段),12 押送バー(押送部材),20 検知手段,
27 原反ロール(供給源),28 成形手段,29 繰出しローラ(フィルム搬送手段),
30 規制手段,38 送りローラ(フィルム搬送手段),42 横シール手段,
F フィルム,G 物品,C 制御手段
10 supply conveyor (supply means), 12 feed bar (push member), 20 detection means,
27 Raw roll (supply source), 28 forming means, 29 feeding roller (film conveying means),
30 regulating means, 38 feed roller (film conveying means), 42 transverse sealing means,
F film, G article , C control means

Claims (5)

供給源(27)から引き出して成形手段(28)で成形したフィルム(F)によって、前後に並ぶ複数行および左右に並ぶ複数列で一包装分ずつに纏め複数の物品(G)を一括包装する横形製袋充填機において、
前記一包装分の物品(G)を1行ずつに分割した複数の物品(G)を、所定間隔毎に連続搬送して前記成形手段(28)で成形されるフィルム(F)に横並びで1行ずつ載置する供給手段(10)と、
該供給手段(10)により前記フィルム(F)に向けて1行ずつ搬送される物品(G)の通過を検知する検知手段(20)と、
該検知手段(20)で検知された物品(G)が1行ずつフィルム(F)へ載置される時期に合わせて、所定長さ分のフィルム(F)を搬送するフィルム搬送手段(29,38)と、
前記成形手段(28)で成形されたフィルム(F)に所定間隔毎に載置された一包装分の物品間において、該フィルム(F)搬送方向と交差する方向横シールを施す横シール手段(42)とを備え、
前記物品(G)の通過による前記検知手段(20)の検知カウント数が一包装分の先頭行から最終行になるまでは、前記フィルム搬送手段(29,38)は、前記供給手段(10)から1ずつの物品(G)をフィルム(F)へ載置する時期に、その1行の物品(G)の前後長さに相当する長さのフィルム搬送繰り返し、前記検知手段(20)の検知カウント数が一包装分の最終行になったとき前記フィルム搬送手段(29,38)は、最終行の物品(G)フィルム(F)に載置されてその最終行の物品(G)の前後長さに相当する長さのフィルム(F)を送り終えてから、またはそれ以降において、次の一包装分のうちの先頭行となる物品(G)を検知手段(20)で検知して前記供給手段(10)によりフィルム(F)に載置するまでに一包装分のフィルム長さの内で長さのフィルム(F)を搬送して、先行する物品(G)の最終行と前記次の一包装分の物品(G)の先頭行とに間隔を設けて、その物品間において前記成形手段(28)で成形されたフィルム(F)に前記横シール手段(42)により搬送方向と交差する方向の横シールを施して包装品を得るよう、前記供給手段(10)と前記フィルム搬送手段(29,38)と前記横シール手段(42)との動作を制御する制御手段(C)を備え
ことを特徴とする横形製袋充填機。
Collectively package a plurality of articles (G) collected in one package in multiple rows aligned in the front and back and multiple columns aligned in the left and right by the film (F) drawn from the supply source (27) and molded by the molding means (28) In the horizontal bag making and filling machine,
It said one wrapping component of the object article a plurality of articles obtained by dividing the (G) in one row (G), side by side on the film (F) to be molded by the molding means is continuously transported at predetermined intervals (28) Supply means (10) for placing one line at a time ;
Detection means (20) for detecting the passage of articles (G) conveyed by the supply means (10) line by line toward the film (F);
Film conveying means (29, 29) for conveying the film (F) of a predetermined length in accordance with the time when the articles (G ) detected by the detecting means (20) are placed on the film (F) line by line . 38)
Horizontal said to be molded by molding means (28) the film (F) Te article between smell one packaging component placed at predetermined intervals, performs a transverse seal in the direction orthogonal to the conveying direction in the film (F) Sealing means (42),
Wherein until said analyzing intellectual count number of the detection means (20) due to the passage of an article (G) is the last line from the first line one packaging component, said film transport means (29 and 38), said supply means ( the time of placing the line by line from 10) article (G) is the film (F), to repeat the film transport before post length corresponding to the length of the article (G) of the first row, the when the number of detection counting detection means (20) becomes the last row of the one-part package component, the film transport means (29 and 38), the articles of the last line (G) is placed on the film (F) after finishing feeding the length of film corresponding to the longitudinal length of the article (G) of the last row (F), or have you thereafter, the first line of a next one packaging component article (G ) is detected by the detection means (20) feeding transportable residue Ru length of the film (F) within one packaging portion of the film length before placing the film (F) by said supply means (10) Of the preceding article (G) The lateral seal means (42) is formed on the film (F) formed by the forming means (28) between the articles, with an interval between the end line and the first line of the next packaged article (G ). Accordingly, to obtain a package is subjected to transverse seal in the direction orthogonal to the conveying direction, and controls the operation of said supply means (10) said film transport means and (29 and 38) transverse sealing means (42) A horizontal bag making and filling machine comprising a control means (C) .
