JP5946938B2 - Method for manufacturing laminated iron core with permanent magnet sealed with resin - Google Patents

Method for manufacturing laminated iron core with permanent magnet sealed with resin Download PDF

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JP5946938B2
JP5946938B2 JP2015107331A JP2015107331A JP5946938B2 JP 5946938 B2 JP5946938 B2 JP 5946938B2 JP 2015107331 A JP2015107331 A JP 2015107331A JP 2015107331 A JP2015107331 A JP 2015107331A JP 5946938 B2 JP5946938 B2 JP 5946938B2
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magnet insertion
laminated
iron core
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closing
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JP2015149892A (en
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敏 松林
敏 松林
亮 長井
亮 長井
加藤 剛
剛 加藤
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Mitsui High Tech Inc
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本発明は、永久磁石(未磁化のものも含む)を鉄心片を積層して形成された積層鉄心本体に樹脂によって固定する(「マグネットモールド工法」と称される)積層鉄心(回転子又は固定子をいう)の製造方法に関する。 The present invention fixes a permanent magnet (including an unmagnetized magnet) to a laminated core body formed by laminating iron core pieces with a resin (referred to as “magnet molding method”) laminated iron core (rotor or fixed) Relates to a manufacturing method of a child.

従来、樹脂封止によって永久磁石を積層鉄心本体に固定する方法としては、例えば、特許文献1記載の方法がある。この方法は、回転子の積層鉄心本体の半径方向外側領域に、複数の磁石挿入孔を設け、この磁石挿入孔に永久磁石を挿入して、下型及び上型で挟持し、上型に設けられた樹脂ポットから樹脂を磁石挿入孔に充填して、永久磁石を固定するものであった。 Conventionally, as a method of fixing a permanent magnet to a laminated core body by resin sealing, for example, there is a method described in Patent Document 1. In this method, a plurality of magnet insertion holes are provided in the radially outer region of the laminated core body of the rotor, permanent magnets are inserted into the magnet insertion holes, and are sandwiched between the lower mold and the upper mold, and provided in the upper mold. The resin was filled from the resin pot into the magnet insertion hole, and the permanent magnet was fixed.

一方、特許文献1記載の磁石挿入孔は平面視して長方形となって周囲が密閉されているので、樹脂が側方に漏れる心配はないが、断面長方形の閉空間に永久磁石を配置すると、永久磁石によって発生する磁束の漏洩が多いので、磁石挿入孔の一部を開口して永久磁石の磁束の漏洩を少なくすることが行われている。このような一部が側方に開口した部分(即ち、開口部)を有する磁石挿入孔に樹脂を充填する場合、開口部に適当な閉塞部材を配置して、磁石挿入孔を平面視して閉空間として樹脂封止を行っている。 On the other hand, since the magnet insertion hole described in Patent Document 1 is rectangular in plan view and the periphery is sealed, there is no concern that the resin leaks to the side, but when a permanent magnet is arranged in a closed space with a rectangular cross section, Since there is much leakage of the magnetic flux generated by the permanent magnet, opening a part of the magnet insertion hole to reduce the leakage of the magnetic flux of the permanent magnet is performed. When filling a resin into a magnet insertion hole having such a part opened sideways (that is, an opening), an appropriate closing member is disposed in the opening and the magnet insertion hole is viewed in plan view. Resin sealing is performed as a closed space.

特開2010−158164号公報JP 2010-158164 A

ところが、以上の技術においては、閉塞部材を別に用意する必要があり、更に、繰り返し使用できるとしても、樹脂封止された積層鉄心から閉塞部材を除去した後、閉塞部材のクリーニングが必要であり、手間のかかる作業が必要であった。 However, in the above technique, it is necessary to prepare a closing member separately, and even if it can be used repeatedly, after removing the closing member from the resin-sealed laminated iron core, it is necessary to clean the closing member, Time-consuming work was necessary.

本発明は、かかる事情に鑑みてなされたもので、特別の閉塞部材を必要とすることなく、一部に開口部を有する磁石挿入孔を閉塞して永久磁石の樹脂封止を行う積層鉄心の製造方法を提供することを目的とする。 The present invention has been made in view of such circumstances, and without requiring a special closing member, a laminated iron core that performs resin sealing of a permanent magnet by closing a magnet insertion hole having a part of an opening. An object is to provide a manufacturing method.

前記目的に沿う第1の発明に係る積層鉄心の製造方法は、複数枚の鉄心片が積層されて形成され対となる磁石挿入孔を有し、前記対となる磁石挿入孔の中央側に、前記磁石挿入孔に開口部を介して連通する内側空間部を備え、又は前記磁石挿入孔に開口部を介して連通すると共に外側に開放される外側空間部を備えた積層鉄心本体の前記磁石挿入孔に永久磁石を挿入して、前記開口部を閉塞部材で閉塞した状態で、前記永久磁石を前記磁石挿入孔に樹脂封止する積層鉄心の製造方法において、
前記閉塞部材を形成する閉塞片部材の外周の一部又は全部をその周囲にある前記鉄心片に摩擦保持し、前記鉄心片を組み立てた前記積層鉄心本体の前記磁石挿入孔に前記永久磁石を樹脂封止した後、前記閉塞部材を除去する。
The method for manufacturing a laminated core according to the first aspect of the present invention is formed by laminating a plurality of pieces of iron core , having a pair of magnet insertion holes, and on the center side of the pair of magnet insertion holes. The magnet of the laminated core main body comprising an inner space portion that communicates with the magnet insertion hole via an opening , or an outer space portion that communicates with the magnet insertion hole via an opening and is opened to the outside. In a method for manufacturing a laminated core in which a permanent magnet is inserted into an insertion hole and the opening is closed with a closing member, and the permanent magnet is resin-sealed in the magnet insertion hole.
A part or all of the outer periphery of the closing piece member forming the closing member is frictionally held on the iron core piece around it, and the permanent magnet is resin-inserted into the magnet insertion hole of the laminated core body assembled with the iron core piece. After sealing, the blocking member is removed.

また、第2の発明に係る積層鉄心の製造方法は、複数枚の鉄心片が積層されて形成され、対となる磁石挿入孔を有し、前記対となる磁石挿入孔の中央側に、前記磁石挿入孔に開口部を介して連通する内側空間部を備え、又は前記磁石挿入孔に開口部を介して連通すると共に外側に開放される外側空間部を備えた積層鉄心本体の前記磁石挿入孔に永久磁石を挿入して、前記開口部を閉塞部材で閉塞した状態で、前記永久磁石を前記磁石挿入孔に樹脂封止する積層鉄心の製造方法において、
前記閉塞部材を形成する閉塞片部材は前記鉄心片に対して半抜き加工によって形成され、上下隣り合う前記鉄心片が該半抜き加工された閉塞片部材を介して連結され、前記鉄心片を組み立てた前記積層鉄心本体の前記磁石挿入孔に前記永久磁石を樹脂封止した後、前記閉塞部材を除去する。
Further, in the method for manufacturing a laminated core according to the second aspect of the present invention, a plurality of core pieces are formed by being laminated and have a pair of magnet insertion holes. The magnet insertion hole of the laminated core body having an inner space portion that communicates with the magnet insertion hole via the opening portion, or an outer space portion that communicates with the magnet insertion hole via the opening portion and is opened to the outside. In the manufacturing method of the laminated iron core in which the permanent magnet is resin-sealed in the magnet insertion hole in a state where the permanent magnet is inserted into the opening and the opening is closed with a closing member.
The closing piece member forming the closing member is formed by half punching with respect to the iron core piece, and the upper and lower adjacent iron core pieces are connected via the half punching closing piece member to assemble the iron core piece. After the permanent magnet is resin-sealed in the magnet insertion hole of the laminated core body, the blocking member is removed.

