JP5878651B2 - Chip fuse and manufacturing method thereof - Google Patents

Description

  The present invention relates to a small-sized chip fuse, and more particularly to a chip fuse in which a fuse wire is installed in a case, which is used for a power supply device equivalent to a general household rated current and voltage.

As a fuse (primary side fuse) used in a protection circuit on the primary side of a transformer applied to a power supply device, a tube fuse to be attached to a fuse holder is generally used. However, recently, a form in which a fuse is directly surface-mounted on a wiring board has been used due to market demands such as miniaturization and weight reduction of the power supply device. Therefore, instead of a tube fuse to which a glass cylindrical case is applied, a rectangular chip fuse in which a linear or belt-like fuse element is stretched between both electrodes in a box-shaped ceramic case is often used. I'm starting.
As a prior art example of the box-shaped case, in the following patent document, a concave portion (11) on both sides of the case body (2) and a convex portion that fits the concave portion on both ends of the lid (3). And the fuse wire (1) is stretched between the hollow portions (5) on both sides of the concave portion (11) through the hollow portion inside the case. It is known that both ends are fitted with a metal cap (7) in a conductive state by cream solder.

JP 08-222117

  However, according to the above-described conventional invention, when the fuse wire (1) is stretched between the recessed portions (5) of the concave portion (11) of the case body (2), the fuse wire is soft copper or iron / nickel alloy. And the bottom part is a closed concave part (11), so that it is difficult to lay in a state where it is tensioned from above, so that the fuse wire is slackened, Since the fuse breaking time varies depending on the looseness, a certain quality could not be ensured (in comparison with the above-mentioned conventional product and the chip fuses A, B, and C of the present invention as shown in FIG. 12 described later). Is known). And due to the limitations of the molding accuracy of the concave portion (11) of the case body (2) and the convex portion (12) of the lid (3), a gap is generated between the respective portions, and the blocking characteristic is reduced. This is one of the reasons why it is difficult to ensure a certain level of quality.

  Above all, the conventional product, which is the above prior art, has a constant case external dimension when a cut-off current flows through the hollow fuse wire in the concave portion (11) and the convex portion (12). The internal volume of the case is limited due to the fact that the heat generated in the case is high, and the internal pressure inside the case is high, which destroys the case body and adversely affects the surrounding electronic circuits. Inconvenience occurred.

  The present invention has been made to solve the above-mentioned conventional drawbacks, and makes it possible to lay the fuse wire on the fuse wire support as straight as possible, and to support the fuse wire in which the fuse wire is installed. By inserting and installing the body in a case of a cylindrical body as a seamless integral body, the capacity around the fuse wire laid in the case is increased, thereby reducing the breaking capacity at the time of short circuit A chip fuse and a method for manufacturing the same are proposed, which make arc discharge time generated at the time of fusing shorter by making it as large as possible and reduce the amount of heat generated in the case as much as possible.

  In order to solve the above-mentioned problems, the present invention provides a ceramic fuse wire support, for example, a 92% pure alumina molded body, provided with a through hole in the longitudinal direction in the center, and straddles the through hole. A ceramic wire case having a tubular body with a rectangular cross section into which a fuse wire linearly laid on opposite ends of the fuse wire support, and a fuse assembly as a fuse wire support with the fuse wire, A metal cap installed on both sides of the cylindrical body of the case with the fuse wire protruding from both ends of the fuse wire support in a conductive state, and the longitudinal direction of the cylindrical body case and the fuse wire While aligning the longitudinal direction of the quadrangular section of the fuse wire support, the side surface of the cylindrical body case and the fuse wire As not parallel the side of the Ya support, wherein the fuse wire support, to St. provide chip fuse installed inclined in the case of the tubular body.

  As another invention, there is provided a structure in which both sides of the fuse wire are stretched with cream solder in grooves at both ends of the fuse wire support.

  Furthermore, as another invention, there is provided an apparatus in which a fuse wire support having the fuse wire installed thereon is installed in an inclined manner in the case of the cylindrical body.

  As another invention, two fuse wire support bodies having the same shape provided with the through-holes are fitted in the case of the cylindrical body so that the surfaces on which the fuse wires are installed face each other. I will provide a.

As a method of the present invention, a fuse combined body in which a fuse wire is laid across the through hole is used in a ceramic fuse wire support having a through hole in the center and grooves on both sides of the through hole.
The fuse assembly is inserted into a cylindrical case, and a metal cap is fitted on both sides of the case so as to be connected to the fuse wire in a conductive state. I will not provide a method.

  As another invention of the method of the present invention, there is provided one in which the fuse of the fuse assembly is selected from those having various breaking currents.

  As another invention of the method of the present invention, manufacturing a chip fuse in which the fuse assembly is inclined and fitted into the case by making the width of the fuse assembly larger than the width of the cylindrical case. Provide a method.

  Furthermore, as another invention of the method, there is provided a manufacturing method of a chip fuse in which the fuse assembly is inserted into the case of the cylindrical body in a close contact state.

