JP5917731B2 - Evaporation mask - Google Patents

Evaporation mask Download PDF

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JP5917731B2
JP5917731B2 JP2015017207A JP2015017207A JP5917731B2 JP 5917731 B2 JP5917731 B2 JP 5917731B2 JP 2015017207 A JP2015017207 A JP 2015017207A JP 2015017207 A JP2015017207 A JP 2015017207A JP 5917731 B2 JP5917731 B2 JP 5917731B2
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hole
main body
vapor deposition
overlapping region
holes
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JP2016041848A (en
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冠吉 陳
冠吉 陳
子傑 林
子傑 林
雅佩 郭
雅佩 郭
之磊 陳
之磊 陳
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AU Optronics Corp
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • H10K71/10Deposition of organic active material
    • H10K71/16Deposition of organic active material using physical vapour deposition [PVD], e.g. vacuum deposition or sputtering
    • H10K71/166Deposition of organic active material using physical vapour deposition [PVD], e.g. vacuum deposition or sputtering using selective deposition, e.g. using a mask
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/04Coating on selected surface areas, e.g. using masks
    • C23C14/042Coating on selected surface areas, e.g. using masks using masks
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/24Vacuum evaporation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/549Organic PV cells

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Physical Vapour Deposition (AREA)
  • Electroluminescent Light Sources (AREA)
  • Physical Deposition Of Substances That Are Components Of Semiconductor Devices (AREA)

Description

本発明は、蒸着装置に関し、具体的に、表示装置の製造工程に用いられる蒸着マスクに関する。   The present invention relates to a vapor deposition apparatus, and specifically relates to a vapor deposition mask used in a manufacturing process of a display device.

有機発光ダイオード(Organic Light Emitting Diode,以下OLEDと称す)は、有機EL表示装置とも呼ばれ、超薄型、高輝度、高発光効率、高反応速度、広視野角等の優れた特性を有し、しかも自発光のため、バックライトを必要としない。OLEDは、陰極と陽極の間に設置される有機層を有する。OLEDは、有機材料の特性を利用して、エネルギーを光として放出することができる。簡単にいうと、OLEDは有機発光層を有する。また、OLEDは、有機材料の種類及びその組み合わせによって様々な光を発することができる。   An organic light emitting diode (hereinafter referred to as OLED) is also called an organic EL display device, and has excellent characteristics such as ultra-thin, high brightness, high luminous efficiency, high reaction speed, and wide viewing angle. Moreover, since it emits light, it does not require a backlight. The OLED has an organic layer placed between the cathode and the anode. OLEDs can emit energy as light using the properties of organic materials. In brief, the OLED has an organic light emitting layer. Moreover, OLED can emit various light according to the kind of organic material, and its combination.

OLEDの製造工程中には、例えば、気相堆積法や液相堆積法、塗布法、電気めっき法などの方法を利用して成膜することができる。有機膜層は、真空蒸着法と、マスクで成膜領域を規定する方法との組み合わせで形成される。図1A乃至図1Cに示すように、従来のマスク90は、上部シート体820を下部シート体810に掛けることで形成されている。さらに、上部シート体820及び下部シート体810には、枠体900が架設されている。基材Sにおいて、上部シート体820及び下部シート体810に囲まれて成膜領域Mが構成される。蒸着工程が終了するたびに、マスク90を洗浄(例えば、薬液浸漬、薬液スプレー、及び/又は洗浄装置による洗浄)して、マスク90に付着した蒸着材料を除去し、洗浄したマスク90を乾燥させて次回の蒸着に備える。   During the manufacturing process of the OLED, a film can be formed using a method such as a vapor deposition method, a liquid deposition method, a coating method, or an electroplating method. The organic film layer is formed by a combination of a vacuum vapor deposition method and a method of defining a film formation region with a mask. As shown in FIGS. 1A to 1C, the conventional mask 90 is formed by placing an upper sheet body 820 on a lower sheet body 810. Further, a frame body 900 is installed on the upper sheet body 820 and the lower sheet body 810. In the base material S, a film formation region M is configured by being surrounded by the upper sheet body 820 and the lower sheet body 810. Each time the vapor deposition process is completed, the mask 90 is cleaned (for example, chemical immersion, chemical spray, and / or cleaning by a cleaning device) to remove the vapor deposition material attached to the mask 90, and the cleaned mask 90 is dried. Prepare for the next deposition.

しかしながら、互いをかけて形成する上部シート体820及び下部シート体810では、それぞれが独立した部材であるため、両者が粘着または溶接されていない場合、両者の重なり部分Aに微小な隙間gが形成される。マスク90の洗浄中に薬液が隙間gに流入することがありながらも、重なり部分Aにおいて、重なり部分の面積が大きく、また隙間gが狭いため十分な洗浄の確保が困難となる。さらに、隙間g内に流入した薬液及びその薬液に付着した物質が隙間gを通過するのを確保するのも困難であるため、洗浄後にマスク90から除去されにくくなる(すなわち、隙間g、マスク90に残留することになる)。このため、上部シート体820と下部シート体810との重なり部分A及び隙間gには、洗浄後でも成膜材料が過剰に残留する虞がある。また、薬液の成分もマスク90に残留する可能性がある。これらの残留物は、汚染物になり得てマスク90の耐久性を低下させるほか、蒸着工程中に放出されて、製造工程の品質に悪影響を与えることもあるため、製品の歩留まりに影響を及ぼす。   However, since the upper sheet body 820 and the lower sheet body 810 formed over each other are independent members, a minute gap g is formed in the overlapping portion A between the both when they are not adhered or welded. Is done. Although the chemical liquid may flow into the gap g during the cleaning of the mask 90, the area of the overlapping portion is large in the overlapping portion A and the gap g is narrow, so that it is difficult to ensure sufficient cleaning. Furthermore, since it is difficult to ensure that the chemical solution flowing into the gap g and the substance attached to the chemical solution pass through the gap g, it is difficult to remove from the mask 90 after cleaning (that is, the gap g and the mask 90). Will remain). For this reason, there is a possibility that the film forming material may remain excessively in the overlapping portion A and the gap g between the upper sheet body 820 and the lower sheet body 810 even after cleaning. Further, chemical components may also remain in the mask 90. These residues can become contaminants, reducing the durability of the mask 90 and being released during the vapor deposition process, which can adversely affect the quality of the manufacturing process, thus affecting product yield. .

そこで、本発明の1つの目的は、容易に洗浄可能な蒸着マスクを提供することである。   Accordingly, one object of the present invention is to provide a vapor deposition mask that can be easily cleaned.

本発明のもう1つの目的は、使用率が高く、且つ蒸着製品の歩留まりの向上に貢献する蒸着マスクを提供することである。   Another object of the present invention is to provide a vapor deposition mask that has a high utilization rate and contributes to an improvement in the yield of vapor deposition products.