第3の発明に係る積層鉄心の製造方法は、複数枚の鉄心片が積層されて形成され、対となる磁石挿入孔を有し、前記対となる磁石挿入孔の中央側に、前記磁石挿入孔に開口部を介して連通する内側空間部を備えた積層鉄心本体の前記磁石挿入孔に永久磁石を挿入して、前記開口部を閉塞部材で閉塞した状態で、前記永久磁石を前記磁石挿入孔に樹脂封止する積層鉄心の製造方法において、
前記閉塞部材を形成する閉塞片部材は、前記開口部の両縁の前記鉄心片に接する当接部と、前記鉄心片にVノッチ、半抜き又は括れによって部分的に連結される連結部とを有し、前記鉄心片を組み立てた前記積層鉄心本体の前記磁石挿入孔に前記永久磁石を樹脂封止した後、前記閉塞部材を除去する
According to a third aspect of the present invention, there is provided a method for manufacturing a laminated iron core, comprising : a plurality of iron core pieces laminated to each other, having a pair of magnet insertion holes, wherein the magnet is inserted at a center side of the pair of magnet insertion holes. A permanent magnet is inserted into the magnet insertion hole of the laminated core main body having an inner space portion communicating with the hole via the opening, and the permanent magnet is inserted into the magnet while the opening is closed with a closing member. In the manufacturing method of the laminated iron core resin-sealed in the hole,
The closing piece member forming the closing member includes an abutting portion in contact with the iron core piece at both edges of the opening, and a connecting portion partially connected to the iron core piece by V notch, half punching or constriction. The permanent magnet is resin-sealed in the magnet insertion hole of the laminated core body having the core pieces assembled, and the blocking member is removed .

の発明に係る積層鉄心の製造方法は、第1〜第の発明に係る積層鉄心の製造方法において、前記閉塞片部材にはかしめ部が設けられて、上下に隣り合う前記閉塞片部材がかしめ積層できる構造となっている。 A method for manufacturing a laminated core according to a fourth invention is the method for manufacturing a laminated core according to the first to third inventions, wherein the closing piece member is provided with a caulking portion and is adjacent to the upper and lower sides. It has a structure that can be caulked and laminated.

そして、第の発明に係る積層鉄心の製造方法は、第1〜第の発明に係る積層鉄心の製造方法において、前記磁石挿入孔に前記永久磁石を樹脂封止した後、積層された前記閉塞片部材をパンチを用いて打ち抜き除去又はピン部材で加圧し押し抜き除去する。 And the manufacturing method of the laminated iron core which concerns on 5th invention is the manufacturing method of the laminated iron core which concerns on the 1st- 4th invention. After resin-sealing the said permanent magnet to the said magnet insertion hole, the said laminated | stacked said The closing piece member is punched and removed using a punch or pressed with a pin member and removed.

本発明に係る積層鉄心の製造方法は以上のように構成されているので、磁石挿入孔の開口部を閉塞するのに、従来のような高精度の閉塞部材を用意する必要がない。そして、本発明においては、鉄心片の材料の一部を用いて閉塞部材を形成しているので、閉塞部材が使い捨てとなり、しかも積層鉄心の形状に応じて自由に選択できる。 Since the method for manufacturing a laminated core according to the present invention is configured as described above, it is not necessary to prepare a highly accurate closing member as in the prior art in order to close the opening of the magnet insertion hole. In the present invention, since the closing member is formed using a part of the material of the iron core piece, the closing member is disposable and can be freely selected according to the shape of the laminated core.

(A)は本発明の第1の実施の形態に係る積層鉄心の製造方法を適用した積層鉄心の平面図、(B)は同正面図である。(A) is a top view of the laminated core which applied the manufacturing method of the laminated core which concerns on the 1st Embodiment of this invention, (B) is the same front view. (A)〜(C)はそれぞれ同積層鉄心に用いる鉄心片の一部拡大図である。(A)-(C) are the elements on larger scale of the core piece used for the same laminated iron core, respectively. (A)〜(F)は閉塞片部材と周囲の鉄心片を仮連結する手段の説明図である。(A)-(F) is explanatory drawing of the means to temporarily connect the obstruction piece member and the surrounding iron core piece. (A)、(B)は本発明の第2の実施の形態に係る積層鉄心の製造方法の説明図である。(A), (B) is explanatory drawing of the manufacturing method of the laminated iron core which concerns on the 2nd Embodiment of this invention. 同積層鉄心の製造方法に用いる鉄心片を部分拡大した説明図である。It is explanatory drawing which expanded the iron core piece used for the manufacturing method of the laminated iron core partially. 本発明の第3の実施の形態に係る積層鉄心の製造方法の説明図である。It is explanatory drawing of the manufacturing method of the laminated core which concerns on the 3rd Embodiment of this invention. 同積層鉄心の製造方法の作用効果の説明図である。It is explanatory drawing of the effect of the manufacturing method of the same laminated iron core. 本発明の第4の実施の形態に係る積層鉄心の製造方法の説明図である。It is explanatory drawing of the manufacturing method of the laminated core which concerns on the 4th Embodiment of this invention. 本発明の第5の実施の形態に係る積層鉄心の製造方法の説明図である。It is explanatory drawing of the manufacturing method of the laminated core which concerns on the 5th Embodiment of this invention. 本発明の第6の実施の形態に係る積層鉄心の製造方法の説明図であって、(A)は平面図、(B)は裏側斜視図、(C)は断面図である。It is explanatory drawing of the manufacturing method of the laminated core which concerns on the 6th Embodiment of this invention, (A) is a top view, (B) is a back side perspective view, (C) is sectional drawing. 本発明の第7の実施の形態に係る積層鉄心の製造方法の説明図であって、(A)は平面図、(B)は裏側斜視図である。It is explanatory drawing of the manufacturing method of the laminated iron core which concerns on the 7th Embodiment of this invention, Comprising: (A) is a top view, (B) is a back side perspective view.

続いて、添付した図面を参照しながら、本発明を具体化した実施の形態について説明する。まず、本発明の第1の実施の形態に係る積層鉄心の製造方法によって製造された積層鉄心10を、図1(A)、(B)を参照しながら説明する。 Next, embodiments of the present invention will be described with reference to the accompanying drawings. First, a laminated core 10 manufactured by the method for manufacturing a laminated core according to the first embodiment of the present invention will be described with reference to FIGS. 1 (A) and 1 (B).