  In the chip fuse of the present invention and the manufacturing method thereof, the fuse wire is straddled in a straight line over the through hole of the fuse wire support, and is erected on both ends thereof. By installing the fuse wire support with the fuse wire in a conductive state on both sides of the case of the cylindrical body, the outer volume of the fuse assembly entering the inside of the cylindrical body is maintained at the same size as the conventional one. The fusing capacity (volume) was increased to shorten the fusing time and to stabilize the quality.

  According to another chip fuse of the present invention and a method of manufacturing the same, a fuse assembly in which a fuse wire is provided in grooves on both ends of a fuse wire support is used in advance, for example, 1A, 2A, 5A, 10A, etc. It is possible to provide a chip fuse which is provided and inserted into a case according to the required number, and a metal cap is fitted to both ends of the case so as to be electrically connected to the fuse wire, and a manufacturing method thereof.

  Another chip fuse of the present invention and a method of manufacturing the same according to the present invention include a case in which a fuse assembly in which two fuse wire supports having through holes are provided and a fuse wire is installed therein is formed into a cylindrical case. It is also possible to provide a chip fuse tilted inward and a manufacturing method thereof.

  Further, another chip fuse of the present invention and a manufacturing method thereof are located between the upper and lower fuse wire supports by using a fuse wire support body in a fuse wire support body having two through holes stacked. The fuse wire is in a substantially intermediate position in the vertical relationship within the case of the cylindrical body, and the variation in the fusing time of the fuse wire is further reduced.

It is a perspective view of the fuse wire support body made from alumina ceramics. It is the perspective view which apply | coated the epoxy adhesive agent to (a). FIG. 1B is a perspective view in which a fuse wire is installed in FIG. It is a top view of FIG.1 (c) -1. It is a perspective view of one mode of a fuse unit. It is the perspective view which inserted and inserted the fuse coupling body of FIG.1 (d) in the cylindrical body. It is the perspective view which fitted the metal cap on the both sides of the cylindrical body of FIG. It is a perspective view of the cap of FIG. It is the same perspective view as the fuse wire support body of Fig.1 (a). FIG. 6 is a perspective view of another embodiment of the fuse wire support different from FIG. 5. FIG. 7 is a perspective view of another embodiment of the fuse wire support different from FIG. 6. FIG. 6 is a perspective view of a state in which a fuse combined body in which a fuse wire support body of the same type in which FIG. 5 is reversed is overlapped with FIG. 5 and a fuse wire is sandwiched is inserted into a rectangular tubular body. It is a perspective view of the state which inserted the fuse coupling body using the fuse wire support body of FIG. 6 in the square cylinder-shaped cylindrical body. It is a perspective view of the state which inserted the fuse coupling body using the fuse wire support body of FIG. 7 incliningly in the square cylinder-shaped cylindrical body. It is a flowchart explaining inserting the cap coupling | bonding from the both sides of the fuse coupling body using the fuse wire support body of FIG. It is a chart showing the result of having measured the chip fuse using the fuse wire support body A, B, and C of this invention, and the chip fuse of a prior art example by each three types.

  In the present invention, a fuse wire built in a fuse wire support body having a through hole is inserted into a case of a cylindrical body, and the fuse wire is made conductive on both sides and covered with a metal cap. Of these, only by preparing the fuse assembly 9 in which only the fuse wire is prepared according to the various rated currents, the management can only select the fuse assembly and enable a production system with a smaller variety of products. As a result, the efficiency of production work and efficiency of inventory management were improved.

  FIG. 1A shows a horizontally long through hole 1 in the center of a rectangular parallelepiped, and a fuse wire 2 in which an annealed copper wire (or iron nickel alloy wire) is silver-plated across the through hole 1. It is a perspective view of the fuse wire support body 4 made of alumina ceramics having grooves 3, 3 '. Grooves 3 and 3 ′ for laying the fuse wire 2 are provided at both upper ends of the fuse wire support 4 on the central extension line of the through hole 1.

  FIG. 1 (b) shows an example in which epoxy adhesives 5 and 5 ′ as adhesives for the fuse wire 2 are applied on the grooves 3 and 3 ′. FIGS. 1 (c) -1 and (c) -2 are as follows. It is the perspective view and top view of the fuse coupling body 6 constructed in the state which extended both ends of the above-mentioned fuse wire 2 before the epoxy adhesive hardens | cures.

  FIG. 1 (d) shows a structure in which a fuse wire support 4 ′ having the same shape as that of the above-described fuse wire support 4 is overlapped before the epoxy adhesive is cured. The fuse assembly 6 is formed.

  FIG. 2 is a perspective view of a state in which the fuse assembly 6 of FIG. 1 (d) is inserted into an alumina ceramic case 7 having a rectangular tubular body.

  FIG. 3 shows a metal cap 8 made of a tin / silver / copper alloy shown in FIG. 4 fitted on both sides of FIG. 2 with solder cream 9 in a conductive state with the fuse wire.