上記の目的を達成するために、本発明の蒸着マスクは、蒸着源を使う蒸着工程に用いられ、第1本体及び第2本体を含む。第1本体は、複数の第1貫通孔が形成されている第1重なり領域を有する。第2本体は、複数の第2貫通孔が形成されている第2重なり領域を有し、第1本体と異なる方向に延びる。第1重なり領域と第2重なり領域とを重ね合わせた場合、第2重なり領域における第1貫通孔の投影範囲は、第2貫通孔の範囲外にあり、前記第1重なり領域と前記第2重なり領域との間には、前記第1貫通孔と前記第2貫通孔とをそれぞれ連通する隙間が形成される。 In order to achieve the above object, the vapor deposition mask of the present invention is used in a vapor deposition process using a vapor deposition source, and includes a first main body and a second main body. The first body has a first overlapping region in which a plurality of first through holes are formed. The second body has a second overlapping region in which a plurality of second through holes are formed, and extends in a direction different from that of the first body. If superposition of the first overlapping region and the second overlapping region, the projection range of the first through-hole in the second overlapping region, outside near the second through-hole is, wherein the first overlapping region second between the overlapping region, the first through-hole and a second through-hole is a gap respectively communicating Ru formed.

本発明に係る蒸着マスクでは、第1本体と第2本体とが互いに重ねて設けられる。第1本体と第2本体とが互いに重ねて設けられる場合、その重なり部分には、これら本体の間に隙間が形成され、第1貫通孔及び第2貫通孔によって孔が形成されている。 In the vapor deposition mask according to the present invention, the first main body and the second main body are provided to overlap each other. When the first main body and the second main body are provided so as to overlap each other , a gap is formed between the main bodies in the overlapping portion, and a hole is formed by the first through hole and the second through hole.

本発明に係る蒸着マスクでは、第1本体及び第2本体には、それぞれ第1貫通孔及び第2貫通孔が形成され、第1本体と第2本体とは、互いに重ねて設けられる。第1本体と第2本体とは、互いに重ねて設けられた場合、これら本体の間に隙間が形成され、第1貫通孔及び第2貫通孔が形成される部分が重なるように設けられる。第2本体における第1貫通孔の投影範囲は、第2貫通孔の範囲外にある。 In the vapor deposition mask according to the present invention, a first through hole and a second through hole are formed in the first main body and the second main body, respectively, and the first main body and the second main body are provided to overlap each other. When the first main body and the second main body are provided so as to overlap each other , a gap is formed between the main bodies, and the portions where the first through hole and the second through hole are formed overlap each other. The projection range of the first through hole in the second main body is outside the range of the second through hole.

本発明の蒸着マスクによれば、優れた洗浄効果を得ることができ、蒸着工程を迅速に再開して完成品の歩留まりを向上させることができる。   According to the vapor deposition mask of the present invention, an excellent cleaning effect can be obtained, and the vapor deposition process can be restarted quickly to improve the yield of finished products.

従来の蒸着マスクの分解図である。It is an exploded view of the conventional vapor deposition mask. 従来の蒸着マスクの上面図である。It is a top view of the conventional vapor deposition mask. 従来の蒸着マスクの側面図である。It is a side view of the conventional vapor deposition mask. 本発明の第1実施形態に係る蒸着マスクの分解図である。It is an exploded view of the vapor deposition mask which concerns on 1st Embodiment of this invention. 本発明の第1実施形態に係る蒸着マスクの分解図である。It is an exploded view of the vapor deposition mask which concerns on 1st Embodiment of this invention. 本発明の第1実施形態に係る蒸着マスクの斜視図である。It is a perspective view of the vapor deposition mask which concerns on 1st Embodiment of this invention. 本発明の第1実施形態に係る蒸着マスクの上面図である。It is a top view of the vapor deposition mask which concerns on 1st Embodiment of this invention. 図3BのA−A線の断面図である。It is sectional drawing of the AA line of FIG. 3B. 本発明の第1実施形態に係る蒸着マスクにおける液体の流れを示す概略図である。It is the schematic which shows the flow of the liquid in the vapor deposition mask which concerns on 1st Embodiment of this invention. 本発明の第2実施形態に係る蒸着マスクを示す図である。It is a figure which shows the vapor deposition mask which concerns on 2nd Embodiment of this invention. 本発明の第3実施形態に係る蒸着マスクを示す図である。It is a figure which shows the vapor deposition mask which concerns on 3rd Embodiment of this invention. 図5のB−B線及び図6のC−C線の断面図である。It is sectional drawing of the BB line of FIG. 5, and the CC line of FIG. 本発明の第4実施形態に係る蒸着マスクを示す図である。It is a figure which shows the vapor deposition mask which concerns on 4th Embodiment of this invention. 図8AのD−D線の断面図である。It is sectional drawing of the DD line | wire of FIG. 8A. 本発明の第1〜4実施形態に係る蒸着マスクの使用例を説明する図である。It is a figure explaining the usage example of the vapor deposition mask which concerns on 1st-4th embodiment of this invention. 本発明の第1〜4実施形態に係る蒸着マスクの使用例を説明する図である。It is a figure explaining the usage example of the vapor deposition mask which concerns on 1st-4th embodiment of this invention. 本発明の第5実施形態に係る蒸着マスクの分解図である。It is an exploded view of the vapor deposition mask which concerns on 5th Embodiment of this invention. 図10に示された蒸着マスクの使用例を説明する図である。It is a figure explaining the usage example of the vapor deposition mask shown by FIG.

本発明に係る蒸着マスクは、蒸着源を使う蒸着工程に用いられる。蒸着工程によって、例えば、基材の表面に膜層を形成することができる。好ましくは、本発明に係る蒸着マスクは、有機EL表示装置(Organic Light Emitting Display,OLED,または有機発光ダイオード(Organic Light Emitting Diode)の成膜工程または蒸着工程において、基材の特定領域に有機発光層を形成するために用いられる。この特定領域は、例えば、表示パネルにおける表示領域であってもよいし、画素が形成される領域であってもよい。蒸着源から基板に向かって放出される、気化された有機分子などの蒸着材料は、蒸着マスクを通過して、基材にパターン化された有機発光層、または限定領域の有機発光層を形成する。   The vapor deposition mask which concerns on this invention is used for the vapor deposition process which uses a vapor deposition source. By the vapor deposition step, for example, a film layer can be formed on the surface of the substrate. Preferably, the vapor deposition mask according to the present invention is an organic EL display device (Organic Light Emitting Display, OLED) or an organic light emitting diode (Organic Light Emitting Diode) in a film forming process or a vapor deposition process, and an organic light emitting device is formed on a specific region of the substrate. This specific area may be, for example, a display area in a display panel or an area in which pixels are formed, and is emitted from a deposition source toward the substrate. The vapor deposition material such as vaporized organic molecules passes through a vapor deposition mask to form a patterned organic light emitting layer or a limited area organic light emitting layer on the substrate.

蒸着工程が終了する度に、蒸着マスクを洗浄して(例えば、洗浄設備で洗浄を行う)蒸着マスクに付着した蒸着材料を除去し、さらに洗浄した蒸着マスクを乾燥させて次回の蒸着工程に備える。本発明に係る蒸着マスクは、それ自体の有する構造によって洗浄効果に優れている。   Each time the deposition process is completed, the deposition mask is cleaned (for example, cleaning is performed with a cleaning facility) to remove the deposition material attached to the deposition mask, and the cleaned deposition mask is dried to prepare for the next deposition process. . The vapor deposition mask according to the present invention has an excellent cleaning effect due to its own structure.