図1(A)、(B)に示すように、積層鉄心10は回転子に使用されるもので、複数枚の環状の鉄心片11がかしめ積層されて形成された積層鉄心本体10aは、内側に軸孔12を有し、半径方向外側領域には、複数(この実施の形態では4)の対となる磁石挿入孔13、14を有している。対となる磁石挿入孔13、14の間には、内側空間15を備え、内側空間15と磁石挿入孔13、14とは開口部17、18を介して連通している。なお、積層鉄心本体10aは鉄心片11をかしめ積層して構成され、磁石挿入孔13、14に永久磁石20、21が樹脂封止されていないものをいう。また、磁石挿入孔13、14と開口部17、18との間には永久磁石20、21の横動きを止めるストッパー(内側突出部)が形成されている。このストッパーは永久磁石20、21が所定の位置に収まる場合は省略することもできる。 As shown in FIGS. 1 (A) and 1 (B), a laminated core 10 is used for a rotor, and a laminated core body 10a formed by caulking and laminating a plurality of annular core pieces 11 And a plurality of (four in this embodiment) pairs of magnet insertion holes 13 and 14 in the radially outer region. An inner space 15 is provided between the pair of magnet insertion holes 13 and 14, and the inner space 15 and the magnet insertion holes 13 and 14 communicate with each other via openings 17 and 18. The laminated core body 10a is constituted by caulking and laminating iron core pieces 11, and the permanent magnets 20 and 21 are not resin-sealed in the magnet insertion holes 13 and 14, respectively. Further, stoppers (inner protrusions) that stop the lateral movement of the permanent magnets 20 and 21 are formed between the magnet insertion holes 13 and 14 and the openings 17 and 18. This stopper can be omitted when the permanent magnets 20 and 21 are in a predetermined position.

この内側空間15は回転子(即ち、積層鉄心10)の重量を軽減し、更には、磁石挿入孔13、14と連通して磁石挿入孔13、14に埋設された永久磁石20、21の回転子に対する磁気的特性を向上するためのものである。この積層鉄心10の製造の中間段階においては、この内側空間15に最終的に除去可能な閉塞部材23が設けられ、対向している開口部17、18を閉塞している。この閉塞部材23は平面視して略四角形の内側空間15の半径方向内外に形成された蟻溝25、24(掛止凹部の一例)に嵌入する突出部27、26(掛止突起の一例)を有している。そして、閉塞部材23の円周方向側部29、30は、開口部17、18を完全に閉塞し樹脂漏れを防止している。 This inner space 15 reduces the weight of the rotor (that is, the laminated core 10), and further communicates with the magnet insertion holes 13, 14 to rotate the permanent magnets 20, 21 embedded in the magnet insertion holes 13, 14. This is to improve the magnetic characteristics for the child. In the intermediate stage of manufacturing the laminated core 10, a closing member 23 that can be finally removed is provided in the inner space 15 to close the opposed openings 17 and 18. The closing member 23 has projections 27 and 26 (an example of a latching projection) that fit into dovetail grooves 25 and 24 (an example of a latching recess) formed inside and outside in the radial direction of the substantially rectangular inner space 15 in plan view. have. The circumferential side portions 29 and 30 of the closing member 23 completely close the openings 17 and 18 to prevent resin leakage.

続いて、この積層鉄心10を製造する本発明の第1の実施の形態に係る積層鉄心の製造方法について説明する。なお、以下の説明において、永久磁石20、21を除く平面視した状態の積層鉄心本体10aと鉄心片11の形状は同一であるので、特に明記する場合を除いて、同一の名称及び符号を用いる。
鉄心片11は、図示しない一定幅の磁性材からなる薄板条材を金型装置によって打ち抜き加工して形成される。打ち抜きの順序は任意ではあるが、例えば、1)中央の軸孔12の形成、2)磁石挿入孔13、14とこれに続く開口部17、18の形成、3)閉塞部材23を形成する閉塞片部材32を形成する抜き孔33〜36の形成(図2参照)、4)上下の鉄心片11を接合する周知のかしめ部(図示せず)の形成、5)閉塞片部材32を内側空間15から落下しないように、内側空間15の一部に仮連結する加工を行って、鉄心片11を薄板条材から抜き落とす外形抜きを行って、ダイ内に鉄心片11をかしめ積層することになる。
Then, the manufacturing method of the laminated core which concerns on the 1st Embodiment of this invention which manufactures this laminated core 10 is demonstrated. In the following description, since the shape of the laminated core body 10a and the core piece 11 in a plan view excluding the permanent magnets 20 and 21 is the same, the same names and symbols are used unless otherwise specified. .
The iron core piece 11 is formed by punching a thin strip material made of a magnetic material having a constant width (not shown) with a mold apparatus. Although the order of punching is arbitrary, for example, 1) formation of the central shaft hole 12, 2) formation of the magnet insertion holes 13 and 14 and subsequent openings 17 and 18, and 3) blockage for forming the closing member 23 Formation of holes 33 to 36 for forming the piece member 32 (see FIG. 2), 4) formation of a well-known caulking portion (not shown) for joining the upper and lower iron core pieces 11, and 5) inner space of the closing piece member 32 In order not to fall from 15, the process of temporarily connecting to a part of the inner space 15 is performed, the outer shape is extracted by dropping the core piece 11 from the thin strip material, and the core piece 11 is caulked and laminated in the die. Become.

1)中央の軸孔12の形成、2)磁石挿入孔13、14とこれに続く開口部17、18の形成、3)閉塞部材23を形成する閉塞片部材32を形成する抜き孔33〜36の形成、については、パンチとダイを用いて薄板条材に貫通孔を形成する周知の方法によって行うので詳しい説明は省略する。
閉塞片部材32を蟻溝24、25を含む内側空間15から落下しないように、内側空間15の一部に仮連結する加工については以下に詳細に説明する。
1) Formation of the central shaft hole 12 2) Formation of the magnet insertion holes 13 and 14 and subsequent openings 17 and 18 3) Holes 33 to 36 for forming the closing piece member 32 for forming the closing member 23 Since this is performed by a well-known method of forming a through-hole in a thin sheet material using a punch and a die, detailed description is omitted.
Processing for temporarily connecting the closing piece member 32 to a part of the inner space 15 so as not to drop from the inner space 15 including the dovetail grooves 24 and 25 will be described in detail below.

(1)閉塞片部材32を内側空間15に仮連結する第1の方法
蟻溝24、25に嵌入する突出部26、27を含む閉塞片部材32に対して、図3(A)、(B)に示すように、パンチ38とダイ39による打ち抜き加工を行って完全に材料を切り離し(場合によっては半抜き加工でもよい)、図3(C)に示すように、平パンチ40、41を使って元の位置に押し戻す。これによって、閉塞片部材32と内側空間15は摩擦保持されて繋がるので、そのままの状態で鉄心片11に保持され、最終的に閉塞片部材32が積層された閉塞部材23を構成する。
この後、積層鉄心本体10aの磁石挿入孔13、14に永久磁石20、21を入れて、積層鉄心本体10aの樹脂封止を行う。この場合、開口部17、18は閉塞部材23で閉じているので、封止された樹脂が漏れることはない。なお、磁石挿入孔13、14の樹脂封止が完了した後は、閉塞部材23に上又は下からパンチ等で押圧力を与えると内側空間15から除去(打ち抜き除去)される。蟻溝24、25は閉塞片部材32を内側空間15に保持し、閉塞片部材32がずれるのを防止できる。この第1の方法において、蟻溝24、25は必須の要件ではなく、図2(B)、(C)に示すように蟻溝24、25を無くすこともできる。
(1) First Method for Temporarily Connecting Closing Piece Member 32 to Inner Space 15 For closing piece member 32 including protrusions 26 and 27 fitted into dovetail grooves 24 and 25, FIGS. As shown in FIG. 3C, the punch 38 and die 39 are punched to completely separate the material (in some cases, half punching may be used), and flat punches 40 and 41 are used as shown in FIG. And push it back to its original position. As a result, the closing piece member 32 and the inner space 15 are connected while being frictionally held, and thus, the closing piece member 32 is held in the state as it is and is held by the iron core piece 11 to finally form the closing member 23 in which the closing piece member 32 is laminated.
Thereafter, the permanent magnets 20 and 21 are inserted into the magnet insertion holes 13 and 14 of the laminated core body 10a, and the laminated core body 10a is sealed with resin. In this case, since the openings 17 and 18 are closed by the closing member 23, the sealed resin does not leak. In addition, after the resin sealing of the magnet insertion holes 13 and 14 is completed, if the pressing force is applied to the closing member 23 from above or below with a punch or the like, it is removed (punched out) from the inner space 15. The dovetail grooves 24 and 25 hold the closing piece member 32 in the inner space 15 and can prevent the closing piece member 32 from shifting. In the first method, the dovetail grooves 24 and 25 are not essential requirements, and the dovetail grooves 24 and 25 can be eliminated as shown in FIGS.