The fuse wire support 4 according to the present invention has three types (4-1, 4-2, 4-3) shown in FIGS. 5, 6, and 7. In the case 7 described above, FIG. The fuse fuse 6 shown in d) is large enough to be fitted in close contact. <FIG. 8> (Fuse wire supports 4-1 and 4 'having an outer diameter which is ½ of the inner diameter of the case 7) -1) The fuse assembly 6 itself inserted into the inner diameter of the case 7 (FIG. 9) and the fuse wire support 6 is inclined in the case because the width of the fuse wire support is larger than the inner diameter of the case 7. And <Fig. 10>.
Of course, on both sides of these three types, metal caps 8 and 8 'shown in FIG. 3 are fitted into the fuse wire 2 in a conductive state by cream solder to form a chip fuse.

Next, the method of the present invention will be described with reference to FIG.
A fuse wire support 4 made of ceramics having a horizontally long through hole 1 and grooves 3 and 3 ′ on both sides thereof is formed in advance, and can be melted by a current value having each groove 3 and 3 ′ through the through hole 1 Various types of fuse wires 2 fixed with cream solder 5 are prepared. As shown in FIG. 5 and FIG. 8, FIG. 6 and FIG. 9, and FIG. 7 and FIG. 10, the fuse wire 2 is fixed and inserted into the cylindrical case 7. 11 will be described with reference to FIG.

  One selected from various fuse assemblies 6 is inserted into the case 7, and then cream solder 9 is attached to the bottom of the cap 8, so that the fuse wire 2 of the fuse assembly 6 is attached to the fuse wire support 4. A chip fuse that does not change the size of the outer volume of the entire finished product is completed by fitting into a tube that is connected to a cylinder that is bent along.

FIG. 12 is described herein with reference to FIG. 5 (fuse wire support A: RodA), FIG. 6 (fuse wire support B: RodB), and FIG. 7 (fuse wire support C: RodC). This is a comparison of the cutoff time of the chip fuse when a conventional example having the same structure as that described above is used and an AC voltage of 125 V and 50 A are respectively supplied.
According to this, as the present invention, the fusing time of three chip fuses using the fuse wire support A is 370 μsec to 400 μsec for all three, the fuse wire support B is 270 μsec to 330 μsec, and the fuse wire support C is 250 μsec to 350 μsec. In contrast to the variation in a narrow range, according to the conventional example, it is diffused in a large range of 440 μsec to 1050 μsec.
This indicates that the characteristics of the fuse wire supports A, B and C according to the present invention can sufficiently protect the electronic circuit network by fusing the fuse in a very short time compared to the conventional example.

  The present invention is used for a switchboard or the like that uses a relatively high voltage and current for home use, etc., and protects each element of an electronic circuit used therefor, thereby ensuring safety against fire.

DESCRIPTION OF SYMBOLS 1 ... Through-hole 2 ... Fuse wire 3, 3 '... Groove 4 ... Fuse wire support body 5 ... Adhesive 6 ... Fuse coupling body 7 ... Cylindrical ceramic case 8 ... Metal cap

Claims (5)

A ceramic fuse wire support provided with a through hole in the center, a fuse wire extending in a straight line at opposite ends of the fuse wire support across the through hole, and a fuse wire support with the fuse wire A cylindrical ceramic body case having a quadrangular cross-section into which the fuse assembly is inserted, and the fuse wire protruding from both ends of the fuse wire support are placed in both sides of the cylindrical body of the case in a conductive state. Formed from a metal cap,
The side surface of the cylindrical body case and the side surface of the fuse wire support body are parallel to each other, while the longitudinal direction of the cylindrical body case having a quadrangular section and the longitudinal direction of the fuse wire support body having a quadrangular cross section in which a fuse wire is installed are matched. The fuse wire support is installed in an inclined manner in the cylindrical case so that both sides of the fuse wire are stretched by an adhesive in the grooves at both ends of the fuse wire support. Chip fuse characterized by being.   The chip fuse according to claim 1, wherein the adhesive includes at least one of an epoxy adhesive and cream solder. Using a fuse combined body in which a fuse wire is laid across the through hole on a ceramic fuse wire support having a through hole in the center and grooves on both sides of the through hole,
The fuse assembly is inserted into a case of a cylindrical body having a rectangular cross section, and metal caps are fitted on both sides of the case so as to be electrically connected to the fuse wire,
The side surface of the cylindrical body case and the side surface of the fuse wire support body are parallel to each other, while the longitudinal direction of the cylindrical body case having a quadrangular section and the longitudinal direction of the fuse wire support body having a quadrangular cross section in which a fuse wire is installed are matched. So that the fuse wire support is inclined in the case of the cylindrical body, and both sides of the fuse wire are stretched with an adhesive in the grooves at both ends of the fuse wire support, Further, the adhesive includes at least either an epoxy adhesive or cream solder,
A method for manufacturing a chip fuse. 4. The method for manufacturing a chip fuse according to claim 3 , wherein the fuse of the fuse assembly is selected from those having various breaking currents. 5. The method for manufacturing a chip fuse according to claim 3, wherein the fuse assembly is installed in a state where a corner portion of a side surface of the fuse assembly is in close contact with the case of the cylindrical body.

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