図2Aに示す第1実施形態に係る蒸着マスク10は、第1本体100及び第2本体200を含んでいる。第1本体100は、第1重なり領域150を有している。第2本体200は、第2重なり領域250を有している。第1重なり領域150には、複数の第1貫通孔180が形成されている。第2重なり領域250には、複数の第2貫通孔280が形成されている。本実施形態において、第1本体100と第2本体200は、異なる方向に延びて配置され、いずれも長尺状の金属シートであることが好ましい。これらの金属シート上には、複数の第1貫通孔180または複数の第2貫通孔280が形成されている。そのため、第1重なり領域150は、金属シートである第1本体100の、複数の第1貫通孔180が形成される領域とされてもよいし、第2重なり領域250は、金属シートである第2本体200の、複数の第2貫通孔280が形成される領域とされてもよい。複数の第1貫通孔180または複数の第2貫通孔280は、第1本体100または第2本体200に集中して形成されることが好ましい。さらに、複数の第1貫通孔180または複数の第2貫通孔280は、第1本体100または第2本体200の1つ以上の領域に集中して形成されて、1つ以上の第1重なり領域150または第2重なり領域250を形成することが好ましい。第1本体100は、第2本体200と重ね合わせられると、第2本体200の少なくとも1つの第2重なり領域250と重なる第1重なり領域150を少なくとも1つ有する。   The vapor deposition mask 10 according to the first embodiment shown in FIG. 2A includes a first main body 100 and a second main body 200. The first main body 100 has a first overlapping region 150. The second main body 200 has a second overlapping region 250. A plurality of first through holes 180 are formed in the first overlapping region 150. A plurality of second through holes 280 are formed in the second overlapping region 250. In the present embodiment, the first main body 100 and the second main body 200 are arranged extending in different directions, and it is preferable that both are long metal sheets. A plurality of first through holes 180 or a plurality of second through holes 280 are formed on these metal sheets. Therefore, the first overlapping region 150 may be a region where the plurality of first through holes 180 are formed in the first main body 100 that is a metal sheet, and the second overlapping region 250 is a first that is a metal sheet. The two main bodies 200 may be a region where a plurality of second through holes 280 are formed. The plurality of first through holes 180 or the plurality of second through holes 280 are preferably formed concentrated on the first main body 100 or the second main body 200. Further, the plurality of first through holes 180 or the plurality of second through holes 280 are formed concentrated on one or more regions of the first main body 100 or the second main body 200 to form one or more first overlapping regions. Preferably, 150 or the second overlapping region 250 is formed. The first main body 100 has at least one first overlapping region 150 that overlaps at least one second overlapping region 250 of the second main body 200 when overlapped with the second main body 200.

一方、第1貫通孔180または第2貫通孔280の貫通孔サイズは、開口面積ともいえる。複数の第1貫通孔180または複数の第2貫通孔280の開口面積の合計は、総開口面積ともいえる。総開口面積は、貫通孔サイズや貫通孔の個数、形状によって決定される。   On the other hand, the through-hole size of the first through-hole 180 or the second through-hole 280 can be said to be an opening area. It can be said that the total opening area of the plurality of first through holes 180 or the plurality of second through holes 280 is the total opening area. The total opening area is determined by the through hole size, the number and shape of the through holes.

図3Aに示すように、蒸着マスク10内に重ね合わせられた第1本体100及び第2本体200は、異なる方向に延びて幾何学的範囲を構成することが好ましい。例えば、互いに間隔を空けて同じ方向に延びる2つの第1本体100と、互いに間隔を空けて同じ方向に延び且つ第1本体100と垂直になる2つの第2本体200とを矩形状の枠体とすることで、矩形の領域が囲まれて形成される。または、図3Aに示すように、互いに間隔を空けて同じ方向に延びる2つの第1本体100と、互いに間隔を空け且つ第1本体100と垂直になる3つの第2本体200とにより、2つの矩形状の領域が囲まれて形成される。蒸着時に、基材の露出部分は、枠体によって囲まれる領域に相当する。言い換えれば、この枠体によって基材の成膜領域が規定され、その成膜領域に蒸着材料を蒸着する。図3Aに示すように、第1本体100と第2本体200とを重ね合わせると、第1重なり領域150は第2重なり領域と互いに重なり合うことが好ましい。この場合、第1本体100と第2本体200とを重ね合わせて第1重なり領域150と第2重なり領域とが重なり合ったとき、第2重なり領域250における第1貫通孔180の投影は、第2貫通孔280の範囲外に位置し、第1重なり領域150における第2貫通孔280の投影は、第1貫通孔180の範囲外に位置するようになる。言い換えれば、第1本体100と第2本体200との重なり部分(即ち、重ね合わせ領域150/250)において、第1貫通孔180及び第2貫通孔280が位置を互いにずれるように形成されることで、第1重なり領域150が第2重なり領域と重なり合う場合でも、第1貫通孔180と第2貫通孔280とが直接に連通することはない。つまり、第1貫通孔180が第2本体200によって遮蔽され、且つ第2貫通孔280が第1本体100によって遮蔽されるため、重ね合わせ領域150/250の両反対側の表面を貫通する貫通孔が上記の重なり部分に存在することはない。   As shown in FIG. 3A, it is preferable that the first body 100 and the second body 200 overlapped in the vapor deposition mask 10 extend in different directions to form a geometric range. For example, two first main bodies 100 extending in the same direction with a space between each other and two second main bodies 200 extending in the same direction with a space between each other and perpendicular to the first main body 100 are rectangular frame bodies. By doing so, a rectangular region is surrounded. Alternatively, as shown in FIG. 3A, two first bodies 100 extending in the same direction and spaced from each other, and three second bodies 200 spaced from each other and perpendicular to the first body 100, A rectangular area is surrounded. At the time of vapor deposition, the exposed portion of the substrate corresponds to a region surrounded by the frame. In other words, a film forming region of the base material is defined by the frame body, and a vapor deposition material is deposited on the film forming region. As shown in FIG. 3A, when the first main body 100 and the second main body 200 are overlapped, the first overlapping region 150 preferably overlaps the second overlapping region. In this case, when the first main body 100 and the second main body 200 are overlapped and the first overlap region 150 and the second overlap region overlap, the projection of the first through hole 180 in the second overlap region 250 is the second The projection of the second through-hole 280 in the first overlapping region 150 is located outside the range of the first through-hole 180 and located outside the range of the through-hole 280. In other words, the first through-hole 180 and the second through-hole 280 are formed so as to be displaced from each other in the overlapping portion of the first main body 100 and the second main body 200 (that is, the overlapping region 150/250). Thus, even when the first overlapping region 150 overlaps with the second overlapping region, the first through hole 180 and the second through hole 280 do not directly communicate with each other. That is, since the first through hole 180 is shielded by the second main body 200 and the second through hole 280 is shielded by the first main body 100, the through holes penetrating the opposite surfaces of the overlapping region 150/250. Does not exist in the overlapping portion.