(2)閉塞片部材32を内側空間15に仮連結する第2の方法
突出部26、27の先部を蟻溝24、25内に入れるが、この部分は完全に切り離し、閉塞片部材32の円周方向側部29、30が開口部17、18の半径方向内側及び外側の鉄心片11と連結する部分43〜46に、図3(D)に示すようなVノッチ47(即ち、Vノッチ状の溝)を入れる。このVノッチ47はVパンチによって形成され、板厚t1は0.05〜0.1mm程度となっている。また、Vノッチ47の角度は鋭角が好ましいが、Vノッチ47の摩耗を考慮して、90度としてもよい。
(2) Second method of temporarily connecting the closing piece member 32 to the inner space 15 The front portions of the protrusions 26 and 27 are put into the dovetail grooves 24 and 25, but this portion is completely separated and the closing piece member 32 In the portions 43 to 46 where the circumferential side portions 29 and 30 are connected to the core pieces 11 on the radially inner and outer sides of the openings 17 and 18, a V notch 47 as shown in FIG. Shape groove). The V notch 47 is formed by a V punch, and the plate thickness t1 is about 0.05 to 0.1 mm. The angle of the V notch 47 is preferably an acute angle, but may be 90 degrees in consideration of wear of the V notch 47.

突出部26、27の先部を蟻溝24、25内で切り離す方法としては、図3(E)に示すように板材a(即ち、突出部26、27となる)を所定形状で片側を曲げ切り、図3(F)に示すように再度平パンチで押し戻し、又は平坦なダイに板材aを押し付け、平面状となす。これによって、閉塞片部材32は内側空間15の周囲とVノッチ47が形成された部分43〜46で連結しているので、積層された閉塞片部材32が閉塞部材23となって、開口部17、18を塞ぎ樹脂封止が安定して行える。樹脂封止の完了後は、閉塞部材23を抜き落とすことになる。なお、この例においても、蟻溝24、25は必須の要件ではないので、図2(B)、(C)のように省略できる。 As a method of separating the tip portions of the protruding portions 26 and 27 in the dovetail grooves 24 and 25, as shown in FIG. 3 (E), the plate material a (that is, the protruding portions 26 and 27) is bent into one shape with a predetermined shape. Cut and push back again with a flat punch as shown in FIG. 3 (F), or press the plate material a against a flat die to make it flat. As a result, the closing piece member 32 is connected to the periphery of the inner space 15 by the portions 43 to 46 in which the V notches 47 are formed, so that the laminated closing piece member 32 becomes the closing member 23 and becomes the opening 17. , 18 can be sealed and resin sealing can be performed stably. After the resin sealing is completed, the closing member 23 is removed. Also in this example, the dovetail grooves 24 and 25 are not essential requirements and can be omitted as shown in FIGS.

(3)閉塞片部材32を内側空間15に仮連結する第3の方法
図2(B)、(C)に示すように、十字状の閉塞片部材49の突出部50〜53と内側空間15の周囲とは図3(D)に示すようにVノッチ47によって連結されている。これによって、積層鉄心本体10aに樹脂封止後、閉塞片部材49を積層した閉塞部材23の除去が容易となる。
(3) Third Method of Temporarily Connecting the Closure Piece Member 32 to the Inner Space 15 As shown in FIGS. 2B and 2C, the protrusions 50 to 53 of the cruciform closure piece member 49 and the inner space 15 Are connected by a V notch 47 as shown in FIG. This facilitates the removal of the closing member 23 in which the closing piece member 49 is laminated after resin sealing on the laminated core body 10a.

以上の実施の形態において、閉塞片部材32、49にかしめ部を形成し、上下に隣り合う閉塞片部材32、49をかしめ積層することもできる。この場合、Vノッチ47は、最上下に位置する閉塞片部材32、49のみに形成してその間にある閉塞片部材32、49は周囲と分離し、これら全部の閉塞片部材32、49をかしめ積層するのが好ましい。これによって、閉塞部材23が安定して内側空間15に保持されると共に、その除去が容易となる。また、Vノッチ47が形成される部分43〜46(図2(A)、(B)、(C)参照)の幅は、0.5〜2mmの範囲にあって、幅が狭い程除去が容易になり、更に永久磁石20、21を樹脂封止する際に、閉塞片部材32、49の熱膨張による積層鉄心10の変形が防げる。また、磁石挿入孔13、14の開口部17、18を小さく形成することで、閉塞部材23と接する樹脂の量を減らすことができ、閉塞部材23の除去が容易となる。 In the above embodiment, the closing piece members 32 and 49 can be caulked, and the closing piece members 32 and 49 adjacent in the vertical direction can be caulked and laminated. In this case, the V-notch 47 is formed only in the closing piece members 32 and 49 located at the uppermost position, and the closing piece members 32 and 49 between them are separated from the surroundings, and all the closing piece members 32 and 49 are caulked. It is preferable to laminate. Thus, the closing member 23 is stably held in the inner space 15 and can be easily removed. Further, the widths of the portions 43 to 46 (see FIGS. 2A, 2B, and 2C) where the V notches 47 are formed are in the range of 0.5 to 2 mm, and removal is performed as the width is narrower. Further, when the permanent magnets 20 and 21 are sealed with resin, deformation of the laminated core 10 due to thermal expansion of the closing piece members 32 and 49 can be prevented. In addition, by forming the openings 17 and 18 of the magnet insertion holes 13 and 14 to be small, the amount of resin in contact with the closing member 23 can be reduced, and the removal of the closing member 23 is facilitated.

続いて、図4、図5を参照しながら、本発明の第2の実施の形態に係る積層鉄心の製造方法について説明する。
図4(A)、(B)、図5には、積層鉄心本体55の一部を示しているが、全体は図1(A)、(B)と同様で、中央に軸孔をその周囲に対となる磁石挿入孔56、57を有している。この磁石挿入孔56、57は最終製品では開口部58、59によって、積層鉄心本体55の半径方向外側に連通される(即ち、外側に開放される)外側空間部60に連通されている。
Then, the manufacturing method of the laminated core which concerns on the 2nd Embodiment of this invention is demonstrated, referring FIG. 4, FIG.
4 (A), (B), and FIG. 5 show a part of the laminated core body 55, but the whole is the same as FIGS. 1 (A) and (B), with a shaft hole in the center and its periphery. Magnet insertion holes 56 and 57 to be paired with each other. In the final product, the magnet insertion holes 56 and 57 are communicated with the outer space 60 that is communicated with the outer side in the radial direction of the laminated core body 55 (that is, opened outward) through the openings 58 and 59.