前記制御手段(C)は、前記供給手段(10)で1行ずつの物品(G)をフィルム(F)へ載置する時期に合わせて1行の物品(G)の前後長さに相当する長さのフィルム(F)を間欠的に搬送するよう、前記フィルム搬送手段(29,38)による搬送動作を制御するようにした請求項1記載の横形製袋充填機。 The control means (C) corresponds to the longitudinal length of one row of articles (G) in accordance with the time when the articles (G) are placed one by one on the film (F) by the supply means (10). The horizontal bag making and filling machine according to claim 1 , wherein the transport operation by the film transport means (29, 38) is controlled so that the film (F) having a length is transported intermittently. 前記フィルム(F)に載置された物品(G)に対して近接離間移動可能に配設され、前記1行の物品(G)の前後長相当する長さのフィルム(F)が搬送されて物品(G)が前進する毎に、一包装分の先頭行の物品(G)の前方への移動を規制可能な規制位置まで近接して位置付規制手段(30)を備えた請求項1または2記載の横形製袋充填機。 Disposed for closely spaced moving relative to the film (F) on the mounting article (G), the length of the film corresponding to the longitudinal length of said one row of articles (G) (F) is transported each time is by article (G) is advanced to, claims having an packaging portion of the first line of the article (G) of the locate rather restricting means in proximity to the regulations can be restricted position from moving forward (30) Item 3. The horizontal bag making and filling machine according to item 1 or 2. 前記供給手段(10)には、前記行の物品(G)を横並びで整列して前記フィルム(F)に載置する押送部材(12)けた請求項1〜3の何れか一項に記載の横形製袋充填機。 Said supply means (10) is any one of claims 1 to 3 wherein the mounting to pusher member (12) digits set in the aligned single line of articles (G) are side-by-side film (F) The horizontal bag making and filling machine described in 1. 供給源(27)から引き出して成形されたフィルム(F)によって、前後に並ぶ複数行および左右に並ぶ複数列で一包装分ずつに纏め複数の物品(G)を一括包装する横形製袋充填機における包装方法において、
前記一包装分の物品(G)を1行ずつに分割した複数の物品(G)を、供給源(27)から引き出されて成形されるフィルム(F)に向けて所定間隔毎に連続搬送して、前記成形されたフィルム(F)に横並びで1行ずつ載置し、
前記行単位で分割した一包装分の先頭行から最終行までの物品(G)をフィルム(F)に載置する際に、各行の物品(G)をフィルム(F)へ載置する時期に、前記各行における物品(G)の前後長相当する長さのフィルム搬送を繰り返し、最終行の物品(G)がフィルム(F)に載置されてその最終行の物品(G)の前後長さに相当する長さのフィルム(F)を送り終えてから、またはそれ以降において、次の一包装分のうちの先頭行となる物品(G)前記フィルム(F)に載置されるでに一包装分のフィルム長さの内で長さのフィルム(F)を搬送して、先行する物品(G)の最終行と前記次の一包装分の物品(G)の先頭行とに間隔を設けると共に、その物品間においてフィルム(F)を挟持して横シールを施すようにした
ことを特徴とする横形製袋充填機における包装方法。
The molded pull from a source (27) Film (F), a plurality of rows and bulk packaging lateral bag filling for a plurality of articles together in one by one packaging component in a plurality of rows arranged in the right and left (G) arranged in the front and rear In the packaging method in the machine,
A plurality of articles obtained by dividing the one package worth of articles (G) are in one row (G), continuously conveyed at predetermined intervals toward the film (F) to be molded is drawn from a supply source (27) And placed on the formed film (F) side by side, line by line,
When placed from a packaging component the first line of which is divided by the unit of one row of articles (G) in the final Gyoma the film (F), placed articles of each row of the (G) to the film (F) the timing of the articles of the last line to repeat the film transport of a length corresponding to the front-rear length, the article of the last line (G) is placed on the film (F) of the article (G) in each row after finishing feeding the length of film corresponding to the longitudinal length of the (G) (F), or have you thereafter, the first line of a next one packaging component article (G) is the film ( conveying the residual Ru length of the film (F) between in is placed on F) within one packaging portion of the film length, the preceding one-part package worth last row and the next article (G) A packaging method in a horizontal bag making and filling machine , wherein a gap is provided between the first line of the article (G) and a film (F) is sandwiched between the articles so as to be laterally sealed.
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