図2B及び図3A〜3Cに示すように、第1本体100の第1重なり領域150には、複数の第1貫通孔180が互いに間隔を空けて形成され、第2本体200の第2重なり領域250には、複数の第2貫通孔280が互いに間隔を空けて形成されている。しかも、複数の第2貫通孔280と複数の第1貫通孔180とは位置ずれしている。第1貫通孔180と第2貫通孔280との位置ずれ量(位置ずれ距離)は、第1貫通孔180の孔径または第2貫通孔280の孔径よりも大きいことが好ましい。図3Cに示すように、隣り合う貫通孔、例えば、隣り合う第1貫通孔180と第2貫通孔280との位置ずれ距離Dは、第1貫通孔180または第2貫通孔280の孔径dよりも大きい。ここで、距離Dは、第1貫通孔180(または第2貫通孔280)と、この第1貫通孔180(またはこの第2貫通孔280)に最も接近する第2貫通孔280(または第1貫通孔180)との距離に相当する。具体的に、距離Dは、例えば、第1貫通孔180の中心から、この第1貫通孔180に隣り合う第2貫通孔280の中心までの距離、あるいは、第1貫通孔180の左側縁部から、この第1貫通孔180に隣り合う第2貫通孔280の左側縁部までの距離にも相当する。さらにいうと、第1重なり領域150と第2重なり領域250との重ね合わせ領域150/250において、第1貫通孔180と第2貫通孔280とが位置ずれし、しかも、第2重なり領域250における第1貫通孔180の投影範囲が、隣り合う第2貫通孔280同士間にあり、第1重なり領域150における第2貫通孔280の投影範囲が、隣り合う第1貫通孔180同士間にある。なお、位置ずれ距離Dを孔径dよりも大きくすることで、第2重なり領域250における第1貫通孔180の投影範囲は、第2貫通孔280の範囲と重ならなくなることが好ましい。図3B及び図3BのA−A線の断面図である図3Cに示すように、蒸着マスク10を上から見たとき、例えば、第2本体200が第1本体100の上方に位置する蒸着マスク10を上から見たときは、第2重なり領域250における第2貫通孔280が見え、さらに、第2貫通孔280からその下方にある第1本体100も見える。第2貫通孔280によって露出された第1本体100部分の両側には、第1貫通孔180がある。第1貫通孔180(図3Bにおける拡大図では点線で示されている)は、第2本体200によって遮蔽されている。逆に、蒸着マスク10を下から見たときは、第1重なり領域150における第1貫通孔180が見え、さらに、第1貫通孔180からその上方にある第2本体200も見える。   As shown in FIGS. 2B and 3A to 3C, a plurality of first through holes 180 are formed in the first overlapping region 150 of the first body 100 so as to be spaced apart from each other. A plurality of second through holes 280 are formed in the space 250 at intervals. In addition, the plurality of second through holes 280 and the plurality of first through holes 180 are displaced. The amount of displacement (position displacement distance) between the first through hole 180 and the second through hole 280 is preferably larger than the hole diameter of the first through hole 180 or the hole diameter of the second through hole 280. As shown in FIG. 3C, the positional deviation distance D between adjacent through holes, for example, the first through hole 180 and the second through hole 280 adjacent to each other is determined by the hole diameter d of the first through hole 180 or the second through hole 280. Is also big. Here, the distance D is the first through hole 180 (or the second through hole 280) and the second through hole 280 (or the first through hole 280) closest to the first through hole 180 (or the second through hole 280). This corresponds to the distance to the through hole 180). Specifically, the distance D is, for example, the distance from the center of the first through hole 180 to the center of the second through hole 280 adjacent to the first through hole 180, or the left edge of the first through hole 180. To the left edge of the second through hole 280 adjacent to the first through hole 180. Furthermore, in the overlapping region 150/250 of the first overlapping region 150 and the second overlapping region 250, the first through hole 180 and the second through hole 280 are misaligned, and in addition, in the second overlapping region 250, The projection range of the first through hole 180 is between the adjacent second through holes 280, and the projection range of the second through hole 280 in the first overlapping region 150 is between the adjacent first through holes 180. In addition, it is preferable that the projection range of the first through hole 180 in the second overlapping region 250 does not overlap the range of the second through hole 280 by making the positional deviation distance D larger than the hole diameter d. As shown in FIG. 3C, which is a cross-sectional view taken along line AA in FIGS. 3B and 3B, for example, when the vapor deposition mask 10 is viewed from above, the vapor deposition mask in which the second main body 200 is positioned above the first main body 100, for example. When 10 is viewed from above, the second through hole 280 in the second overlapping region 250 is visible, and further, the first main body 100 located below the second through hole 280 is also visible. There are first through holes 180 on both sides of the first body 100 exposed by the second through holes 280. The first through hole 180 (shown by a dotted line in the enlarged view in FIG. 3B) is shielded by the second main body 200. Conversely, when the vapor deposition mask 10 is viewed from below, the first through hole 180 in the first overlapping region 150 can be seen, and further, the second main body 200 located above the first through hole 180 can also be seen.

図2B及び図3A〜3Cに示すように、蒸着マスク10を設計する段階において、第1重なり領域150、第2重なり領域250、及び、第1重なり領域と第2重なり領域との重ね合わせ領域150/250は略方形に設計される。設計時に、図2Bに示すように、重ね合わせ領域150/250は25個の方形領域に仕切られている。これらの方形領域は、第1重なり領域150及び第2重なり領域250において第1貫通孔180及び第2貫通孔280が交互に形成される。例えば、奇数の方形領域(例えば、第1重なり領域150の第1列または第1行の第1個、第3個、第5個)に第1貫通孔180が形成されるとともに、偶数の方形領域(例えば、第2重なり領域250の第1列または第1行の第2個、第4個)に第2貫通孔280が形成されることにより、第1貫通孔180と第2貫通孔280とは、第1重なり領域と第2重なり領域との重ね合わせ領域150/250に交互に形成されるようになる。ここでは、第1重なり領域150における第1列または第1行は、第2重なり領域250における第1列または第1行に対応している。第1本体100と第2本体200とを重ね合わせ、且つ第1重なり領域150と第2重なり領域250とを互いに重ね合わせた場合、第1重なり領域150における第1列(または第1行)は、第2重なり領域250における第1列(または第1行)の上方または下方に位置する。言い換えれば、縁部に設置される第1貫通孔180以外の第1貫通孔180(あるいは、第2重なり領域における第1貫通孔180の投影範囲)は、複数の第2貫通孔280によって囲まれる。逆の場合、縁部に設置される第2貫通孔280以外の第2貫通孔280(あるいは、第1重なり領域における第2貫通孔280の投影範囲)は、複数の第1貫通孔180によって囲まれる。   As illustrated in FIGS. 2B and 3A to 3C, in the stage of designing the deposition mask 10, the first overlapping region 150, the second overlapping region 250, and the overlapping region 150 of the first overlapping region and the second overlapping region. / 250 is designed in a substantially square shape. At the time of design, as shown in FIG. 2B, the overlap area 150/250 is partitioned into 25 square areas. In these rectangular regions, the first through holes 180 and the second through holes 280 are alternately formed in the first overlapping region 150 and the second overlapping region 250. For example, the first through holes 180 are formed in odd-numbered square regions (for example, the first, third, and fifth in the first column or first row of the first overlapping region 150), and the even-numbered squares are formed. By forming the second through holes 280 in the region (for example, the second column or the fourth column in the first column or the first row of the second overlapping region 250), the first through hole 180 and the second through hole 280 are formed. Are alternately formed in the overlapping regions 150/250 of the first overlapping region and the second overlapping region. Here, the first column or first row in the first overlapping region 150 corresponds to the first column or first row in the second overlapping region 250. When the first main body 100 and the second main body 200 are overlapped and the first overlap region 150 and the second overlap region 250 are overlapped with each other, the first column (or first row) in the first overlap region 150 is , Located above or below the first column (or first row) in the second overlap region 250. In other words, the first through hole 180 other than the first through hole 180 installed at the edge (or the projection range of the first through hole 180 in the second overlapping region) is surrounded by the plurality of second through holes 280. . In the opposite case, the second through hole 280 other than the second through hole 280 installed at the edge (or the projection range of the second through hole 280 in the first overlapping region) is surrounded by the plurality of first through holes 180. It is.