そして、永久磁石を入れた磁石挿入孔56、57が樹脂封止される前では、外側空間部60に閉塞部材61が配置され、樹脂封止完了後閉塞部材61は除去される。
この閉塞部材61を構成する閉塞片部材62は周囲の鉄心片63と仮連結された状態で、鉄心片63は外形抜きされてダイ内に積層される。積層された閉塞片部材62は閉塞部材61となり、磁石挿入孔56、57の開口部58、59を閉塞する。
And before the magnet insertion holes 56 and 57 containing the permanent magnet are sealed with the resin, the closing member 61 is disposed in the outer space 60, and the closing member 61 is removed after the resin sealing is completed.
The closing piece member 62 constituting the closing member 61 is temporarily connected to the surrounding iron core piece 63, and the iron core piece 63 is extracted and stacked in the die. The laminated closing piece member 62 becomes the closing member 61 and closes the openings 58 and 59 of the magnet insertion holes 56 and 57.

閉塞片部材62と鉄心片63が仮連結される所は、中央連結部64、側部連結部65、66の3箇所であるので、この部分を仮連結することになる。仮連結の方法は、1)中央連結部64、側部連結部65、66の全てに図3(D)に示すようなVノッチ47を入れる方法、2)閉塞片部材62全体に図3(A)に示すような打ち抜き加工を行なう方法、3)中央連結部64、側部連結部65、66のいずれか1又は2を図3(E)に示すような切り曲げ及び押し戻し加工を行って切断し、残りの部分にVノッチ47を入れる方、4)最上下に位置する閉塞片部材62のみにVノッチ47を形成し、閉塞片部材62をかしめ積層する方法、5)以上の1)〜4)の方法に加えて、蟻溝等の掛止凹部と掛止突起を設ける方法等がある。 Since the place where the closing piece member 62 and the iron core piece 63 are temporarily connected is the central connection portion 64 and the side connection portions 65 and 66, these portions are temporarily connected. The temporary connection method is as follows: 1) A method of inserting a V notch 47 as shown in FIG. 3 (D) in all of the central connection portion 64 and the side connection portions 65 and 66; 3) A method of performing a punching process as shown in A), 3) A cutting and bending process as shown in FIG. 3 (E) is performed on any one or two of the central connecting part 64 and the side connecting parts 65 and 66. 4) A method of forming the V-notch 47 only on the closing piece member 62 located at the uppermost position and caulking and closing the closing piece member 62, and 5) 1) above In addition to the method (4), there is a method of providing a latching recess such as a dovetail groove and a latching projection.

次に、図6、図7を参照しながら、本発明の第3の実施の形態に係る積層鉄心の製造方法の主要部分について説明する。
図6に示すように、この実施の形態において、積層鉄心本体は両側の磁石挿入孔13、14にそれぞれ開口部68、69を介して連通する内側空間70を有し、この内側空間70には開口部68、69を塞ぐ閉塞部材71が設けられている。
Next, the main part of the method for manufacturing a laminated core according to the third embodiment of the present invention will be described with reference to FIGS.
As shown in FIG. 6, in this embodiment, the laminated core body has an inner space 70 that communicates with the magnet insertion holes 13 and 14 on both sides via openings 68 and 69, respectively. A closing member 71 that closes the openings 68 and 69 is provided.

閉塞部材71を形成する閉塞片部材71aは水平に配置された(即ち、積層鉄心の円周方向に沿って)塞き止め片部72、73及び収縮部76、77とこれらに直交する(即ち、積層鉄心の半径方向に沿って設けられた)垂直片部(他の部位の一例)74、75とを備え、平面視して十字状となっている。塞き止め片部72、73は開口部68、69を塞ぐようにして形成され、しかも、開口部68、69又は開口部68、69の周辺の鉄心片11に対して塞き止め片部72、73の端部は切り曲げ切断によって分離した状態で接合(当接)している。更に、塞き止め片部72、73の基側には平面視してジグザグ状に折り曲げられて形成された収縮部76、77が設けられ、塞き止め片部72、73の先端が開口部68、69に充填された樹脂によって軸方向に押圧されたときには、収縮部76、77が弾性的に縮むように(即ち、後退可能に)なっている。 The closing piece member 71a that forms the closing member 71 is disposed horizontally (that is, along the circumferential direction of the laminated iron core) and the blocking pieces 72 and 73 and the contracting portions 76 and 77 perpendicular to them (ie, And vertical piece portions (examples of other portions) 74 and 75 provided along the radial direction of the laminated iron core, and have a cross shape in plan view. The blocking pieces 72 and 73 are formed so as to block the openings 68 and 69, and the blocking pieces 72 are formed against the openings 68 and 69 or the core pieces 11 around the openings 68 and 69. 73 are joined (contacted) in a state where they are separated by cutting, bending and cutting. Further, shrinkage portions 76 and 77 formed by bending in a zigzag shape in plan view are provided on the base side of the blocking pieces 72 and 73, and the distal ends of the blocking pieces 72 and 73 are openings. When pressed in the axial direction by the resin filled in 68 and 69, the contraction portions 76 and 77 are elastically contracted (that is, can be retracted).

一方、閉塞片部材71aの垂直片部74、75の先端は内側空間70を形成する鉄心片11に縮幅したネック部78、79を介して連結されている。ここで、ネック部78、79の幅は、垂直片部74、75の幅の例えば1/10〜1/2程度であるのが好ましい。このネック部78、79によって閉塞片部材71aを確実に内側空間70に保持できる。なお、ネック部78、79の代わりに、Vノッチであってもよい。
これによって、磁石挿入孔13、14に樹脂封止を行う場合、内側空間70に樹脂が流れず、しかも積層鉄心の樹脂封止後は、容易に閉塞片部材71aが積層された閉塞部材71を除去できる。
On the other hand, the tips of the vertical piece portions 74 and 75 of the closing piece member 71a are connected to the core piece 11 forming the inner space 70 via neck portions 78 and 79 having a reduced width. Here, the width of the neck portions 78 and 79 is preferably about 1/10 to 1/2 of the width of the vertical piece portions 74 and 75, for example. The closing piece member 71 a can be reliably held in the inner space 70 by the neck portions 78 and 79. Instead of the neck portions 78 and 79, V notches may be used.
As a result, when resin sealing is performed on the magnet insertion holes 13 and 14, the resin does not flow into the inner space 70, and after the resin sealing of the laminated iron core, the closing member 71 on which the closing piece member 71 a is easily stacked is attached. Can be removed.