さらに、重ね合わせられた第1本体及び第2本体では、第1重なり領域150と第2重なり領域250との間に隙間Gが形成されている。図2B及び図3A〜3Bに示すように、隙間Gは、第1本体100と第2本体200とを積み重ねる場合、例えば、粘着または溶接せずに自然に形成されるものであってもよいが、微小な隙間であることが好ましい。第1貫通孔180及び第2貫通孔280は、隙間Gによって連通されている。このように、第1本体100または第2本体200の一方の表面に液体があると、その液体は、第1貫通孔180または第2貫通孔280を滲入して、毛細管現象で隙間Gを通じ第1本体100または第2本体200の他方の表面に到達し、すなわち、第1本体100から第2本体200及び第2貫通孔280まで流れるか、または第2本体200から第1本体100及び第1貫通孔180まで流れる。言い換えれば、本実施形態に係る蒸着マスクは、それ自体が有する構造、例えば、第1本体100及び第2本体200によって、第1本体100と第2本体200との重ね合わせ部分に液体の流通及びその分配を促進する。図4に示すように、液体が洗剤の場合、本実施形態に係る蒸着マスクの構造によれば、第1本体100と第2本体200との重ね合わせ部分まで洗剤が流れることで、優れた洗浄効果を得ることができ、さらに、第1貫通孔180及び第2貫通孔280の配置によって洗剤が第1貫通孔180または第2貫通孔280から排出することで、隙間Gにおける洗剤の残留を防止することもできる。また、本実施形態に係る蒸着マスクは、洗浄後でも重ね合わせ領域の液体及び蒸着材料の通過性によって乾燥時間が短くなって、使用率を向上させることができる。   Furthermore, a gap G is formed between the first overlapping region 150 and the second overlapping region 250 in the first main body and the second main body that are overlapped. As shown in FIG. 2B and FIGS. 3A to 3B, the gap G may be formed naturally without adhesion or welding, for example, when the first main body 100 and the second main body 200 are stacked. A minute gap is preferable. The first through hole 180 and the second through hole 280 are communicated with each other through a gap G. As described above, when there is a liquid on one surface of the first main body 100 or the second main body 200, the liquid infiltrates the first through hole 180 or the second through hole 280 and passes through the gap G by capillary action. The first body 100 or the second body 200 reaches the other surface, that is, flows from the first body 100 to the second body 200 and the second through-hole 280, or from the second body 200 to the first body 100 and the first body 200. It flows to the through hole 180. In other words, the vapor deposition mask according to the present embodiment has a structure of itself, for example, the first main body 100 and the second main body 200, and the liquid flow and the overlapping portion of the first main body 100 and the second main body 200. Promote its distribution. As shown in FIG. 4, when the liquid is a detergent, according to the structure of the vapor deposition mask according to the present embodiment, the detergent flows to the overlapping portion of the first main body 100 and the second main body 200, so that excellent cleaning can be performed. In addition, the detergent is discharged from the first through-hole 180 or the second through-hole 280 by the arrangement of the first through-hole 180 and the second through-hole 280, thereby preventing the detergent from remaining in the gap G. You can also In addition, the vapor deposition mask according to the present embodiment can improve the usage rate because the drying time is shortened due to the permeability of the liquid and vapor deposition material in the overlapping region even after cleaning.

他の実施形態において、第1貫通孔180または第2貫通孔280は、例えば、矩形、円形などの他の形状であってもよい。貫通孔の形状は、その成形の効率によって決定されてもよい。例えば、貫通孔を円形に成形しやすい場合には、第1貫通孔180及び/又は第2貫通孔280の形状として円形を選択する。また、第1貫通孔180または第2貫通孔280の(総)開口面積を変更してもよい。図5に示す第2実施形態において、第1本体100a及び第2本体200aには、矩形の第1貫通孔180a及び矩形の第2貫通孔280aが位置ずれして形成されている。この場合、第1貫通孔180aまたは第2貫通孔280aの開口面積は、貫通孔の形状及びその分布形態によって上記の実施形態と異なっている。図6に示す第3実施形態において、第1本体100b及び第2本体200bには、円形の第1貫通孔180b及び円形の第2貫通孔280bが交互に形成されている。この場合、第1貫通孔180bまたは第2貫通孔280bの開口面積は、貫通孔の形状及びその分布形態によって上記の実施形態と異なっている。図5乃至図7に示す実施形態に比べて、図3B乃至図3Cに示す第1実施形態では、第1貫通孔180及び第2貫通孔280の開口面積が大きく、且つ、重ね合わせ領域150/250の孔(第1貫通孔及び第2貫通孔からなるものである)の総開口面積も大きい。図3B乃至図3Cに示す第1実施形態では、例えば、第1貫通孔180及び第2貫通孔280の開口の長さ及びその幅をそれぞれ5単位としてもよい。逆に、図3B乃至図3Cに示す第1実施形態に比べて、図5乃至図7に示す実施形態(図5及び図6の断面図である図7を同時に参照する)では、第1重なり領域150における第1貫通孔180aまたは第1貫通孔180b、及び第2重なり領域250における第2貫通孔280aまたは第2貫通孔280bは、図3B乃至図3Cに示された第1貫通孔180及び第2貫通孔280よりも、開口面積が小さく、且つ、重ね合わせ領域150/250の孔(第1貫通孔及び第2貫通孔からなるものである)の総開口面積が小さい。図5乃至図7に示す実施形態では、例えば、第1貫通孔180及び第2貫通孔280の開口の長さを6単位とし、開口の幅を4単位としてもよい。一般に、重ね合わせ領域150/250の総開口面積が大きければ大きいほど、重ね合わせ領域150/250における、第1本体と第2本体との重なり部分の面積が小さくなる。なお、原則的には、大きい総開口面積且つ小さい重なり面積が優れた液体の通過性(例えば、重ね合わせ領域150/250における液体の通過性に優れる)を有する。第1貫通孔180の総開口面積と第2貫通孔280の総開口面積との合計は、第1重なり領域150の面積または第2重なり領域250の面積の90%よりも小さいことが好ましい。   In other embodiments, the first through hole 180 or the second through hole 280 may have other shapes such as a rectangle and a circle. The shape of the through hole may be determined by the efficiency of the molding. For example, when it is easy to form the through hole into a circle, a circle is selected as the shape of the first through hole 180 and / or the second through hole 280. Further, the (total) opening area of the first through hole 180 or the second through hole 280 may be changed. In the second embodiment shown in FIG. 5, a rectangular first through hole 180a and a rectangular second through hole 280a are formed in the first main body 100a and the second main body 200a so as to be displaced. In this case, the opening area of the 1st through-hole 180a or the 2nd through-hole 280a differs from said embodiment by the shape and its distribution form of a through-hole. In the third embodiment shown in FIG. 6, circular first through holes 180b and circular second through holes 280b are alternately formed in the first main body 100b and the second main body 200b. In this case, the opening area of the 1st through-hole 180b or the 2nd through-hole 280b differs from said embodiment by the shape and its distribution form of a through-hole. Compared to the embodiment shown in FIGS. 5 to 7, in the first embodiment shown in FIGS. 3B to 3C, the opening areas of the first through hole 180 and the second through hole 280 are large, and the overlapping region 150 / The total opening area of 250 holes (consisting of a first through hole and a second through hole) is also large. In the first embodiment shown in FIGS. 3B to 3C, for example, the lengths and widths of the openings of the first through hole 180 and the second through hole 280 may be 5 units, respectively. Conversely, in the embodiment shown in FIGS. 5 to 7 (refer to FIG. 7 which is a cross-sectional view of FIGS. 5 and 6 at the same time) as compared to the first embodiment shown in FIGS. The first through hole 180a or the first through hole 180b in the region 150 and the second through hole 280a or the second through hole 280b in the second overlapping region 250 are the first through hole 180 and the second through hole 180 shown in FIGS. 3B to 3C. The opening area is smaller than that of the second through hole 280, and the total opening area of the holes of the overlapping region 150/250 (consisting of the first through hole and the second through hole) is smaller. In the embodiment shown in FIGS. 5 to 7, for example, the opening lengths of the first through hole 180 and the second through hole 280 may be 6 units, and the opening width may be 4 units. In general, the larger the total opening area of the overlapping region 150/250, the smaller the area of the overlapping portion between the first body and the second body in the overlapping region 150/250. In principle, the large total opening area and the small overlapping area have excellent liquid permeability (for example, excellent liquid permeability in the overlapping region 150/250). The total of the total opening area of the first through holes 180 and the total opening area of the second through holes 280 is preferably smaller than 90% of the area of the first overlapping region 150 or the area of the second overlapping region 250.

別の実施形態において、第1貫通孔の開口面積または総開口面積は、第2貫通孔の開口面積または総開口面積とは異なってもよい。図8A及び図8Bに示す第4実施形態において、第1貫通孔180cの開口面積は、第2貫通孔280cの開口面積よりも小さい。ここで、第1貫通孔及び/又は第2貫通孔の貫通孔サイズまたは(総)開口面積は、蒸着マスク10と蒸着源との位置関係、例えば、第1本体及び第2本体から蒸着源までの距離に応じて設計されてもよいし、蒸着マスクの洗浄形態及び/又は洗浄設備の洗浄モードによって設計されてもよいし、上記の要因をすべて考慮して設計されてもよい。例えば、蒸着源Cに面する第1本体100の第1貫通孔180の貫通孔サイズまたは(総)開口面積を小さくし、好ましくは、第1貫通孔180cの貫通孔サイズまたは(総)開口面積を、第2貫通孔280cの貫通孔サイズまたは(総)開口面積よりも小さくする。こうすることで、蒸着中に第2本体に、さらに蒸着しようとする基板に付着する蒸着材料を減らすことができる。図8A及び図8Bには、第1本体100が下方に位置する構成が示されたが、これに限定されない。   In another embodiment, the opening area or the total opening area of the first through hole may be different from the opening area or the total opening area of the second through hole. In the fourth embodiment shown in FIGS. 8A and 8B, the opening area of the first through hole 180c is smaller than the opening area of the second through hole 280c. Here, the through hole size or (total) opening area of the first through hole and / or the second through hole is the positional relationship between the vapor deposition mask 10 and the vapor deposition source, for example, from the first main body and the second main body to the vapor deposition source. May be designed according to the distance of the deposition mask, may be designed according to the cleaning mode of the deposition mask and / or the cleaning mode of the cleaning equipment, or may be designed in consideration of all the above factors. For example, the through-hole size or (total) opening area of the first through-hole 180 of the first main body 100 facing the vapor deposition source C is reduced, and preferably the through-hole size or (total) opening area of the first through-hole 180c. Is smaller than the through-hole size or the (total) opening area of the second through-hole 280c. By doing so, it is possible to reduce the deposition material adhering to the second main body and further to the substrate to be deposited during the deposition. 8A and 8B show a configuration in which the first main body 100 is positioned below, but the present invention is not limited to this.

本発明の第1本体及び第2本体は、支持部材に連結されることが好ましい。図9A及び図9Bに示すように、第1本体100及び第2本体200は支持部材に設置されてもよい。こうすることで、第1本体100及び第2本体200の延び方向及びこれらによって囲まれた幾何学的範囲を固定することができる。また、支持部材は枠体500であることが好ましい。枠体500には、蒸着しようとする基材、例えば、ガラス基板Sが設置されてもよい。   The first body and the second body of the present invention are preferably connected to a support member. As shown in FIGS. 9A and 9B, the first main body 100 and the second main body 200 may be installed on a support member. By doing so, the extending direction of the first main body 100 and the second main body 200 and the geometric range surrounded by them can be fixed. The support member is preferably a frame body 500. The frame 500 may be provided with a base material to be deposited, for example, a glass substrate S.

図9A及び図9Bに示す実施形態では、2つの第1本体100がY軸方向に平行に延び、3つの第2本体200がX軸方向に平行に延びている。2つの第1本体100と3つの第2本体200とのZ軸上の位置は異なっている。例えば、第2本体200は、第1本体100の上方に位置するとともに、下方にある2つの第1本体100に重ねて設けられる。各第1本体100は、各第2本体200の第2重なり領域250とそれぞれ重なり合う3つの第1重なり領域150を有している。そのため、これらの第1本体100及び第2本体200によって、略T字状の枠が構成され、しかも、2つの矩形の領域が囲まれて形成される。   In the embodiment shown in FIGS. 9A and 9B, the two first bodies 100 extend in parallel to the Y-axis direction, and the three second bodies 200 extend in parallel to the X-axis direction. The positions on the Z axis of the two first main bodies 100 and the three second main bodies 200 are different. For example, the second main body 200 is located above the first main body 100 and is provided so as to overlap the two first main bodies 100 located below. Each first main body 100 has three first overlapping regions 150 that overlap with the second overlapping region 250 of each second main body 200. Therefore, the first main body 100 and the second main body 200 form a substantially T-shaped frame and is formed by surrounding two rectangular regions.