また、塞き止め片部72、73の先端を鉄心片11から分離し、更に塞き止め片部72、73の基側に収縮部76、77を設けることによって以下に説明する利点がある。即ち、図7に示すように、一般に板材80をパンチ81とダイ82を用いて打ち抜き加工を行うと、打ち抜き片83の幅wが打ち抜き孔84の幅vより広くなる。この増大幅(w−v)は一定であるので、切り曲げ(又は打ち抜き及びこれに続く押し戻し)によって打ち抜き孔84内に打ち抜き片83を戻すと、打ち抜き片83が厚み方向に座屈を起こす(即ち、板が曲がる)。そこで、塞き止め片部72、73の基側に弾性的な収縮部76、77を設けると、この厚み方向の座屈力が収縮部76、77によって吸収されるので、閉塞片部材71aに厚み偏差を伴う座屈を起こさないという利点がある。なお、ここで切り曲げとは、切り曲げて押し戻すことによって平面状にすることをいう。 Further, there is an advantage described below by separating the tips of the blocking pieces 72 and 73 from the iron core piece 11 and further providing the contraction portions 76 and 77 on the base side of the blocking pieces 72 and 73. That is, as shown in FIG. 7, generally, when the plate material 80 is punched using a punch 81 and a die 82, the width w of the punched piece 83 becomes wider than the width v of the punched hole 84. Since the increased width (w−v) is constant, when the punched piece 83 is returned into the punched hole 84 by cutting and bending (or punching and subsequent pushing back), the punched piece 83 is buckled in the thickness direction ( That is, the board bends). Therefore, if elastic contraction portions 76 and 77 are provided on the base side of the blocking piece portions 72 and 73, the buckling force in the thickness direction is absorbed by the contraction portions 76 and 77. There is an advantage that buckling with thickness deviation does not occur. Here, cutting and bending means making a flat surface by cutting and bending back.

続いて、図8に示す本発明の第4の実施の形態に係る積層鉄心の製造方法の主要部分について説明する。
この実施の形態では、閉塞部材を構成する閉塞片部材86は、環状の収縮部87と、収縮部87の両側(即ち、積層鉄心に対して円周方向)に設けられた塞き止め片部89、90と、収縮部87の上下(即ち、積層鉄心に対して半径方向)に設けられた垂直片部91、92を有している。塞き止め片部89、90は切り曲げ加工によって形成され、塞き止め片部89、90の先端は開口部68、69を形成する鉄心片11とは完全に分離している。
Then, the principal part of the manufacturing method of the laminated core which concerns on the 4th Embodiment of this invention shown in FIG. 8 is demonstrated.
In this embodiment, the closing piece member 86 constituting the closing member includes an annular contracting portion 87 and blocking pieces provided on both sides of the contracting portion 87 (that is, in the circumferential direction with respect to the laminated iron core). 89 and 90 and vertical piece portions 91 and 92 provided above and below the contraction portion 87 (that is, in the radial direction with respect to the laminated iron core). The blocking pieces 89 and 90 are formed by cutting and bending, and the tips of the blocking pieces 89 and 90 are completely separated from the core pieces 11 forming the openings 68 and 69.

一方、垂直片部91、92は垂直片部91、92より幅狭のネック部93、94を介して、内側空間70を形成する鉄心片11と連結されている。ネック部93、94の幅は垂直片部91、92の幅の1/10〜1/2程度となっている。これによって、塞き止め片部89、90の先端が樹脂に押されても、またプレス加工よって塞き止め片部89、90の先端が鉄心片11と多少競っても、環状即ち平面視して円弧状に曲げられた収縮部87によって吸収できる。なお、ネック部93、94の代わりにVノッチとしてもよいし、ネック部93、94に更にVノッチを施してもよい。 On the other hand, the vertical piece portions 91 and 92 are connected to the core piece 11 forming the inner space 70 through neck portions 93 and 94 narrower than the vertical piece portions 91 and 92. The width of the neck portions 93 and 94 is about 1/10 to 1/2 of the width of the vertical piece portions 91 and 92. As a result, even if the tips of the blocking pieces 89 and 90 are pressed by the resin, or even if the tips of the blocking pieces 89 and 90 compete somewhat with the iron core piece 11 by pressing, the annular pieces or plan view is obtained. And can be absorbed by the contracted portion 87 bent into an arc shape. In addition, it is good also as a V notch instead of the neck parts 93 and 94, and you may give a V notch to the neck parts 93 and 94 further.

続いて、図9に示す本発明の第5の実施の形態に係る積層鉄心の製造方法の主要部分について説明する。
図9に示すように、鉄心片11に形成される対となる磁石挿入孔13、14の開口部96、97には内側に対向する内向き掛止片部98、99が設けられ、開口部96、97を閉塞する閉塞部材を構成する閉塞片部材100は長板状となって、その両側には内向き掛止片部98、99に掛止する外向き掛止片部101、102が設けられている。そして、この外向き掛止片部101、102を含んで閉塞片部材100の両端に塞き止め片部103、104が形成されている。
Then, the principal part of the manufacturing method of the laminated core which concerns on the 5th Embodiment of this invention shown in FIG. 9 is demonstrated.
As shown in FIG. 9, the opening portions 96 and 97 of the pair of magnet insertion holes 13 and 14 formed in the iron core piece 11 are provided with inwardly facing hooking piece portions 98 and 99 facing the inside, and the opening portions The closing piece member 100 that constitutes the closing member that closes 96 and 97 has a long plate shape, and on both sides thereof, outwardly facing latching piece parts 101 and 102 that are hooked on the inwardly facing latching piece parts 98 and 99 are provided. Is provided. The blocking piece portions 103 and 104 are formed at both ends of the closing piece member 100 including the outward hooking piece portions 101 and 102.

内向き掛止片部98、99と外向き掛止片部101、102はそれぞれ平面視して三角形状となって、打ち抜きかつ打ち抜き後の押し戻し処理によって完全に分離している。樹脂封止時は、内向き掛止片部98、99と外向き掛止片部101、102とが摩擦係合して噛み合うので、磁石挿入孔13、14の開口部96、97を塞き止め片部103、104で完全に塞ぐことができ、積層鉄心10の完成後は、上下方向に閉塞部材(即ち、積層した閉塞片部材100)を押し抜くことができる。 The inward latching piece portions 98 and 99 and the outward latching piece portions 101 and 102 have a triangular shape in plan view, and are completely separated by punching and push-back processing after punching. During resin sealing, the inwardly engaging pieces 98 and 99 and the outwardly engaging pieces 101 and 102 are engaged with each other by frictional engagement, so that the openings 96 and 97 of the magnet insertion holes 13 and 14 are closed. The stopper pieces 103 and 104 can be completely closed, and after the laminated core 10 is completed, the closing member (that is, the stacked closing piece members 100) can be pushed out in the vertical direction.

次に、図10(A)〜(C)に示す本発明の第6の実施の形態に係る積層鉄心の製造方法について説明する。磁石挿入孔13、14の内側に開口部17、18をそれぞれ有していることは以上の実施の形態と同様であり、内側空間15に配置される閉塞片部材106が、平面視して十字形状となっている。そして、閉塞片部材106の半径方向端部107、108は周囲の鉄心片11とパンチとダイによる周知の半抜き加工が施されて、厚み半分で連結し、連結部(仮連結部)を構成している。一方、閉塞片部材106の円周方向端部109、110は、周囲の鉄心片11とは切り曲げ加工によって分断されている。そして、開口部17、18の両側に円周方向両端部109、110が分断状態で当接している。111〜114はその当接部を示す。なお、切り曲げ加工と半抜き加工はいずれを先に行ってもよい。 Next, a method for manufacturing a laminated core according to the sixth embodiment of the present invention shown in FIGS. 10 (A) to (C) will be described. The openings 17 and 18 are respectively provided inside the magnet insertion holes 13 and 14 in the same manner as in the above embodiment, and the closing piece member 106 disposed in the inner space 15 is cross-shaped in plan view. It has a shape. Then, the end portions 107 and 108 in the radial direction of the closing piece member 106 are subjected to a known half-punching process with the surrounding core piece 11 and punch and die, and are connected at half the thickness to constitute a connecting portion (temporary connecting portion). doing. On the other hand, the circumferential ends 109 and 110 of the closing piece member 106 are separated from the surrounding core pieces 11 by cutting and bending. Then, both circumferential ends 109 and 110 are in contact with both sides of the openings 17 and 18 in a divided state. 111-114 shows the contact part. In addition, you may perform any of a cutting and bending process and a half punching process first.