また、第1本体100、第2本体200及び枠体500は、Z軸方向に順次に設置されているが、これに限定されない。例えば、第1本体100と第2本体200の設置位置を入れ替えてもよい。図9A及び図9Bに示す第1本体100、第2本体200及び枠体500の上下位置関係は、実際操作中に三者の相対的な位置を限定しない。本実施形態において、枠体500は、第1本体100及び第2本体200の端縁を跨ぐように配置され、且つ、第1本体100または第2本体200の対向する両端は、枠体500の対向する両側に連結されている。また、第1本体100及び第2本体200は、溶接、例えば、レーザスポット溶接で枠体500に固設されてもよい。さらに、枠体500は、支持台(図示せず)を含んでもよい。基板Sは、支持台上に設置されている。好ましくは、基板Sの蒸着される一面が支持台と背向するように配置され、第1本体100及び第2本体200が、基板Sの蒸着される一面に面するように枠体500に設置されるとともに基板Sを遮蔽する。言い換えれば、基板Sは、第1本体100及び第2本体200(蒸着マスクともいえる)と、枠体500との間に介在されている。この場合、第1本体及び第2本体のうちの、枠体500から離れる一方は、蒸着源に接近する本体であり、例えば、第1本体100は蒸着源に接近する本体である。蒸着中に、第1本体100の蒸着源に面する一面、及び蒸着源に面して第1本体100と重ならない第2本体200の部分、すなわち、遮蔽されない部分は、蒸着材料を直接に受ける。   Moreover, although the 1st main body 100, the 2nd main body 200, and the frame 500 are sequentially installed in the Z-axis direction, it is not limited to this. For example, the installation positions of the first main body 100 and the second main body 200 may be switched. The vertical positional relationship among the first main body 100, the second main body 200, and the frame 500 shown in FIGS. 9A and 9B does not limit the relative positions of the three during actual operation. In the present embodiment, the frame body 500 is disposed so as to straddle the edges of the first main body 100 and the second main body 200, and both opposing ends of the first main body 100 or the second main body 200 are arranged on the frame 500. It is connected to opposite sides. Further, the first main body 100 and the second main body 200 may be fixed to the frame body 500 by welding, for example, laser spot welding. Further, the frame body 500 may include a support base (not shown). The board | substrate S is installed on the support stand. Preferably, one surface on which the substrate S is deposited is disposed so as to face the support base, and the first body 100 and the second body 200 are installed on the frame body 500 so as to face one surface on which the substrate S is deposited. And the substrate S is shielded. In other words, the substrate S is interposed between the first main body 100 and the second main body 200 (also referred to as a vapor deposition mask) and the frame body 500. In this case, one of the first main body and the second main body that is separated from the frame 500 is a main body that approaches the vapor deposition source. For example, the first main body 100 is a main body that approaches the vapor deposition source. During vapor deposition, one surface of the first body 100 facing the vapor deposition source and the portion of the second body 200 that faces the vapor deposition source and does not overlap the first body 100, that is, the portion that is not shielded, directly receives the vapor deposition material. .

例えば、基板Sは、ガラス基板であってもよい。ガラス基板は、枠体500と、第1本体100及び第2本体200(蒸着マスクともいえる)との間に設置され、且つ、略T字状の枠体で囲まれた2つの矩形の領域によって成膜領域が規定される。各矩形の領域、すなわち、成膜領域のサイズは、例えば、65インチパネルの1850mm×1500mmのサイズ(すなわち、G6サイズ)であってもよい。蒸着終了後、G6サイズの完成品には、2つの矩形状の膜層、例えば、有機膜層が形成される。   For example, the substrate S may be a glass substrate. The glass substrate is installed between the frame 500 and the first main body 100 and the second main body 200 (also referred to as a vapor deposition mask), and is formed by two rectangular regions surrounded by a substantially T-shaped frame. A film formation region is defined. The size of each rectangular region, that is, the film formation region may be, for example, a size of 1850 mm × 1500 mm (that is, G6 size) of a 65-inch panel. After the deposition, two rectangular film layers, for example, organic film layers, are formed on the G6 size finished product.

他の実施形態において、蒸着室中において、基板Sは、例えば、吸盤装置によってその非蒸着面を吸着して、蒸着マスクの上方に固定することができる。通常、蒸着源は、蒸着マスクの下方に位置して、蒸着マスク及び基板Sの方向に向かって蒸着が行われる。蒸着マスクは、必ずしも基板Sに密着されなくてもよい。言い換えれば、蒸着マスクは、基板Sと間隔を空けて配置されてもよい。本発明に係る蒸着マスクは、それ自体が有する構造によって短時間で優れた洗浄効果を得ることができるため、蒸着工程を迅速に再開して完成品の歩留りを向上させることができる。   In another embodiment, in the vapor deposition chamber, the substrate S can be fixed above the vapor deposition mask, for example, by sucking the non-vapor deposition surface with a suction cup device. Usually, a vapor deposition source is located below a vapor deposition mask, and vapor deposition is performed toward the vapor deposition mask and the board | substrate S. As shown in FIG. The vapor deposition mask may not necessarily be in close contact with the substrate S. In other words, the vapor deposition mask may be arranged at a distance from the substrate S. Since the vapor deposition mask according to the present invention can obtain an excellent cleaning effect in a short time due to its own structure, the vapor deposition process can be resumed quickly to improve the yield of the finished product.

図10は、本発明の第5実施形態に係る蒸着マスクを示す図である。蒸着マスク10nは、第1本体110及び第2本体220を含んでいる。第1本体110は、複数の第1貫通孔180が形成されている第1重なり領域150を有している。第2本体220は、複数の第2貫通孔280が形成されている第2重なり領域250を有している。また、第1本体110の第1重なり領域150以外の部分には、成膜領域を規定するための開口120がさらに形成されている。図10に示す実施形態において、第1本体110に形成されている複数の開口120は、例えば、一定のルールで配列されて第1本体110の一部の領域を占める。さらに、これらの開口120は、そのサイズが画素のサイズに相当し、マトリックス状に配列されている。図10に示すように、第1本体110の、開口120が複数形成される領域は、格子状の構造を形成する。そのため、第1本体110の、成膜領域が規定される構成によって、画素に対応する有機層が基材上に形成されるという蒸着方式を提供することができる。   FIG. 10 is a view showing a vapor deposition mask according to the fifth embodiment of the present invention. The deposition mask 10 n includes a first main body 110 and a second main body 220. The first main body 110 has a first overlapping region 150 in which a plurality of first through holes 180 are formed. The second main body 220 has a second overlapping region 250 in which a plurality of second through holes 280 are formed. Further, an opening 120 for defining a film formation region is further formed in a portion other than the first overlapping region 150 of the first main body 110. In the embodiment shown in FIG. 10, the plurality of openings 120 formed in the first main body 110 occupy a partial region of the first main body 110, for example, arranged according to a certain rule. Furthermore, the size of these openings 120 corresponds to the size of the pixels, and is arranged in a matrix. As shown in FIG. 10, the region of the first main body 110 where the plurality of openings 120 are formed forms a lattice-like structure. Therefore, it is possible to provide a vapor deposition method in which an organic layer corresponding to the pixel is formed on the base material by the configuration in which the film formation region of the first main body 110 is defined.