このように、閉塞片部材106の半抜き加工を行うと、図10(C)に示すように、鉄心片11の表面に対して閉塞片部材106の表面116が半板厚下がった凹部117を形成し、閉塞片部材106の底面118が半板厚だけ突出した凸部119が形成される。
これによって、上下隣り合う鉄心片11において、閉塞片部材106の凹部117と凸部119を嵌合させて、上下隣り合う鉄心片11をかしめ結合することができる。また、積層された閉塞片部材106は樹脂止めとなり、磁石挿入孔13、14への樹脂封止が完了した後、積層された閉塞片部材106(即ち、閉塞部材)を抜き落とすことができる。
Thus, when half-cutting of the closing piece member 106 is performed, as shown in FIG. 10C, the concave portion 117 in which the surface 116 of the closing piece member 106 is reduced in half plate thickness with respect to the surface of the iron core piece 11 is formed. Thus, a convex portion 119 is formed in which the bottom surface 118 of the closing piece member 106 protrudes by a half plate thickness.
As a result, the core pieces 11 adjacent to each other can be caulked and joined by fitting the concave portions 117 and the convex portions 119 of the closing piece member 106 in the upper and lower adjacent core pieces 11. Further, the laminated closing piece members 106 are resin-stopped, and after the resin sealing to the magnet insertion holes 13 and 14 is completed, the laminated closing piece members 106 (that is, the closing members) can be removed.

図11(A)、(B)は、本発明の第7の実施の形態に係る積層鉄心の製造方法を示すが、この実施の形態においては、閉塞片部材121は平面視して長方形状となって、鉄心片11に対して半抜き構造となって、鉄心片11に円周方向端部109、110の一部が半抜き状態の連結部111a〜114aによって連結されている。
そして、閉塞片部材121は表面122に凹部を、底面123に凸部を有して、上下隣り合う閉塞片部材121の凹部と凸部が嵌合し、かしめ結合するようになっている。
11A and 11B show a method for manufacturing a laminated core according to the seventh embodiment of the present invention. In this embodiment, the closing piece member 121 has a rectangular shape in plan view. Thus, a half-punch structure is formed with respect to the core piece 11, and part of the circumferential end portions 109 and 110 are connected to the core piece 11 by connection portions 111 a to 114 a in a half-pull state.
The closing piece member 121 has a concave portion on the surface 122 and a convex portion on the bottom surface 123, and the concave portion and the convex portion of the closing piece member 121 adjacent to each other in the upper and lower sides are fitted and caulked and joined.

本発明は前記した実施の形態に限定されるものではなく、本発明の要旨を変更しない範囲でその構成を変更することもできる。例えば、前記実施の形態においては、閉塞片部材をVノッチ、切り曲げ、打ち抜き及び押し戻し、打ち抜き加工、半抜き加工を行って、閉塞片部材を周囲の鉄心片と仮連結するようにしたが、その他の方法で、閉塞片部材を周囲の鉄心片と仮連結する方法であっても、最終的に閉塞片部材の積層体(即ち、閉塞部材)が除去できるものであれば適用可能である。
また、前記実施の形態において、閉塞片部材は環状又は十字状又は長方形状としたが、この形状に限定されるものではない。また、閉塞片部材が周囲の鉄心片と仮連結する位置も限定されず、任意である。
積層された閉塞片部材(閉塞部材)は、永久磁石の樹脂封止後、ピン部材で加圧し押し抜き除去することもできる。
また、本発明の要旨を変更しない範囲で、前記した実施の形態を組み合わせて閉塞部材を構成することもできる。
また、前記実施の形態においては、半抜きされた閉塞片部材の突出長さは厚みの0.5〜0.9倍(より好ましくは、0.6〜0.85倍)とするのが好ましい。
The present invention is not limited to the above-described embodiment, and the configuration thereof can be changed without changing the gist of the present invention. For example, in the above embodiment, the closing piece member is V-notched, cut, bent, punched and pushed back, punched, and half-punched, so that the closing piece member is temporarily connected to the surrounding core piece. Even if the closing piece member is temporarily connected to the surrounding iron core piece by other methods, it can be applied as long as the laminated body (that is, the closing member) of the closing piece member can be finally removed.
Moreover, in the said embodiment, although the obstruction | occlusion piece member was made into cyclic | annular form, the cross shape, or the rectangular shape, it is not limited to this shape. Further, the position at which the closing piece member is temporarily connected to the surrounding iron core piece is not limited and is arbitrary.
The laminated closing piece member (closing member) can be pressed and removed by pressing with a pin member after resin sealing of the permanent magnet.
Moreover, in the range which does not change the summary of this invention, a closing member can also be comprised combining above-described embodiment.
Moreover, in the said embodiment, it is preferable that the protrusion length of the half piece obstruction | occlusion piece member shall be 0.5 to 0.9 times (more preferably, 0.6 to 0.85 times) thickness. .

10:積層鉄心、10a:積層鉄心本体、11:鉄心片、12:軸孔、13、14:磁石挿入孔、15:内側空間、17、18:開口部、20、21:永久磁石、23:閉塞部材、24、25:蟻溝、26、27:突出部、29、30:円周方向側部、32:閉塞片部材、33〜36:抜き孔、38:パンチ、39:ダイ、40、41:平パンチ、43〜46:連結する部分、47:Vノッチ、49:閉塞片部材、50〜53:突出部、55:積層鉄心本体、56、57:磁石挿入孔、58、59:開口部、60:外側空間部、61:閉塞部材、62:閉塞片部材、63:鉄心片、64:中央連結部、65、66:側部連結部、68、69:開口部、70:内側空間、71:閉塞部材、71a:閉塞片部材、72、73:塞き止め片部、74、75:垂直片部、76、77:収縮部、78、79:ネック部、80:板材、81:パンチ、82:ダイ、83:打ち抜き片、84:打ち抜き孔、86:閉塞片部材、87:収縮部、89、90:塞き止め片部、91、92:垂直片部、93、94:ネック部、96、97:開口部、98、99:内向き掛止片部、100:閉塞片部材、101、102:外向き掛止片部、103、104:塞き止め片部、106:閉塞片部材、107、108:半径方向端部、109、110:円周方向端部、111〜114:当接部、111a〜114a:連結部、116:表面、117:凹部、118:底面、119:凸部、121:閉塞片部材、122:表面、123:底面 10: laminated core, 10a: laminated core body, 11: core piece, 12: shaft hole, 13, 14: magnet insertion hole, 15: inner space, 17, 18: opening, 20, 21: permanent magnet, 23: Closing member, 24, 25: Dovetail groove, 26, 27: Protruding part, 29, 30: Circumferential side part, 32: Closing piece member, 33-36: Punching hole, 38: Punch, 39: Die, 40, 41: Flat punch, 43-46: Connection part, 47: V notch, 49: Closure piece member, 50-53: Projection part, 55: Laminated core body, 56, 57: Magnet insertion hole, 58, 59: Opening Part, 60: outer space part, 61: closing member, 62: blocking piece member, 63: iron core piece, 64: central connecting part, 65, 66: side connecting part, 68, 69: opening, 70: inner space , 71: blocking member, 71a: blocking piece member, 72, 73: blocking piece portion, 74 75: Vertical piece part, 76, 77: Shrink part, 78, 79: Neck part, 80: Plate material, 81: Punch, 82: Die, 83: Punched piece, 84: Punched hole, 86: Blocking piece member, 87: Contraction part, 89, 90: Blocking piece part, 91, 92: Vertical piece part, 93, 94: Neck part, 96, 97: Opening part, 98, 99: Inward latching piece part, 100: Blocking piece Members, 101, 102: outward latching pieces, 103, 104: blocking pieces, 106: blocking piece members, 107, 108: radial ends, 109, 110: circumferential ends, 111- 114: contact portion, 111a to 114a: connecting portion, 116: surface, 117: concave portion, 118: bottom surface, 119: convex portion, 121: blocking piece member, 122: surface, 123: bottom surface