一方、第2本体220は、複数の第2重なり領域250を有してもよい。図10に示すように、これらの第2重なり領域250は、第2本体220の延び方向に沿って配列されている。または、第2本体220は、その延び方向に沿って延びる重なり領域250’を有するともいえる。   Meanwhile, the second main body 220 may have a plurality of second overlapping regions 250. As shown in FIG. 10, these second overlapping regions 250 are arranged along the extending direction of the second main body 220. Alternatively, it can be said that the second body 220 has an overlapping region 250 ′ extending along the extending direction thereof.

第1本体110及び第2本体220の使用について、図10及び図11に示すように、複数の第1本体110は、y軸方向に平行に延びるとともに、x軸方向に沿って並列している。そのため、第1本体110の両端及び中央に接近する第1重なり領域150は略揃え、且つ、この並列方向、すなわち、x軸方向に延びる重なり領域150’を構成する。一方、第2本体220は、x軸方向に延びる重なり領域250’を有している。並列する複数の第1本体110を第2本体220と重ねるとともに、重なり領域150’と重なり領域250’とを互いに重ね合わせることにより、重ね合わせ領域150’/250’に孔が形成される。このように、上記の構造によれば、第1本体110と第2本体220との重なり部分に液体の流通及びその分配を促進する。液体が洗剤の場合、本発明に係る蒸着マスクは、それ自体が有する構造によって優れた洗浄効果を得ることができ、さらに、洗浄後、重ね合わせ領域の液体の通過性によって短時間で乾燥できて、使用性を向上させることができる。   Regarding the use of the first main body 110 and the second main body 220, as shown in FIGS. 10 and 11, the plurality of first main bodies 110 extend parallel to the y-axis direction and are arranged in parallel along the x-axis direction. . Therefore, the first overlapping regions 150 approaching both ends and the center of the first main body 110 are substantially aligned and constitute an overlapping region 150 ′ extending in this parallel direction, that is, the x-axis direction. On the other hand, the second main body 220 has an overlapping region 250 ′ extending in the x-axis direction. A plurality of the first main bodies 110 arranged in parallel are overlapped with the second main body 220, and the overlap region 150 'and the overlap region 250' are overlapped with each other, thereby forming a hole in the overlap region 150 '/ 250'. As described above, according to the above structure, the circulation and distribution of the liquid are promoted in the overlapping portion between the first main body 110 and the second main body 220. When the liquid is a detergent, the vapor deposition mask according to the present invention can obtain an excellent cleaning effect due to its own structure, and can be dried in a short time due to the passage of liquid in the overlapping region after cleaning. Usability can be improved.

以上、本発明の好適な実施例を挙げて説明したが、これは本発明を限定するものではなく、当業者であれば本発明の精神及び範囲を逸脱しない限り、各種の変動や潤色を加えることができる。従って、本発明の保護を求める範囲は、特許請求の範囲を基準とする。   The preferred embodiments of the present invention have been described above, but this does not limit the present invention, and those skilled in the art will add various variations and coloration without departing from the spirit and scope of the present invention. be able to. Accordingly, the scope of the present invention requiring protection is based on the claims.

<本発明>
10、10n 蒸着マスク
100、100a、100b、100c、110 第1本体
120 開口
150 第1重なり領域
180、180a 第1貫通孔
200、200a、200b、200c、220 第2本体
250 第2重なり領域
280、280a 第2貫通孔
500 枠体
G 隙間
D 孔径
d 距離
S 基板
C 蒸着源
<従来技術>
820 上部シート体
810 下部シート体
900 枠体
90 マスク
M 成膜領域
A 重なり部分
g 隙間
<Invention>
10, 10n Deposition masks 100, 100a, 100b, 100c, 110 First main body 120 Opening 150 First overlapping region 180, 180a First through hole 200, 200a, 200b, 200c, 220 Second main body 250 Second overlapping region 280, 280a Second through-hole 500 Frame G Gap D Hole diameter d Distance S Substrate C Deposition source <Conventional technology>
820 Upper sheet body 810 Lower sheet body 900 Frame body 90 Mask M Deposition region A Overlapping portion g Gap

Claims (5)

蒸着源を使う蒸着工程に用いられる蒸着マスクであって、
複数の第1貫通孔が形成されている第1重なり領域を有する第1本体と、
複数の第2貫通孔が形成されている第2重なり領域を有し、前記第1本体と異なる方向に延びる第2本体と、を含み、
前記第1重なり領域と前記第2重なり領域とを重ね合わせたとき
前記第2重なり領域における前記第1貫通孔の投影範囲は、前記第2貫通孔の範囲外にあり、
前記第1重なり領域と前記第2重なり領域との間には、前記第1貫通孔と前記第2貫通孔とをそれぞれ連通する隙間が形成されることを特徴とする蒸着マスク。
A vapor deposition mask used in a vapor deposition process using a vapor deposition source,
A first body having a first overlapping region in which a plurality of first through holes are formed;
A second body having a second overlapping region in which a plurality of second through holes are formed, and extending in a direction different from the first body,
When the first overlapping region and the second overlapping region are overlapped ,
Projection range of the first through-hole in the second overlapping region, Ri range near the second through-hole,
Wherein between the first overlapping region and the second overlapping region, the deposition mask, characterized in Rukoto gap is formed in which the first through hole and the second through hole communicating respectively.
前記第2重なり領域における前記第1貫通孔の投影範囲は、隣り合う前記第2貫通孔同士間に挟まれることを特徴とする請求項1に記載の蒸着マスク。   The deposition mask according to claim 1, wherein the projection range of the first through hole in the second overlapping region is sandwiched between the adjacent second through holes. 前記第1貫通孔及び前記第2貫通孔の少なくとも一方は円形状であることを特徴とする請求項1に記載の蒸着マスク。   The vapor deposition mask according to claim 1, wherein at least one of the first through hole and the second through hole is circular. 前記第1本体は、前記第2本体よりも前記蒸着源に接近し、
前記第1貫通孔は、前記第2貫通孔よりも開口面積が小さいことを特徴とする請求項1に記載の蒸着マスク。
The first body is closer to the deposition source than the second body;
The evaporation mask according to claim 1, wherein the first through hole has an opening area smaller than that of the second through hole.
複数の前記第1貫通孔の総開口面積と複数の前記第2貫通孔の総開口面積との合計は、前記第1重なり領域の面積の90%よりも小さいことを特徴とする請求項1に記載の蒸着マスク。   The sum of the total opening area of the plurality of first through holes and the total opening area of the plurality of second through holes is smaller than 90% of the area of the first overlapping region. The vapor deposition mask of description.
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