Claims (5)

複数枚の鉄心片が積層されて形成され対となる磁石挿入孔を有し、前記対となる磁石挿入孔の中央側に、前記磁石挿入孔に開口部を介して連通する内側空間部を備え、又は前記磁石挿入孔に開口部を介して連通すると共に外側に開放される外側空間部を備えた積層鉄心本体の前記磁石挿入孔に永久磁石を挿入して、前記開口部を閉塞部材で閉塞した状態で、前記永久磁石を前記磁石挿入孔に樹脂封止する積層鉄心の製造方法において、
前記閉塞部材を形成する閉塞片部材の外周の一部又は全部をその周囲にある前記鉄心片に摩擦保持し、前記鉄心片を組み立てた前記積層鉄心本体の前記磁石挿入孔に前記永久磁石を樹脂封止した後、前記閉塞部材を除去することを特徴とする積層鉄心の製造方法。
A plurality of iron core pieces are laminated and have a pair of magnet insertion holes, and an inner space portion communicating with the magnet insertion hole via an opening is formed at the center side of the pair of magnet insertion holes. provided, or the and a permanent magnet inserted in the magnet insertion holes of the laminated core body with an outer space which is opened to the outside communicated with through the opening in the magnet insertion holes, the opening in the closure member In the closed state, in the manufacturing method of the laminated core in which the permanent magnet is resin-sealed in the magnet insertion hole,
A part or all of the outer periphery of the closing piece member forming the closing member is frictionally held on the iron core piece around it, and the permanent magnet is resin-inserted into the magnet insertion hole of the laminated core body assembled with the iron core piece. After sealing, the said closure member is removed, The manufacturing method of the laminated iron core characterized by the above-mentioned.
複数枚の鉄心片が積層されて形成され対となる磁石挿入孔を有し、前記対となる磁石挿入孔の中央側に、前記磁石挿入孔に開口部を介して連通する内側空間部を備え、又は前記磁石挿入孔に開口部を介して連通すると共に外側に開放される外側空間部を備えた積層鉄心本体の前記磁石挿入孔に永久磁石を挿入して、前記開口部を閉塞部材で閉塞した状態で、前記永久磁石を前記磁石挿入孔に樹脂封止する積層鉄心の製造方法において、
前記閉塞部材を形成する閉塞片部材は前記鉄心片に対して半抜き加工によって形成され、上下隣り合う前記鉄心片が該半抜き加工された閉塞片部材を介して連結され、前記鉄心片を組み立てた前記積層鉄心本体の前記磁石挿入孔に前記永久磁石を樹脂封止した後、前記閉塞部材を除去することを特徴とする積層鉄心の製造方法。
A plurality of iron core pieces are laminated and have a pair of magnet insertion holes, and an inner space portion communicating with the magnet insertion hole via an opening is formed at the center side of the pair of magnet insertion holes. provided, or the and a permanent magnet inserted in the magnet insertion holes of the laminated core body with an outer space which is opened to the outside communicated with through the opening in the magnet insertion holes, the opening in the closure member In the closed state, in the manufacturing method of the laminated core in which the permanent magnet is resin-sealed in the magnet insertion hole,
The closing piece member forming the closing member is formed by half punching with respect to the iron core piece, and the upper and lower adjacent iron core pieces are connected via the half punching closing piece member to assemble the iron core piece. A method of manufacturing a laminated core, comprising: sealing the permanent magnet in the magnet insertion hole of the laminated core body with resin and then removing the closing member.
複数枚の鉄心片が積層されて形成され対となる磁石挿入孔を有し、前記対となる磁石挿入孔の中央側に、前記磁石挿入孔に開口部を介して連通する内側空間を備えた積層鉄心本体の前記磁石挿入孔に永久磁石を挿入して、前記開口部を閉塞部材で閉塞した状態で、前記永久磁石を前記磁石挿入孔に樹脂封止する積層鉄心の製造方法において、
前記閉塞部材を形成する閉塞片部材は、前記開口部の両縁の前記鉄心片に接する当接部と、前記鉄心片にVノッチ、半抜き又は括れによって部分的に連結される連結部とを有し、前記鉄心片を組み立てた前記積層鉄心本体の前記磁石挿入孔に前記永久磁石を樹脂封止した後、前記閉塞部材を除去することを特徴とする積層鉄心の製造方法。
A plurality of iron core pieces are laminated and have a pair of magnet insertion holes, and an inner space portion communicating with the magnet insertion hole via an opening is formed at the center side of the pair of magnet insertion holes. In a manufacturing method of a laminated core in which a permanent magnet is inserted into the magnet insertion hole of the provided laminated core body and the opening is closed with a closing member, and the permanent magnet is resin-sealed in the magnet insertion hole.
The closing piece member forming the closing member includes an abutting portion in contact with the iron core piece at both edges of the opening, and a connecting portion partially connected to the iron core piece by V notch, half punching or constriction. A method of manufacturing a laminated core, comprising: sealing the permanent magnet into the magnet insertion hole of the laminated core body having the core pieces assembled, and removing the closing member.
請求項1〜のいずれか1に記載の積層鉄心の製造方法において、前記閉塞片部材にはかしめ部が設けられて、上下に隣り合う前記閉塞片部材がかしめ積層できる構造となっていることを特徴とする積層鉄心の製造方法。 The method for manufacturing a laminated core according to any one of claims 1 to 3 , wherein the closing piece member is provided with a caulking portion so that the closing piece members adjacent in the vertical direction can be caulked and laminated. A method for producing a laminated iron core characterized by: 請求項1〜のいずれか1に記載の積層鉄心の製造方法において、前記磁石挿入孔に前記永久磁石を樹脂封止した後、積層された前記閉塞片部材をパンチを用いて打ち抜き除去又はピン部材で加圧し押し抜き除去することを特徴とする積層鉄心の製造方法。 The method of manufacturing a laminated core according to any one of claims 1-4, after the permanent magnet in the magnet insertion hole sealed with resin, punching removed or pin with a punch stacked the closure piece member A method for producing a laminated iron core, characterized by pressurizing and removing by pressing with a member.
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